WIEGHT

FLEXIBLE
NUMBER OF WIRES Diameter of wire FACTOR N.of cores
551 0.4 1.044 4
Round FLEXIBLE
Thick. Insulation D. INNER D. OUTER N.of cores Weight (multi c.) W. single core

1.6 ROUND COMPACTED ( PVC ) 13.8 17.0 1 125.4 125.4

Sector
Thick. Insulation H (cond.) S (cond.) H over ins S over ins D. INNER D. OUTER

2.2 SECTOR (PVC) 24.5 20.3 28.9 24.7 22.4 26.8

0.9 SECTOR ( XL) 8.6 6.8 10.4 8.6 7.7 9.5
Master batch Skin Color ( SECTOR )
Thick. Insulation Ins. Diam. H over ins S over ins Insulation Weight
2.2 ROUND (PVC) 26.80 28.9 24.7 1015.04
0.9 ROUND (XL) 9.50 10.4 8.6 90.00
Round Stranded
Thick. Insulation n. of wires Wire Dia. D. INNER D. OUTER

0.7 ROUND (PVC) 6 0.67 2.01 3.4

0.7 ROUND (XL) 6 0.67 2.01 3.4
Master batch Skin Color ( ROUND )
Thick. Insulation Ins. Diam. Insulation Weight
0.7 ROUND (PVC) 3.40 29.60

Page 1
 WIEGHT

0.7 ROUND (XL) 3.40 12.2

Round Compacted
Thick. Insulation D. INNER D. OUTER

1.4 ROUND COMPACTED ( PVC ) 10.3 13.1

3.4 ROUND COMPACTED ( XLPE ) 19.6 26.4
Master batch Skin Color ( ROUND Compacted)
Thick. Insulation Ins. Diam. Insulation Weight
1.4 ROUND (PVC) 13.1 76.8
3.4 ROUND (XL) 26.4 682.0
Round Soild
Thick. Insulation D. INNER D. OUTER
1.2 ROUND (PVC) 6.4 8.8
1.4 ROUND (XL) 4.1 6.900
Assemply
No. Of. Core K constant Core Diameter Assemply Diameter Ass. D.after lay length
3 2.16 28.8 62.2 62.5 1187
No. Of. Core No. C.S.A 1 No. C.S.A. 2 Thick ass diam

4 4.0 120.0 0.0 0.0 1.2 34.5

Taping
Over lap Tape Width Thick Sur. Den. In.Diam Ot. Diam C.S.A
0 P.P Tape 30 0.13 0.068 28.3 28.6 83.693
10 S.C.B.T 40 0.38 0.07 37.40 38.10 124.3

Page 2
 WIEGHT

20 S.C.W.B.T 30 0.65 0.13 30.00 31.00 113.9

20 N.C.W.B.T 30 0.65 0.12 21.80 22.80 80.2
Bedding
Thick. Bedding D befor Bedding D After Bedding Weight Single
1.3 ST1 57.0 59.6 364
1.8 ST2 62.7 66.3 536
Thick. PENETRATED Dcore D After Bedding DENISTY
1.6 3 CORE(NOT REVISED) 22.9 52.7 1.50
0.8 2 CORE 6.8 15.2 1.53
LEAD Sheath
Thick. LEAD D befor LEAD D After LEAD
2.1 53.0 57.2
Separation
Thick. Separation D befor separation D After separation
1.7 57.2 60.6
Aluminum & Steel Wire Armoring
D Before Wire Diam. In Diam. Ot. Diam Density No. Of WIre No. of Wire
66.3 3.15 66.3 72.6 7.8 62.34 62
1.5 TAPES #VALUE! #VALUE! 0
16.7 1.7 16.7 20.1 2.703 30.6 31
Over lap Tape Width Thick Sur. Den. In.Diam Ot. Diam C.S.A
10 P.P Tape 40 0.13 0.068 49.1 49.6 166.6582
Open Helix Steel Tape Armoring

Page 3
 WIEGHT

Thick. O.H.S.T D befor D After

0.5 26.0 27.0
Open Helix Aluminium Tape Armoring
Thick. O.H.S.T D befor D After
0.5 92.8 93.8
Aluminum & Steel Tape Armoring
Thick. D befor D After
0.5 Steel 30.0 32.0
0.5 Aluminium 28.1 30.1
Sheathing
Thick. Sheathing D befor Sheathing D After Sheathing
2.1 ST1 36.9 41.1
1.6 ST2 20.5 23.7
Sheathing after steel wire for sizes 2 , 2.5 , 3.15 mm
Thick. Sheathing n. of wires Wire Dia. D befor Sheathing D After Sheathing
2.7 ST1 53 2.50 49.1 54.50
2.6 ST2 50 2.50 47.1 52.30

