Solenoid Operated Directional Valve
DG4V-3M-65 Design
General Description
Solenoid operated
directional control valves are
R for directing and stopping
flow at any point in a
hydraulic system.
• Efficient control of greater
hydraulic powers without
increasing solenoid
power consumption.
• Installed cost and space
savings from higher
power/weight-and-size
ratios.
• Installation flexibility
resulting from choice of
numerous combinations
of solenoid connectors
and locations.
R-2 EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015
• Viton seals as standard for
multi-fluid capability. Nitrile
seals available as a model
code option.
• Higher sustained Machine
productivity and higher
uptime because of
proven fatigue life and
endurance, tested over 20
million cycles.
• Solenoid coils can be
changed quickly and
easily without leakage
from hydraulic system.
• Compact, cost effective
system design when used
with Eaton® SystemStak™
valves and subplates.
DG4V-3M High • International standard
Performance Valves interface. The valve
• Minimum pressure drop mounting face conforms
2.5 bar at 30 l/min. to ISO 4401, size 03 and
is compatible with related
• Range of coil connectors international standards.
including DIN and
Deutsch. • Rigorous coil tests for
added protection against
• Range of coil voltages and
physical and environmental
power options.
damage.
• Up to 80 l/min (21 USgpm) Details on page R-3.
and up to 40 l/min (10.5
• Rated to IP69 best in
USgpm) respectively at
the class
350 bar (5000 psi).
• Offers designers the
opportunity to select the
optimum value package
for each application.
Eaton Tough Coils

You can rely on Eaton ToughCoils™ ToughCoils™ have also passed Eaton’s own rigorous
OEM’s strive to build dependable machines that get the job tests for added protection against physical and
done without interruption – no matter the conditions. Our environmental damage:
solenoid operated directional control valves matched with our •• Extreme heat
new ToughCoils™ provides industry leading environmental •• Thermal shock dunk
protection and performance in a compact and rugged •• Extended vibration test
package. •• Salt fog
•• Ice
Electro-hydraulic components are being utilized in an array •• Bench handling
of off-highway and industrial applications. Electrical winding •• Combined environment test
integrity is critical. ToughCoils™ are encapsulated in a plastic •• Particle impact
surrounding by a one- piece deep drawn metal frame. With an
Flexible Mounting - ToughCoils™ can be reversed mounted
IP69K rating(Deutsch type only), it has the highest ingression
and rotated to any degree allowing more wiring flexibility in
protection from dust and water. Most valve coils in the difficult locations
market only meet an ingression protection (IP) rating of 65.

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015 R-3

 Model Code

* DG4V—3 M — ** *(L) — (**)—(V) M —****— D* — ** *— 6*—(P**—A**—B**—T**)—***

1 2 3 4 5 7 8 9 10 11 12 14 15
R 6 13

1 Seal Type 7 Solenoid Energization 12 Tank Pressure Rating

Blank – Viton Identity Refer to “Operating Data”
F6 – Buna Nitrile/High CAN Blank – None for port T pressure ratings.
V – Solenoid “A” is at port 7 – 207 bar (3000 psi)
2 Model series
“A” end and/ or solenoid 13 Design Number
4 – Solenoid operated “B” is at port “B” end,
V – Pressure rating 350 bar independent of spool type 65 – Basic design
(5000 psi) on P, A & B ports 14 Orifice Plug
3 – ISO4401 Size 03 NOTE: Used to select the identification of
the solenoid. Refer to table on page 4. 00 – No orifice required
3 Performance 03 – 0.3 mm dia.
8 Flag Symbol 06 – 0.6 mm dia.
M – Mobile high performance
M – Electrical options and 08 – 0.8 mm dia.
4 Spool Type features 09 – 0.9 mm dia.
Please refer functional symbols 9 Coil Type 10 – 1.0 mm dia.
on Page 5 for spool types. 13 – 1.3 mm dia.
U – ISO4400, DIN43650 15 – 1.5 mm dia.
5 Spool Spring connector 20 – 2.0 mm dia.
Arrangement U1 – ISO4400 fitted with 23 – 2.3 mm dia.
A – Spring offset, end-to-end PG11 plug
KUP5 – Integral Deutsch 15 Reverse Coil Option
AL – Same as “A” but left
hand build connector RC – Both Coils reversed
B – Spring offset, end to 10 Surge Suppressor/ RCA – A Coil Reversed
center Damper RCB – B coil reversed
BL – Same as “B” but left NOTE: See page 10.
hand build D – Zener Diode
C – Spring centered See Page12 for circuit details
N – No-spring detented 11 Coil Rating
6 Manual Override Option G – 12V DC
Blank – Plain override(s) in GL – 12V DC
solenoid end(s) only  H – 24V DC
H – Water-resistant HL – 24V DC
override(s) on solenoid
end(s) 
Z – No overrides at either end
No override in non-solenoid end of
single solenoid valves

