DEP SPECIFICATION

A.C. ELECTRICAL VARIABLE SPEED DRIVE SYSTEMS

DEP 33.66.05.33-Gen.

February 2012

DESIGN AND ENGINEERING PRACTICE

© 2012 Shell Group of companies

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior
written permission of the copyright owner or Shell Global Solutions International BV.
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PREFACE

DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
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quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
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The right to obtain and to use DEPs is restricted, and is typically granted by Shell GSI (and in some cases by other Shell
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Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
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which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
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TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................5
1.1 SCOPE........................................................................................................................5
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS .........5
1.3 DEFINITIONS .............................................................................................................5
1.4 SUMMARY OF MAIN CHANGES...............................................................................8
1.5 CROSS-REFERENCES .............................................................................................9
1.6 COMMENTS ON THIS DEP .......................................................................................9
2. GENERAL REQUIREMENTS ..................................................................................10
2.1 GENERAL .................................................................................................................10
2.2 RESPONSIBILITY ....................................................................................................10
2.3 SCOPE OF SUPPLY ................................................................................................11
2.4 PRE-ORDERING MEETING.....................................................................................11
3. STATEMENT OF COMPLIANCE.............................................................................12
4. BASIC REQUIREMENTS OF THE VSDS................................................................13
4.1 GENERAL .................................................................................................................13
4.2 RELIABILITY AND AVAILABILITY ...........................................................................13
4.3 SITE CONDITIONS ..................................................................................................14
4.4 DEGREE OF PROTECTION ....................................................................................16
4.5 RATINGS ..................................................................................................................16
4.6 ELECTRICAL SUPPLY SYSTEM.............................................................................17
5. PERFORMANCE REQUIREMENTS OF THE VSDS ..............................................18
5.1 GENERAL .................................................................................................................18
5.2 SYSTEM CONTROL.................................................................................................18
5.3 TRANSIENT TORQUES...........................................................................................20
5.4 RUNNING UP TIME (RT) .........................................................................................21
5.5 TOTAL RUNNING UP TIME .....................................................................................21
5.6 TEMPERATURE LIMITATIONS ...............................................................................21
5.7 CRITICAL SPEEDS ..................................................................................................21
5.8 HARMONICS AT THE LINE SIDE............................................................................21
5.9 ELECTROMAGNETIC COMPATIBILITY .................................................................22
5.10 PULSATING TORQUES...........................................................................................22
5.11 PULSATING CURRENTS.........................................................................................23
6. CONSTRUCTION REQUIREMENTS OF THE VSDS..............................................24
6.1 GENERAL .................................................................................................................24
6.2 IDENTIFICATION .....................................................................................................24
7. CONVERTER TRANSFORMER ..............................................................................25
7.1 GENERAL .................................................................................................................25
7.2 PROTECTION ..........................................................................................................25
7.3 HARMONICS ............................................................................................................25
7.4 OVERVOLTAGE PROTECTION ..............................................................................25
7.5 NOISE .......................................................................................................................25
7.6 RATING PLATE ........................................................................................................25
8 REACTOR(S) ...........................................................................................................26
8.1 GENERAL .................................................................................................................26
8.2 HARMONICS ............................................................................................................26
8.3 PROTECTION ..........................................................................................................26
8.4 NOISE .......................................................................................................................26
8.5 RATING PLATE ........................................................................................................26
8.6 LOCATION................................................................................................................26
9. CONVERTER ...........................................................................................................27
9.1 CONVERTER ELEMENTS .......................................................................................27
9.2 RATING OF THE CONVERTER ELEMENTS ..........................................................27
9.3 TRANSIENTS IN THE OUTPUT VOLTAGE OF THE CONVERTER ......................27
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9.4 NOISE .......................................................................................................................27

9.5 CABLING/SECONDARY WIRING............................................................................28
9.6 EARTHING................................................................................................................28
9.7 MARKING OF THE CONVERTER COMPONENTS ................................................29
9.8 CONVERTER CABINETS ........................................................................................29
9.9 SYSTEM CONTROL, PROTECTION AND ALARM EQUIPMENT ..........................31
9.10 RATING PLATE ........................................................................................................34
10. MOTOR OF THE VSDS............................................................................................35
10.1 GENERAL .................................................................................................................35
11. SPARE PARTS, INSTALLATION MATERIALS AND INSTRUCTIONS.................35
12. ASSEMBLY AND SPECIAL TOOLS .......................................................................35
13. DOCUMENTATION ..................................................................................................36
14. INSPECTION AND TESTS.......................................................................................37
14.1 GENERAL .................................................................................................................37
14.2 QUALITY ASSURANCE ...........................................................................................37
14.3 FACTORY ACCEPTANCE TESTS ..........................................................................37
14.4 PERFORMANCE TESTS .........................................................................................37
14.5 ROUTINE TESTS .....................................................................................................37
14.6 SPECIAL TESTS ......................................................................................................38
14.7 STRING TEST WITH DRIVEN EQUIPMENT...........................................................38
15. TEST SPECIFICATION ............................................................................................39
15.1 PERFORMANCE TESTS .........................................................................................39
15.2 ROUTINE TESTS .....................................................................................................41
15.3 PERFORMANCE VALUES.......................................................................................41
16. REFERENCES .........................................................................................................42

APPENDICES
APPENDIX 1 DATA TO BE SUBMITTED.............................................................................44
APPENDIX 2 DISPENSATIONS FOR VSDS ≤ 250 kW .......................................................45
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1. INTRODUCTION

1.1 SCOPE
This DEP specifies requirements and gives recommendations for the design and
manufacturing of direct-coupled AC electrical variable speed drive systems (VSDSs), and is
based on the following IEC standards:

• IEC 61800-2
• IEC 61800-3
• IEC 61800-4
• IEC 61800-5-1
• IEC 60146

This DEP may also be applied to generation units with generators operating at variable
speeds and feeding into an electrical system with a constant frequency.
A VSDS comprises the electric motor, the converter with its control and protection
equipment, and, where specified in the requisition, also the supply transformer, and
harmonic filters.
The requisition will indicate whether a ventilation/cooling/climate conditioning facility for the
converter is to be included in the supply. This will generally be the case if the HVAC system
of the room where the converter will be installed is not sufficient to cater for the heat
dissipation of the converter equipment.
This DEP gives additional information and requirements, and where applicable, selects
options given in the relevant IECs.
This is a revision of the DEP of the same number dated January 2007; see (1.5) regarding
the changes.

1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

Unless otherwise authorised by Shell GSI, the distribution of this DEP is confined to Shell
companies and, where necessary, to Contractors and Manufacturers/Suppliers nominated
by them. Any authorised access to DEPs does not for that reason constitute an
authorization to any documents, data or information to which the DEPs may refer.
This DEP is intended for use in facilities related to oil and gas production, gas handling, oil
refining, chemical processing, gasification, distribution and supply/marketing. This DEP
may also be applied in other similar facilities.
When DEPs are applied, a Management of Change (MOC) process shall be implemented;
this is of particular importance when existing facilities are to be modified.
If national and/or local regulations exist in which some of the requirements may be more
stringent than in this DEP, the Contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable with regards to the safety, environmental, economic and legal aspects. In all
cases the Contractor shall inform the Principal of any deviation from the requirements of
this DEP which is considered to be necessary in order to comply with national and/or local
regulations. The Principal may then negotiate with the Authorities concerned, the objective
being to obtain agreement to follow this DEP as closely as possible.

1.3 DEFINITIONS
1.3.1 General definitions
The Contractor is the party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
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The Manufacturer/Supplier is the party which manufactures or supplies equipment and

services to perform the duties specified by the Contractor.
The Principal is the party which initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.3.2 Specific definitions
The definitions as given in the IEC standards and DEPs referenced in this DEP are
applicable. The following additional definitions apply:

Term Definition
Active front end Converter with input circuitry designed to limit the lineside harmonics.
converter
Availability

Communication Application tool set to allow various systems to communicate with each
protocol other.
Condition Management tool to monitor system behaviour and to execute trending.
monitoring
system
Expected The expected lifetime of the VSDS is the time during which the VSDS
lifetime of the remains suitable for the application for which it was designed, provided it
VSDS is used, regularly inspected, examined and serviced in accordance with
the Manufacturer/Supplier's instructions and with the replacement of
lubricant etc. and of parts subject to mechanical wear and electronic
component ageing.
Electromagnetic The ability of equipment or a system to function satisfactorily in its
compatibility electromagnetic environment without introducing intolerable
(EMC) electromagnetic disturbances to anything in that environment.
High speed A high speed motor is a motor with a speed of more than 3600 r/min
motor within its operational speed range.
Heating A system that maintains within the defined limits the temperature relative
Ventilation and humidity and air quality in a room, building or enclosure.
Air
Conditioning
system (HVAC)

High voltage A converter with an output voltage exceeding 1000 V (ref: IEC 61800-4).
converter

Integer Harmonic quantities which are multiples of the inverter output frequency.
harmonics on
the machine-
side
Locked rotor The average measured torque that the motor of the VSDS will develop
torque of a with the rotor locked at any angular position and with the control-
VSDS motor command set at a set-point within the operational speed range of the
VSDS.
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Term Definition
Low voltage A converter with an output voltage not exceeding 1000 V
converter (ref: IEC 61800-2).
Mean time Mean time between failure is defined as:
between
failures – MTBF
(hours)
Mean time to Mean time to repair is defined as:
repair – MTTR

(hours)
Non-integer Harmonic quantities not being a multiple of the inverter input frequency.
harmonics on
the machine-
side
Offshore An installation located near open salt water, e.g. platforms, jetties,
installation floating production storage and offloading vessels (FPSO).
Operating time Total running time elapsed after initial commissioning and start up of the
VSDS at site but excluding the first 3 months of initial operation.
Operational The specified range of speeds at which the VSDS motor can operate
speed range of continuously at specified ratings or torques.
the VSDS motor
Point of The point in the electrical network at which the VSDS is connected to
Coupling of the that network.
VSDS (PC)
Rated current The rated current curve is the range of the maximum measured root
curve of a VSDS mean square current taken from the line with the VSDS motor at
motor maximum rated output over the whole speed range.
Rated torque The whole of numerical values of the motor torque curve at which a
curve of a VSDS VSDS can be operated continuously within its operational speed range
motor and those values at which a VSDS can be operated during limited
specified times outside its operational speed range.
Reliability
Reliability is calculated as:
Requisition Is DEP 33.66.05.95-Gen.
(Data/requisition for AC variable speed drive system)
Or DEP 33.66.05.96-Gen.
(Data/requisition for AC variable speed drive system < 250 kW)
Requirements for additional equipment, e.g., power transformers, will be
detailed on specific data/ requisition sheets
Running up The time for the motor of a VSDS motor to complete, after being
time of a VSDS energized, one start up to the minimum operational speed at specified
motor line voltage when coupled to the actual load under the most arduous
process conditions.
Speed Window Control of the speed of the motor by the VSDS within the permitted
Control operational range.
Total running The time for a VSDS to complete one start up to the minimum
up time of a operational speed at specified line voltage when coupled to the actual
VSDS load. The total running up time is the sum of the times for the logic to
start up all auxiliaries and the running up time of the VSDS.
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Term Definition
Variable Speed A system consisting of a line-fed AC to AC conversion system, electric
Drive System motor and all facilities required to operate the motor at variable speeds
VSDS on a variable voltage or current and frequency.
Vibration The vibration severity is the root-mean-square value of the vibration
severity velocity.

