Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
PC200-8
PC200LC-8
PC220-8
PC220LC-8
40 Troubleshooting 1
Troubleshooting by failure code
(Display of code), Part 1
Troubleshooting by failure code (Display of code), Part 1 .............................................................................. 3
Failure codes table............................................................................................................................... 3
Before carrying out troubleshooting when failure code is displayed .................................................... 8
Information in troubleshooting table ................................................................................................... 12
Failure code [989L00] Engine Controller Lock Caution 1................................................................... 14
Failure code [989M00] Engine Controller Lock Caution 2.................................................................. 14
Failure code [989N00] Engine Controller Lock Caution 3 .................................................................. 15
Failure code [AA10NX] Air Cleaner Clogging .................................................................................... 15
Failure code [AB00KE] Charge Voltage Low ..................................................................................... 16
Failure code [B@BAZG] Eng Oil Press. Low ..................................................................................... 18
Failure code [B@BAZK] Eng Oil Level Low ....................................................................................... 18
Failure code [B@BCNS] Eng Water Overheat................................................................................... 19
Failure code [B@BCZK] Eng Water Level Low.................................................................................. 19
Failure code [B@HANS] Hydr Oil Overheat....................................................................................... 20
PC200, 220-8 1
SEN00240-01 40 Troubleshooting
2 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 3
SEN00240-01 40 Troubleshooting
4 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 5
SEN00240-01 40 Troubleshooting
6 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 7
SEN00240-01 40 Troubleshooting
8 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 9
SEN00240-01 40 Troubleshooting
10 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 11
SEN00240-01 40 Troubleshooting
<Contents of description>
• Standard value in normal state to judge possible causes
• Remarks on judgment
1
<Troubles in wiring harness>
• Disconnection
Connector is connected imperfectly or wiring harness is bro-
ken.
• Ground fault
Wiring harness which is not connected to chassis ground
circuit is in contact with chassis ground circuit.
• Hot short
Wiring harness which is not connected to power source (24
2 V) circuit is in contact with power source (24 V) circuit.
• Short circuit
Independent wiring harnesses are in contact with each other
Possible causes abnormally.
and standard Possible causes of trouble
value in normal (Given numbers are refer-
<Precautions for troubleshooting>
state ence numbers, which do not
(1) Method of indicating connector No. and handling of T-
indicate priority)
adapter
Insert or connect T-adapter as explained below for trouble-
shooting, unless otherwise specified.
3 • If connector No. has no marks of "male" and "female",
disconnect connector and insert T-adapters in both male
side and female side.
• If connector No. has marks of "male" and "female", dis-
connect connector and connect T-adapter to only male
side or female side.
(2) Entry order of pin Nos. and handling of tester leads
Connect positive (+) lead and negative (–) lead of tester as
explained below for troubleshooting, unless otherwise
specified.
4 • Connect positive (+) lead to pin No. or wiring harness
entered on front side.
• Connect negative (–) lead to pin No. or harness entered
on rear side.
12 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 13
SEN00240-01 40 Troubleshooting
14 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 15
SEN00240-01 40 Troubleshooting
16 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 17
SEN00240-01 40 Troubleshooting
18 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 19
SEN00240-01 40 Troubleshooting
20 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 21
SEN00240-01 40 Troubleshooting
22 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 23
SEN00240-01 40 Troubleshooting
24 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 25
SEN00240-01 40 Troubleshooting
26 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 27
SEN00240-01 40 Troubleshooting
28 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 29
SEN00240-01 40 Troubleshooting
30 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 31
SEN00240-01 40 Troubleshooting
32 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 33
SEN00240-01 40 Troubleshooting
34 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 35
SEN00240-01 40 Troubleshooting
36 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 37
SEN00240-01 40 Troubleshooting
38 PC200, 220-8
SEN00240-01 40 Troubleshooting
40 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 41
SEN00240-01 40 Troubleshooting
42 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 43
SEN00240-01 40 Troubleshooting
44 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 45
SEN00240-01 40 Troubleshooting
46 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 47
SEN00240-01 40 Troubleshooting
48 PC200, 220-8
40 Troubleshooting SEN00240-01
Possible causes a Prepare with starting switch OFF, then carry out troubleshooting
and standard Short circuit in wiring har- without turning starting switch ON.
value in normal 3 ness (with another wiring Wiring harness between CE01 (female) (2) –
harness) Resis- Min. 100
state each of CE01 (female) pins (With all wiring
tance kz
harness connectors disconnected)
Connecting parts between supply pump actuator – engine wiring
harness – engine controller may be defective. Check them directly.