R-4 EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

 Sol. B P T Sol. A Sol. B P T P T Sol. A
Double solenoid valves,
Functional
A B
Symbols
spring centered
Double solenoid valves, Single soleno
two position, detented solenoid at po
Spool Options A B
Sol. B P T Sol. A
Transient condition only Sol. B P T Sol. A Sol. B
Double solenoid valves,
The valve function schematics apply to both U.S. and European valves. spring centered
Double solenoid valves, Single solenoid
A valves,
B Single soleno
DG4V-3(S)-*NV DG4V-3(S)-*AV two position, detented
DG4V-3(S)-*ALV solenoid at port A end solenoid at po
A B Sol. B PA T B Sol. A A B R
0 0 0
Double solenoid valves, Single solenoid valves, Transient condition only
Single solenoid valves,
two position, detented Sol. B
solenoid P A end
at port T Sol. A Sol. B
solenoid P BTend
at port P T
2 2 2 TheA valve
A B Double solenoid
A valves,
B B function schematics apply to b
spring centered
6 22 22 DG4V-3(S)-*NV DG4V-3(S)-*A
A B
Sol. B P T Sol. A Sol. B P T P T Sol. A
0 0
22 Double
24 solenoid valves, 24P T
Sol. B Sol. A
spring centered 2
Transient condition only 2
A B
35
6 22
The valve function schematics apply to both U.S. and European valve
Sol. B P T Sol. A
22 24
DG4V-3(S)-*CV DG4V-3(S)-*BV
Transient condition only DG4V-3(S)-*BLV
DG4V-3(S)-*NV DG4V-3(S)-*AV DG4V-3(S)-*A

0 0 apply0to both U.S. and European valves.

0 valve function schematics 0 350
The
2 2 2
DG4V-3(S)-*NV DG4V-3(S)-*AV DG4V-3(S)-*ALV
2 2 2 DG4V-3(S)-*CV DG4V-3(S)-*B
0 6 0 22 0 22
0 0
6 26 22 2 6
24 2 24
2 2
7 67 22 7
35 22
6 6
22 22 24 24
22 22
DG4V-3(S)-*CV 7
DG4V-3(S)-*BV 7
DG4V-3(S)-*B
33 33 35
0 33 0
22
0
22

52 521
DG4V-3(S)-*CV 2 52
DG4V-3(S)-*BV 2
DG4V-3(S)-*BLV
33 332
0 0 0
56 561 6 56 526 5216

2 72 567 2 5617
DG4V-3(S)-8CV DG4V-3(S)-8BLV DG4V-3(S)-8BV
6 22 6 22 6 22
8 8 8 DG4V-3(S)-8CV DG4V-3(S)-8B
7 33 7 33 7
8 833
22 5222 52122 52
European
Solenoid solenoid
Identified to standard
US and European Standards European solenoid standard
Double solenoid valves,
Single
33 solenoid valves, 5633 Single solenoid valves, European
56133 Solenoid Standard 56
two position, detented
solenoid at portDouble
A end solenoid valves,
solenoid atSingle end Double
port Bsolenoid valves,
(specify solenoid valves,
“V“ in the Singlecode
model Single
solenoid solenoid
valves,