1.4 SUMMARY OF MAIN CHANGES

This DEP is a revision of the DEP of the same number dated January 2007. The DEP
specification has had some text removed and transferred to the companion Informative
document. This has been done where the text gave background or guidance rather than
specifying equipment requirements or performance.

Old New Change

section/clause section/clause
General Document updated to be in line with DEP specification
requirements
1.1 1.1 • Reference to DEP 33.64.10.17-Gen. added.
• Rating of VSDS modified to 250kW for
applicability of dispensation
2.1 2.1 Requirement of transient air gap torque removed, as
this requirement is mentioned in motor DEP
2.1 2.1 Requirement of losses and efficiency calculation added
4 4.1 Statement on auxiliary supplies for air, lube oil, cooling
water, and electrical auxiliary supplies removed.
4.2 4.3 Phrase added for chemical analysis of the cooling
water. Statement on Hazardous Area classification
modified
Site condition explained and modified
4.5 4.6 Requirement of power supply voltage and frequency
variations reworded
5.1 5.1 Sentence amended as ‘lower speed than the
corresponding required speed is allowed corresponding
to the power reduction.’
5.2.1 5.2.1 Changes made on the type of control required for the
VSDS
5.8 5.8 Requirement of equal current sharing between the
windings of transformer for VSDS system of 12 or
more pulses included
5.10 5.10 Requirement of pulsating torque clarified
7.2 Section deleted
9.3 9.3 Information on motor cable added. VSDS requisition
sheet also updated accordingly
9.9.2 9.9.2 Requirement of communication of VSDS with DCS,
fault diagnostic and condition monitoring system made
more specific
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Old New Change

section/clause section/clause
9.9.3 9.9.3 Requirement of wiring of motor over temperature
sensor to VSDS for initiation of Alarm and Trip in case
of temperature rise in motor added
14.7 14.7 Clarification on the string test added
Appendix 10 Appendix 2 Appendix 10 changed to Appendix 2. Rating of motor
change to 250kW from earlier value of 75kW
Appendix 10 Appendix 2 Testing of all the components of the VSDS individually
and in combination at the Manufacturer/Supplier's
works included
Statement on use of fuse for reducing SC current
deleted
NOTE: Clause numbers in this table refer to numbering in the current version of the DEP.

1.5 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section
number is shown in brackets ( ). Other documents referenced by this DEP are listed in (16).

1.6 COMMENTS ON THIS DEP

Comments on this DEP may be sent to the Administrator at standards@shell.com, using
the DEP Feedback Form. The DEP Feedback Form can be found on the main page of
“DEPs on the Web”, available through the Global Technical Standards web portal
http://sww.shell.com/standards and on the main page of the DEPs DVD-ROM.
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2. GENERAL REQUIREMENTS

2.1 GENERAL
The VSDS shall be designed in accordance with the following IEC standards and this DEP:

• IEC 61800-2
• IEC 61800-3
• IEC 61800-4
• IEC 61800-5-1
• IEC 60146
This DEP gives additional information and requirements, and where applicable, selects
options given in the above IECs.
Individual components forming part of the VSDS order shall comply with the following DEPs
with all modifications as specified in this DEP:

• DEP 33.65.40.31-Gen.
• DEP 33.65.11.31-Gen.
• DEP 33.66.05.31-Gen.
• DEP 33.64.10.17-Gen.

This DEP shall be applicable to all VSDSs irrespective of duty or size to provide a high
standard of safety, performance, reliability and maintainability. Data/requisition sheet
DEP 33.66.05.95-Gen. shall be used to make order-specific requirements and shall be
returned by the Manufacturer/Supplier with the requested data and the quotation.
There is sufficient modularity in the lower rated segment of the VSDS product ranges to
ensure that, in the event of failure, components can be replaced quickly to avoid prolonged
plant outage. Hence, to obtain the economic advantages offered through maximum
standardisation, the Principal may decide to give dispensations on VSDSs rated 250 kW
and lower. For such cases, reference shall be made to Appendix 2 and to data/requisition
sheet DEP 33.66.05.96-Gen.

2.2 RESPONSIBILITY
The interactions between the various components of a VSDS make it imperative to make
one technically acceptable Manufacturer/Supplier ultimately responsible for the total
system.
The order for a VSDS may be placed direct with a Manufacturer/Supplier or through the
Manufacturer/Supplier of the driven equipment, both of whom shall be approved by the
Principal. In the latter case the Manufacturer/Supplier of the driven equipment has the
responsibility for the correct operation to specification of the combination of VSDS and
driven equipment.
NOTE: The Principal may include in his enquiry documents a list of acceptable VSDS and motor
Manufacturers.

The Manufacturer/Supplier of the VSDS shall be responsible for the performance of the
VSDS as described in this DEP and for compliance with the requirements of the driven
equipment as given to him by the driven equipment Manufacturer/Supplier at the time of
order.
The following shall be provided by the Manufacturer/Supplier:
a) calculated rotor responses
b) ramp times
c) for running up and continuous operation, data on all machine air gap torques
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including integer and non-integer harmonic torques in amplitude and frequency, also
stating the assumptions on ratings of dc-link components
d) lubrication requirements
e) Losses and efficiency calculation of complete system including inverter, transformer
and output filter if provided.
Furthermore, the responsible Manufacturer/Supplier shall be capable of:
• performing the necessary torsional and lateral vibration analyses;
• performing the required studies of the total train (drive system and driven equipment)
and acting as a suitable counterpart to the Manufacturer/Supplier of the driven
equipment (and gearbox if included) to ensure good overall coordination;
• performing the necessary electrical system studies
The final result of these studies shall be acceptable to all parties involved.
If specified in the requisition, the Manufacturer/Supplier shall quote a torsional vibration
analysis as a separate item. The Principal may request this study to be performed in
addition to that performed by the driven equipment Manufacturer/Supplier. In such event,
the results shall be acceptable to all parties involved. The Principal may request a third
party to investigate the analysis on his behalf.
For the technical evaluation of the quotations at least all data specified in the requisition
shall be available. Quotations without all these data shall not be accepted.

2.3 SCOPE OF SUPPLY

The scope of supply of the VSDS shall include:
a) detailed design
b) studies as indicated in this DEP and the requisition
c) supply of materials
d) factory and site inspection and testing
e) documentation including certification
f) commissioning and start-up assistance
and where specified in the requisition or order:
g) spare parts for 6 years operation (11)
h) site installation
The Manufacturer/Supplier shall give detailed information in the quotation to prove his
capabilities to deliver in accordance with the required scope of supply.

2.4 PRE-ORDERING MEETING

If deemed necessary by any of the parties involved, a pre-ordering meeting shall be
arranged to define clearly the overall scope of supply, individual responsibilities and test
methods.
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3. STATEMENT OF COMPLIANCE
The Manufacturer/Supplier of the VSDS shall confirm that the equipment fully complies with
the quotation and the whole system is properly designed, constructed and suitable for the
specified duty.
All performance values laid down in the pre-ordering meeting or quotation (whichever
comes later) shall be regarded as maximum or minimum values as applicable.
These values shall also be guaranteed by the Manufacturer/Supplier of the VSDS under the
most arduous conditions specified in this DEP and the requisition.
Tolerances shall be in accordance with this DEP. All the components of the VSDS shall be
tested individually and in combination at the Manufacturer/Supplier's works to prove their
capability and compliance with the specification and performance data.
If any one of the components or the whole system does not comply with the specification
and any agreed amendments, the Manufacturer/Supplier shall rectify and re-test the VSDS
within a mutually agreed time.
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4. BASIC REQUIREMENTS OF THE VSDS

4.1 GENERAL
This DEP gives technical requirements for the most common applications for VSDSs. For
certain applications it may be necessary to deviate from this DEP. Any special
requirements shall be stated in the requisition and other bid documentation.
The Manufacturer/Supplier shall in principle offer equipment from his standard range,
where applicable modified to achieve conformity with this DEP.
The VSDS shall be suitable for the load characteristics and the operational duty of the
driven equipment.
The VSDS and auxiliaries shall be suitable for continuous uninterrupted operation for
periods of at least 6 years. However, within this six-year period, periods of running may
alternate with idle periods of up to 6 months. Re-greasing of bearings or replenishment of
lube oil, if required, shall be possible with the motor in operation.
The VSDS shall be designed for an expected lifetime of at least 20 years.
For large VSDSs the expected lifetime of the electronic controls may be less than 20years.
The Manufacturer/Supplier shall state in the quotation the expected lifetime of these
components. This shall not be less than 10 years. The Manufacturer/Supplier shall also
confirm that replacement components will be available and indicate an expected duration of
the replacement process. In the quotation the Manufacturer/Supplier shall give documented
evidence that replacement of the electronic controls shall not have an impact on the rest of
the VSDS.
The Manufacturer/Supplier shall also confirm that he shall provide software support for the
VSDS during the lifetime of the applied control system.
The VSDS shall be capable of withstanding the thermal and dynamic stresses and transient
mechanical torques such as those resulting from a short circuit. Any damage resulting from
such a short circuit or internal fault shall be confined to the component concerned. The
motor/driven equipment shall be able to withstand the transient torques developed during
short circuit conditions.
In addition to the requirements stated in the requisition, the following information will be
given to the Manufacturer/Supplier:
a) A layout diagram indicating the area classification, the ambient conditions of the
different items related to their location, the location of the individual equipment items,
distances and the cable routing.
b) A block diagram indicating the basic control and protection systems specifying the
protection, control, trip and alarm functions to be fulfilled at the different locations.
The diagram shall also specify the reference signals and commands needed.
c) A single line diagram indicating the main and auxiliary circuitry, and information on
fault level, system earthing and auxiliary supply systems.
d) Specification of cooling water where applicable.
Depending on the size and complexity of the VSDS, the driven equipment and the process,
additional information may be required. The Manufacturer/Supplier shall obtain this
information from the Principal in the quotation stage (2).

4.2 RELIABILITY AND AVAILABILITY

The VSDS including all individual components forming part of the system shall have an
availability of minimum 0.997 and a Mean Time Between Failure (MTBF) of at least 6 years.
The Manufacturer/Supplier shall provide documented evidence that the figures quoted for
MTBF and Mean Time To Repair (MTTR) can be met.
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For VSDSs that have a sufficient user base the MTBF and MTTR figures shall be based on
statistics and the following criteria:
a) at least one period of 6 years' operating time of at least 4 pieces of similar equipment
shall have been experienced (the first 3 months of initial operation of the VSDS shall
be excluded).
b) MTTR shall only relate to converter repair.
c) MTTR shall include a maintenance overhaul time of 80 h over a 2-week period after
6 years of operation.
d) Operation of the VSDS shall have been in accordance with the
Manufacturer/Supplier's instructions.
e) Qualified men and materials shall be assumed to be available at the work site.
For newly developed VSDSs the quoted MTBF and MTTR figures shall be based on
calculations.

