Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Revised by Dipl.-Ing. (FH) 2.1 Fluid flow . . . . . . . . . . . . . . . . . . . . . . . 2.4 V. Fans as system components
Herbert Eidam, Bad Hersfeld 2.2 Altitude formula . . . . . . . . . . . . . . . . . . 2.4
2.3 State variables for ideal fluid flow/
and Dipl.-Ing. 5.1 Characteristic system/fan curves,
Bernoulli’s law . . . . . . . . . . . . . . . . . . . 2.4
Bernd Rahn, Berlin 2.4 Continuity equation . . . . . . . . . . . . . . . 2.5
proportionality law . . . . . . . . . . . . . . . 2.28
5.2 Dimensionless variables . . . . . . . . . . 2.31
2.5 Pressure loss . . . . . . . . . . . . . . . . . . . 2.5
5.3 Selection criteria . . . . . . . . . . . . . . . . 2.32
2.5.1 Pressure loss due to surface
5.4 Parallel operation . . . . . . . . . . . . . . . 2.34
friction drag . . . . . . . . . . . . . . . . . . . . . 2.5
Elementary Fan 2.5.2 Pressure loss due to form drag . . . . . . 2.7
5.5 In-line/series operation . . . . . . . . . . . 2.34
5.6 Pressure measurement on fans . . . . 2.35
Technology 2.5.2.1
Impact loss . . . . . . . . . . . . . . . . . . . . . 2.8
2.5.2.2 VI. Speed control
The present „Fan Primer“ is aimed Diffusion loss. . . . . . . . . . . . . . . . . . . . 2.8
2.6 Characteristic curve of a system . . . . . 2.8
at contractors and operators. 6.1 Throttle control . . . . . . . . . . . . . . . . . 2.38
2.7 Bernoulli’s law for real fluid flow . . . . . 2.9
6.2 Blade pitch control. . . . . . . . . . . . . . . 2.39
2.8 Velocity distribution in the pipe or duct . 2.9
6.3 Blade pitch adjustment . . . . . . . . . . . 2.39
2.9 Pressure measurements . . . . . . . . . . 2.10
Process equipment today would 6.4 Inlet vane control. . . . . . . . . . . . . . . . 2.39
be inconceivable without fans and
III. Axial-flow fans
pumps. Fans are indispensable for VII. Drive unit dimensioning
conveying gas mass flows, and 3.1 Structure and operation. . . . . . . . . . . 2.11
they perform essential functions in 3.2 Velocity triangels . . . . . . . . . . . . . . . . 2.11 7.1 Motors . . . . . . . . . . . . . . . . . . . . . . . . 2.40
diverse process environments. A 3.3 Axial-flow fan designs . . . . . . . . . . . . 2.13 7.2 V-belt drive . . . . . . . . . . . . . . . . . . . . 2.40
basic understanding of fan techno- 3.3.1 Axial-flow fans for air-handling 7.3 Couplings . . . . . . . . . . . . . . . . . . . . . 2.40
logy is therefore vital for contrac- applications . . . . . . . . . . . . . . . . . . . . 2.13
3.3.1.1
tor and operator. It is the intention VIII. Explosion protection on fans
Guide vanes . . . . . . . . . . . . . . . . . . . 2.13
of this „Fan Primer“ to impart the 3.3.1.2
requisite fundamentals of fluid dy- Impeller blade configuration . . . . . . . 2.13 8.1 Standards situations . . . . . . . . . . . . . 2.41
namics and technology as well as 3.3.2 Axial-flow fans for industrial uses/ 8.2 Product standard for fans . . . . . . . . . 2.42
of key fan functions, designs and axial blowers . . . . . . . . . . . . . . . . . . . 2.14 8.3 Marking example. . . . . . . . . . . . . . . . 2.42
performance characteristics in a 3.3.2.1 8.4 Design notes . . . . . . . . . . . . . . . . . . . 2.43
Axial-flow fan with adjustable impeller 8.5 Explosion protection of fans,
practical application context. The
blades and fixed outlet guide vanes . 2.14 illustrated for a direct-driven
boundary conditions and perfor- centrifugal fan . . . . . . . . . . . . . . . . . . 2.43
3.3.2.2
mance limits of the individual fan Axial-flow fan with adjustable inlet guide
types are also examined. vanes and fixed impeller blades . . . . 2.15 IX. Installation and dimensioning notes
3.3.2.3
Speed-controlled axial-flow fans . . . . 2.16
To the fan manufacturer or desi- 3.3.3 Airflow direction inside the fan . . . . . 2.17
9.1 Free inlet . . . . . . . . . . . . . . . . . . . . . . 2.44
gner this publication will be of limi- 9.2 Free outlet . . . . . . . . . . . . . . . . . . . . . 2.44
3.3.4 Hub ratio . . . . . . . . . . . . . . . . . . . . . . 2.17
9.3 In-duct fans . . . . . . . . . . . . . . . . . . . . 2.46
ted use. It cannot, and is not inten- 3.3.5 Drive type . . . . . . . . . . . . . . . . . . . . . 2.17
