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Ster Group

Physical Rehabilitation Center / Erbil Docs.No: 02

The mothed of statement Underground


Installation of uPVC Pipeline Rev.:02 Date:11/04/2020

The mothed of statement Underground Installation of uPVC Pipeline

Project Name: - Physical Rehabilitation Center


Company: - Ster Group
Project No.: - 4001
Date of Submit: - 11/04/2020

Prepared by Prepared by Reviewed by Approved by


Mechanical engineer
Mechanical engineer QA/QC Engineer Construction Manager Project Manager
Khaled Shaker Fahmi Salih Rebeen Shwan Kaywan Zuhair

Approved By
Consolidated Consultants
Name:
Signature and Stamp

Revision:2
Page n. 1

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
CONTENT

1. Purpose
2. Scope
3. Reference
4. Responsibilities
5. Procedure (Scope of Work)
6. Inspection by The Hydro Test
7. Machinery
8. Inspection Tools and Testing Fitting
9. The Kinds of Two Types of Pipes Are Used According to Depths
10. Attachment

Revision:2
Page n. 2

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

1- Purpose

The purpose of this document is to outline the sequences and methods of works
intended to be used for the earth work, excavation, backfilling and compaction. The
Contractor reserves the right to adapt the methods of execution as contained in this
document, modification to this document if required from time to time according as per
ASTM D2412 to specific site conditions.
Mechanical Engineer’s approval will be obtained after each phase of the works prior
continuation of the works as per Site Inspection and Hydrostatic Test for the network
the derange system & Program.

2- Scope

The scope of work & excavation, covers just under pipes pillow of sand & above the pipe &
network of drainage pipes, backfilling as per ASTM D2412 and compaction as design company
manufacture UPVC pipes & fitting materials.

3- Reference

• Shop drawing approval


• Related ASTM Standard D2321, D2412(2018) Engineer recommendation.
• Equipment Type used
• The Kind of type Material
• The Kind of Tow types of pipes are used according to depths.

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Page n. 3

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
4- Responsibilities
A- Project Manager /Construction manager

Has the responsibility to ensuring that all the activity is done without endangering health and
safety in accordance with the local legislation, client’s requirements and stipulations laid down
in the HSE management system document. Ensure that all earthwork, excavation and
backfilling related accidents are reported, investigated and that corrective and preventive
measures are taken, the accident investigation team has power to stop any work or operation
under his authority on health, safety or environmental grounds until effective measures have
been taken.

B- HSE Manager

Shall coordinate with the section managers to ensure that suitable arrangements,
including traffic signs, barriers, and warning lights are in place with proper tools to
perform the excavation and backfilling works in safe work manner.
We shall assign HSE officers for performing internal inspections, advising to employees on
subjects and concerning health and safety.

C- Site Mechanical Engineer

To ensure that all personnel are adequately trained for the relevant task; that they are
using the correct equipment should be matching for UPVC material & HDPE & PPR
material and personal protective equipment; that all relevant hazards have been
identified; and that the respective permits to work formalities have been correctly
addressed, where required.
Responsible for providing the required PPE to his crew for the job as mentioned herein this
procedure.

D- Foreman for UPVC & HDPE, PPR (PLUMBER)

To ensure that all personnel are adequately trained for the relevant task; that they are using
the correct equipment and personal protective equipment; that all relevant hazards have been
identified; and that the respective permits to work formalities have been correctly addressed,
where required. Must conduct a tool box talk meeting with his crews about the specified
activities and related hazard and control measures to prevent any kid of injury. Must work
under the site engineer instruction. Responsible for providing the required PPE to his crew for
the job as mentioned herein this procedure.

Revision:2
Page n. 4

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

E- QA/QC Manager

QA/QC Manager shall be responsible for the implementation and control of the quality
procedure as per the approval, approved project specification and drawing.
He shall ensure that all required inspections & tests are performed and are incompliance with
approved specifications. He shall review and ensure that all shop drawings and material
submittals are presented to the Engineers authorities with adequate supporting documents. He
shall control non-conforming products, workmanship and implementing the required timely
corrective actions. Ensure that the required testing is undertaken by approved independent
laboratories. Ensuring that material is inspected when delivered to site and it is complying with
the company approved specification and maintaining all relevant records of QA/QC activities
related to lifting works.

