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GE Power Management
Instruction Manual
Manual P/N: GEK-105570C
Copyright © 2001 GE Power Management
GE Power Management
215 Anderson Avenue, Markham, Ontario
Canada L6E 1B3
Tel: (905) 294-6222 Fax: (905) 294-8512
Manufactured under an
Internet: http://www.GEindustrial.com/pm ISO9002 Registered system.
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TABLE OF CONTENTS
INTRODUCTION........................................................................................................................ 3
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DIAC / DIFC / DSFC Digital Overcurrent Protection 1
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LIST OF FIGURES
FIGURE 0: FRONT VIEW DIFC (8919654)................................................................................................................... 3
FIGURE 1: IAC51 TOC CURVE.................................................................................................................................... 6
FIGURE 2: IAC53 TOC CURVES ................................................................................................................................. 7
FIGURE 3: 55 SHORT TIME TOC CURVES ................................................................................................................ 8
FIGURE 4: 57 MEDIUM TIME TOC CURVES .............................................................................................................. 9
FIGURE 5: 66 LONG TIME TOC CURVES ................................................................................................................ 10
FIGURE 6: 75 SHORT TIME TOC CURVES .............................................................................................................. 11
FIGURE 7: IAC77 TOC CURVES ............................................................................................................................... 12
FIGURE 8: 95 SHORT TIME TOC CURVES .............................................................................................................. 13
FIGURE 9: IEC INVERSE TOC CURVES................................................................................................................... 14
FIGURE 10: IEC VERY INVERSE TOC CURVES ...................................................................................................... 15
FIGURE 11: IEC EXTREMELY INVERSE TOC CURVES.......................................................................................... 16
FIGURE 12: IEEE INVERSE TOC CURVES .............................................................................................................. 17
FIGURE 13: IEEE VERY INVERSE TOC CURVES.................................................................................................... 18
FIGURE 14: IEEE EXTREMELY INVERSE TOC CURVES........................................................................................ 19
FIGURE 15: DEFINITE TIME...................................................................................................................................... 20
FIGURE 16: I2T TIME CURVE .................................................................................................................................... 21
FIGURE 17: IOC CURVE............................................................................................................................................ 22
FIGURE 18: DIAC AND DSFC EXTERNAL / INTERNAL CONNECTIONS ............................................................... 27
FIGURE 19: DIFC EXTERNAL / INTERNAL CONNECTIONS................................................................................... 28
FIGURE 20: DIAC PANEL MOUNTING AND DRILLING ........................................................................................... 29
FIGURE 21: DIFC PANEL MOUNTING AND DRILLING ........................................................................................... 30
FIGURE 22: SURFACE MOUNTING DIFC................................................................................................................. 31
FIGURE 23: DSFC PANEL MOUNTING AND DRILLING .......................................................................................... 32
FIGURE 25: DIAC OR DSFC TEST SETUP FOR PICKUP AND OPERATING TIME VERIFICATION ..................... 37
FIGURE 26: DIFC TEST SETUP FOR INSTANTANEOUS UNIT............................................................................... 37
FIGURE 27: DIAC OR DSFC TEST SETUP FOR INSTANTANEOUS....................................................................... 38
FIGURE 28 (9819647/8919648): DIAC FRONT AND REAR VIEWS ......................................................................... 39
FIGURE 29 (8919652/8919653): DIFC FRONT AND REAR VIEWS ......................................................................... 40
FIGURE 30 (8919632/8919661): DSFC FRONT AND REAR VIEWS ........................................................................ 40
FIGURE 31: BURDEN CURVE ................................................................................................................................... 41
FIGURE 32: IOC/TOC UNIT ....................................................................................................................................... 43
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2 DIAC / DIFC / DSFC Digital Overcurrent Protection
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INTRODUCTION
FEATURES
• Digital single Phase overcurrent protection
• General-purpose feeder protection Main Bus
52
• 50 / 51 applications
• Self-powered
• 16 Selectable curves
• Reset curve enable/disable 51 50
• Low Burden
• Fully Retrofitable *
• Functional separate TOC and IOC opera-
tions.
