CAT D342 Shop Armer Manual PDF

D8K TRACTOR / DIRECT DRIVE / 76V00505-UP (MACHINE) POWERED BY 3...
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Producto: TRACK-TYPE TRACTOR

Modelo: D8K TRACK-TYPE TRACTOR 76V
Configuración: D8K TRACTOR / DIRECT DRIVE / 76V00505-UP (MACHINE) POWERED BY 342 ENGINE
Desarmado y Armado
D342 VEHICULAR ENGINE FOR D8K TRACTOR
Número de medio -SENR7010-01 Fecha de publicación -01/09/1977 Fecha de actualización -12/10/2001
Cylinder Heads And Spacer Plates (Later)

SMCS - 1101; 1221-11; 1221-12
Remove Cylinder Heads And Spacer Plates (Later)

start by:
a) remove inlet manifold
b) remove exhaust manifold
c) remove water manifold
d) remove fuel injection manifold
e) remove rocker shafts and push rods
1. Disconnect vent line (2) from the cylinder head.
2. Remove twelve bolts (1) and washers that hold valve cover base (3) to the cylinder head.
Remove the valve cover base.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 15/06/2020
D8K TRACTOR / DIRECT DRIVE / 76V00505-UP (MACHINE) POWERED BY 3... Page 2 of 5
3. Remove bolts (4) and washers that hold cylinder head (5) to the cylinder block.
4. Install three 3/8" - 16 NC forged eyebolts in the cylinder head. Fasten a hoist and remove the
cylinder head. The weight of the cylinder head is 280 lb. (126 kg).
5. Remove twelve seals (8), gasket (7), oil seal (6) and spacer plate (9).
Install Cylinder Heads And Spacer Plates (Later)

1. Clean the surfaces of the cylinder head, cylinder block and spacer plate.
2. Install new O-ring seal (1) and new gasket (2) on cylinder block.
3. Install spacer plate (3) on the cylinder block.
4. Install new cylinder head gasket (6), twelve seals (4) and oil passage seal assembly (5).
NOTICE
Be sure dowels (8) in cylinder block go into dowel holes in cylinder

head.
5. Install three 3/8"-16 NC forged eyebolts in cylinder head (7). Fasten a hoist and install the
cylinder head on the cylinder block. The weight of the cylinder head is 280 lb. (126 kg).
6. Put 9M3710 Anti-Seize Compound on the cylinder head bolt threads and washer faces. Install
the bolts and washers that hold the cylinder head on the cylinder block. Tighten the cylinder head
bolts in the following sequence:
a) tighten thirteen 5/8" bolts in number sequence to 75 lb.ft. (100 N·m).
b) tighten twelve 7/8" bolts in letter sequence to 210 lb.ft. (284 N·m).
c) tighten twelve 7/8" bolts in letter sequence to 420 lb.ft. (565 N·m).
d) tighten thirteen 5/8" bolts in number sequence to 200 lb. ft. (270 N·m).
e) tighten six 1/2" bolts in number sequence to 75 lb.ft. (100 N·m).
f) do Step c again.
g) do Step d again.
7. Install valve cover base gasket. Install valve cover base with twelve bolts and washers.
8. Connect vent line to head.
end by:
a) install push rods and rocker shafts
b) install fuel injection lines
c) install water manifold
d) install exhaust manifold
e) install intake manifold
Copyright 1993 - 2020 Caterpillar Inc. Mon Jun 15 23:27:13 UTC+0200 2020
Todos los derechos reservados.
Red privada para licenciados del SIS.
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Desarmado y Armado
Rocker Shafts And Push Rods