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Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
5- Procedure

SCOPE OF WORK

1- After Backfilling by the structure Material compaction of the process of filling of buildings in
an excellent, surface and straightway, flat.
2- The land is planned according to the pipeline's path and measurement, under the
supervision of surveyors and engineers.
3- It starts the process of digging the trench according to the diameter of the pipes and
according to the level or inclination of the pipes so that the width of the drilling is no less
than ten cm for each side of the tube
4- A layer of clean sand & flat placed as the design & as per ASTM Standard D2321,
D2412(2018)A layer of clean sand & flat placed as the design. approved plans, as well as
according to the instructions of the manufacturer of pipes and accessories.
5- Pipes shall be welded inside the trench according to measurements and inclination of the
slope 1% according to the design and according to the manufacturer's recommendations.
6- The screening of the mesh is carried out with water (hydrostatic inspection) and according
to the designed pressure of the tube by the manufacturer.
7- The backfilling process is carried out by sand, grouch, and on both sides of the tube, at a
level not less than 10 cm.
8- Putting Attention tape is placed over the sand on the tube for pipe path. They are buried on
sand with
9- The pipeline & network should be under pressure water through pipeline & by hydrostatic
test & checking the leakage
10- of joins water to all network water under pressure (2 Bar) for at time least a minimum one
day (24 hours).
11- This pipeline will be received after a pass test by three authorized & according to by Ster
contractor, CCG QC engineer, ICRC engineer.
12- Mechanical engineer recommended should be not used compaction machine weight any
more than 1 ton.
13- All fittings connected with uPVC pipe supported by Lean Concrete.

Revision:2
Page n. 6

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

6-Inspection by the hydro test of pipeline network

Briefly, the sewage network is filled with water and the air is extracted from the lowest
point and then the lowest point is closed and all branches are closed The network and
water pressure is limited to unless 2 bar, and then the network connection point is closed
with the examination pump and the casting is left with a time of no less than 24 hours to
ensure the integrity of the welding of the joint joints The whole and the supervising party
CCG and the ICRC are hosted by each network and according to the numbering of the
profile as well as the progressive progress of all pipelines.

BACKFILLING AND COMPACTION:

Backfilling of foundations shall not be carried out until the foundations or structures within
the excavation have been cured and protected in accordance with the Specification for
Concrete construction.

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Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
MCHINERY USING FOR EXCAVATION,
BACKFILLING AND COMPACTION:

6.1 Excavation

No.
Type of Machine

1- Excavator small size machine

2- Shovel should be not move above rout the pipe USE SAMLL SHOVEL

3- Loader Truck should be not move above rout the pipe

4- Compactor machine should be the weight less than 1 ton

7-Machinery:
We are use all machinery but after installation should not move over rout pipeline as follows table:

No. Compactor machine should be the weight less than 1 ton & use sand material

1- Water Tank should be not move above rout the pipe

2- Loader should be not move above rout the pipe

3- Shovel should be not move above rout the pipe

4- Grader should be not move above rout the pipe

5- Steel Roller should be the weight less than 1 ton

Revision:2
Page n. 8

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

8-Inspection tools and Testing fitting

We are use all equipment for the impaction & test as follows
1- Hydro pump Test.
2- Pressure gauge
3- Ball valve.
4- Hose high pressure
5- Connection fitting.
6- Tank 1 cubic meters or more than.
7- PVC HOSE longer 100 meters to supply water near
water taps
8- Tools & cuter …etc.
9- Civil tools.

9-The kind of Two types of pipes are used according to depths as


follows:

BSEN 1329 4mm if the pipe depth is less than one and a half meters

BSEN 1329 5mm if the tube depth is more than one and a half meters

Note that the automobile tracks will be taken into consideration and will be
secured using the Concrete Tunnel (Trench), as well as some places. Thick metal
tubes will be used to protect all tubes and all types of pipes.

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Page n. 9

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
10-Attachment.

A) Excavation checklist.
B) Backfilling checklist.
C) Drawings.
D) uPVC Materials
E) Inspection hydro pump test type
F) JCB Excavator type
G) uPVC Warehouse
H) Detail of Bending
I) Installation
J) Excavation
K) Cold Weather Handing
L) Stockpiles in Warehouse.
M) Starting The Job Receiving & Handling
N) Lind And Grade
O) Trench Width
P) Selection of Impaling Materials
Q) Assembly of uPVC Pipe
R) Preparation of Trench Bottom
S) Weathering Resistance
T) Curved Sewers

Revision:2
Page n. 10

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

PHYSICAL REHABILITATION
CENTER / ERBIL

Doc. Name:
EXCAVATION CHECK LIST

Progressive No.:
Check
Check Item
Accept Reject
1- The work site for
installation & inspection,
hydrostatic test UPVC is
cleared.