Defective wiring harness
4 • Looseness of connector, breakage of lock, or breakage of seal
connector
• Corrosion, bend, breakage, push-in, or expansion of pin
• Moisture or dirt in connector or defective insulation
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
5 Defective engine controller
CE01 (female) Resistance
Between (2) – chassis ground Min. 100 kz
PC200, 220-8 49
SEN00240-01 40 Troubleshooting
50 PC200, 220-8
SEN00240-01 40 Troubleshooting
52 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 53
SEN00240-01 40 Troubleshooting
54 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 55
SEN00240-01 40 Troubleshooting
56 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 57
SEN00240-01 40 Troubleshooting
58 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 59
SEN00240-01 40 Troubleshooting
60 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 61
SEN00240-01 40 Troubleshooting
62 PC200, 220-8
40 Troubleshooting SEN00240-01
PC200, 220-8 63
SEN00240-01
© 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)
64
SEN00241-01
PC200-8
PC200LC-8
PC220-8
PC220LC-8
40 Troubleshooting 1
Troubleshooting by failure code
(Display of code), Part 2
Troubleshooting by failure code (Display of code), Part 2 .............................................................................. 3
Failure code [CA342] Calibration Code Incompatibility ........................................................................ 3
Failure code [CA351] Injectors Drive Circuit Error ............................................................................... 4
Failure code [CA352] Sens Supply 1 Volt Low Error............................................................................ 6
Failure code [CA386] Sens Supply 1 Volt High Error........................................................................... 8
Failure code [CA428] Water in Fuel Sensor High Error ..................................................................... 10
Failure code [CA429] Water in Fuel Sensor Low Error ...................................................................... 12
Failure code [CA435] Eng Oil Press Sw Error ................................................................................... 14
Failure code [CA441] Battery Voltage Low Error ............................................................................... 15
Failure code [CA442] Battery Voltage High Error............................................................................... 18
Failure code [CA449] Rail Press Very High Error .............................................................................. 20
Failure code [CA451] Rail Press Sensor High Error .......................................................................... 22
Failure code [CA452] Rail Press Sensor Low Error ........................................................................... 24
Failure code [CA488] Chg Air Temp High Torque Derate .................................................................. 26
PC200, 220-8 1
SEN00241-01 40 Troubleshooting
2 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 3
SEN00241-01 40 Troubleshooting
4 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 5
SEN00241-01 40 Troubleshooting
6 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 7
SEN00241-01 40 Troubleshooting
8 PC200, 220-8
SEN00241-01 40 Troubleshooting
10 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 11
SEN00241-01 40 Troubleshooting
Possible causes a Prepare with starting switch OFF, then carry out troubleshooting
and standard Short circuit in wiring har- without turning starting switch ON.
value in normal 3 ness (with another wiring Wiring harness between CE01 (female) (14)
harness) Resis- Min. 100
state – each of CE01 (female) pins (With all wiring
tance kz
harness connectors disconnected)
Connecting parts between water-in-fuel sensor – engine wiring har-
ness – engine controller may be defective. Check them directly.