• Wide settings range. To Load
• Drawout case construction
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DIAC / DIFC / DSFC Digital Overcurrent Protection 3
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PRODUCT DESCRIPTION
General
component to achieve low transient overreach of
The DIAC, DIFC and DSFC are a family of self-
less than 7%.
powered, single-phase, digital overcurrent relays.
The DIAC is packaged in a GE S1 style case, the The relays contain two independent settings, one
DIFC is packaged in a GE C1 style case and the for TOC and one for IOC.
DSFC is packaged in a GE V1 style case. See the
TOC
HARDWARE DESCRIPTION section for mounting
dimensions. The TOC function provides 16 selectable time cur-
The table below gives the model number break- rent curves.
down. • IAC51
D_ _CA _ _ • IAC53
• 55-SHORT TIME
B Revision
• 57-MEDIUM TIME
1 1 Amp Nominal Current
• 66-LONG TIME
5 5 Amp Nominal Current • 75-SHORT TIME
IF C1 case • IAC77
IA S1 case • 95-SHORT TIME
SF V1 case • IEC Inverse
These relays use waveform sampling of the current • IEC Very Inverse
input together with appropriate algorithms to pro- • IEC Extremely Inverse
vide a time overcurrent (TOC) and an instantane- • IEEE Inverse
ous overcurrent (IOC) function.
• IEEE Very Inverse
Application • IEEE Extremely Inverse
• Definite Time
Time and instantaneous overcurrent functions are
• IT
2
widely used in many applications throughout the
power system. Typical examples are protection of The IAC51, IAC53 and IAC77 curves match the
utility and industrial feeders and short circuit and time current curve of the respective IAC model.
overload protection for transformers, and motors. This includes the 0.5 through 9.9 time dial setting
and for both the 1 and 5 amp units. Numbered
For feeder protection, the usual application re-
curves 55, 57, 66, 75, and 95 match the shape of
quires one relay per phase and a fourth relay con-
the respective IAC model however the time dial
nected in the residual circuit of three ‘wye’ con-
positions are not one to one equivalents. The IEC,
nected current transformers (CTs). A typical exter- 2
IEEE and I t curves are based on the following
nal connection diagram for this application is
equations:
shown in Figure 18 OR 19. Use of a separate
ground relay provides more sensitive protection for NOTE:
ground faults.
••••••••••••••••••••••••••••••••••
The TOC reset characteristics can be set to emu-
late those of an induction disk or set for fast reset IEC equations are defined by IEC 255-4 and IEEE
with no intentional delay. equations are defined by IEEE PC37.112
••••••••••••••••••••••••••••••••••
Functions In the following equations,
The TOC function operates on an ‘RMS’ current M = multiple of pickup
calculated from the sampled values. The IOC func- TD = time dial (0.5, 1, …, 9.9)
tion operates on the sampled values, and the algo- t = time (seconds)
rithm virtually eliminates the decaying DC offset
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See Figure 9 for graph of equation See Figure 13 for graph of equation
Reset − time Reset − time
.97 4 . 32
t = 2 TD t = 2 TD
M − 1 M − 1
Pickup − time
Pickup − time
3 . 922
0.014 t = 2 + 0 . 0982 TD
t = 0.02 TD M − 1
M − 1
IEEE Extremely Inverse
IEC Very Inverse
See Figure 14 for graph of equation
See Figure 10 for graph of equation
Reset − time
Reset − time
5 . 82
t = 2 TD
4 .32 M − 1
t = 2 TD
M − 1 Pickup − time
Pickup − time 5 . 64
t = 2 + 0 . 02434 TD
1 .35 M − 1
t = 1 TD
M − 1 2
IT
IEC Extremely Inverse
See Figure 16 for graph of equation
See Figure 11 for graph of equation Reset − time
Reset − time 2
t = 2 TD
5.82 M
t = 2 TD Pickup − time
M − 1
250
Pickup − time t = 2
TD
M
8.0
t = 2 TD
M − 1
IEEE Inverse
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DIAC / DIFC / DSFC Digital Overcurrent Protection 5
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100
7
6
5
4 RESET OPERATE
10
7
6
5
Time in Seconds
9.9
9
8
1 7
6
2
3
2 1
.5
0.1
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1104
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10023
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IAC 51 Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Inverse Standard 0.1 - 3.18 (1 Ampere Relays)
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6
5
4
10
6
5
4
3
Time in Seconds
1 9.9
9
8
7
6 6
1
0.1
6
.5
5
4
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1105
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10024
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IAC 53 Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Very Inverse Standard 0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 7
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10
7
6
5
4 RESET OPERATE
7
6
5
Time in Seconds
3
9.9
9
2 8
7
6
5
4
3
1
.5
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1106
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10025
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
55 - ST Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Short Time 0.1 - 3.18 (1 Ampere Relays)
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100
7 RESET OPERATE
6
5
10
7
6
5
Time in Seconds
4
9.9
9
3 8
7
6
2
5
4
7 2
6
5
4
1
3
2
.5
0.1
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1107
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10026
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
57 - MT Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Inverse Medium 0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 9
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1000
