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High Energy Drain Valves Body Temperature Mapping

UNIT-8, 3x660MW, KTPS


Particulars of Drain Valves
09/12/2019 30/01/2020 09/04/2020
Sr. No Location Date & Time @11:00 to 12:00 @10:00 to 12:00 @10:00 to 11:30
Hrs Hrs Hrs
Load (MW) 490 461 459
Turbine Side
1 3.5 Mtrs MS (LHS) Main Isolating Drain v/v 45 34 109
2 3.5 Mtrs MS (LHS) ManualDrain v/v to AFT 38 30 85
3 3.5 Mtrs MS (LHS) Motorised Drain v/v to TFT 30 29 65
4 3.5 Mtrs MS (RHS) Main Isolating Drain v/v 58 58 103
5 3.5 Mtrs MS (RHS) ManualDrain v/v to AFT 42 34 88
6 3.5 Mtrs MS (RHS) Motorised Drain v/v to TFT 34 34 53
7 3.5 Mtrs Water Separator Drain Valve 53 64 80
8 3.5 Mtrs BFPT-A AUX/CRH STM inlet to TDBFB DRPL SOV 33 36 45
9 3.5 Mtrs STM supply to TDBFP-A DS MOV 29 26 78
10 3.5 Mtrs BFPT-B AUX/CRH STM inlet to TDBFB DRPL SOV 30 28 53
11 3.5 Mtrs STM supply to TDBFP-B DS MOV 32 30 87
12 9 Mtrs HPT Inner Casing Drain MOV 58 66 240
13 9 Mtrs HPT Outer Casing Drain MOV 40 70 108
14 9 Mtrs HPH-6 IP Extraction US of NRV DripLeg SOV 35 37 47
15 9 Mtrs HPH-8 HP Turb Extn NRV US DRN SOV 43 34 87
16 9 Mtrs HPH-6 IP Extraction DS of NRV DripLeg SOV 43 36 69
17 9 Mtrs HPH-8 HP Turb Extn NRV DS DRN SOV 44 43 82
18 9 Mtrs LPH-3 Extraction -3 NRV US DripLeg SOV 36 36 81
19 9 Mtrs LPH-4 Extraction -4 NRV US DripLeg SOV 36 35 68
20 9 Mtrs IP Extraction to Deareator NRV US DripLeg SOV 32 32 80
21 9 Mtrs LPH-3 Extraction -3 NRV DS DripLeg SOV 36 37 56
22 9 Mtrs LPH-4 Extraction -4 NRV DS DripLeg SOV 40 31 53
23 9 Mtrs IP Extraction to Deareator NRV DS DripLeg SOV 35 33 75
24 9 Mtrs CRH (LHS) Main Isolating Drain v/v 38 38 103
25 9 Mtrs CRH (LHS) ManualDrain v/v to AFT 28 31 51
26 9 Mtrs CRH (LHS) Motorised Drain v/v to TFT 27 30 45
27 9 Mtrs CRH (RHS) Main Isolating Drain v/v 33 25 68
28 9 Mtrs CRH (RHS) ManualDrain v/v to AFT 31 30 49
29 9 Mtrs CRH (RHS) Motorised Drain v/v to TFT 31 41 51
30 9 Mtrs HRH (LHS) Main Isolating Drain v/v 28 36 73
31 9 Mtrs HRH (LHS) ManualDrain v/v to AFT 29 40 80
32 9 Mtrs HRH (LHS) Motorised Drain v/v to TFT 26 32 66
33 9 Mtrs HRH (RHS) Main Isolating Drain v/v 37 37 69
34 9 Mtrs HRH (RHS) ManualDrain v/v to AFT 29 29 39
35 9 Mtrs HRH (RHS) Motorised Drain v/v to TFT 32 34 45
36 9 Mtrs MS Lead Pipe Drain Valve 91 59 231
37 9 Mtrs LPBP Valve Drain (L) to TFT 53 37 158
37A LPBP Valve Drain (L) to TFT - Bypass 35 33 84
38 9 Mtrs LPBP Valve Drain (R) to TFT 40 38 168
38A LPBP Valve Drain (R) to TFT- Bypass 31 29 193
39 9 Mtrs Gland Steam Header ( Near GSC ) 67 71 148
40 24 Mtrs HPH-7 CRH Extn NRV US DRN SOV to TFT 58 70 160
41 24 Mtrs HPH-7 CRH Extn NRV DS DRN SOV to HPFT 44 48 200
42 24 Mtrs Drain From Aux Steam Header 49 38 164
42A Drain From Aux Steam Header - Bypass 29 48 90
42B 9 Mtrs MS Line Warm-Up DRN to TFT 98 42 251
44 CRH Line DRPL DRN to TFT 45 -- 64
44D 9 Mtrs GLAND STEAM DRAIN SEPERATOR 59 -- --
P.T.O.
High Energy Drain Valves Body Temperature Mapping
UNIT-8, 3x660MW, KTPS
Particulars of Drains
