COÂNG TY COÅ PHAÀN TM – SX THIEÁT BÒ ÑIEÄN MIEÀN NAM

ÑC: 185A Xa Loä Haø Noäi, Khu phoá 3, Phöôøng Phöôùc Long A, Quaän 9, TP.HCM
Tel: ( 848) 897 8933 Fax: ( 848) 731 4501
E- mail: emnco@hcm.vnn.vn http://www.emn.com.vn

ISO 9001:2000

MOUNTING INSTRUCTIONS
HÖÔÙNG DAÃN LAÉP ÑAËT

INDOOR HEAT SHRINKABLE

TERMINATION KIT
FOR ARMOURED POLYMERIC INSULATED
3 - CORE CABLES FOR 24kV
TYPE EMN - NSY - 24

ÑAÀU CAÙP 24kV LOAÏI CO NHIEÄT TRONG NHAØ

MAÕ HIEÄU EMN - NSY – 24

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 Step 1: Cable Preparation.
Böôùc 1: Chuaån Bò Caùp.

1.1 Temporarily fix cable into position, cut the cable to the required length, based on the
longest phase to be connected.
Remove the cable jacket, armour, inner sheath, copper tape shield, semi conductive screen
and primary insulation according to figure 1 dimensions and the chart below
Wrap four layers PVC tape over armour cut edge.
Bind the copper tape shield of each cable phase with PVC tape at its cut edge.

1.1 Ñöa caùp taïm thôøi vaøo vò trí ñaáu noái, xaùc ñònh vò trí caét caùp treân cô sôû pha daøi nhaát
ñöôïc ñaáu noái, caét caùp ñeán chieàu daøi theo yeâu caàu.
Loaïi boû lôùp voû ngoaøi, lôùp giaùp theùp, lôùp voû trong, lôùp baêng ñoàng, lôùp baùn daãn vaø lôùp
caùch ñieän theo kích thöôùc treân hình 1 vaø baûng sau :

A 20 B
30
100

10 10
Baêng PVC
PVC tape

Lôùp voû ngoaøi

Outer jacket
Lôùp giaùp theùp
Lôùp caùch ñieän
Wire/ Tape Armour
Primary insulation
Lôùp voû trong Ñaàu cosse
Inner sheath (Bedding) Terminal lug

Lôùp baùn daãn

Semi conductive screen
Lôùp baêng ñoàng
Copper tape shield

Fig.1 - Hình 1

Rated Voltage
A B
Ñieän aùp
Length of the lug barrel + 5 mm
24 kV 650 mm
Chieàu daøi hoác ñaàu cosse + 5 mm

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Quaán 4 lôùp baêng PVC leân meùp caét lôùp giaùp theùp.
Buoäc lôùp baêng ñoàng cuûa moãi pha caùp baèng baêng PVC taïi meùp caét lôùp baêng ñoàng.
Hint: Temporarily wrap the supplied constant force spring (large) around the armour before
cutting.
After cutting the armour, remove the temporary constant force spring (large) then wrap the
PVC tape.
Gôïi yù: Quaán taïm thôøi loø xo voøng eùp (lôùn) xung quanh lôùp giaùp theùp tröôùc khi caét.
Sau khi caét lôùp giaùp theùp, môû loø xo voøng eùp roài quaán baêng PVC nhö ñaõ neâu ôû treân.

Note: Individual phase length and separation dimensions vary depending upon specific
installation and design requirements. They must, therefore, be determined in site and can be
adjusted by the installer. A = 650mm are minimum distance. Supplied materials have a
maximum A dimension of 2000mm.
Ghi chuù: Kích thöôùc A thay ñoåi phuï thuoäc vaøo ñieàu kieän laép ñaët cuï theå vaø tieâu chuaån thieát keá.
Do ñoù ñöôïc xaùc ñònh taïi hieän tröôøng vaø coù theå ñöôïc hieäu chænh bôûi ngöôøi laép ñaët.
A = 650mm laø kích thöôùc toái thieåu. OÁng bao ngoaøi coù theå ñöôïc cung caáp ñeán kích thöôùc toái ña
laø 2000mm.

1.2 Clean and degrease the end of the outer sheath for about 250mm.
Carefully clean the insulation.
Note: Do not attach cable mounting bracket within 150mm of jacket edge.
1.2 Laøm saïch vaø taåy chaát nhôøn lôùp voû ngoaøi cuûa caùp khoaûng 250mm tính töø meùp caét lôùp voû
ngoaøi.
Laøm saïch lôùp caùch ñieän.
Note: Khoâng ñöôïc laép giaù ñôû caùp trong phaïm vi 150mm tính töø meùp caét lôùp voû ngoaøi.