Page 4
 WIEGHT

Weight of Cond

2591

INSULATION MASTER BATCH

124.78 0.627

Sector
N.of cores Weight (multi c.) W. single core 90.46 1020.14
4 1020.1 254.53 5.10 ### XLPE PVC
4 90.455 22.57 0.452 90.00 90.0 0.45 1015.0 5.10
)
N.of cores Weight (multi c.) W. single core

4 5.101 1.250
4 0.452 0.111
Round
N.of cores Weight (multi c.) W. single core 12.30 29.75
3 29.751 9.85 0.049 9.80 XLPE PVC
2 12.297 6.11 0.03 6.08 12.2 0.12 29.6 0.15

N.of cores Weight (multi c.) W. single core

3 0.149 0.049

Page 5
 WIEGHT

2 0.061 0.030
Compacted
N.of cores Weight (multi c.) W. single core 685.43 77.19
1 77.2 75.7 XLPE PVC
3 685.4 226.9 678.6 6.85 75.6 1.54
acted)
N.of cores Weight (multi c.) W. single core

1 0.386 0.378
3 3.427 1.120

N.of cores Weight (multi c.) W. single core

3 125.372 40.971
1 22.947 22.497

lay length Weight P.P Filler Weight Myler

660 504.543 7.838
Ass. D.after Weight P.P Filler Weight Myler

34.7 -23.373 0.000

C.S.A Weight
84 5.7
142 9.9

Page 6
 WIEGHT

114 14.8
523 63.8

Weight Single Weight NO FILLER

362.509 393 471
555.315 590 708
Weight

1414
167

Weight
4122

Weight

462

Weight
4033 Steel
#VALUE!
203.3 Aluminum
C.S.A Weight
17 1.2

Page 7
 WIEGHT

Weight
162
ng
Weight
198

Weight
512 Steel
167 Aluminum

Weight Single Weight

394 413
167 175
3.15 mm
D After Sheathing Weight 694.94 760.73
54.50 761
52.30 695

Page 8
 WIEGHT-Medium

KG / KM
Conductor Size/Type Resistivity R. N.of cores Weight (multi c.)
Compact 50/Cu 17.241 0.3870 3 1250
Compact 400/AL 28.264 0.0778 1 1032
Thick. I.S.C D. INNER D. OUTER N.of cores Weight (multi c.)

0.7 18.2 19.6 3 149

Thick. Insulation D. INNER D. OUTER N.of cores Weight (multi c.)

5.5 ROUND 19.6 30.6 3 1218

Thick. O.S.C D. INNER D. OUTER N.of cores Weight (multi c.)

1 26.4 28.4 3 294

Copper Screen
Dbefor t L N.Cores (C.S.A) (C.S.A) multi Wieghtsngle Wieghtmulti.

28.4 0.1 42 3 8.34 25.0 138 417 Copper Tape Width

0.00 0.0 0 0 Binder Tape Width
0.00 0.0 0 0 Over Lap of Binder Tape
Total 8.34 25.0 138 417
Di Do Copper Tape Percentage
29.76 29.96 16.7 51.1
dw No. (C.S.A) Wieght Wieght(3 Core)
Copper Wire 1.13 27 27.078 248 750 Dia. before Wire
Open Helix Copper Tape I.n Diam OT.Diam 37.8
0.1 26.2 26.4 14.7
Taping
Over lap Tape Width Thick Sur. Den. In.Diam Ot. Diam C.S.A C.S.A Weight

Page 9
 WIEGHT-Medium

10 P.P Tape 30 0.13 0.068 62.20 62.70 215.0 215 14.6

10 S.C.B.T 40 0.38 0.07 37.40 38.10 124 141 9.9
20 S.C.W.B.T 50 0.65 0.13 30.00 31.00 107 114 14.8
20 N.C.W.B.T 30 0.25 0.11 21.60 22.10 79.34 404 44.4
Filler
No.of core Dass.pp D C.T D bef.p.p Weight
3 73.7 33.9 73.2 698
Bedding
Thick. Bedding D befor Bedding D After Bedding Single - ST1 Weight - ST1
1.8 61.2 64.8 561 588
LEAD Sheath
Thick. LEAD D befor LEAD D After LEAD Weight
1.2 13.2 15.6 616
Separation
Thick. Separation D befor separation D After separation Weight - ST1

1.0 15.6 17.6 78

Aluminum & Steel Wire Armoring
D Before Wire Diam. In Diam. Ot. Diam Desity No. Of WIre No. of Wire Weight
86.51.5 TAPES
3.15 86.5 92.8
### 7.8 80.5 81.0
0.0 5416
#VALUE!
#VALUE!
16.5 1.7 16.5 19.9 2.7 30.3 30.0 202
Open Helix Steel Tape Armoring
Thick. O.H.S.T D befor D After Weight

