www.turbomax.co.

kr
ENG Ver.2

Global Sales and Service

EUROPE RUSSIA
U.K
POLAND U.S.A
TURKEY KOREA
CHINA JAPAN
INDIA

SINGAPORE
MALAYSIA INDONESIA MAX Series
AUSTRALIA
Turbo Blower
New Standard of Turbo Blower

TurboMAX Co.,Ltd
12-27, Jugamdowon-ro, Hyeondo-myeon, Seowon-gu, Chungju-si, Chungcheongbuk-do, Republic of Korea
Tel.+82-43-275-6002 / Fax.+82-42-275-6004
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Mission Statement / Core Value / Future Vision
02
New Standard of Turbo Blower
MAX Series Turbo Blower

Mission Statement New Standard of

Since 2007, It’s been 10 striving years to make our product the new standard of
turbo blower. We are focused to make the next 10 years continue to guide the market
Turbo Blower
standard to become the true market leader of turbo blower. Turbo blower is a single stage centrifugal compressor
which produces low pressure compressed air through
directly connecting the impeller to the high speed
PMSM(Permanent Magnet Synchronous Motor) with the
non-contact air bearing.
The rotation speed is varied by the VFD to control the

Core Value Future Vision flow or the pressure and the controller has an easy
interface touch screen HMI built in the sound proof
enclosure package.
Less parts create less problems
Simplification Simple is Durable TurboMax blower will reduce your power cost by 20-40%
•User friendly product
Simplification compared to traditional blower and provide clean and
•Better Productivity for easy operation quiet working environment.
•Longevity

Simple Maintenance
Cooperation Commitment Energy Saving User Friendly & Easy Installation
•Selective focus by Dedicate to the success of Standardization Durability • Reduce energy consumption by 20-40% compared to • User friendly touch screen • Periodic filter change is only
outsourcing •Our customers for better for customer traditional products interface maintenance
•Creating synergy by •Partners productivity reliability
team cooperation •TurboMAX employees. • Regain initial investment in a short period of time • Automatic operation mode • Automatic error and protection
: 2~3year • Low noise and No vibration monitoring
• Designed to operate at high speed with high efficiency • Oil free lubrication system • Low maintenance cost
• Direct connection to minimize the energy transfer loss

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Best Energy Saving Solution
04
Best Energy Saving Solution
MAX Series Turbo Blower

Best Energy Saving Solution

Power consumption in waste water treament process Case-study of high efficiency turbo blower
The power usage in the typical wastewater treatment plant. The process air for the aeration uses 50-60% PEPL is a centralized effluent treatment plant in Surat, India which is collecting and treating 100MLD
of the total power consumed in the plant. effluents from 120 nearby textile plants. PEPL replaced their old lobe type blowers to turbo blower in
2012. The energy audit was conducted by government institute of India and the result indicated 47%
energy savings.
Other 12% PEPL is fully satisfied of low maintenance, low noise and no vibration environment.

Clarifier 5%

Lighting 8%

Compressed Air 55%

Pumps 20%

■S i t e : Palsana Enviro Protection Ltd ETP in Surat in India

■Auditor : Petroleum Conservation Research Association

Lobe type PD blower Turbo Blower

Power consumption ratio at typical wastewater treatment plant ( K Company) ( TurboMAX )

Number of unit 7 2
Total Flow(m3/h) 19,200 19,200
The benefit of high efficiency equipment Pressure (bar) 0.6 0.6

In the Life-Cycle Cost analysis of the blower, the energy cost is more than 80% of the total cost. Motor Power(hp) 120 X 7 = 840 250 X 2 = 500
Capital cost is just small piece of pie. Energy Saving / yr 264.84 X 24h X 365days = 1,160,000 kWh 47%
Payback 10 months
Maintenance

Capital

Energy 75%

47%
Cost share for blower life span

OPEX > 80% CAPEX < 20% Energy Saving

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Durability & Reliability
06
Durability & Reliability
MAX Series Turbo Blower

