Specifications 

3500B Engines

Media Number -SENR6562-11 Publication Date -01/08/2013 Date Updated -28/08/2013

   
i05437236

Cylinder Head

Table 1
Specifications for 7E-8758 Cylinder Head Gp , 203-2169 Cylinder Head Gp , 203-2170 Cylinder Head
Gp , 242-5326 Cylinder Head As and 350-5202 Cylinder Head Gp    
Item    Qty    Part     Specification Description    
During installation, shrink the valve seat insert with reduced
130-2607 Valve
1   2   temperature (Reference temperature: -60° C (-76° F)) and press the
Seat Insert    
insert into the cylinder head counterbore.    
During installation, shrink the valve seat insert with reduced
130-2608 Valve temperature (Reference temperature: 
2   2  
Seat Insert     -60° C (-76° F)) and press the insert into the cylinder head
counterbore.    
3B-0645 Cup Before assembly, apply high strength or high temperature Anaerobic
3   5  
Plug     Flange sealant to the bores.    
3B-0623 Cup Before assembly, apply high strength or high temperature Anaerobic
4   1  
Plug     Flange sealant to the bores.    
Before assembly, apply high strength or high temperature Anaerobic
3B-0623 Cup
5   2   Flange sealant to the bores. Installation depth (E) is 
Plug    
1.0 ± 0.5 mm (0.04 ± 0.02 inch)    
 Before assembly, apply high strength or high temperature Anaerobic
3B-0623 Cup
6   2   Flange sealant to the bores. Installation depth (D) is 
Plug    
9.0 ± 0.5 mm (0.35 ± 0.02 inch)    

Table 2
Bolt Tightening Procedure with the 110-6991 Cylinder Head Gasket    
Item     Qty     Part     Specification Description    
Use the following procedure in order to tighten the bolts for
131-0420 Cylinder the cylinder head: Refer to Illustration 2 for bolt tightening
7   6  
Head Fastener Gp  sequence.
  
1. Before assembly, apply clean engine oil to the bolt threads. 
2. Tighten bolt 1 through 8 in the numerical sequence to 
131-0421 Cylinder 30 ± 5 N·m (22 ± 4 lb ft). 
8   2  
Head Fastener Gp  3. Again, retighten bolts 1 through 8 in the numerical
   sequence to 
200 ± 15 N·m (148 ± 11 lb ft). 
4. Again, retighten bolts 1 through 8 in numerical sequence to 
200 ± 15 N·m (148 ± 11 lb ft). 
5. Turn bolt 1 through 8 in numerical sequence to an angle of
180 ± 5 degrees. 
9   2   5B-0213 Bolt  Note: Tighten bolts 9 only after bolts 1 through 8 have
   been turned 180 ± 5 degrees. 
6. Tighten bolts (9) to 
55 ± 10 N·m (41 ± 7 lb ft).
  
 Table 3
Bolt Tightening Procedure with the 362-8264 Cylinder Head Gasket    
Item     Qty     Part     Specification Description    
Use the following procedure in order to tighten the bolts for
131-0420 Cylinder the cylinder head: Refer to Illustration 3 for bolt tightening
7   6   Head Fastener Gp  sequence.

   1. Before assembly, apply clean engine oil to the bolt threads. 

2. Tighten bolt 1 through 8 in the numerical sequence to 
30 ± 5 N·m (22 ± 4 lb ft). 
131-0421 Cylinder 3. Again, retighten bolts 1 through 8 in the numerical
8   2   Head Fastener Gp  sequence to 
100 ± 15 N·m (74 ± 11 lb ft). 
   4. Again, retighten bolts 1 through 8 in the numerical
sequence to 
450 ± 15 N·m (330 ± 11 lb ft). 
5. Loosen bolts 1 through 8 in the numerical sequence to an
angle of 90 ± 5 degrees. 
6. Tighten bolts 1 through 8 in the numerical sequence to 
9   2   5B-0213 Bolt  490 ± 15 N·m (360 ± 11 lb ft). 
   Note: Tighten bolts 9 only after bolts 1 through 8 have
been given the final torque. 
7. Tighten bolts 9 to 
55 ± 10 N·m (40 ± 7 lb ft).
  
