INTERACTIVE SCHEMATIC

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 KENR8398-07
January 2014

793F and 793F WTR OEM

Off-Highway Truck
Hydraulic System
793F: 793F WTR OEM:
SND1-UP SXP1-UP
SSP1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake (ACC1) 291-1546 1 I-5
Accumulator Gp - Brake (ACC2) 291-1546 2 I-4
Accumulator Gp - Steering 308-2856 3 F-11
Breather 157-7911 4 D-7
Connector - Orifice 311-6676 6 G-4, G-5
Cylinder Gp - Telescoping, Hoist 295-5708 7 H-13
Filter - Oil, Adv Eff., Breather 4T-6788 8 D-5
Filter Gp - Case Drain 290-2569 9 D-7
Filter Gp - Fan / Steering Return 339-9706 10 A-8
Filter Gp - Oil, Brake 290-2567 11 F-5
Filter Gp - Oil, Hoist / Brk Cooling 339-9702 12 I-9
Fitting - Orifice 8X-7851 13 G-4
Fitting - Orifice 8X-7851 14 F-8
Fitting - Orifice 8X-7851 15 E-11
Motor Gp - Fan 240-7790 16 E-9
Pump / Motor Gp - Brake Release 5T-1060 17 I-8
Pump Gp - Fan / Steering 291-7263 18 B-9
Pump Gp - Hoist / Brake 310-4846 19 F-6
Pump Gp - Metering (HMU) 9T-1318 20 D-3
Screen - Pmp Brng Flushing Return 247-8298 21 C-7
Screen Gp - Hoist Lines 6E-5472 22 H-10
Slack Adjustor Gp - Front 205-0560 23 G-2
Slack Adjustor Gp - Rear 205-0560 24 G-14
Valve Gp - Check 332-7350 25 C-7
Valve Gp - Check 6E-4701 26 I-5
Valve Gp - Check, Brk Rel Pump 123-4750 27 I-8
Valve Gp - Check, Brk Rel, El Pump 123-4750 28 I-4
Valve Gp - Cntrl, Hoist / Brk Cooling 356-5705 29 I-12
Valve Gp - Makeup 183-7170 30 E-9
Valve Gp - Sol / Mnfld 198-6577 31 F-8
Valve Gp - Sol / Rlf, Str Acc. 272-9849 32 E-11
Valve Gp - Steering 9T-8931 33 F-3
Mechanical Drive (Hydraulic Arrangement 278-8418)
Control Gp - Foot Brake 315-5037 34 H-3
Cylinder Gp - Steering 9T-8912 35 F-3
Filter Gp - Oil, RAX 333-6434 36 G-13
Manifold Gp - Control, RAX 299-3258 37 F-12
Motor Gp - Brake Cooling 198-6041 38 C-4
Motor Gp - RAX 202-9940 39 D-12
Pump Gp - Brake Cooling 197-8885 40 C-5
Pump Gp - RAX 341-4837 41 D-12
Screen As - Hydr. Oil Cooler 149-2754 42 I-9
Tank Gp - Hydraulic 288-5701 43 B-5
Valve / Mtg Gp - Cntrl, Brks, Std Whl 371-4190 44 H-4
Valve / Mtg Gp - Cntrl, Brks, XL Whl 371-4191 45 H-4
Valve Gp - Relief, Brake Oil Cooler 6E-5855 46 D-5
Valve Gp - Traction Control 222-4744 47 I-7
COMPONENT LOCATION
Page 2 of 2