6
5
4
3 RESET OPERATE
100
6
5
4
2
Time in Seconds
10
9.9
9
6 8
5
7
6
4 5
1
1
6
5
4 .5
3
0.1
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1108
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10027
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
66 - LT Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Inverse Long 0.1 - 3.18 (1 Ampere Relays)
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100
6
5
4
3 RESET OPERATE
10
6
5
4
2
Time in Seconds
6
5
4 9.9
9
8
3 7
6
2 5
2 .5
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1109
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10028
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
75 - ST Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Inverse Medium Short 0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 11
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6
5
4
10
6
5
4
3
Time in Seconds
6
5
4
2 9.9
9
8
7
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1110
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10029
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IAC 77 Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Extremely Inverse Standard 0.1 - 3.18 (1 Ampere Relays)
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12 DIAC / DIFC / DSFC Digital Overcurrent Protection
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100
6
5
4
3 RESET OPERATE
10
6
5
4
2
Time in Seconds
6
5 9.9
4
9
8
7
3 6
5
0.1 2
6
5 1
4
3
.5
2
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1111
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10030
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
95 - ST Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Inverse Short 0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 13
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100
6
5
4
3 RESET OPERATE
10
6
5
4
2
9.9
Time in Seconds
9
8
7
1 6
5
2
1
0.1
.5
6
5
4
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1112
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10031
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IEC Inverse Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
0.1 - 3.18 (1 Ampere Relays)
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14 DIAC / DIFC / DSFC Digital Overcurrent Protection
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RESET OPERATE
100
6
5
4
10
6
5
4
3
Time in Seconds
6
5
4
3 9.9
9
8
2
7
6
5
6 2
5
4
3 1
2
.5
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1113
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10032
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IEC VERY INVERSE Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 15
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RESET OPERATE
100
6
5
4
10
6
5
4
3
Time in Seconds
6
5
4
0.1
0358A1114
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10033
Frequency: 50/60 Hertz
IEC Ext. Inv. Time Dial Range: (0.5 - 9.9)
Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Extremely Inverse 0.1 - 3.18 (1 Ampere Relays)
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100
6
5
4
3 RESET OPERATE
10
6
5
4
2
Time in Seconds
9.9
9
8
7
1 6
5
3 2
0.1
.5
6
5
4
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1115
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10034
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IEEE Inverse Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 17
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6
5
4
10
6
5
4
3
Time in Seconds
1 9.9
9
8
7
6 6
5 5
2 2
0.1 1
6
5 .5
4
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1116
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10035
Frequency: 50/60 Hertz
IEEE Very Inv. Time Dial Range: (0.5 - 9.9)
Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Very Inverse 0.1 - 3.18 (1 Ampere Relays)
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RESET OPERATE
100
6
5
4
10
6
5
4
3
Time in Seconds
6
5
4
3
9.9
9
2 8
7
6
5
3
1
2
.5
0.01
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1117
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10036
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
IEEE Ext. Inv. Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
Extremely Inverse 0.1 - 3.18 (1 Ampere Relays)
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DIAC / DIFC / DSFC Digital Overcurrent Protection 19
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100
7
6
5
4
OPERATE
3
10 9.9
9
8
7 7
6 6
5 5
4
3 3
Time in Seconds
2 2
1 1
7
6
5 .5
4
0.1
7
6
RESET
5
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0361A7502
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10038
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
Definite Time Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
0.1 - 3.18 (1 Ampere Relays)
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5
4
100
5
4
3
Time in Seconds
10
5
4
9 9.9
1
0.1
.5
0.1 2 3 4 5 6 7 1 2 3 4 5 6 10 2 3 4 5 6 100
Multiples of Pickup Setting
0358A1119
OVERCURRENT RELAYS
Pow er M anagem ent DIAC, DIFC, & DSFC GES10037
Frequency: 50/60 Hertz
Time Dial Range: (0.5 - 9.9)
I2T Current Range: 0.5 - 15.9 ( 5 Ampere Relays)
0.1 - 3.18 (1 Ampere Relays)
General Electric CO., 205 Great Valley Parkway, Malvern, PA 19355
2
Figure 16: I t Time Curve
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DIAC / DIFC / DSFC Digital Overcurrent Protection 21
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2
The I T curve has a K value equal to the time dial times 250. The minimum value of K is 25 (0.1 times
250) and the maximum value is 2475 (9.9 times 250).