9.4 Parallel and in-series operation. . . . . 2.47
ded to, resolve any of the issues
addressed in this highly speciali- IV. Centrifugal fans
zed industry. Users from these
4.1 Structure and operation. . . . . . . . . . . 2.19
fields are therefore referred to the
4.2 Velocity triangels . . . . . . . . . . . . . . . . 2.19
relevant academic and trade litera- 4.2.1 Backward curved blades . . . . . . . . . . 2.19
ture. 4.2.2 Backward inclined straight blades. . . 2.19
4.2.3 Radially ending blades . . . . . . . . . . . 2.19
4.2.4 Forward curved blades . . . . . . . . . . . 2.19
Over and beyond the issues tou- 4.3 Centrifugal fan configuration . . . . . . . 2.20
ched upon in this Fan Primer, TLT 4.3.1 Type designations . . . . . . . . . . . . . . . 2.20
Turbo-GmbH’s engineers will be 4.3.2 Inlet types . . . . . . . . . . . . . . . . . . . . . 2.21
glad to provide assistance with 4.4 Types and drive arrangements . . . . . 2.22
any problems this book cannot 4.4.1 Casing orientation and direction
of rotation . . . . . . . . . . . . . . . . . . . . . 2.22
solve.
Elementary Fan Technology 2
·
V cm*A m3/s Volume flow
·
cm V/A m/s Mean velocity
Da m Outside diameter
Di m Inside diameter
kg/m3 Density
V · pt · f
Pfluid p
W Fluid power
Pfluid/P – Efficiency
2 · pt · f*
– Pressure coefficient
Ua2 ·
1,2,a,i,m Indices
1.2 Designs
The first and foremost objective of
every fan manufacturer in dimensio-
ning his product for a given applicati- 2
on is to maximize its efficiency in or-
der to reduce energy costs. Basically,
there exist four fundamentally diffe-
rent fan designs named according to
the direction of the flow line through
the impeller.
b) Centrifugal fan d) Centrifugal fans without spiral casing (centrifugal plug-in fan)
A straight flow line extends radially through the impeller (vertical to Its flow line extends in virtually the same direction as in a centrifugal
the fan axis. unit with spiral casing.
Elementary Fan Technology 4
-273°C = 0 K
Accordingly,+20°C is equal to 293 K where pao is the pressure at sea level
From the above, the density of air at and H is the altitude (in meters) abo-
0°C and p = 101325 Pa (= 760 torr) ve sea level.
can be calculated as
Density may then be determined for
the stated temperature according to
the gas equation.
= 101325 kg/m3 = 1,29 kg/m3
0
287·273
Pressure dependence of the air’s 2.3 State variables for ideal fluid
density is low enough to be neglec- flow / Bernoulli’s law
ted, at least at the pressure differenti-
Flow of a fluid is described in terms of
als encountered in a ventilation and
velocity, static pressure and elevati-
air-conditioning context. In other
on. These are the „state variables“
words, the air is deemed to be a „non-
which are interrelated according to
compressible“ medium.
Bernoulli’s law.
Temperature dependence of the air’s
density, on the other hand, needs to Under this law, the sum of velocity,
be taken into account. According to pressure and elevation energies are
the gas equation, the following holds equal at any point of the flow (assu-
true for different temperatures at the ming stationary flow*)), i.e.
same density:
T0 T0
1 c2 + ps +
· g · h = constant *) A flow is deemed to be stationary if the state
0
= or 1 = 0
T1 T1 2 variables do not vary with time at a given point.
5 Elementary Fan Technology
l
pv = · d · pd
l(a+b)
pv = 2ab pd
A1
V̇ = A1 · c1 = A2 · c2 und c2 = c1
A2
Elementary Fan Technology 6
b) Circular duct having the diameters Pressure loss due to friction resistance (surface friction drag) in a straight and
d1 and d2: hydraulically smooth duct:
2
d2
d1
4 4 (d22 – d12)
dh = = d 2 – d1
(d1 + d2)
l
Pressure loss pvo [Pa] or Ro [Pa] over 1 m of duct
pv = d – d pd
2 1
The above diagram of pressure los- For a duct with rough surfaces, it may
ses per 1 m of ducting applies to hy- thus be written:
draulically smooth ducts. For ducts
with a less smooth finish, the pvo va- pv = Ck · pvo [Pa] per 1m of duct
lue obtained from the diagram must
be adjusted by determining the duct
surface roughness k from the table of
duct types, then obtaining the correc-
Roughness k /m [mm ] tion factor Ck from the diagram below.
