DICALCIUM PHOSPHATE

HYDROCLORIC ACID
INTRODUCTION TO THE FEASIBILITY OF A DICALCIUM
PHOSPHATE PLANT USING HYDROCHLORIC ACID
JOSE NICOLAS MARQUEZ PEIRANO
April, 2019
 DICALCIUM PHOSPHATE
• FOOD ADDITIVE DESIGNED FOR FOOD PRODUCTION FOR ANIMALS
THAT INTEGRATES THE BALANCE OF PHOSPHORUS AND CALCIUM
ADEQUATE TO THE DAILY CONSUMPTION DIET.
• THE CONTENTS NECESSARY FOR ASSIMILATION IN ANIMAL FEED ARE
18.5% OF PHOSPHORUS AND 26% OF CALCIUM, IN BESIDE TO HEAVY
METALS AND OTHER UNDESIRABLE CONTENTS BELOW THE LIMIT
ALLOWED BY INTERNATIONAL ASSOCIATIONS.
• THE USE OF THIS TYPE OF ADDITIVES WITHIN THE FORMULA IN
BALANCED FOODS FOR ANIMALS, MAY VARY BETWEEN 3% AND 7%
DEPENDING ON THE TYPE OF CATTLE TO WHICH IT IS APPLIED AND
FORMULA FROM THE MANUFACTURER.
TRANSFORMIMG HCL IN ADDITIVE FOR ANIMAL
FEEDING
BETWEEN DCP
AND MDCP
REPRESENT THE FOR THE YEAR 2020
WE WILL HAVE A
90% OF POPULATION ABOVE
PRODUCTION IN THE YEAR 2017, 7,700 MILLION
AND GLOBAL 1,060 MILLION INHABITANTS (FAO)
CONSUMPTION TONS OF BALANCED THAT WILL REQUIRE
FOODS WERE CARNIC ORIGIN
OF PHOSPHATES NOURISHMENTS
ANIMAL FOOD PRODUCED.
THEREFORE HIGHER
GRADE. MORE VOLUME OF
THAN 30 MILLION BALANCED FOOD
CONTAINING
TPY ARE PHOSPHATES OF
MANUFACTURED CALCIUM IN ITS
BETWEEN BOTH. COMPOSITION.

SOURCE: ALTECH 2018

 • ERCROSS (ESPAÑA) A TRAVES DE TIMAB IBERICA (ROULLIER) ENTRE DCP Y MDCP,MCP.
• ALLIPHOS (ECOPHOS) DCP,MCP
• TESSENDERLO’S DCP,MCP
• QUIMPAC (PHOSBIC) DCP
• ICL (HI PHOS) DCP,MCP
• FERTIAGRO (TERVALIS) DCP,MCP
• PHOSAGRO DCP MCP
DCP, MCP,MDCP • FOSFITALIA DCP, MCP
• VALE (DCP,MDCP)
MAIN WORLD • POTASH CORP (DCP, MCP & DFP)
PRODUCERS • MOSAIC (DCP, MCP NEXPHOS)
• YARA ( MCP/MDCP)
• LOMON (DCP)
• EUROCHEM (MDCP/MCP, DFP)
• PHOSAGRO (MCP)
• SINOCHEM (MDCP/MCP)
• CHANCHEN (MCP)
WORLD PRODUCTION OF BALANCED FOOD FOR ANIMALS USING DCP,
MCP, MDCP.
LOCATION OF PHOSPHATIC ROCK IN THE WORLD
INTERNATIONAL PHOSPHATES RESERVES
THE PERFECT GATEAWAY TO THE EXCESS OF PRODUCTS DERIVED FROM THE CI THAT
LIMIT THE PRODUCTION INCREASE OF CAUSTIC SODA

