570 Study Guide - Section 5 - Insp, Examination & Test Practices Flashcards by Antonio Garcia - Brainscape

6/4/2020 570 Study Guide - Section 5 - Insp, Examination & Test Practices Flashcards by Antonio Garcia | Brainscape
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570 Study Guide - Section 5 - Insp, Examination &

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Flashcards in 570 Study Guide - Section 5 - Insp, Examination & Test Practices Deck (67)
1
All in-service piping in the petrochemical industry must:
A. Have been hydrotested prior to service

B. Be built to ASME B31.3
C. Be post weld heat treat if the thickness is over 1-1/2"
D. Have an inspection plan
D. Have an inspection plan
The inspection plan for piping system should be developed by:
A. The inspector
B. The engineer
C. both the inspector and the engineer
D. either the inspector or the engineer
D. either the inspector or the engineer
3
When developing a piping system's inspection plan, who should

identify specific damage mechanisms and their locations?
A. Inspector
B. Corrosion specialist
C. Pressure equipment engineer
D. Either the corrosion specialist or the pressure equipment engineer
E. Either the corrosion specialist or the inspector or the equipment
engineer.
B. Corrosion specialist
Whose input is required when developing an inspection plan for

piping that operates at an elevated temperature?
A. Authorized inspector
B. Pressure equipment engineer
C. Corrosion specialist
D. Head office specialist
C. Corrosion specialist
5
A corrosion specialist should be consulted when developing inspection

plans for piping that operate above:
A. 150F
B. 450F
C. 600F
D. 750F
D. 750F
Which of the following is NOT required in a piping system's inspection

plan?
A. Name of individual that will perform the inspection

B. Surface cleaning requirements
C. Type of NDE that will be used
D. Next inspection date
A. Name of individual that will perform the inspection
All RBI assessments must be conducted in accordance with:
A. API 571
B. API 579
C. API 580
D. ASME Section VIII, Div 2.
C. API 580
In the RBI process, what are the two primary factors used to
determine risk?
A. Consequence of Failure and Service Class

B. Reliability and the On-stream percentage
C. Probability and Consequence of Failure

D. Inspection Effectiveness and Corrosion Mechanism
C. Probability and Consequence of Failure
Who authorizes the use of RBI assessments to set inspection intervals?
B. Authorized inspector and engineer
C. Owner/user
D. Corrosion Specialist
C. Owner/user
10
During a risk assessment, which of the following factors does NOT

increase the probability of failure?
A. Volume of release
B. Age of the equipment
C. Effectiveness of the inspection program
D. Type of degradation mechanism
A. Volume of release
11
During a risk assessment, which of the following factors most affects

the consequence of failure?
A. Type and amount of process fluid

B. Age of equipment
C. Effectiveness of the inspection program
D. Type of degradation mechanism
A. Type and amount of process fluid
12
Which of the following is NOT a significant factor in an RBI

assessment of piping system?
A. Internal and external corrosion rate

B. All forms of cracking mechanisms
C. Piping construction code
D. Effectiveness of past inspections
C. Piping construction code
13
During an RBI assessment of a piping system, which of the following is

NOT a significant factor that is considered to the analysis of the
Consequence of Failure?
A. Health effects
B. Public image
C. Environmental Impacts
D. Explosions
E. Fires
B. Public image
14
All RBI assessments must be:
A. Repeated every 5 years

B. Thoroughly documented
C. Approved only by the authorized inspector
D. Conducted per guildlines in API 579
B. Thoroughly documented
15
If RBI assessments are used to set intervals, the assessment shall be

repeated:
A. Every 5 years
B. Every 10 years
C. After each inspection
D. Once in a "blue moon"
C. After each inspection
16
If RBi assessments are used to set intervals, the assessment shall be

repeated:
A. Every 5 years
B. Every 10 years
C. After each significant process change
D. After each significant process or hardware change
D. After each significant process or hardware change
17
All NDE equipment used in petrochemical facilities must:
A. Have a safety rating appropriate for all gaseous environment and