twoU.S. Solenoid Standard
position, detented two position,
at position
solenoid at port end 7 on
A52 detented
page 3) solenoid
solenoid at port B end at po
A B 52 521
Double solenoid valves, two position, detented A B A BA
DG4V-3(S)-8CV B ADG4V-3(S)-8BLVA B A B DG4V-3(S)-8B A
B
56 561 56
8 8 8
Sol. A P T Sol. B Sol. A P Sol.T B P T Sol.P A T Sol.Sol.
B B PSol. AT P T Sol.
P BT Sol.
Sol.AA P
A B valves,
Double solenoid valves, spring centered DG4V-3(S)-8CV Double solenoid
DG4V-3(S)-8BLV DG4V-3(S)-8BV
A B valves,
Double solenoid valves, spring centered European solenoid standard Double solenoid
spring centered
spring centered Double solenoid8 valves, Single solenoid 8valves,
Double solenoid valves,Single solenoid 8 solenoid valves,
valves,
Single Single solenoid
two position, detented Sol.solenoid
A PatA port
TBA
two endSol. BdetentedsolenoidSol.
position, at port PatAport
B end
solenoid
B T BA endSol. A solenoid at po
A B
A
Single solenoid valves, solenoid at port A end B A A B
European solenoid standard
Sol. B P T B Sol.AA B
Sol. A P
A
T
B
Sol. B
A B
Double solenoid P
Sol. A valves, T Sol. B solenoid
Single valves,
Double Single solenoid
Transient
solenoid valves, conditionvalves,
Singleonly
solenoid valves, Single solenoid valves,
Transient condition only
two position, detented Sol. B
solenoid P position,
at port
two A Tend
Sol. Adetentedsolenoid
Sol. B P A BT end
atSol.
port
solenoid P ATend
at port PB T
Sol. Sol.
A A at port
solenoid
Sol. P BTend P T
Transient condition only
A
Single solenoid Double
Bvalves, solenoid at solenoidAvalves,
port B end B A The
B valve
A Bfunction schematics
A B apply to both
A U.S.B and European valves.
spring centered Double solenoid valves,
spring centered DG4V-3(S)-*AV
A B DG4V-3(S)-*NV DG4V-3(S)-*ALV
Sol. B P T Sol. A Sol. B P
Sol. A T P T P
Sol. B T Sol.AA PB
Sol. A T P T Sol. B
0 0 0
Doublesolenoid valves,only
Transient condition Sol. B P Double
T Sol. A valves,
solenoid
spring centered Sol. A P T Sol. B
spring centered
Transient condition only 2 2 2
A B Transient condition only
A B EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015 R-5
6 apply to both U.S. and European 22 22
The valve function schematics valves.
Sol. B P T Sol. A
 Operating Data

Feature DG4V-3M

Pressure Limits
P, A and B ports 350 bar (5075 psi)
R T port: 210 bar (3045 psi)
Flow rating See performance data
Relative duty factor Continuous; ED = 100%
Type of protection: IP69K for Deutsch type
ISO 4400 coils with plug IP65 for DIN type
fitted correctly
Coil winding Class H
Coil encapsulation Class F
Permissable voltage fluctuation:
Maximum Refer to temperature limits.
Minimum 90% rated
Typical response times at 100% rated volts measured from
application/removal of voltage to full spool
displacement of “2C” spool at:
Flow rate P-A, B-T 20 l/min (5.3 USgpm)
Pressure 175 bar (2537 psi)
AC (~) energizing 18 ms
AC (~) de–energizing 32 ms
DC (=) energizing 60 ms
DC (=) de–energizing 40 ms

Power consumption, DC solenoids at rated voltage and 20 C (68 F).

Full power coils:
12V, model type “G” 30W
24V, model type “H” 30W
Low power coils:
12V, model type “GL” 18W
24V, model type “HL” 18W
1st half cycle; armature fully retracted.

R-6 EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

 4

Performance Data

Pressure
3

1
Typical with mineral oil at Maximum flow rates
36 cSt (168.6 SUS) and a Performance based on full
specific gravity of 0.87. power solenoid coils warm
and operating at 90% rated R
voltage.

