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DOI 10.1007/s10924-017-0951-3
ORIGINAL PAPER
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Vol:.(1234567890)
J Polym Environ (2018) 26:330–341 331
incompatible with PLA [11]. Many studies aimed at improv- PLA Ingeo 4042D, density 1.24 g/cm3, average molec-
ing compatibility between these materials, by functional ular weight (Mw ) 201,000 g/mol and number-average
groups chemical reaction like in-situ compatibilization using molecular weight (Mn) 101,000 g/mol from Natureworks;
dicumyl peroxide as a free-radical initiator [2, 21, 22] or PBAT Ecoflex® F BX 7011, density 1.25 g/cm3, Mw
using a chain extender with multifunctional groups that can 105,000 g/mol and Mn 47,000 g/mol, from BASF and ;
react with both carboxyl and hydroxyl groups during the pro- Multifunctional chain extender Joncryl ® ADR-4368,
cessing of PLA and PBAT [9–11, 16, 18, 23, 24]. Multifunc- density 1.08 g/mL, Mw 6,800 g/mol and equivalent weight
tional chain extenders are thermally stable substances that of functional epoxy groups of 285 g/mol, from BASF.
promote increase in molecular weight by generation of long
linear or branched chains. Their action is dependent on poly-
mers chains scission that occurs during processing, which Sample Preparation
generates reactive groups [25]. The most common chain
extender, Joncryl® ADR-4368, has epoxy groups capable of The polymers pellets were dried in an oven at constant
reacting with the OH and COOH and promote the recovery temperature (PLA 80 °C for 4 h and PBAT 70 °C for 40
of recycled polymer properties like poly(ethylene terefhtha- min). Samples were blended in the proportions: 100%PLA
late) (PET) [25–28]. (PLA), 75%PLA/25%PBAT (75/25), 25%PLA/75%PBAT
PLA degradation has been widely studied as pristine (25/75) and 100%PBAT (PBAT), all added with 1 part of
polymer [1, 7, 29–31] and, recently, as modified polymer chain extender per hundred parts of resin (1 phr) and pro-
[19, 32–38]. The mechanical properties of PLA/PBAT cessed in a torque rheometer HAAKE Rheomix 600P with
blends were reported in many works were the brittle prop- a rotation speed of 120 rpm for 5 min at 180 °C. Samples
erties of PLA could be modified by the addition of PBAT were pressed in a hydraulic press LP20-B from Labtech
probably related to the presence of a soft elastomeric phase Engineering Co. Ltd. The molten polymers were molded
and the compatibilization effect of the Joncryl ® ADR- at constant pressure of 800 psi at 120 °C (PBAT), 160 °C
4368 [39]. The elongation at break of the PLA/PBAT (PLA) and 150 °C (blends) for 1 min. Then, samples were
blends was reported to increased with the incorporation cooled at room temperature, obtaining films with thick-
of Joncryl® ADR-4368 more than 100% which was asso- ness of approximately 0.3 mm. All conditions were applied
ciated to formation of ester linkages between PLA, PBAT, based on a previous work [43].
and Joncryl® ADR-4368 at the interface of the polymers.
Blown films prepared from similar systems showed a sig-
nificant improvement in the ductility as a combination of Evaluation of Soil Biodegradability
interfacial tension and blends viscosity ratio that resulted
in a finer and homogeneous morphology [10]. The studies Although the most usual studies for the biodegradation
show that amounts from 0.25 up to 1% of Joncryl® ADR- for PLA are done under composting conditions, our work
4368 are enough to promote improvement of general prop- aim to evaluate the behavior of the blends in soil, since
erties. Thus the addition close to 1% of chain extender Jon- the PBAT was supposed to bring to the system the char-
cryl® ADR-4368 was used in this work, as it has shown acteristic of high disintegration rate in soil conditions. The
an improvement on the thermal stability and mechanical biodegradation process of pure polymers and blends was
properties of PLA and PBAT [11, 42]. Even though PLA/ analyzed in three ways: visual analysis, molecular weight
PBAT blends have been, extensively studied, lacking has monitoring and carbon mineralization.