1 2 3 4 5

NEW WORLDWIDE
THE BOTTLE NECK OF ALL THE DERIVATIVES THE VOLUME OF THEREFORE, TO
ENVIRONMENTAL
THE CHLORINE SODA OF THE CAUSTIC SUBSTITUTE PRODUCE DCP IS AN
OBLIGATIONS
PRODUCERS IS TO BE SODA HAVE PLACE IN PRODUCTS OF ADVANTAGEOUS
PROHIBIT MASS
ABLE TO PLACE THE THE MARKET THAT CHLORINE ONCE EXIT FOR THE
OVERTHROW OF
WHOLE OF THE COVERS FROM PLACED IN THE MANUFACTURERS
CHLORINE PRODUCTS
DERIVATIVES OF THE DETERGENTS TO MARKET, IF THEY ARE OF CHLOROSODA AS
TO SEA OR TO WATER
CL IN THE MARKET PAPER PRODUCTION NOT COMPLETELY
SOURCES, IF THESE IT CAN CONSUME
AND THUS INCREASE CONSUMED WILL
ARE NOT THE ENTIRE HCL
ITS PRODUCTION OF LIMIT THE
COMPLETELY THAT CAN BE
CAUSTIC SODA. PRODUCTION OR
TREATED AT LEVELS PRODUCED, A BASIC
EXPANSION OF
AT TIMES IMPOSSIBLE ELEMENT TO
CAUSTIC SODA OR
TO FULFILL THE TRANSFORM
CHLOROSODA
CHLORINE VOLUMES PHOSPHORIC ROCK
PLANTS.
PRODUCED.
IN DCP.
 ¿WHEN THE PRODUCTION OF CHLOROSODA IS NOT PROFITABLE?
• WHEN YOU CAN NOT PLACE ALL OF THE CHLORINE DERIVATIVES, LIMITING
THE PRODUCTION OF CAUSTIC SODA.
• WHEN CHLORINE DERIVED PRODUCTS HAVE TO BE STORED BY NOT
HAVING A TOTAL SALE OF THEM IN THE MARKET.
• WHEN TO MAINTAIN OR INCREASE YOUR PRODUCTION, YOU MUST
PRODUCE A LARGER AMOUNT OF CALCIUM CHLORIDE AND OTHER
CHLORINE PRODUCTS FROM WHICH OUR NEARBY MARKETS CAN
CONSUME.
• WHEN YOU CAN NOT DISPOSE OF DUMPS, WHETHER IN INDUSTRIAL
DRAIN, RIVER OR SEA, WITHIN THE LIMITS PERMITTED BY THE
INTERNATIONAL ENVIRONMENTAL CONTROL ORGANIZATIONS.
• WHEN NO POSITIONS ARE PLACED IN THE MARKET OF POLYMERS LIKE THE
POLYCOLORIDE OF VINYL OR PVC.
CAUSTIC SODA PRICES EVOLUTION
CURRENT PRICES OF THE HYDROCHLORIC ACID