Duct type k
*
is the kinematic viscosity of the fluid. For air
m2
at 20°C,
= 15 · 10-6 s Pressure loss Pvo [Pa/m]
7 Elementary Fan Technology
2.5.2 Pressure loss due to form Such pressure losses are calculated The appropriate values of must
drag by the equation usually be determined experimentally
Pressure losses resulting from form and will be provided by the compo-
drag may be attributable to various pv = · 2 c2 = · pd nent manufacturer. 2
causes, e.g. duct elbows or tees, An overview of key values is given
changes in cross-section, valves, or wherein is referred to as the resi- below.
components such as air heaters, coo- stance (or drag) coefficient.
lers, filters, etc.
Source: Taschenbuch für Heizung und Klimatechnik [HVAC Technology Manual], Recknagel-Sprenger, 58th ed.
Elementary Fan Technology 8
The linear graph has the advantage 2.7 Bernoulli’s law for real fluid
of appearing more familiar and there- flow
fore easier to read. Intermediate va-
lues can be quickly interpolated. On By inserting the loss terms for surface
the other hand, changes in the sy- friction and form drag, Bernoulli’s law 2
stem’s characteristics are easier to can be extended to apply to real fluid
construe in the diagram on log-log pa- flow. The following will then hold true
per, since all characteristic curves for two points (1) and (2) of a flow if
form parallel straight lines having a the elevation term is neglected:
gradient of 2.
n m li
2 c12 + p1 = 2 c22 + p2 +
· pdi + i
i=1 i =1
· di · pdi
where
pt
i · pdi
i=1 = sum of all (n) form drag influences between the points (1)
and (2),
The parabolic curve for a given sy- and
stem need not necessarily pass
through the zero point of the p -V m li
diagram, but may also show the pat-
i=1
· d · pdi
i = total of all (m) surface friction influences between the points
tern illustrated in the following graph. (1) and (2)
This will be the case, e.g. if a fan is
delivering its output into an overpres-
sure chamber or pressure vessel. Its
pressure difference against the at-
mosphere is p1. The system’s cha- 2.8 Velocity distribution in the pipe Downstream of the deflection point
racteristic curve will then intersect the or duct the medium becomes detached from
vertical pt axis at the point p1. the walls, which results in a highly ir-
Due to surface friction and flow adhe- regular velocity profile along the insi-
sion to the duct walls, the velocity dis- de of the duct. Moreover, static pres-
tribution across the duct diameter is sure is higher on the outside than to-
not constant. Instead, a so-called ve- ward the center, where negative pres-
locity profile can be observed. Only sures may actually occur. This effect
downstream of an inlet nozzle flow is can be greatly diminished by instal-
almost homogeneously distributed. ling baffles, which will also reduce the
Once it has passed a certain down- resistance (or drag) coefficient (refer
stream length of ducting, the profile to section 2.5.2).
has formed.
turns to a balanced
state after approx.
6dh
10d
11 Elementary Fan Technology
3.2 Velocity triangles c Absolute velocity c1R is the swirl-free absolute entry ve-
w Relative velocity locity into the impeller ( note the
Flow conditions inside the fan can be u Impeller blade tip speed (circum- ring cross-section).
graphically represented by means of ferential velocity)
velocity triangles. In these triangles,
the following symbols and indexes The absolute flow velocity c always is
c1R
u2 = u
2
w
cording to the following function:
Impeller direction of
2
c2
Motor
u= d ·= d · ·n
2 60
rotation
where
= angular velocity tip speed of the
impeller in s–1
u1 = u
u = peripheral velocity in m/s
1
Bell-
w
mouth Impeller Casing
c1R d = diameter of blade cross-
section in m
b) Axial-flow fan with outlet guide vanes n = impeller rotational speed in rpm
2
w
Outlet u2 = u
w1 = relative velocity of approach flow
on the blade. This variable is ob-
Impeller direction
guide c2u
c2
Bell-
mouth channels.
Impeller Casing c1R
c2 is the absolute velocity at the exit of
the blade cascade and hence, at the
c) Axial-flow fan with inlet guide vanes point of entry into the outlet guide va-
nes.
u2 = u
c2
Section AB
Motor
A B
u1 = u
1
w
1R
c
ød
Bell-
Inlet guide vanes
mouth (stationary)
Impeller Casing co
level Lw [dB]
Int. shaft diameter: 1415 mm
Outlet cross-section A2 = 1,57 m2 Especially axial-flow fans with indivi-
Fan rpm
These characteristic curves were measured with 2,5
D ducting on fan outlet. Efficiencies apply to max.
Type R1 not Type R2 dual impeller blade adjustment on the
available max. 90 kW
rpm stationary unit benefit from the use of
advanced frequency converter tech-
nology for motor rpm control. Advan-
tages are manifold:
favourable placement of the axial-
flow fan’s operating point on the
characteristic curve
very good part-load performance
giving a square-law characteristic
curve for the system
favourable acoustic properties in
part-load operation
→
Example:
Axial-flow fan
Speed controlled (impeller blades
adjustable on stationary fan)
Manufacturer
Max. available motor sizes:
refer to dimensional sheets
.
