Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Mesin-mesin Rotasi
Predictive Maintenance (PdM)
! Case Studies
! Database setup
! Pengambilan data di lapangan
! Analisis data
! Diagnosis permasalahan
! Penilaian kondisi mesin
! Corrective Action : Balancing & Alignment
! Performance Improvement
Vibration
IR-Thermography Corrective
On-line Monitoring Balancing & Alignment
Vibration Analysis
Vibration Sensor
Data Collector
Vibration Analysis
SEVERITY
SOURCE OF PROBLEM
Vibration Analysis
Machinery Vibration Diagnostic
Tribology – Oil Analysis
ABRAS WEAR - Abrasive Wear Example
P3 - Mobil DTE hydraulic fluid
Extreme Sample Date: 21-FEB-93
Contamination Chemistry
Infrared Thermography
*>33.0°C
Infrared Picture
*>81.6°C
32.0
30.0 80.0
28.0
Hot spot reveal the 70.0
This hot spot proves
26.0 source of heat from the 60.0 Spot 2 not enough cooling
73.0
from the fan.
24.0
33.2
motor winding. 50.0
22.0 40.0 Spot 1
Diff. 1 78.8
20.0 30.0
Spot 3
13.9
19.3 75.0
18.0
20.0
16.0
10.0
14.0
0.0
12.0
*<11.4°C *<-6.6°C
Photo Visual
Note : 1.Average ampere of
Spot 1 = 78.8 ºC the motor = 112 A
Spot 2 = 73.0 ºC 2. Full load
Spot 3 = 75.0 ºC Ampere = 132 A
TAF
Electrical Faults
Nspectr
automated fault
diagnostics was
run on the
spectrum and it
came up with
the Shaft
misalignment at
the coupling as
the most
probable fault.
Thermography indicated misalignment
Urgency
Explanation
IR
Thermogram
Vibration
Trend
Analisis Multi-Teknologi
MA#7 - GEARBOX DRIVE-SUCTION ROLL
GBX-DSROLL-G3R G-BOX OUTPUT SHAFT - RADIAL
0.6
– Vibration 0.5 G G G G G G G G G G
ROUTE SPECTRUM
18-OCT-94 08:37:00
PK Velocity in In/Sec
OVRALL= .6516 V-DG
0.4
PK = .6892
• FFT, waveform, & phase analysis 0.3
BPFO harmonics show severe
LOAD = 100.0
FPMrace defect
= 3518.
0.2 RPM = 381.
• Automated diagnostics 0.1 >FAG 61896
G=BPFO
0
Acceleration in G-s
9 RMS = 4.38
contamination analysis 6
3
60 PK(+) = 14.53
PK(-) = 11.78
07-DEC-90 09:25
– Motor Monitoring
-3 50 LOAD = 65%
-6
-9
dB AMPS
-12 40
• Automated rotor & stator -15 CF ALARM
Freq: 79.29
0 50 100 150 200 250 300 350
Frequency in Hz
62 64 66 68 70
! FIELD BALANCING
Max Amp
5.30
Plot
Scale
PK Velocity in mm/Sec
3 NVP -POA
0 NVP -POH
NVP -POV
0 200 400 600 800 1000
Frequency in Hz
6
C C C C C C C 26-APR-00 16:14:04
3 ANALYZE SPECTRUM
6 D D D D D D 26-APR-00 16:09:13
5 (PkVue-HP 1000 Hz)
RMS = 11.91
2 4 LOAD = 100.0
RPM = 740.
3
RPS = 12.33
1 2
>TMK 71450 CONE
1
D=BPFI
0
0
0 20 40 60 80 100
0 20 40 60 80 100
Frequency in Order
Frequency in Order
120
ANALYZE WAVEFORM
100
Acceleration in G-s
26-APR-00 16:09:13
80 (PkVue-HP 1000 Hz)
RMS = 11.73
60 PK(+) = 102.51
PK(-) = 13.21
40
-20
0 50 100 150 200 250 300 350 400
Time in mSecs
Field Balancing
R2V R1V
R2H R1H
R2A R1A
TURBINE
GEARBOX
GENERATOR
! Inventory control