Durability & Reliability Optimized 3-stage Heat Treatment

The mechanical property of the typical bump bearing material

Temperature
1st
was formed from 2-stage heat treatment. When there are Stage
frequent on/offs required in the applications, the over-worked
2nd
bump material could be fatigued, cracked or deformed. Stage
On the other hand, TurboMAX NSTB went through 3-stage 3rd
Stage
OTT(Optimized Triple Heat Treatment) to increased the
hardness and the yield strength of the bump material.
Nano Silver Triple Treatment Bearing The NSTB has significantly improved the recovery elasticity
and material durability for the frequent on/offs needed in
Time
The air bearing is the integral parts that determine the reliability and durability of the high today’s processes. Triple Stage Treatment

speed turbo blower. NSTB technology sets apart from other competing air bearings. With
nano silver particle coating and 3 stage OTT heat treatment, we have significantly improved
the durability, elasticity and abrasion characteristic of the air bearing. This has drastically
improved the ON/OFF durability of the air bearing.
Nano Silver Coating on the Bearing
Characteristic of
Improvement of Abrasion, Elasticity and Durability
Because of the outstanding elasticity of NSTB, the bearing curvature form and contact area of NTSB can
be maximized compared to other bump bearings even at the frequent On/Offs. Additionally, the abrasion
characteristic has improved the wearing of the coating is 1/5th of the old coating.

Surface Nano Silver Coating

Adding the Nano Silver particle coating layer to the existing Teflon(PTFE) coating to lower the abrasion.
This has significantly extended the life of the air-bearing. The nano silver particles have improved the
abrasion characteristic of Teflon (PTFE) coatings. Restoring
Restoring
force force

Nano Silver Powder Additive [ Double Stage Treated bearing ] [ Triple Stage treated bearing ]

The life of ON/OFF have drastically increased

When tested NSTB in 400hp model, there was 30% wore on the coating without any deformation of the bearing
TeflonTM Coating after 55,000 On/Offs. The expected On/Off life of the NSTB is over 100,000 on 400hp model. The On/Off life of
smaller models are much higher.

100,000

Inconel 90,000

80,000

On/Off cycle count 70,000

60,000
Comparison of NSTB bearing and Teflon bearing ON/OFF 0 Times
Shaft Journal 100% 50,000

Rotating Direction
Coating Thickness(㎛)

40,000
NSTB bearing
30,000
Nano Silver Powder 50%
20,000

Journal Bearing TeflonTM Coating Teflon bearing

10,000

Inconel
0% 0 ON/OFF 55,000 Times
Cycles Uncoated TeflonTM NSTB NSTB
bearing coated bearing Lab Tested Expected On/Off count
(Previous Generation)

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Efficiency Efficiency
08
MAX Series Turbo Blower

Efficiency
Optimized design for high efficiency High efficiency impeller design
■ Impeller is rotated at high speed to compress the air. Good impeller design is directly affecting
the good compressor efficiency.
■ The impeller design used in the turbo blower has 3 targets: wide TDR (Turn-down Ratio),
sufficient RTS(Rise to surge) and maintain the high compression efficiency.
The MAX series impellers provide sufficient RTS and 40~100% TDR while maintain high
compression efficiency.
■ Impellers are cut with the 5-axis machining to precisely duplicate
the design and realize the intended design efficiency.
■ Using forged Aluminum (Al7075-T6) as the impeller material to
gain the material strength while no cracks or porosities
found in castings.
■ Anodized coating insures surface hardness.

Simple Transfer of Energy

With one body rotor-impeller connection, the transfer of energy is simplified to minimize the loss of energy.
By use of air bearing that does not need oil lubrication, no periodic maintenance is needed.