been reported about soil biodegradation and those studies
were limited for non-compatibilized blends [41, 42], or car-
ried out in alkaline solution [23]. Soil Preparation
The complexity of the biodegradation process motivated
this work, which objective was the study of the biodegra- The soil preparation followed the ASTM D5988-12,
dation process of PLA/PBAT blends compatibilized with a which is the standard for determining aerobic biodegrada-
chain extender in the soil under laboratory conditions. tion of plastic materials in soil. A mixture of soil aliquots
collected into three different regions was used to ensure
microbial biodiversity. The mixed soil was dried for 72 h at
Materials and Methods room temperature (25 ± 2 °C) and then sieved in order to
obtain particle sizes smaller than 2 mm. The soil was char-
Materials acterized and adjusted to fit the tests according to specific
methodologies related with their characteristics shown in
The materials used were: Table 1.
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332 J Polym Environ (2018) 26:330–341
Visual Analysis and Monitoring of Molecular Weight was constructed with polystyrene with molecular weight in
a range of 1.1 kDa and 3.8 MDa.
Samples were degraded as described by ASTM D5988-
12. Soil moisture was adjusted and maintained at 60% of Respirometry Test
its retention capacity, maximum amount of water that the
soil can retain after the excess has been drained, accord- The respirometry test was performed according to ASTM
ing ASTM D5988-12. Eight square samples of 3 cm x D5988-12 standard adapted according to the methodology
3 cm and thickness around 0.3 mm were subjected to soil proposed by Anderson [44]. Films were subjected to ele-
degradation in a closed container maintained at room tem- mental analysis to determine carbon amount (mg/100 mg
perature (25 ± 2 °C). The container base was covered with sample) from the stoichiometry of carbon reaction (C)
soil (approximately 1.5 cm); samples of each material (Eq. 1) 12 g of C produced 44 g of carbon dioxide (CO2).
were placed on this layer being subsequently covered with
approximately 6 cm of soil. Every 30 days, one sample of
C + O2 → CO2 (1)
each material was taken for visual appearance evaluation Thus:
and buried again.
44 ∗ Y
During this period, one fragment of each material was MtCO2 (mg) = (2)
removed for monitoring of the molecular weight by Size 12
Exclusion Chromatography (SEC). In this analysis, the where MtCO2: CO2 theoretical mass. Y is the amount of C
samples were solubilized in THF stabilized with BHT (mg) in the sample.
(2,6-Di-tert-butyl-4-methylphenol), concentration of The actual amount of CO2 produced (mg) is given by
250 ppm, 99.9%, Scharlau, HPLC degree with 5 mg/mL of Eq. (3).
concentration. It was used three columns in series (Shodex,
KF-806M); all are filled with a copolymer of styrene and
MpCO2 (mg) = (Vcn − Vam) ∗ 22 ∗ 0.5 (3)
vinyl benzene, with exclusion band from 103 to 106. Ana- where MpCO2: mass of CO2 produced (mg). Vcn is the
lyzes were performed by a chromatograph Viscotek model volume of HCl 0.5 N used in the titration of the negative
GPC Max, using refractive index detector model VE3580 control flask; Vam is the volume of HCl 0.5 N used in the
at 40 °C under a flow of 1 mL/min. The calibration curve titration of the sample flask; 22: Equivalent gram of C O2;
0.5: Normality of HCl.