4.3 SITE CONDITIONS

The atmospheric conditions inside the VSDS room shall normally be in accordance with
IEC 62271-200. However, allowance shall be made for the entry of dust, salt and sulphur
contaminated air when doors are open or cable entrances through the floor are uncovered
during maintenance and construction periods. The Manufacturer/Supplier shall quantify that
allowance in the quotation. Depending on the area where the VSDS will be installed
condensation inside the VSDS may occur. Proper measures, e.g. by installing sufficiently
rated panel heaters shall be provided.
For offshore applications the VSDS will be installed indoors and shall be suitable for
operation in an environment where the relative humidity may reach 98 %. Condensation,
solar radiation and wind shall be taken into account for equipment installed outdoors.
The motor of the VSDS and its driven equipment will normally be installed outdoors without
shelter with a common base plate on the foundation. The area classification according to IP
Code Part 15 shall be stated in the requisition or its appertaining documentation.
The Manufacturer/Supplier shall assume a background vibration severity level of 0.4 mm/s
at motor bearings.
Motors installed on mobile and fixed offshore installations shall also be capable of
absorbing shocks of twice the acceleration of free fall (2 x gn) when running or standing
idle. If indicated in the requisition, motors shall be earthquake-proof in accordance with
local requirements.
VSDS cubicles to be installed offshore shall be suitable for mounting on a deck, which may
be expected to flex with the general movement of the platform structure. Unless otherwise
specified in the requisition, deflection between support points of the VSDS cubicle shall not
exceed 5 mm of the free span.
Converter and where applicable unit transformers installed on mobile and fixed offshore
installations shall not be affected by vibration and shock. The equipment for these
applications shall be tested according to IEC 61892-3, Item 9 of Table 9.
If a transformer forms part of the supply package then it shall normally be located outside
the substation building in a non-hazardous area according to IP Code Part 15.
Reactors, harmonic filters, etc., may be installed outside the substation building in a
non-hazardous area according to IP Code Part 15.
The converter of the VSDS is normally located inside a substation or in a dedicated
container.
 DEP 33.66.05.33-Gen.
February 2012
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Unless otherwise specified in the requisition, the equipment to be installed indoors shall be
located in a ventilated building or container in which the following conditions apply:

maximum ambient air temperature 40°C;

mean ambient temperature (over 24 h period) 35°C;
average room air temperature (conditioned) 20°C to 25°C;
minimum ambient air temperature 5°C;
maximum relative humidity 90 %;
maximum altitude 1000 m
pollution degree according to IEC 61800-5-1 2
climate class according to IEC 60721-3-3 3K3
Area Classification according to IEC 60079-10 Non-hazardous
Note: Pollution degree 2: Normally, only non-conductive pollution occurs. Occasionally, however, temporary
conductivity by condensation is to be expected.

For equipment installed outdoors, and if not otherwise specified in the requisition, the
following conditions apply:

maximum ambient air temperature 40°C;

mean ambient temperature (over 24 h period) 35°C;
minimum ambient air temperature -15°C;
maximum relative humidity 100 %;
maximum altitude 1000 m
Note: The Principal may refer to IEC 60721-2-1 for site conditions deviating from those stated above.

If water is used for cooling purposes the cooler shall be calculated for the following water
conditions:

maximum inlet water temperature 30°C

average inlet water temperature over a 28°C
24 h period does not exceed
minimum inlet water temperature 5°C
maximum static water pressure 8 bar (ga)
minimum static water pressure 3 bar (ga)
Note: Principle will provide chemical analysis of the cooling water

Design data for coolers:

minimum cooling water velocity 1 m/s

maximum outlet water temperature 42°C
maximum tube surface temperature 52°C
value of fouling resistance 0.52 x 10-3 m2.K/W
NOTE: The above data also apply to seawater.
 DEP 33.66.05.33-Gen.
February 2012
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The test pressure of the coolers shall be at least 1.5 times the maximum static water
pressure.
If the water pressure in the cooler is controlled by a valve or pressure reducing device
connected to the water supply where the pressure is higher than the working pressure of
the cooler, the cooler shall be designed for the higher pressure and tested at 1.5 times the
higher pressure.

4.4 DEGREE OF PROTECTION

The degree of protection, in accordance with IEC 60529, of equipment located outdoors
shall be at least:
1. for land installations:
a. IP 54 for motor, transformer, reactor and auxiliaries
b. IP 55 for the terminal boxes and bearing housings
2. for offshore installations
a. IP 56 for the motor, transformer, reactor, auxiliaries, terminal boxes and
bearing housing
3. for dusty areas:
a. The requisition shall specify whether special measures are required with
respect to ingress of dust. Reference is also made to IEC 61241.
4. for submerged electric motors and electric drives of sealless pumps:
a. IP 68 for the applicable parts
Dry type transformers and reactors shall have their live parts insulated. Dry type
transformers and reactors that are not safe to touch shall be installed in an enclosure or in
a lockable fenced area with a minimum degree of protection of IP 21.
The degree of protection of equipment located inside the substation or container shall be at
least IP 31.

4.5 RATINGS
The Manufacturer/Supplier of the VSDS shall obtain from the driven equipment
Manufacturer/Supplier all relevant data such as the exact torque speed characteristic of the
driven equipment for the design of the VSDS and adapt his technical specification
accordingly.
The current from the inverter to the motor shall not exceed 1000 A per phase up to ratings
of 20 MW.
For motors with two-phase shifted three-phase stator windings, the current in each winding
shall not exceed 1000 A.
Where there is clear economic justification to exceed this 1000 A limit, the
Manufacturer/Supplier may propose such alternatives to the Principal at the quotation
stage. These should include detailed proposals for cabling connections.
The Principal may state a preference for a 6 pulse or 12 pulse supply converter or
alternatively for a converter operating on the Active Front End principle. The
Manufacturer/Supplier shall ensure in any case that such selection meets the requirements
for line side harmonics in (5.8).
The rated motor voltage shall be derived from the above criteria.
Installations with motor voltages over 1000 V shall be considered as, and designed
according to, rules and regulations applicable to HV installations.
 DEP 33.66.05.33-Gen.
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4.6 ELECTRICAL SUPPLY SYSTEM

The VSDS shall be capable of operating according to the specification under the conditions
described in this clause.
The nominal voltage and frequency shall be indicated in the requisition.
VSDS shall operate without any limitation during various power supply conditions. During
normal system operation and under steady-state conditions, the voltage at the Point of
Coupling (PC) may vary from nominal voltage by 5 % and the system frequency may
deviate from the nominal frequency by no more than 2 %. Where these values differ from
the above, e.g., at offshore facilities, this will be stated in the requisition.
The AC power supply at the Point of Coupling (PC) of the VSDS will be symmetrical and
sinusoidal, although the input voltage may be subject to transients resulting in short term
voltage excursions between 80 % and 110 % of nominal, and to voltage interruptions during
system short circuits. Transient high frequency voltages of up to 2 kV may also be
superimposed on the input voltage as a consequence of system switching operations.
NOTE: The PC of a VSDS that includes a main transformer is at the primary terminals of the transformer.

A LV VSDS shall be connected to a TN-S supply system, unless otherwise specified in the
requisition.
NOTE: TN-S is a system of earthing as described in IEC 60364-1.

A HV VSDS shall be suitable, as indicated in the requisition, for:

• Operation on an earthed supply system;
• Operation on an unearthed supply system, which may have one phase earthed for a
continuous period not exceeding 8 h. The total operating time in this condition will not
exceed 125 h per year.
For floating supply systems, e.g., 12 pulse, the likelihood of motor earth fault currents
circulating in the filter-capacitors shall be reviewed with the Principal in the quotation stage.
The Manufacturer/Supplier shall, if specified in the requisition, perform network system
studies to assist in defining the characteristics of the VSDS. The Manufacturer/Supplier
shall at the time of final order state the information he requires from the Principal to perform
these studies.
The requisition will state the maximum and minimum prospective short circuit current at the
Point of Coupling (PC) of the VSDS.
The design of the VSDS shall meet the immunity levels of IEC 61800-3.
Line disturbance data, if relevant, will be given by the Principal to the
Manufacturer/Supplier.
If available, the Principal will advise the Manufacturer/Supplier of the Supply grid
characteristics and impedances on his request.
If requested by the Manufacturer/Supplier in the quotation stage (2), the Principal will
advise the next higher/lower voltage level available to supply the VSDS in case the
harmonic loading of the specified voltage level reaches unacceptable levels.
 DEP 33.66.05.33-Gen.
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5. PERFORMANCE REQUIREMENTS OF THE VSDS

5.1 GENERAL
Unless otherwise stated in the requisition, the VSDS shall be suitable for 1 quadrant
operation and for an operational speed range between 30 % and 100 % of the maximum
speed, and should be capable of developing at least the following torques:
1. for constant torque drives
a. during starting and restarting
- 150 % maximum rated torque for 10 s
b. after starting and restarting and during reacceleration
- 120 % maximum rated torque for 60 s
c. continuously
- the maximum torques according to the maximum rated torque curve
2. for all other drives
a. during starting and restarting
- 120 % maximum rated torque for 10 s
b. after starting and restarting and during reacceleration
- 110 % maximum rated torque for 60 s
c. continuously
- the maximum torques according to the maximum rated torque curve
It is not expected that the above requirements will result in overrating of a standard drive.
However, where this may occur, the Manufacturer/Supplier shall separately quote an
alternative without overrating.
The VSDS shall meet the above torque requirements at any line voltage between 95 % and
110 % of the nominal line voltage.
For line voltages between 90 % and 95 % of the nominal line voltage the same torque
requirements apply. However, the maximum operating time under these conditions is
limited to 3 min, and a lower speed than the corresponding required speed is allowed
corresponding to the power reduction.
The rating of the converter of a VSDS which drives more than one motor shall be based on
the sum of the full load currents of all connected motors. Starting of a motor shall require
the VSDS to be stopped, the motor to be connected to the common busbar and the VSDS
to be restarted.
During the continuous operation periods the VSDS shall be capable of developing sufficient
torque under all load conditions to respond to changes in the set-point. The
Manufacturer/Supplier shall advise the longest envisaged response time for a 20 % set-
point variation based on load and inertia data supplied by the driven equipment Supplier.
The integrator action of the set-point alteration shall be independently adjustable for both
an upward and a downward alteration.
The minimum time interval between set-point re-adjustments initiated by the process
control system shall be 10 s.