Volume flow V [m3/h] TLT-Turbo GmbH
Type AXN 12/56/1400/R2
.
Volume flow V [m3/h]
Type M-D
17 Elementary Fan Technology
3.3.3 Airflow direction inside the fan ries between 0,25 and 0,63. By com-
parison, axial-flow compressors may
Airflow in a fan commonly passes have larger hub ratios.
from the impeller and guide vanes
over the motor and bearing assemb- The smaller the hub ratio, the lower 2
ly. All characteristic curves are based the pressure of an axial-flow fan.
on this layout.
3.3.5 Drive type
However, process reasons may re-
quire an arrangement of the motor on
the fan inlet side. For these applicati-
ons TLT-Turbo GmbH provides „inlet
over motor“ (S) type units.
Nevertheless, the „D“ airflow direction
should be preferred since „S“ type
fans require a devaluation of the cha-
racteristic curve and achieve inferior
efficiency levels.
Axial-flow fan - standard direct-drive type Type M - Impeller on motor output shaft
Standard design
Model AXN, type M-D
(outlet over motor)
Axial-flow fan - V-belt driven type (motor mo- Type R1 - Impeller driven via V-belt
unted on fan casing) for light air-handling duty
Special design
Model AXN, type M-S
(inlet over motor)
Maintenance space
Maintenance space
19 Elementary Fan Technology
4.2 Velocity triangles 4.2.2 Backward inclined straight Such impellers are rarely employed in
blades a ventilation and air conditioning con-
Centrifugal fans are classified into text. Since the blade geometry reliab-
c2 w2
four different impeller types according ly prevents accretions, centrifugal
to the shape of their blades. fans of this type are used to convey
u2
w1
4.2.1 Backward curved blades gases containing high loads of dust
c1
u1 and suspended particulates (pneu-
matic conveyance applications). Ho-
u2 wever, depending on dust type, back-
ward curved blades may also serve
c1
w1 c2 this purpose.
u1
Blade outlet angle w2 = 75 to 90°
w2 4.2.4 Forward curved blades
Such impellers are suitable for gases
w2
containing coarse dry particulate matter. c2
4.3 Centrifugal fan configuration application properties. Apart from the Type designation of TLT-
fan series (reflecting the diameter ra- Turbo GmbH’s standard
Centrifugal fans are habitually classi- tio), this identification need is fulfilled
fied according to the following criteria: range of industrial
by the blade outlet angle w2. As a re-
2 Blade shape sult, each fan series comprises va- centrifugal fans
rious impeller blade configurations
a) Centrifugal fans with backward defined by the blade outlet angle w2.
curved blades („high-performance 14 / 45
The fan can thus be adapted individu-
fans“) ally to specific application require-
Series Blade outlet
b) Centrifugal fans with backward inc- ments.
(Diameter angle w2
lined straight blades („dust fans“) Steep or flat characteristic curve ratio x10)
c) Centrifugal fans with radially en- Control range requirements
ding blades for dirty industrial gas
High-dust service TLT-Turbo GmbH’s standard range is
flows
divided into seven centrifugal fan se-
Wear or accretions
d) Centrifugal fans with forward cur- ries, each comprising various blade
ved blades for ventilation and air- Direct motor drive for individual shapes and blade outlet angles.
conditioning (refer also to section operating point selection
4.2).
Impeller characteristics
One important parameter is the ratio In addition, each type can be made of
between the outside diameter and the different materials to resist chemical
inlet diameter (= nominal diameter) of attack and elevated temperatures.
the centrifugal impeller. This ratio
characterizes the centrifugal fans in a
given range. Typical diameter ratios
vary between 1,1 and 7,1. In ventilati-
on and air-handling applications, se-
ries 11 and 14 fans are common. The
larger the diameter ratio, the higher
the pressure delivered by the fan.
The centrifugal fan range of TLT-Tur-
bo (formerly Babcock BSH) is structu-
red into seven series delivering the
following pressures:
4.3.1 Type designations
Type designation of a centrifugal fan
should indicate not only its pressure
output capability but also its specific
Series Pressure range at = 1,20 kg/m3
(guide values)
11 100 – 2800 Pa
14 1800 – 4500 Pa
18 2800 – 7100 Pa
22 5500 – 11200 Pa
28 8100 – 16000 Pa
35 12500 – 20000 Pa
45 16000 – 25000 Pa
35/45
35/75
45/50
45/78
S R
With inlet
via belt
box
* Design types according to VDMA 24164 Type RUR: single-inlet, belt-driven impeller
4.6 Operation under dust and wear Every dust particle that does not The tendency of suspended solids
loads adhere to a surface is a potential to adhere on the blade inlet sides of
For exhaust air fans and some indu- cause of wear. While a lack of in- centrifugal fan impellers with back-
2 strial process fans, dust and wear are formation about the wear process ward curved blades and on the bla-
factors which require special conside- will primarily affect the question of de outlet surfaces of forward cur-
ration at the design and dimensioning spare part availability for the selec- ved blades can only be avoided
stage. The dust load encountered ted fan types, uncertainties concer- with any degree of certainty if the
and its consistency and moisture are ning dust adhesion characteristics applicable angles of slip are accu-
important criteria. will often determine whether or not rately known for the given dust par-
a given fan is employed at all. ticle size distribution [1].
