Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
196
PRESS TOOL PARTS
This section contains a range of Boneham & Turner Die Sets and Press Tool Standard Parts, the majority in
accordance with present I.S.O Standards, a direct result of the company’s involvement and dedication over
recent years in the formulation of this world standard for the Press Tool and related industries.
The product range comprises, Die Sets, Pillars and Bush Assemblies, Spring Units and Accessories, all produced
from high quality materials and manufactured utilising the latest in machine tool technology and inspection
equipment to guarantee end user quality, performance and service life.
Pages 197-200
Die sets
/ Die Sets Four Pillar / Die Sets Rear Pillar / Die Sets Diagonal Pillar / Die Sets Centre Pillar
Pages 201-213
Guiding Elements
/ Guide Pins / Guide Pins Parallel / Guide Pins with Shoulder / Guide Bushes
/ Ball Cage Bushes Plain / Ball Cage Bushes Headed
Pages 214-216
Springs
/ Die Springs / Disc Springs
Pages 217-219
Elastomers
/ Elastomer Springs
Pages 221-224
Punches & Dies
/ Punches / Dies
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Die Set Centre Pillar
197
Plain Headed + 0 +0
B &T Bush Cage -2mm -2mm
Ref a1 x b1 a2 Bush a2 c1 c2 c3* d1* d3 e1 e3
MCP 1 200 x100 78 70 32 32 25/32 24/25 40 120 40
MCP 2 200 x125 78 70 32 32 25/32 24/25 40 120 40
MCP 3 200 x160 78 70 32 32 25/32 24/25 40 120 40
MCP 4 200 x200 78 70 32 32 25/32 24/25 40 120 40
MCP 5 250 x125 128 120 32 32 25/32 24/25 40 170 40
MCP 6 250 x160 128 120 32 32 25/32 24/25 40 170 40
MCP 7 250 x200 128 120 32 32 25/32 24/25 40 170 40
MCP 8 250 x250 128 120 32 32 25/32 24/25 40 170 40
MCP 9 315 x160 173 165 40 40 32/40 30/32 48 225 45
MCP 10 315 x200 173 165 40 40 32/40 30/32 48 225 45
MCP 11 315 x250 173 165 40 40 32/40 30/32 48 225 45
MCP 12 315 x315 173 165 40 40 32/40 30/32 48 225 45
MCP 13 400 x200 258 250 40 40 32/40 30/32 48 310 45
MCP 14 400 x250 258 250 40 40 32/40 30/32 48 310 45
MCP 15 400 x315 258 250 40 40 32/40 30/32 48 310 45
MCP 16 400 x400 258 250 40 40 32/40 30/32 48 310 45
MCP 17 500 x250 338 330 40 40 32/40 38/40 58 400 50
MCP 18 500 x315 338 330 40 40 32/40 38/40 58 400 50
MCP 19 500 x400 338 330 40 40 32/40 38/40 58 400 50
MCP 20 500 x500 338 330 40 40 32/40 38/40 58 400 50
* d1 – 1 Pin of each diameter will be used to prevent incorrect assembly when tooled.
* c3 – Supplied extra, standard thicknesses shown in table.
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Die Set Four Pillar
198
PRESS TOOL PARTS
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Die Set Rear Pillar
199
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Die Set Diagonal Pillar
200
PRESS TOOL PARTS
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Guide Pins
BS 7568 PT 27/I.S.O 9182/3 Type B1 201
d1 Diameter
16 20 24 25 30 32 38 40 48 50
L2
25 32 32 32 40 40 40 40 50 50
L 90
L 100
L 112
L 125
L 140
L 160
L 180
L 200
L 224
L 250
L 280
L 315
L 355
L 400
L 450
L 500
The following diameters are used to prevent
incorrect asembly of the Die Set upper and
lower Plates 24mm, 30mm, 38mm, 48mm.
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Guide Pins Parallel
202 BS 7568 PT 26/I.S.O 9182/2 Type A1
PRESS TOOL PARTS
d1 = h5 Tolerance
L 16 20 24 25 30 32 38 40 48 50
90
100
112
125
140
160
180
200
224
250
280
315
355
400
450
500
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Guide Pins with Shoulder, End Locking
BS 7568 PT 129/I.S.O 9182/5 Type-D 203
d1 16 20 24 25 30 32 38 40 48 50
d2 20 25 32 32 40 40 50 50 63 63
L2 16 20 25 25 32 32 40 40 50 50
L 80
L 90
L 100
L 112
L 125
L 140
L 160
L 180
L 200
L 224
L 250
L 280
L 315
L 355
L 400
L 450
500
The following diameters are used to prevent
incorrect asembly of the Die Set upper and
lower Plates 24mm, 30mm, 38mm, 48mm.