Note:

Site Mechanical Surveyor QA/QC Manager Consultant


Engineer
Signature

Name

Date

Revision2
Page n. 11

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
PHYSICAL REHABILITATION
CENTER / ERBIL

Doc. Name: BACKFILLING


CHECK LIST
Progressive No.:
Check
Check Item
Accept Reject

1- Material for backfill(sand)


are suitable and approved.
2-The thickness of(sand) ( 15
cm) under pipe & 10 cm
above pipe.
Note:

Site Engineer Surveyor QA/QC Manager Consultant

Signature

Name

Date

Revision:2
Page n. 12

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

Detail of Pipe Bedding

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Page n. 13

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
INSTALLATION
An understanding of flexible conduit terminology is essential for the installer. The soil class
and density realized in the bedding, haunting and initial backfill zones are important actors in
achieving a satisfactory installation of uPVC pipe. Much of the installation information can
also be found in Canadian Standards Association (CSA) Standard B182.11, entitled,
"Recommended Practice for the Installation o Thermoplastic Drain, Storm and Sewer Pipe
and Fittings" or f ASTM Standard D2321, D2412(2018)entitled, Underground Installation .

EXCAVATION
As a general rule, do not open the trench too far ahead of the pipe laying. Avoiding long
stretches of the opened trench will often reduce your costs by:
(a)reducing pumping and sheeting requirements
(b)minimizing the possibility of flooding the trench
(c)reducing caving caused by groundwater
(d)helping to avoid frozen trench bottom and backfill (e)lowering safety hazard risks to
workers and traffic
For sewer projects involving extremely deep cuts, Ring-Tite. Enviro-Tite and Ultra-Rib are
available in shorter lengths

COLD WEATHER HANDLING

Extra care should be taken in handling during cold weather. As the temperature drops
below freezing, the flexibility and impact resistance of uPVC pipe is reduced. impact
resistance of uPVC pipe is reduced. Pipe at the bottom of a bundle may become out
of round slightly due to the weight of the pipe stacked above it At normal
temperatures, this situation will correct itself soon after the load is removed. Under
freezing conditions, the recovery to initial roundness may take several hours.

Revision:2
Page n. 14

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

STOCKPILES IN WEARHOUSE:
Stockpiles should always be built on a flat base. If mechanical
equipment is being used to handle the unit, bearing pieces provide an excellent base. If
unloading by hand, secure two
timbers for a base. Set them on a flat area spaced the same distance as a factory load. Nail
stop blocks at each end. Build
up the stockpile in the same manner as it was stacked for
shipment, transferring dunnage and chock blocks from the load to the stockpile.

STARTING THE JOB


RECEIVING AND HANDLING
Each pipe and fitting shipment should be inspected with care upon its arrival. The pipe and
fittings were carefully loaded at the factory using methods acceptable to the carrier and
it is their responsibility to deliver it in good order it is the duty of loss or damage re has been
no The tally sheet or bill of lading which accompanies each shipment provides a complete list
of all items included. the receiver to check the load against the tally sheet and report any
errors to the transportation agent immediately. Be sure to have proper
Below is a checklist to follow when receiving shipments from carriers:
1. Make an overall examination of the load. If intact, ordinary
inspection while unloading should be enough to make sure the pipe has arrived in good
condition
2. If the load has shifted or shows rough treatment, each piece must then be carefully
inspected for damage.
3. Check total quantities of each item against the tally sheet (pipe, gaskets, fittings, lube,
etc.).
4. Any damaged or missing items must be noted on the delivery receipt and returned to
the transportation company
5. Notify the carrier immediately and make claim in accordance with their instructions.
6. Do not dispose of any damaged material. The carrier will notify you of the proper

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Page n. 15

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
procedure to follow.
7. Shortages and damaged material are not automatically reshipped. If replacement material
is needed, reorder through your distributor or IPEX representative
.
LINE AND GRADE
Abrupt directional changes for sewer lines are often accomplished using manholes. Besides
being access as an a directional to the line, the manhole acts al junction box for sewer pipe laid
in straight lines
The grade to which the pipe is to be laid is generally specified on the project drawings. Rather
than suggesting a minimum grade to be used at all times with IPEX sewer pipe, it is
recommended that the grade be sufficient to provide a minimum velocity of 0.6 m/s (2.0
fps). This will ensure that the flow is self-cleansing at all times inside the pipe

TRENCH WIDTH
The width of the trench at the top of the pipe should allow for proper placement and
compaction of the haunting material is Generally, the minimum trench width should be 300
mm (12") greater than the outside diameter of the pipe, with a minimum value of 450 mm
(18") at all times For a rigid pipe, keeping the trench width narrow is important
since the load imposed upon the pipe is a function of the trench width. However, for the
flexible pipe, the maximum load on the pipe is the "prism load" which is the weight of the soil
column directly above the pipe. Thus, precautions in keeping the trench narrow are
unnecessary for a uPVC pipe installation The key is to compact the haunting material out to
the undisturbed trench walls. More details on proper installation are contained in the
following section.

