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This information is provided by:

Gross Automation
1725 S. Johnson Rd.
New Berlin, WI 53146-1240
(877) 268-3700 Fax: (877) 268-9700

Selection: 1.4 - 1.7


CONNECTION A U T O M AT I O N CONTROLS PROTECTION

Contactors
NA10TOC1T 001222

10 Contactors

PRODUCT HIGHLIGHTS

CONTACTORS & CONTROL RELAYS


Contactors and control relays for motor and circuit control. Compact, 45 mm width,
from 3 HP to 25 HP (2.2 kW to 18.5 kW). Contactors may be controlled directly from a
programmable logic controller. Mini contactors and control relays for space saving and
low power consumption. Twin auxiliary contacts increase reliability. Rail mount or
direct access screw mount. Full range of system accessories adds flexibility.
Worldwide approvals, including UL and CSA.
Pages 1605-1618, 1635-1654
OF SPECIAL INTEREST
Selection guides and overviews to
HIGH POWER CONTACTORS help you select the proper contactor
Motor control contactors with long electrical and mechanical life, for your application.
high switching capacity, and reliable operation. Ratings from 30 HP
to 400 HP (22 kW to 270 kW). Product line includes accessories to Contactors and
customize applications. Worldwide approvals, including UL and CSA. control relays .............. 1597-1598, 1604

Pages 1619-1629 Star-delta assemblies ..................... 1626


Lamp switching
applications ............... 1631, 1633, 1662
Thermal overload relays ................. 1685
LIGHTING CONTACTORS
Full line of lighting contactors for 110 - 120 VAC and 220 - 240 VAC lighting
control. DC solenoid system provides hum-free operation. Coils, protected Definitions of terms to clarify
against transients, assure safe and continuous operation. Available in 2 or product ratings.
4 pole configurations with low coil and power loss. Add auxiliary contact
blocks for convenient and additional connections. Switchgear ............................ 1600-1601

Pages 1630-1634 Manual motor starters .......... 1698-1699

System components and


MOTOR CONTROL & PROTECTION accessories to complete your
Expanding line of motor control and protection products for a wide range design requirements.
of industrial applications. Products include electronic soft-starters, Auxiliary
DC injection brakes, and fuse disconnect switches. In addition, monitoring contact blocks ............ within 1606-1653
equipment is available to protect your motor against overheating due to Coil suppressors ......... within 1606-1653
overload, phase failure, or insulation breakdown.
Timers ......................... within 1606-1653
Pages 1656-1657
Thermal
overload relays ........... within 1597-1689

THERMAL OVERLOAD RELAYS Ratings and characteristics for


Allows high inrush currents, which can occur during motor start-up, and will
equipment protection.
open the circuit during long term overloads. Designed to accommodate
multiple motor ratings. Precise tripping characteristics. Use with compact, Guide: fusing of
miniature, or power contactors. Finger safe design to meet VDE standards. squirrel cage motors ............. 1659-1660
Pages 1679-1689 Protection of
PVC insulated wire/cable ............... 1661

MANUAL MOTOR STARTERS


Use to safely switch on and off 3-pole electrical and electronic
loads. Includes thermal and magnetic tripping devices to
protect these loads from overload and short-circuit. Units
feature a trip-free mechanism, positive opening of contacts,
and high breaking capacity. Accessories allow additional
functions including locking of the main switch, emergency stop,
and an alarm signaling contact.
Pages 1690-1701

1594
NA10TOC2T 001222

Contactors 10
Table of contents

CONTACTORS AND CONTROL RELAYS

CONTACTORS CONTACTOR POWER REVERSING & LIGHTING MINI CONTACTORS


5 HP TO 25 HP ACCESSORIES CONTACTORS STAR-DELTA CONTACTORS Pages 1635-1654
Pages 1605-1618 Pages 1606, 30 HP TO 400 HP CONTACTORS Pages 1630-1634
1613-1617 Pages 1619-1629 Pages 1624-1627,
1648-1652

THERMAL OVERLOAD MANUAL MOTOR MOTOR CONTROLS


RELAYS STARTERS & PROTECTION

Pages 1679-1689 Pages 1690-1701 Pages 1656-1657

CONTACTORS & CONTROL RELAYS Star-delta contactors, MANUAL MOTOR STARTERS


7.5 to 500 kW / 10 to 670 HP .................. 1625-1627
Approvals and marine classifications ................. 1602 Accessories ............................................... 1691-1694
Technical details ............................ 1668, 1670, 1672
Coils, spares, high power contactors ................. 1628 Applications, typical ............................................. 1701
Contactors for switching lamps and
Contactors and control relays, Circuit diagrams .................................................. 1700
transformers, selection guide ........................... 1662
low power, compact, Dimensions ................................................ 1700-1701
4 to 18.5 kW / 5 to 25 HP ........................ 1605-1618 Definitions,
characteristics of switchgear .................. 1600-1601 Overview .................................................... 1690-1691
Accessories and system components ............ 1606,
Dimensions ................................................. 1673-1678 Selection tables ........................................ 1692, 1695
1613-1617
Fusing of squirrel cage motors, Short-circuit breaking capacity ............................ 1695
Auxiliary contacts ................................... 1613, 1615
guide values ............................................ 1659-1660 Technical details/specifications ................. 1697-1699
Auxiliary modules ............................................. 1617
General information .................................... 1604-1605 Terminal capacities .............................................. 1696
Ordering information .............................. 1604, 1618
Lamp and transformer Thermal overload protection,
Technical details .................. 1667, 1669, 1671-1672
switching contactors, selection guide .............. 1662 PVC insulated leads ......................................... 1696
Contactors and control relays, mini ........ 1635-1654
Lighting contactors ................................... 1630-1634 Trip curves ........................................................... 1696
AC operated ......................... 1636-1637,1642-1643,
110-120 VAC .......................................... 1630, 1634
1647-1649, 1652
220-240 VAC .......................................... 1630, 1632 THERMAL OVERLOAD RELAYS
DC operated ...... 1638-1640, 1644-1646, 1650-1651
Selection guide, lamp switching ............. 1631, 1633
Accessories and components ..... 1635, 1641, 1653, Accessories ........................................................ 1684
Mini contactors .......................... See Contactors and
Auxiliary contacts ................................... 1641, 1653 Approvals ............................................................. 1603
control relays, mini
Coil supprerssors ................................... 1641, 1653 Dimensions ................................................ 1688-1689
Motor controls/protection ........................ 1656-1657
Ordering information .............................. 1604, 1654 General information .................................... 1684-1686
Ordering information, general ............................. 1604
Reversing contactors .............................. 1648-1652 Overview ............................................................. 1597
Overview selection guide ............................ 1597-1598
Technical details ...................................... 1664-1666 Specifications
PVC insulated cables and wires, ratings ............. 1661
Contactors, high power ............................ 1620-1629 Use with compact contactors
Reversing contactors ..................... 1624, 1648-1652
22 to 270 kW / 30 to 400 HP ................... 1620-1621 DL 4K-DL 18K ............................................... 1682
Specifications, how to read .............................. 1596
Accessories and components ........................ 1623, Use with mini contactors
Standards, contactors and control relays ........... 1663 KL 2, KL 4 ............................................ 1680-1681
1627-1628
Star-delta contactors .................................. 1625-1627 Use with power contactors
Auxiliary contacts ............................................. 1622
Technical details, DL 22-DL 270 ............................................... 1683
Coils, spares .................................................... 1628
contactors and control relays .................. 1664-1672 Technical details ................................................. 1687
Ordering information .............................. 1604, 1629
Reversing contactors,
4 to 63 kW / 5 to 75 HP ..................................... 1624

1595
S000003 000623

How to Read Contactor Specifications

Voltage codes
to be added to the contactor
Product Name Product Highlights order reference number

Product
Picture

Approvals

Characteristics

Notes
Supplements

1607

1596
S000005 000731

Overview
Contactors + Thermal overload relays 2.2 kW...270 kW
Technical details Power
Ie max. AC 3 3 ~ AC 3 at 460 V Thermal overload relays
(Ve ≤ 440 V) 380...415 V 3 ph.
in A in kW in HP

KL 2 S - 10
KL 2 S - 01 6 2.2 3
M 06

KL 4 S - 10 9 4 5
KL 4 S - 01

DL 4 K - 10
DL 4 K - 01 9 4 5
DL 4 K - 22

DL 5 K - 10
DL 5 K - 01 12 5.5 7.5
DL 5 K - 22
M 23 K

DL 7 K - 10
DL 7 K - 01 16 7.5 10
DL 7 K - 22

DL 11 K - 10
DL 11 K - 01 23 11 15
DL 11 K - 22

DL 15 K 30 15 20
DL 15 K - 22
Contactors

M 40 K

DL 18 K 37 18.5 25
DL 18 K - 22

DL 22 N - 22 44 22 30

DL 30 N - 22 60 30 40
M 80 N

DL 42 N - 22 79 40 50

DL 65 N - 22 119 63 75 M-b 177 S

DL 90 N - 22 170 90 125 M-b 177 S

DL 110 N - 22 205 110 150 M-bw 207 S

DL 132 N - 22 M-bw 207 S


245 132 200
M-bw 320 S

DL 165 N - 22 295 160 250 M-bw 320 S

DL 245 N - 22 460 250 350 M-b 721 Sw

DL 270 N - 22 499 270 400 M-b 721 Sw

1597
S011001 000919

Control relays HL 4 K, HL 8 K
Contactors 4-18.5 kW at 380 V, 3 ph.
(5-25 HP at 460 V, 3 ph.)
Accessories and spares

Sets of links, terminal shrouds


HL 4 K, HL 8 K
RC-coil suppressors for N-contactors
DL 4 K to DL 18 K
Main contact sets / coils
AC and DC, system components
See individual section
Pages 1605-1618

Contactors
22-270 kW at 380 V, 3 ph.
(30-400 HP at 460 V, 3 ph.)

Technical details

DL 22 N to DL 270 N
Pages 1619-1629 Standards, fusing
Contact life
Dimensions
See individual section
Reversing and
star-delta contactors

Mini contactors
2.2 + 4 kW at 380 V, 3 ph.
(3 + 5 HP at 460 V, 3 ph.)

Reversing contactors
DLW 4 K - 90 N
Star-delta contactors
DLDAe 7.5 k - 500 N Control relays and contactors
Pages 1624-1627 KH and KL, AC + DC
Pages 1635-1654

1598
NOTES

1599
S011003 000623

Characteristics of Switchgear
Explanations of the new terms as defined in IEC 947-1 / EN 60947-1
Terms Definition
Rated control supply voltage Vs The voltage which is applied to the input terminals of the control circuit of a switching
(IEC 947-1; 4.5.1) device.

Rated operational voltage ve The voltage to which the characteristic values of a switching device are referred. In no
(IEC 947-1; 4.3.1.1) case shall the maximum rated operational voltage exceed the rated insulation
voltage.

Rated insulation voltage Vi The voltage to which dielectric tests and creepage distance are referred. In no case
(IEC 947-1; 4.3.1.2) shall the maximum rated operational voltage exceed the rated insulation
voltage.

Rated impulse withstand voltage Vimp Indicates the resistance of the clearances inside a switching device to impulse voltages.
(IEC 947-1; 4.3.1.3) By using appropriate switchgear it can be ensured that no overvoltage from the supply
voltage in which the devices are employed can be transferred to parts which have been
switched off.

Rated operational current Ie The current which a switching device can carry taking into account the rated operational
(IEC 947-1; 4.3.2.3) voltage, the rated duty, the utilization category and the ambient temperature.

Convertional free air thermal current Ith The maximum current a switching device can carry over a duty cycle of at least 8 hours
(IEC 947-1; 4.3.2.1) without the temperature rise exceeding specified levels. It normally corresponds to the
maximum rated operational current.

Ithe Conventional enclosed thermal current

Rated uninterrupted current IU The current a switching device can carry without interruption (for periods of weeks) (IEC
947-1; 4.3.2.4) months, or years).

Rated conditional short-circuit current Iq The short-circuit current which a switching device (e.g. contactor) protected by a short-
(IEC 947-1; 4.3.6.4) circuit protective device (e.g., manual motor starter) can carry during the breaking time of
the protective device.

Rated short-time withstand current ICW Of a switching device is its capability to carry the short-time current during a specified
(IEC 947-1;4.3.6.1) time without impairment (e.g., by excessive rise of temperature).

Rated breaking capacity Indicates the current which a switching device can break in accordance with its utilization
(IEC 947-1; 4.3.5.3) category. The rated breaking capacity is stated by reference to the rated operational
voltage and rated operational current.

Rated making capacity The current stated by the manufacturer which the switching device can make in
(IEC 947-1; 4.3.5.2) accordance with its utilization category. The rated making capacity is stated by reference
to the rated operational voltage and rated operational current.

Utilization category The utilization category of a switching device determines its intended application and
(IEC 947-1; 4.4) gives information on its suitability regarding making and breaking and short-circuit
capacities, e.g., AC 3: Starting, switching off three-phase AC motors during running.

Rated frequency The frequency for which a switching device is designed and to which the other
(IEC 947-1; 4.3.3) characteristics are referred.

Protection against contact - Covers all design features to prevent direct contact (without the use of a tool) with live
direct contact system parts (finger proof, back-of-hand proof).
(IEC 536)

Fingerproof A switching device is considered to be finger proof if its live parts cannot be touched
(IEC 536) when actuating the operating elements. This also applies when neighboring switching
devices are operated. The fingerproof area of a push-actuated mechanism is a circular
area having a radius of 30 mm min. around the operating element at right angles related
to the direction of operation. Within this area, all hazardous parts should be located at
least 80 mm below the operating level.

Back-of-hand proof A switching device is considered to be back-of-hand proof it its live parts cannot be
(IEC 536) touched by a ball having a diameter of 50 mm.

Creepage distance The shortest distance along the surface of an insulating material between two conducting
(IEC 947-1; 2.5.51 / IEV 151-03-37) parts. It is determined by the rated insulation voltage, pollution degree and creep
resistance of the material.

Clearance The distance between two conducting parts along a string stretched the shortest way
(IEC 947-1; 2.5.46 / IEV 441-17-31) between these conducting parts. It is determined by the rated impulse voltage, over-
voltage category and the pollution degree.

1600
S011004 000623

Characteristics of Switchgear
Explanations of the new terms as defined in IEC 947-1 / EN 60947-1
Terms Definition

Opening delay The time between operating and first opening of a contact.

Closing delay The time between operating and first closing of a contact.

Safe isolation Reinforced or double insulation which reliably prevents voltage transfer from one circuit to
(VDE 0106 Teil 101; 2) another. Safe isolation is of particular significance between main and auxiliary circuits of switchgear.

Separating function A switching device whose switch contacts, when in the open position, achieve the prescribed
(IEC 947-1; 2.1.19) opening gap (separating gap) which is required to separate circuits. The entire system or part of it
can thus be disconnected from power supply for safety reasons.

Shock resistance The property of a switching device to withstand pulse-like motion without changing the operating
state and remain undamaged. Contacts shall not lift off while the switching devices are in the ON
position; the main contacts shall not strike together in the OFF position.

Overvoltage category In accordance with overvoltages (e.g. by lightning or during switching on/off) which might occur
(IEC 947-1; 2.5.60) at the location where switchgear is installed, the following overvoltage categories have been
(IEC 664) established.
(VDE 0109 part 1, preliminary) Overvoltage category IV:
Applies to the use directly at the connecting point of the installation (direct lightning influence may
occur) e.g., on an overhead cable connection.
Overvoltage category III: (applies to switchgear for industrial use)
Equipment for connection in stationary installations which are protected by overvoltage suppressing
equipment, e.g., switches employed in low voltage distribution plants or controls for industrial use.
Overvoltage category II:
Power consumption equipment for connection to stationary installations, e.g. household appliances,
power-driven tools.
Overvoltage category I:
Equipment for connection to circuits using overvoltage protective equipment, e.g., electronic
equipment.

Ambient temperature, open The temperature of the room in which a switching device is installed.
(IEC 947-1; 2.1.9 / IEV 441-11-13)

Ambient temperature, enclosed The temperature at which an enclosed switching device can be operated, taking into account that
(IEC 947-1; 2.1.9 / IEV 441-11-13) power consumption of the switching device will cause additional rise of temperature inside the
enclosure.

Pollution degree Indicates the expected amount of conductive dust and humidity which might reduce the electric
(IEC 947-1; 6.1.3.2) strength of a switching device. The degrees of pollution are characterized as follows:
Pollution degree 1:
None or only dry nonconducting pollution, not having any influence.
Pollution degree 2:
Normally nonconducting pollution only. Temporary conductivity due to condensation, however, is
to be expected.
Pollution degree 3: (switchgear for industrial use)
Conducting pollution or dry non-conducting pollution which turns conductive by condensing.
Pollution degree 4:
Pollution will lead to continuous conductivity, e.g., caused by conducting dust, rain, or snow.

Power consumption The energy inside equipment, e.g., by contact resistance of current paths, operating coils,
power supplies, or similar, which is converted to heat.

Coordination type Describes the condition of a switchgear assembly (motor starter) during and after the test carried
(IEC 947-4-1; 8.3.4.2.3) out with the rated conditional short-circuit current:
Type "1" coordination:
- No danger to persons and systems.
- No immediate readiness for service required.
- Damage to starter is acceptable.
Type "2" coordination:
- No danger to persons and systems.
- Starter is suitable for further service.
- No damage to starter except slightly welded switch contacts after these have easily been
separated without significant deformation.

Positively driven operation The auxiliary contacts of a switching device are always in the same (open or closed) switch
(IEC 947-1; 2.4.11 / IEV 441-16-12) position as the supply voltage contacts.

1601
S011005 000731

Approvals and marine classifications for contactors and accessories

ENTRELEC-SCHIELE products are designed and manufactured in conformity with all relevant national and international specifications and standards.

Control relays VDE 0660, IEC 337, IEC 947-1, IEC 947-5-1, EN-60 947-1 / EN-60 947-5-1
Contactors VDE 0660, IEC 947-1, IEC 947-4-1, EN-60 947-1 / EN-60 947-4-1

The products have been approved "E" by the following official test authorities, or approval has been applied for and is pending "B".

Type Certificates of approval Marine classifications

Germanischer

Contactors USA Canada Switzerland Finland Norway SEMKO DEMKO Lloyd


KL 2 .. / KL 4 .. E E B E E Germany
DL 4 K .. E E E E E
DL 4 K DC E E E
DLg 4 K E E
DL 5 K .. E E E E
DL 5 K DC E E E
DLg 5 K E E
DL 7 K .. E E E E E
DL 7 K DC E E E
DLg 7 K E E
DL 11 K .. E E E E E
DL 11 K DC E E E
DLg 11 K E E
DL 15 K .. E E E E E
DL 15 K DC E E E
DLg 15 K E E
DL 18 K .. E E E E E
DL 18 K DC E E E
DLg 18 K E E
DL 22 N E E E
DL 30 N E E E
DL 42 N E E E
DL 65 N E E E

DL 90 N E E E

DL 110 N E E E

DL 132 N E E E

DL 165 N E E E

DL 245 N E E E

DL 270 N
Control relays
HL 4 K- E E E E E
HL 4 K DC E E E
HLg 4 K- E E E E
KH .. E E E E
Accessories
RM-K module E E E

Pneumatic
E
timer PZ
Electromechanical
E
latch head MV-BN
Aux. con. bl. S11/S20 E E E E E

Aux. con. bl. Hi../Li.. E E E E E


Coil suppressors
E E E E E
RC-K, V-K, D-K

1602
S011006 000623

Approvals for thermal overload relays


Comments, marine classifications
ENTRELEC-SCHIELE thermal overload relays are designed and manufactured in conformity with all relevant national and international specifications and
standards. In particular, they comply with VDE 0660, IEC 292-2, BS 4941.

They have been approved (E) by following official test authorities, or approval has been applied for and is pending (B).

Type Certificates of approval Marine classifications

Germanischer
USA Canada Switzerland Finland Norway DEMKO Lloyd
(Denmark) Germany

M 23 K E E E E E E

M 40 K E E E E E

M 80 N E E E E E

M 06 E E B B

Mb - 177 S E E E E

M 40 K, M 80 N PTB - approval obtained

Comments
Certain product groups are subject to testing and approval in various countries. The products obtain a certificate of conformity and must bear the mark of
conformity of the responsible test authority.

Abbreviation Approval authority Country

ASE Association Suisse des Electriciens Switzerland

CSA Canadian Standards Association Canada

DEMKO Danmarks Elektriske Materielkontrol Denmark

Fi Sähkötarkastuskeskus Elinspektions Centralen (SETI) Finland

NEMKO Norges Elektriske Materiellontroll Norway

UL Underwriters Laboratories USA

Approval by UL (Underwriters Laboratories) falls into two categories:

"Recognized" ( ) The devices are approved for factory wiring, i.e., they must be handled by skilled personnel. The devices may not necessarily bear
the ( ) sign.

"Listed" (UL) The devices are approved for field wiring and factory wiring and also for sale as loose items in the U.S.A. The devices must bear the
listing mark.

Marine classifications
When using electrical switchgear on shipboard, the relevant rules for building of vessels of the following marine classifications societies must be taken into
consideration:

Abbreviation Marine classification authority Country

BV Bureau Veritas France

DNV Det Norske Veritas Norway

GL Germanischer Lloyd Germany

LROS Lloyd's Register of Shipping Great Britain

RINA Registro Italiano Navale Italy

USSR USSR Register of Shipping USSR

1603
S011007 000919

General

Contactors and control relays K range contactors up to 18.5 kW, KL 2, KL 4 mini contactors and
KH control relays include 50/60 Hz coils as standard. All other
Contactors and control relays, now as ever, play a vital role even contactor sizes are fitted with 50 Hz coils.
though modern electronics are increasingly spreading into the domain Non-standard coil voltages are available on request.
of traditional controls. ENTRELEC-SCHIELE contactors feature long Order reference
mechanical life, high switching capacity, and operational reliability.
Control relays are employed in control circuits while contactors are Each device uses a 9-digit order reference. The first 7 digits define
designed to switch three-phase and DC motors and for use in power device type, the last 2 digits, the coil voltage.
factor correction systems as well as in heating and lighting power Example: 7.5 kW contactor (10 HP)
circuits. As motor protection and monitoring is gaining increasing DL 7K-10, 230 V, 50/60 Hz
significance, the product range has been extended to include new order ref. 1 366 201 40
motor protection equipment.

Survey ✔ To ensure harmonization of rated voltages, ENTRELEC-


SCHIELE contactors and control relays are supplied with
The ENTRELEC-SCHIELE contactor range is available in well 230 V AC coils.
balanced ratings from 2.2 kW to 270 kW / 3 HP to 400 HP (AC 3), in Contactors supplied with 220 V coils can also be used
open or enclosed style versions, with AC or DC operated coils, to in 230/400 V supply voltage for which operating tolerances
switch AC or DC loads. have been limited to +6% overvoltage and -10% undervoltage.
The above regulation will apply until the year 2003.
✔ Contactor assemblies using reversing and star-delta
connections provide low-cost solutions for individual motor
controls.

✔ K range contactors and control relays in industry standard


width are compact system solutions. The range of modular
design, features contact reliability and is environment friendly. It
has been designed with PLC compatibility in mind.
ENTRELEC-SCHIELE twin auxiliary contacts can be directly
controlled by a PLC.

✔ Mini contactors are increasingly gaining importance for


installation / control systems because of their compact
dimensions. Following this trend, ENTRELEC-SCHIELE offers a
completely new contactor range.

✔ A comprehensive range of thermal, electromagnetic and


electronic motor protection equipment satisfies the demand for
enhanced motor monitoring.

Approvals, building recommendations


ENTRELEC-SCHIELE switchgear and control gear have been
designed taking into account all relevant international standards and
specifications wherever possible and technically practical. The tables
on pages 1602-1603 indicate which authorities have approved these
products or where approval has been applied for.
In addition, ENTRELEC-SCHIELE manufactures and tests all
switchgear and control gear to VDE 0660 standards.

Standard coil voltages

The table below shows standard coil voltages of contactors and ALPHA
control relays. Special code numbers are used for their identification,
e.g. 06 for 24 V. ENTRELEC-SCHIELE is a member of the Society for Testing and
Certification of Low Voltage Switchgear e.V. ALPHA, Frankfurt/
Main, Germany.
Code no. Voltage (AC) Voltage (DC)
06 24 V 24 V The responsibility of the manufacturers and the assurance of high
13 42 V - product quality is supported by ALPHA and assisted by procedure
25 110 V 110 V directives for product testing according to existing standards.
29 127 V -
Having fulfilled specified requirements, ALPHA will issue, on
request, state-registered product certificates.
40 230 V 220 V
ALPHA also strives towards an international recognition of the
59 400 V - declarations of conformity and certification.

1604
S012003 000623

Compact-contactors
45 mm wide

ADVANCED DESIGN AND HANDLING


high contact reliability through
Many benefits : ENTRELEC-SCHIELE-twin aux. contacts

✓ powerful
✓ modular
Control relays and contactors

ample wiring space


✓ reliable contact
✓ dependable
✓ advanced design and handling terminals to accept cables of up to
2 x 6 mm2 / 25 mm2

fingerproof

Contact reliability
selective coil termination connections

snap-on front label


Ease of connection for quick identification

Contact reliability
High contact reliability of control circuit by the
use of ENTRELEC-SCHIELE-twin aux. contacts
Contact reliability increased by a factor of 1.000
to 10.000 compared to standard contacts
Connection
Large terminal space for cables up to
2 x 6 mm2 / ...25 mm2
Coil terminations for one-sided or diagonal wiring
Safety in operation Coil suppressor snaps directly to coil terminal
Colored coil voltage marking acc. to 309-1
Safety in operation
Fingerproof to VDE 0106: Pt. 100
Approvals
Designed to comply with all major national and
international standards
Handling
Ergonomic, user-friendly design
Approvals Active and passive control elements are colored
differently
Large clip-on front label for identification
purposes
Terminals arranged for quick and simple mounting
Cost / performance
Handling Favorable cost / performance ratio
Comprehensive range of components to
complete the system family

Cost / Performance

1605
S012004 000919

Compact contactors plus system accessories

HL 4 K
✔ Relay interface module DL 4 K
the interfacing element from
programmable controller to contactor
DL 5 K
(other modules on pages 1616-1617)
DL 7
7K
DL 11 K
DL11
DL 15 K
DL15
DL 18 K
DL18
see pages 1607-1613
✔ Coil suppressor ✔ Contactors
snaps on directly
types : RC-K, D-K, V-K 4 to 18.5 kW at 380 V, 3 ph.
5 to 25 HP at 460 V, 3 ph.
✔ AC coil - 50/60 Hz

✔ Mechanical
interlock
for side mounting
✔ Electromechanical
type : MV-e latch head
clips on to front of contactor
type : MV-BN

✔ Pneumatic timer
clips on to front of contactor
delay on energization or
de-energization up to 180 secs
types : PZ-a, PZ-r

✔ Auxiliary contact block


✔ Auxiliary contact two or four pole
block clips on to front of contactor
2 pole, side mounting type : Hi-..., Li-...
(left or right hand side)
1 N/O + 1N/C contacts or
2 N/O contacts
types : S 11 / S 20

✔ Thermal overload relay


type : M 23 K and M 40 K
see page 1682

1606
S012005 000623

Voltage codes 04 ... 73


Control relays to be added to the contactor order
HL 4 K, HL 8 K, AC-operated reference number
for coil
HLg 4 K, DC-operated Code voltage Color code1)
number AC DC AC DC
(economy circuit coil) ... 04 12 V violet green
4- and 8-pole control relay ... 06 24 V violet green
High contact reliability through forced opening of ... 10 32 V violet green
ENTRELEC-SCHIELE-twin aux. contacts ... 11 36 V green green
Positively guided contacts acc. to ZH 1 / 457 ... 13 42 V white green
- Safety rules for control of powered presses in the ... 15 48 V white green
... 19 60 V green green
metal working industry
... 25 110 V yellow green
Expandable to 8 contacts by the use of additional ... 28 120 V yellow green
aux. contact blocks ... 29 127 V 125 V yellow green
Terminal numbering to DIN EN 50 011 ... 38 208 V blue green
Simple mounting through snap-on mount, with ... 40 230 V 220 V blue green
provision for screw attachment ... 41 220 V blue -
... 43 240 V blue -
Fast wiring due to plus/minus screws with terminal
... 59 400 V red -
clamps supplied in the "open" position ... 61 380 V red -
Finger protected terminals to VDE 0106: Part 100 ... 63 415 V red -
Bi-frequency AC coils - 50/60 Hz ... 65 440 V red -
Safety isolation up to 400 V AC of coil and contact ... 69 500 V black -
elements to DIN VDE 0106: Part 101 and A1 ... 73 600 V black -
(draft 2/98) Our control relays and compact contactors are
delivered with bi-frequency coils for 50/60 Hz.

Approvals:
Further notes at the bottom of this page.

Characteristics
Control relays HL 4 K-, AC-operated
Rated current Ith Type Order ref.: Contact Circuit diagram / Weight
see supple- configuration numbering to kg
For dimensions see page 1674
ments at the DIN EN 50 011
A top right N/O N/C E/M L/B
HL 4 K-31 1 366 404 .. 3 1 0.38

16 HL 4 K-22 1 366 408 .. 2 2 0.38

HL 4 K-40* 1 366 407 .. 4 0 0.38

HL 8 K-44 1 366 420 .. 4 4 0.45

HL 8 K-62 1 366 423 .. 6 2 0.45

16 HL 8 K-53 1 366 438 .. 5 3 0.45

HL 8 K- 53 ü 1 366 426 .. 4 2 1 1 0.45

HL 8 K-80 1 366 441 .. 8 0 0.45

* Use control relay HL 4 K-40 + aux. contact block Hi ... when designing control to DIN EN 50 011.

Characteristics
Control relays HLg 4 K-, DC-operated
(separate pull-in/hold windings)
Rated current Ith Type Order ref.: Contact Circuit diagram / Weight
see supple- configuration numbering to kg
ments at the DIN EN 50 011 For dimensions see page 1674
A top right N/O N/C

16 HLg 4 K-22 1 366 410 .. 2 1 0.38

16 HLg 4 K-31 1 366 411 .. 3 0 0.38

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact blocks - page 1613
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Further system components - pages 1613-1617

1)
Color code to IEC 309-1 printed on the coil. Technical details - page 1671
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Possible auxiliary contact block combinations - page 1615

1607
S012006 000731

Control relays
HL 4 K DC and HL 8 K DC
DC-operated

4- and 8-pole control relay


High contact reliability through forced opening of
ENTRELEC-SCHIELE-twin aux. contacts
Positively guided contacts acc. to ZH 1 / 457
Expandable to 8 contacts by the use of additional
aux. contact blocks
Terminal numbering to DIN EN 50 011
Simple mounting through snap-on mount, with
provision for screw attachment
Fast wiring due to plus/minus screws with terminal
clamps supplied in the "open" position
Finger protected terminals to VDE 0106: Part 100
Coil consumption 6.5/8.8 W only, controllable by
programmable controller Further notes at the bottom of this page.
Safety isolation up to 400 V AC of coil and contact
elements to DIN VDE 0106 Part 101 and A1
(draft 2/98)

Approvals:

Characteristics
Control relays HL 4 K DC, HL 8 K DC, HL 100 DC, DC-operated
Rated current Ith Type Order ref.: Contact Circuit diagram / Weight
see supple- configuration numbering to kg
ments at the DIN EN 50 011 For dimensions see page 1675
A top right N/O N/C E/M L/B
16 HL 4 K DC-31 1 367 361 .. 3 1 0.72

16 HL 4 K DC-22 1 367 362 .. 2 2 0.72

16 HL 4 K DC-40 1 367 363 .. 4 0 0.72

16 HL 8 K DC-44 1 367 421 .. 4 4 0.78

16 HL 8 K DC-53 1 367 422 .. 5 3 0.78

16 HL 8 K DC-62 1 367 423 .. 6 2 0.78

16 HL 8 K DC-71 1 367 424 .. 7 1 0.78

16 HL 8 K DC-80 1 367 425 .. 8 0 0.78

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact blocks - page 1613
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Further system components - pages 1613-1617

1)
Color code to IEC 309-1 printed on the coil. Technical details - page 1671
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Possible auxiliary contact block combinations - page 1615

1608
S012008 000919

Contactors
DL 4 K to DL 18 K
4-18.5 kW / 5-25 HP at 460 V, 3 ph. (AC 3),
AC-operated,
3 main contacts,
Versatile compact contactors
integral aux. contacts Auxiliary contacts are ENTRELEC-SCHIELE-twin
on sizes up to 11 kW aux. contacts
Simple mounting with integral snap-on mount,
with provision for screw attachment
Ample wiring space and connecting terminals
with plus/minus screws and self-lifting clamps
which are supplied in the "open" position allow
fast and economic wiring
Finger protection to VDE 01060 Part 100
Bi-frequency coils - 50/60 Hz
Expandable due to comprehensive system
components - 2- and 4-pole contact blocks,
mechanical interlock, electromechanical latch
head and pneumatic timer
Safety isolation up to 400 V AC of coil and
contact elements to DIN VDE 0106:
Part 101 and A1
Our control relays and compact contactors are
delivered with bi-frequency coils for 50/60 Hz.
Approvals: Further notes at the bottom of this page.

