Heat Balance at Cyclone

Temp Cp
Input Nm3/h Mass, kg/h Heat, kcal/h °C kcal/kg

Gases: hot gas from preheater 545,472.11 758,206.23 15,527,409.02 86 0.238

water vapor from raw matl 9,513.67 11,796.96 7,507,533.29 86 0.288 636
false from at mill 120,047.50 154,861.27 3,215,952.37 86 0.241
false air at cyclone 62,029.22 80,017.70 1,659,033.59 86 0.241
R.meal raw meal, dry 251,750.00 4,330,100.00 86 0.200
dust suspended at gas from CT 5,646.33 97,116.95 86 0.200
raw meal moisture 1,453.04 124,961.77 86 1.000
1,263,731.53 32,462,106.98
Output
Gases: hot gas from preheater 758,206.23 14,985,755.22 83 0.238
water vapor from raw matl 11,796.96 7,491,631.08 83 0.288 635
false air fr. mill to dust col. 234,878.97 4,707,502.52 83 0.241
R.meal new raw meal + dust collected at cyclone, dry 180,177.43 2,990,945.40 83 0.200
new raw meal + kiln dust going to baghouse,dry 77,218.90 1,281,833.74 83 0.200
raw meal moisture after cyclone 1,453.04 120,602.64 83 1.000
1,263,731.53 31,578,270.60
Radiation & convection loss (by bal.) 883,836.38

Stoichiometric calculation fot verifying measured data:

Volume of hot gas before the mill 545,472 Nm3/h

Volume of H2O vaporized from raw materials 9,048 Nm3/h
Volume of false air entering the mill (by O2 bal) 120,047 Nm3/h 16.3%
Volume of gas leaving the mill 674,568 Nm3/h
Volume of false air after mill to mill fan inlet (by O2 bal.) 62,029 Nm3/h 8.4%
Volume of gas at the mill fan inlet (calculated) 736,597 Nm3/h
Volume of gas at mill fan inlet (measured) 392,074 Nm3/h
Difference of computed and measured volume -87.9% ok
Note: Minimal difference validates computed and measured values

Estimate of kiln dust:

O2 at Ph exit 6.00%
O2 at rm3 inlet kg/h 9.60%
Water vapor at cond. Tower 9963.6 8035.16 nm3/h
False air 24.96% 134127.37 nm3/h
Preheater gas volume 403309.58 nm3/h
Kiln dust at assumed 30.00% collection at CT 5646.33 kg/h suspended in gas
20 g/nm3 1882.11 kg/h collected

Specific volumes used

Air 1.24 kg/nm3

Combustion gas 1.29 kg/nm3
Water vapor 1.39 kg/nm3

480890278.xls