SMCS - 1102; 1208-11; 1208-12
Remove Rocker Shafts And Push Rods

start by:
a) remove valve covers
1. Disconnect oil line (1) from the rocker shaft.
2. Loosen adjustment screws (3) to have maximum valve clearance.
3. Remove the three nuts (2) that hold each rocker shaft to the cylinder heads.
4. Remove the rocker shafts (4).
5. Remove sleeves (5) from the valve springs.
6. Remove push rods (6) from the valve lifters.
Install Rocker Shafts And Push Rods
1. Install sleeves (1) on the valve springs.
2. Install push rods (3) in the valve lifters.
3. Put the rocker shafts (2) in position over their studs on the cylinder heads.
4. Install the three nuts that hold each rocker shaft to the cylinder heads.
5. Connect oil line (4) to the rocker shaft.
6. Make an adjustment of valve clearance. The clearance must be .020 in. (0.51 mm) for exhaust
and .016 in. (0.41 mm) for intake.
end by:
a) install valve covers
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Pistons
SMCS - 1214-12; 1214-15; 1214-16; 1214-11
Remove Pistons
start by:
a) remove cylinder heads
b) remove oil pan
c) remove spacer plates (later)
1. Turn the crankshaft until the piston to be removed is at its top center position.
2. Remove the nuts and rod cap (2) from the connecting rod (1).
3. Remove the carbon from inside at the top of the cylinder liner.
4. Push the connecting rod and piston up until the piston rings are out of the cylinder liner.
5. Remove piston (3) and its connecting rod from the cylinder liner. Weight is 40 lb. (18 kg).
Install Pistons
1. Put clean engine oil on the crankshaft bearing journals, in the cylinder liners, on the piston rings
and on the connecting rod bearings.
2. Install tool (A) on the cylinder liner. Install the piston (1) and connecting rod in its cylinder
liner. Make sure the "V" mark on the piston is in alignment with the "V" mark on the cylinder
block.
3. Lower the connecting rod carefully over crankshaft journal.
4. Put clean engine oil on the threads of the connecting rod bolts.
5. Install the rod cap (2) on the connecting rod. Make sure the number on the rod cap and the
connecting rod are the same, and are on the same side of the connecting rod.
6. Install nuts (3) that hold the rod caps. Tighten the nuts to a torque of 75 ± 5 lb. ft. (100 ± 7
N·m). Put a mark on the nuts and the cap. Tighten the nuts an extra 60° ± 5° from the mark.
end by:
a) install spacer plates (later)
b) install cylinder heads
c) install oil pans
Disassemble Pistons
start by:
a) remove pistons
1. Remove retainers (2) that hold pin.
2. Remove the pin (1) and rod (3).
3. Remove bolts (4) from rod.
4. Use tooling (A) to remove bearings from connecting rods.
5. Use tool (B) to remove rings from pistons.
Assemble Pistons
1. Use tooling (A) to install bearings in connecting rod. Install bearing with oil hole in bearing in
alignment with oil passage in connecting rod. Bore in bearing must be honed to correct size for
piston pin (2). See SPECIFICATIONS SECTION.
2. Use tool (B) to install rings on piston. Install the oil ring on bottom groove. Install middle ring
with "UP-2" toward the top of piston. Install top ring with "UP-1" toward the top of piston. Turn
rings so gap of rings are 120° from each other.
3. Put clean engine oil on pin. Install the connecting rod in piston. Install pin (2) and retainers (1).
Be sure retainers are in their grooves. Install piston so the "V" mark on piston is on opposite side
of number on connecting rod.
end by:
a) install pistons
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Connecting Rod Bearings

SMCS - 1219-10
Remove And Install Connecting Rod Bearings
start by:
a) remove oil pan
1. Turn the crankshaft until the connecting rod caps are down.
2. Remove nuts (1) and cap (2) from the connecting rods. Remove the lower half of the bearing (3)
from the cap.
3. Push the connecting rod away from the crankshaft. Remove the upper half of the bearing from
the connecting rod.
4. Install the upper half of the bearing in the connecting rod. Put clean engine oil on the bearing
and journal of the crankshaft.
5. Pull the connecting rod slowly on to the crankshaft.
6. Install the lower half of the bearing in the cap.
NOTE: Be sure the tabs in the back of the bearings are in the tab (slots) grooves of the connecting
rods and caps.
7. Check the bearing clearances with wire (A).
8. Put wire (A) on the bearing.
9. Put clean engine oil on the threads of the rod bolts (4) and seat surfaces.
10. Install rod caps (2). Install the nuts that hold the caps to the connecting rod. Tighten each nut
to a torque of 75 ± 5 lb.ft. (100 ± 7 N·m). Put a mark on the nuts and caps and tighten nuts an
extra 60° ± 5° from the mark. Remove the rod caps and check the bearing clearance from (A). The
permissible clearance for a new bearing is .0021 to .0063 in. (0.053 to 0.160 mm). The maximum
permissible clearance for a used bearing is .012 in. (0.30 mm).
11. Put clean engine oil on the lower half of the bearings. Install the rod cap again. Tighten each
nut to a torque of 75 ± 5 lb.ft. (100 ± 7 N·m). Put a mark on the nuts and cap and tighten each nut
60° ± 5° more from the mark.
NOTE: Be sure the numbers on the rod cap and rod are the same and are on the same side of the
connecting rod.
12. Do Steps 1 through 11 for the remainder of the bearings.
end by:
a) install oil pan
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Crankshaft Main Bearings