100
9
8
7
6
Time in Milliseconds
2
1.1 1.5 2 3 4 5 6 7 8 9
1 10
Multples of Pickup Setting
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CALCULATION OF SETTINGS
the 1 amp model. The only exception is for the
When replacing IAC, IFC or SFC relays, review
Definite Time and I2T curves where 0.1 is the
the time current curves of the digital relays to
minimum value.
verify that they conform to the relays being re-
placed. In some cases it may be necessary to The IOC function is settable from 1 to 159 amps
redo the coordination study to assure coordina- in 1 amp increments for the 5 amp model, and
tion with other devices. 0.2 to 31.8 amps in increments of 0.2 amps for
the 1 amp model. Setting the pickup to 0 dis-
The base time of the Definite Time Curve is 1
ables the IOC element. Both models have an
second. The base time is multiplied by the time
IOC delay adjustment from 50 to 400 millisec-
dial to provide the actual operating time. The
onds in 25 millisecond steps.
default or lowest time dial setting for the Definite
Time Curve is 0.1. The formula: IOC delay in milliseconds = DS x
2 25 + 25, where DS is setting on IOC delay dial.
The I T curve has a K value of 250 @ time dial
of 1. The range is from 25 to 2475 in steps of 25 The TOC reset characteristic can be controlled
set by the time dial. The default or lowest time from the front panel. The TOC reset can be set
2
dial setting for the I T curve is 0.1. to “timed reset” which emulates the characteris-
tic of an induction disk relay, or “instantaneous
TOC pickup is settable from 0.5 to 15.9 amps in
reset” where the reset is fixed at 40 to 50 milli-
0.1 amp increments for the 5 amp model, and
seconds.
0.1 to 3.18 amps in 0.02 amp increments for the
1 amp model, a setting of 0 disables the TOC The system frequency can be set for 50 or 60 Hz
element. The time dial can be set from 0.5 to 9.9 controlled from the front panel.
in 0.1 increments on both the 5 amp model and
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DIAC / DIFC / DSFC Digital Overcurrent Protection 23
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HARDWARE DESCRIPTION
current to 0 will disable their respective ele-
Case ments. Although the time dial can be set to a
value less than minimum the relay will use the
DIAC and DSFC minimum setting.
The DIAC and DSFC relays consist of a case, The relay also provides a front panel trip circuit
cover, support structure, and a connection plug test. An actuating lever that must be pulled and
to make up the electrical connection. The case is then lifted is provided to trip the device con-
shown in Figures 20 and 22. The external con- nected to the relay. The level directly operates
nections are shown in Figure 18. It has 10 con- the trip contacts.
nection points and a CT shorting bar. As the
connection plug is withdrawn the trip circuit is
broken prior to the current shorting bar engage- 3RLQWHU VW\OHV
ment. The window provides visual indication of
the CT shorting.
