Minerals

Trio®
Cone Crushers
TC Series
 Linatex® Premium Rubber is a
unique combination of the strength and resilience
of natural rubber, enhanced by our twenty-first
century manufacturing expertise.

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Our Trio® TC series cone crushers are ideal for heavy duty
secondary and tertiary crushing.
Robust and reliable
Our Trio TC series cone crushers are
®
designed to deliver durable, safe and
mechanically reliable crushing solutions.
They can be installed as a single machine,
or combined with our other Trio® crushers,
screens and conveyors to provide a
total solution for stationary, portable or
modular plants.
Our Trio® TC series cone crushers are
designed to meet the most demanding
applications across the mining, aggregate,
concrete, and asphalt recycling industries.
Comprehensive solutions
We partner with you to understand
your working environment, capacity,
product gradation, and project schedule
to deliver customised solutions unique
to your project.
Our optimised crushing solutions include
machine model selection, operating
simulation and on-site layout drawings.
Global service and support
Across the globe, Weir Minerals provides
unsurpassed service and support for your
Trio® equipment.
Whether you order a complete system,
single machine or spares, our skilled service
teams make Weir Minerals a valued partner
in the mining and aggregate industries.
We also provide professional on-site
training for your personnel to promote
smooth, safe and efficient plant operations
and maintenance, creating value for you
from day one.
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Heavy duty design
All of our Trio® TC series cone crushers
feature large cone head diameters, high
crushing forces and optimum speeds,
designed to improve reduction and product
yield, and deliver a lower operating cost.
Our durable TC series cone crushers are
ideal for frequent overload conditions. When
the machine is operating at medium speed,
the large socket assembly provides full
support under both extreme and light load
conditions. As a result, the service life of
the crusher is extended.
Other design features include:
• Adjustment: Threaded bowl with
hydraulic gear drive for precision
Closed Side Setting (CSS) adjustment -
can easily be integrated into a remote
control system
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• Operating Controls: Fully integrated
hydraulic console with push button control
for clamping, clearing and adjustment
• Bearings: All bearings are leaded bronze
and designed for extended life under
maximum load
• Lubrication: Self-contained, climate
controlled oil lubrication skid with
integrated Programmable Logic
Controller (PLC) monitoring condition
shutdown sensors
• Gearing: Spiral cut, bevel gear set using
induction hardened gears and pinions
to ensure quiet, smooth and efficient
horsepower transmission
• Frame: Cast high strength alloy
Versatile applications
• Secondary and tertiary stage
crushing circuits
• Specification size and/or shape
classification for aggregate crushing
• Crushing ore for leaching or
milling operations
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5 8

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32

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31
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33 15

21

29

16
22
28
25
17 23
25 27
26

18 24
30

19 20

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Trio® TC Series Cone Crusher Product Features

1 Feed Hopper 13 Head 25 Countershaft bushings

2 Adjustment cap 14 Socket liner 26 Countershaft box

3 Adjustment gear 15 Socket 27 Oil flinger and seal

4 Hydraulic motor 16 Eccentric 28 Sheave and bushing

5 Clamp ring 17 Inner eccentric bushing 29 Countershaft box guard

6 Adjustment ring 18 Outer eccentric bushing 30 Main frame

7 Support bowl 19 Lubrication oil feed line 31 Main frame liner

8 Bowl liner 20 Lubrication oil drain line 32 Guide pin

9 Main shaft nut 21 Gear 33 Clearing and release cylinder

10 Torch ring 22 Pinion 34 Upper step bearing plate

11 Mantle 23 Countershaft 35 Lower step bearing plate

12 Main shaft 24 Pinion thrust washer 36 Main frame cap

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Our Trio® TC series cone crushers feature a fully integrated
hydraulic console designed to ensure simple and easy
adjustment of crusher settings.

Advanced hydraulic tramp release system Advanced hydraulic adjustment system

(pictured below) (pictured below)
Engineered with evenly positioned hydraulic With either push button control or via an
cylinders around the machine body, our automated setting control system, the
Trio® TC cone crushers provide 360 degree hydraulic motor provides rotational force
thread clamping during crushing. Every using a pinion that is engaged with a ring
tramp release cylinder has a high volume gear which rotates the bowl assembly. 
adjustable pressure relief valve. When In addition to setting adjustment, the
a tramp iron incident occurs, the upper hydraulic motor is used to assemble and
frame raises which increases the hydraulic disassemble the crusher for replacement
pressure on the top side of the cylinder. of wear materials.
At a preset pressure, the relief valve
opens and the displaced oil moves rapidly
(in approximately 0.02 seconds) to the
bottom side of the hydraulic cylinder or back
to the tank.
Above: The Trio® TC cone crusher
operating on site.

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Main system protection
(pictured below)
All our Trio® TC series cone crushers
utilise an integrated Programmable Logic
Controller (PLC) system to monitor and
control all vital crusher functions.
Oil lubrication system protection
(pictured right)
When the lubrication oil flow rate is lower
than the target value or the temperature is
higher than the pre-set value, our integrated
PLC system will activate an alarm, stop feed
to the crusher, and shut down the crusher’s
drive motor. The specially designed
lubrication oil pump and dual element
filter provides extended service life and
minimises down time.
Hydraulic system protection
When thread clamping or mainframe hold
down is experiencing abnormal pressure,
the system will stop the crusher feed.
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Our Trio® TC cone crushers deliver optimised crushing performance,
enhanced by proven automation technology and feed options.