Page 10
 WIEGHT-Medium

0.5 92.8 93.8 572

Open Helix Aluminium Tape Armoring
Thick. O.H.S.T D befor D After Weight
0.5 92.8 93.8 198
Aluminum & Steel Tape Armoring
Thick. D befor D After Weight
0.5 65.8 67.8 1102
0.5 20.0 22.0 121
Sheathing
Thick. Sheathing D befor Sheathing D After Sheathing Single - ST1 Weight - ST1
1.9 PVC 26.5 30.3 254 267
6.0 LDPE 85.6 97.6 1605.8 1686
6.0 LLDPE 85.6 97.6 1623.0 1704
5.0 HDPE 85.6 95.6 1366.2 1435
Sheathing after steel wire for sizes 2 , 2.5 , 3.15 mm
Thick. Sheathing n. of wires Wire Dia. D befor Sheathing D After Sheathing Weight - ST1

1.5 12 2.50 10.5 13.50 95

Page 11
 WIEGHT-Medium

KG / KM
W. single core
408
1011
W. single core
49
W. single core

406
W. single core

98

40 Density
30 I02 Strippable 1.16
10 I03 Super Smooth 1.15

1.481

SPACING
3.4

Tape Thickness Density Kg / Km

W21 0.26 0.088 Kg / Km

Page 12
 WIEGHT-Medium

W30 0.068 Kg / Km
W10 0.22 0.160 Kg / Km
W09 0.24 0.183 Kg / Km
W03 0.33 0.179 Kg / Km
W17 0.13 0.0963 Kg / Km
W18 0.8 0.573 Kg / Km
Smoothing Tape 0.14 0.122 Kg / Km

Weight - ST2 Single - ST2

576 550

Weight - ST2
77

Steel
Aluminum

Page 13
 WIEGHT-Medium

Steel
Aluminum

Weight - ST2 Single - ST2

262 249

Weight - ST2

93

Page 14
 Row No. coil length total meters total meteres
Row 1 3141.59265358979 166.504410640259 166.504410640259
Row 2 3263.86343966751 172.984762302378 339.489172942637
Row 3 3386.13422574522 179.465113964497 518.954286907134
Row 4 3508.40501182294 185.945465626616 704.89975253375
Row 5 3630.67579790065 192.425817288735 897.325569822484
Row 6 3752.94658397837 198.906168950853 1096.23173877334
Row 7 3875.21737005608 205.386520612972 1301.61825938631
Row 8 3997.4881561338 211.866872275091 1513.4851316614
Row 9 4119.75894221151 218.34722393721 1731.83235559861
Row 10 4242.02972828923 224.827575599329 1956.65993119794
Row 11 4364.30051436694 231.307927261448 2187.96785845939
Row 12 4486.57130044466 237.788278923567 2425.75613738295
Row 13 4608.84208652237 244.268630585686 2670.02476796864
Row 14 4731.11287260009 250.748982247805 2920.77375021644
Row 15 4853.3836586778 257.229333909923 3178.00308412637
Row 16 4975.65444475552 263.709685572042 3441.71276969841
Row 17 5097.92523083323 270.190037234161 3711.90280693257
Row 18 5220.19601691094 276.67038889628 3988.57319582885
Row 19 5342.46680298866 283.150740558399 4271.72393638725
Row 20 5464.73758906637 289.631092220518 4394.85061796751
Row 21 5587.00837514409 296.111443882637 4857.46647249041
Row 22 5709.2791612218 302.591795544756 5160.05826803516
Row 23 5831.54994729952 309.072147206874 5469.13041524204
Row 24 5953.82073337723 315.552498868993 5784.68291411103
Row 25 6076.09151945495 322.032850531112 6106.71576464214
Row 26 6198.36230553266 328.513202193231 6435.22896683537
Row 27 6320.63309161038 334.99355385535 6770.22252069072
Row 28 6442.90387768809 341.473905517469 7111.69642620819
Row 29 6565.17466376581 347.954257179588 7459.65068338778
Row 30 6687.44544984352 354.434608841707 7814.08529222949
Flange Barrel Width Space OD distance hight No. hor
2000 1000 1200 70 22.47 19.46 53
21.4

VBA
5162.13518857143 0
No. ver
22
 L.V
M.V SINGLE MULTI
825 550 440

Flange Barrel Width Space OD

D 0.6/1-Arm. 0.6/1-Unarm >0.6/1-Arm. > 0.6/1-Unarm

Single 57.2 572 572 858 858
Multi 57.2 457.6 457.6 858 686.4
Lead 57.2 572 572 858 858