DIFC
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24 DIAC / DIFC / DSFC Digital Overcurrent Protection
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DIAC / DIFC / DSFC Digital Overcurrent Protection 25
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INSTALLATION
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DIAC / DIFC / DSFC Digital Overcurrent Protection 27
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28 DIAC / DIFC / DSFC Digital Overcurrent Protection
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PANEL LOCATION
SEMI-FLUSH SURFACE (2) 5/16-18 STUDS
6.625
MTG. MTG. FOR SURFACE MTG.
168MM
8.375
212MM
10 8 6 4 2
1.125 .75 BACK VIEW
1/4 DRILL 29MM 19MM
6.187 3.0
4 HOLES 157MM 76MM
6MM
5/8 DRILL
CUTOUT MAY REPLACE
2 HOLES
15MM DRILLED HOLES
4.406 1.156
2.187 112MM
56MM CL 29MM
3.0
CL CL
76MM
4.375 CUTOUT 8.812 3.906
112MM 99MM 4.281
224MM
109MM
1.468
37MM
.718 .250
2.843 18MM 6MM
72MM
.218 .218 .500
5.25
5MM 5MM 12MM
5.687 133MM
PANEL (TYPICAL)
144MM
3/4 DRILL
PANEL DRILLING 10 HOLES
FOR SEMI-FLUSH MOUNTING 19MM PANEL DRILLING
FRONT VIEW FOR SURFACE MOUNTING
FRONT VIEW
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DIAC / DIFC / DSFC Digital Overcurrent Protection 29
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3.031 2.781
77MM 71MM
6.062 5.562
154MM 141MM
FRONT VIEW REAR VIEW
7.563
192MM (2) .750 HOLES
19MM
.250
7MM
2.375
SEE VIEW "B" 61MM C
4.750 C
121MM CUTOUT 2.000
EXTERNAL 51MM
CONNECTIONS
10-32 SCREWS
2.500 MOUNTING
MOUNTING SURFACE 64MM SURFACE
SIDE VIEW 5.00
128MM WASHER
SURFACE MOUNTING FOR PANEL DRILLING L OCK WASHE R
.188 (5MM) THK. MAX. PANEL
8-36
SCREW
8.344
212MM REMOVE KNOCKOUT NUT
3.688
94MM 2.375 C OVERSIZE WASHERS
61MM VIEW "B"
HDW. 0257A8549-G2
.469
SEE VIEW "C" 12MM MOUNTING
4.750 C .750 SURFACE
EXTERNAL 121MM 19MM WASHER
CONNECTIONS .625 LKWASH
10-32 SCREWS 16MM 8-36
SCREW
( 2 ) . 2 1 9 HL S .625 TYP.
MOUNTING SURFACE 5MM 16MM NUT
.156
SIDE VIEW 4MM
F OR . 3 1 2 HL S
8MM SPACER
SURFACE MOUNTING FOR PANEL DRILLING REMOVE KNOCKOUT
.188 (5MM) THK.
REFER TO RELAY FOR VIEW "C"
AND OVER.
QUANTITY OF HOLES. HDW. 0257A8549-G2
Figure 21: DIFC Panel Mounting and Drilling
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30 DIAC / DIFC / DSFC Digital Overcurrent Protection
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3.031 2.781
77MM 71MM
6.062 5.562
154MM 141MM
FRONT VIEW REAR VIEW
7.563
192MM (2) .750 HOLES
19MM
.250
7MM
2.375
SEE VIEW "B" 61MM C
4.750 C
121MM CUTOUT 2.000
EXTERNAL 51MM
CONNECTIONS
10-32 SCREWS
2.500 MOUNTING
MOUNTING SURFACE 64MM SURFACE
SIDE VIEW 5.00
128MM WASHER
SURFACE MOUNTING FOR PANEL DRILLING L OCK WASHE R
.188 (5MM) THK. MAX. PANEL
8-36
SCREW
8.344
212MM REMOVE KNOCKOUT NUT
3.688
94MM 2.375 C OVERSIZE WASHERS
61MM VIEW "B"
HDW. 0257A8549-G2
.469
SEE VIEW "C" 12MM MOUNTING
4.750 C .750 SURFACE
EXTERNAL 121MM 19MM WASHER
CONNECTIONS .625 LKWASH
10-32 SCREWS 16MM 8-36
SCREW
( 2 ) . 2 1 9 HL S .625 TYP.