4.6.1 Conveying dust and fibrous
media
Explanation of terms
Backward curved blade
FN = Force in normal direction
Dust sticks to FZ = Centrifugal force
surface.
T = Force in tangential direction
R>T
FN FZ
R = Friction force = FN ·µ
T µ = Friction coefficient
R
Conditionally
suitable for dry
dust
R<T
F
F
T
R
N
R<T to account!
R
Important:
With gas flows containing high
Specifically for pneumatic dust loads, the resulting extra
conveyance of fibrous mat- power requirement and pressure
ter!
loss must be taken into account.
27 Elementary Fan Technology
4.6.2 Fan wear Wear processes 3 If the hardness of the attacking par-
ticles and of the exposed compo-
Fans conveying media which contain The influence of particle hardness on nent are approximately equal, mi-
suspended particles are subject to the rate of abrasion from a soft surfa- nor shifts will suffice to produce a
wear. This effect can be reduced, al- ce (e.g. non-armoured blade) or a substantial change in wear beha- 2
beit not avoided altogether, through hard surface (e.g. hardfaced blade) is viour. The process lies in the range
suitable design strategies. illustrated by the following diagram: of the steep rise.
Abrasive wear changes the surfaces 1 If the attacking particles are softer Important
exposed to the gas flow. Symptoms than the exposed component, little
include denting, corrugation effects, abrasion occurs. The process re- To minimize wear, the hardness of
scratches and score marks on the ex- mains in the low wear range. the exposed component must be
posed metal. A micro-level „machi- selected such that it exceeds that of
ning“ process is taking place, resul- 2 If the attacking particles are harder the abrasive particles.
ting in a loss of material. than the exposed component, signi-
ficant abrasion will take place. The
Abrasion is caused by particulate process lies in the high wear ran-
matter in the gas flow which slides ge.
along the relevant surfaces or collides
with them from various angles.
Measures Description
– Blade shape
s
(no curvature)
rise
ep
Ste
pt2
( ) V
= V· 1 or pt2 = pt1 · · 2
2 V1 ( )
2
The total pressure increase produced Dynamic pressure in the fan inlet
by a fan consists of a static and dyna- connection
mic component. The dynamic pressu-
re increase is expressed with referen- (C = line of dynamic pressure)
ce to the fan inlet connection. It is cal-
culated according to the known for-
mula pd = c2
2
where c is the mean flow velocity in
the fan inlet connection, i.e.
V̇
c= ,where A is the cross-sectional
A area of the inlet connection.
A = d = 0,8 m = 0,502 m2
2 2 2
4 4
c = V̇ = 10 m3 = 19,9 m/s
A 0,502 m2 · s
kg m2
1,2
pd = · c2 = · 19,92 = 238 Pa
2 2 m3 s2
29 Elementary Fan Technology
The performance behaviour of a fan P = pt · V̇ P pt · V̇
is described by its characteristic cur- = P =
ve. This graph is determined by rig- Pw = MW ·
W
MW ·
testing under specific conditions defi-
ned in DIN 24163. To establish the 2
pt · V̇
curve, various operating points are si- Hence, Pw = P =
mulated by throttling the volume flow,
and the measured value pairs for pt if is known.
- V are plotted in a diagram from
which the characteristic curve is then
drawn. During rig testing, shaft power P = power in W (or kW if p1 is ex-
input requirement is measured at the pressed in kPa)
same time to determine the fan’s effi-
pt = total pressure increase in Pa
ciency. The power input requirement
(or kPa, respectively)
is obtained from the input torque MW
and the angular velocity ω. The effi- V̇ = volume flow in m3/h
ciency h is the quotient of input and
output power. The output P is referred Mw = input torque in Nm
to as the useful or effective power; the = angular velocity in 1/s
power input is the shaft power requi-
rement Pw.
2
pt1 · pt1 d1
pt2
= ( nn ) = (VV )
1
2
2
·
1
2
2
pt2
= (d ) 2
2
Pw1 d1
Pw1
Pw2
= ( ) ( )
n1
n2
3
=
V· 1
V· 2
3
Pw2
= (d ) 2
5
Formular Symbols: B n = const., const. bzw. D n const., d const., const.