the exam site
B. Be calibrated daily
C. Be used by a technician that is qualified to ASNT SNT-TC-1A
D. Have an ASME Section V approval seal
A. Have a safety rating appropriate for all gaseous environment and the exam site
18
Which of the following is NOT a requirement prior to performing an

inspection?
A. Review previous equipment history

B. Obtain permission from the appropriate operation personnel
C. Check all the support equipment used during the inspection is safe
to use
D. Be certified as an ASNT SNT-TC-1A Level 2 in VT
D. Be certified as an ASNT SNT-TC-1A Level 2 in VT
19
If a pipe is large enough for an internal inspection. The internal

inspection should meet the requirements of:
A. API 510
B. API 579
C. API 580
D. API 2201
E. ASME Section VIII Division I
A. API 510
20
Who is responsible to perform the on-stream inspection of a piping

system?
B. Examiner
C. Authorized inspector or an examiner
D. Authorized inspector or qualified others
21
When UT thickness measurements are taken:
A. They must be taken by an examiner qualified to ASNT

B. The owner must assure competency of those taking the readings
C. The exam must be conducted with at least 100 ft-candles of light
D. A minimum of 3 readings are taken at each CML
B. The owner must assure competency of those taking the readings
22
UT thickness measurements may be performed by the:
B. Examiner
C. Authorized inspector or the examiner
D. API qualified shear wave examiner
C. Authorized inspector or the examiner
23
Who is responsible to perform the external inspection on a piping

system?
B. Examiner
24
Who is responsible to perform the external inspection on a piping

system?
B. Examiner
25
During the external inspection, the inspector should always:
A. Check the wall thickness at each TML location

B. Record for any unrecorded temporary repairs

C. Record the temperature of the piping system
D. Remove a part of any insulation
B. Record for any unrecorded temporary repairs
26
During the external inspection, the inspector should look for

components that have been replaced with incorrect metallurgy. Which
of the following components are most susceptible to being replaced
with the wrong Metallurgy?
A. Socket-welded connections
B. Flanged components
C. Threaded components
D. Austenitic SS components
C. Threaded components
27
What NDE technique can be used to find hot spots on refractory lined
piping?
A. Shear wave UT
B. Acoustic emissions
C. Radiography
D. Thermography
D. Thermography
28
When designating an injection point circuit, the recommended

upstream limit of the injection point circuit is a minimum of:
A. 12 inches or 3 pipe diameters, whichever is less

B. 12 inches or 3 pipe diameters, whichever is greater
C. 12 inches or 10 pipe diameters, which is less

D. 12 inches or 10 pipe diameters, which is greater
B. 12 inches or 3 pipe diameters, whichever is greater

29
When designating an injection point circuit, the recommended

downstream limit of the injection point circuit is a minimum of:
A. 25 feet from the injection point

B. 12 inches past the 1st change in direction
C. The 2nd change in direction
D. 25 feet past the 2nd change in direction
E. The lessor of 2nd change in direction or 25 feet past the 1st change
in direction
E. The lessor of 2nd change in direction or 25 feet past the 1st change in direction
30
Which of the following is NOT necessarily applicable when selecting

CML locations within injection point circuits that are subject to
localized corrosion?
A. Established a UT grid with reading point spacing

A. Established a UT grid with reading point spacing
31
During scheduled inspections of injection points, more extensive

inspection should be applied to area beginning 12 inches upstream of
the injection nozzle and continuing:
A. At least 3 pipe diameters downstream of the injection point

B. At least 10 pipe diameters downstream of the injection point
C. To the first change in flow direction
D. To 25 feet past the 1st change in direction
B. At least 10 pipe diameters downstream of the injection point

32
The number of CML's on a piping system are being substantially

reduced? Who should be consulted?
A. Person knowledgeable in corrosion

B. Piping equipment engineer
C. Both the authorized inspector and the piping engineer
D. Either the authorized inspector or the piping engineer
A. Person knowledgeable in corrosion
33
In which of the following piping systems can the number of CML's be

eliminated or significantly reduced?
A. Crude unit overhead piping

B. Cat reformer regenerating piping
C. Olefins cold side piping
D. Caustic piping
Olefins cold side piping
34
CML's should be marked and recorded on:
A. The drawings
B. On the actual piping system