MOUNTING SURFACE 5MM 16MM NUT
.156
SIDE VIEW 4MM
F OR . 3 1 2 HL S
8MM SPACER
SURFACE MOUNTING FOR PANEL DRILLING REMOVE KNOCKOUT
.188 (5MM) THK.
REFER TO RELAY FOR VIEW "C"
AND OVER.
QUANTITY OF HOLES. HDW. 0257A8549-G2
Figure 22: SURFACE MOUNTING DIFC
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DIAC / DIFC / DSFC Digital Overcurrent Protection 31
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PANEL LOCATION
SEMI-FLUSH SURFACE (2) 5/16-18 STUDS
6.625
MTG. MTG. FOR SURFACE MTG.
168MM
5.625
142MM
10 8 6 4 2
1.125 .75 BACK VIEW
1/4 DRILL 29MM 19MM
6.187 3.0
4 HOLES 157MM 76MM
6MM
5/8 DRILL
CUTOUT MAY REPLACE
2 HOLES
15MM 1.75 DRILLED HOLES
44MM
3.343 .094
1.125 84MM
28MM CL 2.38MM
CL CL
2.25 CUTOUT 6.687 2.844
57MM 72MM 3.219
169MM
.81MM
1,468
37MM
.718 2.50
2.843 18MM 6MM
72MM
.218 .218 .500
5.25
5MM 5MM 12MM
5.687 133MM
PANEL (TYPICAL)
144MM
3/4 DRILL
PANEL DRILLING 10 HOLES PANEL DRILLING
FOR SEMI-FLUSH MOUNTING 19MM FOR SURFACE MOUNTING
FRONT VIEW FRONT VIEW
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32 DIAC / DIFC / DSFC Digital Overcurrent Protection
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ACCEPTANCE TESTS
Immediately upon receipt of the relay, an use the XLA series test plug (refer to the GE
inspection and acceptance test should be made Power Management Product Catalog). Although
to make sure that no damage has been the test plugs provide greater flexibility, it re-
sustained in shipment, and that the relay quires C.T. shorting jumpers and exercise of
calibrations have not been disturbed. greater care since connections are made to both
the relay and the external circuitry.
Visual Inspection
INVERSE TIME UNIT
Check the nameplate stamping to make sure
Pickup Verification
that the model number and rating of the relay
agree with the requisition. Remove the relay • Connect the relay as indicated in Figure 24
from its case and check that there are no broken or 25. In order to apply current to the relay,
or cracked molded parts or other signs of use a 50/60 Hz voltage source, with a vari-
physical damage, and that all screws are tight. able resistor in series, or an electronic cur-
rent source.
Mechanical Inspection • Set the relay at the desired pickup TOC and
1. The target and seal-in unit, pull and lift disable the instantaneous unit by setting the
the TOC lever to test the target, repeat instantaneous current setting to zero (0).
the test for the IOC target. The Target Apply current to the relay and verify that the
flag should remain when the lever is re- Pickup LED on the front of the relay lights be-
leased. Reset the target by pushing the tween 98% and 102% of the pickup TOC setting.
reset bar. If the relay is set to blink between power up and
2. Make sure that the fingers and shorting pickup, look for the LED to be on most or all of
bars agree with the internal connections the time to indicate pickup.
diagram. Reduce the current applied, verifying that at a
CAUTION: Every circuit in the drawout case value between 95% and 100% of the pickup
TOC, the relay Pickup LED turns off or blinks if
has an auxiliary brush. It is especially impor-
set to blink.
tant on current circuits and other circuits
with shorting bars that auxiliary brush be Verification of Operating Time
bent high enough to engage the connection
Because the Digital self powered series of relays
plug or test plug before the main brushes do.
has many different curve characteristics, the
This will prevent CT (current Transformer) basic test instruction will be given and the data
secondary circuits from being opened. for each of the curves can be found in Table 1.