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Demountable Guide Pillars
204 D1
PRESS TOOL PARTS
L1
45
120
W D6
L2 D1 F6
D1 R6
D2
Notes
Ensure that the Dimension X Leaves clearance for bush at
bottom of stroke.
Bushes Supplied with Clamps and Screws.
D1 18 19 24 25 30 32 40 42 50 52 63 80
D2 25.6 25.6 32.6 32.6 40.6 40.6 50.8 50.8 63.8 63.8 76 93
W 5 5 5 5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
L2 20 20 24 24 30 30 37 37 45 45 49 60
L1
70
80
90
100
110
120
130
140
150
160
170
180
200
220
240
260
280
320
360
400
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Demountable Bushes
Low Profile 205
D2
D1
L3 X
L
D3
L2
Part Reference D1 D2 D3 D4 L L2 L3 X
DGBLP 18 28 28 32.5 28 10 18 6
DGBLP 19 28 28 32.5 28 10 18 6
DGBLP 24 38 36 47 33 10 23 6
DGBLP 25 38 36 47 33 10 23 6
DGBLP 30 45 43 54 40 10 30 10
DGBLP 32 45 43 54 40 10 30 10
DGBLP 40 54 48 63 52 14 38 10
DGBLP 42 54 48 63 52 14 38 10
DGBLP 50 65 64 75 62 14 48 20
DGBLP 52 65 64 75 62 14 48 20
DGBLP 63 81 79 93 75 14 61 20
DGBLP 80 100 99 115 92 14 78 32
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Demountable Bushes
206 Extra Long Shoulder
D4
PRESS TOOL PARTS
D2
L3 D1
L
L2
D3
Part Reference D1 D2 D3 D4 L L2 L3
DGBEL 24 38 44 47 98 75 23
DGBEL 25 38 44 47 98 75 23
DGBEL 30 45 51 54 100 75 25
DGBEL 32 45 51 54 100 75 25
DGBEL 40 54 60 63 115 85 30
DGBEL 42 54 60 63 115 85 30
DGBEL 50 65 75 75 135 100 35
DGBEL 52 65 75 75 135 100 35
DGBEL 63 81 90 93 148 100 48
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Demountable Bushes
Long Shoulder 207
D4
L3 D1
L
L2
D3
Part Reference D1 D2 D3 D4 L L2 L3
DGBL 18 28 28.5 32.5 50 32 18
DGBL 19 28 28.5 32.5 50 32 18
DGBL 24 38 44 47 70 47 23
DGBL 25 38 44 47 70 47 23
DGBL 30 45 51 54 75 50 25
DGBL 32 45 51 54 75 50 25
DGBL 40 54 60 63 80 50 30
DGBL 42 54 60 63 80 50 30
DGBL 50 65 73 75 85 50 35
DGBL 52 65 73 75 85 50 35
DGBL 63 81 90 93 100 52 48
DGBL 80 100 110 115 100 52 48
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Demountable Bushes
208 Short Shoulder
D4
PRESS TOOL PARTS
D2
L3 D1
L2
D3
Part Reference D1 D2 D3 D4 L L2 L3
DGBS 18 28 28.5 32.5 34 16 18
DGBS 19 28 28.5 32.5 34 16 18
DGBS 24 38 44 47 44 21 23
DGBS 25 38 44 47 44 21 23
DGBS 30 45 51 54 46 21 25
DGBS 32 45 51 54 46 21 25
DGBS 40 54 60 63 51 21 30
DGBS 42 54 60 63 51 21 30
DGBS 50 65 73 75 60 25 35
DGBS 52 65 73 75 60 25 35
DGBS 63 81 90 93 75 27 48
DGBS 80 100 110 115 75 27 48
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Guide Bushes
BS 7568 PT 17 1992/I.S.O 9448/2 Form A 209
D1 = G6 Tolerance
D1
16 20 24 25 30 32 38 40 48 50
D2 = n6 Tolerance
L1
28 32 40 40 48 48 58 58 70 70
25
32
40
50
63
80
100
125
160
The following diameters are used to prevent
incorrect asembly of the Die Set upper and
lower Plates 24mm, 30mm, 38mm, 48mm.
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Ball Cage Bushes Plain
210 I.S.O 9448/3 Form B
PRESS TOOL PARTS
D1 16 20 24 25 30 32 38 40 48 50
D2 = n6 Tolerance
D2 28 32 40 40 48 48 58 58 70 70
L1 25
L1 32
L1 40
L1 50
L1 63
L1 80
L1 100
L1 125
L1 160
The following diameters are used to prevent
incorrect asembly of the Die Set upper and
lower Plates 24mm, 30mm, 38mm, 48mm.