Characteristics
Max. AC 3 ratings Rated Contactor Order ref.: Circuit diagram / Weight Suitable
of 3-phases motors (kW) operational type numbering to kg therm.
For dimensions
current Ie see supple- DIN EN 50 005 and overload
see page 1674
AC 1 / AC 3 ments at the DIN EN 50 012 relay
230 V 400 V 500 V 690 V A top right
DL 4 K-10 1 366 001 .. 0.38

2.2 4 5.5 4 22/9 DL 4 K-01 1 366 004 .. 0.38 M 23 K

DL 4 K-22 1 366 031 .. 0.45

DL 5 K-10 1 366 013 .. 0.38

3 5.5 7.5 5.5 25/12 DL 5 K-01 1 366 016 .. 0.38 M 23 K

DL 5 K-22 1 366 037 .. 0.45

DL 7 K-10 1 366 201 .. 0.38

4 7.5 11 7.5 39/16 DL 7 K-01 1 366 204 .. 0.38 M 23 K

DL 7 K-22 1 366 231 .. 0.45

DL 11 K-10 1 366 213 .. 0.38

5.5 11 15 11 39/23 DL 11 K-01 1 366 216 .. 0.38 M 23 K

DL 11 K-22 1 366 237 .. 0.45

DL 15 K 1 370 001 ..a) a) b)


0.45
9 15 18.5 15 54/30
b)
DL 15 K-22 1 370 017 .. 0.45 M 40 K
a) a) b)
DL 18 K 1 370 004 .. 0.45
11 18.5 20 18.5 54/37
DL 18 K-22 1 370 020 ..b) 0.45

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Type DL 4 K-22 to DL 18 K-22 contactors are supplied with the auxiliary contacts fitted.
(Short-term availability) DC: 24, 110 and 220 V Auxiliary contact blocks - page 1613
Other coil voltages on request
Further system components - pages 1613-1617
1)
Color code to IEC 309-1 printed on the coil.
Technical details - page 1667
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Possible auxiliary contact block combinations - page 1615

1609
S012009 000919

Contactors
DL 4K to DL 18 K
4-18.5 kW / 5-25 HP at 460 V, 3 ph. (AC 3),
AC-operated,
3 or 4 main contacts,
no integral aux. contacts Versatile compact contactors
Auxiliary contacts are ENTRELEC-SCHIELE-
twin aux. contacts
Simple mounting with integral snap-on mount, with
provision for screw attachment
Ample wiring space and connecting terminals with
plus/minus screws and self-lifting clamps which
are supplied in the "open" position allow fast and
economic wiring
Finger protection to VDE 01060 Part 100
Bi-frequency coils - 50/60 Hz
Expandable, due to comprehensive system
components - 2- and 4-pole contact blocks,
mechanical interlock, electromechanical latch head
and pneumatic timer
Safety isolation up to 400 V AC of coil and contact
elements to DIN VDE 0106: Part 101 and A1
(draft 2/98) Our control relays and compact contactors are
delivered with bi-frequency coils for 50/60 Hz.
Approvals : Further notes at the bottom of this page.

Characteristics

Max. AC 3 ratings Rated Contactor Order ref.: Circuit diagram / Weight Suitable
of 3-phase motors (kW) operational type numbering to kg therm. For dimensions
current Ie see supple- DIN EN 50 005 overload see page 1674
AC 1 / AC 3 ments at the relay
230 V 400 V 500 V 690 V A top right

DL 4 K 1 366 034 .. 0.38


2.2 4 5.5 4 22/9 M 23 K
DL 4 K-4 H 1 366 047 .. 0.38

DL 5 K 1 366 044 .. 0.38


3 5.5 7.5 5.5 25/12 M 23 K
DL 5 K-4 H 1 366 050 .. 0.38

DL 7 K 1 366 234 .. 0.38


4 7.5 11 7.5 39/16 M 23 K
DL 7 K-4 H 1 366 243 .. 0.38

DL 11 K 1 366 240 .. 0.45


5.5 11 15 11 39/23 M 23 K
DL 11 K-4 H 1 366 246 .. 0.38

9 15 18.5 15 54/30 DL 15 K 1 370 001 .. 0.45


M 40 K
11 18.5 20 18.5 54/37 DL 18 K 1 370 004 .. 0.45

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact blocks - page 1613
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Further system components - pages 1613-1617

1)
Color code to IEC 309-1 printed on the coil. Technical details - page 1667
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Possible auxiliary contact block combinations - page 1615

1610
S012010 000919

Contactors
DL 4 K DC to DL 18 K DC
4-18.5 kW / 5-25 HP at 460 V, 3 ph. (AC 3),
DC-operated
Versatile compact contactors
Auxiliary contacts are ENTRELEC-SCHIELE-twin
aux. contacts
Simple mounting with integral snap-on mount, with
provision for screw attachment
Ample wiring space and connecting terminals with
plus/minus screws and self-lifting clamps which
are supplied in the "open" position allow fast and
economic wiring
Finger protection to VDE 01060 Part 100
Expandable, due to comprehensive system
components - 2- and 4-pole contact blocks,
mechanical interlock, electromechanical latch head
and pneumatic timer
Safety isolation up to 400 V AC of coil and contact Further notes at the bottom of this page.
elements to DIN VDE 0106: Part 101 and A1
(draft 2/98)

Approvals:

Characteristics
Max. AC 3 ratings Rated Contactor order ref.: Circuit diagram / Weight Suitable
of 3-phase motors (kW) operational type numbering to kg therm.
For dimensions
current Ie see supple- DIN EN 50 005 and overload
see page 1675
AC 1 / AC 3 ments at the DIN EN 50 012 relay
230 V 400 V 500 V 690 V A top right
DL 4 K DC-10 1 367 001 .. 0.72

2.2 4 5.5 4 22/9 DL 4 K DC-01 1 367 002 .. 0.72 M 23 K

DL 4 K DC-22 1 367 005 .. 0.78

DL 5 K DC-10 1 367 061 .. 0.72

3 5.5 7.5 5.5 25/12 DL 5 K DC-01 1 367 062 .. 0.72 M 23 K

DL 5 K DC-22 1 367 065 .. 0.78

DL 7 K DC-10 1 367 121 .. 0.72

4 7.5 11 7.5 39/16 DL 7 K DC-01 1 367 122 .. 0.72 M 23 K

DL 7 K DC-22 1 367 125 .. 0.78

DL 11 K DC-10 1 367 181 .. 0.72

5.5 11 15 11 39/23 DL 11 K DC-01 1 367 182 .. 0.72 M 23 K

DL 11 K DC-22 1 367 185 .. 0.78

DL 15 K DC 1 367 245 ..a) a) b)


0.80
9 15 18.5 15 54/30
b)
DL 15 K DC-22 1 367 241 .. 0.86 M 40 K
a) a) b)
DL 18 K DC 1 367 305 .. 0.80
11 18.5 20 18.5 54/37
DL 18 K DC-22 1 367 301 ..b) 0.86

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact blocks - page 1613
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Further system components - pages 1613-1617

1)
Color code to IEC 309-1 printed on the coil. Technical details - page 1667
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Possible auxiliary contact block combinations - page 1615

1611
S012011 000919

Voltage codes 04 ... 73


Contactors to be added to the contactor order
DL 4 K / DLg 4 K to reference number
for coil
DL 18 K / DLg 18 K Code voltage Color code1)
number AC DC AC DC
to switch AC or DC loads ... 04 12 V violet green
AC-operated or ... 06 24 V violet green
... 10 32 V violet green
DC-operated with economy circuit coil ... 11 36 V green green
Utilization category : AC 1 / AC 3 Versions :
... 13 42 V white green
... 15 48 V white green
DC 1 ... DC 5 DL 4 K to DL 18 K = DC operated, AC switching ... 19 60 V green green
A
(coil with pull-in and hold winding, economy ... 25 110 V yellow green
circuit coil) ... 28 120 V yellow green
DLg 4 K to DLg 18 K = DC operated, DC switching B ... 29 127 V 125 V yellow green
(coil with pull-in and hold winding, economy ... 38 208 V blue green
... 40 230 V 220 V blue green
circuit coil) ... 41 220 V blue -
DLg 4 K to DLg 18 K = AC operated/DC switching C ... 43 240 V blue -
DC contactors with sextuple break ... 59 400 V red -
Favorable mounting depth due to conventional ... 61 380 V red -
drive ... 63 415 V red -
Suitable for operational voltages up to 220 V DC ... 65 440 V red -
... 69 500 V black -
Finger protected to VDE 0106 Part 100
... 73 600 V black -
Safety isolation up to 400 V AC of coil and
Our control relays and compact contactors are
contact elements to DIN VDE 0106:
delivered with bi-frequency coils for 50/60 Hz.
Part 101 and A1
(draft 2/98)

Further notes at the bottom of this page.


Characteristics
DL 4 K to DL 18 K DC operated / AC switching A
Max. AC 3 ratings Rated Contactor Order ref.: Circuit diagram Weight Suitable
of 3-phase motors (kW) operational type kg therm. For dimensions
current Ie see supple- overload see page 1674
220... 380... AC 1 / AC 3 ments at the relay
240 V 415 V 500 V 690 V A top right
2.2 4 5.5 4 22/9 DL 4 K-01 1 366 025 .. 0.39 M 23 K
3 5.5 7.5 5.5 22/12 DL 5 K-01 1 366 026 .. 0.39 M 23 K
4 7.5 11 7.5 39/16 DL 7 K-01 1 366 225 .. 0.39 M 23 K
5.5 11 15 11 39/23 DL 11 K-01 1 366 226 .. 0.39 M 23 K
9 15 18.5 15 54/30 DL 15 K-22 1 370 013 .. 0.46 M 40 K
11 18.5 20 18.5 54/37 DL 18 K-22 1 370 014 .. 0.46 M 40 K
DLg 4 K bis DLg 18 K DC operated / DC switching B
Rated operational Contactor Order ref.: Circuit diagram Weight Suitable
current Ie (A) type kg therm.
see supple- overload For dimensions
DC 1 DC 2-DC 5 ments at the relay see page 1674
24 V 110 V 220 V 24 V 110 V 220 V top right
22 22 22 22 22 6 DLg 4 K-01 1 366 027 .. 0.39 M 23 K
25 25 25 25 25 6 DLg 5 K-01 1 366 028 .. 0.39 M 23 K
32 32 32 32 32 8 DLg 7 K-01 1 366 227 .. 0.39 M 23 K
39 39 39 39 39 8 DLg 11 K-01 1 366 228 .. 0.39 M 23 K
54 54 54 54 54 10 DLg 15 K-22 ü 1 370 015 .. 0.46 M 40 K
54 54 54 54 54 16 DLg 18 K-22 ü 1 370 016 .. 0.46 M 40 K

DLg 4 K bis DLg 18 K AC operated / DC switching C


Rated operational Contactor Order ref.: Circuit diagram Weight Suitable
current Ie (A) type kg therm.
see supple- overload For dimensions
DC 1 DC 2-DC 5 ments at the relay see page 1674
24 V 110 V 220 V 24 V 110 V 220 V top right
22 22 22 22 22 6 DLg 4 K-10 1 366 007 .. 0.34 M 23 K
25 25 25 25 25 6 DLg 5 K-10 1 366 019 .. 0.34 M 23 K
32 32 32 32 32 8 DLg 7 K-10 1 366 207 .. 0.34 M 23 K
39 39 39 39 39 8 DLg 11 K-10 1 366 219 .. 0.34 M 23 K
54 54 54 54 54 10 DLg 15 K-00 1 370 007 .. 0.45 M 40 K
54 54 54 54 54 16 DLg 18 K-00 1 370 010 .. 0.45 M 40 K

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact blocks - page 1613
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Further system components - pages 1613-1617
1)
Color code to IEC 309-1 printed on the coil. Technical details - page 1667, 1669
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Possible auxiliary contact block combinations - page 1615

1612
S012012 000919

System components for use


with AC / DC control relays
and contactors
DL 4 K to DL 18 K
HL 4 K, HLg 4 K
Auxiliary contact block Auxiliary contacts are ENTRELEC-SCHIELE-
twin aux. contacts
Various contact combinations
Available in two versions :
-without plunger, no manual operation
-with plunger, for manual operation
Fast mounting by simply snapping to the front of
the contactor
Additional aux. contact blocks can be side
mounted
Side-mounted contacts are advantageous when
using flat control boxes

Approval:

Characteristics
Auxiliary contact blocks "without plunger" Auxiliary contact blocks "with plunger" for manual operation
Front mounting Front mounting
for contactor Type Circuit diagram Order ref.: for contactor Type Circuit diagram Order ref.:
1)
DL 15 K 1) DL 15 K
Li-11 3 369 031 01 Li-11 3 369 231 01
DL 18 K DL 18 K
and contactors and contactors
Li-22 3 369 208 01
on page 1610 Li-22 3 369 008 01 on page 1610
1) 4)
1) 4)
DLg 15 K
DLg 15 K
DLg 18 K Lig-22 3 369 221 01
DLg 18 K Lig-22 3 369 021 01
on page 1612
on page 1612
3)
2)
DL 4 K to Hi-11 3 369 211 01
DL 4 K-10 to Li-11 E 3 369 035 01

DL 18 K and Hi-22 3 369 215 01


DL 11 K-10 Li-22 E 3 369 036 01

HL 4 K Hi-02 3 369 213 01


Li-31 E 3 369 037 01

3)
HLg 4 K Hi-20 3 369 212 01
DL 4 K to Hi-11 3 369 011 01

Hi-40 3 369 219 01


DL 18 K and Hi-22 3 369 015 01

Hi-22 ü 3 369 216 01


HL 4 K Hi-02 3 369 013 01

Hi-04 3 369 220 01


HLg 4 K Hi-20 3 369 012 01

Hi-13 3 369 214 01


Hi-40 3 369 019 01

Hi-31 3 369 222 01


Hi-22 ü 3 369 016 01

Auxiliary block for side mounting


Hi-04 3 369 020 01
DL 4 K to S 11 3 368 002 01
Hi-13 3 369 014 01
DL 18 K and

Hi-31 3 369 022 01 HL 4 K S 20 3 368 002 02

Notes
1)
Li-11 ... Lig-22 for use with contactors having no integral auxiliary contact. Technical details - page 1671
Circuit diagram to DIN 50012
2)
Permissible auxiliary switch combinations on K range contactors - page 1615
Li-11 E ... Li-31 E for use with contactors with an integral N/O auxiliary
contact. Circuit diagram to DIN 50012 Hints regarding terminal numbering - page 1615
3)
Hi-11 ... Hi-31 for use with contactors and control relays
4)
Numbers put into brackets = old terminal numbering Dimensions - page 1674

1613
S012013 000919

Common system components for use with


control relays and contactors
for the K-range

Coil suppressor Mechanical interlock

Easy and fast mounting


Clipped-on coil suppressors are captive.
They can be easily clipped onto coil terminations
Pneumatic timer Electromechanical
A1 and A2 and are fastened by screws.
latch head
Other components can be front mounted
or clipped on between the contactors

Approvals: page 1602

Characteristics
Coil suppressors
RC-coil suppressors (for use with AC operated contactors) Pneumatic timer PZ
Type Voltage range Order ref.: Type Time range Order ref.:
2)
RC-K 01 24...48 V AC/DC 3 366 035 01 PZ-a 0.1...3 s 3 357 019 01

RC-K 02 110...240 V AC/DC 3 366 035 02 delay on 0.1...30 s 3 357 019 02

RC-K 03 220...400 V AC/DC 3 366 035 03 energization 10...180 s 3 357 019 03

PZ-r2) 0.1...3 s 3 357 020 01


Diode coil suppressor (for use with DC operated contactors)
delay on 0.1...30 s 3 357 020 02
Type Voltage range Order ref.:
de-energization 10...180 s 3 357 020 03
DK-01 12...220 V DC 3 366 036 01

Varistor coil suppressor (for use with AC or DC operated contactors)


Type Voltage range Order ref.:
Mechanical interlock MV-e
Type Order ref.:
V-K 01 12...65 V AC 3 366 037 01
12...75 V DC MV-e 3 359 018 01
V-K 02 60...130 V AC 3 366 037 02
70...145 V DC
V-K 03 120...260 V AC 3 366 037 03 Connecting links, 1-pole
140...320 V DC Connecting links are used for a parallel switching of the main contact paths of 3-pole
contactors so that they can be used as 1-pole contactors with a correspondingly high
V-K 04 260...400 V AC 3 366 037 04 rating. The conventional thermal current Ith will increase to approx. twice the value (set: 2
320...540 V DC pieces for upper and lower section of the terminals).
V-K 05 400...690 V AC 3 366 037 05 For contactors Order ref.:
540...850 V DC
DL 4 K ... DL 11 K 3 366 043 02

Other components1) DL 15 K ... DL 18 K 3 370 015 02


Electromechanical latch head MV-BN
Type Voltage Order ref.:
Connecting links, 3-pole for contactors -
manual motor controllers
MV-BN 12 V AC/DC 3 366 061 04
Type Manual motor starter Order ref.:
MV-BN 24 V AC/DC 3 366 061 06
DL 4 K...DL 11 K MSU-K 3 366 070 00
MV-BN 42...48 V AC/DC 3 366 061 15
MV-BN 110...127 V AC/DC 3 366 061 25
MV-BN 220...240 V AC/DC 3 366 061 40

Notes
1)
Detailed information - page 1615 Use of system components - page 1615
2)
Not suitable for use with DL 4 K DC and DL 5 K DC contactors
Further accessories - pages 1616-1617

1614
S012015 000919

Use of system components


Device type Control relays Contactors
AC/DC AC/DC
System components DL 4 K DL 4 K DL 4 K DL 15 K DL 15 K DL 15 K
HL 4 K HL 4 K HL 4 K to to to to
DL 11 K DL 11 K DL 11 K DL 18 K DL 18 K DL 18 K

Side mounted auxiliary contact block


Type : S 11 (1 N/O + 1 N/C contact) ✘ ✘ ✘ ✘ ✘ ✘
or you can select
Type : S 20 (2 N/C contacts)

Front mounted aux. contact block


Type : Hi (2 pole) ✘ ✘ ✘ ✘ ✘ ✘

Type : Hi (4 pole) ✘ ✘

Type : Li (2 pole) ✘ ✘ ✘

Type : Li (4 pole) ✘

Timer
Type : PZ-a (delay on energization) ✘ ✘ ✘ ✘ ✘ ✘1) ✘ ✘ ✘
Timer
Type : PZ-r (delay on de-energization) ✘ ✘ ✘ ✘ ✘ ✘1) ✘ ✘ ✘

Electromechanical latch head


✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Type : MV-BN
1)
Not permitted on DC operated DL 4 K or DL 5 K DC contactors. Terminal numbering for circuit diagrams :

Key to symbols : Contactors for 4 kW to 11 kW


ENTRELEC-SCHIELE contactors from 4 kW to 11 kW, i.e., contactor types
Contactor with no side mounted aux. contact block DL 4 K to DL 11 K can be supplied with either one integral N/O auxiliary contact
(13/14) or one auxiliary N/C contact (21/22). Positional index 1 or 2 is used for
the built-in contacts.
If any additional auxiliary contacts are required, type Hi... auxiliary contacts are
Contactor with one side mounted aux. contact block used. Their terminal numbering starts with positional index 5, e.g., Hi-11 (53/
54 + 61/62) to avoid duplicated positional indices.

Contactors for 15 kW and 18.5 kW


Contactor with two side mounted aux. contact block ENTRELEC-SCHIELE contactors DL 15 KW and DL 18 K, i.e. contactors for 15
kW and 18.5 kW, do not have any built-in auxiliary contacts. Type Li-11 and
Li-22 are intended for exclusive use with these contactors. The circuit diagram
will then comply with DIN EN 50 012.
✘ Contactor can be fitted with the system component
shown

System components *supplements to page 1614 Technical details


Pneumatic timer PZ *
Conventional current Ith 10 A, Ve 660 V
The PZ pneumatic timer clips on to K range contactors. It is operated by the
Ambient temperature range (operating) -40°C ... +70°C
contactor either with delay on energization or de-energization. Repetitive accuracy ± 2%
The PZ is used wherever the requirements for accurate timing are not too Long-term timing error up to 0.5 x 106 operations : +15 %
exacting and where no extreme ambient environmental conditions are to be Long-term timing error with variation
expected. A front-fitted lever is used for testing. When intended for use in a 60 of ambient temperature 0.25 % / °C
Hz network, the associated contactor should be fitted with a 60 Hz coil.

Electromechanical latch head MV-BN (New) *


The MV-BN latch head clips onto K range contactors. Once it has closed, the Rated insulation voltage Vi 690 V
contactor is mechanically latched by the MV-B. Unlatching is either manual or To unlatch :
electrical, either by a push button or another contact (e.g., limit switch, relay Actuating power AC 25 V A
contact). Contactor and latch head must not be energized simultaneously. An Actuating power DC 30 W
integral auxiliary contact disconnects the drive automatically 15 ms after the Pulse duration ≥ 100 ms
latch head has been energized. The PZ can be AC or DC operated. Max. duty cycle 10 %

Mechanical interlock MV-e *


If K range contactors are required as reversing or star-delta contactors or when
used as safety assemblies with control relays, the MV-e interlock can be
clipped on at the side between the adjacent contactors.
The MV-e is attached to the contactors without the use of a tool.

1615
S012016 000919

Common system components for use with


control relays and contactors
for the K-range

Module The four modules below are cost-saving additions


to complete the K range contactor family. They are
designed to switch control sequences in a very
simple and reliable manner.
Mounting is extremely easy and fast. The modules
are fitted to the top of the contactor. Connection
is via solid leads to contactor coil terminations A1
and A2.
Benefits :
- It is possible to use contactors with 24 V
to 415 V AC coils that are normally available
off-the-shelf.
- NP-K and RM-K modules are fitted with a RC coil
suppressor as standard.
- An LED to indicate switch position is included as
standard.
- A combined contactor / module unit is more
reliable and lower priced than any additional
external components.

Characteristics
Modules1)2)
Low-signal module (with integral coil suppressor) Timer module
Type Voltage range Order ref.: Type Voltage and time range Order ref.:
24 V AC/DC 3 366 214 01 24...240 V AC/DC
ZM-K ... 0.2...4 s 3 366 207 01
42 V AC/DC on request delay on energization ... 1.5...30 s 3 366 207 02
NP-K ... 12.5...250 s 3 366 207 03
230 V AC/DC 3 366 214 31

400 V AC on request

NP-K ZM-K (delay on energization)

Application :
Reliable switching of low level voltages and currents in uninterrupted Application :
duty. Panel building, simple control sequences.

Star-delta timer module Relay interface-module (with integral coil suppressor)


Type Voltage and time range Order ref.: Type Voltage range input/coil Order ref.:

YZ-K 24...240 V AC 3 366 207 12 RM-K 01 24 V DC/380...415 V AC 3 366 201 01


delay on energization 1.5...30 s
RM-K 02 24 V DC/215...250 V AC 3 366 201 02

YZ-K RM-K (delay on energization)

Application :
Application : Interface between programmable controller and AC operated K range
Star-delta starters up to 30 kW/400 V. contactors up to 18.5 kW and K range control relays.

Notes
1)
Technical specification - page 1617
2)
Safety isolation of coil and contact elements as defined by DIN VDE 0106
Part 101 and A1 (draft 2/89) is not possible with these modules.

1616
S012017 000919

Function of the modules Modules1)


Low-signal Star-delta module Timer module Relay-interface
These four modules below are cost-saving
module NP-K YZ-K ZM-K module RM-K
additions to complete the K range contactor
family. They are designed to switch control
sequences in a very simple and reliable manner.
Mounting is extremely easy and fast. The modules
are fitted to the top of the contactor. Connection
is via solid leads to contactor coil terminations A1 Voltage range : Voltage range : ZM-K delay on energization RM-K 01
and A2. 24 V AC/DC 24...240 V AC Voltage range : Voltage range :
Benefits : Order ref.: 3 366 214 01 1.5...30 s ... 0.2...4 s 24 V DC/415 V AC
- It is possible to use contactors with 24 V Voltage range : Order ref.: 3 366 207 12 Order ref.: 3 366 207 01 Order ref.: 3 366 201 01
to 415 V AC coils that are normally available 42 V AC/DC Voltage range : RM-K 02
Order ref.: on request Star-delta connection ... 1.5...30 s Voltage range :
off-the-shelf.
Voltage range : Order ref.: 3 366 207 02 24 V DC/250 V AC
- NP-K and RM-K modules are fitted with a
230 V AC/DC Voltage range : Order ref.: 3 366 201 02
RC coil suppressor as standard. Order ref.: 3 366 214 31 ... 12.5...250 s
- An LED to indicate switch position is fitted Voltage range : Order ref.: 3 366 207 03
as standard. 400 V AC
- A combined contactor / module unit is Order ref.: on request
more reliable and lower-priced than any
additional external components. Circuit diagram Circuit diagram Circuit diagram

Dimensions

module

contactor
Max. load curve at Circuit diagram
Function
resistive load "Delay on energization"
Timing starts when the supply is
applied - via an external control
contact, for ex. - to contactor
and timer which are connected in
series. The thyristor triggers and
energizes the contactor once the
set delay time has elapsed. The
Approvals : RM-K module ZM-K works as a "switch delay
unit"

Technical data NP-K module YZ-K module ZM-K module RM-K module
Output circuit Thyristor Thyristor RM-K 01
Min. load current 20 mA 20 mA Input: 19...40 V DC
Max. load current 0.5 A at 20°C amb. temp. 0,5 A at 20°C amb. temp. 15...30 mA
Load current de-rating 10 mA/°C 10 mA/°C Output: 415 V AC
Max. surge current ≤ 20 A for t ≤ 20 ms ≤ 20 A for t ≤ 20 ms AC 11 : 1.5 A
Relay 1 N/O contact 470 Ω
Relay contact Ruthenium reed contact 0.15 µF
Contact resistance 200 mΩ max. (initial value)
Max. switching voltage 200 V =/∼ (peak)
Max. switching current V > 12 V : 0.05 A =/∼ (peak) RM-K 02
V ≤ 12 V : 0.75 A =/∼ (peak) Input: 19...40 V DC
Max. switching capacity 10 V A 15...30 mA
Dielectric strength 350 V =/∼ min. between Output: 250 V AC
open contacts AC 11 : 1.5 A
2000 V ~ min. between 220 Ω
input - output circuit 0.22 µF
Input circuit
Supply voltage and power consumption 24 V AC/DC - 0.072 W
42 V AC/DC - 0.132 W Contact life:
230 V AC/DC - 0.800 W 2 million operations (approx.)
Supply voltage range A1-A2 24...240 V AC 24...240 V AC/DC
Voltages loss while timing (A1/A2) ≤ 3 V (A1/A2) ≤ 3 V
Power consumption while timing ≤ 2 mA (24...60 V AC) ≤ 2 mA (24...60 V AC/DC) Function :
≤ 8 mA (60...240 V AC) ≤ 8 mA (60...240 V AC/DC) 1. A DC voltage, e.g. 24 V, to
Supply voltage tolerance -15 %, +10 % energize the RM-K coil is
Supply voltage frequency 50...60 Hz applied to terminals - and +.
Ambient temperature range -20°C ... +60°C 2. An AC voltage, e.g. 230 V,
Switch position indication LED red LED red LED red is applied to terminals A0
Time circuit and A2. The contactor coil is
Recovery time 150 ms 150 ms energized by the RM-K
Repetitive accuracy ± 0.2 % ± 0.2 % contact.
Timing error within tolerance of supply voltage ≤ 0.5 % ≤ 0.5 %
Timing error within tolerance of ambient temperature ≤ 0.07 % / °C ≤ 0.07 % / °C LED green
Ambient temperature range -20°C ... +60°C -20°C ... +60°C
Time range (delay on energization) 1.5...30 s 1.5...30 s

Notes
1)
Safety isolation of coil and contact elements as defined by DIN VDE 0106
Part 101 and A1 (draft 2/89) is not possible on modules.

1617
S012018 000623

Voltage code numbers 04 ...73


to be added to the contactor order reference
number for compact contactors

Code for coil voltage Color code1)


number
AC DC AC DC
... 04 12 V violet green
... 06 24 V violet green
... 10 32 V violet green
... 11 36 V green green
... 13 42 V white green
... 15 48 V white green
... 19 60 V green green
... 25 110 V yellow green
... 28 120 V yellow green
... 29 127 V 125 V yellow green
... 38 208 V blue green
... 40 230 V 220 V blue green
... 41 220 V blue -
... 43 240 V blue -
... 59 400 V red -
... 61 380 V red -
... 63 415 V red -
... 65 440 V red -
... 69 500 V black -
... 73 600 V black -

Our control relays, compact contactors and mini contactors are delivered
with bi-frequency coils for 50/60 Hz.