Nombre de mercancía Sector precio fecha

ácido clorhídrico Química Industrial 87.50 2019-03-31
ácido clorhídrico Química Industrial 87.50 2019-03-30
ácido clorhídrico Química Industrial 87.50 2019-03-29
ácido clorhídrico Química Industrial 87.50 2019-03-28
ácido clorhídrico Química Industrial 87.50 2019-03-27
ácido clorhídrico Química Industrial 87.50 2019-03-26
• THE SODA CAUSTIC WORLDWIDE PRICE EXCEEDED US $ 700 TON AT THE
BEGINNING OF 2019.
• THE PRICE OF THE HYDROCHLORIC ACID ARRIVES AT US $ 87 TON AT THE
END OF MARCH 2019.
• THE PROMEDIUM OF PRICES OF THE EUROPEAN AND AMERICAN
DICALCIUM PHOSPHATE IS US $ 600 PER TON CIF COUNTRY OF
DESTINATION IN SOUTH AMERICA; CHINESE DICALCIUM PHOSPHATES
ACHIEVE US $ 450 TO US $ 500 PER TON CIF COUNTRY OF DESTINATION,
LATIN AMERICA.
• THE PRICES OF PHOSPHATE ROCKS OF HALF AND HIGH QUALITY AND
USEFUL TO MANUFACTURE DCP ARE BETWEEN US $ 80 to US $ 100 PER
TON FOUND CASABLANCA MOROCCO.
• THE COSTS OF MANUFACTURING DCP ALLOW TO OBTAIN PROFITABILITY
NO LESS THAN 20% ON THE BUSINESS.
 PROBABLE PRODUCTION COST
COSTOS VARIABLES USA$/TON COMMENTS
ROCA FOSFORICA 190 CIF SOUTH AMERICA BULK
ACIDO CLORHIDRICO 100 COST PLUS 20% OR MORE
CARBONATO DE CALCIO 40 PROMEDIO
GAS NATURAL 15 APROX EXPENSE COST
CAL 8 SOUTH AMERICAN COST
SACOS 10 POLYPROPILENE
ENERGIA ELECTRICA 6 SOUTH AMERICAN COST
OTROS 8 TO DETERMINE
TOTAL VARIABLES 377
COSTOS FIJOS
MANO DE OBRA 10 PROMEDIAL
MANTENIMIENTO 10 PROMEDIAL
DEPRECIACION 15 CALCULATED
SEGUROS 5 ALL RISK
OTROS 15 TO DETERMINE
TOTAL FIJOS 55
COSTO TOTAL 432
PRECIO DE VENTA 550 USA$ 550 IN UP
A PROFITABLE BUSINESS

THE LIQUID EFFLUENTS ARE SEPARATED

VIA RO TO GET RETURN WATER IN
SOLID AND LIQUID EFFLUENTS ARE
PROCESS, THE NON-RETURNABLE
REUSABLE: SOLID CAKES ARE RECYCLED
CONCENTRATE BY EVAPORATION AND
AND BALANCED WITH SPECIFIC
ARE DESIRED IN SPRAY DRYER
MINERALS FOR SALES TO THE
PRODUCING CaCl2 TO THE LOCAL
AGRICULTURAL SECTOR (ADDITIONAL
MARKET LIMIT (ADDITIONAL GAIN) OR
GAIN).
TO BE CARRIED OUT TO SUBSEQUENT
PROCESSES.
POSSIBLE INVESTMENT COSTS FOR PLANT OF 25,000 TPA EXPANSIBLE TO
50,000 TPY (ADJUSTABLE WITH CUSTOMER) USA$ MM
Estructura de la Inversión

No. Rubro Monto Aporte Préstamo

Inversión Tangible:
1 Equipos directos 8808,00 10% 90%
2 Instalación de los equipos directos 600,00 10% 90%
3 Equipos indirectos 1100,00 10% 90%
4 Instrumentación y control instalados 200,00 10% 90%
5 Tuberías instaladas 250,00 10% 90%
6 Servicios eléctricos instalados 300,00 10% 90%
7 Edificios (incluye servicios) 1500,00 10% 90%
8 Terreno 800,00 100% 0%
9 Mejoras del terreno 350,00 10% 90%
10 Mobiliario y otros 100,00 10% 90%
Total Tangible 14008,00 15% 85%
Inversión Intangible:
1 Ingeniería y supervisión 850,00 10% 90%
2 Intereses preoperativos 400,00 10% 90%
3 Costos por contratistas 350,00 10% 90%
4 Contingencias 800,00 10% 90%
Total Intangible 2400,00 10% 90%
Capital de trabajo:
1 Caja y Bancos 259,63 10% 90%
2 Inventarios
Materias primas e insumos 1233,29 10% 90%
3 Cuentas por cobrar 3200,00 60% 40%
Total Capital de Trabajo 4692,92 44% 56%
Inversión Total 21100,92 21% 79%