Cylinder Head Valves
Type 1

(1) Height to the top of the valve guides ... 26.00 ± 0.50 mm (1.024 ± 0.020 inch)

(2) 194-4901 Spring

Length under test force ... 59.3 mm (2.33 inch)

Test force ... 562 ± 28 N (126 ± 6 lb)
Free length after test ... 75.8 mm (2.98 inch)
Outside diameter ... 43.5 mm (1.71 inch)

(3) 194-4902 Spring

Length under test force ... 50.3 mm (1.98 inch)

Test force ... 146 ± 7 N (33 ± 2 lb)
Free length after test ... 60.7 mm (2.39 inch)
Outside diameter ... 30.7 mm (1.21 inch)

(4) Washer

(5) Valve stem seal

Install the valve stem seals to the intake valves. Install the washers to the exhaust valves.

(6) Valve stem diameter and valve guide bore

Diameter of the new valve stems in the area of the valve guide
Intake ... 9.441 ± 0.01 mm (0.3717 ± 0.0004 inch)
 Exhaust ... 12.573 ± 0.01 mm (0.4950 ± 0.0004 inch)
Bore for intake valve guide ... 9.487 ± 0.025 mm (0.3735 ± 0.0010 inch)
Bore for exhaust valve guide ... 12.619 ± 0.025 mm (0.4968 ± 0.0010 inch)

(7) Diameter of the valve heads ... 56.00 ± 0.15 mm (2.205 ± 0.006 inch)

(8) Angle of the valve faces:

Inlet ... 19.40 ± 0.25 degrees

Exhaust ... 44.40 ± 0.25 degrees

(9) Depth of bore in head for valve seat inserts ... 14 ± 0.15
mm (0.551 ± 0.006 inch)

(10) Diameter of valve seat inserts:

Inlet ... 60.627 ± 0.015 mm (2.3869 ± 0.0006

inch)
Exhaust ... 60.119 ± 0.015 mm (2.3669 ± 0.0006
inch)

Bore in head for valve seat inserts

Inlet ... 60.508 ± 0.025 mm (2.3822 ± 0.0010

inch)
Exhaust ... 60.000 ± 0.025 mm (2.3622 ± 0.0010 inch)

(11) Angle of face of valve seat inserts

Inlet ... 20 ± 0.25 degrees

Exhaust ... 45 ± 0.25 degrees

(12) Outside diameter of the face of the valve seat inserts ... 53.60 mm (2.110 inch)
Type 2
(1) Height to the top of the valve guides ... 26.00 ± 0.50
mm (1.024 ± 0.020 inch)

(2) 101-1180 Spring

Length under test force ... 57.36 mm (2.258

inch)
Test force ... 450 ± 23 N (101 ± 5 lb)
Free length after test ... 70.55 mm (2.778 inch)
Outside diameter ... 43.66 mm (1.719 inch)

(2) 316-5976 Spring

Length under test force ... 60.29 mm (2.374 inch)

Test force ... 460 ± 23 N (103 ± 5 lb)
Free length after test ... 74.8 mm (2.94 inch)
Outside diameter ... 43.47 mm (1.711 inch)

(3) 101-1177 Spring

Length under test force ... 46.49 mm (1.830 inch)

Test force ... 133 ± 7 N (30 ± 2 lb)
Free length after test ... 55.54 mm (2.187 inch)
Outside diameter ... 28.68 mm (1.129 inch)

(3) 316-5977 Spring

Length under test force ... 57.5 mm (2.26 inch)

Test force ... 248 ± 12.4 N (56 ± 2.79 lb)
Free length after test ... 71.4 mm (2.81 inch)
Outside diameter ... 30.7 mm (1.21 inch)

(4) Valve stem diameter and valve guide bore

Diameter of the new valve stems in the area of the valve guide ... 9.441 ± 0.008 mm (0.3717 ±
0.0003 inch)
Bore in the valve guides ... 9.487 ± 0.025 mm (0.3735 ± 0.0010 inch)

(5) Diameter of the valve heads ... 56.00 ± 0.15 mm (2.205 ± 0.006 inch)

(6) Angle of the valve faces:

Inlet ... 19.40 ± 0.25 degrees

Exhaust ... 44.40 ± 0.25 degrees
3516B Marine Engine
Media Number - SEBP2418-67     |     Publication Date -
01/03/2014     |     Date Updated - 05/03/2014
i04038771
10R-2010 CYLINDER HEAD AS 
PART OF 10R-7765 CYLINDER HEAD GP
(7) Depth of bore in head for valve seat inserts ...
14 ± 0.15 mm (0.551 ± 0.006 inch)