Part Machine Schematic

Description
Number Location Location
Attachments
Accumulator Gp - Steering (PED) 348-9270 48 F-11
Cooler Gp - RAX Oil Cooler 320-8196 49 G-11
Motor Gp - RAX Oil Cooler Fan 307-1504 50 G-11
Plug As - Rear Axle Cooler 242-7114 51 F-12
Valve Gp - Press. Rdc, Rad Fan Cntrl 389-1181 52 D-9
Misc. Ref.
Orifice 219-8800 69 I-5
Orifice 219-8800 70 I-4
Core As - Oil Cooler, Brake 290-2729 53 J-8
Core As - Oil Cooler, Brake 336-9641 54 J-9
Core Gp - Oil Cooler, Steering 199-6683 55 A-8
Sensor Gp - Press., Brake Pump 221-3405 56 I-5
Sensor Gp - Press., Brk Acc. (ACC1) 221-3405 57 I-5
Sensor Gp - Press., Brk Acc. (ACC2) 221-3405 58 I-3
Sensor Gp - Press., Differential Oil 221-3415 59 F-12
Sensor Gp - Press., Rr Brk Oil, LH 221-3410 60 I-7
Sensor Gp - Press., Rr Brk Oil, RH 221-3410 61 E-9
Sensor Gp - Press., Steering Acc. 221-3405 62 E-11
Sensor Gp - Press., Steering Pump 221-3405 63 F-8
Sensor Gp - Speed, Clng Pmp Drive 186-0131 64 C-5
Sensor Gp - Speed, Fan 186-0131 65 H-7
Switch As - Press., Serv. Brake (Frnt) 128-5091 67 G-4
Switch As - Press., Serv. Brake (Rear) 128-5091 68 G-6
TAP LOCATION

Tap Schematic
Description
Number Location
Brake Pump Filter Outlet Pressure R F-5
Brake Pump Pressure N F-6
Case Drain Return Filter Pressure P2 C-7
Front Slack Adjuster Pressure I1 G-1
Front, Left Parking Brake Release Press. J1 J-1
Front, Right Parking Brake Release Press. J2 D-1
Hoist Control Pilot Pressure L1 H-11
Hoist Control Pilot Pressure L2 G-11
Hoist Pump 1 Pressure M1 F-6
Hoist Pump 2 Pressure M2 F-6
Left, Front Wheel, Brake Cooling Input Press. K1 J-2
Left, Front Wheel, Brake Cooling Output Press. K2 I-1
Left, Rear Wheel, Brake Cooling Input Press. K5 J-13
Left, Rear Wheel, Brake Cooling Output Press. K6 I-14
Left, Rear Wheel, Traction Pilot Pressure S1 I-7
Purge Point for Comissioning P1 H-3
Radiator Fan Pressure F D-9
RAX System Pressure Q E-12
Rear Slack Adjuster Pressure I2 G-14
Rear, Left Parking Brake Release Press. J3 J-14
Rear, Right Parking Brake Release Press. J4 B-14
Right, Front Wheel, Brake Cooling Input Press. K3 E-2
Right, Front Wheel, Brake Cooling Output Press. K4 D-2
Right, Rear Wheel, Brake Cooling Input Press. K7 C-14
Right, Rear Wheel, Brake Cooling Output Press. K8 B-14
Right, Rear Wheel, Traction Pilot Pressure S2 H-7
Secondary Retract Accumulator Pressure H I-5
Service Brake Acummulator Pressure G I-4
SOS, Brake Actuation C I-6
SOS, Hoist and Brake Cooling B I-9
SOS, Strg, Fan, Drive A E-10
Steering Accumulator Pressure E E-3
Steering Pump Pressure D F-8
Supply Pump Pressure P3 C-9
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

K5 K1

J3
J J
(54) CORE AS (53) CORE AS J1
OIL COOLER OIL COOLER BRAKE (1) ACCUMULATOR GP
BRAKE 290-2729 BRAKE (ACC1)
336-9641 (Extra Retarding Only) 291-1546 (28) VALVE GP (2) ACCUMULATOR GP
LEFT REAR CHECK BRAKE (ACC2)
(26) VALVE GP BRK REL 291-1546
CHECK 123-4750
SOS 6E-4701 LEFT FRONT
B
(27) VALVE GP
(29) VALVE GP CHECK BRK REL
K6 CONTROL HOIST / BRK COOLING EL PUMP
(60) SENSOR GP H (56) SENSOR GP
PRESS. RR BRK OIL, LH (57) SENSOR GP
356-5705 (42) SCREEN AS 123-4750 221-3410 PRESS. BRK (Acc1) PRESS. BRAKE PUMP
(12) FILTER GP HYDR. OIL COOLER 221-3405 221-3405 G (70) ADAPTER
S1 319-8800 K2
OIL HOIST / BRK COOLING 149-2754 C (69) ADAPTER
319-8800 (58) SENSOR GP
339-9702 (Extra Retarding Only) PRESS. BRK (ACC2)
I DUAL STAGE I