·
V = Volume flow [m3/h or m3/s resp.] T const. V· 1 n1 d1
n = Rotational Speed [rpm]
V1 = V2 = const.
·
V2
=
n2 (d ) 2
3
2
= 1
T2 pt2
= ( )
n2
2
1
2
(d ) 2
2
= Density [kg/m3]
d = Outer dia. of impeller Ø [m] Pw1 n1 d1
Pw1
Pw2
= 1
2
T
= 1
T2 Pw1
= ( )
n2
3
1
2
(d ) 2
5
Proportionality laws
1) Rotational speed change (from n1
to n2, in our case from 1400 to
1800 rpm)
In our example, the fan speed was
changed from 1400 to 1600 rpm
Given the known square law of the
characteristic curve, this results in the
following changes: Change in rpm (from n1 to n2, i.e., from 1400 to 1600 rpm in this example):
V· 1 n1 n2
= or V· 2 = V· 1 ·
V· 2 n2 n1
linear log-log
31 Elementary Fan Technology
5.3 Selection criteria Centrifugal fan with backward curved blades „RA“
Using the above dimensionless para- 0,20 1,2
meters, it is now possible to compare
= 0,62
2 the main fan designs:
0,18 1,0
0,67
0,73
I. Backward curved blades refer to 0,82 A2
A
section 4.2.1. (high-performance B2
fan, abbreviated to „RA“) 0,16 0,8 0,84
A1
Pressure coefficient →
II. Backward inclined straight blades B
Power coefficient →
B1
refer to section 4.2.2. (high-per- 0,14 0,6
0,79
formance dust fan, abbreviated to
„RA St“) 0,72
0,12 0,4
III. Radial ending blades refer to sec- 0,68
tion 4.2.3. (also referred to as
conveyor fan, abbreviated to „RA 0,10 0,2
TR“)
0,72
0,35 0,8
Comparison between RV/RA and B1 0,64
AXN fans: 0,30 0,6
Flow coefficient: 0,25 0,4
The RV fan has by far the highest
flow coefficient (max. 1,2) when 0,20 0,2
compared to AXN (0,38) and RATR
(0,55).
Pressure coefficient: 0 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55
RA fans have a steeper characteri- Flow coefficient →
stic curve. This becomes evident if
we compare deviations of the sy-
stem characteristic curve A which Centrifugal fan with radially ending blades „RATR“
intersects the fan’s characteristic A2
curve at B. If the system characteri- A A1
stic curve A is lower than calculated 0,80 1,6
(A1, point of intersection B1) or hig- 0,75 0,76 0,77
her than calculated (A1, B1) in prac- 0,70 1,4 0,58
= 0,42 0,67 0,76
tical system operation, changes in B2 B 0,74 0,72
0,60 1,2
pressure coefficient and hence, vo- B1 0,71
0,69 0,68
lume flow rates, remain small.
Pressure coefficient →
0,50 1,0
Power coefficient →
Pressure coefficient →
3 1,5
Power coefficient →
2 1
Efficiency:
The RA fan has the highest efficien- Axial-flow fan with outlet guide vanes „AXN“
cy (0,84), followed by the AXN unit
(0,82). With a view to safety, only
0,78 of this should be utilized on an
AXN fan. RV fans, on the other
hand, achieve modest efficiencies 0,16 0,5 = 0,81 A2
0,82
at best (max. 0,69). A
0,81
Power coefficient B2
0,15 0,4
The RA fan draws maximum power
stall
at approximately its highest effi- 0,73 A1
B
ciency and should be dimensioned
with this characteristic in mind. It
Pressure coefficient →
Power coefficient →
0,14 0,3
makes the fan safe against overloa- B1
ding, given that the power demand 0,56
will decrease both when it is thrott-
led and when volume flow increa- 0,13 0,2
ses. Shaft power requirement of AX
fans tends to be quite constant over
the rating range. RV units, on the
other hand, exhibit a rapid increase
in power demand when the volume
flow rises; an overload risk would
therefore exist if, e.g. the system re- 0,2 0,25 0,3 0,35 0,4
sistance should turn out to be less
than projected in theory.
Flow coefficient →
Diameter coefficient
This is lowest in the case of the
AXN fan (1,6 at ηmax), attesting to
this fan’s main advantage, viz. com-
pact build. RV comes next at 1,8,
followed by RA fans at 2,0.
Tip speed ratio
The highest ϕ and ψ values at mini-
mum blade tip velocities are achie-
ved by the RV fan (σ = 0,36), com-
pared with 0,6 on RA and 0,95 on
AXN units.
