DLN Service Manual

DLN SERVICE MANUAL

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 DLN Service Manual

< Table of Contents >

1. Introduction ............................................................................................ 4
1.1. Preface........................................................................................ 4
1.2. Precaution................................................................................... 4
1.3. Specifications .............................................................................. 5
1.3.1. DLN Specifications ............................................................ 5
1.4. Key ............................................................................................. 5
1.5. Sealing Method ............................................................................ 6
2. Calibration .............................................................................................. 7
2.1. General Calibration ...................................................................... 7
2.1.1. C4 Setting ......................................................................... 8
2.1.1.1. C4-1 Setting ................................................................ 8
2.1.1.2. C4-2 Setting ................................................................ 8
2.1.1.3. C4-3 Setting ................................................................ 8
2.1.1.4. C4-4 Setting ................................................................ 9
2.1.1.4. C4-5 Setting ................................................................ 9
2.1.1.6. C4-6 Setting ................................................................ 9
2.1.2. SPAN Calibration Setting (C-3) ......................................... 10
2.1.3. Percent SPAN Calibration Setting (C-7) ............................ 10
2.1.4. Gravity Constant Value Setting (C-9) ................................ 10
2.1.5. Displaying Real A/D Value (C-5)....................................... 11
2.1.6. How to confirm SPAN calibrated A/D value (C-1) .............. 11
2.1.7. To delete the linearity calibration value(C-6) .................... 11
2.1.8. Back to the normal weighing mode (C-0) .......................... 12
2.1.9. Calibration Block Diagram ................................................ 13
3. The Schematics and Diagram .................................................................. 14
3.1. System Block Diagram ................................................................ 14
3.2. Circuit Diagram .......................................................................... 15
3.2.1. Main ................................................................................ 15
3.2.2. A/D ................................................................................. 16
3.2.3. POWER ............................................................................ 17
3.2.4. CALIBRATION .................................................................. 18
4. Exploded View........................................................................................ 19
5. Part Location .......................................................................................... 20
5.1. Main PCB ....................................................................................... 20

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5.2. ANALOG PCB ................................................................................. 21
6. Error Messages & Solution ...................................................................... 22
6.1. Beep: Re-zero ................................................................................ 22
6.2. Err: Initial Zero............................................................................... 22
6.3. Init: Failure of Analog Module ......................................................... 22
6.4. UNSTA: A/D Value Unstable ............................................................ 22

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1. Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the DLN series.
Please keep it handy for the future references.

1.2. Precaution
 Make sure that you plug your scale into the proper power outlet.
 Place the scale on a flat and stable surface.
 Plug into a power outlet 30 minutes before operations.
 Keep the scale away from strong EMI noises may cause incorrect weight readings.
 This scale must be installed in a dry and liquid free environment.
 Do not subject the scale to sudden temperature changes.
 Do not subject the platter to sudden shocks.
 If the scale is not properly level, please adjust the 4 legs at the bottom of the
scale (turn legs clockwise or counterclockwise) so as to center the bubble of the
leveling gauge inside the indicated circle.

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1.3. Specifications
1.3.1. DLN Specifications

DL – 60N DL – 100N DL – 150N DL – 200N

60 kg / 0.02 kg 100 kg / 0.05 kg 150 kg / 0.05 kg 200 kg / 0.1 kg

Capacity / e 100 lb / 0.05 lb 200 lb / 0.1 lb 300 lb / 0.1 lb 400 lb / 0.2 lb
2,000 oz / 1 oz 3,000 oz / 1 oz 5,000 oz / 2 oz 7,000 oz / 2 oz

Internal
1 / 30,000 1 / 20,000 1 / 30,000 1 / 20,000
Resolution
External
1 / 3,000 1 / 2,000 1 / 3,000 1 / 2,000
Resolution
Display 5 digits LCD
Symbols
STABLE, ZERO, TARE, kg, lb, oz, Low Battery
(Indicators)
Keys ZERO, TARE, HOLD(or MODE) , ON/OFF
 Simple Weighing function
 Hold function(or Hold function, Counting function, Compare
function)
Functions
 Weight Unit Conversion Function (KG/LB/OZ)
 Auto Power Off
 RS232 Communication
Weight 18 kg
Power 1.5V x 6 (c size battery) or 9 V Adapter
Op.Temperature - 10 C ~ +40 C
Options 1.5V x 6 (c size battery)

1.4. Key
Key Function

To set zero point

ZERO
To do [ZERO] key in the calibration mode.