Step 2: Install Copper Braids.

Böôùc 2: Laép Daây Beän Tieáp Ñaát.

2.1 Expand each copper braid end marked G for a distance of 150mm as shown in fig.2.a.
2.1 Keùo daõn theo beà ngang phaàn ñuoâi cuûa moãi sôïi daây tieáp ñaát kyù hieäu G khoaûng 150mm nhö
hình 2.a.

Daây beän tieáp ñaát 150

Copper braid
Fig.2.a - Hình 2.a

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2.2 Position the end of the copper braids into the copper shield of each core as shown
in figure 2.b.
Starting at the opposite site of the core, wrap the small constant force spring twice over the
earth braid in direction of the copper shield wrap. Bend the end of the copper earth braid
on the spring. Wrap the remaining spring around the copper braid.
Carefully slide the spring and copper braid down into the crutch until it is about
10 - 30mm from the end of the inner sheath. Tighten the spring with a twisting action.
Wrap two layers of PVC tape around the previously installed spring.

2.2 Ñaët moãi sôïi daây tieáp ñaát vaøo töøng loõi theo vò trí nhö hình 2.b.
Baét ñaàu ôû phía ñoái dieän cuûa loõi, quaán loø xo voøng eùp (nhoû) 2 voøng leân sôïi daây beän tieáp ñaát
theo chieàu quaán cuûa lôùp baêng ñoàng cuûa caùp. Gaáp ñaàu cuoái daây beän tieáp ñaát leân loø xo voøng
eùp nhoû. Tieáp tuïc quaán loø xo voøng eùp nhoû quanh daây beän tieáp ñaát.
Caån thaän tröôït loø xo voøng eùp vaø daây beän tieáp ñaát xuoáng coå caùp ñeán khi noù caùch
meùp caét lôùp voû trong khoaûng 10 - 30mm. Sieát chaët loø xo voøng eùp baèng caùch xoaén.
Quaán leân loø xo voøng eùp vöøa ñöôïc laép ñaët baèng 2 lôùp baêng PVC.

10 - 30

Daây beän tieáp ñaát

Copper braid

Loø xo voøng eùp (nhoû)

Baêng PVC
Constant force spring (small)
PVC tape
Fig.2.b - Hình 2.b

2.3 Fix the three copper braids to the armour with the constant force spring (large) as
shown in fix.2.c.
Apply 2 highly stretched half - lapped layers PVC tape over constants force spring (large),
armour, sharp edges,… as shown in figure 2.d.

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2.3 Duøng loø xo voøng eùp (lôùn) quaán caû 3 sôïi daây beän tieáp ñaát vaøo lôùp giaùp theùp theo hình 2.c.
Duøng baêng PVC, keùo maïnh, quaán 2 lôùp (choàng nöûa) phuû leân loø xo voøng eùp (lôùn), lôùp giaùp
theùp, che kín nhöõng caïnh kim loaïi saéc nhoïn,… theo hình 2.d.

Loø xo voøng eùp lôùn

Constant force spring (large)

Fig.2.c - Hình 2.c

Baêng PVC
PVC tape

Fig.2.d - Hình 2.d

Step 3: Install Stress Control Tubings.

Böôùc 3: Laép OÁng Stress Control.

3.1 Carefully clean the insulation. The surface of the insulation should be free from all traces
of semi conductive particles. Avoid solvent contact with semi conductive screen.
3.1 Laøm saïch lôùp caùch ñieän. Beà maët lôùp caùch ñieän phaûi ñöôïc coï saïch lôùp baùn daãn coøn baùm vaø
khoâng ñöôïc ñeå dung moâi tieáp xuùc vôùi lôùp baùn daãn.

3.2 Remove the temporary PVC tape from the copper tape shield. Using semi conductive tape,
wrap two highly stretched haft - lapped layers for 10mm onto the copper shield, continuing
over the core screen and 10mm onto the insulation and return to starting point as sown in
figure 3.a.
Stretch the semi conductive tape to haft of its original width to achieve a fine, thin edge onto
the insulation and the copper shield.

3.2 Thaùo boû baêng PVC taïm thôøi khoûi lôùp baêng ñoàng. Duøng baêng baùn daãn, keùo maïnh, quaán 2 lôùp
(choàng nöûa) quanh ñaàu cuoái cuûa lôùp baêng ñoàng, baét ñaàu töø 10mm treân lôùp baêng ñoàng, lieân
tuïc qua lôùp baùn daãn ñeán 10mm treân lôùp caùch ñieän roài quaán ngöôïc laïi theo hình veõ 3.a.