5.2 SYSTEM CONTROL

5.2.1 General
The VSDS shall be speed, torque or power controlled as specified in the requisition.
 DEP 33.66.05.33-Gen.
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A combination of control functions is also possible. If required, this will also be indicated in
the requisition.
The VSDS shall be controlled by the following signals which will be provided by the
Principal:
1. Reference signal: 4 to 20 mA (0 mA indicates ‘no signal’)
Input impedance of the VSDS shall be less than 600 Ω (and proportionately reduced
for group-controlled drives).
2. Pre-start initiation (interposing 'initiation' signal)
Presented by an external potential and earth-free contact that shall be provided if the
VSDS is allowed to be connected to the electrical system by closing the LV or HV
contactor/circuit breaker. Auxiliary systems (e.g. cooling, purging) will be started to
prepare for total system start-up.
3. Ready to start signal (interposing 'on' signal)
Presented by an external potential and earth-free contact that will be provided if the
VSDS is allowed to be started up (VSDS already connected to the electrical system).
4. Stop signal (interposing 'off ' signal)
Presented by an external potential and earth-free contact that will be provided if an
emergency condition of the driven equipment or the process occurs. The function of
this signal should be identical to an internal VSDS trip signal.
5. Remote stop signal
Given from the stop-switch (remote control unit or emergency stop switch) located
near the motor that shall trip the LV or HV contactor/circuit breaker directly. For a
multi-motor VSDS this signal shall trip the individual motor contactor.
When the VSDS is operated locally from the converter cubicle, safeguarding (IPF–
Instrumented Protective Function) and emergency signals shall always take preference
over local control.
Where the process control system is connected via non hard wired connections, the
Principal will advise the specification of the system applied (e.g., Fieldbus, Profibus, etc.)
and discuss the details with the Manufacturer/Supplier in the quotation stage. However, IPF
commands shall be hard wired.
The relationship between the speed, torque or power and the reference signal within the
operational speed shall be linear.
A reference signal of 4 mA shall correspond with the minimum operational speed, torque or
power and a reference signal of 20 mA shall correspond with the maximum operational
speed, torque or power of the VSDS.
Loss of the 4 to 20 mA reference signal shall normally result in an alarm and no change in
operational condition. For certain applications (for example, cooling fans) the Principal may
decide that the VSDS is to run at maximum speed or power upon loss of the 4 to 20 mA
reference signal. Alternatively, the Principal may specify reversion to minimum operational
speed. Action on loss of reference signal will be defined in the requisition.
The Speed Window Control shall be governed by the process control system (DCS) and
not within the VSDS itself.
The starting, operating and stopping logic system of a HV-fed VSDS shall generate, via
potential and earth-free contacts, the closing and tripping commands for the HV
contactor/circuit breaker located in the Principal's HV switchboard.
In case of any other type of control is required, the Principal will state the preferred control
in the requisition.
If an early trip signal is required by the HV converter, this shall be taken directly from the
protection devices and not from the auxiliary contact of the HV contactor or circuit breaker.
 DEP 33.66.05.33-Gen.
February 2012
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All trip and stop signals of the VSDS shall trip the HV contactor/circuit breaker through a
master trip relay located in the Principal's HV switchboard.
The Manufacturer/Supplier shall indicate in the quotation the requirement of an early
opening signal from the HV contactor/circuit breaker to provide for a controlled turn-down of
the power semi-conductors.
The fault diagnostic and monitoring logic shall be equipped with a memory function to retain
information regarding the cause of tripping of the VSDS. This information shall be retained
for a period of at least 14 days after interruption of the power supply to the VSDS (only
applicable for HV-fed VSDSs).
The control system shall be immune from spikes and voltage distortions due to operational
and/or fault conditions within and outside the VSDS.
5.2.2 Restart requirements
The VSDS shall be able to run through voltage dips less than 20 %.
The VSDS shall be equipped with an automatic restart facility which shall restart the system
in the event of voltage dips over 20 % with duration of less than 4 s. This includes all
essential auxiliaries such as cooling-circuit drives.
The VSDS shall only be restarted if the line voltage recovers to over 90 % of its nominal
value.
It shall also be possible to block the automatic restart.
Upon restart the converter shall be capable of synchronising onto a rotating motor, a so
called 'flying restart', and developing full acceleration torque within 10 s.
If a fast recovery of process flow is critical under transient conditions, the
Manufacturer/Supplier shall establish the minimum tolerable speed and acceleration to
ensure a successful ride through. In that event, the Principal will confirm the requirement
and provide the Manufacturer/Supplier with the relevant process data. The
Manufacturer/Supplier shall obtain all other data from the driven equipment
Manufacturer/Supplier to calculate and ensure satisfactory speed excursions.
If the VSDS motor has an Ex ‘p’ enclosure (according to IEC 60079), other requirements,
e.g.: pre-purging prior to restarting shall be taken into account. Where applicable, the
Manufacturer/Supplier shall give details in the quotation.
5.2.3 Output limitations
The motor current limitation of the converter shall reduce the output frequency/voltage.
The difference in speed between the set point value and the measured value shall be less
than 2 % of the set point value. If the difference is more than 5 % of the set point value, a
20-second time-delayed alarm shall be raised.
A power or torque controlled VSDS shall, if the speed exceeds 102 % of the maximum
operational speed, reduce its power or torque until the maximum operational speed is
reached. The VSDS shall trip if the speed exceeds 105 % of the maximum operational
speed.
If the speed is reduced to less than 95 % of the minimum operational speed for longer than
10 s, the VSDS shall likewise trip.

5.3 TRANSIENT TORQUES

If requested by the Principal, the Manufacturer/Supplier shall state in the quotation the
estimated maximum transient air gap torque and maximum transient torque (with their
durations) at the coupling of the VSDS, accounting for inertias of the motor and the driven
equipment, in the event of 2 and 3 phase short circuits at the motor terminals.
 DEP 33.66.05.33-Gen.
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5.4 RUNNING UP TIME (RT)

The estimated Running up Time at rated voltage at the Point of Coupling (PC) of the VSDS
shall be stated by the Manufacturer/Supplier in his quotation. For this, the inertia may be
based on data given in IEC 60034-12.
The Principal may request the Manufacturer/Supplier to recalculate the running up time
when the final values of inertia, tangential data and actual torque speed curves under
process conditions of the driven equipment are known. The Manufacturer/Supplier shall
liaise with the driven equipment Manufacturer/Supplier to obtain the necessary data.

5.5 TOTAL RUNNING UP TIME

The estimated Total Running up Time at rated voltage at the Point of Coupling (PC) of the
VSDS shall be stated by the Manufacturer/Supplier in the quotation. For this, the inertia
may be based on data given in IEC 60034-12.

5.6 TEMPERATURE LIMITATIONS

The maximum allowable temperature rise of the VSDS shall consider following as
minimum:
• maximum coolant temperature
• the maximum allowable temperature of the insulation and other materials used in
the VSDS
• the particular situation in which components of the VSDS are used, e.g.:
hazardous area, dusty atmosphere, etc.

5.7 CRITICAL SPEEDS

The VSDS shall be designed to run through the critical speeds of the whole system in the
shortest time possible.
The Manufacturer/Supplier shall provide, at the quotation stage, information on the
guaranteed critical speeds of the VSDS.
High-speed electric motors used in VSDS applications shall meet the "Dynamics"
requirements specified in API Std 617. The analysis and test-stand confirmation of critical
speeds shall be made available to the Principal as part of the routine test results.

5.8 HARMONICS AT THE LINE SIDE

The immunity levels of the harmonic distortion used for the design of the VSDS shall at
least meet the compatibility levels of IEC 61000-2-4 class 2. The emission levels of
harmonics and inter-harmonics shall meet the requirements of IEC 61800-3.If more
stringent levels are required, the Principal will state these in the requisition.
Where these levels cannot be met, the Manufacturer/Supplier shall calculate voltage
distortions at the Point of Coupling (PC) of the VSDS. Such calculation shall cater for the
specified short-circuit impedance and harmonic contribution from other drives. If this is the
case, the Principal will provide details of the electrical network.
The voltage harmonics so calculated shall be within the levels specified in
IEC TR 61000-3-6.
For equipment installed in existing installations, compatibility levels as stated in
IEC TR 61000-3-6 shall be applied. The Total Harmonic Distortion (THD) shall not
exceed 8 %.
For equipment to be installed in new projects, planning levels as stated in
IEC TR 61000-3-6 shall be applied. The Total Harmonic Distortion (THD) shall not
exceed 6.5 %.
The Requisition will indicate which of the two options is applicable.
 DEP 33.66.05.33-Gen.
February 2012
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If such voltage harmonics are unacceptably high, the Manufacturer/Supplier shall propose
corrective options, e.g.: filters, and include such options in the quotation, taking into
account any interaction with other system components.
In 12 or more pulse systems equal load/current sharing between the two secondary
transformer windings, the converters and the motor windings shall be ensured under all
operational conditions including starting and restarting.
If, after such corrective actions, the levels of voltage distortion are still higher than specified,
this may only be accepted if the total electrical installation is specifically designed to cater
for such effects. The Manufacturer/Supplier shall obtain specific approval for such
excessive levels from the Principal.
Unless dispensation is granted by the Principal, the Manufacturer/Supplier shall separately
quote for the site measurement of harmonic levels, detailing the measuring equipment,
procedure, and monitoring point. In the absence of more specific requirements,
IEC 61000-4-7 shall be followed. Both quasi-stationary and fluctuating harmonics shall be
analysed in an observation time spanning the VSDS speed change within its operational
range.
Unless dispensation is granted by the Principal, the Manufacturer/Supplier shall
demonstrate the absence of system resonance effects on other components, including
capacitors.

5.9 ELECTROMAGNETIC COMPATIBILITY

5.9.1 General
Reference is made to IEC 61800-3.
The VSDS shall be installed in an industrial area defined as ‘second environment’ in
IEC 61800-3 and shall be category C3 or C4 depending on voltage level and rated power.
5.9.2 Immunity
The design of the VSDS shall meet the immunity levels of IEC 61800-3. Unless otherwise
agreed with the Principal, the acceptance criterion shall be ‘A’.
NOTE: Acceptance criterion A implies:
- no noticeable changes of the operating characteristics and
- operating as intended within specified tolerances

For HV (category C4) installations the Manufacturer/Supplier and the Principal shall agree
the acceptable levels.
5.9.3 Emissions
The VSDS shall be designed to operate in the second environment and meet the emission
requirements of IEC 61800-3. The Principal will advise the specific EMC emission
restriction of the supply network if any.
5.9.4 Installation requirements
The specific installation requirements (e.g. cabling, earthing, etc.) in order to achieve the
specified emission and immunity levels shall be stated by the Manufacturer/Supplier.
As part of the commissioning of the VSDS, the Principal may commission the services of a
third party to inspect and test the installation to prove compliance with the specification. The
Manufacturer/Supplier shall accommodate this activity and agree any corrective action with
the Principal.