C. On both the drawings and actual piping system
D. The authorized inspectors unfailing memory
C. On both the drawings and actual piping system

35
Which of the following types of corrosion mechanisms usually creates

uniform corrosion?
A. Ammonia salts
B. Caustic embrittlement
C. HTHA
D. Sulfidation
D. Sulfidation
36
More CML's should be selected in piping system with:
A. Long straight-run piping systems

B. Higher potential for stress corrosion cracking
C. Higher potential for hydrogen blistering
D. Higher expected corrosion rates
D. Higher expected corrosion rates
37
Fewer CML's could be selected in piping systems that have:
A. Long straight piping runs

B. More potential for localized corrosion
C. Processes that have significant variation in feeds

D. Corrosion rates exceeding 0.005 ipy
A. Long straight piping runs

38
CML's can be eliminated from piping systems only when:
A. The probability of failure is extremely low

B. The consequence of failure is extremely low
C. Either the probability or consequence of failure is extremely low
D. Both the probability and consequence of failure is extremely low
C. Either the probability or consequence of failure is extremely low
39
Profile radiography is preferred when taking thickness measuring on

piping less that or equal to:
A. 1/2 NPS
B. 1 NPS
C. 1 1/2 NPS
D. 2 NPS
B. 1 NPS
40
Thickness readings are taken using UT. Above what temperature

should special procedures be used in order to ensure accurate
readings?
A. 150F
B. 250F
C. 400F
D. 500F
A. 150F
41
A pressure test on a piping system is normally conducted to the

requirements of:
A. ASME B16.5
B. ASME B31.3
C. ASME Section VII Div. 1
D API 598
B. ASME B31.3
42
A pressure test cannot be performed using water due to potential

contamination of the process. A flammable liquid will be used in-lieu
of water. The flash point of the test medium must be at least:
A. 50F
B. 120F
C. 150F
D. 400F
B. 120F
43
When hydrostatic testing 300 series stainless steel piping systems, the
maximum chloride must not exceed:
A. 50 parts per million

B. 100 parts per million

C. 200 parts per million
D. 250 parts per million
A. 50 parts per million

44
Which of the following is NOT a requirement when hydrostatic testing

300 series stainless steel piping systems?
A. Use low chloride water

B. Raise the pressure in small steps
C. Thoroughly drain the piping
D. Thoroughly dry the inside of the pipe
B. Raise the pressure in small steps
45
A hydrotest will be performed on an austenitic stainless steel piping

that is subject to polythionic stress corrosion cracking. What type of
test fluid should be considered for the hydrostatic test?
A. Low chloride water

B. Low sodium water
C. Alkaline-water solution
D. Steam condensate
C. Alkaline-water solution
46
A pneumatic test may be performed when it is impractical to perform

a hydrostatic test. At a minimum, the safety precautions of which code
should be followed?
A. API 579
B. ASME Section II
C. ASME Section VII Division 2
D. ASME B31.3
D. ASME B31.3
47
Brittle fractures usually have occurred:
A. During startup
B. In Vessels made with thinner materials
C. During the first hydrotest
D. In stainless steel vessls
C. During the first hydrotest
48
Which of the following materials is most prone to temper

embrittlement?
A. Carbon steel
B. Low chromes
C. Stainless steel
D. High nickel alloys
B. Low chromes
49
A hydrotest is performed on an existing piping system following a

major repair. The pipe wall is 1/2" thick. What is the minimum
allowed metal temperature during the test?
A. 32F
B. 70F
C. 10F above vessel's MDMT
D. 30F above vessel's MDMT
C. 10F above vessel's MDMT

