MODERN MANUFACTURING PROCESSES

SET-4

Time: 3 Hours Max. Marks: 60

Answer all questions sequentially (Internal choice for each Question)

CO: 1 BTL: 2 Marks: 15

1) a) Elucidate the meaning of Hybrid processes and give an example of it. (4M)
b) List out four advantages of AJM. (4M)
c) Draw the schematic diagram of WJM system (Description is not necessary). (4M)
d) Depict at least two methods of Tool feed mechanisms and indicate the main parts. (3M)
(OR)
2) a) Draw a neat sketch of USM system and show the main parts (Description is not
necessary). (4M)
b) Give four familiar applications of USM. (4M)
c) Write four applications of WJM. (4M)
d) List out the major elements of an AJM setup. (3M)

CO: 2 BTL: 2 Marks: 15

3) a) Specify the important functions of an electrolyte in ECM. (4M)

b) Write four limitations of ECM process. (4M)
c) Indicate the factors on which the selection of a mask in CHM depends. (4M)
d) Name three materials which are used as maskants in cut and peel of method during
CHM process. (3M)
(OR)
4) a) Mention four applications of CHM process. (4M)
b) Give the criteria employed for selecting an etchat in CHM. (4M)
c) Explicate the principle of ECM. (4M)
d) Indicate some of the process parameters and their range in ECM. (3M)

CO: 3 BTL: 2 Marks: 15

5) a) Show by means of sketches various flushing systems adopted in EDM (Explanation is

not necessary). (4M)
b) Draw the diagram showing three kinds of layers on an ED Machined component. (4M)
c) Name the important parameters in EBM process. (4M)
d) Mention some of the characteristics of the EBM Process. (3M)
(OR)
6)a) Draw a schematic diagram of Electron beam machining system and label it (Description
is not necessary). (4M)
b) Write four applications of LBM. (4M)
c) Depict the Wire EDM set up and show the important elements (Explanation is not
necessary). (4M)
d) List out some of the limitations of EDM. (3M)

CO: 4 BTL: 2 Marks: 15

7) a) Briefly describe constant interface clearance gap explosion welding process. (4M)
b) Give a list of equipment in an EBW setup and indicate their functions. (4M)
c) Narrate the limitations of Electromagnetic forming method. (4M)
d) Write three applications of friction welding process. (3M)
(OR)
8) a) With a sketch describe the confined explosive forming using a cartridge. (4M)
b) List out the advantages of friction welding process. (4M)
c) Draw a sketch of Ultrasonic welding setup and show the major elements (Description is
not necessary). (4M)
d) Indicate major limitations of PAW. (3M)