5.10 PULSATING TORQUES

For high voltage VSDS the Manufacturer/Supplier shall calculate all harmonic air-gap
torques and make this information available to the Manufacturer/Supplier of the driven
equipment before a mutually agreed date.
 DEP 33.66.05.33-Gen.
February 2012
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5.11 PULSATING CURRENTS

For VSDSs driving equipment with a variable torque during each revolution (e.g.:
reciprocating compressors, pumps), the maximum input current variation shall be limited to
50 % of the rated input current of the VSDS. This shall apply to all load conditions within the
operational speed range and shall be based on a short circuit capacity of the supply system
or 10 times the kVA rating of the VSDS if the information is not available.
If this value is exceeded during design calculations/simulations, the Manufacturer/Supplier
of the VSDS shall contact the Manufacturer/Supplier of the driven equipment and the
Principal to agree the action to be taken to meet the above requirement.
Verification of this variation shall be based on oscillograph measurement, not on ammeter
readings.
 DEP 33.66.05.33-Gen.
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6. CONSTRUCTION REQUIREMENTS OF THE VSDS

6.1 GENERAL
Hygroscopic materials shall not be used, e.g. for sound insulation. The materials shall be
selected to prevent galvanic corrosion. All screws, bolts and nuts shall be corrosion-
resistant.
Transport units heavier than 25 kg shall have eyebolts, lugs, extension pieces or mounted
rails clearly marked for 'hoisting'. Tapped holes for eyebolts shall be marked with thread
form and diameter. When two or more eyebolts are mounted they shall be of the collar type.
The eyebolts shall not be part of the equipment degree of protection.
For HV converters, the Manufacturer/Supplier may separately quote a containerised system
suitable for outdoor location and containing all converter components including DC-link,
auxiliaries, interconnections, fire-protection, heat exchangers, and container HVAC.
The Manufacturer/Supplier shall advise in the quotation the individual mass of all major
components of the VSDS, e.g.: transformer, converter, reactor, motor and filters. The
masses after manufacture shall not deviate by more than + 10 % from those given in the
quotation.

6.2 IDENTIFICATION
All major components of the VSDS, e.g.: transformer, converter, reactor, motor and filters,
shall have name and rating plates/identification labels made of corrosion resistant material
with indelible inscriptions in the language specified in the requisition. The rating plates for
VSDS equipment installed outdoors shall be of corrosion resistant metallic material.
The nameplates shall state the following information:
1. Manufacturer's name or trade mark;
2. Principal's order number;
3. Tag number of the VSDS as advised by the Principal;
4. Type and serial number of unit;
5. Year of manufacture;
6. Rated voltage(s) and frequency;
7. Rated current(s);
8. Rated power;
9. Type of cooling;
10. Total mass;
11. Degree of protection (IP);
12. Specific information related to the particular component as specified in (7.6), (8.5),
and (9.10).
Where applicable, additional nameplates, for e.g. explosion protection as required by local
regulations, shall be provided.
 DEP 33.66.05.33-Gen.
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7. CONVERTER TRANSFORMER

7.1 GENERAL
The converter transformer shall meet the requirements of, and be tested in accordance with
DEP 33.65.40.31-Gen., IEC 61378-1 and IEC 61378-3. The specific requirements shall be
stated in the transformer requisition (DEP 33.65.40.93-Gen.).
The Manufacturer/Supplier of the transformer shall confirm that the transformer has been
specifically designed to meet the requirements of the VSDS.
Foil windings for the secondary side of transformers supplying HV drives (VSDS using high
voltage converter) are not permitted.
Where applicable, the Principal will specify the details of the HV supply system. This will
include information on the Principal’s standard electrical protection system for power
transformers.

7.2 PROTECTION
Dry type transformers shall have temperature detectors with alarm and trip features as
indicated in DEP 33.65.40.31-Gen.
Oil-filled transformers shall have a high oil temperature alarm and trip, and in addition,
transformers with a conservator shall have a Buchholz relay installed.

7.3 HARMONICS
The converter transformer shall be suitable for operation with the non-sinusoidal current
wave shapes and DC components under normal and abnormal (e.g. short circuit)
conditions of the VSDS without exceeding its temperature or other limits under the
conditions of this DEP.

7.4 OVERVOLTAGE PROTECTION

If required the incoming terminals shall be equipped with surge arresters providing a
settlement for over-voltages initiated by external sources (e.g.: lightning in overhead line
systems).

7.5 NOISE
The noise limits as specified in DEP 33.65.40.31-Gen. shall be met at any load condition
within the operational speed range of the VSDS.

7.6 RATING PLATE

The rating plates shall be made of corrosion-resistant metal and be fixed to a non-
removable part of the frame. In addition to the data specified in DEP 33.65.40.31-Gen.
Clause 7; data as specified in (6.2) shall be included.
 DEP 33.66.05.33-Gen.
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8 REACTOR(S)

8.1 GENERAL
The Manufacturer/Supplier shall state in the quotation whether or not a separately mounted
reactor will be required. These reactors shall comply with (8.1) through (8.7).
The converter reactor(s) shall meet the requirements of, and be tested in accordance with
IEC 61378 and IEC 60289.

8.2 HARMONICS
Converter reactor(s) shall be suitable for operation with the non-sinusoidal current wave
shapes and DC components under all operational conditions of the VSDS without
exceeding its temperature or other limits under the conditions of this DEP.

8.3 PROTECTION
Dry type reactors shall have temperature detectors and alarm and trip features.
Oil-filled reactors shall have a high oil temperature alarm and trip, and in addition, reactors
with a conservator shall have a Buchholz relay installed.

8.4 NOISE
The maximum sound pressure level (SPL) at a distance of 0.3 m shall not exceed the value
given by the following equation:
SPL = 45 + 8 log10 P dB(A), where P is stated in kVA.

The noise limits shall be met at any load condition within the operational speed range.

8.5 RATING PLATE

The rating plates shall be made of corrosion-resistant metal and be fixed to a non-
removable part of the frame.
Rating plates shall in general give the following data, as far as possible actually measured.
The values given shall be related to the maximum operating temperature and the most
arduous site conditions.
In addition to the data specified in (6.2) the following (where applicable) shall be included:
1. Percent impedance;
2. Mass of insulating oil;
3. Type of insulation liquid;
4. Insulation class of dry type reactor;
5. Temperature rise.

8.6 LOCATION
The Manufacturer/Supplier shall give the requirements regarding the location of the
reactor(s) relative to the converter panels.
If air-cored reactors are offered, the extent of the iron-free zone around the reactor(s) shall
be stated in the quotation for initial layout.
The Manufacturer/Supplier shall also provide data on the preferred cable specification.
NOTE: This information shall enable the Principal to lay out the building containing the converter and
reactor(s).
 DEP 33.66.05.33-Gen.
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9. CONVERTER

9.1 CONVERTER ELEMENTS

9.1.1 In general, each converter should comprise:
1. isolation switch (lockable in 'off' position)
2. contactor/circuit breaker
3. harmonic filter and power factor correction equipment if required to meet this DEP
4. control and auxiliary equipment supply and distribution system
5. control triggering and system control equipment
6. protection, supervision and alarm equipment and measuring/ testing facilities
7. rectifier
8. DC link
9. inverter
10. earthing switches at both input and output of HV converters
11. cooling equipment
The protection of di-elelectrics and insulating material against thermal hazards shall be as
specified in IEC 61800-5-1.
Details regarding application-related requirements will be stated in the requisition and its
related documents/diagrams.

9.2 RATING OF THE CONVERTER ELEMENTS

9.2.1 The specification of all switchgear parts within the converter such as isolator switches,
circuit breakers, contactors and busbars, shall comply:
1. for LV switchgear, with DEP 33.67.01.31-Gen.
2. for HV switchgear, with DEP 33.67.51.31-Gen.
9.2.2 The Manufacturer/Supplier shall advise the Principal at the quotation stage on the selection
criteria for power semiconductors. In particular, the margins provided for envisaged voltage
peaks and current maxima against component ratings shall be demonstrated.
9.2.3 Capacitors with a lifetime of at least 10 years shall be selected, taking into account the
highest temperature inside the converter cubicle, the worst case voltage stress, and the
highest harmonic currents encountered. Records of such selection criteria shall be made
available to the Principal.

9.3 TRANSIENTS IN THE OUTPUT VOLTAGE OF THE CONVERTER

The maximum voltage (crest voltage plus spike) supplied by the converter to the motor
shall be less than 2 times the crest value of the rated motor voltage. The voltage spikes of
current source converters shall not exceed the crest value of the motor voltage, and those
of voltage source converters the nominal RMS value of the motor voltage. Design of the
VSDS should take into account the motor cable type and the length. Information on the
cable will be provided in requisition.

9.4 NOISE
The converter shall meet the sound pressure limit of 81 dB(A), with reference to 20 µPa, at
any location 1 m distant from the converter under any load and/or frequency condition
during operation within the speed range of the VSDS. If more stringent limits are required
this shall be indicated in the requisition.
 DEP 33.66.05.33-Gen.
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9.5 CABLING/SECONDARY WIRING

9.5.1 Terminations
Individual terminals shall be provided for each conductor of external and interconnecting
auxiliary cables. These terminals shall be of the non-loosening wedge type or cage type
construction, obviating the use of cable lugs. They shall be constructed in such a way that
direct contact between screw, bolt or nut and conductor is avoided. As an alternative, pre-
fabricated system cables with connection plugs may be used.
Fibre optic cables shall be terminated in accordance with the instructions of the
Manufacturer/Supplier of these cables.
Site installed wiring shall be terminated on individual terminals of the wedge type and in
such a way that it will not loosen in service through the effects of heat or vibration
(e.g.: between transport units, cubicles and from the field).
Where necessary, terminals shall be provided with test links or facilities to carry out
diagnostic testing.
All terminals shall be clearly identified in accordance with the wiring diagram and be
logically laid out by function.
9.5.2 Wiring
The wiring shall be able to withstand the most arduous operational conditions specified and
be mould and vermin proof.
The wiring shall be readily identifiable and related to terminals and wiring diagram.
The general panel wiring shall be kept in place by means of insulating ducts and channels,
and shall not be fixed directly to metal.
The wiring shall be continuous and without joints between terminations.
The wiring shall have voltage withstand levels meeting the performance and routine test
requirements.
Unnecessary lengths and loops shall be avoided for all wiring, including earthing
conductors.
Assembled cubicles shall be factory-wired to terminal strips and shall be functionally tested
before dispatch.
9.5.3 Cable termination
All cables shall enter the converter from below unless otherwise stated in the requisition.
Cable entries, cable glands, cable clamping, earthing, supporting devices and terminals
shall be provided. These shall be suitable to accept the type, size and number of cables
specified in the requisition or its appertaining documents.
Gland plates and glands for single core cables shall be of non-magnetic material.
Where relevant, individual terminals shall be provided for all conductors unless terminals
are specially made for more than one conductor. In view of the substantial cable de-rating
that is normally applied, adequate terminals and cable termination space shall be provided
for the main cabling.
As a minimum, a free space of at least 200 mm height shall be available between the
lowest cable terminal and the bottom plate of the floor-mounted unit.
Cables terminated on terminals shall be identified at both ends by means of ferrules of
insulating material, marked in accordance with the related wiring diagrams.