CV 2100 1020 1200 50 57.2

13000

55
CV 3550 1800 1600 50
CV 3550 1800 1600 50 32
CV 3550 1800 1600 50 38
CV 3550 1800 1600 50 43
CV 3550 1800 1600 50 52
CV 3550 1800 1600 100 67
13000 Tape 4000 2100 1780 100 109
Tape 3550 1800 1600 50 28
Tape 3550 1800 1600 50 32
Tape 3550 1800 1600 50 39
Tape 3550 1800 1600 50 43
Tape 3550 1800 1600 50 58
Tape 3550 1800 1600 100 69
Lay up 3550 1800 1600 100 49
Lay up 3550 1800 1600 100 59
Lay up 3550 1800 1600 100 69
Lay up 3550 1800 1600 100 82
Lay up 3550 1800 1600 100 92
23000 Lead 4000 2100 1780 100 117
Lead 3550 1800 1600 100 74
25000 Jacket 1 2950 1900 1900 100 69
Jacket 1 3550 1800 1600 100 62
Jacket 1 3550 1800 1600 100 72
 Jacket 1 3550 1800 1600 100 86
Jacket 1 3550 1800 1600 100 96
Jacket 1 3550 1800 1600 100 67
Jacket 1 3550 1800 1600 100 79
Wire Arm 3550 1800 1600 50 57
Wire Arm 3550 1800 1600 50 69
Wire Arm 3550 1800 1600 50 78
Wire Arm 3550 1800 1600 50 94
Wire Arm 3550 1800 1600 50 105
Wire Arm 3550 1800 1600 50 74
Wire Arm 3550 1800 1600 50 88
Jacket 2 3150 1800 1600 50 62
Jacket 2 3150 1800 1600 50 75
Jacket 2 3150 1800 1600 50 85
Jacket 2 3150 1800 1600 50 101
Jacket 2 3150 1800 1600 50 110
Jacket 2 3150 1800 1600 50 81
Jacket 2 3150 1800 1600 50 96

DRUM Weight 2.5ton Drum Twister Take up Capa. 18ton

CV?@Take up Capa.20ton Tape Take up Capa.20ton
Arm?@Take up capa.20ton Jacket Take up Capa.20ton

Jacket?┼???i?t?ٌ
?‫?خ‬gp?╖? ‫?╠?┴?ب─▐╫╤?╞?╖?ا‬200{?‫ا???═??ل‬
Drum?‫?خ‬gp?╖?
 ?╒?a ?╖?a ??‫ل‬ ??‫ر‬ ?O?a
?Q?‫ظ?ء‬ 2500 1500 1600 50 33
?Q?‫ظ?ء‬ 2500 1500 1600 50 25
?Q???‫ء‬ 3000 1800 1600 100 42
?Q???‫ء‬ 3000 1800 1600 100 45
?Q???‫ء‬ 3000 1800 1600 100 52
?Q???‫ء‬ 3000 1800 1600 100 65
????‫ء‬ 3600 2200 1800 150 103
????‫ء‬ 3600 2200 1800 100 108
????‫ء‬ 3600 2200 1800 100 111
????‫ء‬ 3600 2500 1800 150 125
Tape??‫ء‬ 4200 2600 2000 150 108
Tape??‫ء‬ 4200 2600 2000 150 113
Tape??‫ء‬ 4200 2600 2000 150 116
Tape??‫ء‬ 4200 2600 2000 150 80
AL?‫ء‬ 4200 2600 2000 150 128
AL?‫ء‬ 4200 2600 2000 150 134
AL?‫ء‬ 4200 2600 2000 150 138
AL?‫ء‬ 4200 2600 2000 150 93
Jacket?‫ء‬ 4200 2400 2000 100 138
Jacket?‫ء‬ 4200 2500 2000 100 145
Jacket?‫ء‬ 4200 2600 2000 100 148
Jacket?‫ء‬ 4200 2000 2000 100 101

Drum Twister Net 13ton

?Q?‫ظ‬ Net 8ton Tape ??20═\?‫ ؤ‬Net 25ton
Al Net 20ton Jacket Net 20ton
 Length Length

No. hor No. ver Meter Weight Kg/Km Voltage

#VALUE! #VALUE! #VALUE! 1473.477 9162 1000sq(Cu)

0 -1 0 1400.94 11064 1200sq(Cu)
0 -1 0 1086.271 14269 1600sq(Cu)
0 -1 0 681.5584 22742 2500sq(Cu)