SELECTION OF IMPLYING MATERIALS

Soil to be used in the pipe zone should be capable of material such as Class 1 is used for
bedding the pipe, it should also, be used in the haunch zone to the springline of the pipe.

Otherwise, side support may be lost due to the decampment of the local labour codes.
Class 2, 3 or 4 material into the bedding.

Revision:2
Page n. 16

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

When selecting the embedment materials, ensure that native soil decampment from the
trench walls cannot occur. A well-graded compacted granular material will prevent this
condition from occurring. In trenches subject to inundation, the granular the material should
be compacted to a minimum of 85% Standard Proctor Density.

PREPARATION OF TRENCH BOTTOM


Preparation of the trench bottom is the starting point for satisfactory and safe sewer pipe
installation. The trench bottom should be smooth and free from large stones, clumps of dirt,
and any frozen material as approved by the engineer. It is economical on most sewer
installations to undercut the trench bottom by machine and bring it up to grade by use of
granular material.
If the bedding material is chosen is a loose granular such as sand, the pipe can be laid directly
on it. If the bedding is a hard, compacted material, excavation for the bells (bell holes) should
be provided so that the pipe is uniformly supported
along the entire length.
Coarse sand, crushed stone or shell often is the most economical granular material because
compaction is easily obtained. With all types of soil, voids should be eliminated under and
around the lower half of the pipe by working in granular materials by
Native backfill may be used for the trench bottom provide. the soil is free of large stones,
hard lumps and debris, and can be properly compacted by tamping. Ensure that the fill does
not fit the Class 5
description.
In rocky trenches, place a minimum 110 mm (4") layer of select
regardless of
the foundation must first be excavated to at least 110 mm (4") below
the final grade of the pipe bottom. Any buried pip be subject it.
on rock may that rests the direct weight of soil When an unstable trench bottom is
encountered and appears.

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Page n. 17

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
ASSEMBLY OF uPVC PIPE
Ring-Tite, Enviro-Tite, Ultra-Rib, Ultra-X2 and Centurion pipe are assembled in the form of a
bell and spigot gasket joint. for Ring-Tite, Enviro-Tite pipe and Centurion pipe, the gasket is in
place, in the interior of the bell while the spigot is factory-bevelled for easy insertion. Ultra-
Rib and Ultra-X2 differ by having the gasket positioned on the spigot exterior, between the
second and third ribs, for insertion into a smooth-interior bell. assembly procedures are
virtually identical.
WEATHERING RESISTANCE

It should be noted that when uPVC pipe is stored outside and will be exposed to prolonged
periods (i.e. six months or more) of direct sunlight, an exterior discolouration may occur. This
process is simply hardening of the outer thousandths of an inch layer of vinyl. Physical
properties such as pipe stiffness and tensile strength of uPVC pipe is unaffected by surface
discolouration however, impact resistance may be reduced slightly. As a result, extra care
should be used during installation and backfilling. It should be noted that degradation does
not continue after uPVC pipe has been buried.
A method of protecting uPVC sunlight is to cover it with canvas. Air circulation should be
provided under the protective cover. For above-ground installations, application of water-
based latex paint will be effective protection against continuous sunlight exposure.

CURVED SEWERS
As a cost-saving alternative to manholes, gradual changes in
achieved using direction for IPEX PVC sewer pipe maybe
one of the following:
(a)bending the pipe (IPEX Ring-Tite and Enviro-Tite only)
(b)deflecting the gaskets joint
(c)using IPEX PVC fittings

Revision:2
Page n. 18

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

High Pressure Hydro Test Pump

Revision2
Page n. 19

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
JCB EXCAVATOR

Revision:2
Page n. 20

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

uPVC FITTING

Revision2
Page n. 21

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
uPVC PIPE & FITTING ,PPR PIPE

Revision:2
Page n. 22

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921
STER GROUP
Ster Construction

uPVC Warehouse PRC PROJACT

Revision2
Page n. 23

Ster Company - Erbil, Kurdistan, IRAQ (Gulan street / Ster Tower 4th & 5th floor, 501)
Shawkat.ghazi@stergroup.com, T: 00964 750 896 6921

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