9.6 EARTHING
Converter cubicles shall be equipped with an earthing bar of high conductivity copper. The
earthing bar shall be of sufficient cross-sectional area and mechanical strength to carry the
 DEP 33.66.05.33-Gen.
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prospective short circuit current for a maximum duration of 1 s or less if the protection trips
the system in a shorter time.
Electrical conductivity between the exposed, non-current carrying conductive parts of the
converter panel components and the enclosure, and between the enclosure and the earth
rail, shall be such as to maintain the effective continuity of protective circuits. Earth bonding
conductors shall be provided between enclosures and doors, and between the gland plate
and the earthing bar. The earthing bar shall allow convenient connection of all cable
earthing connectors and one or more external earthing cables of cross section 70 mm².
The earthing bar shall have sufficient space for the connection of additional EMC protective
earthing conductors as advised by the Principal.

9.7 MARKING OF THE CONVERTER COMPONENTS

Components such as PC boards, thyristors, diodes, switching devices, protection relays,
instruments, instrument transformers, fuses and fuse holders shall be identified in
accordance with the schematic diagrams by means of permanent labels, fixed on the non-
removable part of the component or on the framework of the enclosure.
Fuse holders for quick acting fuses shall be marked accordingly.
In addition all components shall be marked with their ratings and all other essential data as
required by the relevant IEC publications covering the specification of these components.
NOTE: Examples are IEC 60947 series for switchgear components and IEC 60044 series for instrument
transformers.

On withdrawable-type units, identification labels shall be mounted on both the fixed and
withdrawable parts.

9.8 CONVERTER CABINETS

9.8.1 Enclosure
The converter cabinet shall be self-supporting and suitable for floor/wall mounting. The
maximum height of the cabinet shall not exceed 2350 mm (excluding fans, fan hoods or
ducts). The floor shall not be considered as part of the enclosure.
The maximum door dimension shall be 2000 mm high by 800 mm wide and doors shall be
in all cases sufficiently rigid. Larger doors may be installed only if approved by the Principal.
Indoor converter assemblies shall have a degree of protection of at least IP 31, except
heat-exchanger openings, which may be IP 21.
As a minimum the enclosure shall have three separate compartments. As guidance, these
compartments shall contain the following:

Compartment 1 : Incoming supply Typically containing: connection of the incoming

power cables; main switching device; contactor(s)
providing (protection) trips; current and voltage
transformers as required.
Compartment 2 : Power controls Typically containing: power semi-conductors;
connections of the outgoing power cables to the
main VSDS components.
Compartment 3 : Measurement & Typically containing: semi-conductor controls;
control protection devices; measuring instruments; local
control and monitoring; terminals for auxiliary
control cables.

The degree of protection between compartments 1 and 2 shall be IP2X; between

compartment 3 and the others this shall be IP3XD (or IP4X).
HV converters shall also have a separate compartment for the outgoing cables to the main
VSDS components.
 DEP 33.66.05.33-Gen.
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In the quotation stage the Manufacturer/Supplier shall advise on how the compartmentation
will be realised in order to comply with the above requirement.
Equipment for auxiliary systems, e.g.: water pumps, main manifold, heat exchangers, de-
ionisers and all equipment to monitor the water system, shall be mounted in a separate
compartment. The Manufacturer/Supplier shall give details in the quotation.
The requirement for separate compartments may be waived by specific approval of the
Principal, depending on the power rating and complexity of the VSDS.
The design shall be such that an internal fault in the enclosure shall not cause danger to
personnel. During the fault, doors shall remain closed, no parts shall fly off, no holes shall
burn into the enclosure, and the earthing and bonding shall remain intact. The fitting of
pressure release flaps in the top plate may be considered, subject to specific approval by
the Principal.
NOTE: Warning labels shall be fitted to indicate that operation of the relief flaps shall not be obstructed,
sufficient free space to the ceiling shall be provided and walking on the cabinet is prohibited.

The prospective short circuit current shall be stated in the requisition. This shall take into
account any fault limiting protection devices (e.g.: fuses) in the VSDS supply.
The Manufacturer/Supplier shall demonstrate by calculations and/or tests that the above is
complied with.
The requirement for anti-condensation heating shall be specified in the requisition.
NOTE: Space heaters shall be included in the quotation as an option, if these are not specified in the
requisition but the Manufacturer/Supplier recommends their installation.

If anti-condensation heating is required inside the assembly, it shall be supplied from a

separate source connected between system phase and neutral. The heating system shall
be switched for isolation purposes by means of a miniature circuit breaker in combination
with an earth leakage protecting device of 30 mA sensitivity. When the heating system is
live, this shall be indicated by means of a prominently situated red light. The heating system
shall not be supplied from a UPS source.
9.8.2 Accessibility
Converter components shall be accessible from the front. The design shall make use of
modular plug-in/draw-out assemblies for both the system control electronic equipment and
power electronic equipment.
The converter elements shall be arranged in a logical segregated manner to allow easy
recognition of components and safe maintenance work.
Exposed parts within the LV compartments of the converter which have to be accessible
during normal operation of the VSDS for measuring, adjusting, resetting etc., shall, when
the door is open, have an enclosure to a degree of protection of at least IP 2X.
All components of LV converters shall have a degree of protection of at least IP 2X with
open compartment doors.
Measures shall be taken to ensure that HV compartments cannot be opened unless all
components in the compartments are electrically dead, isolated and earthed.
9.8.3. Cooling of the converter
Cooling methods accepted for converter cooling are:
1. Direct cooling, e.g.:
a. natural ventilated air-cooled;
b. forced ventilated air-cooled.
2. Indirect cooling, using a heat transfer agent, e.g.:
a. air-to-air cooling;
b. air-to-liquid cooling;
 DEP 33.66.05.33-Gen.
February 2012
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c. liquid-to-water cooling;
d. oil-to-air cooling;
e. oil-to-liquid cooling.
For converters with maximum heat losses in excess of 10 kW, the indirect cooling method
shall be used. However, the Manufacturer/Supplier may quote a direct-cooled option if this
is his established standard and it offers a clear economic advantage. The preferred cooling
method for the converter shall be stated in the requisition.
The Manufacturer/Supplier of the VSDS shall include in the quotation all equipment
necessary for the preferred cooling method, e.g. air ducting and heat exchanger. An offer of
an alternative method of cooling may be included in the quotation.
The Manufacturer/Supplier shall provide in the quotation the data regarding the expected
lifetime of components of the cooling system, e.g. ventilators, pumps and de-ionizers. If the
expected life time of a component is less than 50,000 h, a redundancy of the component
according to the (n-1) principle shall be incorporated in the design. Sealed bearings shall be
filled with lithium based grease and selected for an L10 life of 50,000 h minimum.
For liquid-cooling circuits, arrangements shall be made to facilitate liquid-sampling, topping-
up, and changing of the deioniser and filter, all without unloading a running unit.
The main piping of these systems shall be of stainless steel with welded or flanged joints.
The Manufacturer/Supplier shall include in the quotation details of the piping and tubing
used in the cooling system.

9.9 SYSTEM CONTROL, PROTECTION AND ALARM EQUIPMENT

9.9.1 General
The Manufacturer/Supplier shall provide all the system control, protection, alarm and
communication equipment for the entire drive system and its auxiliary equipment.
The Principal may decide to integrate the control system into the overall plant control
system; reference is made to (5.2.1).
Critical instrumentation including speed sensors, if needed, and conductivity probes shall
have redundancy unless their reliability has been proven to the Principal's satisfaction.
The Manufacturer/Supplier shall provide in the quotation information with regard to the
electronic control/protection and alarm functions of the VSDS including a description of the
system configuration. This shall be subject to agreement between the Principal and the
Manufacturer/Supplier prior to award of the order.
The Manufacturer/Supplier shall provide in the quotation information with regard to the
possibilities of remote diagnostics of the VSDS and its controls.
The Principal will advise in the specification the details of the required input and output
signals to plant control and IPF (safeguarding) systems.
For large VSDSs (rated 750 kVA and above) few specific studies may be required to
ensure the safety, reliability and operability of the system. Detailed information will be given
by the Principal in the specification. The Principal and the Manufacturer/Supplier and when
necessary other parties shall execute these studies.
9.9.2 System control equipment
Automatic sequence controls, such as the following, shall be executed to the largest
possible extent by the use of microprocessor-based systems:
• start-up of cooling systems
• interlock checking
• automatic start and run-up of drive
• orderly shutdown
• emergency shutdown
 DEP 33.66.05.33-Gen.
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For microprocessor-based control systems and programmable logic controllers the

following requirements apply:
• Depending on the flexibility required in operation, updating and modifying of logic
functions, an interface with the VSDS system control equipment shall be made
available. This interface could range from simple hand-held programmers to
graphical display units. The Manufacturer/Supplier shall detail the available options
in the quotation.
• System control equipment shall be provided with watchdog and self check facilities
including failure reporting/signalling.
• The program shall be protected against loss of supply voltage and faulty signals
corrupting the information. Special measures shall be taken to protect the memory
contents against e.g. Electromagnetic Interference and other environmental effects.
• Restarting of the control system after power failure shall be incorporated.
• System shall be able to communicate with remote monitoring and control systems
e.g.: DCS and fault diagnostic and condition monitoring systems, by means of
standard protocols.
• All service adjustments that may be required in the field shall be possible from the
front of the equipment. Measuring and test points shall also be front-accessible.
• It shall be possible to download and print the listing of parameter settings using a
standard PC or laptop.
9.9.3 Protection and alarm equipment
The protection and alarm system shall be designed as a fully electronic system, obviating
the need for special ultra-rapid semiconductor fuses.
For LV converters the backup protection can be e.g. a standard fuse protection or a circuit
breaker with built in protection. For other VSDSs (HV) this shall be an independently
operating protection device.
The protection and alarm system shall provide sufficient detailed information to enable
maintenance personnel familiar with this type of equipment to troubleshoot the VSDS down
to printed circuit board or power semiconductor level.
Component failures which are covered by redundancy shall result in alarms and not in unit
trips. Watchdog failure shall result in an alarm and not in a unit trip.
The design shall be based on the principle that only the essential protection functions are
installed in order to simplify the circuitry and reduce the risk of unnecessary trips. The
Manufacturer/Supplier shall submit with the quotation his standard protection scheme for
further discussion with the Principal prior to award of the order.
Motor over temperature sensor should be wired to VSDS for initiation of Alarm and Trip in
case of temperature rise in the motor stator winding above the set limit.
The following protection and alarm functions shall be applied and be represented on an
alarm indication system with First-Failure Indication. If the Manufacturer/Supplier wishes to
add further trip functions, he shall first obtain approval from the Principal. It is not required
to have all alarms represented on the outside of the converter.
 DEP 33.66.05.33-Gen.
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KEY TO THE LETTER CODES:

A - alarm/pre-alarm
T - alarm + immediate trip by means of de-energising the VSDS
followed by the tripping of the feeding contactor/circuit breaker

Motor
- Short circuit T
- earthfault in the stator windings T
- overtemperature stator T
- bearing protection (luboil flow, temperature, vibration) T
Motor over temperature T
Motor over speed T

Pressurized motors may require additional protection and alarm functions in

accordance with IEC 60079.