Our N-contactors are available with mono-frequency coils for 50 or 60 Hz.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request
1)
Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K

1618
NA10FC1T 001222

Contactors
high power

1619
S013003 000919

Contactors
DL 22 N to DL 270 N
22-270 kW / 30-400 HP at 460 v, 3 ph. (AC 3),
AC-operated
Robust 3-pole motor contactors for AC 3 ratings
from 22 kW to 270 kW
Types DL 22 N to DL 90 N are creep resistant as
standard
Expandable by the use of additional auxiliary contacts
N/O contacts, N/C contacts, E/M contacts,
L/B contacts
Safety isolation up to AC 400 V of coil and contact
elements to DIN VDE 0106 Part 101 and A1
(draft 2/89)
Terminals shrouds to VDE 0106 Part 100
integral on sizes DL 22 N to DL 42 N
supplied as loose items with sizes DL 65 N
to DL 90 N* to be ordered separately for sizes
DL 110 N to DL 270 N - page 1623

* If required to be ordered
under Ref. no.: 3 284 148 04. Our N-contactors are available with mono-
Delivery free of charge (page 1623) frequency coils for 50 or 60 Hz. Please refer to
the listing below for the corresponding order
Approvals: reference.
Further notes at the bottom of this page.
Characteristics

Max. AC 3 ratings Rated Contactor Order ref.: Order ref.: Circuit diagram / Weight Suitable
For
of 3-phase motors operational type for 50 Hz for 60 Hz numbering kg therm.
dimensions
current Ie see supple- see supple- DIN EN 50 005 and overload
see pages
AC 1 / AC 3 ments at the ments at the DIN EN 50 012 relay
1676-1678
230 V 400 V 500 V 690 V A top right top right

12.5 22 30 30 80/44 DL 22 N-22 1 212 300 .. 1 212 302 .. 1.2 M 80 N

18.5 30 37 37 100/60 DL 30 N-22 1 212 500 .. 1 212 502 .. 2.1 M 80 N

22 40 50 55 130/79 DL 42 N-22 1 244 255 .. 1 244 257 .. 2.1 M 80 N

37 63 75 75 230/119 DL 65 N-22 1 284 345 .. 1 284 347 .. 3.2 M 80 N

50 90 110 110 260/170 DL 90 N-22 1 284 531 .. 1 284 533 .. 3.2 M-b 177 S

60 110 132 160 290/205 DL 110 N-22 1 243 501 .. 1 243 503 .. 9.0 M-bw 207 S

75 132 160 180 360/245 DL 132 N-22 1 292 001 .. 1 292 003 .. 9.0 M-bw 207 S
M-bw 320 S
90 160 180 180 380/295 DL 165 N-22 1 208 772 .. 1 208 774 .. 18 M-bw 320 S

115 250 250 270 500/460 DL 245 N-22 1 283 332 .. 1 283 334 .. 18 M-b 721 Sw

160 270 345 270 600/499 DL 270 N-22 1 184 501 .. 1 184 503 .. 30 M-b 721 Sw

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V (50Hz) Technical details - page 1668
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K

1620
S013005 000919

Voltage codes 04 ... 73


Contactors to be added to the contactor order
DL 22 N / DLg 22 N to reference number
for coil
DL 270 N / DLg 270 N Code voltage Color code1)
number AC DC AC DC
AC or DC switching Versions: ... 04 12 V violet green
AC operated or DL 22 N to DL 270 N = DC operated / AC switching ... 06 24 V violet green
DC-operated with economy circuit coil (coil with pull-in and hold winding, economy circuit A ... 10 32 V violet green
coil) ... 11 36 V green green
Utilization category : AC 3 or DLg 22 N to DLg 270 N = DC operated /
... 13 42 V white green
... 15 48 V white green
DC 1 ... DC 5 DC switching (coil with pull-in and hold winding, B ... 19 60 V green green
economy circuit coil) ... 25 110 V yellow green
DLg 22 N to DLg 270 N = AC operated / ... 28 120 V yellow green
C ... 29 127 V 125 V yellow green
DC switching
DC switching with sextuple break ... 38 208 V blue green
... 40 230 V 220 V blue green
Favorable mounting depth due to conventional
... 41 220 V blue -
drive ... 43 240 V blue -
Suitable for operational voltages up to 220 V DC ... 59 400 V red -
Terminal shrouds to VDE 0106 Part 100 ... 61 380 V red -
integral on sizes DL / DLg 22 N to DLg 42 N ... 63 415 V red -
supplied as loose items with sizes DL / DLg 65 N ... 65 440 V red -
to DLg 90 N* ... 69 500 V black -
... 73 600 V black -
to be ordered separately for sizes DL / DLg 110 N
to DLg 270 N - page 1623 Our N-contactors are available with mono-
frequency coils for 50 or 60 Hz. Please refer to
* If required to be ordered the listing below for the corresponding order
under Ref. no..: 3 284 148 04. reference.
Delivery free of charge (page 1623) Further notes at the bottom of this page.
Characteristics
Rated Contactor Coil DC Weight For Rated operational current Ie (A) Contactor Coil DC Coil AC Coil AC
operational type A kg dimen- type B C (50 Hz) C (60 Hz)
current Ie AC Order ref.: sions DC Order ref. Order ref. Order ref.
switching see supple- see pages switching see supple- see supple- see supple-
AC 1 / AC 3 ments at 1676- DC 1 DC 2 - DC 5 ments at the ments at ments at
A the top right 1678 24V 110V 220V 24V 110V 220V top right the top right the top right
80/44 DL 22 N-22 1 212 306 .. 1.2 75 75 75 75 75 12 DLg 22 N-22 1 212 354 .. 1 212 348 .. 1 212 350 ..

100/60 DL 30 N-22 1 212 506 .. 1.2 90 90 95 90 90 25 DLg 32 N-22 1 244 081 .. 1 244 075 .. 1 244 077 ..

130/79 DL 42 N-22 1 244 261 .. 2.1 115 115 115 115 115 60 DLg 42 N-22 1 244 309 .. 1 244 303 .. 1 244 305 ..

230/119 DL 65 N-22 1 284 351 .. 3.2 200 200 200 200 200 90 DLg 65 N-22 1 284 399 .. 1 284 393 .. 1 284 395 ..

260/170 DL 90 N-22 1 284 537 .. 3.2 230 230 230 230 230 150 DLg 90 N-22 1 284 605 .. 1 284 599 .. 1 284 601 ..

290/205 DL 110 N-22 1 243 507 .. 9.0 260 260 260 260 260 200 DLg 110 N-22 1 243 605 .. 1 243 591 .. 1 243 593 ..

360/245 DL 132 N-22 1 292 015 .. 9.0 315 315 315 315 315 200 DLg 132 N-22 1 292 097 .. 1 292 091 .. 1 292 093 ..

380/295 DL 165 N-22 1 208 778 .. 8 340 340 340 340 340 250 DLg 165 N-22 1 208 838 .. 1 208 832 .. 1 208 834 ..

500/460 DL 245 N-22 1 283 338 .. 18 460 460 460 460 460 300 DLg 245 N-22 1 283 398 .. 1 283 391 .. 1 283 394 ..

600/499 DL 270 N-22 1 184 507 .. 30 540 540 540 540 540 350 DLg 270 N-22 1 184 627 .. 1 184 621 .. 1 184 623 ..

Circuit diagrams for version B DLg 165 N to DLg 270 N


Control circuit Control circuit
DLg 22 N to DLg 132 N Pushbutton operation
Latching contact operation
for impulse for maintained
Overload relay always
Overload relay with manual contact operation contact operation
with manual reset
or auto reset

Main circuit

to be wired by customer
to be connected by customer

Contol relay Contactor Contol relay Contactor

to be wired by customer

to be connected by customer

Notes
1)
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Color code to IEC 309-1 printed on the coil.
(Short-term availability) DC: 24, 110 and 220 V Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
Other coil voltages on request

1621
S013004 000919

Additional auxiliary contacts for use with


contactors DL 22 N to DL 270 N

For use with


DL 22 N...DL 90 N Auxiliary contacts are used to increase the number
of contacts
Contactors can be supplied with max. 4 N/O+4 N/C
contacts
Additional aux. contacts on special orders are always
factory fitted
Auxiliary contact blocks for use with DL 22 N to
DL 90 N contactors can be attached to the left or
right hand side. Adhesive labels showing contact
numbering (53/54 - 61/62 - 71/72 - 83/84) are
supplied with each contact block and can be fitted
as required.
Auxiliary contact blocks for use with DL 110 N to
DL 270 N are front fitted. Handling as described
The order references listed below refer to 1 N/O +
1 N/C aux. contact each

Approvals:

Characteristics
It is possible to increase the number of auxiliary contacts by factory-fitted contacts
Aux. contact : 2 N/O + 2 N/C + 1 N/O + 1 N/C + 2 N/O + 2 N/C

Contactor type Code number : 22 33 44


Main contacts

width changes width changes


DL 22 N-22 to 106 mm to 124 mm
❐ Order ref.: 3 212 133 01

width changes width changes


DL 30 N-22 to 106 mm to 124 mm
❐ Order ref.: 3 212 133 01

width changes width changes


DL 42 N-22 to 124 mm to 124 mm
❐ Order ref.: 3 212 133 21

width changes width changes Specials with


E/M and L/B
DL 65 N-22 Standard to 124 mm to 124 mm
contacts on
❐ Order ref.: 3 212 133 21 request

width changes width changes


DL 90 N-22 to 124 mm to 124 mm
❐ Order ref.: 3 212 133 21

DL 110 N-22 ❐ Order ref.: 3 292 040 00

DL 132 N-22 ❐ Order ref.: 3 292 040 00

DL 165 N-22 ❐ Order ref.: 3 292 040 00

DL 245 N-22 ❐ Order ref.: 3 292 040 00

DL 270 N-22 ❐ Order ref.: 3 184 261 00

Notes
The distinctive number should be added to the contactor type when orders are ❐ width remains unchanged !
placed. Example: DL 22 N-22.

Specials with E/M and L/B contacts can be supplied such that both contacts are fitted
in place of standard N/C and N/O contacts, or they can be additionally incorporated.

1622
S013019 000731

Accessories :
Links, RC coil suppressors,
terminal shrouds and mechanical interlock
Pairs of links, single pole
Pairs of links are used to bridge the main contact terminals of 3 pole
contactors so that they can be used as single pole contactors for higher
ratings (approx. twice the value)
For use with contactor type Order ref.:

DL 22 N / DL 30 N 3 212 315 00

DL 42 N 3 244 080 01

RC coil suppressors for use with contactor types DL 22 N to DL 270 N


For use with contactor type RC-coil suppressors 110...240 V AC Type Order ref.:
DL 22 N / DL 30 N components 0,47 µF / 220 Ω RC-N 1 3 212 412 01
DL 42 N / DL 65 / DL 90 N components 1,00 µF / 220 Ω RC-N 2 3 244 106 01
DL 110 / 132 N components 1,00 µF / 100 Ω RC-N 3 3 292 071 01
DL 165 / 245 N components 1,00 µF / 47 Ω RC-N 4 3 208 355 01
DL 270 N components 1,6 µF / 220 Ω RC-N 5 3 184 092 01

Terminal cover for use with contactors and thermal overload relays
to protect against accidental contact to VDE 0106 Part 100
For use with contactor type Order ref.: Notes
DL 65 N / DL 90 N 3 284 148 04 to be ordered separately
DL 90 N + M-b 177 S / DL 65 N + M-b 177 S 3 284 148 05 to be ordered separately
DL 110 / 132 N + M-bw 207 S 3 243 049 01 to be ordered separately
DL 110 N ... 270 N 3 284 156 02 shroud with M 12 connecting screw (1 set = 6 off)
M-bw 17 S ... M-bw 207 S 3 222 019 01 to be ordered separately
M-b 177 S 3 222 018 01 to be ordered separately
DLDAe 110 / 160 N 3 284 148 03 to be ordered separately

Mechanical interlocks
Possible combination
DL 22 N / 30 N DL 42 N DL 65 N / 90 N DL 110 N / DL 132 N DL 165 N / DL 245 N DL 270 N

DL 22 N / 30 N 3 244 077 02 3 244 078 01 - - - -


DL 42 N 3 244 078 01 3 244 077 02 - - - -

DL 65 N / 90 N - - 3 244 077 02 - - -

DL 110 N / DL 132 N - - - 3 292 057 00 - -

DL 165 N / DL 245 N - - - - 3 283 048 00 -

DL 270 N - - - - - 3 184 327 00

1623
S013008 000919

Reversing contactors
DLW 4 K ... DLW 65 N
4...63 kW / 5-75 HP at 460 V, 3 ph. (AC 3),
AC-operated
Special contactor assemblies designed to reverse
direction of rotation of three-phase motors
Available for ratings from 4 kW to 63 kW; higher
ratings on request
Available with or without thermal overload relay
Mounted on DIN rail or base-plate
Types DLW 4 to DLW 18 K mechanically interlocked
as standard

DLW reversing contactor assemblies consist of two


contactors, that are connected in such a way that they
are suitable to reverse direction of rotation of three-
phase motors. Our N-contactors are available with mono-
frequency coils for 50 or 60 Hz. Please refer to
the listing below for the corresponding order
reference.
Further notes at the bottom of this page.
Characteristics
Max. AC 3 ratings Rated Type Combinations of contactors free Suitable Weight For
of 3-phase motors operational AC operated contacts therm. dimen-
(kW) current Ie Combination type Order ref.: see supplements at the top right each relay3) without sions
(AC 3 duty) contactor therm. see pages
coil coil coil relay 1674,
230 V 400 V 500 V 690 V at 400 V 50/60 Hz 50 Hz 60 Hz N/O N/C app. kg 1676-1677
2)
2.2 4 4 4 8.5 DLW 4 K 1 366 601 .. - - 2 1 M 23 K 0.72

3 5.5 5.5 5.5 11.5 DLW 5 K 1 366 605 .. - - 2 1 M 23 K 0.72

4 7.5 7.5 7.5 15.5 DLW 7 K 1 366 631 .. - - 2 1 M 23 K 0.96

5.5 11 11 11 22 DLW 11 K 1 366 635 .. - - 2 1 M 23 K 0.96

9 15 15 15 30 DLW 15 K 1 370 601 .. - - 1 1 M 40 K 1.8

11 18,5 18,5 18,5 37 DLW 18 K 1 370 605 .. - - 1 1 M 40 K 1.8

12.5 22 30 30 44 DLW 22 N - 1 212 097 .. 1 212 099 .. 2 2 M 80 N 2.36

18.5 30 37 37 60 DLW 30 N - 1 244 105 .. 1 244 107 .. 2 2 M 80 N 4.4

22 40 50 55 79 DLW 42 N - 1 244 097 .. 1 244 099 .. 2 2 M 80 N 4.4

37 63 75 75 119 DLW 65 N - 1 284 193 .. 1 284 195 .. 2 2 M 80 N 11

50 90 110 110 170 DLW 90 N - 1 284 657 .. 1 284 659 .. 2 2 M-b 177 S 11

Note: Enclosed contactors with higher power ratings are available on request.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V The reversing contactors up to DLW 18 K are factory fitted with 2-pole aux. contact blocks.
(Short-term availability) DC: 24, 110 and 220 V Free contacts, see table. Additional free contacts on request at extra cost.
Other coil voltages on request The voltage code number has to be added according to the above table to the contactor
order reference number.
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K
2)
Delivery: Reversing contactors to DLW 18 K mounted on DIN rail.
3)
The selected thermal overload relays have to be set to the rated motor
current. They have to be ordered separately, see pages 1682-1683.

1624
S013010 000919

Star-delta contactors DLDAe


7.5...500 kW / 10-670 HP at 460 V, 3 ph. (AC 3)
AC-operated

Contactor assemblies designed specifically for star-


delta starting of three-phase motors
Star contactor and delta contactor mechanically
interlocked up to and incl. size DLDAe 30 K
Available with or without thermal overload relay
Open, mounted to DIN rail or base plate
Finger proof and back-of-hand proof per
VDE 0106 Part 100, integrated or realized by
additional covers
Fitted with type YDAV star-delta timer circuit diagram
- page 1626

DLDAe star-delta assemblies consist of three


individual contactors and a star-delta timer designed
specifically for this purpose. They are available in
fourteen well balanced ratings ranging from 7.5 kW to
500 kW. They can be supplied with or without thermal
Our N-contactors are available with mono-
overload relay. All types up to and including the DLDAe
frequency coils for 50 or 60 Hz. Please refer to
30 K are mechanically interlocked as standard. The the listing below for the corresponding order
larger sizes can be supplied with mechanical interlock reference.
by special order. Further notes at the bottom of this page.
Characteristics
Max. AC 3 ratings Rated Type Combinations of contactors Suitable Weight For
of 3-phase motors operational AC operated therm. without dimensions
(kW) current Ie combinations2) Order ref.: see supplements at the top right relay3) therm. relay see pages
(AC 3 duty) approx. kg 1674,
coil coil coil 1676-1678
230 V 400 V 500 V 690 V at 400 V 50/60 Hz 50 Hz 60 Hz
4 7.5 7.5 7.5 15.5 DLDAe 7.5 K 1 366 501 .. - - M 23 K 1.2

7.5 12.5 12.5 12.5 26 DLDAe 12.5 K 1 366 531 .. - - M 23 K 1.47

7.5 15 15 15 30 DLDAe 15 K 1 366 561 .. - - M 23 K 1.47

9 18.5 18.5 18.5 37 DLDAe 18.5 K 1 370 501 .. - - M 23 K 1.75

11 22 22 22 43 DLDAe 22 K 1 370 531 .. - - M 40 K 1.84

17.5 30 30 30 60 DLDAe 30 K 1 370 561 .. - - M 80 N 1.84

22 37 37 37 74 DLDAe 37 N - 1 212 223 .. 1 212 225 .. M 80 N 1.84

22 45 55 60 85 DLDAe 45 N4) - 1 212 285 .. 1 212 287 .. M 80 N 5.0


4)
30 55 60 75 105 DLDAe 55 N - 1 244 285 .. 1 244 287 .. M 80 N 7.6
4)
38 65 65 65 130 DLDAe 65 N - 1 244 223 .. 1 244 225 .. M 80 N 7.6

45 75 90 100 140 DLDAe 75 N - 1 284 285 .. 1 284 287 .. M-b 177 S 7.9

63 110 132 132 200 DLDAe 110 N - 1 284 223 .. 1 284 225 .. M-b 177 S 12.8

90 160 160 132 300 DLDAe 160 N - 1 284 723 .. 1 284 725 .. M-b 177 S 20.0

110 200 200 200 370 DLDAe 200 N - 1 243 301 .. 1 243 303 .. M-bw 320 S 20.4

150 250 250 250 460 DLDAe 250 N - 1 292 271 .. 1 292 273 .. M-bw 320 S 25.0

180 360 420 420 610 DLDAe 360 N - 1 283 241 .. 1 283 243 .. M-b 721 Sw 57.0

300 500 550 550 890 DLDAe 500 N - 1 184 801 .. 1 184 803 .. M-b 721 Sw 85.5

Contactor configuration of star-delta assemblies - page 1626.


Note: Enclosed contactors with higher power ratings are available on request.

Notes
3)
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V The selected thermal overload relays are normally set to 0.58 times the value of
(Short-term availability) DC: 24, 110 and 220 V the rated motor current. They have to be ordered separately.
Other coil voltages on request See pages 1682-1683.
4)
Separate terminals are required for the connection to the supply.
1)
Color code to IEC 309-1 printed on the coil. Delivery : up to DLDAe 30 K mounted on DIN rail
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K from DLDAe 37 N mounted on base plate
2)
The control contacts built into the contactor are first used.

1625
S013011 000919

Contactor configuration of
star-delta assemblies1)

Type Main contactor + block reserved free Delta contactor + block reserved free Star contactor + block reserved free
N con- contacts ∆ con- contacts Y contacts contacts
tacts tacts

DLDAe 7.5 K DL 4 K-10 1 N/O - DL 4 K-01 1 N/C - DL 4 K-01 + Hi 11 1N/O,1N/C 1N/C

DLDAe 12.5 K DL 7 K-10 1 N/O - DL 7 K-01 1 N/C - DL 4 K-01 + Hi 11 1N/O,1N/C 1N/C

DLDAe 15 K DL 7 K-10 1 N/O - DL 7 K-01 1 N/C - DL 5 K-01 + Hi 11 1N/O,1N/C 1N/C

DLDAe 18.5 K DL 15 K + Li 11 1 N/O 1 N/C DL 11 K-01 1 N/C - DL 7 K-01 + Hi 11 1N/O,1N/C 1N/C

DLDAe 22 K DL 15 K + Li 11 1 N/O 1 N/C DL 15 K + Li 11 1 N/C 1 N/O DL 7 K-01 + Hi 11 1N/O,1N/C 1N/C

DLDAe 30 K DL 15 K + Li 11 1 N/O 1 N/C DL 15 K + Li 11 1 N/C 1 N/O DL 11 K-01 + Hi 11 1N/O,1N/C 1N/C

DLDAe 37 N DL 22 N-22 1 N/O 1N/O+2N/C DL 22 N-22 1 N/C 2N/O+1N/C DL 15 K + Li 22 1N/O,1N/C 1N/O+1N/C


2)
DLDAe 45 N DL 22 N-22 1 N/O 1N/O+2N/C DL 22 N-22 1 N/C 2N/O+1N/C DL 18 K + Li 22 1N/O,1N/C 1N/O+1N/C
2)
DLDAe 55 N DL 30 N-22 1 N/O 1N/O+2N/C DL 30 N-22 1 N/C 2N/O+1N/C DL 18 K + Li 22 1N/O,1N/C 1N/O+1N/C

DLDAe 65 N2) DL 42 N-22 1 N/O 1N/O+2N/C DL 42 N-22 1 N/C 2N/O+1N/C DL 22 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 75 N DL 65 N-22 1 N/O 1N/O+2N/C DL 42 N-22 1 N/C 2N/O+1N/C DL 22 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 110 N DL 65 N-22 1 N/O 1N/O+2N/C DL 65 N-22 1 N/C 2N/O+1N/C DL 42 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 160 N DL 90 N-22 1 N/O 1N/O+2N/C DL 90 N-22 1 N/C 2N/O+1N/C DL 65 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 200 N DL 110 N-22 1 N/O 1N/O+2N/C DL 110 N-22 1 N/C 2N/O+1N/C DL 65 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 250 N DL 132 N-22 1 N/O 1N/O+2N/C DL 132 N-22 1 N/C 2N/O+1N/C DL 90 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 360 N DL 245 N-22 1 N/O 1N/O+2N/C DL 245 N-22 1 N/C 2N/O+1N/C DL 110 N-22 1N/O,1N/C 1N/O+1N/C

DLDAe 500 N DL 270 N-22 1 N/O 1N/O+2N/C DL 270 N-22 1 N/C 2N/O+1N/C DL 165 N-22 1N/O,1N/C 1N/O+1N/C

Star-delta change-over "AV" (YDAV)


Diagram of control circuit Diagram of powering circuit

Notes
1)
Control contacts built into the contactor are first used.

2)
Separate terminals are required for connection to the supply.

Sets of links for self-assembly of contactor combinations, see page 1627.

1626
S013015 000919

Accessories:
Sets of links for star-delta contactors
Complete sets of links for wiring the main contacts of supply voltage, delta and star contactors of a contactor assembly.

For contactors Order ref.:

DLDAe 7.5 K ... 12.5 K ** 3 366 045 01


DLDAe 15 K ** 3 366 046 01
DLDAe 18.5 K * 3 370 016 01
DLDAe 22 K ... 30 K * 3 370 017 01
DLDAe 37 N without mechanical interlock * 3 212 399 00
with mechanical interlock* 3 212 327 00
DLDAe 45 N without mechanical interlock* 3 212 399 00
DLDAe 55 N with mechanical interlock * 3 212 327 00
DLDAe 65 N with and without interlock 3 244 063 00
DLDAe 75 N with and without interlock 3 284 159 00
DLDAe 110 N with and without interlock 3 284 100 00
DLDAe 160 N with and without interlock 3 284 150 00
DLDAe 200 N without interlock 3 243 042 00
DLDAe 250 N without interlock 3 292 059 01

* massive copper conductor, round insulated, connecting end pieces flattened and bared / ** massive copper conductor, round insulated, connecting end pieces bared

Spares:
Main contact sets for contactors sizes DL 22 N to DL 270 N
The main contact sets listed below are intended for incorporation in types DL One main contact set consists of three moving contacts and six fixed contacts.
and DLg contactors. They can also be used for DLW and DLDAe contactor Main contacts are only supplied as complete sets which come in transparent
assemblies. packs. No main contact sets are available for contactors below 22 kW.
Figure for contactor type Order ref.: Weight
Main contact sets kg
DL 22 N / DL 30 N 3 212 383 00 0.120

DL 42 N 3 244 074 00 0.300

DL 65 N 3 284 106 00 0.420

DL 90 N 3 284 144 00 0.420

DL 110 N
3 292 041 00 0.630
DL 132 N

DL 165 N
without a figure 3 283 031 00 1.200
DL 245 N

without a figure DL 270 N 3 184 317 00 2.300

Notes
For quality reasons, the contact material used for spare contact sets is always that of the
larger contactor.

Main contact sets for contactors no longer in production are available on request.

1627
S013016 000731

Voltage codes 04 ... 73


Spares / Coils to be added to the contactor order
reference number
for coil
Code voltage Color code1)
number AC DC AC DC
... 04 12 V violet green
Coils for use with DL and DLg contactors, HL and ... 06 24 V violet green
HLg control relays as well as for all contactor ... 10 32 V violet green
assemblies ... 11 36 V green green
... 13 42 V white green
... 15 48 V white green
... 19 60 V green green
... 25 110 V yellow green
... 28 120 V yellow green
Example : coil for K-contactor
... 29 127 V 125 V yellow green
... 38 208 V blue green
... 40 230 V 220 V blue green
... 41 220 V blue -
... 43 240 V blue -
... 59 400 V red -
... 61 380 V red -
... 63 415 V red -
... 65 440 V red -
... 69 500 V black -
... 73 600 V black -
Our N-contactors are available with mono-
frequency coils for 50 or 60 Hz. Please refer to
the listing below for the corresponding order
reference.
Further notes at the bottom of this page.
Characteristics
Contactor type AC DC

Coil : Coil : Coil :


AC operated AC operated DC operated
pull-in / hold windings
50/60 Hz (bi-frequency coil) 50 Hz 60 Hz (economy circuit coil)
see supplement at the top see supplements see supplements see supplements
right at the top right at the top right at the top right

DL (g) 4 K ... 11 K 3 366 038 .. - - 3 366 039 ..

DL (g) 15 ... 18 K 3 370 011 .. - - 3 370 014 ..

HL 4 K .. 3 366 040 .. - - -

HL(g) 4 K .. - - - 3 366 039 ..

DL (g) 22 N on request 3 212 387 .. 3 212 389 .. 3 212 393 ..

DL (g) 30 ... 42 N on request 3 244 067 .. 3 244 069 .. 3 244 073 ..

DL (g) 65 ... 90 N - 3 284 109 .. 3 284 111 .. 3 284 115 ..

DL (g) 110 ...132 N - 3 292 020 .. 3 292 022 .. 3 292 026 ..

DL (g) 165 ...245 N - 3 208 330 .. 3 208 332 .. 3 208 336 ..

DL (g) 270 N 3 184 280 .. 3 184 282 .. 3 184 286 ..

HL 100 3 361 012 .. - 3 361 014 .. -

HLg 100 - - - 3 359 025 ..

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1628
S013013 000623

Voltage code numbers 04 ...73


to be added to the contactor order reference
number for N-contactors

Code For coil voltage Color code1)


number
AC DC AC DC
... 04 12 V violet green
... 06 24 V violet green
... 10 32 V violet green
... 11 36 V green green
... 13 42 V white green
... 15 48 V white green
... 19 60 V green green
... 25 110 V yellow green
... 28 120 V yellow green
... 29 127 V 125 V yellow green
... 38 208 V blue green
... 40 230 V 220 V blue green
... 41 220 V blue -
... 43 240 V blue -
... 59 400 V red -
... 61 380 V red -
... 63 415 V red -
... 65 440 V red -
... 69 500 V black -
... 73 600 V black -

Our control relays, compact contactors, and mini contactors are delivered
with bi-frequency coils for 50/60 Hz.

Our N-contactors are available with mono-frequency coils for 50 or 60 Hz.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request
1)
Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K

1629
hsla-1L 000919

Lighting contactors HSLa 22 ... HSLa 24 ... HSLa 44 ... HSLa 64 ...
2 poles 4 poles 4 poles 4 poles
Hum-free, 110-120 V AC, 220-240 V AC
DIN 3 Spacing 17.5 mm .689" Spacing 35 mm 1.38" Spacing 52.5 mm 2.07" Spacing 52.5 mm 2.07"
Standard : IEC 947 VDE 0660 1 module 2 modules 3 modules 3 modules
IEC 1095 VDE 0637 * *
protection protection
UL 94 UP V0
PC V2
PA V0
IP 20

*
Switching
noise : 80 dB

Rated voltage: 110-120 VAC;


220-230, 220-240 VAC.
DC solenoid system providing hum-free continuous 1 module 2 modules 3 modules
operation. AC supply is rectified through built-in diodes.
Coil protected against transients. * Dimension includes the terminal block cover P-HSLa 24. * Dimension includes the terminal block cover
Contact Entrelec for UL/CSA. This cover can be mounted only on modular HSLa 24... P-HSLa 44/64.
Available in 48 VAC; contact Entrelec. types.

References epyT P/N Type P/N Type P/N Type P/N

Contact type HSLa 22-11 F 011101299


1NO-1NC

Part numbers on this page are for 220-240 VAC rated contactors.
2NO HSLa 22-20 F 011101301
Part numbers for 24 VAC and 110-120 VAC rated contactors
are on page 1634.
2NC HSLa 22-02 F 011101302

4NO HSLa 24-10 F 011101275 HSLa 44-10 F 011101092 HSLa 64-10 F 011101093

3NO - 1NC HSLa 24-01 F 011101276 HSLa 44-01 F 011101687 HSLa 64-01 F 011101690

2NO - 2NC HSLa 24-22 F 011101277 HSLa 44-22 F 011101688 HSLa 64-22 F 011101691

4NC HSLa 24-04 F 011101278 HSLa 44-04 F 011101689 HSLa 64-04 F 011101692

Characteristics
Rated thermal current Ith AC1 20 A 24 A 40 A 63 A
Rated voltage, 50/60 Hz 110-120 VAC or 220-230 VAC 110-120 VAC or 220-240 VAC 110-120 VAC or 220-240 VAC 110-120 VAC or 220-240 VAC
Max. power - Typ AC1 4 kW 16 kW 26 kW 40 kW
- Typ AC3 1.3 kW 4 kW 11 kW 15 kW
Coil power consumption 2.2 W 3.5 W 5W 5W
Switching time C/O 15 to 30 / 40 to 45 ms 20 to 30 / 60 to 80 ms 15 to 20 / 35 to 45 ms 15 to 20 / 35 to 45 ms
Current switching min. 5 mA 5 mA 10 mA 10 mA
Max. permissible capacitive load 30 µF 36 µF 220 µF 300 µF
Load current - Starting 93 A 96 A 200 A 305 A
cos φ = 45° maxi. in AC3 - Breaking 74 A 85 A 160 A 240 A
Rated insulation voltage / Impulse test voltage 440 V (Vi) - 4 kV (Vimp) 440 V (Vi) - 4 kV (Vimp) 440 V (Vi) - 4 kV (Vimp) 440 V (Vi) - 4 kV (Vimp)
Number of full-load operations AC1 / AC3 1 x 105 / 1 x 105 1 x 105 / 1.5 x 105 1 x 105 / 1.5 x 105 1 x 105 / 1.5 x 105
Mechanical life O/F 3 x 106 3 x 106 3 x 106 3 x 106
Max. switching frequency 120 / hour 120 / hour 120 / hour 120 / hour
Wire Contact terminals solid / stranded 1 to 4 mm² / 1 to 4 mm² 1 to 6 mm² / 2x1 to 4 mm² 1 to 25 mm² / 1 to 25 mm² 1 to 25 mm² / 1 to 25 mm²
size Coil terminals solid / stranded 18 to 14 AWG (1 to 2.5 mm²) 18 to 14 AWG (1 to 2.5 mm²) 18 to 14 AWG (1 to 2.5 mm²) 18 to 14 AWG (1 to 2.5 mm²)
Recommended torque Contact terminals / Coil terminals 1.2 / 1.2 Nm 1.2 / 1.2 Nm 1.2 / 2 Nm 1.2 /2 Nm
Weight 4.4 oz (0.125 Kg) 9.5 oz (0.270 Kg) 12.2 oz (0.345 Kg) 12.2 oz (0.345 Kg)
Operating temperature / Storage temperature -5 ... +55° C / -30 ... +80° C -5 ... +55° C / -30 ... +80° C -5 ... +55° C / -30 ... +80° C -5 ... +40° C / -30 ... +80° C

Accessories
Auxiliary contact blocks for contactors HSLa 24, 44, 64... Protection for terminals

Type Circuit diagram P/N Type P/N For contactors


61 53

H-HSLa 11 1NO-1NC F 011101087 P-HSLa 24 F 011101089 HSLa 24...


62 54

63 53

H-HSLa 20 2NO F 011101088 P-HSLa 44/64 F 011101090 HSLa 44/64...


64 54

P-HSLa 24 P-HSLa 44/64


Characteristics
Weight : 1.3 oz (0.036 Kg)
Max. current Ith AC15 : 3A
To be mounted on the left side of modular contactor. Rated temperature : -5 ... +55° C

Emission Limiter: Limit emissions to EN55 015/1993 and VDE 874/4. Contact Entrelec for specifications.

1630
hsla-1R 000919

Selection guide for lamp switching applications. Consult us for UL / CSA.