TARE To input or cancel the tare (the weight of container).

HOLD To make the weight of item stable. This weight is average value.

To change the unit of weight. The unit of weight is shown up in the

MODE following sequence, [kg]  [HOLD] -> [WEIGHT LIMIT ON/OFF] 
[PCS]  [kg].

ON/OFF To turn on or off.

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1.5. Sealing Method

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2. Calibration
2.1. General Calibration
Pressing and holding calibration switch press [ON/OFF] key to go to calibration mode.
User can move to other mode by using [ZERO] key in the calibration mode.
User also moves to other sub-modes for each mode by using [MODE/HOLD] and [TARE] key.
Please simply follow below procedure to move to other mode.
(1) Calibration Mode: Pressing and holding “Calibration Switch” press [ON/OFF] key.

It displays “C-0” after “CAL”, and it blinks the version of scale three times.
(2) Selecting menu: press [TARE] and then [MODE/HOLD].
(3) ENTER(Setting) : [ZERO] key

MODE Function

C–0 To go back to simple weighing mode

To display internal value of weight

C–1 To calibrate the span value
To calibrate the linearity

C–2 -

Weight Setting Mode

C–3
(“UnLoad” → [ZERO] →“Load”→ [ZERO] after loading → “END” on display)

C–4 Capacity displayed and Option Setting

C–5 Net internal value of weight (zero value confirmed)

C–6 To check the mid-calibration point value.

C–7 Percent Weight Setting Mode

C–8 -

C–9 Gravity constant

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< Modes >

2.1.1. C4 Setting
2.1.1.1. C4-1 Setting

B7 B6 B5 B4 B3 B2 B1 B0
Calibration
- - Display Unit TARE
Unit
00:(+)One-time (-)One-time
00 : kg
0 : kg 01:(+)Successive (-)One-time
- - 01 : lb
1 : lb 10:(+)One-time (-)Successive
10 : oz
11:(+)Successive(-)successive

User should input Hexa code to set C4.

User should input “calibration unit”, “display unit”, and “tare”.
For example, if you want to set “kg (0)” as the weight unit, or “(0)” as TARE you may input
“00” as Hexa value.

2.1.1.2. C4-2 Setting

B7 B6 B5 B4 B3 B2 B1 B0
CAPACITY - -
Kg lb oz
01100 60 100 2,000
10000 100 200 3,000
01101 150 300 5,000
01110 200 300 7,000
DLN Series has four different weight units, kg, lb, or oz as shown in shaded area. You can
set the capacity to input first 5 bits, for example, “01100” for 60 kg capacity.
For example, if you set 60 kg interval the Hexa value will be “0x60”.

2.1.1.3. C4-3 Setting

B7 B6 B5 B4 B3 B2 B1 B0
- - - - - - Funciton
00 :Hold Function
02 :Count Function
03 :Hold + Count
Function
C4-3 is to set to use the hold function or the count function or the hold and count function..
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2.1.1.4. C4-4 Setting
B7 B6 B5 B4 B3 B2 B1 B0
Displaying
Unit change - - - -
unit

0 : no use 0 : dp
1 : use 1 : comma

C4-4 is to set to use the unit change function and the displaying unit and the zero tracking.

2.1.1.5. C4-5 Setting

B7 B6 B5 B4 B3 B2 B1 B0
RS232 - - - - - - -

0 : OFF
1 : ON

2.1.1.6. C4-6 Setting

B7 B6 B5 B4 B3 B2 B1 B0
- - - - - - Init Zero
00 :10%
01 : 2%
10 : 15%
11 : 20%

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2.1.2. SPAN Calibration Setting (C-3)
(1) Pressing and holding “Calibration Switch” press [ON/OFF] key.

After “CAL” message blinks three times and shows the version of scale, it displays
“C-0” message.
(2) Press [TARE] to display “C-3”.
(3) Press [ZERO] key and then it displays “UnLOAd” message.
(4) Press [ZERO] key if you want to scroll it.
 To exit from SPAN Calibration mode press [TARE] key when “UnLOAd” or “LOAd” message is
displayed.

2.1.3. Percent SPAN Calibration Setting (C-7)

(1) Pressing and holding “Calibration Switch” press [ON/OFF] key.
After “CAL” message blinks three times and shows the version of scale, it displays “C-0”
message.
(2) Press [TARE] to display “C-7”.
(3) Press [ZERO] key and then it displays “PE 10” message. Select the percent value using
the [HOLD] key.
(4) Press [ZERO] key and then it displays “UnLOAd” message.
(5) Press [ZERO] key if you want to scroll it.
 To exit from Percent SPAN Calibration mode press [TARE] key when “PE 10” or “UnLOAd” or
“LOAd” message is displayed.