Exciter
- earthfault in stator winding A
- overtemperature stator T
- bearing protection (temperature, luboil flow, vibration) A

Transformer
- short-circuit T
- earthfault T
- Buchholz – gas release (conservator type only) A
- Buchholz – surge (conservator type only) T
- overtemperature T

The short circuit and earth fault protection shall be provided by the Principal in
the HV contactor/circuit breaker cubicle. Buchholz and over-temperature
protection shall raise an alarm in the Principal's HV cubicle and trip the HV
contactor/circuit breaker.
 DEP 33.66.05.33-Gen.
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Converter
(The applicable protection/alarm functions depend on the type of converter)

- internal short circuit T

- earthfault main circuit T
- failures of auxiliaries together with identification of the failing unit A
(including coolant flow, level, temperature, conductivity)
- converter current protection T
- 5 % measured value deviation from the set-point A
- motor stalled T

The external alarm signal shall have a 10 s time-delay. The external trip signal
shall be direct-acting.
The following indications shall as a minimum be provided at the converter:
1. output frequency
2. output current
3. output voltage
4. indication LEDs for the following signals:
a. ready for connection to the electrical system
b. ready for start up
c. running
d. alarm
e. trip
5. HV alarm (only for HV fed VSDS).

9.10 RATING PLATE

The rating plate shall be made of corrosion-resistant material and be fixed to a non-
removable part of the frame. If additional rating plates are mounted on removable parts, the
Manufacturer/Supplier's serial number and reference shall be repeated on these rating
plates.
Data should as far as possible be actually measured. The values given shall be related to
the maximum operating temperature and the most arduous site conditions.
On the outside of the converter a rating plate with data referring to the converter shall be
provided:
a) data as specified in (6.2)
b) type of converter
c) maximum primary voltage
d) maximum primary current
e) maximum secondary voltage
f) maximum secondary current
g) pulse system primary side
h) pulse system secondary side.
 DEP 33.66.05.33-Gen.
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10. MOTOR OF THE VSDS

10.1 GENERAL
The motor shall meet all the requirements of this DEP and of DEP 33.66.05.31-Gen. or
DEP 33.65.11.31-Gen., as applicable, under the electrical supply conditions dictated by the
converter.
The maximum operational speed of the motor shall be considered as the rated speed in
DEP 33.66.05.31-Gen. or DEP 33.65.11.31-Gen.
Motors shall be tested in accordance with DEP 33.66.05.31-Gen. or DEP 33.65.11.31-Gen.
on an electrical supply system similar in voltage to the incoming supply system for the
VSDS and by the special tests mentioned in this DEP.

11. SPARE PARTS, INSTALLATION MATERIALS AND INSTRUCTIONS

Spare parts required or recommended by the Manufacturer/Supplier for an initial six-year
operation and based on the availability and reliability figures as given in this DEP shall be
quoted separately, and this quote shall form an integral part of the bid. Reference is made
to DEP 70.10.90.11-Gen.
Recommended spare parts for subsequent operation shall be quoted by the
Manufacturer/Supplier after final order.
On final order the Manufacturer/Supplier shall supply detailed instructions for transport and
installation of the VSDS.

12. ASSEMBLY AND SPECIAL TOOLS

Transport units shall be clearly marked to facilitate assembly at site. Erection instructions
and any special tools or instruments required for erection and maintenance shall form an
integral part of the order and be packed with the equipment.
 DEP 33.66.05.33-Gen.
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13. DOCUMENTATION
The Manufacturer/Supplier shall supply at least the following drawings/documents in the
quantities and at the times stated in form DEP 40.10.01.93-Gen., attached to the
requisition:
1. Final single line diagram showing the main and auxiliary circuitry, including main
switching devices, unit transformer, DC link, system earthing and auxiliary supplies. *
2. Schematic diagrams showing details of all main and auxiliary circuits. These
diagrams shall show all essential components, e.g. current and voltage transformers,
protection devices and measuring instruments, complete with data on voltage,
current, time ratings, etc. *
3. Protection coordination diagrams showing all protection curves of the variable speed
drive protection devices.
4. Block diagram showing the basic control and protection systems specifying the
protection, control, trip and alarm functions at the different locations, the reference
signals and commands and the auxiliary supplies, i.e. air, luboil, cooling water and
electrical auxiliary supplies.
5. Logic and loop diagrams showing the software and hardware of the trip circuits, trip
circuit supervision and alarm circuits.
6. Certified outline and arrangement drawings of all equipment, including masses and
floor cut out drawings. **
7. Minimum clearances around the main components of the VSDS for ventilation and
safety during operation and maintenance. **
8. Torque/speed/current/power factor curve(s) of the VSDS.
9. Transport, installation, commissioning, operation and maintenance instructions,
limited and specific to the VSDS and its components.
10. Overall planning covering design, manufacturing, testing, installation and
commissioning.
11. Fault diagnostic instructions and data.
12. Instructions of measures to be taken, if any, with regard to EMC associated with the
installation, operation and maintenance of the VSDS.
13. List of recommended spare parts (see DEP 70.10.90.11-Gen.).
14. Test reports of type and special tests done on the system and the main components.
15. Test reports of the routine tests done on the system and the main components.
16. Test reports of the performance tests.
17. Certificates and ‘Declarations of Conformity’ for explosion protected equipment.
18. Manufacturer/Supplier's proposed service and repair support after warranty.
NOTE: Items marked * and ** may be combined for VSDS in the low power range, provided the information
indicated above is included.

All documents shall show the relevant order number, item and Manufacturer/Supplier’s
references, and shall be formatted and distributed as specified by the Principal. Documents
shall be provided on a PC readable device (e.g.: CD-ROM) unless otherwise specified by
the Principal.
The language used shall be as specified in the requisition.
 DEP 33.66.05.33-Gen.
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14. INSPECTION AND TESTS

14.1 GENERAL
The Manufacturer/Supplier shall perform during the production of the VSDS all activities,
functions and tests to prove that the requirements of this DEP are met.
Before leaving the Manufacturer/Supplier's works each VSDS shall be inspected and
tested, and the results recorded in test reports.
Components installed within the assembly shall be type tested in accordance with the
applicable IEC standards (e.g.: IEC 60947). Certificates obtained from the
Manufacturer/Suppliers of the components shall be made available at the request of the
Principal.
Equipment to be installed in a hazardous area in accordance with IEC 60079 shall be
certified by a ‘Notified Body’. Copies of certificates shall be made available.
If the Manufacturer/Supplier's normal test arrangements are not applicable or the
Manufacturer/Supplier is unable to perform the specific tests according to design
specifications, then the tests to be performed shall be subject to agreement between the
Manufacturer/Supplier and the Principal before the order is placed. For example, 60 Hz
equipment may be tested at 50 Hz, or vice versa, or tested under reduced load conditions.

14.2 QUALITY ASSURANCE

The Manufacturer/Supplier shall carry out all operations concerning the production of the
VSDS in accordance with a recognised quality system, e.g.: ISO 9001, details of which
shall be provided to the Principal on request.

14.3 FACTORY ACCEPTANCE TESTS

In general, all testing shall be carried out fully in accordance with this DEP. The
Manufacturer/Supplier's standard test protocol shall be acceptable provided it is no less
stringent than specified in this DEP.
As part of the quotation, the Manufacturer/Supplier shall provide a detailed test protocol of
all the routine and special tests that will be carried out.
Whether the Principal or his nominee will inspect the equipment and witness the required
tests will be indicated in the requisition and confirmed or waived at the time the equipment
is offered for final inspection. Notification thereof shall reach the Principal at least two
working weeks before the testing is scheduled.
The VSDS offered for final inspection shall be complete and ready to be prepared for
shipment.

14.4 PERFORMANCE TESTS

The performance test shall be made on at least one VSDS of a group of identical systems
to be supplied. The Manufacturer/Supplier shall state in the quotation the availability of test
data of identical VSDSs, including auxiliaries, covering all performance test requirements,
with protocol number and test date. This test protocol may be acceptable instead, if
submitted well in advance of the delivery date of the VSDS and if approved by the Principal.

14.5 ROUTINE TESTS

A routine test shall be carried out on every VSDS not subjected to a performance test. Each
routine test protocol shall refer to the original performance test protocol and the type and
serial numbers of all components of that VSDS.
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14.6 SPECIAL TESTS

VSDSs for special duties or with special protection, etc. may require additional tests. These
tests should be described either in the requisition or the order or shall be required for the
purposes of the certification of the type of protection.
Equipment for installation offshore shall be tested to confirm compliance with the
requirements of IEC 61892-3. Type test certificates could satisfy this requirement

14.7 STRING TEST WITH DRIVEN EQUIPMENT

If a string test with driven equipment is required this will be mentioned on the data sheet of
the driven equipment.
String test is only required where equipment is prototype or previously untested
configuration. Manufacturer/Supplier shall advise where string test has been performed on
similar equipment. This requirement can be agreed upon with rotating equipment on case
to case basis.
 DEP 33.66.05.33-Gen.
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15. TEST SPECIFICATION

15.1 PERFORMANCE TESTS

After the successful performance tests of the individual items as applicable, e.g. motor in
accordance with DEP 33.66.05.31-Gen. or DEP 33.65.11.31-Gen., transformer in
accordance with DEP 33.65.40.31-Gen., the VSDS shall be lined up for a complete test
with all equipment included in the order, e.g.: unit transformer, motor, converter and
auxiliaries.
Unless otherwise agreed with the Principal, the performance test shall at least include the
following tests:
Insulation tests
Insulation tests shall be in accordance with IEC 60146-1-1.
Heat run
The VSDS shall run under the load and speed conditions at which the maximum
temperatures will be reached. The unit shall run until the temperatures of all components
have stabilised, and continue for at least a further 2 h.
It is not necessary to cover all operational conditions provided maximum power and
minimum motor-cooling conditions have been tested.
Measurements:
1. current unbalance
2. motor winding temperature rise (by resistance methods and by thermistors)
3. converter temperature rises (temperature readings shall be complemented by an
infra-red survey or equivalent identifying all potential hotspots including all power
connection points. All suspect hotspots shall be checked against allowable
component temperatures)
4. bearing temperatures (at max. speed)
5. shaft vibration (if proximity probes are fitted)

Load tests:
1. overall efficiency measurement at full and half load curve both at minimum
operational speed and at max. operational speed of the total unit and of the
transformer, converter and motor individually
2. ditto for power factor
3. ditto for harmonic distortion in the current on the line side
4. noise test (of all individual items)
5. output voltage characteristics
6. output current characteristics
7. 110 % full load current test for at least 10 min
8. linearity between set-point signal and output

No-load test (over the whole speed range)

1. motor shaft voltage
2. motor noise test
3. vibration severity measured at bearing housing
 DEP 33.66.05.33-Gen.
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Functional tests at 100 % supply voltage

1. demonstrate rated torque capability (if this condition is not already covered under
heat-run)
2. test of speed protection
a. at 102 % of the maximum operational speed (for power or torque controlled
VSDS)
b. at 105 % of the maximum operational speed at 95 % of the minimum operational
speed
3. test of response times and adjustability (ramp times) within operational speed range
4. test capability to ride through voltage dips less than 20 %
5. test capability to restart VSDS and resynchronise converter onto a running motor
after a voltage interruption
6. test of 0-4-20 mA reference signal
7. test of remote control conditions
8. test of output frequency/voltage reduction initiated by motor current limitation
9. test of 5 % 'set point versus measured point' deviation alarm
10. component/auxiliary component failure
11. test of all protection, alarm and trip functions
12. auto start of standby auxiliaries

Fault condition tests

Type test results on units from the same design range can be accepted instead.
NOTE: For any of the tests mentioned below, the protection devices of the VSDS may be activated. After
resetting/ replacing these devices, the VSDS shall be fit for operation again.