20 9 867.909 812.5 16000 220 kv 1000

28 15 3463.6059006 20299.27 862.1 6kv 3x185

49 25 10005.972602 13877.87 1261 6kv 3x300
41 21 7027.3594918 12839.33 1363 33kv 3x185
36 19 5623.5388145 9552.402 1832 33kv 3x300
29 15 3525.8094351 3505.609 4992 66kv 400(Cu)
22 11 1928.793376 2697.287 6488 132kv 400(Cu)
15 7 944.40987556 812.5 16000 220 kv 1000
56 29 13326.284178 6347.019 2757.2 6kv 3x185
49 25 10005.972602 4442.301 3939.4 6kv 3x300
40 21 6911.3781742 3991.788 4384 33kv 3x185
36 19 5623.5388145 3023.392 5788.2 33kv 3x300
26 14 2986.9257641 3191.683 5483 66kv 400(Cu)
22 11 1945.5192153 2672.531 6548.1 132kv 400(Cu)
31 15 3703.2308802 ### 6kv 3x95
26 13 2725.7902995 4611.723 3361 6kv 3x185
22 11 1945.5192153 3226.478 4804 6kv 3x300
18 9 1291.6846691 2832.602 5472 33kv 3x185
16 8 1019.7861081 2153.675 7197 33kv 3x300
14 7 898.69027767 821.4286 28000 220 kv 1000
20 10 1595.929068 1314.001 13318.1 132kv 400(Cu)
26 6 1134.0646825 833.3333 30000 220 kv 1000
24 12 2301.7569727 4728.452 3701
21 10 1662.5308323 3941.974 4439.4
17 9 1237.228302 3509.828 4986
15 8 968.11319213 2709.188 6459.5
22 11 1928.793376 8536.585 2050
19 9 1348.9401952 1217.891 14369.1
27 14 3085.1822159 3873.052 4518.4
22 11 1945.5192153 2529.487 6918.4
19 10 1540.0087188 2011.032 8702
16 8 1026.2200899 2669.351 6555.9
14 7 780.46586293 2133.34 8203.1
20 11 1806.6671032 5064.434 3455.47
17 9 1245.8802482 1018.739 17178.1
24 10 1824.6370132 8409.419 2081
20 8 1206.371579 5489.335 3188
17 7 895.36961424 3941.974 4439.4
14 6 634.92844166 1334.452 13114
13 5 479.87827784 1130.272 15483
18 7 936.95487619 1196.706 14623.47
15 6 671.79817304 933.0795 18755.1

?┴?‫ب‬Drum?╞?╖?‫?ا‬B
 ?m ?? ?╩ ?d?╩ ?d╩/km
47 13 3702.7407918 1394.549 5736.62
63 18 6947.0038349 2282.109 3505.53
37 11 2892.257011 1418.904 9162
34 11 2696.5232224 1174.982 11064
29 9 1859.6594881 911.0659 14269
23 7 1140.5709208 571.6296 22742
16 5 682.35392436 1129.251 15497
15 5 645.59729031 973.9537 17968
15 5 649.13158205 824.7714 21218
13 3 352.25107628 561.5814 31162
17 6 1040.7970798 1230.693 16251
16 5 795.45125989 1066.325 18756
16 5 799.22117107 907.8117 22031
24 8 1954.3219579 1818.182 11000
14 5 712.51321383 1024.17 19528
13 4 512.30579721 896.8208 22301
13 4 514.91960229 774.7734 25814
20 6 1190.537952 1824.19 10963.77
13 5 630.98888447 879.8557 22731
12 5 607.89817847 773.5149 25856
12 4 481.34226001 683.8074 29248
18 9 1480.5006707 1531.968 13055.1

20ton
 ??┐?[?P

Voltage

1000sq(Cu)
1200sq(Cu)
1600sq(Cu)
2500sq(Cu)

1713.407
220 kv 1000

6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300 Y = Worksheets("Sheet1").Range("B2")
66kv 400(Cu)
132kv 400(Cu)
220 kv 1000
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
220 kv 1000
132kv 400(Cu)
220 kv 1000
6kv 3x185
6kv 3x300
 33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)

??┐?[?P
?d?│Size
630SQ
400SQ
220-1000
220-1200
-1380
-2280
220-1000
220-1200
-1380
-2280
220-1000
220-1200
-1380
110-630
220-1000
220-1200
-1380 220KV
110-630 Size ?o?╫?╖
220-1000 1000SQ 540m
220-1200 1200SQ 510m
-1380 1600SQ 370m
110-630 2500SQ 180m
 Length Length

Flange Barrel Width Space OD No. hor No. ver Meter Weight Kg/Km

D 0.6/1-Arm. 0.6/1-Unarm >0.6/1-Arm. > 0.6/1-Unarm #VALUE! #VALUE! #VALUE! 1,473 9,162
Single 41 413 413 619 619 0 -1 0 1,401 11,064
Multi 41 330 330 619 495 0 -1 0 1,086 14,269
Lead 41 413 413 619 619 0 -1 0 682 22,742