02/01/2020 30/01/2020 09/04/2020
Sr. No Location Date & Time @16:00 to 17:00 @10:00 to 12:00 @10:00 to 11:30
Hrs Hrs Hrs
Load (MW) 523 461 459
Boiler Side
46 72 Mtrs Secondary Inlet Manifold Inlet Drain 32 30 24
47 72 Mtrs Secondary Inlet Manifold Inlet Drain 31 32 22
48 70 Mtrs RH Spray Drain (L) 42 27 32
49 RH Spray Drain (L)- Bypass 30 48 34
50 70 Mtrs RH Spray Drain (R) 26 37 35
51 RH Spray Drain (R) - Bypass 30 25 32
52 70 Mtrs Tertiary S/H outlet Header Drain (Left) 26 40 39
53 70 Mtrs Tertiary S/H outlet Header Drain (Right) 86 37 47
54 63 Mtrs Primary SH Blow Back Drain (Left) 18 26 31
55 63 Mtrs Primary SH Blow Back Drain (Right) 20 27 33
56 63 Mtrs Secondary SH Blow Back Drain (Left) 20 25 33
57 63 Mtrs Secondary SH Blow Back Drain (Right) 19 28 33
58 48 Mtrs Primary SH Inlet Drain (L) 80 67 56
59 48 Mtrs Primary SH Inlet Drain (R) 18 24 30
60 44 Mtrs Furnace wall intermideate header drain iso. v/v (Left) 22 30 33
61 44 Mtrs Furnace wall intermideate header drain iso. v/v (Front) 25 26 34
62 44 Mtrs Furnace wall intermideate header drain iso. v/v (Right) 25 27 33
63 44 Mtrs Furnace wall intermideate header drain iso. v/v (Rear) 24 27 35
64 34 Mtrs Economizer Drains (Inlet) 20 30 57
65 34 Mtrs Pulveriser Inert System Drain 77 39 104
66 32 Mtrs Soot Blower Rear Wall Left Side Drain (LRSB) 22 50 38
67 32 Mtrs Soot Blower Side Wall Left Side Drain (LRSB) 22 91 33
68 32 Mtrs Soot Blower Rear Wall Right Side Drain (LRSB) 21 34 36
69 32 Mtrs Soot Blower Side Wall Right Side Drain (LRSB) 21 36 32
70 29 Mtrs Soot Blower Side Wall Left Side Drain (LRSB) 20 51 32
71 29 Mtrs Soot Blower Side Wall Left Side Drain (LRSB) 20 80 32
72 29 Mtrs Soot Blower Side Wall Left Side Drain (LRSB) 20 47 34
73 29 Mtrs Soot Blower Side Wall Left Side Drain (LRSB) 20 71 31
74 29 Mtrs Soot Blower (Front Wall Warming ON-OFF Valve) 22 48 32
75 13 Mtrs BCP Discharge Line Outlet Drain Valve 17 27 29
76 13 Mtrs SAH Heating Steam CV Outlet Drain (Right) 103 53 73
77 13 Mtrs SAH Heating Steam CV Outlet Drain (Left) 136 87 81
78 9 Mtrs AH Soot Blower Drain 187 66 132
79 8 Mtrs Furnace Inlet Header Drain iso. (Left) 2nd valve 25 23 34
80 8 Mtrs Furnace Inlet Manifold Drain iso. (Rear) 2nd valve 21 24 28
81 8 Mtrs Furnace Inlet Header Drain iso. (Rear) 2nd valve 21 22 30
82 8 Mtrs Furnace Inlet Header Drain iso. (Front) 2nd valve 30 21 24
83 8 Mtrs Furnace Inlet Manifold Drain iso. (Front) 2nd valve 29 21 22
84 8 Mtrs Furnace Inlet Header Drain iso. (Right) 2nd valve 30 23 29

Boiler side Turbine side


Temperature Ranges (OC)
(Suspected Valves) (Suspected Valves)
60-90 2 20
90-120 1 5
>120 1 10
Note : 1. Valve body temp having more than 60°C are suspected passing/ partially open (highlighted values).
2. BM/TM/PCR sections are hereby requested to take necessary action to attend the defects and intimate the action taken.

Executive Engineer
POG,3x660MW
Copy
SE (Ops. / M )
s.w.r.to:
Copy to: EE (BM, Gen., TM)
S/I - PCR Unit- 8
Intranet website

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