50
A hydrotest is performed on exisiting pipe system following a major

repair. The pipe wall 2-1/2" thick. What is the minimum allowed metal
temperature during the test?
A. 32F
B. 70F
C. 10F above the vessel's MDMT
D. 30F above the vessel's MDMT
D. 30F above the vessel's MDMT
51
During a pressure test, some of the system's valves will be used to

isolate during the test. Caution should be used not to exceed the
permissible seat pressure descried in:
A. ASME B16.34
B. ASME B31.3
C. API 578
D. API 2201
A. ASME B16.34
52
Hydrotest is being conducted on a piping system. The relief device is

not removed or blinded. What other option can be used to keep the
relief device from popping?
A. Blind the outlet of the relief device

B. Place test clamps on the relief device
C. Adjust the relief device's valve spring
D. Place a rupture disk under the relief device having burst pressure
of 125% of the design pressure
B. Place test clamps on the relief device

53
A material verification program should be consistent with which

code?
A. API 578
B. API 579
C. API 580
D. API 581
A. API 578
54
Per API 570, during repairs and alterations, the inspector shall verify
that the new materials being used are correct. What is the minimum
amount of verification that the inspector shall perform?
A. 100% of all metallurgy's

B. 100% of all alloys
C. A sampling of all metallurgy's API 581
D. A sampling of all alloys
E. A sampling of all alloys used to maintain pressure containment
E. A sampling of all alloys used to maintain pressure containment

55
PMI testing shall be performed by:
A. An authorized inspector or examiner

B. The authorized inspector
C. Someone with a level II or III SNT-TC-1A PMI certifiation
D. Someone else, its never a my job!
A. An authorized inspector or examiner
56
A piping elbow fails on a 9% Chrome piping system. It is determined

that the failed elbow was really just 2-1/4% chrome that was
accidentally installed. Further verification of the other existing
materials is probably needed. Who determines the how much
additional verification is needed
B. Engineer
C. Both the authorized inspector and engineer
D. Owner/user
57
Who determines the need to establishing a PMI program at a

petrochemical facility?
A. API's compliance committee

B. Authorized piping inspector
C. Corrosion engineer
D. Owner/User
D. Owner/User
58
In a pipe circuit, normally thickness measurements are NOT taken on

which of the following components?
A. Elbows
B. Reducers
C. Tees
D. Valves
D. Valves
59
A piping system has experienced high rates of corrosion in turbulent

areas. The inspector decides to check the gate valves in the line for
corrosion. The most likely place for accelerated corrosion is:
A. At the inlet
B. At both the inlet or outlet
C. Between the seats
D. In the area directly next to the valve stem packing
C. Between the seats
60
Control Valves bodies, particularly in high-pressure drop services, are

most susceptible to what type of degradation mechanism?
A. Localized erosion
B. Localized corrosion/erosion
C. Crevice corrosion
D. Fatigue
B. Localized corrosion/erosion
61
Critical check valves should be inspected with a(n):
A. Visual exam
B. Internal visual exam
C. Internal visual exam and used of either MT or PT
D. Sonic scope during operation to determine if flow reversal is
occurring.
B. Internal visual exam
62
If a crack like indication is detected while the piping system is in

operation, further inspection to determine the magnitude of the
imperfection may be accomplished with which of the following NDE
techniques.
A. Acoustic emission
B. Weld quality radiography
C. Eddy current
D. Guided wave UT
B. Weld quality radiography
63
Environmental cracking is discovered in profile RT of a piping system.

Who should evaluate whether this piping component is fit for
continued service?
A. Corrosion specialist?
B. Piping engineer
C. Both an inspector and engineer
D. Both an engineer and corrosion specialist
E. Either an engineer or corrosion specialist
E. Either an engineer or corrosion specialist

64
During an in-service inspection of a piping profile RT was used to

check the wall thickness. On a RT an area preferential corrosion is
discovered in the weld. This discontinuity:
A. Must meet the acceptable criteria of B31.3

B. Must meet the acceptance criteria of B31.3 or the construction code
C. Must be evaluated to API 580
D. Must be evaluated by engineer
E. Must be evaluated by an inspector
E. Must be evaluated by an inspector
65
In which of the following situations are industry-qualified UT shear

wave examiners NOT required?
A. Perform external UT to detect interior surface planar flaws