13000
CV 2100 1020 1200 50 41.288 29 11 1,477 813 16,000

39.7
CV 3550 1800 1600 50 39 20 6,356 20,299 862
CV 3550 1800 1600 50 32 49 25 10,006 13,878 1,261
CV 3550 1800 1600 50 38 41 21 7,027 12,839 1,363
CV 3550 1800 1600 50 43 36 19 5,624 9,552 1,832
CV 3550 1800 1600 50 52 29 15 3,526 3,506 4,992
CV 3550 1800 1600 100 67 22 11 1,929 2,697 6,488
13000 Tape 4000 2100 1780 100 109 15 7 944 813 16,000
Tape 3550 1800 1600 50 28 56 29 13,326 6,347 2,757
Tape 3550 1800 1600 50 32 49 25 10,006 4,442 3,939
Tape 3550 1800 1600 50 39 40 21 6,911 3,992 4,384
Tape 3550 1800 1600 50 43 36 19 5,624 3,023 5,788
Tape 3550 1800 1600 50 58 26 14 2,987 3,192 5,483
Tape 3550 1800 1600 100 69 22 11 1,946 2,673 6,548
Lay up 3550 1800 1600 100 49 31 15 3,703 ###
Lay up 3550 1800 1600 100 59 26 13 2,726 4,612 3,361
 Lay up 3550 1800 1600 100 69 22 11 1,946 3,226 4,804
Lay up 3550 1800 1600 100 82 18 9 1,292 2,833 5,472
Lay up 3550 1800 1600 100 92 16 8 1,020 2,154 7,197
23000 Lead 4000 2100 1780 100 117 14 7 899 821 28,000
Lead 3550 1800 1600 100 74 20 10 1,596 1,314 13,318
25000 Jacket 1 2950 1900 1900 100 69 26 6 1,134 833 30,000
Jacket 1 3550 1800 1600 100 62 24 12 2,302 4,728 3,701
Jacket 1 3550 1800 1600 100 72 21 10 1,663 3,942 4,439
Jacket 1 3550 1800 1600 100 86 17 9 1,237 3,510 4,986
Jacket 1 3550 1800 1600 100 96 15 8 968 2,709 6,460
Jacket 1 3550 1800 1600 100 67 22 11 1,929 8,537 2,050
Jacket 1 3550 1800 1600 100 79 19 9 1,349 1,218 14,369
Wire Arm 3550 1800 1600 50 57 27 14 3,085 3,873 4,518
Wire Arm 3550 1800 1600 50 69 22 11 1,946 2,529 6,918
Wire Arm 3550 1800 1600 50 78 19 10 1,540 2,011 8,702
Wire Arm 3550 1800 1600 50 94 16 8 1,026 2,669 6,556
Wire Arm 3550 1800 1600 50 105 14 7 780 2,133 8,203
Wire Arm 3550 1800 1600 50 74 20 11 1,807 5,064 3,455
 Wire Arm 3550 1800 1600 50 88 17 9 1,246 1,019 17,178
Jacket 2 3150 1800 1600 50 62 24 10 1,825 8,409 2,081
Jacket 2 3150 1800 1600 50 75 20 8 1,206 5,489 3,188
Jacket 2 3150 1800 1600 50 85 17 7 895 3,942 4,439
Jacket 2 3150 1800 1600 50 101 14 6 635 1,334 13,114
Jacket 2 3150 1800 1600 50 110 13 5 480 1,130 15,483
Jacket 2 3150 1800 1600 50 81 18 7 937 1,197 14,623
Jacket 2 3150 1800 1600 50 96 15 6 672 933 18,755

DRUM Weight 2.5ton Drum Twister Take up Capa. 18ton

CV?@Take up Capa.20ton Tape Take up Capa.20ton
Arm?@Take up capa.20ton Jacket Take up Capa.20ton
 Voltage

1000sq(Cu)
1200sq(Cu)
1600sq(Cu)
2500sq(Cu)

220 kv 1000

6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
220 kv 1000
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
 6kv 3x300
33kv 3x185
33kv 3x300
220 kv 1000
132kv 400(Cu)
220 kv 1000
 Voltage

1000sq(Cu)
1200sq(Cu)
1600sq(Cu)
2500sq(Cu)

220 kv 1000

6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
220 kv 1000
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
 6kv 3x300
33kv 3x185
33kv 3x300
220 kv 1000
132kv 400(Cu)
220 kv 1000
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
6kv 3x95
6kv 3x185
6kv 3x300
33kv 3x185
33kv 3x300
66kv 400(Cu)
132kv 400(Cu)
 ELECTRICAL DATA

ELECTRICAL DATA :

Inductance :
L =K+0.2* LN (2S / dc ) mh/KM

7 Wires 19 Wires 37 Wires

K ( Factor) 0.0642 0.0554 0.0528
S (Axial spacing) 18.9 20.5 43.5
dc (Conductor Diameter) 6.9 10.1 20.5
L ( Single ) (Inductance) 0.404 0.336 0.342
L ( multi. ) (Inductance) 0.412 0.342 0.349
Reactance ( Single ) Ohm / Km 0.127 0.105 0.107
Reactance ( multi. ) Ohm / Km 0.130 0.108 0.110