Defective wiring harness
4 • Looseness of connector, breakage of lock, or breakage of seal
connector
• Corrosion, bend, breakage, push-in, or expansion of pin
• Moisture or dirt in connector or defective insulation
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
5 Defective engine controller CE01 (female) Resistance
Between (14) – (47) Max. 10 z
Between (14) – chassis ground Min. 100 kz
12 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 13
SEN00241-01 40 Troubleshooting
14 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 15
SEN00241-01 40 Troubleshooting
16 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 17
SEN00241-01 40 Troubleshooting
18 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 19
SEN00241-01 40 Troubleshooting
20 PC200, 220-8
SEN00241-01 40 Troubleshooting
22 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 23
SEN00241-01 40 Troubleshooting
24 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 25
SEN00241-01 40 Troubleshooting
26 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 27
SEN00241-01 40 Troubleshooting
28 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 29
SEN00241-01 40 Troubleshooting
30 PC200, 220-8
SEN00241-01 40 Troubleshooting
32 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 33
SEN00241-01 40 Troubleshooting
34 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 35
SEN00241-01 40 Troubleshooting
36 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 37
SEN00241-01 40 Troubleshooting
38 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 39
SEN00241-01 40 Troubleshooting
40 PC200, 220-8
SEN00241-01 40 Troubleshooting
42 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 43
SEN00241-01 40 Troubleshooting
44 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 45
SEN00241-01 40 Troubleshooting
46 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 47
SEN00241-01 40 Troubleshooting
48 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 49
SEN00241-01 40 Troubleshooting
Configuration drawing
50 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 51
SEN00241-01 40 Troubleshooting
52 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 53
SEN00241-01 40 Troubleshooting
54 PC200, 220-8
40 Troubleshooting SEN00241-01
Circuit diagram related to pump controller 5V sensor power supply output 1 (Overload alarm monitor
non-display specification)
PC200, 220-8 55
SEN00241-01 40 Troubleshooting
56 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 57
SEN00241-01 40 Troubleshooting
Circuit diagram related to pump controller 5V sensor power supply output 1 (Overload alarm monitor
display specification)
58 PC200, 220-8
SEN00241-01 40 Troubleshooting
60 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 61
SEN00241-01 40 Troubleshooting
PC220, 220LC-8
User code Failure code Model selection abnormality
Trouble
— DA29KQ (Pump controller system)
Contents of
• Model code signal for model which is not registered in controller is input.
trouble
Action of • Changes input model code to code of default model (PC200) and continues control.
controller • Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on • Since control is carried out on assumption that model is PC200, power or speed is low.
machine
• Model code of pump controller can be checked with monitoring function.
(Code: 00200 Controller model code)
Related infor-
• Condition of model selection signal can be checked with monitoring function.
mation
(Code: 02201 Switch input 2)
• Method of reproducing failure code: Turn starting switch ON.
62 PC200, 220-8
40 Troubleshooting SEN00241-01
PC200, 220-8 63
SEN00241-01
© 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)
64
SEN00242-01
PC200-8
PC200LC-8
PC220-8
PC220LC-8
40 Troubleshooting 1
Troubleshooting by failure code
(Display of code), Part 3
Troubleshooting by failure code (Display of code), Part 3 .............................................................................. 4
Failure code [DA2RMC] CAN Discon (Pump Con Detected) ............................................................... 4
Failure code [DAFGMC] GPS Module Error ........................................................................................ 6
Failure code [DAFRMC] CAN Discon (Monitor Detected).................................................................... 8
Failure code [DGH2KB] Hydr Oil Sensor Short.................................................................................. 10
Failure code [DHPAMA] F Pump Press Sensor Abnormality ............................................................. 12
Failure code [DHPBMA] R Pump Press Sensor Abnormality ............................................................ 14
Failure code [DHS3MA] Arm Curl PPC Press Sensor Abnormality ................................................... 16
Failure code [DHS4MA] Bucket Curl PPC Press Sensor Abnormality ............................................... 18
Failure code [DHS8MA] Boom Raise PPC Press Sensor Abnormality.............................................. 20
Failure code [DHSAMA] Swing RH PPC Press Sensor Abnormality ................................................. 22
Failure code [DHSBMA] Swing LH PPC Press Sensor Abnormality.................................................. 24
Failure code [DHSDMA] Bucket Dump PPC Press Sensor Abnormality ........................................... 26
Failure code [DHX1MA] Overload Sensor Abnormality (Analog) ....................................................... 29
PC200, 220-8 1
SEN00242-01 40 Troubleshooting
2 PC200, 220-8
SEN00242-01 40 Troubleshooting
4 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 5
SEN00242-01 40 Troubleshooting
6 PC200, 220-8
SEN00242-01 40 Troubleshooting
8 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 9
SEN00242-01 40 Troubleshooting