Optional equipment The TCCA system can control single or

multiple machines. The system collects
Rotary feed device
real-time operating data of oil lubrication
The rotary feed device provides an even temperatures, oil pressure, flow, hydraulic
and consistent feed level around the system pressure, cavity clear pressure,
circumference of the crushing chamber. clamping pressure, and crusher motor
It is designed to ensure that an even liner amp draw.
wear pattern is achieved, extending the
liner wear life. Additionally, the rotary The collected parameters are integrated
feed device delivers excellent crushing into the PLC system for automatic control
efficiency, resulting in a fine and consistent and real-time monitoring, and adjustment
discharge gradation. in the Human Machine Interface (HMI)
systems. Options for manual and
Automatic control system - automated operation are available.
TC Cone Automation (TCCA)
(pictured left)
The TCCA system controls and adjusts
the crusher feed rate by monitoring
crusher motor amps, crusher discharge
CSS setting and cavity fill level, which
helps keep the crusher in peak production.

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 C
A

Product Range

MODEL A B C

mm mm mm

TC36 1,321 2,700 1,304

TC51 1,765 3,185 1,517

TC66 2,261 3,960 2,045

TC84X 2,490 4,650 1,375

Typical Physical Properties

MAX INSTALLATION MAX MAINTENANCE ROTATING

MODEL MACHINE WEIGHT RECOMMENDED POWER
WEIGHT PART WEIGHT SPEED
kg lbs kg lbs kg lbs kw hp rpm

TC36 12,000 26,455 5,000 11,023 <2,700 <5,952 75-90 100-125 585

TC51 22,500 49,604 9,200 20,283 <5,000 <11,023 160-200 200-250 625

TC66 43,500 95,901 19,000 41,888 <10,000 <22,046 225-250 300-350 550

TC84X 78,000 171,960 36,500 80,469 <17,000 <37,479 400-450 500-600 480-530

Capacity Chart (TPH)

CSS
MODEL CAVITY
6mm 10mm 13mm 16mm 19mm 25mm 32mm 38mm 51mm 64mm
TC36 Standard - 45-60 55-75 70-90 80-105 110-135 125-155 145-190 - -
Short Head 45-65 65-85 80-110 90-125 115-150 - - - - -
TC51 Standard - - 100-135 110-160 135-200 155-265 175-315 230-350 310-420 -
Short Head 70-100 90-130 115-190 140-230 175-260 200-300 - - - -
TC66 Standard - - - 160-210 175-240 250-340 290-410 320-495 380-570 480-770
Short Head 120-165 150-230 190-290 220-330 250-370 300-405 - - - -
1,200-
Standard - - - - 360-480 480-680 600-860 720-940 900-1,300
TC84X 1,500
Short Head 215-315 300-415 360-500 410-580 450-630 520-700 - - - -

Note: Indicated capacity is neither minimum or maximum values. Actual capacity will depend on eccentric speed, chamber selection, and feed parameters. For best
results, operating the cone crusher with a full crusher chamber is recommended. However, all TC series crushers accept reasonable variations in feed rates.

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 Typical Physical Properties

DISCHARGING
POWER OF
OPENING
MODEL CAVITY STANDARD HEAD SHORT HEAD ELECTRIC
ADJUSTMENT
MOTOR
RANGE
Minimum Minimum
Close feed Open feed Close feed Open feed Standard Short
discharging discharging
opening opening opening opening Head Head kW
opening opening
(mm) (mm) (mm) (mm) (mm) (mm)
(mm) (mm)

EC 25 160 178 - - - 25-38 -

C 13 138 158 6 61 76 13-38 6-19

TC36 75/90
M - - - 3 48 60 - 3-16

F 9 85 105 3 33 40 9-22 3-13

EC 25 255 281 16 106 128 25-50 16-25

C 19 225 251 10 84 105 19-50 10-20

TC51 160/200
M 16 200 221 6 72 90 16-38 6-16

F 13 108 135 3 50 60 13-30 3-16

EC 38 320 330 16 106 115 38-64 16-25

C 25 215 241 10 95 106 25-50 10-25

TC66 250
M 22 195 213 6 55 72 22-38 6-19

F 16 170 188 5 35 55 16-38 5-13

EC 38 399 427 16 152 203 38-64 16-25

C 32 331 367 13 127 178 32-64 13-25

TC84X 400
M 25 308 343 10 92 134 25-60 10-25

F 19 259 293 6 50 99 19-45 6-25

Note: E = Extra Coarse; C = Coarse; M = Medium; F = Fine

Details may vary due to product updates and/or customisation. Data for marketing use only. Please contact us for a solution designed to meet your unique needs.

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 Minerals

www.minerals.weir
trio@mail.weir

Copyright © 2017, Weir Minerals Australia Ltd. All rights reserved. TRIO is a trademark and/or registered trademark of Trio Engineered Products, Inc.; WEIR and the WEIR logo are trademarks and/or registered
trademarks of Weir Engineering Services Ltd. Certain features of the technology featured in this publication may be protected by pending and granted patents in the name of The Weir Group PLC and/or one of its
subsidiaries. WMD0131 2017/04