2.1.4. Gravity Constant Value Setting (C-9)

Current gravitational Acceleration value is set to 9.7996 m/s2 .
(1) Pressing and holding “Calibration Switch” press [ON/OFF] key.

After “CAL” message blinks three times and shows the version of scale, it displays
“C-0” message.
(2) Press [TARE] to display “C-9”.
(3) Press [ZERO] key, and then “ G-1“ message and “9.7996” will be shown. The first
digit,”9” will blink.
(4) Input a gravitational acceleration value by using [MODE/HOLD] and [TARE] key.
(5) Press [ZERO] key, and then “G-2“ message blinks.“9.7996” will be shown. The first
digit,”9” will blink.
(6) Input a gravitational acceleration value by using [MODE/HOLD] and [TARE] key.
(7) Press [ZERO] key to save the gravitational acceleration value, and “C9 END” message
will be shown shortly.

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2.1.5. Displaying Real A/D Value (C-5)
(1) Under Calibration switch on press [ON/OFF] key.

After “CAL” message blinks three times and the version of scale is displayed, “C-0”
message will be displayed.
(2) Press [TARE] to display “C-5”.
(3) Press [ZERO] key, and then the display will show a real A/D value.
(4) Press [ZERO] key to exit from it.

2.1.6. How to confirm SPAN calibrated A/D value (C-1)

2.1.6.1. To calibrate the span value
(1) Pressing and holding Calibration Switch please press [ON/OFF] key.
After “CAL” message blinks three times and the version of scale is displayed, “C-0” message
will be displayed.
(2) Press [TARE] to change “C-0” to “C–1”.
(3) Press [ZERO] key, and then it displays SPAN calibrated A/D value, “0”.
(4) When the weighing value of maximum capacity is not stable you may use [TARE] key
to decrease or [MODE] key to increase the value.
For example, when you weigh maximum capacity on the platter in case of 1/20,000 it
may display “19,999” or “20,001”. You can adjust up or down to “20,000” using
[MODE] or [TARE] key.
(5) Press [ZERO] to go to and display “C – 1” and you may scroll it at this point. Then, if
you press [ZERO] key again it automatically saves “Span Factor” on it.

2.1.6.2. To calibrate the linearity

(1) Pressing and holding Calibration Switch please press [ON/OFF] key.
After “CAL” message blinks three times and the version of scale is displayed, “C-0” message
will be displayed.
(2) Press [TARE] to change “C-0” to “C–1”.
(3) Press [ZERO] key, and then it displays SPAN calibrated A/D value, “0”.
(4) When the weighing value is not stable you may use [TARE] key to decrease or [MODE]
key to increase the value.
For example, when you weigh half capacity on the platter in case of 1/20,000 it
may display “9,999” or “10,001”. You can adjust up or down to “10,000” using
[MODE] or [TARE] key.

2.1.7. To delete the linearity calibration value.

(1) Pressing and holding Calibration Switch please press [ON/OFF] key.
After “CAL” message blinks three times and the version of scale is displayed, “C-0” message
will be displayed.
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(2) Press [TARE] to change “C-0” to “C-6”.
(3) Press [ZERO] key.
(4) It displays “POS-l”. And then displays the position value of the linearity calibration.
(5) And it displays “NUM-l” and then displays the linearity calibration value.
(6) To delete the position value and the linearity calibration value, pressing and holding the
[MODE or HOLD] key press the [TARE] key.
 To exit from the mode to delete the linearity calibration value press [TARE] key.

2.1.8. Back to the normal weighing mode (C-0)

(1) Under the Calibration Switch ON press [ON/OFF] key.
After “CAL” message blinks three times and the version of scale is displayed,
“C-0” message will be displayed.
(2) You may exit from Calibration mode by pressing [ZERO] key.