Elementary Fan Technology 34
1. without diffuser
2. with diffuser
V̇ = c1 · A1 = cR · AR
4 4 =C
c1 · d12 · = cR · · d12 - (0,56 d1)2 R · ·d12 · (1- 0,56)2
4
2
= CR · ·d1 · 0,6864
4
cR = 1,457 · c1 bzw.
pdR = 1,4572 · pd1 = 2,12 · pd1
Elementary Fan Technology 38
From the above it is evident that the If the measurements are taken on the tic pressure can only be assumed to
dynamic pressure in the ring flow is inlet side on a fan without downstre- be near-constant over the cross-sec-
more than twice as high as the pres- am ducting and the dynamic pressure tional area if the flow lines at the mea-
sure measured across the entire duct of the ring flow is included in the total suring point are straight. This will not
2 area. pressure difference, then the hub loss be the case downstream of elbows
is not reflected in the characteristic (refer to section 2.7), fittings and baf-
The hub loss, according to 2.4.2.1, curve. This fact would need to be ta- fles. If conditions are not right for a
can be written as ken into account at the fan dimensio- pressure measurement via wall orifi-
ning process. ces, the cross-sectional area must be
scanned with a pressure probe, and
p = 2 (cR - c3)2 = 0,21 pd3 = 0,21 pd1 e) General notes
the mean value must be determined
If it is intended to take static pressure from the grid point readings.
measurements via orifices in the duct
This must be viewed as the „inherent wall, several orifices should be
loss“ of each fan. It is already ac- spread evenly over the duct circumfe- Acceptance and performance mea-
counted for in the characteristic curve rence. These should then be inter- surements are governed by VDI Gui-
if the measurements are taken a suf- connected via a ring line. This is the deline 2004, which describes all de-
ficient distance downstream of the im- best way to compensate for variations tails concerning test set-up and exe-
peller. and to obtain a mean value. The sta- cution.
VI. Speed control 6.1 Throttle control It is evident from this example that
due to throttling of the flow, the cha-
In the following paragraphs, the The most straightforward but least ef- racteristic curve of the fan is intersec-
term „fan control“ is deemed to re- ficient control method is that of thrott- ted further to the left, i.e. at a higher
fer to the control of the volume ling the flow. An adjustable restricting pressure, which requires additional
flow. device is fitted into the system to vary throttling. Moreover, efficiency of the
the system’s characteristic curve. fan is reduced as the degree of thrott-
The position of the points of intersec- ling increases.
tion with the fan curve will thus be
changed, i.e. shifted to the left (smal- Throttling the volume flow V by about
ler volume flow). 25% from its level at intersection point
B will bring down shaft power input
As an example, let us again consider demand from PW = 21,1 kW to PW’ =
TLT Turbo GmbH’s RA 11.1 / NG 800 20,2 kW. This is equivalent to a 4%
fan. decrease.
V̇ in m3/s
6.2 Blade pitch control 6.3 Blade pitch adjustment 6.4 Inlet vane control
A more efficient, but also more com- On axial-flow fans with blade pitch ad- Flow control vanes can be fitted on
plex method is that of controlling the justment, volume flow can be control- the inlet side of both centrifugal and
fan speed (rpm) via appropriate varia- led by changing the blade angle. axial-flow fans. Acting as adjustable 2
ble-speed electric motors. One ad- guide vanes, they modify the direction
vantage of this control approach is Example: of the inlet velocity c1 into the impel-
that the fan can always be operated in ler. By imparting an angular momen-
a favourable efficiency range. The tum (swirl) at the impeller inlet, they
characteristic curve of the system re- produce a change in volume flow.
mains the same, while that of the fan
will change according to the propor- Example: (TLT-Turbo GmbH centrifu-
tionality laws. On the downside, this gal fan, RA 11.1, NG 800, with adju-
control method involves higher capi- stable inlet vanes)
tal outlay due to the cost of the elec-
tric frequency converter, as well as in-
ferior efficiencies in part-load operati-
on.
Example:
VII. Drive unit dimensioning Jred ·nM The couplings used in ventilation
tA = and air-conditioning applications are
9,55 · Mb
7.1 Motors typically of the resilient, direct-acting
type. In special cases - e.g., if the
2 Power demand P W on the fan shaft
2
J ·nM
Couplings serve to connect rotary
where: = · n ; tA = machine components - in the present
30 9,55 · Mb
case, they link the motor to the fan.
They are required to transmit a torque
tA = acceleration time in seconds M at a given rotational speed.