With the relay still connected as indicated in
Electrical Tests Figure 24 or 25, set the time overcurrent unit to
minimum pickup and set the corresponding time
DRAWOUT RELAYS, GENERAL dial to 5. Successively apply currents of 2, 5, and
10 times pickup TOC, verifying that the operating
Since all drawout relays in service operate in times are within the margins indicated in Table 1.
their cases, it is recommended that they be
tested in their cases or an equivalent case. A NOTE: Before attempting to reset the trip
relay may be tested without removing it from the target, ensure the DC supply is removed or
panel by using the appropriate test plug. For a C turned off from the trip circuit setup
case, use the XCA test plug; for a V or S case,
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* TD = 5
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34 DIAC / DIFC / DSFC Digital Overcurrent Protection
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* MPU = 5X
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Single Phase
Current Source
T11
AUX TOC
contact
T12
T2 – Negative
T5
36/300VDC
Power Supply
I in Target and Current Limited to
Seal-in 200 mA
T6 + Positive
T1
Figure 24: DIFC Test Setup for Pickup and Operating Time Verification
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Single Phase
Current Source
T7
AUX TOC
Contact
T8
- Negative
T2
T5
36 / 300 V DC
Target and Power Supply
I in Current Limited to
Seal-In
200 mA
T6 + Positive
Figure 25: DIAC or DSFC Test Setup for Pickup and Operating Time Verification
Single Phase
Current Source
T7
AUX TOC
Contact
T8
- Negative
T2
T5
36 / 300 V DC
Power Supply
I in Target and Current Limited to
Seal-In 200 mA
T6 + Positive
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Single Phase
Current Source
T7
AUX TOC
Contact
T8
- Negative
T2
T5
36 / 300 V DC
Power Supply
I in Target and Current Limited
Seal-In to 200 mA
T6 + Positive
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SPECIFICATIONS
Burdens
Burdens for the over-current units are listed in Table 3. Burdens decrease with increasing current above
minimum setting, due to the power supply shunting in the power supply circuit. Since the power supply is
the major portion of the burden, the burden for a given input current will be constant, irrespective of pick-
up settings on both TOC and IOC units.
Table 3: Burden Settings
100
4
3
2
Burden in VA
10
4
3
4
3
5AMP Model 4 5 6 7 8 1 2 3 4 5 6 7 10 2 3 4 5 6 100
1AMP Model 0.1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 10 2
Input Current
OVERCURRENT RELAYS 0361A7504
DIAC, DIFC, & DSFC
Power Management GES10040
Frequency: 50/60 Hertz
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Ratings Environmental
Frequency: 50 / 60 Hz Ambient Temperature:
Storage: 40 to 85°C
Current: 1A or 5A Models
Operation: –40 to 70°C
Maximum Permissible Current, 1 A Model:
Humidity: Up to 95% without
Continuous: 3A
condensing.
3 seconds: 50 A
1 second: 100 A
Maximum Permissible Current, 5 A Model: Insulation Withstand Tests
Continuous: 15 A Impulse Voltage: 5 kV peak, 1.2 / 50 µs,
3 seconds: 250 A 0.5 Joules.
1 second: 500 A Per: IEC255-5, Class III
Operating Current Range, 1 A Model
minimum: 0.095 A Surge Withstand Capability
I2T (constant): 1520
Fast Transient: per ANSI C37.90.1 and
Operating Current Range, 5 A Model
IEC 255-22-4 Class IV
minimum: 0.475 A
I2T (constant): 38000 Oscillatory: per ANSI C37.90.1 and
IEC 255-22-1 Class IV
Maximum Transient Overreach: 7%
Max load
Voltage
1 sec.
Cont.
Break
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APPLICATION NOTES
IOC/TOC Unit
(52a) can be provided in series with the trip cir-
The relay has one TOC target and one IOC tar-
cuit to reset the target once the breaker tripped
get and uses a seal-in unit as its tripping ele-
on fault.
ment. The trip contact remains closed until the
trip circuit drops below 0.19 A. A breaker contact
+ DC Supply
T1
IOC TOC
T3 T2
Breaker Contact
(52a)
Trip
Coil
- DC Supply
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*(3RZHU0DQDJHPHQW
215 Anderson Avenue
Markham, Ontario
Canada L6E 1B3
Tel: (905) 294-6222
Fax: (905) 201-2098
www.GEindustrial.com/pm
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