1. two phase short circuit at motor terminals at no-load condition up to maximum rating
of 1 MW;
2. earth fault tests at the motor
3. one phase interruption of the motor cable at full-load condition
(simulation above 1 MW)
4. one phase interruption in the VSDS supply cable at full-load condition
(simulation above 1 MW)
5. three phase interruption of the motor cable at full-load condition
(simulation above 1 MW)
6. earth fault in the control supply system
7. interruption in the 4-20 mA control signal
8. short circuit in the 4-20 mA control signal

Visual inspection
1. Check drawings against the approved drawings and availability of instruction
manuals.
2. Verify degree of protection (IP) of cubicles
3. Check simulation facility control signals for testing purposes
4. Check memory function of fault diagnostic and indication logic
 DEP 33.66.05.33-Gen.
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5. Verify availability of eye bolts for lifting heavy components

6. Verify that mains isolator is lockable in the off-position
7. Verify voltage/current rating power of semiconductor elements
8. Check terminal and wiring marking
9. Check space available for cable termination, size and number of terminals, cable
supporting devices
10. Check that wiring is not fixed directly to metal parts
11. Check earthing of cubicles and cubicle doors containing electrical equipment
12. Verify marking of components according to the relevant drawings
13. Verify dimensions of converter
14. Verify accessibility of components and IP 2X protection
15. Check all external signals and indication/alarm signals on converter
16. Verify mass of converter
17. Check all rating plates of VSDS main components according to specification

15.2 ROUTINE TESTS

After the successful routine tests of the individual items (e.g.: motor according to
DEP 33.66.05.31-Gen. or DEP 33.65.11.31-Gen. and transformer and reactors according
to DEP 33.65.40.31-Gen.) following testing shall be performed on the total VSDS:
1. No-load tests
2. Insulation tests
3. Functional tests, excluding the locked rotor test and those tests requiring loads
4. Visual inspection
For an HV VSDS the Principal may decide to limit the routine tests to the routine tests of
the individual items only. The routine test of the complete string shall then be waived. If not
specifically agreed with the Principal otherwise, the routine test of the complete string shall
be included in the scope of supply.

15.3 PERFORMANCE VALUES

In addition to the requirements in this DEP, the following DEPs shall also apply to the
equipment concerned.

DEP 33.65.40.31-Gen.
DEP 33.65.11.31-Gen.
DEP 33.66.05.31-Gen.
DEP 33.67.01.31-Gen.
DEP 33.67.51.31-Gen.
 DEP 33.66.05.33-Gen.
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16. REFERENCES
In this DEP, reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at http://sww05.europe.shell.com/standards/.

SHELL STANDARDS

Data/requisition sheet for engineering documents ("Red" form) DEP 40.10.01.93-Gen.

Application of Protective functions for electrical system DEP 33.64.10.17-Gen.
Synchronous AC machines (amendments/supplements to DEP 33.65.11.31-Gen.
IEC 60034-1)
Data/requisition sheet for synchronous AC machines DEP 33.65.11.93-Gen.
Power transformers (amendments/supplements to IEC 60076 DEP 33.65.40.31-Gen.
and IEC 60726)
Data/requisition sheet for power transformers DEP 33.65.40.93-Gen.
Electric machines - Cage-induction types DEP 33.66.05.31-Gen.
(Amendments/supplements to IEC 60034-1)
Data/requisition sheet for cage induction machines DEP 33.66.05.93-Gen.
Data/requisition sheet for AC variable speed drive system DEP 33.66.05.95-Gen.
Data/requisition sheet for AC variable speed drive system DEP 33.66.05.96-Gen.
≤ 250 kW
Low-voltage switchgear and control gear assemblies DEP 33.67.01.31-Gen.
(amendments/supplements to IEC 439-1)
High-voltage switchgear and control gear assemblies DEP 33.67.51.31-Gen.
(amendments/supplements to IEC 298)

Spare parts DEP 70.10.90.11-Gen.

AMERICAN STANDARDS
Axial and centrifugal compressors and expander-compressors API Std 617
for petroleum, chemical and gas industry services

INTERNATIONAL STANDARDS
Rotating electrical machines –
Part 12: Starting performance of single-speed three-phase IEC 60034-12
cage induction motors
Instrument transformers IEC 60044
Electrical apparatus for explosive gas atmospheres IEC 60079
Electrical apparatus for explosive gas atmospheres – IEC 60079-10
Part 10: Classification of hazardous areas
Semiconductor convertors – General requirements and line
commutated convertors –
Part 1-1: Specifications of basic requirements IEC 60146-1-1
 DEP 33.66.05.33-Gen.
February 2012
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Classification of environmental conditions –

Part 2-1: Environmental conditions appearing in nature - IEC 60721-2-1
Temperature and humidity
Electromagnetic compatibility (EMC) –
Part 2-4: Environment - Compatibility levels for low- IEC 61000-2-4
frequency conducted disturbances
Adjustable Speed Electrical Power Drive Systems –
Part 2: General requirements – Rating specifications for IEC 61800-2
low voltage adjustable frequency a.c. power drive systems
Part 3-3: Classification of groups of environmental IEC 60721-3-3
parameters and their severities
Semiconductor converters IEC 60146
Reactors IEC 60289
Low-voltage electrical installations – Part 1: Fundamental IEC 60364-1
principles, assessment of general characteristics, definitions
Degrees of protection provided by enclosures (IP code) IEC 60529
Low-voltage switchgear and control gear IEC 60947
Part 4-7: Testing and measurement techniques - General IEC 61000-4-7
guide on harmonics and interharmonics measurements and
instrumentation, for power supply systems and equipment
connected thereto
Electrical apparatus for use in the presence of combustible IEC 61241
dust
Convertor Transformers IEC 61378
Part 1: Transformers for industrial applications IEC 61378-1
Part 3: Application guide IEC 61378-3
Part 3: EMC requirements and specific test methods IEC 61800-3
Part 4: General requirements – Rating specifications for IEC 61800-4
a.c. power drive systems above 1000V a.c. and not
exceeding 35 kV
Part 5-1: Safety requirements – electrical, thermal and IEC 61800-5-1
energy
Mobile and fixed offshore units – IEC 61892-3:1999
Electrical installations, Part 3: Equipment
Part 3-6: Limits – Assessment of emission limits for IEC TR 61000-3-6
distorting loads in MV and HV power systems
Quality management systems - Requirements ISO 9001
 DEP 33.66.05.33-Gen.
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APPENDIX 1 DATA TO BE SUBMITTED

1. BY THE PRINCIPAL
The information that should be provided by the Principal for a VSDS is given in the
requisition for AC Variable speed drive systems DEP 33.66.05.95-Gen. These data are for
the overall system and its performance requirements.
In addition to requisition DEP 33.66.05.95-Gen., sub-component requisition sheets should
be submitted with the VSDS enquiry to establish the basic performance characteristics of
the plant on fundamental sine-wave frequency for the basis of comparison of the
quotations.
These sub-component requisition sheets are :
• Power transformers, DEP 33.65.40.93-Gen.
• Cage induction machines, DEP 33.66.05.93-Gen.
• Synchronous AC machines, DEP 33.65.11.93-Gen.

2. BY THE MANUFACTURER/SUPPLIER WITH THE QUOTATION

The Manufacturer/Supplier shall confirm the compliance of the VSDS with this DEP by
completion of the requisition.
Any deviations from this DEP concerning both requirements and recommendations shall be
highlighted in the quotation, complete with the technical consequences.
All requirements stated in this DEP and the requisition which, according to the
Manufacturer/Supplier, require further discussion shall be listed by the
Manufacturer/Supplier, complete with his viewpoint and/or alternatives.
The Manufacturer/Supplier of the VSDS shall state in the quotation the place of origin of the
main parts of the VSDS.
Information shall be provided on the maintainability of the VSDS and the recommended
maintenance intervals.
For maintenance and overhaul at site the Manufacturer/Supplier shall advise the nearest
service organisation for the location.
The subcomponent requisition sheets shall be completed giving basic data of the unit for
fundamental sine-wave frequency.
 DEP 33.66.05.33-Gen.
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APPENDIX 2 DISPENSATIONS FOR VSDS ≤ 250 kW

If the Principal chooses to accept dispensations for VSDSs rated ≤ 250 kW, the
Manufacturer/Supplier may offer his standard model provided the VSDS complies with this
DEP with the following dispensations.
By using the data/requisition DEP 33.66.05.96-Gen., the Principal indicates that these
dispensations are accepted.

Clause Dispensation
General All requirements related to synchronous motors, external reactors and unit
transformers are not applicable.
1.1 Climate conditioning facility is excluded.
2.1 The Manufacturer/Supplier may provide generic values of airgap harmonic
torques typical of the drive type and rating to the driven equipment
Manufacturer/Supplier. The Manufacturer/Supplier does not need to quote
separately for a full torsional analysis.
3 Testing of all the components of the VSDS individually is not required
4 The Manufacturer/Supplier shall indicate the expected lifetime including
electronic controls. Intermediate replacement of electronic controls is expected
not to be economically justifiable.
4.3 Requirements for water cooling are not applicable.
4.5 Electrical network studies are excluded.
5.2.2 Restarting only required if specified on the requisition.
5.2.3 Supervision and alarm for deviation between set-point and measured value are
not required.
5.8 If the Manufacturer/Supplier cannot meet the current harmonic levels specified
in (5.8), he may advise the Principal on expected levels and leave voltage
harmonic calculations on the system to the Principal. This does not absolve the
Manufacturer/Supplier of performance test requirements.
Site measurement of harmonic levels is excluded.
9.1.1 The Principal may supply the contactor in his supply switchgear.
Earthing switches are not required (LV).
9.8.1 One compartment is acceptable.
9.8.3 Redundancy of fans is not required.
9.1.1 Redundancy on control instrumentation and field sensors is not required.
9.9.3 Failure of non redundant cooling fans shall result in a trip of the VSDS.
13 Following documentation is not required:
• equipment layout
• protection coordination diagram
• overall planning document
14 Type tests on similar units will be adequate to satisfy the performance test
requirements.