H Type Solenoid- 30W HL Type Solenoid- 18W- (Optional) HM

psi bar
psi bar psi
5000 350
2 N, 5000 350 5000
2A 2C 2N ,
7 C, 8C 2C
300 0C
33C 0C 300
4000
250 4000 4000
8C 250
Pressure

2A 7C

Pressure
Pressure
3000 200 3000 200 3000
6C
150 33C
2000 150
2000 2000
100 6C
100
1000
50 1000 1000
33C, 50
6C
0
0 10 20 30 40 50 60 70 80 l/min 0 0
0 10 20 30 40 50 60 70 80 l/min
0 3 6 9 12 15 18 21 USgpm
Flow rate 0 3 6 9 12 15 18 21 USgpm
Flow rate
HM Type Solenoid- 10W- (Optional)

psi bar
5000 350

300
4000
250
33C
Pressure

2N
3000 200
0C
7C 8C
2A
150
2000
6C 2C
100
1000
50

0
80 l/min 0 10 20 30 40 50 60 70 80 l/min

21 USgpm 0 3 6 9 12 15 18 21 USgpm
Flow rate

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015 R-7

 Performance Data
Pressure drops

psi bar
Pressure drops 12 11 10 9 8 7 6 5 4 3 bar psi
12 2000
160 drops 2 140
Pressure
psi bar
Pressure
140 10
drops 12 11 10 9 8 7 6 5 4 3 psi bar
120
12 1600
2000
psi
160 bar 12 11 10 9 8 7 6 5 4 3 2 psi 140
bar 15
120 128 100
psi bar 2000
psi bar
R 140 10
160
100 12
12 11 10 9 8 7 6 5 4 3 2
1200
140
120
drop drop

drop drop
2 1600
2000 140 80
160 106
140 120 15
120
80 1600 100
8 1
Pressure

Pressure
140 10 800 100
1200 60
120 15
120
100
60 1600 80 14
84 15
120
80 6 1200 100
40
drop

