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7/3/2020 0 FIRST SUBMISSION NS ASJ SA

DATE REV. NO. DESCRIPTION Designed Checked Approved
REVISIONS
EPC CONTRACTOR :

Gammon India Ltd.

CLIENT : Gammon India Ltd.

DESIGN CONSULTANT : PROOF CONSULTANT :

RAMBOLL INDIA PVT.LTD

PROJECT : FOUR LANING OF UDHAMPUR TO RAMBAN SECTION IF NH-1A (NOW NH-44) FROM 67+000 TO KM 89+000
AND KM 130+000 TO 151+000 ON EPC MODE IN THE STATE OF JAMMU & KASHMIR UNDER NHDP PHASE-II
14,VOL-34A,35A,29A

TOTAL NO. OF PAGES TITLE :

NAME SIGN DATE
DESIGN OF SUPERSTRUCTURE FOR MINOR BRIDGES AT 77+187 (CA
DSGN NS 7/3/2020
Chainage), 77+516 (Design Chainage) (NB) & 77+259 (CA Chainage), 77+560
CHKD ASJ 7/3/2020 (Design Chainage) (SB) & 130+255 (CA Chainage), 130+309 (NB)
APPD SA 7/3/2020

DOC. No. 1 4 , V O L - 3 4 A , 3 5 A , 2 9 A

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

This document is the pr
 ANNEXURE-I

DESIGN OF LAMINATED ELASTOMERIC BEARING

FOR EFFECTIVE SPAN OF 18.7m
Elastomeric bearing has been designed primarily for normal vertical loads and horizontal braking force and to cater for seismic effect, the
separate system of seismic reaction block has been provided both in longitudinal and trasverse direction.

Basic features of superstructure

Span c/c of brg. = 18.700 m
Span c/c of exp. Joint = 20.000 m
deck width = 12.500 m
Depth of superstructure = 1.720 m

Nos. of brg per span = 8

Coefficient of thermal expansion = 12.0E-06 /o C
Temparature Variation (T) = 36 /o C
Residual creep strain in girder = 0.00061212 Per 10 Mpa
Average stress at CG of girder = 0 Mpa
Shrinkage strain = 0.0002

Material Specifications:
Shear modulus of elastomeric bearing, G = 0.9 N/mm2 (As per table 2 IRC 83 Part 2 2018)
Bulk modulus of the elastomeric bearing, Eb = 2000 N/mm2
Adhesion strength of elastomer to steel plate (min) = 7 kN/m
Yield stress of the laminate, fy = 250 N/mm2

Dimensions of the bearing :

Dimension has been taken as per R'20 Series given in appendix 2 of IRC:83(Part II)-2018
Dimension of the bearing in T-T dir (perpendicular to traffic), b = 450 mm
Dimension of the bearing in L-L dir (parallel to traffic), a = 400 mm
Side cover for laminates = 6 mm
Thickness of internal layers of elastomer = 12 mm
Top and bottom face cover = 6 mm
No. of rows of elastomer = 5
Thickness of reinforcing plate = 4 mm
Total thickness of bearing = 96 mm
Total thickness of elastomer = 60 mm

Summary of Checks:
Total design strain = 2.81 < 7 , OK
Design strain due to compressive force = 1.88
Design strain due to translatory movements = 0.45 < 1 , OK
Design strain due to angular rotations = 0.47

min. plate thickness required = 1.21 < 4 , OK

Limiting rotation = OK
Design vertical deflection = 0.492 mm
Permissible vertical deflection = 0.461 mm

Buckling stability = OK
Max permissible pressure = 27.72 N/mm2
Design max pressure = 9.67 N/mm2

Non sliding condition = OK

Min permissible pressure = 3.00 N/mm2
Design min pressure = 2.56 N/mm2
Resultant horizontal force = 42.19 kN
Resisting force due to friction = 178.78 kN

Shear Rating = 1593.23 N/m

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Elastomeric bearing has been designed primarily for normal vertical loads and horizontal braking force and to cater for seismic effect, the
Calculation of Rotation
separate system : reaction block has been provided both in longitudinal and trasverse direction.
of seismic

Grade of concrete for superstructure = M35

For simply supported span it may be computed as

ad = 400 Mmax. L x 10^-3
(E I)

Es = 2.0E+11 N/m2

Ec = 3.20E+10 N/m2 For transient load

E= Ec / 2 = 3.20E+10 N/m2 For permanent load

S. No. Load case Loaf factor Mmax. E I L ad

(Nm) (N/m ) 2
( m^4) (m)
1 DL 1 1349000 3.20E+10 0.183 18.700 0.0017
2 SIDL1 1 585000 3.20E+10 0.366 18.700 0.0004
3 SIDL2 1 326000 3.20E+10 0.366 18.700 0.0002
5 CWLL 1 1964000 3.20E+10 0.366 18.700 0.0013
Total 0.0036

Design Rotation = 0.0036 = 0.0036 (say)

angular rotation in longitudinal direction - along a = 0.00356315

angular rotation in trasnverse direction - along b = 0.000

Seismic Coefficient Calculation :