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Ball Cage Bushes Headed
I.S.O 9448/7 Form F 211
D1 16 20 24 25 30 32 38 40 48 50
D2 28 32 40 40 48 48 58 58 70 70
D3 36 40 48 48 56 56 66 66 80 80
D4 53 57 65 65 73 73 83 83 97 97
T 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3
L L2 L L2 L L2 L L2 L L2 L L2 L L2 L L2 L L2 L L2
L1 25 35 10 37 12 37 12 37 12
L1 25 57 32 45 20 61 36 61 36
L1 25 61 36 81 56 81 56
L1 32 42 10 44 12 57 25 57 25 44 12 44 12
L1 32 64 32 68 36 82 50 82 50 77 45 77 45
L1 32 95 63 95 63
L1 40 50 10 52 12 52 12 52 12 72 32 72 32 55 15 55 15
L1 40 76 36 80 40 80 40 96 56 96 56 85 45 85 45
L1 40 111 71 111 71
L1 50 62 12 62 12 62 12 65 15 65 15 82 32 82 32 68 18 68 18
L1 50 90 40 90 40 95 45 95 45 113 63 113 63 100 50 100 50
L1 50 130 80 130 80
L1 63 75 12 75 12 78 15 78 15 78 15 78 15 99 36 99 36
L1 63 108 45 108 45 113 50 113 50 134 71 134 71
L1 80 95 15 95 15 98 18 98 18
L1 80 130 50 130 50 143 63 143 63
L1 100 118 18 118 18
L1 100 163 63 163 63
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Ball Bearing Demountable Guide Bushes
212 D4
D2
PRESS TOOL PARTS
E D1
L
F
D3
Long Shoulder
Part Reference Pillar Diameter D1 D2 D3 L3 L2 L1
DGBB 25 33 45 50 30 35 65
DGBB 25 33 45 50 30 50 80
DGBB 25 33 45 50 30 65 95
DGBB 32 40 54 60 30 50 80
DGBB 32 40 54 60 30 65 95
DGBB 32 40 54 60 30 80 110
DGBB 40 48 65 73 30 50 80
DGBB 40 48 65 73 30 65 95
DGBB 40 48 65 73 30 80 110
DGBB 40 48 65 73 30 100 130
DGBB 50 62 81 91 50 60 110
DGBB 50 62 81 91 50 80 130
DGBB 50 62 81 91 50 100 150
DGBB 50 62 81 91 50 120 170
DGBB 63 75 95 105 50 100 150
DGBB 63 75 95 105 50 120 170
DGBB 63 75 95 105 50 140 190
Short Shoulder
Part Reference Pillar Diameter D1 D2 D3 L3 L2 L1
DGBBS 32 40 54 60 50 15 65
DGBBS 40 48 65 73 60 15 75
DGBBS 50 62 81 85 80 20 100
DGBBS 63 75 95 99 90 20 110
Clamp Data
Diameter Radius Size Clamp Per Screw SH
M N A B C D Reference Bush Size
25 32.5 43 19.8 15.9 6.5 11.4 DC1 3 M8 19.4
32 37 47 19.8 15.9 6.5 11.4 DC1 3 M8 19.4
40 43.5 54 19.8 15.9 6.5 11.4 DC1 3 M8 19.4
50 52.5 63 19.8 15.9 6.5 11.4 DC1 4 M8 19.4
63 59.5 70 19.8 15.9 6.5 11.4 DC1 4 M8 19.4
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Ball Bearing Demountable Guide Pillars
D1
213
L2 D1 F6
D1 R6
D2
D1 18 19 24 25 30 32 40 42 50 52 63 80
D2 25.6 25.6 32.6 32.6 40.6 40.6 50.8 50.8 63.8 63.8 76 93
W 5 5 5 5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
L2 20 20 24 24 30 30 37 37 45 45 49 60
L1
70
80
90
100
110
120
130
140
150
160
170
180
200
220
240
260
280
320
360
400
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Die Springs
214 BS 7568 PT 4 1992/Colour Coded I.S.O 10243
PRESS TOOL PARTS
Die Springs are precision manufactured and have ends which Boneham & Turners Die Springs are avaliable in four colour-
are ground square to ensure even compression of spring. coded load rated classifications. All springs are quaranteed to
fit the hole and rod diameters and depicted in the reference
table. Sizes and colour codes are in accordance with
ISO 10243.
Red Heavy 30% HDS Page ??
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Die Springs
• Order Instructions Notes B
State references only. Table shows rate of deflection kilograms per 1mm 215
of deflection.
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Die Springs
• Order Instructions Notes B
216 State references only. Table shows rate of deflection kilograms per 1mm
of deflection.