▒ Complex 7 Step(PD Blower) ▒

Gear Box (Eff) Gear Box (Eff)

Utility Power Supply AIM Motor Pully V-Belt Bearing Gear Compressor

High Speed motor Comparison of Motor Efficiency

▒ Simple 4 Step(Air Bearing Centrifugal Blower) ▒

Efficiency
PMSM
■ Permanent Magnet Synchronous Motor : AIM
0.95
PMSM-proven most efficient motor SIM
Utility Power Supply VFD PMS Motor Compressor
■The physical size of the motor frame can be 0.90

kept much smaller than ordinary induction

0.85
motor at high power.
■Accurate speed control without sensor 0.80

High Efficiency Centrifugal Compressor No loss of efficiency over time ■ Direct connection with impeller means 0.75
10 20 30 40 50 60 70 80 90 100 Load
Higher speed centrifugal type generally have higher Turbo blower has no loss of efficiency over time zero power transmission loss
compression efficiency compared to lower speed because there is no contact or frictional wear
positive displacement type. and tear. On the other hand, ordinary PD blower
efficiency deteriorates over time due to wear and
tear and air leakage in the compressor. High-Speed motor cooling technology
Efficiency versus type of compressor
100
High-speed motors for turbo machines are small in
Efficiency

0.9
Turbo Blower Efficiency size but produce great power. Therefore, it is necessary
to apply the cooling method best suited for your
0.8 machines capacity and usage. Keeping the motor coll
Efficiency (%)

PD Blower Efficiency will greatly affect the motor output and longevity.
0.7 Overhaul
Positive
Displacement Centrifugal Patent No. 10-0675821
0.6
Overhaul
“Cooling Structure for Turbo Machines
with High-Speed Motors”
0.5

0 2 4 6 8 10
Low High
Specific speed (Ns) Operation time(Year)

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User Friendly Product
10
User Friendly Product
MAX Series Turbo Blower

User Friendly Product

Convenient User Interface
■Intuitive Graphic User Interface
■High-resolution touch screen HMI
■Insures maximize product safety by having surge protection

Oil Free Cooling System

■Self cooling system utilizing suction air to
cool the motor and VFD
■No seperate cooling fan makes less
maintenance and less cost
■No heat dissipation into the blower room
to maintain the steady room temperature
■Cools the motor in an effective way by
using a fan connected to the motor shaft,
which pushes a high volume of air
through the cooling fan and into the motor

Patent No. 10-0675821

“Cooling Structure for Turbo Machines
Touch Screen with High-Speed Motors”

▒ Package Cooling System ▒

Simple maintenance
Optimized Control & Pressure Limit
■Only regular inlet filter replacement is required
Protection Function RPM/N RPM=1.0
C
Speonsta
e d nt
■No oil and spare components replacement are
Discharge Pressure(㎏f/㎠)

0.95 Lin
Auto Speed Mode e
■ By controlling the frequency of the VFD to 0.9
Auto Pressure Mode
neccessary
control the rotation speed of the high speed 0.8
A

motor, the flow and the pressure can be varied.

Auto Power Mode
Remote monitoring and controlling is 0.7
Propotional Mode

available at option 0.6

Auto Flow Mode
it
im

■ Auto Flow Mode

eL
rg

it
■ Auto Power Mode Choke Lim
Su

Air Flow(㎥/min)
■ Auto RPM Mode
■ DO-Link Mode Low Noise & Vibration
■ High-performance sound-absorber is applied
to the enclosure designed to effectively block the
Easy Plug & Play Installation high-frequency noise generated at the compressor
inlet, thus lowering the noise level to below 85dB
■ Non-vibrating compression enables for no foundation ■ Non-contact air bearing significantly reduces noise
or anchor bolts installation and vibration. Compared with contact bearings,
■ Simple leveling work is only required the vibration level is below 20%, since small impact
■ Easy Plug & Play type minimizes installation time of the vibration of the blower extra anti-vibration is
not required

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Optimized Packaging System
12
Optimized Packaging System
MAX Series Turbo Blower

Optimized Packaging System Turbo Blower VFD

Blower Package

Motor Compressor

Package System
(Wire to Air)
VFD Power Motor Power

HMI

VFD
( Variable Frequency Driver )

Electrical Panel Filter

Core

Local Control Panel

▲ Front View ▲ Front View

MCCB Suction Filter

▲ Side View ▲ Side View

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Products Specification
14
Blower room Installation
MAX Series Turbo Blower