drop
10040 8 1 80
Pressure

Pressure
400
800 60
624 1200 14 13
drop

drop
100
60
80
20 1 80
20
Pressure

Pressure
6 800 60
40
80
40
60 1 14
Pressure

Pressure
0 4 8000
400 60
60
40
20
2
0
4 10 20 30 40 50 60 70 80 l/min 40
20 0 10 20 14 13 30 l/min
2 400 40 13
40
200 0 3 6 9 12 15 18 21 USgpm 20 0 2 4 6 8 USgpm
4000
20 02 10 20 30Flow40rate50 60 70 80 l/min 20 0 10Flow rate20 13 30 l/min
0 DG4V-3S 0
0 0 103 20 6 30 9 40 1250 1560 1870 80 21 l/min
USgpm 00 DG4V-3S
2 10 & DG4V-3
4 20 6 30
8 lUSgpm
/min
0 DG4V-3 0
0 10 20 30Flow40rate50 60 70 80 l/min 0 10Flow rate20 30 l/min
0 3DG4V-3S
6 9 12 15 18 21 USgpm 0 2 4 6 8 USgpm
t Curve for spool
0 3type 66: not 9 recommended
Flow rate
12DG4V-3
15 18 for flows in excess of 60 l/min (15.8
21 USgpm 2DG4V-3S
0 USgpm). & DG4V-3
Flow4rate 6 8 USgpm
DG4V-3S
Flow rate Flow &
DG4V-3S rate
DG4V-3
DG4V-3S DG4V-3
t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). DG4V-3S & DG4V-3
Pressure drops in offset positions DG4V-3
except where otherwise indicated
t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm).
Spool/spring Spool For other viscosities, pres-
t Curve for spool type 6: not recommended Pfor to A
flows Pintoexcess
B A of
to T60 l/min
B to T(15.8PUSgpm).
to T B to A
Pressure
code drops in offset positions except where otherwise indicated
positions or sure drops approximate to:
Pressure drops in covered
offset positions exceptPwhere otherwise A to B For other viscosities, pres-
Spool/spring Spool to A P to B A toindicated
T B to T P to T B to A
0A(L)
Pressure drops in Both
offset positions except5 where 5 2
otherwise 2
indicated – –or Viscosity
sureother cSt approximate
drops (SUS) to:
code
Spool/spring positions
Spool P to A P to B A to T B to T P to T B to A For viscosities, pres-
0B(L) & 0C, 0F De-energized
covered – – – – 4s∆ –A to B 14
sure 20 43
drops
For other 54 65 pres-
approximate
viscosities, 76to:85
code
Spool/spring positions
Spool P to A P to B A to T B to T P to T or B to A
0A(L) Energized
Both
covered 4
5 4
5 2 2 – A– Viscosity
(17.5) cSt
sure (97.8)
drops (SUS)
(200) (251) (302) (352)to:
approximate (399)
code positions orto B
2A(L) Both %
14 of ∆p20 cSt 43(SUS)
54 65 76 85
0B(L) & 0C, 0F
0A(L) De-energized
covered
Both 56– 56– 25– 25– ––4s∆ Viscosity ––A to B
2B(L)
0A(L)&&0C,
2C,0F
2F Energized 81
(17.5) 88
Viscosity
20 cSt
(97.8) 104
(200) 111 65
43 (SUS)
(251) 116 (352)
(302) 120 (399)
124
0B(L) Both
De-energized –54 –54 –2 –2 4–s∆ –– 14 54 76 85
2N
2A(L)
0B(L) & 0C, 0F Both
De-energized
Energized 46– 46– 235– 235– ––4s∆ –– %
14 of 20
∆p 43 54 65 76 85
(17.5) (97.8) (200) (251) (302) (352) (399)
6B(L)
2B(L) & 6C,
2A(L) 2C, 6F
2F De-energized
Energized
Both 6–54 6–54 532s 523∆ –– –– %81
A of ∆p88
change
(17.5) (97.8) 104 111 116 120
to another specific
(200) (251) (302) (352) 124
(399)
2N
2A(L)& 2C, 2F
2B(L) Energized
Both
Energized 56 56 2351 2351 –– –– gravity
% of ∆p will yield
81 88 104 111 116 120 124 an approxi-
7B(L) & 6C,
7C, 6F
7F mately
81 88 proportional
104 111 116change
120 124
6B(L)
2B(L)
2N 2C, 2F De-energized
Energized
Both 6–56s 6–56∆ 332–s 32–3∆ –– ––7m A change to another specific
Energized 4 4 3 3 – –
in pressure
gravity will drop.an approxi-
yield
2N & 6C, 6F
6B(L) Both
De-energized –6 –6 31s 3∆ 1 – – A change to another specific
8B(L)
7B(L) & 6C,
8C All mately
The proportional
specific gravity change
of a fluid
6B(L) 7C, 6F
7F De-energized
Energized 6–96s 6–96∆ 135–s 15–3∆ –3– ––7m gravity
A change will toyield an approxi-
another specific
22A(L), 22B(L) & 22C All
Energized 6 6 – – – – in
maypressure
mately
gravity be drop.
obtained
proportional
will yield from
an its
change
approxi-