Capacitance :
C =( ‫خ‬r / 18 X LN ( Dins / dc ))
Equavlent Star Capacitance = 1.2 X C

XLPE PVC P.E

‫( خ‬Primativity( 2.5 8 2.3
Dins (After insulation) 37.9 7.1 12
d (Before insulation) 21.9 5.1 11
C (Capacitance) 0.253 1.343 1.469
Equavlent Star Capacitance 0.304 1.612 1.762
Charging Current

Dielectric Losses :
Wd =2p f C Uo2 tans 10-6

XLPE PVC P.E

tans {(DLA)-Dielectric Loss Angle} 0.0040 0.0010000 0.0010000
f (Frequency) 50 50 50
Uo (Voltage Phase) (V) 18000 600 #REF!
C (Capacitance) mF/Km 0.253 1.343 1.469
Charging Current A/KM 1.432 0.253 #REF!
Wd (Dielectric Losses) W/Km 103.15 0.15198751 #REF!

Short Circuit Current :

Is.c = K * a / ‫ض‬t

Cu/XLPE AL/XLPE Cu/PVC

a (Cross section area) 240 240 630.0
t (Short circuit duration) 1 1 1
K (factor) 0.143 0.0937 0.115
Is.c (Short Circuit Current) (KA) 34.32 22.488 72.45

Minimum Bending Radius

Rmin = K*D mm

D 0.6/1-Arm. 0.6/1-Unarm

Page 39
 ELECTRICAL DATA

Single Core 34 339 339

Multi Core 85.9 687 687
LEAD 68.8 688 688

Insulation Resistance:
Rins.=(r/2p)*LN (R / r ) MW/Km

PVC(A) PVC(B) XLPE

r (Volume resistivity) at 20
o
1.00E+13 10 14
-----
r (Volume resistivity) at Max. Rated 1.00E+10 10 11
1012
R (Diameter over insulation) 23.0 15.0 3.0
r (Condutor diameter) 19.0 13.0 1.6
Rins. (Insulation resistance) at 20 3.0 23.085 #VALUE!
Rins. (Insulation resistance) at Max. Rated 0.00304 23.02 103.12

Min Bending Radius in (mm)

Insert the Cable Diameter :

FOR H.V CABLE D 107.6

In Soil in duct In Position
3228 3766 3228

STEEL WIRE CONDUCTIVITY

2
2 ρCu ρst −Π R c d n ρ st
ns =
Π Rc d 2 ( ρcu −ρ st )

n (Total number of wires) 42 Nominal Wire Diameter

Rc (conductor resistance) 0.387 from
ds (armour wire diameter) 1.6 7.4
a ( armour wire area) 2.0 2.6

ns (number of steel wires) 35.0298

ns nc Req
Req < 2RC 42 0 1.63418

Pulling Force ( By mean of puling eye aatached to conductor)

For Copper = 60 X no. Of cores Xarea FOR H.V CABLES < 20000 N for M.V cables but it can exceed 20000 for H.V cabl
For Aluminum = 50 X No. Of Cores x area FOR H.V CABLES FOR M.V CABLES :
Side Wall Pressure = Max pulling force/ Bending radius Kg/mt COPPER X 50 - ALUMINUM X 30 <

Electric Field Stress

Page 40
 ELECTRICAL DATA

Ex=Vph./x[ LN (Do/Di)]

Phase voltage in KV KV 19
Diameter after I.S.C mm mm 19.6
Diameter After Insulation mm mm 35.6
Electric field at conductor surface Kv/mm 3.25
Electric field at insulation Kv/mm 1.79

C . S . A CABLE
Nominal internal diameter of pipes or ductus =0 . 4
C . S . A PIPE
through which cable may be pulled .

D2CABLE
DPIPE =
√ 0.4

Surge Impedance :

Where :
60 di
Z S= ln
di = Inner diameter of mettalic sheath
dc = Outer diameter of conductor
√ ε dc

dc di
2 10

AC Resistance of Conductor at T
DC Resistance at 20 C 0.0754 Temperature Coefficient
Temprature C 160 3.93
D Conductor OR (Sc+Hc)/2 21.15
Axial Space OR (Si+Hi)/2 25.55

Y
DC Resistance at T 0.117
AC Resistance at T 0.120
S
0.0059912

Page 41
 ELECTRICAL DATA

61 Wires SOLID
0.0514 0.05
43.5 3.7
20.6 2.26
0.340 0.287
0.346 0.293
0.107 0.090
0.109 0.092

mf/Km

W/Km/Phase

E.P.R
0.0010000
50
#REF!
100
#REF!
#REF!