10 PC200, 220-8
SEN00242-01 40 Troubleshooting
12 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 13
SEN00242-01 40 Troubleshooting
14 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 15
SEN00242-01 40 Troubleshooting
16 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 17
SEN00242-01 40 Troubleshooting
18 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 19
SEN00242-01 40 Troubleshooting
20 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 21
SEN00242-01 40 Troubleshooting
22 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 23
SEN00242-01 40 Troubleshooting
24 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 25
SEN00242-01 40 Troubleshooting
26 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 27
40 Troubleshooting SEN00242-01
PC200, 220-8 29
SEN00242-01 40 Troubleshooting
30 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 31
SEN00242-01 40 Troubleshooting
32 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 33
SEN00242-01 40 Troubleshooting
34 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 35
SEN00242-01 40 Troubleshooting
36 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 37
SEN00242-01 40 Troubleshooting
38 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 39
SEN00242-01 40 Troubleshooting
40 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 41
SEN00242-01 40 Troubleshooting
42 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 43
SEN00242-01 40 Troubleshooting
44 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 45
SEN00242-01 40 Troubleshooting
46 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 47
SEN00242-01 40 Troubleshooting
48 PC200, 220-8
40 Troubleshooting SEN00242-01
PC200, 220-8 49
SEN00242-01
© 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)
50
SEN00243-01
PC200-8
PC200LC-8
PC220-8
PC220LC-8
40 Troubleshooting 1
Troubleshooting by failure code
(Display of code), Part 4
Troubleshooting by failure code (Display of code), Part 4 .............................................................................. 4
Failure code [DXA8KA] PC-EPC (F) Sol Discon.................................................................................. 4
Failure code [DXA8KB] PC-EPC (F) Sol Short .................................................................................... 6
Failure code [DXA9KA] PC-EPC (R) Sol Discon ................................................................................. 8
Failure code [DXA9KB] PC-EPC (R) Sol Short.................................................................................. 10
Failure code [DXE0KA] LS-EPC Sol Discon ...................................................................................... 12
Failure code [DXE0KB] LS-EPC Sol Short ........................................................................................ 14
Failure code [DXE4KA] Service Current EPC Discon........................................................................ 16
Failure code [DXE4KB] Service Current EPC Short .......................................................................... 18
Failure code [DXE5KA] Merge-divider Main Sol Discon .................................................................... 20
Failure code [DXE5KB] Merge-divider Main Sol Short....................................................................... 22
Failure code [DXE6KA] Merge-divider LS Sol Discon........................................................................ 24
Failure code [DXE6KB] Merge-divider LS Sol Short .......................................................................... 26
Failure code [DY20KA] Wiper Working Abnormality .......................................................................... 28
PC200, 220-8 1
SEN00243-01 40 Troubleshooting
2 PC200, 220-8
SEN00243-01 40 Troubleshooting
4 PC200, 220-8
40 Troubleshooting SEN00243-01
Circuit diagram related to PC-EPC (F) solenoid and PC-EPC (R) solenoid
PC200, 220-8 5
SEN00243-01 40 Troubleshooting
6 PC200, 220-8
40 Troubleshooting SEN00243-01
Circuit diagram related to PC-EPC (F) solenoid and PC-EPC (R) solenoid
PC200, 220-8 7
SEN00243-01 40 Troubleshooting
8 PC200, 220-8
40 Troubleshooting SEN00243-01
Circuit diagram related to PC-EPC (F) solenoid and PC-EPC (R) solenoid
PC200, 220-8 9
SEN00243-01 40 Troubleshooting
10 PC200, 220-8
40 Troubleshooting SEN00243-01
Circuit diagram related to PC-EPC (F) solenoid and PC-EPC (R) solenoid
PC200, 220-8 11
SEN00243-01 40 Troubleshooting
12 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 13
SEN00243-01 40 Troubleshooting
14 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 15
SEN00243-01 40 Troubleshooting
16 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 17
SEN00243-01 40 Troubleshooting
18 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 19
SEN00243-01 40 Troubleshooting
20 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 21
SEN00243-01 40 Troubleshooting
22 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 23
SEN00243-01 40 Troubleshooting
24 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 25
SEN00243-01 40 Troubleshooting
26 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 27
SEN00243-01 40 Troubleshooting
28 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 29
SEN00243-01 40 Troubleshooting
30 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 31
SEN00243-01 40 Troubleshooting
32 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 33
SEN00243-01 40 Troubleshooting
34 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 35
SEN00243-01 40 Troubleshooting
36 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 37
SEN00243-01 40 Troubleshooting
38 PC200, 220-8
40 Troubleshooting SEN00243-01
PC200, 220-8 39
SEN00243-01
© 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)
40