7B(L) & 7C, 7F De-energized 64s 6∆ 4 –31 –31 – 7m producer. Fire resistant
24A(L)
8B(L)
7B(L) & 8C
7C, 7F De-energized
All
Energized 469s 4696∆ 325– 325– ––3 ––7m
in
Thepressure
mately specific drop.
proportional
gravity of afluids
change fluid
usually
in
maypressure
be have higher
drop.
obtained fromspecific
its
33B(L)
22A(L), &
8B(L) & 8C33C
22B(L) & 22C De-energized
All
Energized
All 94 –
6 94 –
6 53 15
– s 53 15∆
– 3– – – The specific
gravities than gravity
oil. of a fluid
Energized
producer.
may
The specific Fire
be obtained resistant
from
gravity afluids
of its fluid
24A(L)
8B(L) &22B(L)
22A(L), 8C & 22C De-energized
All
All 6569 6569 –25 –25 ––3 –– usually have higher specific
34B(L)
33B(L)
22A(L), & 34C
33C
22B(L) & 22C De-energized
All –
6 –
6 14
15
– 14∆
15∆
– – – producer.
may be obtainedFire resistant
from its fluids
24A(L) De-energized 6 6 2 s 2 – – gravities than oil.
Energized usually
producer. have higher
Fire specific
resistant fluids
24A(L)& 33C
33B(L) De-energized
De-energized –56 –56 15 2s 15∆ 2 –– –– gravities
usually have thanhigher
oil. specific
52BL
33B(L)&&52C
34B(L) 34C
33C Energized
De-energized
Energized 56–s 56∆ – 2214
15s 2–14∆
15∆ –– –10m
– gravities than oil.
56BL
34B(L) & 34C Both
Energized
De-energized – 6
5 s – 6∆
5 11
14s2 s 14∆ 10∆
2 –– –10m
–
56C &&52C
52BL
34B(L) 34C Energized
De-energized
Energized 5–6s 56∆ – 11s
2214 2–10∆
14∆ –– –10m
–
56BL& 52C
52BL Energized
Both
Energized 665ss 6∆6∆5 2211s ––10∆
2 –– 10m
–
10m
66B(L)
56C &&52C
52BL
56BL 66C De-energized
Energized
Both 6–6ss 6∆–6∆ 12
11211ss 12
10∆–10∆ –– 13
10m
10m
56BL
56C Energized
Both
De-energized –6s –66∆ 211ss
11 2–10∆
10∆ –– –
10m
10m
521B
66B(L)
56C & 66C All
De-energized
Energized 66–ss 6∆ –6∆ –11s
212 –12–10∆ –– 10m
13
10m
561B & 66C
66B(L) De-energized
Energized
De-energized –6–s –6∆6– 210s
12 12–211∆ –– –
10m
13
521B & 66C
66B(L) Energized
All
De-energized
Energized 6–6s 6–6∆ –
212 212– –– 10m
–13
561B
521B De-energized
Energized
All
s“B” plugged ∆ “A” plugged 66–s
m“P” plugged 6–
6∆ –210s –211∆ –– –10m
10m
521B
561B Energized
All
De-energized –6s
Eaton Vickers –6∆ Operated
Solenoid 10– sDirectional
11∆– Valves Product
–– 10mV-VLDI-MC011-E September 2008
10m
Catalog 11
561B De-energized
Energized
s“B” plugged ∆ “A” plugged 6–
m“P” plugged 6∆ – –10s –11∆ –– 10m
10m
Energized
s“B” plugged ∆ “A” plugged m“P” plugged
Eaton
6 6∆ – – – 10m
Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11
s“B” plugged ∆ “A” plugged m“P” plugged
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11

R-8 EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

Installation Dimension

Integral DEUTSCH Connector

DEUTSCH Male DT04-2PMating
Connector DT06-2S.
R

43.8
68.4 [1.72]
[2.69] 45.9 49.3 52.5
[1.81] [1.94] [2.07]

51.8 74.0
23.6
[2.04] [2.91]
[0.93]

40.5
[1.59]
74.0 33.0
[2.92] [1.30]
P

47.3
A B
[1.86]

23.0 222.1
[0.90] [8.74]

DG4V-3M-0C-M- KUP5-G7-65

Reversed Coil at both sides

DG4V-3M-0C-M-KUP5-G7-65-RC
Note: Option RCA will have Coil at
A port reversed and Option RCB will
have coil at B port reversed.

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015 R-9

 Coils and Connectors

U/U1 KUP5

Surge Suppression Device

Bi - directional Zener
Diode (D) Coil
Zener diode in parallel with
coil. When switch (S1) is
opened, the energy stored
in the coil is trapped and
dissipated by the diode (D)
and the coil resistance.
• The Zener makes exact
limitation of inductive spikes.
• Polarity insensitive.

R-10 EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

Notes

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015 R-11

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Document No. E-VLVI-SS001-E1
October 2015