Zone factor, Z = 0.16 (ZONE III)
Importance factor, I = 1.2
Response reduction factor, R = 1.5
Acceleration coefficient, Sa/g = 2.5
Hence, Ah = 0

CHARACTERISTIC LOADS from superstructure analysis

Bearing SIDL2-
DL SIDL1 FPLL LL(Max) LL(Min) Total(Max) Total(Min)
Number surfacing
1 381.00 149.00 67.00 0.00 380.00 -4.10 977.00 592.90
2 412.00 -44.00 77.00 0.00 576.00 -20.51 1021.00 424.49
3 412.00 -44.00 77.00 0.00 342.00 -32.78 787.00 412.22
4 381.00 149.00 67.00 0.00 91.00 -29.91 688.00 567.09

Max working vertical load Fz max = 1021.00 kN

Min working vertical load Fz min = 412.22 kN

Load DL SIDL1 SIDL2 LL

Load factor 1.35 1.35 1.75 1.5

Under Permanent
ULS LOAD Under Service Condition
Condition

Bearing DL SIDL1 SIDL2 FPLL LL(Max) LL(Min) Total(Max) Total(Min) Total

Number (DL+SIDL1+SIDL2)

1 514.4 201.15 117.25 0.00 570.00 -6.15 1402.75 590.85 832.75

2 556.2 -59.40 134.75 0.00 864.00 -30.77 1495.55 414.24 631.55
3 556.2 -59.40 134.75 0.00 513.00 -49.17 1144.55 395.83 631.55
4 514.4 201.15 117.25 0.00 136.50 -44.87 969.25 552.14 832.75

5
Elastomeric bearing has been designed primarily for normal vertical loads and horizontal braking force and to cater for seismic effect, the
Impact Factor
separate =
system of seismic reaction block has been provided both in longitudinal and1.18
trasverse direction.

Max design vertical load Fz,d max = 1496 kN Under service load
Min design vertical load Fz,d min = 396 kN Under service load
Min design vertical load Fz,d min = 632 kN Under permanent load

HORIZONTAL LOAD:
Normal Case:
Total braking force = (0.2* 1000+0.05*500)*1.5 = 337.50 kN
No of bearings resisting = 8
Horizontal load in L-L direction per bearing = 42.1875 kN

Seismic Case:
Vertical load on bearing DL+SIDL1+SIDL2 = 832.75 kN max
FPLL = 0.00 kN
Max Live load on the structure LL/5 = 172.80 kN max

L-L Direction

EQ force on the structure in L-L direction = 0.000 kN

EQ effect on LL in L-L direction = 0.000 kN
Force per bearing in L-L direction = 0.000 kN

T-T Direction

EQ force on the structure in T-T direction = 0.000 kN

EQ effect on LL in T-T direction = 0.000 kN
Force per bearing in T-T direction = 0.000 kN

Longitudinal Seismic Case:

Force per bearing in L-L dir = 0.000 kN
30% of force in T-T dir per bearing = 0.000 kN

Transverse Seismic Case:

Force per bearing in T-T dir = 0.000 kN
30% of force in L-L dir per bearing = 0.000 kN

6
Shape factor
Shape factor for laminated bearings, S =
Effective dimension of the bearing in T-T dir, b' = 438 mm
Effective dimension of the bearing in L-L dir, a' = 388 mm
Effective plan area of the bearing, A1 = 169944 mm2
Force-free perimeter of the bearing, lp = 1652 mm
Effective thickness of individual layer of elastomer in compression = 12 mm
Shape factor, S = 8.57
Shape factor for the thickest layer, S1 = 8.57

Design Loads :

Horiz. Load per Normal Longitudinal Seismic Transverse Seismic Case (kN)
bearing (kN) Case (kN) Case (kN)

L-L dir 42.1875 0.000 0.000

T-T dir 0 0.000 0.000

Resultant 42.188 0.000 0.000

Check for Maximum design strain:

et,d = KL ( ec,d + eq,d + ea,d ) < eu,d

where,

et,d = total design strain in the bearing

ec,d = design strain due to compressive design loads
eq,d = design shear strain due to design translatory movements
ea,d = design strain due to design angular rotation
eu,d = eu,k / ym = ultimate design strain = 7/1.0 = 7

Calculation for strain due to compressive loads: Clause 5.2.3.2 of IRC:83 (Part II) -2011

ec,d = 1.5 Fz,d / ( G. Ar. S )

Fz,d = Vertical design force on the bearing, = 1495.550 kN

G = Shear modulus of elastomeric bearing = 0.9 N/mm2
Ar = Reduced effective plan area of the bearing = A1 ( 1 - vx,d/a' - vy,d/b')

Calculation for vx,d:

Vxd = V1+V2+V3 where V1 is the displacement due to temperature load, V2 is due to horizontal force for
normal case and V3 is for seismic case.