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2.1.9. Calibration Block Diagram

START

Display Unit
C-4 C 4-1 Tare Option
Calibration Unit

C 4-2 Capacity Setting

Unit Change
C 4-4 Display Unit
Zero Tracking

C 4-5 Serial Setting

C 4-6 Initial Zero

C 9
G-1
(Gravity)

G-2

C 3
UnLOAd
(SPAN)

LOAd

C 1
Full Load
(Trimming)

Up/Down

END

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3. The Schematics and Diagram

3.1. System Block Diagram

EEPROM
(24C02)

LCD POWER
Driver DISPLAY (DC 9V/300mA)
(LCD)
Load AMP A/D CPU
Cell & Converter
Filter (ADS1100)
( NEC 78Fseries)

RS232
Dry Battery
(1.5V x 6)

KEY

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3.2. Circuit Diagram
3.2.1. Main
VDD(+5V) VIN

VDD(+5V) VIN R1 R2
KTN2222AS KDS184 KTA1504 KTN2222AS
100K 270K
C 3 C
VDD(+5V)

R6 R7 Q5
100K 270K
R3
10K KTN2222AS R24
C B E
30K
B E 2 1 B E

AUTO POWER
Q2

KTN2222AS R8
+ EC1 30K
R25
1uF/50V 2K

Part NO. FLASH TYPE MASKED TYPE

Low Battery Check
R14 VDD(+5V) Low Battery Power Off R10, 11 10K REMOVE
10K
11

13
12

40
39
38
1

Insert 0 Ohm when Masked CPU is in use. SW3 ZERO R14 10K Insert 0 ohm or short
P80/S22
P81/S21
P82/S20 3
P60/TO40
P10
P11
INT/P61
reset

C13 50 P43/KR03
104 VDD 4 SW4 TARE
P42/KR02 R23 NO USE Insert 0 ohm or short
49
46 Vss 5
42 ICO(VPP) P41/KR01 SW5 HOLD
VLC0 Flash connecter Insert REMOVE
VDD(+5V) 6
R5 48 P40/KR00
XT2 POWER_CHK
10K 47 U2 uPD78F9328 10 JP1 Insert REMOVE
41 XT1 P00 9
S23 P01 CAL SW
44 8 VIN
43 P21/SO10 P02 7
45 P22/SI10 P03 R4
P20/SCK10
4MHz C11 10K R22
51
X2 VDD(+5V) 100
Y1 30pF
COM0
COM1
COM2
COM3

S10
S11
S12
S13
S14
S15
S16
S17

52
S0
S1
S2
S3
S4
S5
S6
S7
S8
S9

LS1
X1
C10
14
15
16
17

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

30pF R18
Q4 BUZZER
COM0
COM1
COM2
COM3

KTN2222AS
S10
S11
S12
S13
S14
S15
S16
S17

2.2K
S0
S1
S2
S3
S4
S5
S6
S7
S8
S9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4

5
6
7
8
9
STABLE/L/O/K
1F/1G/1E/1D

2F/2G/2E/2D

3F/3G/3E/3D

4F/4G/4E/4D

5F/5G/5E/5D
S2/S3/S4/HI

OZ/LB/ K/ G
PCS
C0
C1
C2
C3

/ /1P/1Z

/ /2P/2Z

/ /3P/3Z

/ /4P/4Z

TX
1A/1B/1C/

2A/2B/2C/

3A/3B/3C/

4A/4B/4C/

5A/5B/5C/

RX

SW-II LCD

LCD
C12 U3
8 1
7 VDD A0 2
104 6 WP A1 3
5 SCL A2 4
R12 SDA VSS
24C02
Remove R11 when Masked CPU is in use.
100K
R11 10K R13
VDD(+5V)

Remove R10 when Masked CPU is in use. 100K

R10 10K

JF1
1
2
3
4
5
1
2
3
4
5

ADC_SDA
FLASH CONNECTER
10

ADC_SCL
6
7
8
9
6
7
8
9
10

Short R23 when Masked CPU is in use.

2

Remove it when Masked CPU is in use. R23

JP1

VDD(+5V)
1

10K
Q3 Title

KTA1504SY DL-N MAIN CIRCUIT DIAGRAM

R9
Size Document Number Rev
A3 6100-PDL-0000-0 1.0
Date: Tuesday, May 31, 2005 Sheet 2 of 3

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3.2.2. A/D
L7 L9
AVCC(+5V) AVCC(+5V)
R26
L4
SIG+ VIN+
J1 L 102S
1 L3 1.2K C8
2 C2 MMZ1608Y102C MMZ1608Y102C 105
3 C9 + 330uF/25V
4 L 102S 104
L2 C20
105 C7
SIG+
LOAD CELL L8 L10 105
L 102S
R27
L1
SIG- SIG- VIN-
L 102S
1.2K
MMZ1608Y102C MMZ1608Y102C