Selection of devices for : HSLa 22 HSLa 24 HSLa 44 HSLa 64 Rated operating Capacitance
current per lamp of capacitor
20 A / 25 A 24 A 40 A 63 A A µF

Supply voltage (230 V AC) Number of lamps that can be connected per pole
NO NC NO NC NO NC NO NC
Incandescent lamps 60 W 21 18 25 16 65 30 85 50 - -
100 W 13 10 15 10 40 20 50 30 - -
200 W 7 5 7 5 20 10 25 15 - -
500 W 3 2 3 2 8 4 10 6 - -
1000 W 1 0 1 1 4 2 5 3 - -
Energy-saving lamps 7W 10 7 15 10 100 50 150 75 - -
11 W 10 7 15 10 100 50 150 75 - -
15 W 5 3 15 10 100 50 150 75 - -
20 W 3 1 10 6 70 35 100 50 - -
Halogen lamps 200 W 4 2 5 4 15 10 20 14 - -
300 W 2 1 3 2 10 7 13 9 - -
500 W 1 - 2 1 6 4 8 6 - -
1000 W - - 1 1 3 1 4 2 - -
Low-pressure sodium vapor lamps 35 W 5 3 6 4 13 6 20 11 1,5 -
uncompensated 55 W 5 3 6 4 13 6 20 11 1,5 -
90 W 3 2 4 3 9 4 14 6 2,4 -
135 W 2 1 3 2 6 2 9 4 3,5 -
180 W 1 1 3 2 6 2 9 4 3,3 -
Low-pressure sodium vapor lamps 35 W 1 1 1 1 10 6 16 7 0,31 20
with parallel compensation 55 W 1 1 1 1 10 6 16 7 0,42 20
90 W - - 1 - 8 4 12 5 0,63 30
135 W - - - - 4 2 7 3 0,94 45
180 W - - - - 4 2 7 3 1,16 40
High-pressure sodium vapor lamps 50 W 12 10 16 10 28 21 44 31 0,77 -
uncompensated 70 W 10 8 13 8 22 14 34 19 1 -
110 W 8 6 10 6 18 11 28 13 1,2 -
150 W 6 4 7 4 12 7 19 8 1,8 -
250 W 3 2 4 2 7 4 11 5 3 -
400 W 2 1 3 2 5 2 7 3 4,4 -
1000 W 1 - 1 - 2 1 3 2 10 -
High-pressure sodium vapor lamps 50 W 3 2 3 2 22 16 33 18 0,28 8
with parallel compensation 70 W 2 1 3 2 18 10 27 12 0,38 12
110 W 2 1 2 1 18 10 27 12 0,53 12
150 W 1 1 1 1 10 6 16 7 0,77 20
250 W - - 1 - 6 3 9 4 1,25 36
400 W - - - - 4 2 7 3 2,05 45
1000 W - - - - 2 1 3 1 4,96 100
High-pressure metal vapor 50 W 22 17 28 18 47 42 74 49 0,6 -
and mercury-vapor lamps (HQL) 80 W 16 13 21 14 36 28 56 31 0,8 -
uncompensated 125 W 12 9 15 10 25 19 39 22 1,15 -
250 W 6 4 8 6 13 10 21 11 2,15 -
400 W 4 2 5 3 8 6 13 9 3,25 -
700 W 2 1 3 2 5 3 8 4 5,4 -
1000 W 1 - 2 1 3 1 6 2 7,5 -
High-pressure metal vapor 50 W 4 3 5 3 30 18 45 21 0,27 7
and mercury-vapor lamps (HQL) 80 W 3 2 4 3 25 16 40 18 0,41 8
with parallel compensation 125 W 3 2 3 2 20 13 33 15 0,62 10
250 W 1 1 2 1 12 7 18 8 1,24 18
400 W 1 - 1 - 8 5 13 6 1,93 25
700 W - - 1 - 5 3 8 3 3,34 40
1000 W - - - - 3 2 5 2 4,75 60
High-pressure metal-halide lamps (HQI) 70 W 12 9 15 10 25 19 39 23 1 -
uncompensated 150 W 6 4 8 6 14 10 22 13 1,8 -
250 W 4 3 5 3 8 5 13 9 3 -
400 W 2 1 3 2 7 3 11 7 3,5 -
1000 W - - - - 1 1 2 1 9,5 -
2000 W - - - - 1 1 1 1 19 -
High-pressure metal-halide lamps (HQI) 70 W 2 1 3 2 18 10 26 12 1 12
with parallel compensation 150 W 1 - 2 1 10 6 16 7 1,8 20
250 W - - 1 - 6 4 10 4 3,0 32
400 W - - 1 - 6 3 9 4 4,4 35
1000 W - - - - 2 1 4 1 10,3 85
Fluorescent lamps 18 W 24 16 24 16 90 78 140 122 0,37 -
uncompensated 36 W 17 11 20 13 65 57 95 79 0,43 -
58 W 10 7 13 6 40 28 60 49 0,67 -
Fluorescent lamps 18 W 6 4 8 5 45 28 70 32 0,11 4,5
with parallel compensation 36 W 6 4 8 5 45 28 70 32 0,21 4,5
58 W 4 3 5 3 25 18 43 21 0,32 7
Fluorescent lamps 18 W 2 x 22 2 x 14 2 x 48 2 x 32 2 x 100 2 x 78 2 x 150 2 x 136 2 x 0,11 -
connected in pairs 36 W 2 x 17 2 x 12 2 x 24 2 x 16 2 x 65 2 x 53 2 x 95 2 x 79 2 x 0,21 -
58 W 2 x 10 2x4 2 x 15 2 x 10 2 x 40 2 x 28 2 x 60 2 x 53 2 x 0,32 -
Fluorescent lamps AC operation 1 x 18 W 22 11 30 10 60 19 80 22 0,1 6,8
with electronic ballasts 1 x 36 W 12 9 16 9 30 19 42 22 0,18 6,8
1 x 58 W 8 8 12 8 22 13 30 15 0,27 10
AC operation 2 x 18 W* 23 8 32 8 40 13 48 15 0,18 10
2 x 36 W* 12 8 16 8 20 13 26 15 0,35 10
1 electronic ballast=2 lamps 2 x 58 W* 7 3 10 4 10 5 18 6 0,52 22
* DC operation, 1 lamp 18 W 15 11 25 19 50 42 75 61 - -
(3 poles in series) 36 W 8 5 14 10 30 23 40 33 - -
58 W 3 1 9 6 16 11 25 19 - -
* DC operation, 2 lamps 18 W 2x5 2x3 2 x 12 2x9 2 x 25 2 x 20 2 x 38 2 x 32 - -
(3 poles in series) 36 W 2x3 2x2 2x6 2x4 2 x 15 2 x 11 2 x 20 2 x 14 - -
58 W 2x2 2x1 2x4 2x2 2x8 2x5 2 x 12 2x8 - -
* Values for 220 V DC and the complete device (not per pole)

All the specified values may vary considerably, depending on the lamp manufacturer.

1631
hsla-2L 000919

Lighting contactors HSLa 24 ...


4 poles
Hum-free, 220-240 V AC
DIN 3 Spacing 35 mm 1.38"
2 modules
Max. permissible capacitive load : 150 µF
Standard : IEC 947 VDE 0660 protection
IEC 1095 VDE 0637

UL 94 UP V0
PC V2
PA V0
IP 20

Switching
noise : 80 dB
Rated volage: 220-240 VAC
2 modules
DC solenoid system providing hum-free continuous
operation. AC supply is rectified through built-in diodes. * Dimension includes the terminal block cover P-HSLa 24.
Coil protected against transients. This cover can be mounted only on modular HSLa 24...
Contact Entrelec for UL / CSA. types.

References Type P/N Type P/N Type P/N Type P/N

Contact type

4NO HSLa 24-10 Sp.Kap


F 011101999

Characteristics
Rated thermal current Ith AC1 21 A
Rated voltage, 50/60 Hz 220...240 VAC
Max. power - Typ AC1 16 kW
- Typ AC3 4 kW
Coil power consumption 2.3 W
Switching time C/O 20 to 30 / 60 to 80 ms
Current switching min. 5 mA
Max. permissible capacitive load 150 µF
Load current - Starting 96 A
cos φ = 45° max. in AC3 - Breaking 85 A
Rated insulation voltage / Impulse test voltage 440 V (Vi) - 4 kV (Vimp)
Number of full-load operations AC1 / AC3 50,000
Mechanical life O/F 3 x 106
Max. switching frequency 120 / hour
Wire Contact terminals solid / Stranded 1 to 6 mm² / 2x1 to 4 mm²
size Coil terminals solid / Stranded 18 to 14 AWG (1 to 2.5 mm²)
Recommended torque Contact terminals / Coil terminals 1.2 / 1.2 Nm
Weight 9.5 oz (0.270 Kg)
Operating temperature / Storage temperature -5 ... +55° C / -30 ... +80° C

Accessories
Auxiliary contact blocks for contactors HSLa 24, 44, 64... Protection for terminals

Type Circuit diagram P/N Type P/N For contactors


61 53

H-HSLa 11 1NO-1NC F 011101087 P-HSLa 24 F 011101089 HSLa 24...


62 54

63 53

H-HSLa 20 2NO F 011101088


64 54

Characteristics P-HSLa 24
Weight : 1.3 oz (0.036 Kg)
Max. current Ith AC15 : 3A
To be mounted on the left side of modular contactor. Rated temperature : -5 ... +55° C

Emission Limiter: Limit emissions to EN55 015/1993 and VDE 874/4. Contact Entrelec for specifications.

1632
hsla-2R 000919

Selection guide for lamp switching applications. Contact us for UL / CSA.


Selection of devices for :
Rated operational Capacitor
HSLa 24-10 SP Kap. current per lamp capacitance
A µF
Supply voltage (230 V AC) Number of lamps that can
be connected per pole
Incandescent lamps 60 W 40 - -
100 W 25 - -
200 W 12 - -
500 W 5 - -
1000 W 2 - -
Energy-saving lamps 7W 32 - -
11 W 32 - -
15 W 28 - -
20 W 19 - -
Halogen lamps 200 W 11 - -
300 W 9 - -
500 W 6 - -
1000 W 3 - -
Low-pressure sodium vapor lamps 35 W 12 1,5 -
uncompensated 55 W 11 1,5 -
90 W 8 2,4 -
135 W 5 3,5 -
180 W 4 3,3 -
Low-pressure sodium vapor lamps 35 W 7 0,31 20
with parallel compensation 55 W 7 0,42 20
90 W 5 0,63 30
135 W 3 0,94 45
180 W 3 1,16 40
High-pressure sodium vapor lamps 50 W 23 0,77 -
uncompensated 70 W 20 1 -
110 W 16 1,2 -
150 W 11 1,8 -
250 W 6 3 -
400 W 4 4,4 -
1000 W 2 10 -
High-pressure sodium vapor lamps 50 W 18 0,28 8
with parallel compensation 70 W 12 0,38 12
110 W 12 0,53 12
150 W 7 0,77 20
250 W 4 1,25 36
400 W 3 2,05 45
1000 W 1 4,96 100
High-pressure metal vapor 50 W 31 0,6 -
and mercury-vapor lamps (HQL) 80 W 25 0,8 -
uncompensated 125 W 17 1,15 -
250 W 9 2,15 -
400 W 6 3,25 -
700 W 3 5,4 -
1000 W 2 7,5 -
High-pressure metal vapor 50 W 21 0,27 7
and mercury-vapor lamps (HQL) 80 W 18 0,41 8
with parallel compensation 125 W 15 0,62 10
250 W 8 1,21 18
400 W 6 1,93 25
700 W 3 3,34 40
1000 W 2 4,75 60
High-pressure metal-halide lamps (HQI) 70 W 20 1 -
uncompensated 150 W 11 1,8 -
250 W 6 3 -
400 W 5 3,5 -
1000 W 2 9,5 -
2000 W 1 19 -
High-pressure metal-halide lamps (HQI) 70 W 12 1 12
with parallel compensation 150 W 7 1,8 20
250 W 4 3 32
400 W 4 4,4 35
1000 W 1 10,3 85
Fluorescent lamps 18 W 41 0,37 -
uncompensated 36 W 41 0,43 -
58 W 28 0,67 -
Fluorescent lamps 18 W 33 0,11 4,5
with parallel compensation 36 W 33 0,21 4,5
58 W 21 0,32 7
Fluorescent lamps 18 W 2 x 54 2 x 0,11 -
connected in pairs 36 W 2 x 36 2 x 0,21 -
58 W 2 x 19 2 x 0,32 -
Fluorescent lamps AC operation 1 x 18 W 22 0,1 6,8
with electronic ballasts 1 x 36 W 22 0,18 6,8
1 x 58 W 15 0,27 10
AC operation 2 x 18 W 15 0,18 10
2 x 36 W 15 0,35 10
1 electronic ballast=2 lamps 2 x 58 W 6 0,52 22
* DC operation, 1 lamp 18 W 32 -
(3 poles in series) 36 W 21 -
58 W 17 -
* DC operation, 2 lamps 18 W 2 x 17 -
(3 poles in series) 36 W 2x9 -
58 W 2x6 -
* Values for 220 V DC and the complete device (not per pole)

All the specified values may vary considerably, depending on the lamp manufacturer.

1633
1001T 010313

Lighting contactors HSLa 22 ... HSLa 24 ... HSLa 44 ... HSLa 64 ...
2 poles 4 poles 4 poles 4 poles
Hum-free, 24 V AC, 110-120 V AC
DIN 3 Spacing 17.5 mm .689" Spacing 35 mm 1.38" Spacing 52.5 mm 2.07" Spacing 52.5 mm 2.07"
Standard : IEC 947 VDE 0660 1 module 2 modules 3 modules 3 modules
IEC 1095 VDE 0637 * *
protection protection
UL 94 UP V0
PC V2
PA V0
IP 20

*
Switching
noise : 80 dB

Rated voltage: 24 VAC or 110-120 VAC


DC solenoid system providing hum-free continuous
1 module 2 modules 3 modules
operation. AC supply is rectified through built-in diodes.
Coil protected against transients. * Dimension includes the terminal block cover P-HSLa 24. * Dimension includes the terminal block cover
Contact Entrelec for UL/CSA. This cover can be mounted only on modular HSLa 24... P-HSLa 44/64.
Available in 48 VAC; contact Entrelec. types.

References Configuration Type P/N 24 VAC, 50/60 Hz P/N 110-120 VAC, 50/60 Hz

Contact type
1NO 1 pole, 25 A HSLa 22-10 F011102606

1NC
1 pole, 25 A HSLa 22-01 F011102605

1NO-1NC 2 pole, 20 A HSLa 22-11 F011101523 F011102340

2NO 2 pole, 20 A HSLa 22-20 F011101524 F011102502

2NC 2 pole, 20 A HSLa 22-02 F011102344

4 pole, 24 A HSLa 24-10 F011101396 F011102506

4NO 4 pole, 40 A HSLa 44-10 F011101397 F011102609

4 pole, 63 A HSLa 64-10 F011101398 F011102613

4 pole, 24 A HSLa 24-01 F011101461 F011102607

3NO - 1NC 4 pole, 40 A HSLa 44-01 F011101708 F011102418

4 pole, 63 A HSLa 64-01 F011102612

4 pole, 24 A HSLa 24-22 F011101492 F011102608

2NO - 2NC 4 pole, 40 A HSLa 44-22 F011102610

4 pole, 63 A HSLa 64-22 F011102614

4 pole, 24 A HSLa 24-04 F011101785 F011102476

4NC
4 pole, 40 A HSLa 44-04 F011101717 F011102611

4 pole, 63 A HSLa 64-04 F011101692

Specifications for the 110-120 V AC units are on page 1630.

1634
S014003 000623

Mini contactors
Mini contactors • control relays, contactors, reversing contactors
KH ... CONTROL RELAY
... the benefits at a glance ... KL ..., KLW ... CONTACTORS
PLUS SYSTEM COMPONENTS
Control relay
4 basic coil versions Versions : Screw terminals, Faston
✓ AC : 4.5 VA connectors or solder pins
AC, DC, interface or
DC : 2.4 W hum-free coils
DC : 1.5 W
✓ AC with rectifier : 3.5 VA
Contactors
(hum-free, silent, no peak currents
on make, insensitive to short
voltage cutoffs). Thermal overload relay

M 06 motor protection relay Auxiliary contact block 2 or 4 pole


Versions : Screw or Faston
covering a range from 0.1 to 11.5 A connection for top mounting
✓ Phase failure sensitive
✓ Electrically separate 1 N/O + 1N/C Timer module
contacts Delay on energization 1 to 30 secs
Versions : 24 to 48 V AC/DC
✓ Hand/auto reset 110 to 240 V AC
✓ Reset and setting parameters can front mounting
be protected by sealable cover Coil suppressor
✓ Control terminals are prewired Versions : RC, varistor or diode
front mounting
✓ Relay can be mounted beneath
contactor
Reversing contactor
Versions : Screw terminals, Faston connectors
or solder pins AC, DC,
interface or hum-free coils

Broad coil voltage range ensures reliable operation

Integral or external coil suppressors give reliable protection


to electronics

2- or 4-pole snap-on auxiliary contact blocks to increase the


number or contacts

Compact size saves space

Separation of contacts ensured by forced opening of


contacts

Maximum shock resistance through specially designed


magnetic system

Contact reliability through special contacts

Safe transmission of low-level signals

Improved life at AC 3/AC 4 duty through optimized arc chutes


and contact materials

Suitable for resistive loads (AC 1): contacts are designed for Ith
= 29 A at 50°C

1635
S014004 000919

Control relays KH ...,


AC operated
without integral coil suppressor

Terminal numbering to DIN EN 50 011


Compact design
Available in 3 versions :
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency coils 50/60 Hz
High contact reliability
Forced opening of contacts
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536

Our mini contactors are delivered with


bi-frequency coils for 50/60 Hz.
Approvals :
Further notes at the bottom of this page.
Characteristics of control relays KH ..., AC operated, 4.5 VA coils
Version with screw terminals
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
current Ith see supplements configuration DIN EN 50 011 kg For dimensions
A at the top right N/O N/C see page 1673

KHS-31 1 309 060 .. 3 1 0.180

- 50/60 Hz coil
10 KHS-22 1 309 070 .. 2 2 - without integral 0.180
coil suppressor

KHS-40 1 309 050 .. 4 0 0.180

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm


Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C

KHF-31 1 309 160 .. 3 1 0.180

- 50/60 Hz coil
10 KHF-22 1 309 170 .. 2 2 - without integral 0.180
coil suppressor

KHF-40 1 309 150 .. 4 0 0.180

Version with solder pins, 1.7 mm Ø, hole on p. c. b.


Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
current Ith see supplements configuration DIN EN 50 011 kg For dimensions
A at the top right N/O N/C see page 1673

KHL-31 1 309 260 .. 3 1 0.210

- 50/60 Hz coil
10 KHL-22 1 309 270 .. 2 2 - without integral 0.210
coil suppressor

KHL-40 1 309 250 .. 4 0 0.210

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1641
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1641

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664, 1666
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1636
S014005 000919

Control relays KH ...,


AC operated
with integral coil suppressor

Terminal numbering to DIN EN 50 011


Compact design
Available in 3 versions :
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency coils 50/60 Hz
High contact reliability
Forced opening of contacts
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536

Our mini contactors are delivered with


bi-frequency coils for 50/60 Hz.
Approvals:
Further notes at the bottom of this page.
Characteristics for control relays KH ..., AC operated, 4.5 VA coils
Version with screw terminals
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C
- with integral
KHS-31 1 309 062 .. 3 1 coil suppressor 0.180

10 KHS-22 1 309 072 .. 2 2 0.180

KHS-40 1 309 052 .. 4 0 - permitted up to 0.180


240 V max.
Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C
- with integral
KHF-31 1 309 162 .. 3 1 coil suppressor 0.180

10 KHF-22 1 309 172 .. 2 2 0.180

KHF-40 1 309 152 .. 4 0 - permitted up to 0.180


240 V max.
Version with solder pins, 1.7 mm Ø, hole on p. c. b.
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C
- with integral
KHL-31 1 309 262 .. 3 1 coil suppressor 0.210

10 KHL-22 1 309 272 .. 2 2 0.210

KHL-40 1 309 252 .. 4 0 - permitted up to 0.210


240 V max.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1641
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1641
AC-coils available with integral coil suppressor to max. 230 V
Technical details - pages 1664, 1666
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1637
S014006 000919

Control relays KHDC ...,


DC operated
without integral coil suppressor

Terminal numbering to DIN EN 50 011


Compact design
Available in 3 versions :
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Forced opening of contacts
Switch position indication Further notes at the bottom of this page.
Safety isolation up to 400 V to VDE 0106, IEC 536

Approvals:

Characteristics for control relays KHDC ..., DC operated, 3 W coils


Versions with screw terminals
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
current Ith see supplements configuration DIN EN 50 011 kg For dimensions
A at the top right N/O N/C see page 1673

KHDCS-31 1 309 065 .. 3 1 0.225

- without integral
10 KHDCS-22 1 309 075 .. 2 2 coil suppressor 0.225

KHDCS-40 1 309 055 .. 4 0 0.225

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm


Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C

KHDCF-31 1 309 165 .. 3 1 0.225

- without integral
10 KHDCF-22 1 309 175 .. 2 2 coil suppressor 0.225

KHDCF-40 1 309 155 .. 4 0 0.225

Version with solder pins, 1.7 mm Ø, hole on p. c. b.


Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C

KHDCL-31 1 309 265 .. 3 1 0.225

- without integral
10 KHDCL-22 1 309 275 .. 2 2 coil suppressor 0.225

KHDCL-40 1 309 255 .. 4 0 0.225

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1641
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1641

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664, 1666
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1638
S014007 000919

Control relays KHDC ...,


DC operated
with integral coil suppressor

Terminal numbering to DIN EN 50 011


Compact design
Available in 3 versions :
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Forced opening of contacts
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536 Further notes at the bottom of this page.

Approvals:

Characteristics for control relays KHDC ..., DC operated, 3 W coils


Version with screw terminals
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
current Ith see supplements configuration DIN EN 50 011 kg For dimensions
A at the top right N/O N/C see page 1673
- with integral
KHDCS-31 1 309 066 .. 3 1 coil suppressor 0.225

10 KHDCS-22 1 309 076 .. 2 2 0.225

KHDCS-40 1 309 056 .. 4 0 - permitted up to 0.225


240 V max.
Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C
- with integral
KHDCF-31 1 309 166 .. 3 1 coil suppressor 0.225

10 KHDCF-22 1 309 176 .. 2 2 0.225

KHDCF-40 1 309 156 .. 4 0 - permitted up to 0.225


240 V max.
Version with solder pins, 1.7 mm Ø, hole on p. c. b.
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
For dimensions
current Ith see supplements configuration DIN EN 50 011 kg
see page 1673
A at the top right N/O N/C
- with integral
KHDCL-31 1 309 266 .. 3 1 coil suppressor 0.225

10 KHDCL-22 1 309 276 .. 2 2 0.225

KHDCL-40 1 309 256 .. 4 0 - permitted up to 0.225


240 V max.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1641
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1641
DC-coils available with integral coil suppressor to max. 220 V Technical details - pages 1664, 1666
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1639
S014008 000919

Control relays KHi (interface),


DC operated
with integral coil suppressor and
LED to indicate operational state

Terminal numbering to DIN EN 50 011


Compact design, same size as AC control relay
Version :
- with screw terminals
Low power consumption coils
High contact reliability
Switch position indication
Positively guided terminals
Can be directly controlled by programmable
controller
Safety isolation up to 400 V to VDE 0106, IEC 536

Further notes at the bottom of this page.

Approvals:

Characteristics for contol relays KHiS ..., DC operated, interface, 1.8 W coil
Version with screw terminals
Rated thermal Type Order ref.: Contact Circuit diagram to Features Weight
current Ith see supplements configuration DIN EN 50 011 kg For dimensions
A at the top right N/O N/C see page 1673
- built-in LED to indicate
KHiS-31 1 309 067 06 3 1 operational state 0.235
- Coil operating voltage
rangs 0.7 to 1.3 VC
10 KHiS-22 1 309 077 06 2 2 - integral coil 0.235
suppressor
- only 2 pole aux.
KHiS-40 1 309 057 06 4 0 contact block 0.235
permitted

Notes
Normal/Standard voltages are: DC: 24 and 48 V Auxiliary contact block - page 1641
(Short-term availability)
Other coil voltages on request Other system components - page 1641

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664, 1666
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1640
S014009 000919

Mini contactors: system components


for use with control relays, contactors, and
reversing contactors

Auxiliary contact blocks, 2- or 4-pole, front fitting


Compact in size, mounts quickly
Available in 2 versions :
S = screw terminals
F = Faston connectors
Contact positioning and numbering to DIN EN
50011 on types HS/HF when mounted to control
relays with 4 N/O contacts
When mounted to contactors, DIN EN 50012 is
maintained when LS contacts are used
High contact reliability
Switch position indication
3 front mounting coil suppressor versions with LED
indicators
Front mounting timer module, delay on energization
up to 30 secs

Approvals:

Characteristics
Auxiliary contact blocks Coil suppressors with built-in LED indicator
for use with KL ..., KLW contactors
for use with KH ..., KHDC ..., KHi control relays RC coil suppressor (for AC operated contactor)
Top mounting Type Voltage range Order ref.:
for contactors Type Circuit diagram Order ref.: RC-2501) 220...250 V 3 309 062 01
DIN EN 50 012 LS-11 3 309 001 01
Diode coil suppressor (for DC operated contactor)
LS-02 3 309 002 01 Type Voltage range Order ref.:
D-242) 12...24 = 3 309 061 01
KL ... LS-13 3 309 005 01
D-482) 32...48 = 3 309 061 02
KLW ...
LS-22 3 309 004 01 Varistor coil suppressor (for AC or DC operated contactor)
Type Voltage range Order ref.:
LS-31 3 309 003 01
3)
V-24 12...24 AC/DC 3 309 060 01
HS-02 3 309 033 01 V-483) 32...48 AC/DC 3 309 060 02
HF-02 3 309 043 01 V-1303) 40...129 AC/DC 3 309 060 04
HS-04 3 309 038 01 V-2503) 130...250 AC/DC 3 309 060 05
Weight : 0.010 kg
HF-04 3 309 048 01
HS-11 3 309 032 01
Timer module snaps to the front of contactor
Type Timer range Voltage range Order ref.:
HF-11 3 309 042 01
input/coil
KH, KHDC, HS-13 3 309 037 01
HV-48 1...30 24...48 V AC/DC 3 309 050 01
KHi HF-13 3 309 047 01 HV-240 1...30 110...240 V AC 3 309 050 02
HS-20 3 309 031 01 Weight : 0.040 kg
HF-20 3 309 041 01 Technical details : Circuit diagram :
HS-22 3 309 036 01 Relay outputs 1W
240 V AC/DC, 2 A max.
HF-22 3 309 046 01 Max. switching capacity
HS-31 3 309 035 01 250 VA / 150 W
Control voltage range 0.85...1.1 VC
HF-31 3 309 045 01
Permissible ambient temperature Explanation :
HS-40 3 309 034 01 -10°C ... +60°C ... S = screw terminals
Reset time : ... F = Faston connectors
HF-40 3 309 044 01
1.5 secs while timing on KHi only 2-pole versions
Weight : 0.045 kg
0.5 secs after timing permitted !
Notes
1)
Limits transient voltage to max. 3 Vc. Slight increase in drop-out time Technical details - pages 1664-1666
(1.2 to 2 times the normal time).
2)
No interference by transient voltages and high frequency. Observe polarity when
Dimensions - page 1673
connecting. Slight increase in drop-out time (1.1 to 1.5 times the normal time).
3)
Limits transient voltages to max. 2 Vc. Max. reduction of transient voltage
peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time).

1641
S014010 000623

Contactors KL ...,
2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
AC operated,
without integral coil suppressor Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency AC coils 50/60 Hz
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536

KL contactors are designed to switch three-phase and


AC loads. Applications include building automation,
air conditioning, heating and ventilation, and switching
resistive loads such as heaters, lamps, and inductive
loads, e.g., valves, couplings, etc.
Our mini contactors are delivered with
bi-frequency coils for 50/60 Hz.
Approvals:
Further notes at the bottom of this page.
Characteristics for contactors KL ..., AC operated, 4.5 VA coils
Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload
380... up to 440 V ments at the relay see page 1673
230 V 415 V 500 V 690 V A top right
Version with screw terminals

KL2S-10 1 309 000 ..


1.5 2.2 3 3 20/6
KL2S-01 1 309 010 .. - 50/60 Hz coil
0.180 M 06
KL4S-10 1 309 020 .. - without integral
2.2 4 4 4 20/9 coil suppressor
KL4S-01 1 309 030 ..

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KL2F-10 1 309 100 ..


1.5 2.2 3 3 20/6
KL2F-01 1 309 110 .. - 50/60 Hz coil
0.180 M 06
KL4F-10 1 309 120 .. - without integral
2.2 4 4 4 20/9 coil suppressor
KL4F-01 1 309 130 ..

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KL2L-10 1 309 200 ..


1.5 2.2 3 3 20/6
KL2L-01 1 309 210 .. - 50/60 Hz coil
0.210 M 06
KL4L-10 1 309 220 .. - without integral
2.2 4 4 4 20/9 coil suppressor
KL4L-01 1 309 230 ..

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1653
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1653

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664-1665
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1642
000919
S014011

Contactors KL ...,
2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
AC operated,
with integral coil suppressor
Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency AC coils 50/60 Hz
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536
KL contactors are designed to switch three-phase and
AC loads. Applications include building automation,
air conditioning, heating and ventilation, and switching
resistive loads such as heaters, lamps, and inductive
loads, e.g., valves, couplings, etc.
Our mini contactors are delivered with
bi-frequency coils for 50/60 Hz.
Approvals:
Further notes at the bottom of this page.
Characteristics for contactors KL ..., AC operated, 4.5 VA coils
Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload see page 1673
380... up to 440 V ments at the relay
230 V 415 V 500 V 690 V A top right
Version with screw terminals

KL2S-10 1 309 002 .. - 50/60 Hz coil


1.5 2.2 3 3 20/6 - with integral
KL2S-01 1 309 012 .. coil suppressor
0.180 M 06
KL4S-10 1 309 022 ..
2.2 4 4 4 20/9
KL4S-01 1 309 032 .. permitted up to
240 V max.
Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KL2F-10 1 309 102 .. - 50/60 Hz coil


1.5 2.2 3 3 20/6 - with integral
KL2F-01 1 309 112 .. coil suppressor
0.180 M 06
KL4F-10 1 309 122 ..
2.2 4 4 4 20/9
KL4F-01 1 309 132 .. permitted up to
240 V max.
Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KL2L-10 1 309 202 .. - 50/60 Hz coil


1.5 2.2 3 3 20/6 - with integral
KL2L-01 1 309 212 .. coil suppressor
0.210 M 06
KL4L-10 1 309 222 ..
2.2 4 4 4 20/9
KL4L-01 1 309 232 .. permitted up to
240 V max.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1653
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1653
AC-coils available with integral coil suppressor to max. 230 V Technical details - pages 1664-1665
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1643
000919
S014012

Contactors KLDC ...,


2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
DC operated,
without integral coil suppressor
Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536

Further notes at the bottom of this page.


KLDC contactors are designed to switch three-phase
and AC loads. Applications include building automation,
air conditioning, heating and ventilation, and switching
resistive loads such as heaters, lamps, and inductive
loads, e.g., valves, couplings, etc.

Approvals:

Characteristics for contactors KLDC ..., DC operated, 3 VA coils


Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload For dimensions
380... up to 440 V ments at the relay see page 1673
230 V 415 V 500 V 690 V A top right
Version with screw terminals

KLDC2S-10 1 309 005 ..


1.5 2.2 3 3 20/6
KLDC2S-01 1 309 015 ..
- without integral 0.225 M 06
KLDC4S-10 1 309 025 .. coil suppressor
2.2 4 4 4 20/9
KLDC4S-01 1 309 035 ..

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KLDC2F-10 1 309 105 ..


1.5 2.2 3 3 20/6
KLDC2F-01 1 309 115 ..
- without integral 0.225 M 06
KLDC4F-10 1 309 125 .. coil suppressor
2.2 4 4 4 20/9
KLDC4F-01 1 309 135 ..

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KLDC2L-10 1 309 205 ..


1.5 2.2 3 3 20/6
KLDC2L-01 1 309 215 ..
- without integral 0.225 M 06
KLDC4L-10 1 309 225 .. coil suppressor
2.2 4 4 4 20/9
KLDC4L-01 1 309 235 ..

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1653
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1653

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664-1665
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1644
S014013 000919

Contactors KLDC ...,


2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
DC operated
with integral coil suppressor
Terminal numbering DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536

Further notes at the bottom of this page.


KLDC contactors are designed to switch three-phase
and AC loads. Applications include building automation,
air conditioning, heating and ventilation, and switching
of resistive loads such as heaters, lamps, and inductive
loads, e.g., valves, couplings, etc.