Portions of 200 g of dried soil were placed in glass flasks
with sealing caps. The films, in duplicate, were weighed
Table 1 Soil characteristics and buried in the soil portions. Two flasks containing only
Tests Parametermethodology Results soil as blank samples and other two flasks containing soil
and cellulose were used as positive control. Deionized
Visual analysis, monitor- Moisture (%)a 41 water was added to each flask so that the moisture was 60%
ing of molecular weight Retention capacity (HC) (%)a 75 of the soil retention capacity (36% moisture). Into each
Moisture test (%) 45 flask a beaker with 20.0 mL of NaOH 0.5 N was placed to
pHb 7.3 capture the C O2 and a beaker with 50 mL distilled water
Organic matter (g/dm3)b 72 was placed in order to keep the moisture. It is important
Organic carbon (g/dm3)3 40 to mention that the presence of the water does not inter-
Nitrogen (g/kg)b 2.7 fere in the capture of the CO2, since the reaction between
C/N Ratio 14.8 CO2 and H 2O generates H 2CO3 which converts again to
Mineralization test Moisture (%)a 4.7 CO2 and H2O. The flasks were opened, the beaker with
Retention capacity (HC) (%)a 60 NaOH was removed, and 1.0 mL of saturated solution of
Moisture test (%) 36 barium chloride (BaCl2) was added to cause the carbonate
pHb 6.3 precipitation. The solution of NaOH 0.5 N was then titrated
Organic matter (g/dm3)b 45 with HCl 0.5 N in order to obtain the CO2 captured by the
Organic carbon (g/dm3)c 25 NaOH solution. After titration, a beaker with the same vol-
Nitrogen (g/kg)c 1.5 ume of NaOH 0.5 N freshly prepared was added for another
C/N Ratio 16.7 degradation period. Beakers containing distilled water were
a
Casado (2009) replaced by fresh distilled water at every titration. In the
b
methodologies described by the Ministry of Agriculture, Livestock first 30 days, these evaluations were made twice a week,
and Supply (MAPA, 2007) and then once a week for the last 90 days. This experiment
c
Kiehl (1985) was performed in duplicate.
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J Polym Environ (2018) 26:330–341 333
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334 J Polym Environ (2018) 26:330–341
Monitoring of Molecular Weight expected since the epoxide groups of the extender are very
reactive with the carboxyl and hydroxyl groups of PLA,
SEC analysis were performed before and after 60, 120 and increasing the size of chains. However, Joncryl® ADR-
180, 240, 300 and 360 days of degradation, for samples 4368 was less effective in the blends and did not alters to
containing chain extender and after 30 days of degrada- much the PBAT molecular weight, a result also reported
tion for samples without chain extender. Results for number [43]. However, comparing Mw of PBAT with and without
average molecular weight (Mn), weight average molecu- the chain extender, it is noted that the chain extender influ-
lar weight (Mw) and polydispersity (PDI) are shown in enced PBAT degradation process.
Table 2. For a better understanding of the biodegradation behav-
The hydrolysis process was evaluated considering Mw ior, we can see in Fig. 2b the Mw on percentage as a func-
because it is less affected by low molecular weight than tion of degradation time in which it is evident the influ-
Mn [23]. Figure 2 shows the Mw results. Generally, there ence of chain extender on the materials degradation. It was
was a decrease in average molecular weight over the deg- observed that there was initially a small reduction on PBAT
radation time indicating the occurrence of chain scission. Mw and that after 180 days the Mw increased. Such behav-
Mw values of samples without chain extender are also pre- ior indicates that the epoxide groups of the chain extender
sented. Initially (t = 0 days) it was observed that the molec- are reacting with the groups that are originated during
ular weight of PLA was much smaller than the molecu- PBAT degradation process, increasing Mw. Although
lar weight of PLA with Joncryl® ADR-4368, which was PBAT degradation visually occurs, the results indicate a
Table 2 Data obtained by Sample Days 0 60 120 180 240 300 360 Sample 0 30
SEC analysis for different
degradation times PLA w/Joncryl® Mn—(KDa) 126 147 149 149 107 105 109 PLA 64 62
Mw—(KDa) 449 349 312 312 239 239 244 113 107
PDI 3.6 2.4 2.1 2.1 2.2 2.3 2.2 1.8 1.7
75/25 w/Joncryl® Mn—(KDa) 36 35 23 33 23 20 20 75/25 17 13
Mw—(KDa) 196 148 142 139 151 129 133 91 82
PDI 5.5 4.2 6.1 4.2 6.7 6.3 6.8 5.4 6.2
25/75 w/Joncryl® Mn—(KDa) 21 20 21 21 14 14 13 25/75 13 13
Mw—(KDa) 86 79 84 74 58 63 53 45 33
PDI 4.2 3.8 4.0 3.6 4.2 4.5 4.1 3.5 2.6
PBAT w/Joncryl® Mn—(KDa) 19 17 17 18 13 13 11 PBAT 23 18
Mw—(KDa) 44 43 45 42 56 46 29 51 29
PDI 2.3 2.5 2.6 2.3 4.4 3.5 2.5 2.2 2.1
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J Polym Environ (2018) 26:330–341 335
Fig. 2 a Weight average molecular weight (Mw) and b Relative molecular weight (Mw) as a function of degradation time
competitive effect: chains scission reduces the molecular chain segments are consumed by microorganisms in soil,
weight and creates functional groups, which react with the not being measured by SEC analysis. Although the chain
chain extender, increasing the molecular weight and slow- extender has initially increased PLA molecular weight, it
ing the process. did not slow the PLA degradation. The degradation behav-
A degradation parameter k can be considered to evaluate ior of 25/75 blend with chain extender was very similar to
the chain scission as described by the Eq. (6) [7], where Mn the PBAT with chain extender until the 120th day of deg-
BD refers to the material before degradation and MnAD after radation, both in terms of Mw and visual characteristics.