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Keùo maïnh baêng baùn daãn ñeán ñoä giaõn daøi 200% ñeå ñaït ñöôïc meùp caïnh moûng, mòn treân lôùp
caùch ñieän vaø treân lôùp baêng ñoàng.

10
10 10

Baêng baùn daãn

Semi conductive tape
Fig.3.a - Hình 3.a

3.3 Slide the stress control tubing (black) marked C over the cores and position lower end of
the tube at 60mm from the previously - installed semi conductive tape as shown in figure 3.b.
Install using appreciate torch. Start shrinking at the bottom (cable copper shield end) and
working upwards.
3.3 Luoàn oáng stress control (maøu ñen) kyù hieäu C vaøo töøng pha caùp sao cho ñaàu döôùi cuûa
chuùng caùch lôùp baùn daãn vöøa quaán 60mm theo hình veõ 3.b.
Duøng ñeøn khoø thích hôïp ñeå laép ñaët oáng stress control. Baét ñaàu khoø töø ñaàu oáng phuû lôùp
baêng ñoàng roài lan daàn leân phía treân.

60 OÁng stress control C

Stress control tubing C
Fig.3.b - Hình 3.b

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 Step 4: Install Breakout.
Böôùc 4: Laép OÁng Nieâm Caùp.

4.1 Using light tension, wrap one layer of mastic sealant tape around the outer sheath
end for 80mm as shown in figure 4.a, under the previously - installed copper braids.
4.1 Keùo nheï, quaán moät lôùp baêng mastic daøi 80mm leân lôùp voû ngoaøi cuûa caùp taïi vò trí nhö
hình 4.a, beân döôùi caùc daây beän tieáp ñaát ñaõ laép ñaët.

80

Baêng mastic thöù 1

st
1 Mastic sealant tape
Fig.4.a - Hình 4.a

4.2 Using PVC tape, secure the three copper braids to outer jacket about 50mm below mastic
seal strip.
Using light tension, wrap one layer of the second mastic sealant tape over the copper braids at
the center of previously - applied mastic sealant tape as shown in figure 4.b.
4.2 Duøng baêng PVC , buoäc chaët 3 ñuoâi sôïi tieáp ñaát vaøo lôùp voû ngoaøi cuûa caùp caùch lôùp mastic
khoaûng 50mm.
Keùo nheï, quaán 1 lôùp baêng mastic thöù hai leân daây beän tieáp ñaát ôû trung taâm cuûa lôùp mastic thöù
nhaát nhö hình 4.b.

50

Baêng PVC
PVC tape
Baêng mastic thöù 2 Fig.4.b - Hình 4.b
nd
2 Mastic sealant tape

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4.3 Slide the breakout (red) with the sealant coated inner marked B over cable end, guiding
individual cable cores through fingers of breakout. Push the breakout down into the crutch as
far as possible. Ensure that the fingers of the breakout cover the lower end of the stress
control tubings.
4.3 Luoàn oáng nieâm caùp (maøu ñoû) coù lôùp keo phuû beân trong kyù hieäu B vaøo höôùng töøng
loõi pha caùp qua caùc nhaùnh cuûa oáng nieâm caùp. Ñaåy saùt oáng nieâm caùp vaøo coå caùp. Ñaûm
baûo raèng caùc nhaùnh cuûa oáng nieâm caùp phuû ñaàu cuoái cuûa oáng stress control.

4.4 Install using appreciate torch. Start shrinking at the centre of the breakout. Work
first towards the lower end and then shrink the fingers onto the cores as shown in
figure.4.c.
4.4 Duøng ñeøn khoø thích hôïp ñeå laép ñaët oáng nieâm caùp. Baét ñaàu khoø ôû vò trí giöõa oáng (choã
phaân nhaùnh ), lan daàn xuoáng phía döôùi, sau ñoù höôùng leân caùc nhaùnh cuûa caùc loõi pha caùp
nhö hình 4.c.

(1) (2)

OÁng nieâm caùp

Breakout
Fig.4.c - Hình 4.c

Step 5: Install Red Tubings.