SMCS - 1203-10
Remove And Install Crankshaft Main Bearings
start by:
a) remove oil pan
1. Remove No. 2 through No. 6 main bearing caps (1).
2. Use tool (A) to remove the upper halves of main bearings by putting tool in drilled oil hole in
crankshaft. Turn the crankshaft in the direction which will push the bearing tab out first.
NOTICE
If crankshaft is turned in the wrong direction, the tab of the bearing

will be pushed between the crankshaft and cylinder block. This can
cause damage to either or both.
3. Remove the lower halves of bearings from bearing caps.
4. Install new bearings in the bearing caps. Put clean engine oil on the bearings.
5. Use tool (A) to install the upper halves of main bearings.
NOTE: Be sure the tabs (2) on back of bearing fit in tab (slots) grooves of cap and cylinder block.
6. Install main bearing caps for No. 2 through No. 6. Remove No. 1 and No. 7 caps. Do Steps 1
through 5 for No. 1 and No. 7 caps.
7. Use wire (B) to check bearing clearance.
8. Install bearing caps and tighten nuts evenly to 100 ± 5 lb.ft. (135 ± 7 N·m) plus 120° ± 5° more.
Remove caps and check thickness of wire (B) to find bearing clearance. Bearing clearance must
be .004 to .007 in. (0.101 to 0.178 mm) with new parts. Maximum permissible clearance with used
parts is .010 in. (0.254 mm).
NOTE: Be sure bearing caps are installed so number on cap is same as number on cylinder block.
Both numbers must be on same side of cylinder block.
9. Put clean engine oil on threads of studs and seat for nuts. Install main bearing caps and tighten
nuts to 100 ± 5 lb.ft. (135 ± 7 N·m). Tighten nuts 120° ± 5° more from the mark.
10. Use indicator group (C) to check end play of crankshaft, as controlled by lower half of center
main bearing (3). End play with new parts must be .012 to .024 in. (0.30 to 0.61 mm). Maximum
permissible end play with used parts is .035 in. (0.89 mm).
end by:
a) install oil pan
Copyright 1993 - 2020 Caterpillar Inc. Tue Jun 16 00:00:51 UTC+0200 2020

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D8K TRACTOR / DIRECT DRIVE / 76V00505-UP (MACHINE) POWERED BY 3...

Producto: TRACK-TYPE TRACTOR

Cylinder Heads And Spacer Plates (Later)

Remove Cylinder Heads And Spacer Plates (Later)

a) remove inlet manifold

b) remove exhaust manifold

c) remove water manifold

d) remove fuel injection manifold

e) remove rocker shafts and push rods

1. Disconnect vent line (2) from the cylinder head.

Install Cylinder Heads And Spacer Plates (Later)

3. Install spacer plate (3) on the cylinder block.

Be sure dowels (8) in cylinder block go into dowel holes in cylinder

a) tighten thirteen 5/8" bolts in number sequence to 75 lb.ft. (100 N·m).

e) tighten six 1/2" bolts in number sequence to 75 lb.ft. (100 N·m).

8. Connect vent line to head.

a) install push rods and rocker shafts

b) install fuel injection lines

c) install water manifold

d) install exhaust manifold

e) install intake manifold

Producto: TRACK-TYPE TRACTOR

Rocker Shafts And Push Rods

Remove Rocker Shafts And Push Rods

a) remove valve covers

1. Disconnect oil line (1) from the rocker shaft.

2. Loosen adjustment screws (3) to have maximum valve clearance.

4. Remove the rocker shafts (4).

5. Remove sleeves (5) from the valve springs.

6. Remove push rods (6) from the valve lifters.

Install Rocker Shafts And Push Rods

1. Install sleeves (1) on the valve springs.

2. Install push rods (3) in the valve lifters.

5. Connect oil line (4) to the rocker shaft.

a) install valve covers

Producto: TRACK-TYPE TRACTOR

a) remove cylinder heads

b) remove oil pan

c) remove spacer plates (later)

3. Lower the connecting rod carefully over crankshaft journal.

a) install spacer plates (later)

b) install cylinder heads

c) install oil pans

1. Remove retainers (2) that hold pin.

2. Remove the pin (1) and rod (3).

3. Remove bolts (4) from rod.

4. Use tooling (A) to remove bearings from connecting rods.

5. Use tool (B) to remove rings from pistons.

Producto: TRACK-TYPE TRACTOR

Connecting Rod Bearings

Remove And Install Connecting Rod Bearings

a) remove oil pan

5. Pull the connecting rod slowly on to the crankshaft.

6. Install the lower half of the bearing in the cap.

7. Check the bearing clearances with wire (A).

8. Put wire (A) on the bearing.

12. Do Steps 1 through 11 for the remainder of the bearings.

a) install oil pan

Producto: TRACK-TYPE TRACTOR

Crankshaft Main Bearings

Remove And Install Crankshaft Main Bearings

a) remove oil pan

1. Remove No. 2 through No. 6 main bearing caps (1).