Products Specification
Model Dimension [mm] Discharge Dia Suction Dia Specification
HP Compressor W H L ANSI (inch) DIN (A) ANSI (inch) DIN (A)
▒ Environmental Parameter ▒ ▒ Technical Specification ▒
MAX20 050 / 060 800 1100 1050 8 150
Permitted chemical Temperature -10℃ ~ 40℃
MAX25 060 800 1100 1050 6 150 Ave/Max
vapours according to (mg/m³) Humidity 0 ~ 95%
MAX30 060 / 070 800 1100 1050 6 150 JEC 60721-3-3 class 3C2
Input Power 380~480V, 50/60Hz, 3ph
MAX35 060 / 080 800 1100 1050 6 150 Sulphur dioxide (SO2) 0.3 /1.0
Vibration Under 2mm /sec
Hydrogen sulphide (H2S) 0.1/ 0.5
MAX40 060 / 080 / 090 800 1100 1050 6 150 10 250
Chlorine (CI) 0.1/ 0.3 Under 85dB at 1m from
040 850 1300 1350 8 200 Noise
Blower (±2dB)
MAX50 Hydrogen chloride (HCI) 0.1/ 0.5
060 / 080 / 100 800 1100 1050 6 150
Hydrogen fluoride (HF) 0.01/ 0.03 Balancing Grade G2.5(ISO 1940)
MAX55 050 800 1100 1050 6 150
Ammonia (NH3 ) 1.0 /3.0
MAX60 150 850 1750 1350 6 150 Ozone (O3 ) 0.05 / 0.1 Enclosure Protection
IP52(Standard)
MAX75 040 / 060 / 070 / 080 / 100 850 1300 1350 8 200 Rate
Nitrogen dioxide (NO2) 0.5 /1.0
12 300
MAX85 150 850 1750 1350 6 150 Communication Hard Wiring

040 850 1800 1600 10 250 ▒ Material of Contruction ▒ Bearing Bump type air foil bearing
MAX100 Seal Labyrinth
060 / 070 / 080 / 100 850 1300 1600 8 200 14 350 Enclosure SS/STS(Optional)
MAX125
150 900 1950 1700 6 150 Impeller AL7075-T6 (Standard) Motor PMSM, H Class, IP54

Shaft Titanium alloy Compressor Centrifugal, Single Stage

040 / 060 / 070 / 080 / 100 850 1800 1600 10 250
MAX150 18 450 Drive Connection Direct Driven
120 900 2300 1700 10 250 Bearing Inconel
Casing AC4C Flange Connection KS / JIS / DIN / ANSI
040 1100 2300 1950 14 350
060 / 070 / 080 1000 2100 1900 12 300
MAX200
100 1000 2100 1900 10 250
150 1000 2300 1900 10 250 20 500
060 1100 2300 1950 14 350
MAX250 080 / 100
120
1100
1600
2300
1900
1950
2050
12
12
300
300 Blower room Installation
040 1600 2000 2050 18 450
060 1600 1900 2050 16 400
MAX300
080 1600 1900 2050 14 350 Insulation around the discharge pipe and piped discharge of BOV air is suggested. Circulation Fan
100 / 120 / 150 1600 1900 2050 12 300 24 600
060 / 070 1600 2000 2050 18 450
MAX400 080 1600 1900 2050 16 400
100 / 120 1600 1900 2050 14 350
060 1600 2300 2050 20 500 Insulation
MAX500 Motor
080 1600 2300 2050 18 450 BOV Pipe Cooling Air
28 700
060 1900 2500 2000 20 500
MAX500D
080 / 100 1900 2500 2000 18 450
040 2250 3100 2100 24 600
060 2200 2800 2250 24 600
MAX600D 080/100 2200 2800 2250 20 500
120 2200 2800 2250 18 450 36 900
Heat Sources
Room Filter • Discharge Pipe
150 2200 2800 2250 18 450
• Motor Cooling Air
060/070/080 2250 3000 2050 24 600 (BOV Air Discharge)
MAX800D
100/120 2250 3000 2050 20 500

(D=Dual Core) ※ Flange standard

- ANSI Class 150 B 16.5 (10" to 24")
- ANSI Class 150 B 16.47 (28" to 36")
- DIN 2576
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