Böôùc 5: Laép OÁng Caùch Ñieän.
5.1 Insert the red (anti - tracking protection) tubing marked D over the cores with the sealant
coated end downwards. Push the tubing over breakout fingers as far as possible. Shrink them
down, starting at the crutch and working upwards as shown in figure 5.
5.1 Luoàn oáng caùch ñieän (maøu ñoû ) kyù hieäu D vaøo töøng pha caùp, ñaàu oáng coù lôùp keo phuû beân
trong thaønh oáng höôùng xuoáng döôùi. Ñaåy saùt oáng maøu ñoû phuû leân caùc nhaùnh cuûa oáng nieâm
caùp. Duøng ñeøn khoø thích hôïp ñeå laép ñaët oáng maøu ñoû. Baét ñaàu khoø ôû vò trí coå caùp, choã
phaân nhaùnh phía döôùi, höôùng daàn leân phía treân nhö hình 5.

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 OÁng caùch ñieän
Anti - tracking
Protection tubing
Fig.5 - Hình 5

Step 6: Install Terminal Lugs.

Böôùc 6: Laép Ñaàu Cosse.

6.1 Insert conductor into terminal lug barrel as far as it will go.
Ensure that each lug face is parallel to equipment bushing or lug connection interface as
shown in figure 6.
Crimp terminal lug with suitable - die and tooling according to manufacturer
recommendations.

6.1 Ñaåy saùt loõi daãn ñieän vaøo hoác ñaàu cosse.
Chaéc chaén raèng moãi baûn cöïc ñaàu cosse song song vôùi beà maët ñaáu noái nhö hình 6.
Duøng khuoân eùp, duïng cuï eùp thích hôïp ñeå eùp ñaàu cosse vaøo loõi daãn ñieän phuø hôïp vôùi höôùng daãn
cuûa nhaø saûn xuaát.

6.2 Remove any sharp edges and smooth the terminal lug surface.
Clean and degrease the insulation and the lugs.
6.2 Maøi caùc veát saéc caïnh. Laøm nhaün beà maët hoác ñaàu cosse.
Laøm saïch vaø taåy nhôøn lôùp caùch ñieän vaø ñaàu cosse.

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 Last crimp First crimp

Ñaàu cosse
Terminal lug
Fig.6 - Hình 6

Step 7: Install Lug Sealing Tubings.

Böôùc 7: Laép OÁng Bao Ñaàu Cosse.

7.1 Fill the gap between lug and insulation with mastic sealant tape, then wrap around the lug
barrel, extend 10mm over the red tubings, with a small overlap and slight tension as shown in
figure 7.a.
7.1 Laøm kín khoaûng hôû giöõa ñaàu cosse vaø lôùp caùch ñieän baèng baêng mastic. Vôùi löïc keùo
nheï, tieáp tuïc quaán baêng mastic (choàng ít) phuû leân hoác ñaàu cosse, lieân tuïc qua lôùp baêng
mastic laøm kín ñeán 10mm treân oáng maøu ñoû nhö hình 7.a.

7.2 Place the lug sealing tubing with the sealant coated inner marked L over the cores and
position the tubing to overlap the red tubing D and the lug barrel as shown in figure 7.b.
Install using appreciate torch. Shrink them down, start shrinking at the lug and working
downwards.
Note: Postheat the palm of the lug until a bead of mastic appears around the top of the
tubing.

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7.2 Laép oáng bao ñaàu cosse vôùi lôùp keo phuû beân trong kyù hieäu L vaøo töøng pha caùp, oáng naøy
phuû leân oáng bao ngoaøi maøu ñoû vaø toaøn boä chieàu daøi hoác ñaàu cosse theo hình veõ 7.b.
Duøng ñeøn khoø thích hôïp ñeå laøm oáng bao ñaàu cosse co laïi. Baét ñaàu khoø ôû vò trí ñaàu cosse roài
lan daàn xuoáng phía döôùi.
Ghi chuù: Khoø baûn cöïc ñaàu cosse cho ñeán khi boït cuûa mastic xuaát hieän xung quanh maët treân
oáng bao ñaàu cosse.

10

Baêng mastic
Fig.7.a - Hình 7.a Mastic sealant tape

OÁng bao ñaàu cosse

Lug sealing tube

Fig.7.b - Hình 7.b

Termination completed.
Allow the terminations to cool before applying any mechanical strain.
Collect the copper braids together and connect to system ground.
Ñaàu caùp ñaõ hoaøn thaønh.
Ñeå ñaàu caùp nguoäi tröôùc khi chòu baát kyø löïc cô hoïc naøo.
Noái caùc ñuoâi daây beän tieáp ñaát vaøo heä thoáng noái ñaát.

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