B. Perform internal UT to detect cracts that go through the wall
C. Perform external UT to detect and size internal pitting
D. Perform internal UT to size cracks that go through the wall
C. Perform external UT to detect and size internal pitting

66
Flange bolts are unacceptable if the bolt thread doe not extend:
A. Beyond the face of the nut by 1 thread

B. Inside the nut within 1/2 thread of the nut face
C. Inside the nut within 1 thread of the nut face
D. Inside the nut within 2 threads of the nut face
C. Inside the nut within 1 thread of the nut face

67
A flanged join that was clamped and pumped with leak sealant is
found to be leaking. What should be done prior to repumping the
flanged joint assembly?
A. Remove the clamped assembly and have the flanged joint inspected
B. Replace all of the flanged joint bolting before repumping
C. Ensure that the vendor is using API certified sealant materials.
D. Perform the work only after an engineer has approved
B. Replace all of the flanged joint bolting before repumping
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Decks in API 570 Class (13):
570 Who Dat

570 Study Guide Section 1 Scope
570 Data Sheets
570 Study Guide Section 2 References
570 Study Guide Section 3 Definitions
570 Study Guide Section 4 Owner User Organziation
570 Study Guide Section 5 Insp, Examination & Test Practices
570 Study Guide Section 6 Interval Freq & Extent Of Insp
570 Study Guide Section 7 Insp Data Evaluation & Analysis
570 Study Guide Section 8 Repairs, Alternations & Rerating
570 Study Guide Section 9 Buried Piping Inspection
570 Study Guide Annex A Inspector Certification
570 Study Guide Annex C Examples Of Repairs
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570 Study Guide - Section 5 - Insp, Examination &

All in-service piping in the petrochemical industry must:

A. Have been hydrotested prior to service

D. Have an inspection plan

The inspection plan for piping system should be developed by:

When developing a piping system's inspection plan, who should

Whose input is required when developing an inspection plan for

A corrosion specialist should be consulted when developing inspection

Which of the following is NOT required in a piping system's inspection

A. Name of individual that will perform the inspection

All RBI assessments must be conducted in accordance with:

A. Consequence of Failure and Service Class

C. Probability and Consequence of Failure

Who authorizes the use of RBI assessments to set inspection intervals?

During a risk assessment, which of the following factors does NOT

During a risk assessment, which of the following factors most affects

A. Type and amount of process fluid

Which of the following is NOT a significant factor in an RBI

A. Internal and external corrosion rate

During an RBI assessment of a piping system, which of the following is

All RBI assessments must be:

A. Repeated every 5 years

If RBI assessments are used to set intervals, the assessment shall be

If RBi assessments are used to set intervals, the assessment shall be

D. After each significant process or hardware change

All NDE equipment used in petrochemical facilities must:

A. Have a safety rating appropriate for all gaseous environment and

Which of the following is NOT a requirement prior to performing an

A. Review previous equipment history

If a pipe is large enough for an internal inspection. The internal

Who is responsible to perform the on-stream inspection of a piping

When UT thickness measurements are taken:

A. They must be taken by an examiner qualified to ASNT

UT thickness measurements may be performed by the:

Who is responsible to perform the external inspection on a piping

Who is responsible to perform the external inspection on a piping

During the external inspection, the inspector should always:

A. Check the wall thickness at each TML location

B. Record for any unrecorded temporary repairs

During the external inspection, the inspector should look for

When designating an injection point circuit, the recommended

A. 12 inches or 3 pipe diameters, whichever is less

C. 12 inches or 10 pipe diameters, which is less

Study These Flashcards

B. 12 inches or 3 pipe diameters, whichever is greater

When designating an injection point circuit, the recommended

A. 25 feet from the injection point

Which of the following is NOT necessarily applicable when selecting

A. Established a UT grid with reading point spacing

A. Established a UT grid with reading point spacing

During scheduled inspections of injection points, more extensive

A. At least 3 pipe diameters downstream of the injection point

B. At least 10 pipe diameters downstream of the injection point

The number of CML's on a piping system are being substantially

A. Person knowledgeable in corrosion