HOIST

ACC2
ACC1

PS2

TCS
PS1
RV1
221-3405

RAX

BCD
SIGNAL SPOOL
HIGH PRESS.
PS3
RLF
SV3

LE1
SQ1
MAIN RELIEF

M
T2
LOW PRESS. DUMP SPOOL
RLF
SV2 PR1
(22) SCREEN GP FL1

HOIST LINES
6E-5472 (17) PUMP / MOTOR GP (34) CONTROL GP
BRAKE RELEASE S2 OR1
FOOT BRAKE
L1 5T-1060
CV1 CV2
TSB
P A
315-5037
TANK
T
T1
(65) SENSOR GP
PLUG1
PRESS. RR BRK OIL, RH HF1 SV1
PD2 HF2 PD3
H 221-3410 PD1
HF3
H
SIGNAL
ORIFICE #2 ROD END VENT (47) VALVE GP
SLOT ACROSS
STEM TRACTION CONTROL 0R3 0R7 0R4 0R8
SIGNAL
ORIFICE #1 COUNTERBALANCE 222-4744 0R5 0R6
0R2 0R9
VALVE CARTRIDGE SH1 SH2

(7) CYLINDER GP PB
P1
FSB
TELESCOPING
HOIST PS5 R SUPPLY PS4 F

(24) SLACK ADJ GP 295-5708 (6) CONNECTOR (44) VALVE / MTG GP - CONTROL BRAKES
(6) CONNECTOR
REAR L2 (13) FITTING ORIFICE ORIFICE 1 ORIFICE (STD WHL)
205-0560 ORIFICE A.C. ONLY 311-6676 311-6676 285-5630
8X-7851 (68) SWITCH AS (13) FITTING ORIFICE (45) VALVE / MTG GP - CONTROL BRAKES
PRESS. A.C. ONLY (XL WHL) NOT SHOWN
8X-7851 283-9559
Spool sections by color = RAISE HOLD SNUB FLOAT LOWER
SERV. BRK (REAR)
A.C. ONLY (67) SWITCH AS
I1
128-5091 PRESS.
G I2 (49) COOLER GP SERV. BRK (FRNT) G

RAX OIL CLR 128-5091

320-8196
(36) FILTER GP (35) CYLINDER GP
OIL, RAX (59) SENSOR GP STEERING
PRESS. DIFF. OIL (23) SLACK ADJ GP
333-6434 9T-8912, 205-0560
221-3415 FRONT
(31) VALVE GP 205-0560
SOL/ MNFLD
198-6577
B R
(50) MOTOR GP
RAX OIL CLR FAN (14) FITTING
307-1504 (48) ACCUMULATOR GP ORIFICE (19) PUMP GP CL CR
8X-7851 (33) VALVE GP
(51) PLUG AS STEERING (PED) HOIST / BRAKE STEERING
(63) SENSOR GP 310-4846 (11) FILTER GP
F REAR AXLE CLR 308-3556, 9T-8931 F
PRESS. STEER ACC. OIL BRAKE
242-7114 (3) ACCUMULATOR GP
221-3405 290-2567
STEERING
08-2856 SW M1 M2 L R
A
P
N
(37) MANIFOLD GP TO
CONTROL RAX MECHANICAL FAN / STEERING
299-3258 D PUMP DRIVE PUMP P
(15) FITTING K3
ORIFICE
8X-7851

(61) SENSOR GP EF
SPEED, FAN 186-0131 T

E (62) SENSOR GP (16) MOTOR GP E

PRESS. STEER ACC FAN
Q 221-3405 (30) VALVE GP 240-7790
HP LS HT
(32) VALVE GP A MAKEUP
SOL / RLF 183-7170
E
STR ACC RIGHT FRONT
272-9849