PRESS TOOL PARTS
A
Red – Heavy Load
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Elastomer Springs
217
Standard Length
B & T Outside Inside Maximum
Ref. Diameter Length Diameter Compression B & T Outside Inside Maximum
ES 1 16 16 6.5 4 Ref. Diameter Length Diameter Compression
ES 2 16 20 6.5 5 ES 25 50 80 17 20
ES 3 16 25 6.5 6.25 ES 26 50 100 17 25
ES 4 20 16 8.5 4 ES 27 63 32 17 8
ES 5 20 20 8.5 5 ES 28 63 40 17 10
ES 6 20 25 8.5 6.25 ES 29 63 50 17 12.5
ES 7 20 32 8.5 8 ES 30 63 63 17 15.75
ES 8 25 20 10.5 5 ES 31 63 80 17 20
ES 9 25 25 10.5 6.25 ES 32 63 100 17 25
ES 10 25 32 10.5 8 ES 33 63 125 17 31.25
ES 11 25 40 10.5 10 ES 34 80 32 21 8
ES 12 32 32 13.5 8 ES 35 80 40 21 10
ES 13 32 40 13.5 10 ES 36 80 50 21 12.5
ES 14 32 50 13.5 12.5 ES 37 80 63 21 15.75
ES 15 32 63 13.5 15.75 ES 38 80 80 21 20
ES 16 40 32 13.5 8 ES 39 80 100 21 25
ES 17 40 40 13.5 10 ES 40 80 125 21 31.25
ES 18 40 50 13.5 12.5 ES 41 100 32 21 8
ES 19 40 63 13.5 15.75 ES 42 100 40 21 10
ES 20 40 80 13.5 20 ES 43 100 50 21 12.5
ES 21 50 32 17 8 ES 44 100 63 21 15.75
ES 22 50 40 17 10 ES 45 100 80 21 20
ES 23 50 50 17 12.5 ES 46 100 100 21 25
ES 24 50 63 17 15.75 ES 47 100 125 21 31.25
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Elastomer Plates
218
PRESS TOOL PARTS
L
W
W L T
500 500 10
500 500 12
500 500 16
500 500 20
500 500 25
500 500 30
500 500 35
500 500 40
500 500 45
500 500 50
500 500 60
500 500 70
500 500 90
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Elastomer Solid Bars
219
OD L
16 250
20 250
25 250
32 500
40 500
50 500
63 500
80 500
100 500
125 500
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Disc Springs
220 D.I.N 2093
PRESS TOOL PARTS
Total Deflections =
Deflection of one spring.
Total Force F = Force
per spring x number
of springs in parallel.
Total Deflections =
Deflection per
spring x number
of springs in stack
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Punch Shanks
ISO 10242/ Type B 221
D1 D3 L1 L2 L4
f9 6g
20 M 16 x 1.5 40 2 58
25 M 16 x 1.5 45 2.5 68
25 M 20 x 1.5 45 2.5 68
32 M 20 x 1.5 56 3 79
32 M 24 x 1.5 56 3 79
40 M 24 x 1.5 71 4 93
40 M 27 x 2 71 4 93
50 M 30 x 2 80 5 108
50 M 30 x 2 80 5 108
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Punches
222 BS 7568 PT 5/I.S.O 8020 Type B
PRESS TOOL PARTS
Notes
T = All 5mm
Material Chrome Steel D2.
Specials including other materials and sizes, price and
delivery upon applications.
Please state required ‘d’ diameter when ordering.
D d L Lengths
Ref. Body Diam. From To 56 63 71 80 90 100 H L1
MHP 1 5 1.0 4.5 8 12
MHP 2 6 1.5 5.5 9 13
MHP 3 8 2.5 7.5 11 14
MHP 4 10 4.5 9.5 13 16
MHP 5 13 6.5 12.5 16 21
MHP 6 16 9.5 15.5 19 24
MHP 7 20 12.5 19.5 24 27
MHP 8 25 16.5 24.5 29 32
MHP 9 32 22.5 31.5 36 32
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Dies
Plain 223
d L Lengths
Ref. D From To 17 24 30
MPD 1 6 1 3
MPD 2 10 2 5
MPD 3 13 3 7
MPD 4 16 4 8
MPD 5 20 6 11
MPD 6 22 9 13
MPD 7 25 12 16
MPD 8 32 13 20
MPD 9 38 16 26
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Dies
224 Headed
PRESS TOOL PARTS
Notes
T = All 5mm Specials including other materials and sizes, price and
Please Note – Standard increments 0.5mm. delivery upon application.
Customer to machine for clearance.
d L Lengths
Ref. D From To 19 22 25 35 H
MHD 1 6 1 3 9
MHD 2 10 2 5 13
MHD 3 13 3 7 16
MHD 4 16 4 8 19
MHD 5 20 6 11 23
MHD 6 22 9 13 25
MHD 7 25 12 16 28
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