degradation. The results were shown in Table 3. Continuing the degradation process, the blend showed
behavior more similar to PLA with chain extender, with
MnBD Mw reduced at a greater rate between the 120th and the
k= (6) 240th day of degradation. This result may be associated
MnAD
with material morphology. According to a previous study
Signori et al. [8] reported the high stability of PBAT [43] the 25/75 blend presents a PLA dispersed phase in the
upon processing. This behavior was also observed by Al- PBAT matrix. The PBAT surfaces are available for the ini-
Itry et al. for the effect of the processing temperature on tial degradation and the blend behavior is similar to PBAT
the thermal stability for the same system studied here [11]. degradation. Over degradation time, PBAT chains are bro-
They showed k = 1.01 for PBAT processed at 180 °C. Using ken and released to the medium and/or consumed by the
the k factor for the degradation process we can observe microorganisms, leaving the PLA rich phase more exposed
k = 1.28 for 30 days of buring. It means that the chains scis- to the soil showing a behavior similar to PLA degradation.
sions are very pronounced during the biodegradation even The chain extender influenced the degradation of this blend
at room temperature. As the Joncryl® acts on the OH and in the same way as PBAT. On the other hand, 75/25 blend
COOH groups resulted of the biodegradation process, there with chain extender showed initial degradation behavior
will be much more available points to react than during similar to PLA with chain extender addition; however, after
the processing as can see by the k value of 1.12 for sam- 180 days this blend had an increase in Mw, most likely due
ples with Joncryl® after 60 days of buring. The difference to chain extender action in PBAT phase. The initial deg-
between SEC and visual results may be due to mainly deg- radation behavior in the blends was similar to the matrix;
radation of PBAT surface by the action of enzymes. Small when the surface of the domains started to be exposed due
Table 3 K factor for the Sample /days 0 60 120 180 240 300 360 0 30
degradation process calculated
from the GPC data PLA w/Joncryl ® 1.00 0.86 0.85 0.85 1.18 1.20 1.15 PLA 1 1.03
75/25 w/Joncryl ® 1.00 1.02 1.57 1.09 1.58 1.77 1.83 75/25 1 1.29
25/75 w/Joncryl ® 1.00 1.01 0.98 0.99 1.49 1.45 1.62 25/75 1 1.00
PBAT w/Joncryl ® 1.00 1.10 1.10 1.03 1.49 1.46 1.67 PBAT 1 2.70
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336 J Polym Environ (2018) 26:330–341
to degradation, the behavior of the dispersed phase mate- long chains that is required for subsequent mineralization
rial was observed. Other studies on the chain extender [46]. After 20 days of mineralization PLA reached less
effect and the PBAT presence in the PLA degradation in than 2% of mineralization. PLA embrittlement occurs when
alkaline solution at 60 °C showed that PLA hydrolysis was the molecular weight reaches a value close to 10–20 kDa,
little affected [23], differently from what was observed in which is a critical value for microorganisms continue the
this study, indicating that the degradation process of these degradation process, converting low molecular weight
blends is very sensitive to the adopted conditions. components into metabolites [49, 55, 56]. Table 2 shows
that the average PLA molecular weight, even after 360 days
Mineralization of degradation, is clearly above this value; however, dur-
ing the degradation few PLA chains on the material surface
Figure 3 shows the results of the biodegradation test by can be broken releasing small segments to be consumed by
mineralization of carbon. The amount of CO2 released microorganisms.
from the cellulose (positive control) during biodegradation PBAT had the highest degree of mineralization, reach-
increased rapidly in the first 20 days at a rate of 2.72 mg/ ing approximately 9% after 60 days of degradation and
day, reaching approximately 20% mineralization in 30 days. 21% after 180 days, comparable with other studies [46].