KA

For XLPE Insulated Cables

AL/PVC Cu Screen Steel Wire Al Wire Lead Alloy Cu/PVC Cu/PVC
16 16 241 265 516 80
1 1 1 1 1 1
0.076 0.148 0.049 0.0946 0.02439 0.103778
1.216 2.368 11.809 25.069 12.58524 8.30224

>0.6/1-Arm. > 0.6/1-Unarm

Page 42
 ELECTRICAL DATA

509 509
1289 1031
1032 1032

Nominal Wire Diameter ρtinned cu

to
2.6 17.745
0.5 17.93

s but it can exceed 20000 for H.V cables only

OR M.V CABLES :
OPPER X 50 - ALUMINUM X 30 < 20000 N

Page 43
 ELECTRICAL DATA

. S . A CABLE
=0 . 4 OR < 0.4
C . S . A PIPE

D2CABLE D CABLE D PIPE

PIPE =
√ 0.4 107.6 170.1

Ohm

ZS
63.67 Ohm

Temperature Coefficient
cu

2 2
X XS= P Y P
1.0751047624 0.0184302208

Page 44
For coils always the d and L are constant and D is varible 120 mm

‫قطر البرميل‬ d= 75
‫قطر الكابل‬ dw = 4 D
No. of turns diameter after turn length/turn
1 83 2.35
2 91 2.57 L
3 99 2.80
4 107 3.03 112MM
5 115 3.25 SPOOLS
6 123 3.48 Coil
7 131 3.70 D
8 139 3.93 D
9 147 4.16 D
10 155 4.38 D
Coil
Boben
D
L
d
Wooden Drum
Boben
D
L
d

Total length on coil 34

 120 mm

d 75MM

112MM
SPOOLS
Size
230
210
185
165

Coil 1 Coil 2 Coil 3

520 300 720
160 70 160
200 130 370
Wooden Drum
Dim.
400
220
250
 TOLERANCE

TOLERANCE DURING PROCESS

PROCESS Range Minimum Nominal Maximum
Copper Wire or AL(H12) >=1.13 3.98 4 4.02
Diameter Drawing <1.13 1.77 1.78 1.79

Aluminum (H14) or AAAC >=2.5 1.76 1.78 1.80

Wire Diameter for < 2.5 1.750 1.78 1.810
Over Head Conductor

DC conductor resistance All 1.1570 1.1688 1.1806

At 20oC During Stranding
Minimum Nominal
Inner Semi Conducting All 0.60 0.7 0.8 19.4 19.6
Layer thickness
Minimum Nominal
Extruded Outer Semi Conducting All 0.80 0.9 1 32.2 32.4
Layer thickness
Minimum Nominal
Insulation Thickness <=1.2 0.62 0.8 0.9 3.82 4.2
>1.2 3.95 4.5 4.7 27.5 28.6
Minimum Nominal
Bedding Thickness All 1.00 1.5 1.7 21.80 22.8

Steel Tape Gap Armour All 40% 50% 50%

Steel Wire diameter armour All 1.71 1.8 1.89

Steel Tape thickness All 0.45 0.5 0.55

Tape over lap screening All 0.00 40 41

Sheath thickness Minimum Nominal

Upon circular surface All 1.8 2.2 2.4 6.9 7.8
Upon irregular surface All 1.3 1.9 2.1 30.7 31.9
Minimum Nominal
Lead thickness All 1.80 2 2.2 50.7501 51.2

Page 47
 TOLERANCE

Maximum Diameter
19.8 18.2

Maximum Diameter
32.6 30.6

Maximum Diameter
4.38 2.58
29 19.6
Maximum Diameter
23.2 19.8

Maximum Diameter
8.2 3.4
32.3 28.1
Maximum Diameter
51.6 47.2

Page 48
 #NAME?

551
100 1.044

NUMBER OF WIRES FACTOR

7 1.013
19 1.018
37 1.02
61 1.022
91 1.025
100 1.044
STEEL WIRE RESISTANCE AND S.C CURRENT :

Wire Diameter No. of wire Armouring resistance S.C current ( KA )

0.8 40 5.965 0.96
1.25 30 4.123 1.75
1.6 26 2.904 2.49
2 32 1.510 4.79
2.5 46 0.672 10.75
3.15 12 1.623 4.45

ALUMINUM WIRE RESISTANCE AND S.C CURRENT :

Wire Diameter No. of wire Armouring resistance S.C current ( KA )

1.7 30 0.457 5.9
2 32 0.309 8.7
2.5 46 0.138 19.6
3.15 12 0.332 8.1

LEAD SHEATH S.C CURRENT :

Lead Type D inner D outer S.C current ( KA )

Pure 65.0 70.6 12.3
Alloy 65.0 70.6 14.0
C.S.A
20.1
36.8
52.3
100.5
225.8
93.5

C.S.A
68.1
100.5
225.8
93.5

C.S.A
596.4
596.4