CHIP BEAD

AVCC(+5V) AVCC(-5V)

C22 C23
104 104

AVCC(+5V)

AVCC(+5V)
VIN+
U6 U4B AVCC(+5V)
7
1

OP177 HA17358
C28 C29 C30 3 R16 C16
105 105 105 + 6
VIN- 2 C19
- AVCC(+5V) U3
49.9K 104 104
R17 ADS1100
4
8

5
C18

8
R21 104

GND VDD
49.9K
182K 5 AOUT 1 4
+ 7 VIN+ SDA ADC_SDA
AOUT
6 6 3
- VIN- SCL ADC_SCL
AVCC(-5V) C17
104 C15

4
R19 104

2
AVCC(+5V)
182K
C14
C31
104
c103

VIN
VIN U10 J2
AVDD(+5V)
XC6204C502MR 1
1 2
AVDD(+5V) AVCC(+5V) VIN 5 3

VSS
3 VOUT 4
CE ADC_SDA
TC34 + ADC_SCL 5
L13 T10uF/16V C36 + C37

2
104 C39 T10uF/16V
104 CON5

AVDD(-5V) L 102S AVCC(-5V)

L12

L 102S AVDD(-5V)
AVDD(+5V)
C21 + U7
10uF/16V
2 5
4 CAP+ VOUT
6 CAP-
7 LV
OSC EC24 C25
+
8 100uF/16V 104
V+

ICL7660 Title
DL-N A/D CIRCUIT DIAGRAM
Size Document Number Rev
A3
6100-PDL-0000-0 1.0
Date: Tuesday, May 31, 2005 Sheet 1 of 3

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3.2.3. POWER
U9

13 12
8 R1IN R1OUT 9
R2IN R2OUT RX
L15 11 14
10 T1IN T1OUT 7
TX T2IN T2OUT
CN1 L 102S 1
C32 3 C1+
1 L16 104 4 C1-
2 5 C2+
3 2 C2-
L 102S 6 V+
V- VDD(+5V)
RS232 L17 C33
104 MAX232/SO
C34 C35
L 102S 104 104 C36
104 J6 J4
VDD(+5V)
1 RED 1
2 WHITE 2
3 GREEN 3
4 BLUE 4
5 BLACK 5

L/C CON LC

VIN
U8 VDD(+5V)
CN2
D2 L5 Q6 XC6204C502MR
1 KTA1666 1
2 VIN 5

VSS
3 1N5819 3 VOUT
4 CE
L 102S EC3 + R29

2
C5 100K EC26 + + EC4
POWER&CAL 330uF/25V 104 100uF/16V C27 C6
104 100uF/16V 104
L6

L 102S R30
2.2K

D1
POWER_CHK 2 1

KDS184 R15
3

Q1
AUTO POWER
KTN2222AS
CAL SW 100K

SW1
ON/OFF

Title
DL-N POWER CIRCUIT DIAGRAM
Size Document Number Rev
A3 6100-PDL-0000-0 1.1

Date: Tuesday, May 31, 2005 Sheet 3 of 3

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3.2.4. CALIBRATION
 2.1.9. Calibration Block Diagram 참조

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4. Exploded View

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5. Part Location
5.1. Main PCB

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5.2. ANALOG PCB

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6. Error Messages & Solution

6.1. Beep: Re-zero
The range of “Re-zero” is within  2% of full capacity. However, when the scale is out of this
range it automatically beeps to notify to user that “Re-zero” function does not work in this
range.

6.2. Err: Initial Zero

You may set 2% or 10% of full capacity as Initial Zero.
When you place an item more than the initial zero setting value (2% or 10% of full capacity)
and turn on the scale it display “Err” message and does not work.
However, you can make the scale work if you make the item’s weight be within the initial
zero setting range (2% or 10% of full capacity) by decreasing the value of weight.

6.3. Init: Failure of Analog Module

“Init” message shows up when there is some problem on analog module.
Please turn off the scale and turn on. If you still have “Init” message on display please
contact CAS A/S service.

6.4. UNSTA: A/D Value Unstable

The scale displays “UNSTA” when it is in unstable status or in low-power supply.

If the scale is not properly balanced, please adjust the 4 legs at the bottom of the scale (turn
legs clockwise or counterclockwise) so as to center the bubble of the leveling gauge inside the
indicated circle. And if the scale is in low power supply please replace the battery or plug in
adapter.
However, if you still have “UNSTA” problem please contact CAS A/S service.

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