F
(20) PUMP GP K4 J2
(8) FILTER OIL METERING (HMU)
BREATHER 9T-1318
4T-6788
(46) VALVE GP
RELIEF BRAKE
D (4) BREATHER OIL COOLER D
(52) VALVE GP 157-7911 6E-5855
PRESS RDC. RAD.
FAN CNTRL: (9) FILTER
226-0835 CASE DRAIN
290-2569

U B M1

(39) MOTOR GP
FINAL
DIFFERENTIAL RAX
DRIVE
202-9940
(41) PUMP GP
P3 (25) VALVE GP (40) PUMP GP
RAX CHECK P2 BRAKE COOLING
214-1555 332-7350 197-8885 (38) MOTOR GP
BRAKE COOLING
C (64) SENSOR GP C
198-6041
REAR AXLE BANJO HOUSING SUMP SPEED
SEE POWERTRAIN SCHEMATIC COOLING PUMP DRIVE
186-0131
T1 T2 R G2 A Ma SL Mb B G1 R T2 T1 U2 (21) SCREEN
K7 PUMP BEARING
FLUSHING RET.
247-8298

Qmin Qmax Qmax Qmin

TO
MECHANICAL
DRIVE
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LINE PATTERNS
BRAKE RELEASE PUMP AND CIRCUIT
B HOIST PUMP AND CIRCUIT
B
M1 S M1 U1 L1 (43) TANK GP Pressure Line STEERING CIRCUIT
RIGHT REAR HYDRAULIC SUPPLY LINE
Pilot / Load Sensing Pressure FAN PUMP AND CIRCUIT
(18) PUMP GP 288-5701 BRAKE PUMP AND CIRCUIT
FAN / STEERING Drain / Return Lines
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
291-7263 (55) CORE GP REAR AXLE LUBE PUMP AND CIRCUIT
Component Group DRAIN / RETURN LINE
OIL COOLER DRAIN / BRAKE COOLING

STEERING Air Line

K8 J4 199-6683
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A
(10) FILTER GP
FAN/ STEER RETURN
339-9706 THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK AND 793F WTR OEM
HYDRAULIC SYSTEM
MEDIA NUMBER: KENR8398-07
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter

BRAKE SYSTEM, STEER AND FAN, HOIST AND BRAKE COOLING, MECHANICAL DRIVE: RM757 and RM952
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
BRAKE CONTROL
VIEW ALL CALLOUTS

Left Side, Center of Chassis

57 44 56 26 G 2
69

45 1

28

P1 13 70 58 R 11
BRAKE COOLING
VIEW ALL CALLOUTS

K3

K2
K4

K1
53
38
54
46
B
40
12
64
K6
42

K5 K7 K8
FAN CIRCUIT
VIEW ALL CALLOUTS

Viewed From Front

55

10

F 30 16 65
HOIST CONTROL
VIEW ALL CALLOUTS

Viewed from Rear and Above

22

L2

29

7
7

L1
HYDRAULIC OIL TANK
VIEW ALL CALLOUTS

43

25 P2 9 4
PUMPS AND DRIVE
VIEW ALL CALLOUTS

Fan 18 Steering M2 M1 N
Pump Pump

Pump Hoist Brake

P3 Drive 19 Pump
Pump
RAX OIL COOLER
VIEW ALL CALLOUTS

50 49

63
59
D
51

31 Q

39 41 36 37
SERVICE AND PARKING BRAKES
VIEW ALL CALLOUTS

34

J1 J2

23 I1

21

17

27

J3 24 I2 J4
STEERING CONTROL
VIEW ALL CALLOUTS

31

14

35

20

35
VIEW A-A 3 48
VIEW A-A

33 32

A 62 15
TRACTION CONTROL
VIEW ALL CALLOUTS

Left Side, Center of Chassis, Inside of Frame

67

61

47

60

S1 S2