Approvals:

Characteristics for contactors KLDC ..., DC operated, 3 W coils


Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload
see page 1673
380... up to 440 V ments at the relay
230 V 415 V 500 V 690 V A top right
Version with screw terminals

KLDC2S-10 1 309 006 .. - with integral


1.5 2.2 3 3 20/6 coil suppressor
KLDC2S-01 1 309 016 ..
0.225 M 06
KLDC4S-10 1 309 026 ..
2.2 4 4 4 20/9
KLDC4S-01 1 309 036 .. permitted up to
240 V max.
Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KLDC2F-10 1 309 106 .. - with integral


1.5 2.2 3 3 20/6 coil suppressor
KLDC2F-01 1 309 116 ..
0.225 M 06
KLDC4F-10 1 309 126 ..
2.2 4 4 4 20/9
KLDC4F-01 1 309 136 .. permitted up to
240 V max.
Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KLDC2L-10 1 309 206 .. - with integral


1.5 2.2 3 3 20/6 coil suppressor
KLDC2L-01 1 309 216 ..
0.225 M 06
KLDC4L-10 1 309 226 ..
2.2 4 4 4 20/9
KLDC4L-01 1 309 236 .. permitted up to
240 V max.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1653
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1653
DC-coils available with integral coil suppressor to max. 220 V Technical details - pages 1664-1665
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1645
S014014 000731

Interface contactors KLi ...


4 kW / 5 HP at 460 V, 3 ph. (AC 3)
DC operated,
with integral coil suppressor and
LED switch position indication

Terminal numbering to DIN EN 50 005 and


DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Switch position indication Further notes at the bottom of this page.
Can be directly controlled by programmable
controllers
Safety isolation up to 400 V to VDE 0106, IEC 536

Approvals:

Characteristics for contactors KLi ..., DC operated, 1.8 W coils


Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload
see page 1673
380... up to 440 V ments at the relay
230 V 415 V 500 V 690 V A top right
Version with screw terminals

- Built in LED to indi-


cate switch position
- Coil voltage range
from 0.7 to 1.3 Vc
- Integral coil
suppressor up to
KLi4S-10 1 309 027 .. 72 V max.
2.2 4 4 4 20/9 - Only 2 pole aux. 0.235 M 06
contact block
KLi4S-01 1 309 037 .. permitted

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

- Built in LED to indi-


cate switch position
- Coil voltage range
from 0.7 to 1.3 Vc
- Integral coil
suppressor up to
KLi4F-10 1 309 127 .. 72 V max.
2.2 4 4 4 20/9 - Only 2 pole aux. 0.235 M 06
contact block
KLi4F-01 1 309 137 .. permitted

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

- Buil-in LED to indi-


cate switch position
- Coil voltage range
from 0.7 to 1.3 Vc
- Integral coil
suppressor up to
KLi4L-10 1 309 227 .. 72 V max.
2.2 4 4 4 20/9 - Only 2 pole aux. 0.265 M 06
contact block
KLi4L-01 1 309 237 ..
permitted

Notes
Normal/Standard voltages are: DC: 24 and 48 V Auxiliary contact block - page 1653
(Short-term availability)
Other coil voltages on request Other system components - page 1653

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664-1665
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1646
S014015 000623

Contactors KLb ...,


4 kW / 5 HP at 460 V, 3 ph. (AC 3)
AC operated,
Terminal numbering to DIN EN 50 005 and
with integral coil suppressor DIN EN 50 012
hum-free for special Compact design
applications Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency AC coils 50/60 Hz
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536

- KLi contactors are hum free which makes them


suitable for use in building equipment, etc.
- Magnet coil with integral rectifier and coil suppressor
- Suitable for rail mounting (35 mm rail) or screw fixing
(4 mm dia. screws)
- Connecting screws are supplied with the clamps in
the open position Our mini contactors are delivered with
bi-frequency coils for 50/60 Hz.
Approvals:
Further notes at the bottom of this page.
Characteristics for contactors KLb ..., AC operated, 3 VA coils
Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload
see page 1673
380... up to 440 V ments at the relay
230 V 415 V 500 V 690 V A top right
Version with screw terminals

50/60 Hz coil
24 V
110 V
KLb4S-10 1 309 021 .. 230 V
2.2 4 4 4 20/9 0.225 M 06
permitted
KLb4S-01 1 309 031 ..

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

50/60 Hz coil
24 V
110 V
KLb4F-10 1 309 121 .. 230 V
2.2 4 4 4 20/9 0.225 M 06
permitted
KLb4F-01 1 309 131 ..

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

50/60 Hz coil
24 V
110 V
KLb4L-10 1 309 221 ..
230 V
2.2 4 4 4 20/9 0.225 M 06
permitted
KLb4L-01 1 309 231 ..

Notes
Normal/Standard voltages are: AC: 24, 110 and 230 V Auxiliary contact block - page 1653
(Short-term availability)
Other coil voltages on request Other system components - page 1653

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664-1665
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1647
S014016 000623

Reversing contactors KLW ..., 3 pole


2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
AC operated,
without integral coil suppressor Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency AC coils 50/60 Hz
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536
- Mechanically interlocked as standard
- Main circuit is ready wired on contactors with screw
terminals
- Suitable for rail mounting (35 mm rail) or screw fixing
(4 mm dia. screw)
- Connecting screws are supplied with the clamps in Our mini contactors are delivered with
the open position bi-frequency coils for 50/60 Hz.
Approvals: Further notes at the bottom of this page.
Characteristics for reversing contactors KLW ..., AC operated, 4.5 VA coils
Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload For dimensions
380... up to 440 V ments at the relay see page 1673
230 V 415 V 500 V 690 V A top right
Version with screw terminals

KLW2S-10 1 309 300 ..


1.5 2.2 3 3 20/6
KLW2S-01 1 309 310 .. without
integral coil 0.39 M 06
KLW4S-10 1 309 320 .. suppressor
2.2 4 4 4 20/9
KLW4S-01 1 309 330 ..

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KLW2F-10 1 309 400 ..


1.5 2.2 3 3 20/6
KLW2F-01 1 309 410 .. without
integral coil 0.37 M 06
KLW4F-10 1 309 420 .. suppressor
2.2 4 4 4 20/9
KLW4F-01 1 309 430 ..

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KLW2L-10 1 309 500 ..


1.5 2.2 3 3 20/6
KLW2L-01 1 309 510 .. without
integral coil 0.43 M 06
KLW4L-10 1 309 520 .. suppressor
2.2 4 4 4 20/9
KLW4L-01 1 309 530 ..

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V Auxiliary contact block - page 1653
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request Other system components - page 1653

1)
Color code to IEC 309-1 printed on the coil. Technical details - pages 1664-1665
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1648
S014017 000623

Reversing contactors KLW ..., 3 pole


2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
AC operated,
with integral coil suppressor Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency AC coils 50/60 Hz
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536
- Mechanically interlocked as standard
- Main circuit is ready wired on contactors with screw
terminals
- Suitable for rail mounting (35 mm rail) or screw fixing
(4 mm dia. screw)
- Connecting screws are supplied with the clamps in Our mini contactors are delivered with
bi-frequency coils for 50/60 Hz.
the open position
Approvals: Further notes at the bottom of this page.

Characteristics for reversing contactors KLW ..., AC operated, 4.5 VA coils


Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload For dimensions
380... up to 440 V ments at the relay see page 1673
230 V 415 V 500 V 690 V A top right
Version with screw terminals
with
KLW2S-10 1 309 302 ..
integral coil
1.5 2.2 3 3 20/6 suppressor
KLW2S-01 1 309 312 ..
0.39 M 06
KLW4S-10 1 309 322 ..
2.2 4 4 4 20/9
KLW4S-01 1 309 332 .. permitted up
to 240 V max.
Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KLW2F-10 1 309 402 .. with


integral coil
1.5 2.2 3 3 20/6 suppressor
KLW2F-01 1 309 412 ..
0.37 M 06
KLW4F-10 1 309 422 ..
2.2 4 4 4 20/9
KLW4F-01 1 309 432 .. permitted up
to 240 V max.
Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KLW2L-10 1 309 502 .. with


integral coil
1.5 2.2 3 3 20/6 suppressor
KLW2L-01 1 309 512 ..
0.43 M 06
KLW4L-10 1 309 522 ..
2.2 4 4 4 20/9
KLW4L-01 1 309 532 .. permitted up
to 240 V max.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V
(Short-term availability) DC: 24, 110 and 220 V Auxiliary contact block - page 1653
Other coil voltages on request
Other system components - page 1653
AC-coils available with integral coil suppressor to max. 230 V
1)
Technical details - pages 1664-1665
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1649
S014018 000731

Reversing contactors KLWDC ..., 3 pole


2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
DC operated,
without integral coil suppressor Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Switch position indication
With or without integral coil suppressor
Safety isolation up to 400 V to VDE 0106, IEC 536
- Mechanically interlocked as standard
- Main circuit is prewired on contactors with screw Further notes at the bottom of this page.
terminals
- Suitable for rail mounting (35 mm rail) or screw fixing
(4 mm dia. screw)
- Connecting screws are supplied with the clamps in
the open position
Approvals:

Characteristics for reversing contactors KLWDC ..., DC operated, 3 W coils


Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload
see page 1673
380... up to 440 V ments at the relay
230 V 415 V 500 V 690 V A top right
Version with screw terminals

KLWDC2S-10 1 309 305 ..


1.5 2.2 3 3 20/6
KLWDC2S-01 1 309 315 .. without
integral coil 0.39 M 06
KLWDC4S-10 1 309 320 .. suppressor
2.2 4 4 4 20/9
KLWDC4S-01 1 309 335 ..

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KLWDC2F-10 1 309 405 ..


1.5 2.2 3 3 20/6
KLWDC2F-01 1 309 415 .. without
integral coil 0.39 M 06
KLWDC4F-10 1 309 320 .. suppressor
2.2 4 4 4 20/9
KLWDC4F-01 1 309 435 ..

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KLWDC2L-10 1 309 505 ..


1.5 2.2 3 3 20/6
KLWDC2L-01 1 309 515 .. without
integral coil 0.39 M 06
KLWDC4L-10 1 309 320 .. suppressor
2.2 4 4 4 20/9
KLWDC4L-01 1 309 535 ..

Notes
Normal/Standard voltages are: DC: 24, 110 and 220 V Auxiliary contact block - page 1653
(Short-term availability)
Other coil voltages on request
Other system components - page 1653

1) Technical details - pages 1664-1665


Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1650
S014019 000731

Reversing contactors KLWDC ..., 3 pole


2.2 and 4 kW / 3 and 5 HP at 460 V, 3 ph. (AC 3)
DC operated,
with integral coil suppressor
Terminal numbering to DIN EN 50 005 and
DIN EN 50 012
Compact design
Available in 3 versions:
- with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536
- Mechanically interlocked as standard
- Main circuit is prewired on contactors with screw Further notes at the bottom of this page.
terminals
- Suitable for rail mounting (35 mm rail) or screw
attached (4 mm dia. screw)
- Connecting screws are supplied with the clamps in
the open position
Approvals:

Characteristics for reversing contactors KLWDC ..., DC operated, 3 W coils


Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
For dimensions
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload
see page 1673
380... up to 440 V ments at the relay
230 V 415 V 500 V 690 V A top right
Version with screw terminals
with
KLWDC2S-10 1 309 306 ..
integral coil
1.5 2.2 3 3 20/6 suppressor
KLWDC2S-01 1 309 316 ..
0.48 M 06
KLWDC4S-10 1 309 326 ..
2.2 4 4 4 20/9
KLWDC4S-01 1 309 336 .. permitted up
to 240 V
Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

KLWDC2F-10 1 309 406 .. with


integral coil
1.5 2.2 3 3 20/6 suppressor
KLWDC2F-01 1 309 416 ..
0.46 M 06
KLWDC4F-10 1 309 426 ..
2.2 4 4 4 20/9
KLWDC4F-01 1 309 436 .. permitted up
to 240 V
Version with solder pins, 1,7 mm Ø, hole on p. c. b.

KLWDC2L-10 1 309 506 .. with


integral coil
1.5 2.2 3 3 20/6 suppressor
KLWDC2L-01 1 309 516 ..
0.52 M 06
KLWDC4L-10 1 309 526 ..
2.2 4 4 4 20/9
KLWDC4L-01 1 309 536 .. permitted up
to 240 V

Notes
Normal/Standard voltages are: DC: 24, 110 and 220 V Auxiliary contact block - page 1653
(Short-term availability)
Other coil voltages on request Other system components - page 1653
DC-coils available with integral coil suppressor to max. 220 V Technical details - pages 1664-1665
1)
Color code to IEC 309-1 printed on the coil.
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1651
S014020 000623

Reversing contactors KLWb ..., 3 pole


4 kW / 5 HP at 460 V, 3 ph. (AC 3) Terminal numbering to DIN EN 50 005 and
AC operated, DIN EN 50 012
Compact design
hum-free for Available in 3 versions:
special applications - with screw terminals
- Faston connectors
- solder pins
Version with solder pins includes front face screw
terminals for direct connection to load
Low power consumption coils
Bi-frequency AC coils 50/60 Hz
High contact reliability
Switch position indication
Safety isolation up to 400 V to VDE 0106, IEC 536
- KLWb contactors are hum-free which makes them
suitable for use in building equipment, etc.
- Magnet coil with integral rectifier and coil suppressor
- Mechanically interlocked as standard
- Main circuit is prewired on contactor with screw
terminals
- Suitable for rail mounting (35 mm rail) or screw
attached (4 mm dia. screw)
- Connecting screws are supplied with the clamps in
Our mini contactors are delivered with
the open position
bi-frequency coils for 50/60 Hz.
Approvals: Further notes at the bottom of this page.
Characteristics for reversing contactors KLWb ..., AC operated, 3 VA coils
Max. AC 3 ratings Rated opera- Contactor Order ref.: Circuit diagram to Features Weight Suitable
of 3-phase motors tional current type DIN EN 50 005 and kg thermal
(kW) Ie AC 1/AC 3 see supple- DIN EN 50 012 overload For dimensions
380... up to 440 V ments at the relay see page 1673
230 V 415 V 500 V 690 V A top right
Version with screw terminals

50/60 Hz
coil
... 24 V 0.48 M 06
KLWb4S-10 1 309 321 .. ... 110 V
2.2 4 4 4 20/9 ... 230 V
KLWb4S-01 1 309 331 .. permitted

Version with Faston connectors, 2 x 2.8 mm or 1 x 6.35 mm

50/60 Hz
coil
... 24 V
0.46 M 06
... 110 V
KLWb4F-10 1 309 421 ..
2.2 4 4 4 20/9 ... 230 V
KLWb4F-01 1 309 431 .. permitted

Version with solder pins, 1,7 mm Ø, hole on p. c. b.

50/60 Hz
coil
... 24 V
0.52 M 06
KLWb4L-10 1 309 521 .. ... 110 V
2.2 4 4 4 20/9 ... 230 V
KLWb4L-01 1 309 531 .. permitted

Notes
Normal/Standard voltages are: AC: 24, 110 and 230 V Auxiliary contact block - page 1653
(Short-term availability)
Other coil voltages on request Other system components - page 1653

1)
Color code to IEC 309-1 printed on the coil. Technical details - page 1664-1665
Only for compact contactors, HL 4 K / HL 8 K and DL 4 K - DL 18 K

1652
S014022 000623

Mini contactors: system components


for use with control relays, contactors and
reversing contactors

Auxiliary contact blocks, 2- or 4-pole, front fitting


Compact in size, mounts quickly
Available in 2 versions :
S = screw terminals
F = Faston connectors
Contact positioning and numbering to DIN EN
50011 on types HS/HF when mounted to control
relays with 4 N/O contacts
When mounted to contactors, DIN EN 50012 is
maintained when LS contacts are used
High contact reliability
Switch position indication
3 front mounting coil suppressor versions with LED
indicators
Front mounting timer module, delay on energization
up to 30 seconds

Approvals:

Characteristics
Auxiliary contact blocks Coil suppressors with built in LED indicator
for use with KL ..., KLW contactors
for use with KH ..., KHDC ..., KHi control relays RC coil suppressor (for AC operated contactor)
Top mounting Type Voltage range Order ref.:
for contactors Type Circuit diagram Order ref.: RC-2501) 220...250 V 3 309 062 01
DIN EN 50 012 LS-11 3 309 001 01
Diode coil suppressor (for DC operated contactor)
LS-02 3 309 002 01 Type Voltage range Order ref.:
D-242) 12...24 = 3 309 061 01
KL ... LS-13 3 309 005 01
D-482) 32...48 = 3 309 061 02
KLW ...
LS-22 3 309 004 01 Varistor coil suppressor (for AC or DC operated contactor)
Type Voltage range Order ref.:
LS-31 3 309 003 01
3)
V-24 12...24 AC/DC 3 309 060 01
HS-02 3 309 033 01 V-483) 32...48 AC/DC 3 309 060 02
HF-02 3 309 043 01 V-1303) 40...129 AC/DC 3 309 060 04
HS-04 3 309 038 01 V-2503) 130...250 AC/DC 3 309 060 05
Weight : 0.010 kg
HF-04 3 309 048 01
HS-11 3 309 032 01
Timer module snaps to the front of contactor
Type Timer range Voltage range Order ref.:
HF-11 3 309 042 01
input/coil
KH, KHDC, HS-13 3 309 037 01
HV-48 1...30 24...48 V AC/DC 3 309 050 01
KHi HF-13 3 309 047 01 HV-240 1...30 110...240 V AC 3 309 050 02
HS-20 3 309 031 01 Weight : 0.040 kg
HF-20 3 309 041 01 Technical details : Circuit diagram :
HS-22 3 309 036 01 Relay outputs 1W
240 V AC/DC, 2 A max.
HF-22 3 309 046 01 Max. switching capacity
HS-31 3 309 035 01 250 VA / 150 W
Control voltage range 0.85...1.1 VC
HF-31 3 309 045 01
Permissible ambient temperature Explanation :
HS-40 3 309 034 01 -10°C ... +60°C ... S = screw terminals
Reset time : ... F = Faston connectors
HF-40 3 309 044 01
1.5 secs while timing on KHi only 2-pole versions
Weight : 0.045 kg
0.5 secs after timing permitted !
Notes
1)
Limits transient voltage to max. 3 Vc. Slight increase in drop-out time Technical details - pages 1664-1666
(1.2 to 2 times the normal time).
2)
No interference by transient voltages and high frequency. Observe polarity when
Dimensions - page 1673
connecting. Slight increase in drop-out time (1.1 to 1.5 times the normal time).
3)
Limits transient voltages to max. 2 Vc. Max. reduction of transient voltage
peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time).

1653
000919
S014021

Voltage code numbers 04 ...73


to be added to the contactor order reference
number for mini contactors

Code for coil voltage Color code1)


number
AC DC AC DC
... 04 12 V violet green
... 06 24 V violet green
... 10 32 V violet green
... 11 36 V green green
... 13 42 V white green
... 15 48 V white green
... 19 60 V green green
... 25 110 V yellow green
... 28 120 V yellow green
... 29 127 V 125 V yellow green
... 38 208 V blue green
... 40 230 V 220 V blue green
... 41 220 V blue -
... 43 240 V blue -
... 59 400 V red -
... 61 380 V red -
... 63 415 V red -
... 65 440 V red -
... 69 500 V black -
... 73 600 V black -

Our control relays, compact contactors and mini contactors are delivered
with bi-frequency coils for 50/60 Hz.

Our N-contactors are available with mono-frequency coils for 50 or 60 Hz.

Notes
Normal/Standard voltages are: AC: 24, 42, 110, 230 and 400 V
(Short-term availability) DC: 24, 110 and 220 V
Other coil voltages on request
1)
Color code to IEC 309-1 printed on the coil. Only for compact contactors HL 4 K / HL 8 K and DL 4 K - DL 18 K

1654
NOTES

1655
1002T 010329

Motor Controls

Entrelec MTE is a leading supplier of motor control and protection


products for a wide range of industrial applications. Products
include innovative electronic equipment including soft-starters,
DC injection brakes, and advanced motor protection and
monitoring modules. All products are manufactured to
ISO 9001 standards.

Electronic Soft Starters: DuoSoft and PowerSoft

DuoSoft DuoSoft and PowerSoft electronic soft starters provide smooth acceleration and
deceleration of three phase motors, reducing mechanical and electrical stress which
shorten a motor’s life. DuoSoft starters are suitable for motors up to 15 kW.

PowerSoft starters come in two versions, a chassis model to incorporate into a


separate enclosure and a complete ready-to-go starter suitable for wall mounting.

DuoSoft
• Suitable for motors up to 15 kW
• Ideal alternative to Star Delta starters
• Integral bypass relay
• Compact size
• Two or three wire control
• LED status indication

PowerSoft - chassis model PowerSoft - complete starter


• The system integrator’s choice • The installers’ choice
• Installs into a separate enclosure • For wall mounting
• Compact IP20 construction • Self-contained IP55 unit (IP42 above 40 kW)
• Adaptable for a wide range • Easy to install
PowerSoft - of applications • Incorporates isolator, line contactor,
chassis model start stop buttons, and motor
Contact Entrelec for details. overload protection

Fuse Disconnect Switches

ZNTF
Fuse Switches
ZNTF
• Up to 100A rating.
• Door interlocked handle standard
• Two auxiliary contacts can be mounted
• Auxiliaries feature early break/late make

ZTF
ZTF
• Larger fuse switch to 800A rating
• Includes door interlocked handle and fuse barriers
• Four auxiliary contacts can be mounted
• Fourth pole not fused
• Auxiliaries feature early break/late make

Contact Entrelec for details.

1656
1003T 010329

Motor Protection: Maxim

Products for protecting, monitoring,


and controlling motors.

50% of motor failures are triggered by overheating due


to overload, phase failure, or insulation breakdown.
A 10% temperature rise reduces your motor’s life by
50%. The Maxim range of products protect your
motor against the cause of temperature rise. Devices
within the range also provide protection against other
causes of motor and equipment damage, including:
• Dry pump
• Belt break on conveyor or fan
• Mixer jamming
• Excess conveyor loading

Contact Entrelec for details.


Monitors 6 functions Monitors 16 functions with bus communication

DC Injection Brakes

Our DC Injection brakes reduce the time for a machine to come to rest resulting in
an increased production output and increased safety in hazardous machines.

Available in three formats with DOL starter, with Star Delta starter, and without
starter (for use with existing DOL or Star Delta starter).

• Reduced stopping time


• Increased production cycle
• Smooth controlled stopping
• Adjustable braking torque and stop time
• Easy installation
• Maintenance free

Contact Entrelec for details.


Meets the guidelines of PUWER 98,
developed in the United Kingdom.

Power Manager

Power Manager provides comprehensive electrical network information that


economically replaces ammeters, voltmeters, meter switches, kWh meters,
power factor meters, kW meters, and more. Compact and easy to use, Power
Manager provides accurate measurement to the 20th Harmonic on each cycle.

The combination of performance, simplicity, and size ensures that Power


Manager is the ideal solution for switchboard and control panel manufacturers.

• Simple to install
Quick fit clamps for panel mounting
and large cable terminals
• Easy to use
Four menu buttons allow information
to be accessed easily and quickly
• Accurate and comprehensive
parameter measurement
• Easy to read
Large clear backlit LCD display
• Compact size

Contact Entrelec for details.

1657
NOTES

1658
S015003 000623

Fusing of squirrel cage motors 50 Hz 1500 r. p. m. up to and including 25 kW


(guide values). For values applicable to contactors and thermal overload relays, see "technical details"
Motor rating Motor rated current Motor rated current Motor rated current Motor rated current
at 125 V at 230 V at 240 V at 400 V
Fusing Fusing Fusing Fusing
DOL Y∆ DOL Y∆ DOL Y∆ DOL Y∆
kW PS ≈ hp cos ϕ η% A A A A A A A A A A A A
0.06 0.08 0.7 59 0.67 2 2 0.38 1 1 0.35 1 1 0.22 1 1
0.09 0.12 0.7 60 0.99 2 2 0.55 2 2 0.5 2 2 0.33 1 1
0.12 0.16 0.7 61 1.29 4 2 0.76 2 2 0.68 2 2 0.42 2 2
0.18 0.24 0.7 61 1.93 4 4 1.1 2 2 1 2 2 0.64 2 2
0.25 0.34 0.7 62 2.69 4 4 1.4 4 2 1.38 4 2 0.88 2 2
0.37 0.5 0.72 64 3.7 6 4 2.1 4 4 1.93 4 4 1.22 4 2
0.55 0.75 0.75 69 4.4 10 6 2.7 4 4 2.3 4 4 1.5 4 2
0.75 1 0.8 74 5.9 10 10 3.3 6 4 3.1 6 4 2 4 4
0.8 1.1 0.8 74 6.3 16 10 3.6 6 4 3.3 6 4 2.1 4 4
1.1 1.5 0.83 77 7.8 16 10 4.9 10 6 4.1 6 6 2.6 4 4
1.5 2 0.83 78 10.7 20 16 6.2 10 10 5.6 10 10 3.5 6 4
2.2 3 0.83 81 15.2 25 20 8.7 16 10 7.9 16 10 5 10 6
2.5 3.4 0.83 81 17.3 25 20 9.8 16 16 8.9 16 10 5.7 10 10
3 4 0.84 81 20.4 35 25 11.6 20 16 10.6 20 16 6.6 16 10
3.7 5 0.84 82 25 35 35 14.2 25 20 13 25 16 8.2 16 10
4 5.5 0.84 82 26.8 35 36 15.3 25 20 14 25 20 8.5 16 10
5 6.8 0.84 83 33.1 50 50 18.9 35 25 17.2 25 20 10.5 20 16
5.5 7.5 0.85 83 36.4 63 50 20.6 35 25 18.9 35 25 11.5 20 16
6.5 8.8 0.85 84 42.2 63 50 23.7 35 25 21.8 35 25 13.8 25 16
7.5 10 0.86 85 47.6 63 50 27.4 35 35 24.8 35 35 15.5 25 20
8 11 0.86 85 - - - 28.8 50 35 26.4 35 35 16.7 25 20
11 15 0.86 87 - - - 39.2 63 50 35.3 50 50 22 35 25
12.5 17 0.86 87 - - - 43.8 63 50 40.2 63 50 25 35 35
15 20 0.86 87 - - - 52.6 80 63 48.2 80 63 30 50 35
18.5 25 0.86 88 - - - 64.9 100 80 58.7 80 63 37 63 50
20 27 0.86 88 - - - 69.3 100 80 63.4 80 80 40 63 50
22 30 0.87 89 - - - 75.2 100 80 68 100 80 44 63 50
25 34 0.87 89 - - - 84.4 125 100 77.2 100 100 50 80 63

Motor rating Motor rated current Motor rated current Motor rated current Motor rated current Motor rated current
at 415 V at 440 V at 500 V at 600 V at 660 V
Fusing Fusing Fusing Fusing Fusing
DOL Y∆ DOL Y∆ DOL Y∆ DOL Y∆ DOL Y∆
kW PS ≈ hp cos ϕ η% A A A A A A A A A A A A A A A
0.06 0.08 0.7 59 - - - 0.19 1 1 0.16 1 1 0.12 1 1 - - -
0.09 0.12 0.7 60 - - - 0.28 1 1 0.24 1 1 0.21 1 1 - - -
0.12 0.16 0.7 61 - - - 0.37 1 1 0.33 1 1 0.27 1 1 - - -
0.18 0.24 0.7 61 - - - 0.55 1 1 0.46 1 1 0.4 1 1 - - -
0.25 0.34 0.7 62 - - - 0.76 2 2 0.59 2 2 0.56 1 1 - - -
0.37 0.5 0.72 64 - - - 1.06 2 2 0.85 2 2 0.77 2 2 0.7 2 2
0.55 0.75 0.75 69 - - - 1.25 4 2 1.2 4 2 1.02 2 2 0.9 2 2
0.75 1 10.8 74 2 4 4 1.67 4 2 1.48 4 2 1.22 4 2 1.1 2 2
0.8 1.1 0.8 74 - - - 1.78 4 2 1.57 4 2 1.31 4 2 - - -
1.1 1.5 0.83 77 2.5 4 4 2.26 4 4 2.1 4 4 1.66 4 2 1.5 4 2
1.5 2 0.83 78 3.5 6 4 3.03 6 4 2.6 4 4 2.22 4 4 2 4 4
2.2 3 0.83 81 5 10 6 4.31 6 6 3.8 6 6 3.16 6 4 2.9 6 4
2.5 3.4 0.83 81 - - - 4.9 10 6 4.3 6 6 3.59 6 4 - - -
3 4 0.84 81 6.5 16 10 5.8 10 10 5.1 10 10 4.25 6 6 3.5 6 4
3.7 5 0.84 82 7.5 16 10 7.1 16 10 6.2 16 10 5.2 10 10 - - -
4 5.5 0.84 82 - - - 7.6 16 10 6.5 16 10 5.6 10 10 4.9 10 6
5 6.8 0.84 83 - - - 9.4 16 16 8.1 16 10 6.9 16 10 - - -
5.5 7.5 0.85 83 11 20 16 10.3 20 16 8.9 16 10 7.5 16 10 6.7 16 10
6.5 8.8 0.85 84 - - - 12 20 16 10.4 20 16 8.7 16 10 - - -
7.5 10 0.86 85 14 25 16 13.5 25 16 11.9 20 16 9.9 16 16 9 16 10
8 11 0.86 85 - - - 14.4 25 20 12.7 20 16 10.6 20 16 - - -
11 15 0.86 87 21 35 25 19.3 35 25 16.7 25 20 14.1 25 20 13 25 16
12.5 17 0.86 87 - - - 21.9 35 25 19 35 25 16.1 25 20 - - -
15 20 0.86 87 28 35 35 26.3 35 35 22.5 35 25 19.3 35 25 17.5 25 20
18.5 25 0.86 88 35 50 50 32 50 35 28.5 50 35 23.5 35 25 21 35 25
20 27 0.86 88 - - - 34.6 50 50 30.6 50 35 25.4 35 35 - - -
22 30 0.87 89 40 63 50 37.1 63 50 33 50 50 72.2 35 35 25 35 35
25 34 0.87 89 - - - 42.1 63 50 38 63 50 30.9 50 35 - - -
The motor rated currents are valid for normal internal and surface cooled-down three-phase current motors of 1500 r. p. m.
Direct-on-line-starting: Starting current max. 6 x motor rated current. Starting time: max. 5 sec.
Y/∆-current: Starting current max. 2 x motor rated current. Starting time max. 15 s. Thermal overload relay in the delta circuit to be set at 0.58 x motor rated current.
The rated currents of the fuse at Y/∆ -starting are also applicable for asynchronous slip-ring motors. At higher motor rated currents, starting currents, and/or longer starting times a
higher-rated fuse has to be applied. This table is also applicable for "gL" fuses (DIN VDE 0636).
Using NH-fuses in aM-characteristics fuse rating = motor rated current has to be selected.