(8) Diameter of valve seat inserts:

Inlet ... 60.627 ± 0.015 mm (2.3869 ±

0.0006 inch)
Exhaust ... 60.119 ± 0.015 mm (2.3669
± 0.0006 inch)

Bore in head for valve seat inserts

Inlet ... 60.508 ± 0.025 mm (2.3822 ±

0.0010 inch)
Exhaust ... 60.000 ± 0.025 mm (2.3622 ± 0.0010 inch)

(9) Angle of face of valve seat inserts

Inlet ... 20 ± 0.25 degrees

Exhaust ... 45 ± 0.25 degrees

(10) Outside diameter of the face of the valve seat inserts ... 53.60 mm (2.110 inch)

  ENTIRE GROUP
Part
  Ref. Qty.   Note    Part No.    
Name
  Grp        10R-2010    CYLINDER HEAD AS
 
  INDIVIDUAL PARTS
Req. Part
Ref. Qty.   Note    Part No.  
Qty. Name
INSERT-VALVE SEAT
  1         130-2607  2   
(STANDARD)(INTAKE)
INSERT-VALVE SEAT
       AB    149-1981     
(0.51-MM OS)(INTAKE)
INSERT-VALVE SEAT
  2         130-2608  2   
(STANDARD)(EXHAUST)
INSERT-VALVE SEAT
       AB    166-5945     
(0.508-MM OS)(EXHAUST)
  3         3J-7354  4  SEAL-O-RING  

  4         9S-8002  4  PLUG-O-RING  

  6         3B-0623  5  PLUG-CUP  

  7         3B-0645  5  PLUG-CUP
154-1612 CYLINDER HEAD AS 
S/N 8KN364-UP
PART OF 161-2508 CYLINDER HEAD AS, 145-3216, 201-4257 CYLINDER HEAD
GP
FIELD REPLACEMENT ORDER  242-5328,  161-2508

  ENTIRE GROUP
Part
  Ref. Qty.   Note    Part No.    
Name
  Grp        154-1612    CYLINDER HEAD AS
 
  INDIVIDUAL PARTS
Req. Part
Ref. Qty.   Note    Part No.  
Qty. Name
INSERT-VALVE SEAT
  1         130-2607  2   
(STANDARD)(INLET)
INSERT-VALVE SEAT
       AB    149-1981     
(0.51-MM OS)(INLET)
INSERT-VALVE SEAT
  2         130-2608  2   
(STANDARD)(EXHAUST)
INSERT-VALVE SEAT
       AB    166-5945     
(0.508-MM OS)(EXHAUST)
  3         214-7566  4  SEAL-O-RING  

  4         9S-8002  4  PLUG-O-RING  

  6         3B-0623  5  PLUG-CUP  

  7         3B-0645  5  PLUG-CUP
101-0830 CYLINDER HEAD GP 
S/N 8KN364-566

  ENTIRE GROUP
Part
  Ref. Qty.   Note    Part No.    
Name
  Grp        101-0830    CYLINDER HEAD GP
 
  INDIVIDUAL PARTS
Req. Part
Ref. Qty.   Note    Part No.  
Qty. Name
  1     B    5B-7890  1  PLUG-PIPE  

  2     RCY    145-3216  1  CYLINDER HEAD GP  

  R        0R-9472  1      HEAD GP-CYL  

  R        0R-9473  1      HEAD GP-CYL -UTN  

  3         131-0420  6  FASTENER GP-CYLINDER HEAD  

      (EACH INCLUDES)   
    WASHER-HARD
           187-7738  1   
    (21X36.5X3.5-MM THK)
    BOLT-12 POINT HEAD
           7N-1961  1   
    (3/4-16X8.5-IN)
  4         131-0421  2  FASTENER GP-CYLINDER HEAD  