After that, the mineralization rate decreased. It can be seen The mineralization rate was 0.23 mg/day, being greater
that cellulose has reached about 52% mineralization within in the first 60 days of testing. PBAT undergoes hydrolytic
180 days, which, according to ASTM D5988-12 standard, and microbiological degradation due to presence of heter-
does not validate the test, since 70% of the carbon mate- oatoms, carbonyl and aliphatic chain, being more suscep-
rial should be converted into CO2 after 180 test days. Since tible for biodegradation [3, 7]. Its degradation is acceler-
microbiological activity in soil interferes with the degrada- ated by the presence of enzymes that are released by the
tion rate [45], this result indicates that the soil could have microorganisms in soil. Considering the results of SEC
low amounts of decomposing microorganisms. This is con- analysis, visual analysis and mineralization test we can say
sistent with previous studies of PLA and PBAT having cel- that the PBAT degradation occurs preferably on the surface
lulose as positive control in two types of soil, a sterilized of the material, which is primarily caused by the action
and an inoculated with fungi; the latter had high biological of enzymes, releasing low molecular weight chains to the
activity [46]. environment, which are consumed and converted into CO2
The mineralization rate of carbon for PLA was about and are not measured by SEC analysis.
0.17 mg/day, reaching a percentage of mineralization of The blends showed lower mineralization degree val-
approximately 16% in 180 days; results comparable to ues to those obtained for pristine materials, with rates of
those were reported a mineralization rate of 0.24 mg/day 0.15 mg/day for the 25/75 blend, and 0.12 mg/day for the
and mineralization of 17% after 182 days [47]. In the first 75/25 blend.
days of the experiment, there was a very little release of
CO2. This delay corresponds to the hydrolysis step of the
Infrared Spectroscopy (FTIR)
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J Polym Environ (2018) 26:330–341 337
Table 4 Infrared spectral PBAT band position cm−1 Position of band 25/75 Position of band 75/25 PLA band position
analysis of the samples before cm−1 cm−1 cm−1
and after degradation
0 days 360 days 0 days 360 days 0 days 360 days 0 days 360 days
2998 2996
2957 2957 2956 2960 2958 2956 2946 2946
1756 1756 1754 1754
1712 1712 1712 1712 1712 1714
1475 1475
1455 1455 1458 1458 1456 1452 1454 1452
1409 1409 1409 1409 1409 1396 1361 1365
1387 1387 1390 1363
1359 1358
1271 1271 1272 1270 1270 1269 1268 1268
1221
1162 1166 1162 1168 1182 1184 1184 1184
10
1105 1105 1105 1105 1103 89 1132 1132
1087 1087
1045 1045 1045 1045
1018 1018 1018 1018 1018
932 937 933 935 931 917
873 873 873 873 873 871 866 867
727 727 727 727 729 730 750 750
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338 J Polym Environ (2018) 26:330–341
Table 5 Thermal properties of Sample-days of Tg (oC) Tcc (oC) Tm (oC) Xc1(%) Xc2(%) %C (%)
the samples before and after 360 degradation
days of degradation PLA PBAT PLA PLA PBAT
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J Polym Environ (2018) 26:330–341 339
Fig. 7 XRD patterns of a PLA, b 75/25 blend, c 25/75 blend and d PBAT before and after 360 days of degradation
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340 J Polym Environ (2018) 26:330–341
with the addition of the chain extender. The degree of crys- Acknowledgements The authors would like to thank the Foun-
tallinity (%C) is shown in Table 5. dation for Research of the State of São Paulo—FAPESP (Process
2014/09883-5) and National Council of Scientific and Technological
In PLA XRD patterns a broad peak at 2θ = 16° is Development CNPQ for the financial support, and the MICROMAT
observed, indicating a predominantly amorphous structure. (Prof. Lucia Innocentini Mei) for the mineralization tests.
These results are consistent with the DSC, which showed
a crystallinity degree around 1%, as it was very small it
was not detectable by the XRD analysis. PBAT XRD pat- References
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