1659
S015004 000919

Fusing of squirrel motors 50 Hz 1500 r. p. m. 30 kW and over


(guide values). For values applicable to contactors and thermal overload relays, see "technical details"
Motor rating Motor rated current Motor rated current Motor rated current Motor rated current
at 125 V at 230 V at 240 V at 400 V
Fusing Fusing Fusing Fusing
DOL Y∆ DOL Y∆ DOL Y∆ DOL Y∆
kW PS ≈ hp cos ϕ η% A A A A A A A A A A A A
30 40 0.87 90 - - - 101 125 125 92,7 125 100 60 80 63
37 50 0.87 90 - - - 124 160 160 114 160 125 72 100 80
40 54 0.87 90 - - - 134 160 160 123 160 160 79 100 100
45 60 0.88 91 - - - 150 200 160 136 200 160 85 125 100
51 70 0.88 91 - - - 168 200 200 154 200 200 97 125 100
55 75 0.88 91 - - - 181 250 200 166 200 200 105 160 125
63 85 0.88 91 - - - 207 250 200 190 200 200 119 160 125
75 100 0.88 91 - - - 245 315 250 226 315 250 140 200 160
80 110 0.88 91 - - - 260 315 315 241 315 250 147 200 160
90 125 0.88 92 - - - 292 400 315 268 315 315 170 250 200
100 136 0.88 92 - - - 325 400 400 297 400 400 188 250 250
110 150 0.88 92 - - - 358 500 400 327 400 400 205 250 250
129 175 0.88 92 - - - 420 500 500 384 500 400 242 315 250
132 180 0.88 92 - - - 425 500 500 393 500 500 245 315 250
140 190 0.88 92 - - - 449 630 500 416 500 500 260 315 315
147 200 0.88 93 - - - 472 630 630 432 630 500 273 315 315
160 220 0.88 93 - - - 502 630 630 471 630 630 295 400 315
180 245 0.88 93 - - - 578 800 630 530 630 630 333 400 400
184 250 0.88 93 - - - 590 800 630 541 630 630 340 400 400
200 270 0.88 93 - - - 626 800 800 589 800 630 370 500 400
220 300 0.88 93 - - - 700 1000 800 647 800 800 408 500 500
250 340 0.88 93 - - - 803 1000 1000 736 1000 800 460 630 500
257 350 0.88 93 - - - 826 1000 1000 756 1000 800 475 630 630
270 367 0.88 93 - - - 867 1000 1000 794 1000 800 499 630 500
315 430 0.88 93 - - - 990 1250 1250 927 1250 1000 580 800 630
355 483 0.89 95 - - - - - - - - - 636 800 800
400 545 0.89 96 - - - - - - - - - 710 1000 800
450 612 0.89 96 - - - - - - - - - 800 1000 1000

Motor rating Motor rated current Motor rated current Motor rated current Motor rated current Motor rated current
at 415 V at 440 V at 500 V at 600 V at 660 V
Fusing Fusing Fusing Fusing Fusing
DOL Y∆ DOL Y∆ DOL Y∆ DOL Y∆ DOL Y∆
kW PS ≈ hp cos ϕ η% A A A A A A A A A A A A A A A
30 40 0.87 90 55 80 63 50.1 80 63 44 63 50 37.1 63 50 33 50 35
37 50 0.87 90 66 100 80 61.9 80 80 54 80 63 45.4 63 50 42 63 50
40 54 0.87 90 - - - 67 100 80 60 80 63 49.1 80 63 - - -
45 60 0.88 91 80 100 100 37.9 100 80 64.5 100 80 54.2 80 63 49 63 63
51 70 0.88 91 - - - 83.8 125 100 73.7 100 80 61.4 80 80 - - -
55 75 0.88 91 - - - 90.3 125 100 79 125 100 66.2 100 80 60 80 63
63 85 0.88 91 112,5 160 125 103.5 125 100 90.5 125 100 76 100 80 - - -
75 100 0.88 91 135 200 160 123 160 160 106 160 125 90.3 125 100 82 125 100
80 110 0.88 91 - - - 131 160 160 112 160 125 96.3 125 100 - - -
90 125 0.88 92 165 200 200 146 200 160 128 160 160 107 160 125 98 125 125
100 136 0.88 92 - - - 162 200 200 143 200 160 119 160 160 - - -
110 150 0.88 92 200 250 250 178 250 200 156 200 200 131 160 160 118 160 125
129 175 0.88 92 230 315 250 209 250 250 184 250 200 153 200 200 - - -
132 180 0.88 92 - - - 214 250 250 186 250 200 157 200 200 140 200 160
140 190 0.88 92 - - - 227 315 250 200 250 250 167 200 200 - - -
147 200 0.88 93 260 315 315 236 315 250 207 250 250 173 250 200 - - -
160 220 0.88 93 - - - 256 315 315 220 315 250 188 250 250 170 200 200
180 245 0.88 93 - - - 289 400 315 254 315 315 212 250 250 - - -
184 250 0.88 93 325 400 400 295 400 315 259 315 315 217 250 250 - - -
200 270 0.88 93 - - - 321 400 400 278 315 315 325 315 250 215 250 250
220 300 0.88 93 385 500 400 353 500 400 310 400 400 260 315 315 - - -
250 340 0.88 93 - - - 401 500 500 353 500 400 295 400 315 268 315 315
257 350 0.88 93 450 630 500 412 500 500 363 500 400 302 400 400 - - -
270 367 0.88 93 467 630 500 433 500 500 381 500 400 317 400 400 - - -
315 430 0.88 93 - - - 505 630 630 445 630 500 370 500 400 337 400 400
355 483 0.89 95 - - - 549 800 630 483 630 630 405 500 500 366 500 400
400 545 0.89 96 - - - 611 800 800 538 630 630 450 630 500 410 500 500
450 612 0.89 96 - - - 688 800 800 608 800 630 508 630 630 460 630 500

1660
000919
S015005

Permissible ratings and protection of PVC-insulated cables and wires


acc. to supplement 1 to DIN VDE 0100 Part 430

Cable and wire NYY, NYCWY, NYKY,


system NYM, MYBUY, NHYRUZY, NYIF, NYM, NYMZ, NYMT,
H07V-U, H07V-R, H07V-K, NYIFY NYBUY, NHYRUZY

Method of installation A B1 B2 C E
conduit-wired in heat conduit-wired cables (or cable channel)
insulating walls inside or outside of walls or concealed

(single) core cable multi-core cables directly open air

No. of wires 2 3 2 3 2 3 2 3 2 3

Recommended values for the permissible rating Iz of cables and wires with Cu-conductors and PVC-insulation,
(operating temperature 70° C) at fixed installation in buildings, continuous operation, ambient temperature
25°C, correspondence of the rated current in In of overcurrent protective gear for protection at overload with
high testing current Iz ≤ 1.45 In to E DIN VDE 0298 Part 4/1996 and DIN VDE 0100 Part 430 supplement 1/01.91

Cross section
Cu-conductor in mm2 Iz In Iz In Iz In Iz In Iz In Iz In Iz In Iz In Iz In Iz In

1.5 16.5 16 14 13 18.5 16 16.5 16 16.5 16 15 13 21 20 18,5 16 21 20 19,5 16


2.5 21 20 19 16 25 25 22 20 22 20 20 20 28 250 25 25 29 25 27 25
4 28 25 25 25 34 32 30 25 30 25 28 25 37 35 35 35 39 35 36 35
6 36 35 33 32 43 40 38 35 39 35 35 35 49 40 43 40 51 50 46 40
10 49 40 45 40 60 50 53 50 53 50 50 50 67 63 63 63 70 63 64 63
16 65 63 59 50 81 80 72 63 72 63 65 63 90 80 81 80 94 80 85 80
25 85 80 77 63 107 100 94 80 95 80 82 80 119 100 102 100 125 125 107 100
35 105 100 94 80 133 125 118 100 117 100 101 100 146 125 126 125 154 125 134 125
50 126 125 114 100 160 160 142 125 - - - - - - - - - - - -
70 160 160 144 125 204 200 181 160 - - - - - - - - - - - -
95 193 160 174 160 246 200 219 200 - - - - - - - - - - - -
120 223 200 199 160 285 250 253 250 - - - - - - - - - - - -

For underground laying of cables and wires and for cross sections > 120 mm2 in air, VDE 0298 Part 2 will apply.
Adjustable protection devices (motor controllers, circuit breakers) have to be set to the rated operational current of the wire. Overcurrent protective gear for
which the rated current In does not correspond to the values stipulated in the table, the next lower available rated current has to be selected.

ϑu <> 30° C) acc. to E DIN 0298 Part 4/1996;


Conversion factors for deviating ambient temperatures (ϑ
applicable to the permissible rating Iz
Insulating material NR/SR PVC EPR VPE
Permissible operating temp. 60° C 70° C 80° C 90 ° C
Ambient temperature °C Conversion factors
10 1.29 1.22 1.18 1.15
15 1.22 1.17 1.14 1.12
20 1.15 1.12 1.10 1.08
25 1.08 1.06 1.05 1.04
30 1.00 1.00 1.00 1.00
35 0.91 0.94 0.95 0.96
40 0.82 0.87 0.89 0.91
45 0.71 0.79 0.84 0.87
50 0.58 0.71 0.77 0.82
55 0.41 0.61 0.71 0.76
60 - 0.50 0.63 0.71
65 - 0.35 0.55 0.65
70 - - 0.45 0.58
75 - - 0.32 0.50
80 - - - 0.41
85 - - - 0.29

NR/SR = natural rubber or soft rubber, PVC = polyvinyl chloride, EPR = ethylen-propylen-rubber, VPE = vulcanized polyethylene

1661
S015006 000731

Contactors for switching lamps and transformers


Switching of lamps
The table below specifies the number of incandescent and fluorescent lamps that can be switched with one contactor of each size.
Similar tables for mercury-vapor, halogen, and sodium-vapor lamps will be provided on request.
Rated Opera- Rated Compen- Permissible number of lamps per pole
capacity tional voltage sation ENTRELEC-SCHIELE-contactor, open or enclosed type
current capacitor
50 Hz KL4 DL4K DL5K DL7K DL11K DL15K DL18K DL22N DL30N DL42N DL65N DL90N DL 110 N

W A V µF
Incandescent lamps
60 0.27 230 - 24 45 66 93 129 140 161 229 277 370 433 462 567
100 0.45 230 14 28 40 55 77 84 97 137 166 222 260 277 340
200 0.91 230 7 14 19 27 38 41 48 68 82 109 128 137 168
300 1.36 230 4 9 13 18 25 28 32 45 55 73 86 91 112
500 2.27 230 2 5 7 11 15 16 19 27 33 44 51 55 67
1000 4.5 230 1 2 4 5 7 8 9 13 16 22 26 27 34
2000 9.1 230 - 1 2 2 3 3 4 6 8 10 12 13 16
Electronic incandescent lamps (Dulux EL;
Circolux EL,- SL- bzw. PL-lamps)
9/10 0.054 230 16 16 24 39 46 51 55 79 111 127 150 158 182
11 0.064 239 13 13 20 33 39 43 47 67 93 107 127 133 153
18 0.09 230 9 9 14 24 27 30 33 47 66 76 90 95 109
26 0.125 230 7 7 10 17 20 22 24 34 48 55 65 68 79
32 0.155 230 5 5 8 14 16 18 19 27 38 44 52 55 63
42 0.2 230 4 4 6 11 12 14 15 21 30 34 40 43 49
Fluorescent uncompensated
Individual circuit
40 0.43 230 41 43 46 67 81 90 113 167 209 279 544 544 606
65 0.7 230 25 26 28 35 50 60 70 102 128 170 334 334 372
100 1.5 230 12 12 13 16 23 25 32 48 60 79 156 156 174
120 1.5 230 12 12 13 15 23 25 32 48 60 79 156 156 174
215 1.5 400 6 7 7.5 10 15 15 18 27 34 38 90 90 100
compensated
40 0.3 230 4.5 20 30 60 90 116 125 145 206 250 330 390 416 510
65 0.45 230 7 14 20 40 60 77 85 97 137 166 220 260 277 340
100 0.7 230 18 9 15 25 40 50 55 62 88 107 142 167 178 218
120 0.8 230 18.5 7 12 22 35 43 46 54 77 93 125 146 156 191
215 0.8 400 10 4 10 12 20 25 28 31 43 53 71 83 90 110
Double circuit by switching Number of double units
2 x 40 2 x 0.3 230 30 31 33 40 58 70 81 120 150 198 390 390 435
2 x 65 2 x 0.45 230 20 21 22 30 38 45 54 80 100 132 260 260 290
2 x 100 2 x 0.7 230 12 11 14 20 25 30 35 51 64 85 167 167 186
2 x 120 2 x 0.8 230 11 10 12 18 21 27 30 45 56 74 146 146 163

Switching of transformers (primary)


The transient phenomena associated with the switching of transformers (primary) give rise to making current peaks that can be 20 to 30 times the rated currents.
The table below specifies the making current peaks that the individual types of contactors are able to withstand.
Types DL 4 K DL 5 K DL 7 K DL 11 K DL 15 K DL 18 K DL 22 N DL 30 N DL 42 N DL 65 N

Rating at 400 V AC kW 4 5.5 7.5 11 15 18.5 22 30 42 63

Maximum making current peak (crest value) A 300 400 700 850 900 1000 1400 1700 2200 2600

Rated current of transformer up to 690 V ≈ Ie A 8 9 12 15 18 22 30 40 50 80

Single-phase transformer up to max. 440 V ~ Ie A 8 9 12 15 18 22 30 40 50 80

Notes
The values given in the above tables are values for AC- and DC-operated contactors (economy circuit coils).
Because of the switching behavior and the moved masses, no DL 4 K-DC...DL 5 K-DC contactors should be used in "DC" systems.
DL 7 K-DC, DL 11 K-DC, DL 15 K-DC and DL 18 K-DC can be used as these contacts withstand electrical welding.
Order reference : see contactors. When ordering, add voltage code number to order reference.
Voltage codes: page 1654. Technical details: pages 1664-1665.

1662
S015007 000623

Standards
Utilization categories for contactors to IEC 947-4-1, EN 60 947, DIN VDE 0660 Part 102

Nature of current Category Typical applications

Alternating current AC 1 Non-inductive or slightly inductive loads,


resistance furnaces

AC 2 Starting of slip-ring motors

AC 3 Starting squirrel-cage motors,


switching off of motors while they are running

AC 4 Starting squirrel-cage motors,


inching,
plugging,
reversing

Direct current DC-1 Non-inductive or slightly inductive loads,


resistance furnaces

DC-3 Shunt motors : Starting, plugging, reversing, inching,


dynamic breaking

DC-5 Series motors : Starting, plugging, reversing, inching,


dynamic breaking

DC-6 Switching of incandescent lamps

Utilization categories for auxiliary contact blocks to IEC 947-5-1, EN 60 947, DIN VDE 0660 Part 200

Alternating current AC-12 Control of resistive load and solid-state loads with isolation by optocouplers

AC-13 Control of solid-state loads with transformer isolation

AC-14 (so far AC-11) Control of small electromagnetic loads (max. 72 VA)

AC-15 (so far AC-11) Control of electromagnetic loads (higher than 72 VA)

Direct current DC-12 (so far DC-11) Control of resistive load and solid-state loads with isolation by optocouplers

DC-13 (so far DC-11) Control of electromagnets

DC-14 (so far DC-11) Control of electromagnetic loads having economy resistors in circuit

Degree of protection of electrical equipment by enclosures and covers acc. to IEC 529, DIN 40 050

1. Code No. 2. Code No.


Protection against accidental contact Protection against foreign bodies Protection against water

IP 00 No protection No protection No protection

IP 20 Against ingress of fingers Against foreign bodies > 12 mm Ø No protection

IP 41 Against ingress of tools and small wires Against foreign bodies > 1 mm Ø No damaging effect from dripping water

IP 43 Against ingress of tools and small wires Against foreign bodies > 1 mm Ø No damaging effect from spraying water

IP 54 Complete protection Against internal dust deposit No damaging effect from splash water

IP 55 Complete protection Against internal dust deposit No damaging effect from water jets

IP 65 Complete protection Dust-tight No damaging effect from water jets

IP 67 Complete protection Dust-tight During immersion water should not penetrate


in damaging amounts

Notes
Protection against accidental contacts acc. to IEC 536, DIN VDE 0106 Part 100
Design of electrical equipment and its arrangement in electrical installations with a rated operational voltage of up to 1000 V ~ and 1500 V ~ in respect to protection
against direct contact, when operating elements (pushbuttons, toggle switches etc.) are close to hazardous parts.
Contact protection "fingerproof" only refers to the operating element in the direction of operation. In this case, a distance from the operating element to hazardous
parts in the radius of r = 30 mm from the central point has to be assured.
The degree of protection IP 20 is more than contact protection "fingerproof." A protection against contacts with electrical equipment from all directions is included.
On request, an extended protection against contact can be achieved for products with contact protection "fingerproof" and degree of protection IP 00, by using
covers.

1663
S015008 000623

Technical details - mini contactors


Technical details Types Contactors 2.2...4 kW Control relays
KL 2... KLDC 2... KH S... KH DC... KHi...
KL 4... KLWb 4... KLDC 4... KLi 4...
KLW 2... KLWDC 2...
KLW 4... KLWDC 4... Hi-Blocks
Rated VDE 0110, group C V 750
insulation voltage Vi in V IEC 947-1, BS 5424, NFC 20-040 V 690
CSA 22,2, Nr., 14 UL 508 V 690
Rated operational voltage Ve V 690 690
Rated operational current Ie on AC 1, UC ≤ 440 V ≤ 50° C A 20
Rated thermal current Ith of auxiliary contacts at ≤ 50° C A 10 10
Permissible overcurrent ≤ 15 min / 3 min / 1 min A 20/40/45
starting from cold at Θ ≤ 50° C 30 sec / 10 sec / 5 sec A 60/80/85
open types 0.5 sec / 1 sec A -/90 90/80
AC 3 motor rating when 230 V kW 1.5/2.2 -/2.2 1.5/2.2 -/2.2
switching slipring or squirrel cage 400 V kW 2.2/4 -/4 2.2/4 -/4
motor on 500 V kW 3/4 -/4 3/4 -/4
50 Hz and 60 Hz, KL 2/Kl 4 690 V kW 3/4 -/4 3/4 -/4
Max. rating related to S/h 600 900 1200
max. switching frequency Pn 100 % 75 % 50 %
Rated breaking capacity I eff 230...415 V A 110 110 110 110
IEC 947, NFC 63-110 500 V A 80 80 80 80
690 V A 70 70 70 70
Rated making capacity I eff, IEC 947, NFC 63-100 A 110 110 110 110 110
Switching 1. Contactors 2. Control relays 1 1 1 1 2 2 2
times Making :
at Vc and - N/C opens after ms 5...15 25...35 25...35
20 ° C - N/O main pole closes - N/O closes after ms 10...20 30...40 30...40 30...40 10...20 30...40 30...40
Breaking :
- N/O main pole opens - N/O opens after ms 10...20 30 10 10...20 10..20 10 10...20
- N/C closes after ms 15...25 15 15...25
Voltage cutoff max. ms 2 2 2 2 2 2 2
Switching frequency max. S/h 3.600 3.600 3.600 3.600 10.000 10.000 6.000
Mechanical life at Vc 50/60 Hz coils 10/5*) 10/5*) 10
(millions operations) standard DC coil 10/5*) 20
*) KL/KLW wide range DC coil 30 30
Rated operating voltage Vc V ~12...690 ~24...230 .... 12...250 .... 12..72 ~12...690 ....12...250 .... 12...72
Voltage range operating limits 0.8...1.15 Vc 0.85...1.1 Vc 0.8...1.15 Vc 0.7...1.30 Vc 0.8...1.15 Vc 0.8...1.15 Vc 0.7...1.30 Vc
(at ≤ 50° C) input coil drop-out value ≥ 0.20 Vc ≥ 0.10 Vc ≥ 0.10 Vc ≥ 0.10 Vc ≥ 0.20 Vc ≥ 0.10 Vc ≥ 0.10 Vc
Power consumption of AC coil at Vc and 20° C VA
inrush/hold 30/4.5 3/3 30/4.5
Power consumption of DC coil W
inrush/hold 3/3 1.8/1.8 3/3 1.8/1.8
Power dissipation of the coil W 1.3 3 3 1.8 1.3 3 1.8
Impedance per pole at Ith and 50 Hz mΩ 3
Terminals capacities Min. Max. Max. to IEC
screw terminals solid conductor mm2 1x1.5 2x4 1x4+1x2.5
stranded conductor without wire end ferrule mm2 1x0.75 2x4 2x2.5
stranded conductor with wire end ferrule mm2 1x0.34 1x1.5+1x2.5 1x1.5+1x2.5
Faston connectors flat blade connector mm2 1x0.34 1x1.5+1x2.5 1x1.5+1x2.5
solder pin connection for p. c. b. main/control circuit unmistakable 4minx35µ
Tightening torque Philips no. 2 and dia, 6 Nm 0.8 0.8
Numbering of aux. contact blocks to EN 50005, EN 50012, EN 50011 up to 5 aux. contact blocks up to 8 aux. contact blocks
Permissible ambient temperature operating °C -25 ... +50
storage °C -50 ... +80
Flame retardency to UL 94, class V-1, self-extinguishing
Shock resistance in normal mounting position N/O / N/C g 10/15 g
vibration resistance 5...300 Hz 2/4 g
Protective treatment to IEC 68/DIN 50 016 TC, climatic proof
Altitude of site of installation without any derating m 2000 max.
Protection to VDE 0106 finger proof
Minimum switching capacity Vmin (DIN 19 240) V 17
Imin mA 5
Non-overlap distance to INRS, BIA mm 0.5
Forced opening of contacts yes
Short-circuit protection to IEC 947, VDE 0660, fuses class gL ≤ 440 V 25 A 10 A
Mounting position

1)
Min. operational voltage: 0.85 x VC
1) 1)
without restriction

1664
S015009 000623

Technical details - contact life of KL 2... and KL 4... mini contactors

Selection of contactors for particular applications


KL 2 ... KL 4 ...
Utilization category AC-1

(Ve ≤ 440 V)

Switching resistive loads (cos ϕ ≥ 0.95).

million operations
On AC-1 the breaking current Ia normally equals
the rated operational current Ie

Example :
Ve = 220 V
Ie = 10 A on AC-1
Θ = 40° C
Ia = Ie = 10 A
Electrical life taken from the curve opposite:
500.000 operations.

Utilization category AC-3


KL 2 ... KL 4 ...
(Ve ≤ 440 V)
Switching squirrel-cage motors.
Switching off during running.
The breaking current Ia equals the
motor rated current.
million operations

Example :
Asynchronous motor
P = 2.2 kW
Ve = 400 V
Ie = 4.8 A
Ia = Ie = 4.8 A

No. of operations required : 1,000,000


Contactors size to be chosen according
to the curve opposite: KL 2 ...
breaking current A

Utilization category AC-4

(Ve ≤ 440 V)
KL 2 ... KL 4 ...
Switching squirrel-cage motors.
Switching off during start of motor.
On AC 4 the breaking current Ia is 6 times
the motor rated current Ie.
million operations

Example :
Asynchronous motor
P = 2.2 kW
Ve = 400 V
Ie = 4.8 A
Ia = 6 x Ie = 28.8 A

No. of operations required : 40,000


Contactor size to be chosen according
to the curve opposite: KL 2 ...

Max. rated operational current related to duty Duty % Amp. 90 % 60 % 30 %


Utilization category AC-1 and switching frequency. 300 ops/hr Amp. 13 15 18
120 ops/hr Amp. 15 18 19
(Ve ≤ 440 V)
30 ops/hr Amp. 19 20 20

Increasing the rated current Multiply the above rated currents by the following coefficients (K)
Additional information
which take into account the often unbalanced current
by paralleling main poles distribution between poles.

2 poles in parallel K = 1.60


3 poles in parallel K = 2.025

1665
S015010 000623

Technical details - contact life of KH ... mini control relays

Ratings of AC voltage DC voltage


auxiliary contacts (utilization category AC-15) (utilization category DC-13)

to IEC 947 Electrical life (up to 3.600 ops/hr) at Electrical life (up to 1.200 ops/hr) at
inductive load in circuits with magnetic inductive load in circuits with magnetic
drives : drives, without economy resistor, time
making capacity (cos ϕ 0.7) constant of which increases with rating.
= 10 times the breaking capacity (cos ϕ 0.4).

*)
at operations ... V 110/ 220/ 380/ 600/
24 48 127 230 400 440 690 V 24 48 110 220 440 600
1 x 106 operations VA 48 96 240 440 800 880 1200 W 120 80 60 52 51 50
3 x 106 operations VA 17 34 86 158 288 317 500 W 55 38 30 28 26 25
10 x 106 operations VA 7 14 36 66 120 132 200 W 15 11 9 8 7 6
Making capacity for VA 1000 2050 5000 10000 14000 13000 9000 W 720 600 400 300 230 200
occasional switching
*)
Electrical life of contacts

Breaking capacity (VA) Breaking capacity (W)

1 Max. duty of 2 Electrical life of 3 Max. duty of 4 Thermal limit Ith


aux. contacts: aux. contacts for : aux. contacts:
50 operations max. - 1 million operations (2 a) 20 operations max.
at intervals of 10 secs - 3 million operations (2 b) at intervals of 10 secs
(breaking capacity = - 10 million operations (2 c) and current flow time
making capacity x cos ϕ 0.7) of 0.5 secs per operation

Additional technical details - page 1664

1666
S015011 000919

Technical details - contactors 4...18.5 kW / 5...25 HP at 460 V, 3 ph. / AC 3


Technical details Types DL 4 K DL 5 K DL 7 K DL 11 K DL 15 K DL 18 K
DL 4 K-DC DL 5 K-DC DL 7 K-DC DL 11 K-DC DL 15 K-DC DL 18 K-DC
Rated insulation VDE 0110 V 750 750 750 750 750 750
voltage Vi IEC 947-1, EN 60 947, VDE 0660 V 690 690 690 690 690 690
CSA 22,2, no. 14, UL 508 V 600 600 600 600 600 600
Rated operating voltage VC minimum/maximum V 12/690 12/690 12/690 12/690 12/690 12/690
Permissible range of operating voltage Vc 0.8...1.1
Rated operational current Ie on AC 1/AC 3 ≤ 40° C A 22/9 25/12 39/16 39/23 54/30 54/37
Rated thermal current Ith/Ithe open/enclosed 55°C A 22/16 25/20 39/25 39/30 54/45 54/50
Permissible overcurrent 3 min / 1 min A 70/80 70/80 70/80 70/80 120/260 120/260
at overload time of 10 secs / 5 secs A 110/120 110/120 220/280 220/280 300/450 300/450
(open type) 2 secs / 1 secs A 160/180 160/180 350/400 350/400 550/700 550/700
Three-phase power when switching resistive load open/enclosed kW 13/10 16/13 21/16 26/20 36/36 36/36
on AC 1 at 400 V
Motor rating when switching 230 V kW 2.2 3 4 5.5 9 11
slipring (on AC2) or squirrel cage 400 V kW 4 5.5 7.5 11.0 15 18.5
(on AC3) motors 500 V kW 5.5 7.5 11 15.0 18.5 20
at 50/60 Hz 690 V kW 4 5.5 7.5 11.0 15 18.5
Rated breaking capacity 415 V A 90 120 220 220 450 450
at cos ϕ = 0.35 500 V A 90 120 220 220 350 350
690 V A 50 70 130 130 250 250
Rated making capacity at cos ϕ = 0.35 A 300 300 600 600 700 700
Switching times at 20° C Making:
- N/O closes after ms 12...30 11...20
AC
Breaking:
- N/O opens after ms 10...20 5...20
Making:
A = economy circuit coil - N/O closes after ms A 20...30 / B 65...85 A 15...30 / B 65...85
DC
B = true DC coil at Breaking:
-15/+10 % Vc - N/O opens after ms A 10...16 / B 13...14 A 10...30 / B 13...18
Switching times for direct change over ms 15...20 15...20 15...20 15..20 10...15 10...15
of reversing and star-delta contactors (at 110 % Vc)
Power consumption of AC coil inrush/hold VA 95/10 95/10 95/10 95/10 95/10 95/10
of DC coil (economy circuit coil) inrush/hold W 105/1 105/1 105/1 105/1 105/1 105/1
of DC coil (true DC coil) inrush/hold W 6.5 6.5 8.5 8.5 8.5 8.5
Impedance per pole mΩ 1.5 1.5 1.5 1.5 1 1
Power dissipation per pole at Ith W 2.5 2.5 2.5 2.5 2 2
Switching frequency - no load operations/hour AC/DC coil 10000/1500 5000/1500 3000/1500
contactor without overload relay on AC 1 1500
on AC 2 1000 750
on AC 3 1000 750
on AC 4 250
Mechanical life no. of operations 10 million
Electrical life of contacts see diagram page 1672
Permissible ambient operating °C -25° C ... +55° C
temperature range storage °C -50° C ... +80° C
Size of connecting screws/tightening torque - main terminals Nm1) M3.5/1.8 M3.5/1.8 M3.5/1.8 M3.5/1.8 M3.5/1.8 M4/3
caged terminals
Terminal capacities - main and aux. terminals mm 2 6/2.5 6/2.5 6/2.5 6/2.5 25/2.5 25/2.5
Mounting position to DIN 40 046 IEC 68 vertical mounting plane ± 22.5°
Shock resistance, normal mounting position, half sine shock
shock duration 20 ms N/O / N/C g 6/4 6/4 6/4 6/4 6/- 6/-
Climatic conditions humid warmth, constant, acc. to DIN IEC 68 Part 2-3
humid warmth, cyclic, acc. to DIN IEC 68 Part 2-30
Weight kg 0.4 0.4 0.4 0.4 0.62 0.62
Rated operational current Ie 230/400 A 6/4 6/4 6/4 6/4 - -
for auxiliary contacts on AC 15 duty 500/690 A 2/1 2/1 2/1 2/1 - -
Rated thermal current of auxiliary switches Ith/Ithe A 16 16 16 16 - -
Rated insulation voltage of auxiliary switches to VDE 0110 V 690 690 690 690 - - -
Short-circuit protection of contactor without thermal relay type 1 or 22) A 25/20 25/20 50/35 50/35 100/63 100/63
Short-circuit protection of auxiliary switches fuse gL/gI A 16 16 16 16 - -
Safety isolation up to 400 V AC to DIN VDE 0106 Part 101
and A1 (draft 2/89) between coil and contact

Notes
1)
Screws for compact contactors Phillips H2

2)
Short-circuit withstand of contactor without overload relay corresponding to type 2 coordination (No damage to device, except light welding of contacts).