7
Due to temparature load
V1 = α*L*T/2
α = 1.2E-05 /°c
L = 20 m
T = 36 °c
V1 = 12.64 mm

Due to Horizontal force For Normal Case

V2 = F*Tq/(G*a'*b')
F = Horizontal Force = 42.19 kN
Tq = Total thick. of elastomer including top and bottom cover = 72 mm
G = 0.9 N/mm2
a' = 438 mm
b' = 388 mm

V2 = 19.86 mm

Due to Horizontal force in Longitudinal Seismic Case

V3 = F*Tq/(G*a'*b')
F = 0.00 kN
V3 = 0.00 mm

Vxd V1 + V2 + V3 = 32.50 mm

Calculation for vy,d:

Vyd = V1+V2+V3 where V1 is the displacement due to temperature load, V2 is due to horizontal force for
normal case and V3 is for seismic case.

Due to temparature load

V1 = α*B*T/2
α = 12.0E-06 /°c
B = 12.5 m
T = 36 °c
V1 = 2.7 mm

Due to Horizontal force For Normal Case

V2 = F*Tq/(G*a'*b')
F = 0.00 kN
Tq = 72 mm
G = 0.9 N/mm2
a' = 438 mm
b' = 388 mm

V2 = 0.00 mm

Due to Horizontal force in Transverse Seismic Case

V3 = F*Tq/(G*a'*b')
F = 0.00 kN
V3 = 0.00 mm

Vyd = 2.70 mm

Max. horizontal displacement of parts of = 32.50 mm

the bearing in L-L dir, Vxd

Max. horizontal displacement of parts of = 2.70 mm

the bearing in T-T dir, Vyd
Ar = 1.55E+05 mm2
ec,d = 1.88

8
Calculation for strain due to translatory movements: Clause 5.1.3.3 of IRC:83 (Part II) -2018

eq,d = vxy,d /Tq

vxy,d = Max resultant horizontal relative displacement of parts = sqrt( vx,d2 + vy,d2)
= 32.61 mm

Tq = Total thick. of elastomer including top and bottom cover = 72 mm

eq,d = 0.45 OK

Calculation for strain due to angular rotations: Clause 5.1.3.4 of IRC:83 (Part II) -2011

ea,d =( a'2 . αa,d + b'2 . αb,d) ti / ( 2 S(ti3) )

αa,d = 0.00356315 rad

αb,d = 0 rad
ea,d = 0.47

Total design strain , e t,d = 2.81 < 7 OK

Check for minimum reinforcing plate thickness: Clause 5.1.3.5 of IRC:83 (Part II) -2018
ts = Kp. Fz,d . ( t1 + t2).Kh. gm / (Ar. fy )
where,
Fz,d maximum vertical force = 1495.550 KN
Ar = 1.55E+05 mm2
fy = 250.00 N/mm2
t1 & t2 - thickness of elastomer on either side of the plate = 12 mm
gm - factor for induced tensile stresses = 1.0
Kp - stress correction factor = 1.3
Kh = 1 without hole
ts = Minimum thickness of plate = 1.21 < 4 OK

LIMITING CONDITIONS:
Rotational limitation condition:

Svz,d - ( a' . αa,d + b' . αb,d)/Kr,d ≥ 0

where,
Svz,d = total vertical deflection = S ( Fz. ti / A1) (1 / 5. G. S12 + 1/Eb)
Min vertical force Fz = 395.830 kN
summation of elastomer ti = 60 mm
effective plan area A1 = 169944 mm2
shear modulus G = 0.9 N/mm2
shape factor S1 = 8.57
bulk density Eb = 2000 N/mm2

Svz,d = total vertical deflecton of bearing = 0.492 mm

a' = 388 mm
b' = 438 mm
αa,d = 0.00356315
αb,d = 0
Rotation factor = Kr,d = 3

( a' . αa,d + b' . αb,d) / Kr,d = 0.46 mm

Svz,d - ( a' . αa,d + b' . αb,d)/Kr,d = 0.492 - 0.46 = 0.032 OK

9
Buckling Stability (ULS):
the pressure Fz,d/Ar shall satisfy the following expression
Fz,d/Ar < 2. a'. G. S1/3. Te
Fz,d/Ar = 9.67 N/mm2
2. a'. G. S1/3. Te = 27.72 N/mm2
expression 9.67 < 27.72 OK

Non sliding condition (ULS)

Fxy,d ≤ me. Fz,dmin

where,
Fxy,d = Resultant of all the horizontal forces = 42.19 kN
Fz,dmin = Minimum vertical design force = 395.83 kN coexisting with Fxy,d
Ar = = 1.55E+05 mm2
sm = Fz,dmin/Ar = 2.56 N/mm2

2.56 < 3.00 N/mm2 Revise

Kf = 0.60 placed on concrete pedestal

me = 0.1+1.5 Kf / sm = 0.45
me. Fz,dmin = 178.778 kN

42.19 < 178.78 kN OK

Shear Rating

Vr = G*A1/Tb = 1593.23 N/m

10