      (EACH INCLUDES)   
    WASHER-HARD
           187-7738  1   
    (21X36.5X3.5-MM THK)
    BOLT-12 POINT HEAD
           7N-1961  1   
    (3/4-16X8.5-IN)
    SPACER
           9Y-0635  1   
    (19.35X30.18X45-MM THK)
SEAL
  5         204-5427  4   
(WATER)
BOLT
  6         5B-0213  2   
(3/8-16X2.375-IN)
WASHER-HARD
  7         5M-2894  2   
(10.2X18.5X2.5-MM THK)
  8         110-6991  1  GASKET-CYLINDER HEAD  
SEAL
  9         204-5426  4 
(WATER)
10R-7765 CYLINDER HEAD GP 
PART OF 10R-9952, 10R-9953 KIT-ENGINE OVERHAUL

  ENTIRE GROUP
Part
  Ref. Qty.   Note    Part No.    
Name
  Grp        10R-7765    CYLINDER HEAD GP
 
  INDIVIDUAL PARTS
Req. Part
Ref. Qty.   Note    Part No.  
Qty. Name
  1         2A-4429  4  LOCK-RETAINER  
GUIDE-VALVE
  2         133-9306  2   
(STANDARD)
GUIDE-VALVE
       AB    273-3553     
(0.127-MM OS)
GUIDE-VALVE
       AB    273-3554     
(0.25-MM OS)
GUIDE-VALVE
       AB    301-9248     
(0.38-MM THK)
GUIDE-VALVE
       AB    149-1982     
(0.508-MM OS)
  3     Y    10R-2010  1  CYLINDER HEAD AS  

  4         194-4897  2  VALVE-EXHAUST  
GUIDE-VALVE
  5         197-6995  2   
(STANDARD)
GUIDE-VALVE
       AB    276-3875     
(0.127-MM OS)
GUIDE-VALVE
       AB    276-3876     
(0.25-MM OS)
  6         197-7055  4  LOCK-RETAINER  

  7         210-2542  2  VALVE-INLET  
SPRING
  8         316-5976  4   
(OUTER)
SPRING
  9         316-5977  4   
(INNER)
ROTOCOIL AS
  10         316-5978  2   
(INLET)
ROTOCOIL AS
  11         316-5979  2   
(EXHAUST)
  12         316-5980  2  SEAL-VALVE STEM  

  13         316-5981  2  WASHER  

  14         8T-6759  1  PLUG-PIPE

145-3216 CYLINDER HEAD GP 
S/N 8KN364-566
PART OF 101-0830 CYLINDER HEAD GP

  ENTIRE GROUP
Part
  Ref. Qty.   Note    Part No.    
Name
  Grp        145-3216    CYLINDER HEAD GP

  R        0R-9472        HEAD GP-CYL  

  R        0R-9473        HEAD GP-CYL -UTN  

 
  INDIVIDUAL PARTS
Req. Part
Ref. Qty.   Note    Part No.  
Qty. Name
  1         2A-4429  8  LOCK-RETAINER  
SEAL
  2         137-6856  2   
(VALVE STEM)
  3         197-6999  4  ROTOCOIL AS  

  4         7N-1902  2  DOWEL  
SPRING-VALVE
  5         101-1180  4   
(OUTER)
SPRING-VALVE
  6         101-1177  4   
(INNER)
  7         8T-6759  1  PLUG-PIPE  

  8         210-2542  2  VALVE-INLET  

  9     C    210-2529  2  VALVE-EXHAUST  

  10     CY    154-1612  1  CYLINDER HEAD AS  

GUIDE-VALVE
  11         133-9306  2   
(STANDARD)(INLET)
GUIDE-VALVE
       AB    273-3553     
(0.127-MM OS OD)(INLET)
GUIDE-VALVE
       AB    273-3554     
(0.254-MM OS OD)(INLET)
GUIDE-VALVE
       AB    301-9248     
(0.381-MM OS OD)(INLET)
GUIDE-VALVE
       AB    149-1982     
(0.508-MM OS OD)(INLET)
GUIDE-VALVE
  11A         133-9306  2   
(STANDARD)(EXHAUST)
GUIDE-VALVE
       AB    273-3553     
(0.127-MM OS OD)(EXHAUST)
GUIDE-VALVE
       AB    273-3554     
(0.254-MM OS OD)(EXHAUST)
GUIDE-VALVE
       AB    301-9248     
(0.381-MM OS OD)(EXHAUST)
GUIDE-VALVE
       AB    149-1982     
(0.508-MM OS OD)(EXHAUST)
SEAT-SPRING
  12         2W-2662  2 
(EXHAUST)