1667
S015012 000731

Technical details - contactors 22...270 kW / 30...400 HP at 460 V, 3 ph. / AC 3


Technical details Types DL22N DL30N DL42N DL65N DL90N DL110N DL132N DL165N DL245N DL270N

Rated insulation VDE 0110 V 750 750 750 750 750 750 750 1000 1000 750
voltage Vi IEC 947-1, EN 60 947, VDE 0660 V 690 690 690 690 690 690 750 1000 750 690
CSA 22,2, Nr. 14 UL 508 V 600 600 600 600 600 600 600 600 600 600
Rated operating voltage VC minimum/maximum V 12/660 12/660 12/660 12/660 12/660 24/660 24/660 80/660 80/660 80/660
Permissible range of operating voltage Vc 0.8...1.1
Rated operational current Ie on AC 1/AC 3 ≤ 40° C A 80/44 100/60 130/79 230/119 260/170 290/205 360/245 380/295 500/460 600/499
Rated thermal current Ith/Ithe open/enclosed 55°C A 80/75 100/90 130/115 230/200 260/230 290/260 360/315 380/340 500/460 600/540
Permissible overcurrent 3 min / 1 min A 200/300 300/500 300/500 500/700 600/800 750/1250 750/1500 1000/1600 2000/2200 2500/2800
at overload time of 10 secs / 5 secs A 500/600 1000/1200 1000/1200 1300/1500 1600/1700 1500/1900 2000/2300 2500/3000 3000/3400 4000/4600
(open type) 2 secs / 1 secs A 800/1000 1400/1600 1400/1600 1700/1900 1800/2000 2000/2300 2600/2900 3200/3500 3600/4000 5000/5500
Three-phase power when switching resistive load open/enclosed kW 53/50 66/59 86/76 171/151 191/171 191/171 237/207 250/224 329/303 395/355
on AC 1 at 400 V
Motor rating when switching slipring 230 V kW 12.5 18.5 22 37 50 60 75 90 115 160
(on AC2) or squirrel cage 400 V kW 22 30 40 63 90 110 132 160 250 270
(on AC3) motors 500 V kW 30 37 50 75 110 132 160 180 250 345
at 50/60 Hz 690 V kW 30 37 55 75 110 160 180 180 270 270
Rated breaking capacity 415 V A 450 800 1000 1200 1400 1700 2100 2400 3700 4000
at cos ϕ 0.35 500 V A 440 730 900 1200 1300 1600 2100 2100 3100 4000
690 V A 330 670 700 800 1100 1500 2100 2100 3100 2400
Rated making capacity at cos ϕ = 0,35 A 1000 1600 1600 1900 2000 2300 2900 3500 4000 5500
Switching times at 20° C Making:
- N/O closes after ms 14-19 14-19 11-28 12-20 12-20 12-25 12-25 20-60 20-60 35-110
AC
Breaking:
- N/O opens after ms 16-20 16-20 10-15 10-17 10-17 12-18 12-18 20-35 20-35 35-55
Making:
A = economy circuit coil - N/O closes after ms 10-20 10-20 20-40 20-30 20-30 35-55 35-55 35-65 35-56 50-60
DC
Breaking:
B = true DC coil at -15/+10 % - N/O opens after ms 12-18 12-18 7-12 10-14 10-14 10-18 10-18 18-28 18-28 30-60
Switching times for direct change over ms 14-18 14-18 11-16 10-15 10-15 21-25 21-25 26-33 26-33 58-83
of reversing and star-delta contactors (at 110 % Vc)
Power consumption of AC coil inrush/hold VA 146/22 146/22 336/44 430/44 430/44 950/77 950/77 1750/88 1750/88 2500/132
economy circuit coil W 220/2 220/2 260/6 280/6 280/6 400/9 400/9 1150/11 1150/11 1150/11
true DC coil W - - - - - - - - - -
Impedance per pole mΩ 0.8 0.5 0.6 0.46 0.46 0.45 0.28 0.2 0.2 0.15
Power dissipation per pole Ith W 5.1 5 10.2 31.1 31.1 37.9 36.3 28.9 50 54
Switching frequency - no load operations/hour AC/DC coil 3000/1500 2000/1200
contactor without overload relay to AC 1 1000
to AC 2 500
to AC 3 750 500
to AC 4 750 250
Mechanical life no. of operations 10 million
Electrical life of contacts see diagram page 1672
Permissible ambient operating °C -25° C ... +55° C
temperature range storage °C -50° C ... +80° C
Size of connecting screws/tightening torque - main terminals Nm4) M5/3,5 M6/4 M6/4 M10 M10 M10 M 12 M12 M12 M12
caged caged caged
term. term. term.
2
Terminal capacities - main and aux. terminals mm 35 35 35 120 120 185 185 185 2x150 1) 2x185 2)
Mounting position to DIN 40 046 IEC 68 vertical mounting plane ± 22.5°
Shock resistance, normal mounting position, half sine shock,
shock duration 20 ms N/O /N/C g 5.5/4 5.5/4 6.5/5.5 5/4 4.5/3.5 4/3 4/3 5/3 5/3 3.5/3
Climatic conditions humid warmth, constant, acc. to DIN IEC 68 Part 2-3
humid warmth, cyclic, acc. to DIN IEC 68 Part 2-30
Weight kg 1.2 1.3 2.1 3.2 3.2 9.0 9.0 18 18 30
Rated operational current Ie 230/400 A 10/6 10/6 10/6 10/6 10/6 10/6 10/6 10/6 10/6 10/6
for auxiliary contacts on AC 15 duty 500/690 A 4/2 4/2 4/2 4/2 4/2 4/2 4/2 4/2 4/2 4/2
Rated thermal current of auxiliary switches Ith /Ithe A 16 16 16 16 16 16 16 16 16 16
Rated insulation voltage of auxiliary VDE 0110 V 690 690 690 690 690 750 750 750 750 750
Short-circuit protection of contactor without thermal relay type 1 or 2 3) A 125/100 125/100 200/160 250/224 315/250 400/355 500/355 630/500 800/630 800/630
Short-circuit protection of auxiliary switches fuse gL/gI A 16 16 16 16 16 16 16 16 16 16
Capacitor contactor on request

Notes
1)
Also suitable for 2 x 30 x 5 mm
2)
Also suitable for 2 x 40 x 5 mm
3)
Short-circuit withstand of contactor without overload relay corresponding to type 2 coordination (No damage to device, except light welding of contacts).
4)
Slotted screwdriver up to DL 42 N

1668
S015013 000623

Technical details - K range contactors DLg...,


DC switching
AC/DC operated (economy circuit coil)
Technical details Types DLg 4 K DLg 5 K DLg 7 K DLg 11 K DLg 15 K DLg 18 K

Rated insulation voltage Vi V 900 900 900 900 900 900


Rated thermal current Ith open A 22 25 39 39 54 54
Ithe enclosed A 16 20 25 30 45 50
Rated operational current Ie on DC 1 24 V A 22 25 32 39 54 54
with series wiring of main contacts 110 V A 22 25 32 39 54 54
220 V A 22 25 32 39 54 54
(L/R ≤ 15 ms) 24 V A 22 25 32 39 54 54
circuit diagram on 110 V A 22 25 32 39 54 54
DC 3 + DC 5 220 V A 6 6 8 8 10 16
Permissible DC load up to 60 V DC, L/R ≤ 5 ms, A 40 40 60 60 100 100
single pole version2)

Power consumption (economy circuit coil)1) inrush W 105 105 105 105 105 105
hold W 1 1 1 1 1 1
Permissible range of operating voltage Vc 0.8...1.25 DC / 0.8...1.1 AC
Minimum and maximum rated minimum V 12 12 12 12 12 12
operating voltages maximum V 220 220 220 220 220 220
Switching times at 20° C Making:
- N/O closes after ms 12...30 11...20
AC
Breaking:
- N/O opens after ms 10...20 5...20
Making:
- N/O closes after ms 20...30 15...30
(economy circuit coil) DC
Breaking:
- N/O opens after ms 10...16 10...30
Rated thermal current for auxiliary contact Ith/Ithe A 16 16 16 16 - -
Rated operational current Ie on DC 13 at 24 V A 10 10 10 10 - -
110 V A 2 2 2 2 - -
220 V A 0.75 0.75 0.75 0.75 - -
on DC 12 at 24 V A 10 10 10 10 - -
resistive 110 V A 6 6 6 6 - -
load 220 V A 1 1 1 1 - -
Maximum cable size for auxiliary contacts mm2 2.5 2.5 2.5 2.5 - -
Short-circuit protection of auxiliary switches gL A 16 16 16 16 - -

Notes
1)
Power consumption of AC and true DC coils see page 1667.

2)
Main contacts connected parallel, see accessories on page 1614.

1669
S015014 000623

Technical details - contactors DLg...,


DC switching
AC/DC operated (economy circuit coil)
Technical details Types DLg22N DLg32N DLg42N DLg65N DLg90N DLg110N DLg132N DLg165N DLg245N DLg270N

Rated insulation voltage Vi V 900 900 900 900 900 900 900 1200 1200 1200
Rated thermal current Ith open A 80 100 130 230 260 290 360 380 500 600
Ithe enclosed A 75 90 115 200 230 260 315 340 460 540
Rated operational current Ie on DC 1 24 V A 75 90 115 200 230 260 315 340 460 540
with series wiring of main contacts 110 V A 75 90 115 200 230 260 315 340 460 540
220 V A 75 90 115 200 230 260 315 340 460 540
circuit (L/R ≤ 15 ms) 24 V A 75 90 115 200 230 260 315 340 460 540
diagram on 110 V A 75 90 115 200 230 260 315 340 460 540
DC 3 + DC 5 220 V A 12 25 60 90 150 200 200 250 300 350
Permissible DC load up to 60 V DC, L/R ≤ 5 ms, A 160 200 240 360 460 500 - - - -
single pole version2)
Terminal capacities - Main terminals at single pole mm 2 70 95 95 150 150 240 - - - -
switching
Power consumption (economy circuit coil)1) inrush W 186 260 260 280 280 400 400 1150 1150 1320
hold W 8 6 6 6 6 9 9 11 11 11
Permissible range of operating voltage Vc 0.8...1.1 Vc (from warm)
Minimum and maximum rated min. V 12 12 12 12 12 24 24 42 42 42
operating voltages max. V 220 220 220 220 220 220 220 220 220 220
Switching times at 20° C Making:
- N/O closes after ms 14-19 11-16 11-28 12-20 12-20 12-25 12-25 20-60 20-60 35-110
AC
Breaking:
- N/O opens after ms 16-20 10-15 10-15 10-17 10-17 12-18 12-18 20-35 20-35 35-55
Making:
- N/O closes after ms 10-20 20-40 20-40 20-30 20-30 35-55 35-55 35-65 35-65 50-60
(economy circuit coil) DC
Breaking:
- N/O opens after ms 12-18 7-12 7-12 10-14 10-14 10-18 10-18 18-28 18-28 30-60
Rated thermal current for auxiliary contact Ith/Ithe A 16 16 16 16 16 16 16 16 16 16
Rated operational current Ie on DC 13 at 24 V A 10 10 10 10 10 10 10 10 10 10
110 V A 5 5 5 5 5 5 5 5 5 5
220 V A 1 1 1 1 1 1 1 1 1 1
on DC 12 at 24 V A 10 10 10 16 10 16 16 16 16 16
resistive 0110 V A 6 8 8 8 6 8 8 8 8 8
load 220 V A 1 1 1 2 2 2 2 2 2 2
Maximum cable size for auxiliary contacts mm2 4 4 4 4 4 4 4 4 4 4
Short-circuit protection of auxiliary switches gL A 16 16 16 16 16 16 16 16 16 16

Notes
1)
Power consumption of AC coils - page 1668

2)
Main contacts connected parallel, see accessories on page 1623.

1670
S015015 000623

Technical details - control relays and


auxiliary contact blocks
B A
True DC coil Economy circuit coil
Technical details Types HL 4 K - HLg 4 K- Auxiliary contact blocks
HL 4 K DC- Hi, Li /
HL 8 K- S 11, S 20
HL 8 K DC-
Rated insulation VDE 0110 V 750 750 750
voltage Vi CSA/UL V 600 ac. 600 ac. 600 ac.
IEC 337-1, 947-1 V 690 690 690
Permissible ambient temperature operating/storage °C -25°C ... to + 55°C / -50°C to +80°C
Power consumption of AC coil inrush/hold VA 65/9 - -
Power consumption of DC coil inrush/hold W 115/1
(economy circuit coil)
Power consumption of DC coil inrush/hold W 6.5
(true DC coil)
Operating limits of magnet coil Vc AC 0.8...1.1
DC 0.8...1.25
Terminal capacities (solid, stranded conductor) mm 2 2.5 2.5 2.5
Connecting screw / tightening torque Nm M3.5/1.2 M3.5/1.2 M3.5/1.1
Shock resistance (half-sine wave, shock duration 20 ms) N/O / N/C g 6 6 6
Switching times at 20°C Making:
- N/C opens after ms 7...14 7...14
- N/O closes after ms 10...23 10...23 12...30
AC coils
Breaking:
- N/O opens after ms 16...35 16...35 10...20
- N/C closes after ms 17...38
Making: Vnom: -15% ......... +10%1
A = economy circuit coil - N/C opens after ms 67 ......... 50 7...14
- N/O closes after ms 85 ......... 65 10...23 A 20...30
DC coils
B = true DC coil Breaking: Vnom: -15% ......... +10%
at -15 / +10 % - N/O opens after 13 ......... 14 16...35 A 10...16
- N/C closes after ms 25 ......... 22 17...38
Mounting position to DIN 40 046 IEC 68 vertical mounting plane ± 22.5° ± 22.5° ± 22.5°
Climatic conditions Control relays are climatic proof to IEC 68, Part 2-3, Part 2-30
Rated operating voltage Vc V 12...660 12...660 12...660 V
Rated operational current Ie AC voltage 230 V A 6 6 6
on AC 15 400 V A 4 4 4
500 V A 2 2 2
690 V A 1 1 1
DC voltage 24 V A 10 10 10
on DC 13 110 V A 2 2 2
L/R = 15 ms 220 V A 0.75 0.75 0.75
resistive load 24 V A 10 10 10
on DC 12 110 V A 6 6 4
L/R=<1ms 220 V A 1 1 1

Rated thermal current Ith/Ithe A 16 16 10/16


Mechanical life operations ops 3x107 3x107 3x107
to VDE group E 1 at 3000 ops/hr
Switching frequency at nominal rating ops/ 1200 1200 1200
on AC 15 / DC 13 hr
no-load operations AC/DC ops/hr 10000/1500 10000/1500 10000
Short-circuit protection slow type gL A 16 16 16
Safety isolation of coil and contacts to VDE 0106 Part 101 and A1 (draft 2/89)
Note: 1Nominal coil voltage -15% to +10%

1671
S015016D 000623

Technical details - contact life

Electrical life

on AC 2 to AC 4
VDE 0660, Part 102

Applicable to contactor types DL 4 K to DL 270 N

Typical values:

Electrical life of a contactor is determined, to a large extent, by the


breaking current of the load. The characteristic curves, opposite,
represent electrical life in relation to the breaking current. Up to 6
times the starting and breaking current should be taken into
account when selecting a contactor (see example).

Example: DL 22 N

Three-phase motor 22 kW
rated operational current 44 A
= max. breaking current on AC 3
Electrical life
106 operations

Three-phase motor 22 kW
6 times rated operational current
6 x 44 A = 264 A
= max. breaking current on AC 4
Electrical life PN = Rating of IA = Breaking current Ie = Rated operational
5 x 104 operations 3-phase squirrel current
cage motor

Electrical life

Utilization category
100 % AC 1 - VDE 0660, Part 102-4.3.6
switching resistive loads (cos ϕ 0.95)
e.g., resistance furnaces

Max. AC 1 ratings for enclosed contactors


have to be reduced as follows:

DL 4 K / DL 5 K 75 %
DL 22 N to DL 110 N 90 %
DL 132 N 85 %
DL 165 N to DL 270 N 90 %

1672
000919
S015017

Dimensions - KH / KL, KLW and accessories

KH... control relays with HS / HF aux. contact block attached

Base mount

To 35 mm mounting rail (DIN 50 022)

HV-48, HV-240 timer modules

KL 2, KL 4... contactors KLW 2, KLW 4... reversing contactors


with HS, HF, LS aux. contact block attached with HS, HF, LS aux. contact block attached

Base mount

To 35 mm mounting rail (AM 1-DP 200 or AM 1-DE 200) DIN 50 022 To 35 mm mounting rail (AM 1-DP 200 or AM 1-DE 200) DIN 50 022

Mounting on printed circuit board Mounting reversing contactors or 2 contactors side by side on printed circuit board

1673
000919
S015018

Dimensions - HL 4 K / HLg 4 K / HL 8 K / DL 4 K...DL 18 K...


reversing and star-delta contactors
AC-version or DC-version with economy circuit coil

HL 4 K control relay
HLg 4 K control relay
HL 8 K control relay (HL 4 K + aux. contact: H = 120 mm)

Dimension H :
120 mm with aux. contact
125 mm with latch head
137 mm with timer
127 mm with aux. contact with plunger

Contactors DL 4 K...-DL 11 K, DLg 4 K..-DLg 11 K, DLW 4 K...DLW 18 K, with M 23 K thermal relay attached

Dimension H : Dimension B :
120 mm with aux. contact with 2 side mounted aux. contact blocks = 68+1
125 mm with latch head Dimension L :
137 mm with timer with relay interface module RM-K
127 mm with aux. contact with plunger

Contactors DL 15 K...DL 18 K, DLg 15 K...DLg 18 K, star-delta contactors DLDAe 7,5 K...DLDAe 30 K, with M 40 K thermal relay attached

Type : supply ∆ Y
voltage
Dimension H : Dimension B :
DLDAe 7.5 K 4K 4K 4K
132 mm with aux. contact with 2 side mounted aux. contact blocks = 68+1
12.5 K 7K 7K 4K
139 mm with latch head Dimension L :
15 K 7K 7K 5K
150 mm with timer with relay interface module RM-K
18.5 K 15 K 11 K 7K
139 mm with aux. contact with plunger
22 K 15 K 15 K 7K
30 K 15 K 15 K 11 K

1674
S015019 000623

Dimensions - DL 4 K DC...DL 18 K DC, HL 4 K DC

DL 4 K DC..., DL 11 K DC... + M 23 K
HL 4 K DC, HL 8 K DC

Dimension H :
159 mm with aux. contact
166 mm with aux. contact with plunger
166 mm with latch head
177 mm with timer
with module = 106 mm high

DL 15 K DC / DL 18 K DC + M 40 K

Dimension H :
171 mm with aux. contact
178 mm with aux. contact with plunger
178 mm with latch head
189 mm with timer
with module = 106 mm high

1675
S015020 000731

Dimensions - DL 22 N...DL 42 N, DLDAe 37 N...DLDAe 65 N,


DLW 22 N...DLW 42 N

Single contactors 1 Reversing contactors 2 Star-delta contactors 3 Supply voltage ∆ Y


DL 22 N + M 80 N DLDAe 37 N + M 80 N DL 22 N DL 22 N DL 15 K
DLg 22 N + M 80 N DLW 22 N + M 80 N DLDAe 45 N + M 80 N DL 22 N DL 22 N DL 18 K
DL 30 N + M 80 N DLW 30 N + M 80 N DLDAe 55 N + M 80 N DL 30 N DL 30 N DL 18 K

1 2

Single contactors 1 Reversing contactors 2 Star-delta contactors 3 A Supply voltage ∆ Y


DL 42 N + M 80 N
DLg42 N + M 80 N DLW 42 N + M 80 N DLDAe 65 N + M 80 N 99 DL 42 N DL 42 N DL 22 N

1676
S015021 000623

Dimensions - DL 65 N, DL 110 N, DLDAe 110 N...250 N,


DLW 65 N...DL 90 N

Single contactors 1 Reversing contactors 2 Star-delta contactors 3 Supply voltage ∆ Y A B C D E


DL 65 N + M-b 177 S, DL 90 N + M-b 177 S DLW 65 N + M-b 177 S DLDAe 75 N 65 N 32 N 22 N 118 99 - - -
DLg 65 N + M-b 177 S, DLg 90 N + M-b 177 S DLDAe 110 N 65 N 65 N 42 N 127 118 - - -
DLDAe 160 N 90 N 90 N 65 N 128 127 62 M 12 37
+ M-b 177 S Dimensions

2
1

Single contactors 1 Star-delta contactors 2 Supply voltage ∆ Y


DL 110 N + M-bw 207 DLDAe 200 N + M-bw 320 S DL 110 N DL 110 N DL 65 N
DL 132 N + M-b 177 S + M-bw 320 S DLDAe 250 N + M-bw 320 S DL 132 N DL 132 N DL65 N

1677
S015022 000623

Dimensions - DL 165 N...270 N, DLDAe 360 N...500 N

Single contactors 1 Star-delta contactors 2 Supply voltage ∆ Y


DL 165 N + M-b 177 S, DL 165 N + M-bw 320 S DLDAe 360 N + M-b 721 Sw DL 245 N DL 245 N DL 110 N
DL 245 N + M-b 721 Sw
DLg 165 N, DLg 245 N

Single contactors 1 Star-delta contactors 2 Supply voltage ∆ Y


DL 270 N + M-b 721 Sw, DL 270 N + M-bw 320 S DLDAe 500 N + M-b 721 Sw DL 270 N DL 270 N DL 165 N
DL 270 N

1678
NA10FC3T 001222

Thermal overload relays

1679
S022003 000623

Thermal overload relay M 06


for use with
KL 2...- and KL 4... contactors
Accessories

Modern motor protection relay for direct mounting


to KL 2 and KL 4 mini contactors
Separate mounting through adapter block
Precise tripping characteristics
Temperature compensated from -20°C to +55°C
Phase failure sensitive to IEC 947 to give protection
to motor on single phasing
Electrically separate N/O and N/C contacts
Hand/auto reset, manual trip test facility
Fingerproof to VDE 0106, Part 100
Safety isolation up to 400 V to VDE 0106, IEC 536
Tripped indication
Hand/auto reset, current setting can be sealed

Approvals:

Characteristics
Thermal overload relay M 06
Type Current range Order ref.: Contact Fuse size Weight Dimensions
configuration kg page
aM1) gL2)
M 06 ... A A A

M 06-0.16 0.11...0.16 1 310 201 27 0.25 0.5


M 06-0.23 0.16...0.23 1 310 202 27 0.25 0.5
M 06-0.36 0.23...0.36 1 310 203 27 0.5 1
M 06-0.54 0.36...0.54 1 310 204 27 1 1.5
M 06-0.8 0.54...0.8 1 310 205 27 1 2
M 06-1.2 0.8...1.2 1 310 206 27 1 N/O and 1 N/C 2 4 0.145 1688
M 06-1.8 1.2...1.8 1 310 207 27 2 6
M 06-2.6 1.8...2.6 1 310 208 27 4 8
M 06-3.7 2.6...3.7 1 310 209 27 4 10
M 06-5.5 3.7...5.5 1 310 210 27 6 16
M 06-8 5.5...8 1 310 211 27 8 20
M 06-11.5 8...11.5 1 310 212 27 10 25

Accessories:
Adapter block to mount M 06 thermal overload relay separately
snaps on to 35 mm DIN rail (DIN EN 50 022).
Type Order ref.: Weight Dimensions
kg page
EM 3 310 001 01 0.100 1688

Notes
1)
Use of the back-up fuse quoted will give type 2 short-circuit protection to IEC 947-4. aM-fuse 10.3 x 38 mm to be used

2)
Extract from IEC 947-4 : No damage shall occur to the motor protection relay. gL-fuse up to 2 A, fuse terminal to be used
Welding of contactor contacts is acceptable provided contacts can be easily separated.

Mounting : directly beneath contactor (only contactor with screw terminals).


For wiring, see page 1681.

Separate mounting: using adapter block quoted above


On front face of unit:
- Reset: selectable: hand ("H") or auto ("A")
- Blue button: stop and hand reset
- Yellow mechanical indicator: appears once relay has tripped.

1680
S022004 000623

Thermal overload relay M 06


Technical information

Wiring
There are two ways to wire the M 06 thermal overload relay in the control
cirucit

Method 1 (state in which supplied) Method 2

Description:
Description: Internal wiring is not required when building up a control in the normal
Terminal 95 and terminal 96 are internally wired and connected to the pins on configuration. N/C contact 95/96 can be connected to coil termination A1.
the right hand side of the relay. The pins go to terminals 14 (22) and A2 on the When doing this, remove the two connecting pins using side cutting
contactor. pliers. This applies also where voltages applied to contactor and thermal
overload relay are different.
N/C contact 95/96 is connected in series with coil termination A2.

Setting the relay Hand/auto reset

Lift off transparent cover. The desired reset mode can now be set on a
2 position switch:
Lift off transparent cover. Settings are now accessible. - left hand position: ("H") = hand reset
Set desired value using potentiometer with ampere dial plate. - right hand position: ("A") = automatic reset
Setting can be locked by sealing the cover. The cover, when closed, will lock the selector in position.
To reset the overload relay by hand, press the blue RESET/STOP
button.

STOP function TEST function

The test function is carried out by pressing the red TEST button with the
2 position switch in the "H" position.
Pressing this button will simulate tripping of the overload relay:
Press blue RESET/STOP pushbutton to stop the relay. - both N/C and N/O auxiliary contacts will operate
Pressing this button will only operate the N/C contact. The N/O button - the mechanical indicator will appear
will remain unaffected. The cover, when closed, will lock the TEST function.
To reset the overload relay, operate the blue RESET/STOP button.

1681
000919
S022005

Thermal overload relays


M 23 K and M 40 K
for use with compact contactors
DL 4 K to DL 18 K
AC/DC-version

Modern motor protection relay for direct mounting


to KL 2 and KL 4 mini contactors
Separate mounting through adapter block
Precise tripping characteristics
Temperature compensated from -20°C to +55°C
Phase failure sensitive to IEC 947 to give protection
to motor on single phasing
Electrically separate N/O and N/C contacts
Multi-function button
Hand/auto reset, manual trip test facility
Fingerproof to VDE 0106, Part 100
Safety isolation up to 400 V to VDE 0106, IEC 536

Approvals:
M 23 K also approved

Characteristics
Type Setting range Max. permissible Order ref.: Contact Max. fuse Weight Terminal
setting value configuration size kg capacities
for contactor type DL numbering class gL
A to A A
M 23 K 0.12...0.18 1 245 501 27 0.75 flink

0.18...0.28 1 245 502 27 1 flink


0.28...0.4 1 245 503 27 2 flink

2 x 1...1.5 mm2, screws M 3.5 x 9


2 x 1,5...6 mm2, screws M 4 x 12
0.4...0.63 1 245 504 27 2

0.56...0.80 1 245 505 27 2


0.63...1.00 1 245 506 27 4
0.8...1.2 1 245 507 27 4
1.0...1.5 1 245 508 27 6
1.2...1.8 1 245 509 27 6
1.5...2.3 1 245 510 27 6

1.8...2.8 1 245 511 27 6


2.3...3.5 1 245 512 27 10
2.8...4 1 245 513 27 10
3.5...5 8.5 DL 4 K .. 1 245 514 27 16
4...6.3 1 245 515 27 16
5...7 1 245 516 27 20
Auxiliary poles

5.6...8 11.5 DL 5 K .. 1 245 517 27 20


Main poles

7...10 1 245 518 27 25


8...12.5 1 245 519 27 25
10...15 15.5 DL 7 K .. 1 245 520 27 35
11...17 1 245 521 27 40

15...23 22 DL 11 K 1 245 522 27 50


1 x 6...35 mm2

M 40 K 11...17 1 245 634 27 40


screws M 6
Main poles

16...25 1 245 635 27 50


20...32 30 DL 15 K 1 245 636 27 63
25...40 37 DL 18 K 1 245 637 27 80

Accessories: terminal block for independent mounting


Type Order ref.:
EM 2 for M 23 K 3 245 001 01
EM 3 for M 40 K* 3 245 010 01
* Remove terminal lugs on M 40 K. Fit lugs supplied with terminal block. Multi-function button: possible settings - page 1687
Replacements: M 23 K replaces M 9 and M 22 K
M 40 K replaces M 36 K
Dimensions - page 1688
Accessories: indicator module to indicate switch positions
Type Order ref.:
LA 2.1 for 17...33 V AC/DC 3 245 002 01 with 2 LEDs
LA 2.2 for 110...250 V AC/DC 3 245 002 02 with neon-glow lamp

1682
S022006 000731

Thermal overload relays


M 80 N, M-b ...
and accessories

Thermal overload relays for separate or direct


mounting using connection links.
Type M-bw relays with saturable core transformer
are designed to give protection to high-inertia three
phase AC motors
Temperature compensated from -20°C to +60°C
Phase failure sensitive to IEC 947 to protect motor
on single phasing
Electrically separate N/O and N/C contacts
Multi-function button
Trip times adjustable between 20 to 30 seconds on
types M-bw 17 S to M-bw 207 S
Optional terminal shrouds to give protection to
VDE 0106 Part 100
Safety isolation up to 400 V to VDE 0106, IEC 536

Approvals:

Characteristics

Type Setting range Max. permissible Order ref.: Contact Max. fuse Weight Terminal
setting value configuration size kg capacities
for contactor type DL numbering class gL
A to A A

caged terminals
M 80 N 32...50 44 DL 22 N 1 245 741 27 100

1 x 6...35 mm2
40...57 1 245 851 27 100

screws M 6,
Main poles:
50...63 60 DL 30 N 1 245 852 27 100 0.27
57...70 1 245 853 27 125
63...80 79 DL 42 N 1 245 854 27 125
M-b 177 S 63...90 1 222 221 27 200
80...110 1 222 222 27 200

1 x 4...120 mm2,
90...120 119 DL 65 N 1 222 110 27 224 0.75
110...135 1 222 111 27 315

terminal lug
Main poles:

M 8 x 20
120...150 1 222 112 27 315
135...160 170 DL 90 N 1 222 113 27 315
150...180 205 DL 110 N 1 222 114 27 315
M-bw 17 S 4...6.3 1 222 100 27 25
5.6...8 1 222 101 27 40 1.3

Connection to main circuits


8...12 1 222 102 27 63
11...17 1 222 103 27 80
M-bw 37 S 15...23 1 222 104 27 125 1.3
22...32 1 222 105 27 160
M-bw 47 S 30...46 1 222 106 27 200 1.3
M-bw 77 S 42...62 1 222 107 27 224 1.3 see table :
56...80 1 222 108 27 250
M-bw 117 S 80...120 119 DL 65 N 1 222 109 27 355 1.4
M-bw 207 S 120...180 205 DL 110 N 1 222 115 27 500 1.5
150...210 215 DL 132 N 1 222 116 27 630
M-bw 320 S 200...320 245 DL 132 N 1 222 117 27 500 2.3 M10x80
295 DL 165 N
M-bw 721 Sw 310...500 460 DL 245 N 1 222 118 27 800 4.15 M16x120
450...720 499 DL 270 N 1 222 119 27 1000

Accessories: Sets of links for connection to DL 65 N - DL 270 N, DL 22 N - DL 42 N contactors


for contactor type : therm. overload type: Order ref.: for contactor type : therm. overload type: Order ref.:
DL 65 N, DL 90 N M-b 177 S 80...180 3 284 158 01 DL 132 N, DL 165 N M-bw 320 S 3 292 070 01
DL 65 N M-b 177 S...90 A 3 284 158 02 DL 245 N M-b 721 Sw 3 283 060 01
DL 110 N, DL 132 N M-bw 207 S 3 243 048 01 DL 270 N M-b 721 Sw 3 184 334 01
DL 22 N...DL 42 N M 80 N Links are supplied with overload

Connection to main circuits


1)
1) For cable lug connection replace by spring ring
Overload Screw connection by means Max. cable lug Max. flat blade Connecting Connecting washer
and washer
Type of connecting washer mm2 to DIN 46 234 connection mm screw DIN 46 288
M-bw 17 S 2 x 1 ... 4 5...25 15 M 5 x 16 A5 Replacement: M 80 N replaces M 81
M-bw 37 S 2 x 2.5 ... 10 5...25 15 M 5 x 16 A5
M-bw 47 S 2 x 4 ... 16 5...25 15 M 5 x 16 B 5-1 Dimensions pages 1688-1689
M-bw 77 S - 6...25 15 M 6 x 16 -
M-bw 177 S - 8...25 20 M 8 x 16 - Description of functions page 1687
M-bw 207 S - 10...15 20 M 10 x 16 -

1683
S022007 000623

Accessories: reset button, terminal shrouds


Reset button with adjustable plunger length for molded and sheet-steel enclosure with cover
Type Order ref.:

Reset button round 22.5 mm Ø, front ring chromium 3 720 420 28


legend insert black, "R" in white

Terminal shrouds for use with contactors and thermal overload relays to VDE 0106, Part 100 (VBG-4)
Type Order ref.: Notes
DL 65 N / DL 90 N 3 284 148 04 retrofitting
DL 90 N + M-b 177 S / DL 65 N + M-b 177 S 3 284 148 05 not fitted as standard
DL 110 / 132 N + M-bw 207 -S 3 243 049 01 not fitted as standard
DL 110 N ... 270 N 3 284 156 02 shroud with M 12 connecting screw (1 set = 6 off)
M-bw 17 S ... M-bw 207 S 3 222 019 01 not fitted as standard
M-b 177 S 3 222 018 01 not fitted as standard
DLDAe 110 / 160 N (1 set = 3 off) 3 284 148 03 not fitted as standard
Fitting/supply at extra cost

General informations thermal overload relays


Thermal overload relays M 06, M 23 K, M 40 K, and M80 N to M-b 721 Sw
The thermal overload relays are all temperature compensated from -20°C to +60°C. This ensures that they remain fully operative even under extreme operating
conditions and guarantees that the values specified by VDE 0660, Part 104, are met within this temperature range.
To protect three-phase motors in the event of phase failure, e.g., caused by broken wire or blown fuse, the relays are fitted with a differential tripping
mechanism. This means the relay will trip even below the set rated current value (see characteristic curve) if the current in a three-phase network flows only
through two conductors so that only two bi-metal elements heat up.
The relays are convertible from manual to auto reset. They are fitted with 1 N/C and 1 N/O contact as standard.

Thermal overload relay type M-bw with saturable transformer


Thermal overload relays with saturable transformers are used for the protection of heavy duty motors. The units comply with inertia group T II, but their trip
characteristics are especially slow.
Type : LA 2.1 / LA 2.2 indicator module
Type LA modules are used as signaling and warning lights to indicate switch positions on units with snap-on front lables. For voltages up to 33 V, nonparallel
arrangement of the LED will cause polarity independent indication with integral suppression on DC coils (protection from inductive peak voltages, suppression
however being less than that of a recovery diode). One of the two LEDs will light, depending on polarity direction.
Mounting and wiring
Remove white device front label. Snap on LA module. The grey module flylead is preferably connected to A 2 termination of the coil. The brown module fly lead
can be connected, as required, as an alarm signaling or switch position indicating lamp.
Connection: M 3 screw with washer to connect 2 x 1.5 mm2.
Versions
17...33 V AC/DC* with 2 LEDs * Can also be connected in series with a PLC-input.
110...250 V AC/DC with neon lamp
LA 2 module connected to o/I relay with c/o contact
LA2-Module

LED
antiparallel

1684
S022008 000623

Motor protection - Typical applications

Select from the six options according to your requirements

Motor protection equipment 1 2 3 4 5 6

Contactor, Circuit breaker Circuit breaker Contactor, Circuit breaker Contactor,


phase failure with thermal with electro- thermistor with thermal overload relay
sensitive over- and electro- magnetic over- motor protec- and electro- thermistor
load relay, magnetic over- load trip device tion relay, magnetic over- motor prote-
No protection fuse load trip thermistor fuse load trip tion relay,
device motor protec- device fuse
tion relay thermistor motor
Limited protection protection relay

Full protection

Continuous overloading

Starting and breaking


times too long

Irregular intermittent duty

Switching frequency too high

1)
Single phasing and
current unbalance

Voltage and
frequency fluctuations

Rotor locked

Starting under locked


rotor conditions

Stator-critical motors

rotor-critical motors

Increased ambient temperature

1)
When using phase-failure sensitive overload relay

1685
S022009 000623

General information
for thermal overload relays

Motor Overload Protection

Thermal Overload Relays

General
Contactors and contactor assemblies can be supplied
with thermal overload relays for the protection of
motors against excessive high currents. When ordering,
care must be taken to ensure that the correct relay
current range is selected in conformity with the rated
motor current. The overload relays are designed for
a switching frequency of 15 to 30 ops/hr. Higher
switching frequencies heat up the bi-metal strips,
thereby causing premature tripping.

Technical details
Trip class of the thermal overload relays
Trip class 10 A 10 20 30
Max. trip time at 1.5 x current setting (s) 120 240 480 720
(warm state)

Trip time at 7.2 x current setting (s) 2...10 4...10 6...20 9...30
(cold state)

Notes
When the tripping time of 30 s is exceeded (at 7.2 x setting current from cold state) instead of the tripping class the maximum tripping time in seconds is indicated.

Our thermal overload relays correspond to tripping class 10.

Our thermal overload relays can also be used for protection of motors in the degree of protection EExe. For the selection of the thermal overload relays, please
provide the following information: IA / IN and the TE-time. Information can be taken from the motor rating label.

Characteristic trip curves are available on request.

When thermal overload relays are used in star-delta assemblies, set relay pointer to 0.58 times the value of the rated motor current or select suitable model.

1686
S022010 000623

Technical details - Thermal overload relays


IEC 947-4 and/or VDE 0660 Part 102

Main circuits
Overload type M 06 M 23 K M 80 N M-b 177 S M-bw 17 S M-bw 320 S M-bw 721 Sw
M 40 K bw 207 S
Rated insulation voltage Vi 690 690 690 690 690 690 690

Current setting range A to 11.5 A to 23 to 80 to 180 5.6...210 200...320 310...720


to 40

Power dissipation per pole


circuits W 2 1.3...2.0 1.9...4.8 5.3...12.8 4.5...6 - -

Auxiliary circuits
Overload type M 06 M 23 K M 80 N M-b 177 S M-bw 17 S M-bw 320 S M-bw 721 Sw
M 40 K bw 207 S
Rated insulation voltage Vi 690 400 400 400 400 400 400

Rated thermal current Ith A 6 4 6 6 6 6 6

Max. control fuse rating A/slow 6 6 6 6 6 6 6

AC 15 220 V/230 2.5 2 3 2 2 2 2


Rated operational current Ie 380 V/400 1.5 1.5 2 1.5 1.5 1.5 1.5
of c/o : A 500 V 1.0 0.5 1.5 0.5 0.5 0.5 0.5

DC 13 24 V 1 1 1 1 1 1 1
Rated operational current Ie 60 V 0.5 0.5 0.75 0.5 0.5 0.5 0.5
of c/o : A 110 V 0.4 0.25 0.4 0.25 0.25 0.25 0.25
L/R ≤ 15 ms 220 V 0.2 0.1 0.2 0.1 0.1 0.1 0.1

Shock resistance N/C 10 g - - - - - -


(half-sine wave,
duration: 11 ms) N/O 10 g - - - - - -

Possible settings on M 23 K ... M-bw 721 Sw


Multi-function button R : positions

1) 1)
Pressing H Hand Auto A
the button :

Resetting the relay ✘ 2)


✘ 2)

Switching off Testing the N/C ✘ ✘


the unit connected Contact 95-96 open

Switching off Testing the N/O ✘ ✘


the unit connected Contact 97-98 closed

Reset Manual reset Auto reset

Hints for setting Red function selection Gently turn red State in Press grey button Gently turn red
knob which shipped (R), Gently turn knob
red knob
1) 2)
N/C contact cannot inadvertently be operated in positions H and A. Allow unit a short time to cool in the tripped state.
More technical information available on request.

Brief description

In safety positions -A- and -H- the button functions for switching are locked whereas in positions -HAND- and -AUTO- the switching and the simulation of tripping
directly at the relay is possible by operating the multi-function button.
In positions -H- and -HAND- the tripped relay must be reset manually, whereas in positions -AUTO- and -A- the tripped relay is reset automatically.

The setting of the functions is done by gently turning the red function selection knob (FWK) to the marks of the grey RESET-button (R). Passing from -HAND- to -AUTO-
the grey RESET-button must be slightly pressed at the same time.

1687
S022011 000623

Dimensions - Thermal overload relays

Direct mounting to contactor Independent mounting to 35 mm


DIN rail using EM adapter block

M 06 thermal overload relay

M 23 K thermal overload relay

M 40 K / M 80 N thermal overload relay

b 177 S Dimensions
b I n n1 Ør i n2 n3 n4 Øf m
63...90 A 104 87.5 15 13.5 8.6 26.5 10 14 7 6.5 85.5
80...160 A 102 79 15 13.5 8.6 37/42 15 5.5 13 8.6 -
150...180 A 96.5 76.5 20 11.5 9 37/42 20 5 10 9 -

19) Independent mounting: Pole pitch i = 37 mm (80...180 A)


20) Independent mounting: Pole pitch i = 42 mm (80...180 A)
21) For units of same type (independent mounting I = 37 mm)

M-b 177 S thermal overload relay

1688
S022012 000623

Dimensions - Thermal overload relays

bw 77 S with caged
terminal
bw 77 S with FASTON
connector

bw 177 S with caged


terminal
bw 177 S with FASTON
connector

M-bw 17 S - 47 S thermal overload relays M-bw 77 S - 207 S thermal overload relays

M-bw-320 S thermal overload relays

M-b 721 Sw thermal overload relays

1689
S021004 000623

Manual motor starters : System overview

✔ Molded
enclosure

✔ Short-circuit limiter

✔ Auxiliary switch block


side mounting
LH and RH mounting permitted

✔ Auxiliary switch block


side mounting
LH and RH mounting permitted

✔ Busbar
adapter
✔ Three phase busbar
to accept four units
incoming supply block ✔ Internal mounting :
electric trip device
alarm signaling switch
auxiliary switch block

1690
S021005 000623

MSU-K manual motor starters - Accessories overview


Busbar adapter
Manual Surface Flush (without (with (without or
motor mounting mounting limiter) limiter) with limiter)
starter enclosure enclosure
MSU-K ... MSU-C MSU-P MSU-G 05 MSU-G 06 MSU-LC 291

Short-circuit
limiter MSU-L 20 X X X

Auxiliary switch block


for LH or RH side mounting

1 N/O + 1 N/C MSU-A 1

2 N/O MSU-A 2

1 E/M + 1 N/C MSU-A 3

2 E/M MSU-A 5

1 c/o contact MSU-A 6

1 PE/N termination MSU-A 10

Undervoltage trip MSU-B 1 ... 3


or
open circuit release MSU-D 1 ... 3
Alarm contact MSU-A 8 ... 9

Emergency stop MSU-K 1


button
stay-put

as above,
key release MSU-K 2

as above, MSU-K 3
spring return

Position lock MSU-V 1


X X
3 padlocks

Indicator light MSU-SL ...


X X

N/PE termination MSU-N 1


X X X X

options X

alternative options

1691
S021006 000623

Manual motor starters


MSU-K
Device selection tables and Switch for on / off switching of electrical and
electromotive loads
accessories Thermal overload protection
Phase failure sensitive (differential tripping feature)
Magnetic short-circuit trip
Isolator function
Motor starter
Trip-free feature
Forced opening of contacts
High breaking capacity
A range of accessories makes the starter suitable
for use as the main switch, in emergency-stop
equipment and as an undervoltage monitor
Trip test of alarm contact
Lockable

Approvals :
Accessories only MSU-L 20 ... MSU-A 5 approved

Characteristics
Selection table Manual motor starters with thermal and magnetic trip devices
Max. AC 3 ratings of Setting range Ir Tripping current Type P/N Weight
3-phase motors 50...60 Hz Short-circuit kg
220 V 380 V 415 V 440 V 500 V 660 V limiter
240 V 400 V 690 V Irm
kW kW kW kW kW kW A A
- - - - - - 0.1 ... 0.16 1,9 MSU-K 0016 1 364 101 01 0.25
- - - - - - 0.16 ... 0.25 3 MSU-K 0025 1 364 102 01 0.25
- - - - - - 0.25 ... 0.40 4,8 MSU-K 0040 1 364 103 01 0.25
- - - - - 0.37 0.40 ... 0.63 7,5 MSU-K 0063 1 364 104 01 0.25
- - - - 0.37 0.75 0.63 ... 1 12 MSU-K 010 1 364 105 01 0.25
- 0.37 - - 0.75 1 1 ... 1.6 19 MSU-K 016 1 364 106 01 0.25
0.37 0.75 1.1 1.1 1.1 1.5 1.6 ... 2.5 30 MSU-K 025 1 364 107 01 0.25
0.75 1.5 1.1 1.5 2 3 2.5 ... 4 48 MSU-K 040 1 364 108 01 0.25
1.1 2.2 2.2 2.2 3 4 4 ... 6.3 75 MSU-K 063 1 364 109 01 0.25
2.2 4 3 3 5.5 7.5 6.3 ... 10 120 MSU-K 10 1 364 110 01 0.25
4 7.5 7.5 7.5 10 11 10 ... 16 190 MSU-K 16 1 364 111 01 0.25
5.5 10 9 9 11 15 16 ... 20 240 MSU-K 20 1 364 112 01 0.25
5.5 11 11 11 15 18.5 20 ... 25 300 MSU-K 25 1 364 113 01 0.25

Accessories
Type P/N
Short-circuit limiter Iu = 32 A, Ve ... 415 V MSU-L 20 3 364 051 01
Electrical trip device Under- 110/120 V 50/60 Hz MSU-B 1 3 364 052 25
(1 per manual motor voltage 220/240 V 50/60 Hz MSU-B 2 3 364 052 40
controller) trip 380/440 V 50/60 Hz MSU-B 3 3 364 052 59
Other voltages on request
Open 110/120 V 50/60 Hz MSU-D 1 3 364 053 25
circuit 220/240 V 50/60 Hz MSU-D 2 3 364 053 40
trip 380/440 V 50/60 Hz MSU-D 3 3 364 053 59
Other voltages on request
Auxiliary switch blocks : side mounting 1 N/O + 1 N/C MSU-A 1 3 364 054 01
side mounting 2 N/C MSU-A 2 3 364 054 02
side mounting 1 E/M + 1 N/C MSU-A 3 3 364 054 03
side mounting 2 E/M MSU-A 5 3 364 054 05
side mounting 1 c/o contact for increased cont. reliability MSU-A 6 3 364 054 06
internal fitting 1 N/O + 1 N/C MSU-A 7 3 364 054 07
internal fitting 1 N/C alarm cont. (alarm signalling switch) MSU-A 8 3 364 054 08
internal fitting 1 N/O alarm cont. (alarm signalling switch) MSU-A 9 3 364 054 09
side mounting PE and N termination MSU-A 10 3 364 054 10

Notes
Recommendation : it is recommended that 4 A to 25 A units are spaced 10 mm apart.
Technical details and dimensions pages 1697, 1700
Selection criteria page 1695

1692
S021007 000623

Accessories
Description MSU-ST 31 MSU-G 05
MSU-L 20 MSU-ST 32

MSU-G 4

MSU-A 1

MSU-G 03 MSU-B/-D...
MSU-A

Characteristics

Type P/N

Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for mounting a MSU-K manual motor starter
(including accessories) on busbars with a cross section of 12 x 5 mm or 12 x 10 mm with a MSU-G 05 3 364 006 01
busbar spacing of 40 mm.

Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for mounting a MSU-K manual motor starter MSU-G 06 3 364 007 01
(including accessories) with Ie limiter, otherwise as above.

Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, to accept MSU-K manual motor starter


(including accessories) with or without Ie limiter MSU-L 20 or contactor, MSU-LC 291 3 364 027 01
for 12, 15, 20 or 30 mm busbars, 5 mm thick, busbar spacing 60 mm.

Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for MSU-K manual motor starter and MSU-LC 292 3 364 028 01
contactors up to 11 kW (2 mounting rails), otherwise as above.

3-phase busbar system (Ith = 80 A, Vi = 660 V)


3-phase with 4 terminals for supply by means of incoming supply block MSU-G 4. MSU-G 03 3 364 008 01
Expandable as required, provided the Ith allows it. Basic version for max. 4 MSU-K starters.
For parallel connection of, e.g., 11 MSU-K, 4 MSU-G 03 are necessary.

Incoming supply block 80 A, Vi 660 V for connection of the supply lead when using MSU-G 4 3 364 056 01
the 3-phase busbar system MSU-G 03

Set of links 3 pole (Contactor - Manual motor starter) MSU-VS 3 3 366 070 00

Protecting cap, 3 pole, for unused phase terminals on the 3-phase busbars MSU-DS S 3 364 057 01
(packing unit : 10 each)

Busbar support for 3 copper busbars, 12 or 15 mm wide and 5 mm thick; MSU-ST 31 3 364 010 01
the busbar spacing can be 40 or 50 mm, as required (dynamic short-circuit rating
50 kA with 50 mm busbars and 500 mm support spacing).
Packing unit : 1 set = 2 complete busbar supports including captive fixing screws.

Busbar support as above, but for 60 mm busbar spacing, copper busbars MSU-ST 32 3 364 029 01
12...30/5 mm

Notes
Typical applications page 1701

Dimensions pages 1700-1701

1693
S021008 000623

Accessories
Description
MSU-SL ... MSU-C ...

MSU-V 1

MSU-P

MSU-N 1

MSU-K 1

Characteristics

Degr. of prot. Type P/N

Molded enclosure Surface mounting type (RAL 7032) IP 41 MSU-C 1 3 364 058 01
with ground protection Surface mounting type (RAL 7032) IP 55 MSU-CE 1 3 364 058 02
Flush mounting type (RAL 7032) IP 41 MSU-P 1 3 364 059 01

Assembly kit for IP 55 Enclosure MSU-C 1 MSU-E 1 3 364 060 01


Enclosure MSU-P 1 MSU-E 2 3 364 060 02

Position lock for molded enclosure with 3 padlocks in the off position
Interlocking device for 3 padlocks with 8 mm shackle dia IP 55 MSU-V 1 3 364 015 01

Emergency stop button, stayput, red on yellow surface, IP 41 MSU-K 1 3 364 061 01
resetting by pulling

* Emergency stop button, stayput, red on yellow surface,


resetting with key MSU-K 2 3 364 062 01

Emergency stop button, spring return, red on yellow surface MSU-K 3 3 364 073 01

Operational voltage Color Type P/N

Indicator lights with fixed connection lead red MSU-SL-1 3 364 063 01
and neon lamp 110 V .... 120 V AC/DC white MSU-SL-2 3 364 063 07
green MSU-SL-3 3 364 063 02

red MSU-SL-4 3 364 064 01


220 V ... 240 V AC/DC white MSU-SL-5 3 364 064 07
green MSU-SL-6 3 364 064 02

red MSU-SL-7 3 364 065 01


380 V ... 440 V AC/DC white MSU-SL-8 3 364 065 07
green MSU-SL-9 3 364 065 02

N or PE termination
for fitting into MSU-C+P enclosures (1additional pc.) MSU-N 1 3 364 066 01

Notes
* Follow special mounting instructions when fitting into molded enclosure !

Dimensions page 1700

1694
S021010 000623

MSU-K manual motor starters


Rated short-circuit breaking capacity Icn in accordance with IEC 947-2
Selection criteria
230 V 400 V 415 V 500 V 690 V
Setting range Icu1) Ics2) max. Icu Ics max. Icu Ics max. Icu Ics max. Icu Ics max.
fuse fuse fuse fuse fuse

(gL/gG) (gL/gG) (gL/gG) (gL/gG) (gL/gG)


A kA kA A kA kA A kA kA A kA kA A kA kA A
0.1...0.16 65 65 o 65 65 o 65 65 o 65 65 o 42 42 o
0.16...0.25 65 65 o 65 65 o 65 65 o 65 65 o 42 42 o
0.25...0.4 65 65 o 65 65 o 65 65 o 65 65 o 42 42 o

0.4...0.63 65 65 o 65 65 o 65 65 o 65 65 o 42 42 o
0.63...1 65 65 o 65 65 o 65 65 o 65 65 o 1 1 20
1...1.6 65 65 o 65 65 o 65 65 o 65 65 o 1 1 20

1.6...2.5 65 65 o 65 65 o 10 5 25 3 1.5 25 1 0.5 20


2.5...4 65 65 o 10 5 35 10 5 35 3 1.5 35 1 0.5 25
4...6.3 65 37.5 o 10 5 50 10 5 50 3 1.5 50 1 0.5 35

6.3...10 10 5 80 4 2 80 4 2 80 3 1.5 50 1 0.5 35


10...16 6 3 80 4 2 80 3.5 1.7 80 3 1.5 63 1 0.5 35
16...20 6 3 80 4 2 80 2.5 1.2 80 1.5 0.7 63 1 0.5 50
20...25 6 3 80 4 2 80 2.5 1.2 80 1.5 0.7 63 1 0.5 50

o : up to the listed value of Icu or Ics, there is no fuse necessary.


If the short-circuit current exceeds the (Ics), a fuse is necessary.

Short-circuit limiting
To increase the Icu/Ics, the MSU-K can be combined with the short-circuit limiter MSU-L20.

For this combination there are the following values for rated service short-circuit breaking capacity :

Rated 230 V 400 V...415 V


current In Icu Ics Icu Ics
A kA kA kA kA
< 2.5 65 65 65 65
< 6.3 65 65 50 50
< 25 50 50 50 50

Notes
1)
Icu = Rated maximum short-circuit breaking capacity

2)
Ics = Rated service short-circuit breaking capacity

1695
S021009 000623

Trip curves / Selection criteria

min

Typical tripping characteristics


1 Three-phase trip curve
2 Two-phase trip curve (phase failure sensitive)
sec

(Single phase- or DC-operating : the contacts in series)


m sec

x Current value
The "characteristic curve" of the thermal overcurrent trip device shows tripping for all setting ranges as a function of the multiple of the set current value, and
represents the mean value of the scatter bands in the cold condition.

When switchgear is at operating temperature, the trip time of the thermal overcurrent trip device is reduced to approx. 25 % of the values shown.

Protection of PVC insulated copper leads


from thermal overloading on short-circuit
Type Setting range mm 2

MSU-K 0016 0.1...0.16 A


0.75
MSU-K 063 4...6.3 A
MSU-K 10 6.3...10 A 1.0
MSU-K 16 10...16 A 1.5
MSU-K 20 16...20 A
2.5
MSU-K 25 20...25 A

Terminal capacities
Type Conductor Number of Conductor cross section, mm2
type conductors 1 1,5 2 2,5 4 6 10 16 or 25

MSU-K solid 1 ✘ ✘ ✘ ✘ ✘ ✘ - -
(manual 2 ✘ ✘ ✘ ✘ ✘ ✘ - -
motor flexible with 1 ✘ ✘ ✘ ✘ ✘ - - -
starter) wire end ferrule 2 ✘ ✘ ✘ ✘ ✘ - - -
MSU solid 1 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
(short 2 ✘ ✘ ✘ ✘ ✘ ✘ ✘ -
circuit flexible with 1 ✘ ✘ ✘ ✘ ✘ ✘ ✘ -
limiter) wire end ferrule 2 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
MSU-A solid 1 ✘ ✘ ✘ ✘ - - - -
(auxiliary 2 ✘ ✘ ✘ ✘ - - - -
switch) flexible with 1 ✘ ✘ ✘ ✘ - - - -
wire end ferrule 2 ✘ ✘ - - - - - -
MSU solid 1 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
(incoming 2 ✘ ✘ ✘ ✘ ✘ ✘ ✘ -
supply flexible with 1 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ (16)
block) wire end ferrule 2 ✘ ✘ ✘ ✘ ✘ ✘ - -

1696
S021011 000623

Technical details - MSU-K manual motor starters


Specifications IEC 947-2, IEC 947-4-1; VDE 0660; VDE 0113 as a main switch + emergency stop switch in enclosure

Approvals DEMKO, SEMKO, SEV on request, UL, CSA

Climatic-proof Damp heat, constant, to DIN IEC 68 Part 2 Test 3, damp heat, cyclic,
to DIN IEC 68 Part 2 Test 30

Degree of protection Starter incl. moulded cover IP 20 open


Moulded enclosure IP 41/IP 55
Moulded enclosure IP 41/IP 55

Shock resistance 30 g for 20 ms

Vibration resistance to German Railways standard BN 411 002

Ambient temperature range -5 ... + 60° C open


-5 ... + 40° C enclosed

Temperature compensation -5 ... + 55° C to IEC 292

Mounting position inclined up to 90° C from the vertical

Thermal current Ith up to 25 A for manual motor starter MSU-K


up to 63 A for incoming supply block
up to 32 A for busbar adapter
up to 63 A for 3-phase current busbar system
up to 32 A for short-circuit limiter

Rated operational current Ie up to 25 A, 660 V AC/220 V DC,


for MSU-K to CSA and UL : 25 A at 600 V AC/220 V DC

Motor switching capacity 11 kW at 400 V/AC 3

Mechanical life 100,000 operations

Electrical life 100,000 operations on AC 3 duty

Max. switching frequency 40 operations/hr

Rated insulation voltage Vi 690 V in accordance with VDE 0660, IGr. C

Rated operational voltage Ve up to 690 V AC, (up to 600 V AC to CSA and UL) up to 220 V DC

Max. breaking capacity Icn according to IEC 157-1 (P-1) : o-t-co VDE 0660/T 101
see table page 1695

Let through integral I2 t max. 50,000 A2 s


Let through current 4.5 kA at Icn = 6 kA/3 ~ 415 V
Total break time 7.0 ms

Trip curve T II

Response value about 12 x max. set value of thermal trip device


of electromagnetic trip device

Undervoltage trip Pick up : 0.85 to 1.1 Uc, drop out : 0.7 to 0.35 Uc, 2,2 VA, 1 W, voltage should be continuously
applied (100 % duty)

Open circuit shunt release Pick-up at 0.7 to 1.2 x Vc, 50 % duty, power consumption 3.4 VA, 1.6 W

Auxiliary switch :
Thermal currrent I 6A
Rated operational current Ie side AC 11 : 230 V, 3.5 A / 400 V, internal AC 11 : 230 V, 2 A / 400 V, 1A /
mounted : 2 A / 500 V, 1 A; fitting : 500 V, 0.5 A
DC 11 : 60 V, 1.5 A / 110 V, DC 11 : 60 V, 0,7 A / 110 V,
1 A / 220 V, 0.5 A 0.55 A / 220 V, 0.25 A

Min. switching capacity 4...30 V and 4...100 mA

Rated insulation voltage Vi 500 V

Rated operational voltage VS 500 V

Back-up fuse 6 A type gl.

Power dissipation 3 conducting paths, continuous current Iu c. 6 W

Terminal size of screws Main switches M 4 Auxiliary switches M 3,5

Recommended torque 1.8 Nm 1.2 Nm


2
Terminal capacities 0.75...6 mm solid wire 0.75...2.5 mm2 stranded wire
0.75...4 mm2 stranded wire

1697
S021013 000623

MSU-K manual motor starters / Specification


Description of equipment MSU-K manual motor starters with thermal and magnetic tripping devices are 3-pole manual switching
devices (power circuit breakers)
- to switch electric and electrical loads on or off
- to protect these loads from overload and short circuit
They comply with the requirements of VDE 0660, VDE 0113, IEC 292 and IEC157-1 in relation to
- isolator characteristic
- motor switch
- trip-free mechanism
- positive opening of contacts
- high breaking capacity
- phase failure sensitivity in accordance with VDE 0660, Part 104, IEC 292
Additional components allow the following important functions to be obtained :
- main switch through locking in the OFF position
- emergency stop device through various mushroom-head push buttons
- protection on power failure through low voltage tripping device
- open-circuit trip shunt release
- alarm signalling switch - alarm contact

Special features MSU-K manual motor starters have a high breaking capacity up to 6.3 A : ∞ up to 10 A; 6 kA, up to
High breaking capacity 25 A : 4 kA at 400 V. This is made possible by a modern design, by which very short break times are
achieved. Because of this, the circuit breakers have become limiters. The advantages are :
- Back-up fuses are only necessary at rated equipment currents > 2,5 A and 400 V.
- The dynamic and thermal loading of electrical installation components at short-circuit is reduced.

Short-circuit limiter By the use of the short-circuit current limiter, the short-circuit breaking capacity of the MSU circuit
breakers of ≥ 6.3 A-25 A rated current at 380/415 V is increased to 50 kA. Fuses can largely be
eliminated.
Temperature compensation To achieve high tripping accuracy over a large ambient temperature range, MSU-K manual motor
starters are temperature compensated from -5°C ... +55°C

Integrable shunt release Undervoltage or open-circuit tripping devices, as well as alarm contacts, can be integrated in the
and alarm contacts equipment. Contour and dimensions of the equipment remain unchanged.

Operating safety in accordance The equipment cap covers the terminal screws. This meets the safety requirements of VDE 0106
with VBG 4 Part 100 and VBG 4.

Simple mounting The manual motor starter is easily clipped on to a mounting rail (DIN EN 50 022) by an integral snap-
on mount.

Convenient and rapid connection Captive terminal screws supplied in the "open" position allow time-saving and simple connection :
insert the wire, tighten screws, done. Time and effort for unscrewing of the terminal is eliminated and
terminal parts can no longer go astray.

Easy auxiliary switch mounting Auxiliary switches are necessary for signalling or for interlocking circuitry. ENTRELEC-SCHIELE has
selected modular construction to avoid mistakes during assembly. Simple adaptation to requirements
is possible and stocking reduced.

Modular construction The equipment is designed such that its shape is identical with that of automatic circuit breakers.
Because of this, it can easily be installed in flush-mounted distribution systems. When an auxiliary
switch is attached, the manual motor starter has the same overall width as a 3-pole automatic circuit
breaker.

Accessories To ensure optimum protection against dust and water in all applications, the range includes three
Protective casing types of enclosures, of impact-resistant insulation material and of protection types IP 41 and IP 55.
The protection level can be increased to IP 55 by an additional kit. The circuit breaker can be clipped
into all types of casing. The sizes of enclosures are such that even switchgear with an auxiliary switch
attached to it can easily be fitted and the terminal compartment for cable connection is ample in size.

Auxiliary switches for side mounting, Five different auxiliary switch blocks can be supplied. After removing the front cover, the block can
on right and left hand side be snapped in without tools.

Auxiliary switch for internal fitting Remove the front cover and snap in the auxiliary switch block.

Three-phase busbars Our three-phase busbars for 4 connections are suitable for parallel connection of any number of
for Vu = 660 V, Iu = 80 A manual motor starters with auxiliary switch blocks fitted provided the Ith of 63 A is not exceeded. The
first busbar is used - in combination with the incoming supply block MSU-G 4 - for supplying the
system and for parallel connection of the first manual motor starter. Manual motor starters can be
connected additionally to each additional busbar in parallel, as required, and without cutting the bar
to length. The incoming supply can also be connected at the center or on both sides. The gives good
load distribution.
Typical applications page 1701.
Additional covering is not necessary, because both switchgear and busbars are safe to touch (satisfy
VDE 0106 Part 100) in the basic versions. Unused outlets have a shock protection cover.

1698
S021012 000623

MSU-K manual motor starters / Specification


Incoming supply block Problem-free supply to the busbar system is made possible with the incoming supply block. It is safe
to touch (satisfies VDE 0106) in the basic version.

Short-circuit limiter Iu = 32 A By attaching the short-circuit limiter to the manual motor starter, back-up fuses can be dispensed with
for all non-intrinsically safe equipment ≥ 2,5 A - 25 A at 400 V. The rated breaking capacity Icn (of the
combination of manual motor starter and short-circuit limiter) is increased as a result of heavy current
limitation and short break time (see page 1695). With this, it is possible to use the switchgear combination
in the power system where the prospective short-circuit current exceeds the "normal" switching capacity
of the manual motor starter. The short-circuit limiter can be used - taking into account the continuous
current Iu - as individual or group protection for several MSU-K ... manual motor starters.
Typical applications page 1701.

Busbar adapter Various busbar adapters are available.


They allow manual motor starters MSU-K ... to be snapped onto busbar systems of 40 or 60 mm phase
spacing. The manual motor starters are first snapped on to the adapter and attached to connecting
leads - which lead to spring-loaded contacts - on the input side. When clipped on the busbars the
contact springs tap off voltage directly and the manual motor starters/adapter unit locks itself. By
operating a latch, the adapter can be unlocked, allowing it to be changed easily.
Important advantages are :
- simple and space-saving assembly
- convenient replacement of switchgear
- problem-free parallel connection, even of switchgear with high rated current
Typical applications page 1701.

Shunt release Undervoltage trip MSU..B for protection from hazardous re-starting of machines after power failure.

Open circuit shunt release Open circuit shunt release MSU-D.. for control and interlocking purposes are inserted under the
switchgear cover.

Mounting of the shunt release and After removing the cover, these can be clipped in with a "handle" and the connections on the knock-
alarm contact out of the cover are turned outwards. The above assembly procedure also applies to alarm contacts.

Emergency stop button When manual motor starters are to be used as emergency stop devices, this can be done with
emergency stop button sets
- MSU-K 3 (spring return)
- MSU-K 2 (stay put, released by key)
- MSU-K 1 (stay put, released by pulling)
Fixing is with 4 screws from the inside of the cover.

Interlocking devices When used as a main switch, the manual motor starter must be lockable in the off position in accordance
with VDE 0113. This requirement can be fulfilled using the interlocking device MSU-V 1. It is fixed
with 4 screws from the inside of the casing (only with MSU-C and MSU-P) and is located such that
by-passing of the interlock - e.g. by removing the casing cover - is impossible.

Indicator light For visual indication of the switch position (enclosed equipment), the indicator light MSU-SL can be
supplied. After breaking out a knock-out on the casing cover, the light is pushed through from the
front and fastened with screws from the rear and is then electrically connected.

Alarm contact The alarm contact MSU-A has alarm signaling function. Ist N/O or N/C contact is actuated when
thermal or electromagnetic release - fault - takes place. It does not respond to manual actuation of
the MSU-K.

1699
S021014 000623

MSU-K manual motor starter :


Circuit diagrams / dimensions

Circuit diagrams

Manual motor starter Current limiter Undervoltage trip Open circuit trip Alarm contact
MSU-K MSU-L20 MSU-B.. MSU-D.. MSU-A 8 (1 N/C)
MSU-A 9 (1 N/O)

Auxiliary switch blocks


MSU-A 1 + (MSU-A 7) MSU-A 2 MSU-A3 MSU-A 5 MSU-A 6

Dimensions

Manual motor starter MSU-K Manual motor starter MSU-K Mounting positions
with short-circuit limiter

Mounting rail to Mounting rail to 0° up to 90


up to 9 ° up to 90° up to 90°
DIN EN 50 022 DIN EN 50 022

Auxiliary switch

3-phase busbar MSU-G03 Incoming supply block MSU-G04

a = 208

Molded enclosure, surface mounting types MSU-C 1, MSU-CE 1 Molded enclosure, flush mounting type MSU-P 1 cut-out 118 x 72 mm

1700
S021015 000623

Dimensions / typical applications

Busbar adapter

MSU-G 05 MSU-G 06 MSU-LC 291 1 rail or


MSU-LC 292 2 rail

Typical applications

Types of protection

Modular construction Busbar supply


mounting to busbar for 4 MSU-K or more

Busbar spacing :

40 mm 60 mm

*1. Copper busbars 12-30/5 mm *1. Copper busbars 12-30/5 mm 8. Manual motor starter MSU-K ... 1. 3-phase busbar MSU-G 03
2. Busbar adapter MSU-G 05 2. Busbar adapter MSU-LC 291 9. Contactor DL ... 11 kW 2. Manual motor starter MSU-K ...
3. Manual motor starter MSU-K ... 3. Manual motor starter MSU-K ... 10. Busbar support MSU-ST 32 3. Manual motor starter MSU-K ...
or or 4. Manual motor starter MSU-K ...
4. Busbar adapter MSU-G 06 4. Busbar adapter MSU-LC 291 Supply via terminal block MSU-G 4
5. Current limiter MSU-L 20 5. Current limiter MSU-L 20
6. Manual motor starter MSU-K 6. Manual motor starter MSU-K ...
7. Busbar support MSU-ST 31 or
7. Busbar support MSU-LC 292

DL = K range contactors DL 4 K ... DL 11 K, *200-447 A

1701
NOTES

1702

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