J = mass moment of inertia of the As a result, the main coupling dimen-
fan wheel and motor in kgm2 sioning parameters are fan speed nv
nM = motor rpm and fan shaft torque MW, or shaft po-
wer PW, respectively. The correlation
Mb = mean acceleration torque in can be written thus:
Nm, calculated as the differen-
ce between motor torque Mm
and fan torque Mw Pw
Mw = bzw. mit = ·n
30
The above equation applies to direct-
driven fans. In the case of V-belt drive
Pw
systems, the so-called reduced mo- Mw = 9549 · where
nv
ment of inertia must be used:
Mw = fan torque in Nm
Pw = shaft power in kW
nv = fan speed in rpm
41 Elementary Fan Technology
VIII. Explosion protection atmospheres: Protection by inherent DIN 22419-3, Nov. 1995: Electrical
on fans (current status Jan. 2005) safety apparatus for potentially explosive at-
mospheres for mining - Cable entries
EN 13463-5, March 2004: Non-elec- - Part 3: Gland flanges for entries; sa-
8.1 Standards situation
trical equipment for use in potentially fety requirements and testing 2
Since the enactment of ATEX 100, explosive atmospheres - Protection
previous national regulations such as by constructional safety
DIN EN 50016 (VDE 0170/0171, Part
VDMA standard sheet 24169, Parts 1 pr EN 13463-6: Non-electrical equip- 3), May 1996: Electrical apparatus for
and 2, are no longer applicable. ment for use in potentially explosive potentially explosive atmospheres -
atmospheres - Protection by control Pressurized apparatus "p", German
Although the relevant European pro- version, EN 50016:1995
duct standard for fans is still in the of ignition source
draft phase, Parts 1-7 of DIN EN pr EN 13463-7: Non-electrical equip-
13463 already exist. DIN EN 50039, April 1982: Electrical
ment for use in potentially explosive apparatus for potentially explosive at-
EU Directive 94/9/EC (ATEX 95) re- atmospheres - Protection by pressu- mospheres - Intrinsically safe electri-
gulates the approximation of the laws rization cal systems "i" - (VDI specification for
of European Union member states electrical apparatus for potentially ex-
pr EN 13463-8: January 2004: Non-
concerning equipment and protective plosive atmospheres for mining)
electrical equipment for potentially
systems intended for use in potential- explosive atmospheres - Protection
ly explosive atmospheres. by liquid immersion DIN EN 50050, June 2002: Electrical
apparatus for potentially explosive at-
ATEX 137, or Directive 1999/92/EC, EN 50303, Group 1, category M1 mospheres - Electrostatic hand-held
stipulates minimum regulations for equipment intended to remain func- spraying equipment; German version
the safety and health protection of tional in atmospheres endangered by EN 50050:2001
workers at risk from potentially explo- firedamp and/or coal dust
sive atmospheres.
DIN EN 60079-10 (VDE 1065 Part
DIN EN 1127-1, Oct. 1997: Explosive 101), Sept. 1996: Electrical appara-
While ATEX 95 addresses manufac- atmospheres - Explosion prevention
turers of equipment, components and tus for explosive gas atmospheres -
and protection - Part 1: Basic con- Part 10: Classification of hazardous
protective apparatus, ATEX 137 co- cepts and methodology
vers the installation of equipment and areas (IEC 60079-10:1995) German
adaptations of existing systems. DIN EN 1127-2, July 2002: Explosive version EN 60079-10:1996
atmospheres - Explosion prevention
The above directives have been ap- and protection - Part 2: Basic con- DIN EN 60079-14 (VDE 0165 Part 1),
plicable in Germany since July 1, cepts and methodology for mining Aug. 1998: Electrical apparatus for
2003. explosive gas atmospheres - Part 14:
Other German standards include the Electrical installations in hazardous
Basic requirements on the design, following: areas (other than mines) (IEC 60079-
construction, testing and marking of 14:1996); German version EN 60079-
non-electrical equipment are defined DIN 14428, Sept. 1988: Firefighting 14:1997)
in the European standards series equipment - Explosion-proof portable
prEN 13463, Parts 1 - 8. transfer pump with electric motor -
Requirements, type and acceptance DIN EN ISO10807, Jan. 1997: Pipe-
Fans in a general sense are treated test work - Corrugated flexible metallic ho-
as non-electrical equipment in this se- se assemblies for the protection of el-
ries, which contains the following spe- DIN 14427, March 1995: Firefighting ectrical cables in explosive atmos-
cific standards: equipment - Explosion-proof portable pheres (ISO 10807:1994); German
transfer pump for dangerous fluids, version EN ISO 10807:1996
DIN EN 13463-1, April 2002: Non-el- with electric motor - Requirements,
ectrical equipment for potentially ex- testing DIN VDE 0170/0171-9, July 1988 El-
plosive atmospheres - Basic method ectrical apparatus for explosive gas
and requirements, with amendments DIN 14642, Oct. 1995: Portable sear- atmospheres; protective encapsulati-
of July 2003 chlight with mounting equipment for on "m" German version EN
vehicles, explosion-proof 50028:1987
pr EN 13463-2: Non-electrical equip-
ment for use in potentially explosive DIN 22419-1, Nov. 1995: Electrical
atmospheres - Protection by flow re- apparatus for potentially explosive at- DIN VDE 0170/171-13, Nov. 1986:
stricting enclosure mospheres for mining - Cable entries Electrical apparatus for potentially ex-
- Part 1: Safety requirements and plosive atmospheres; requirements
pr EN 13463-3: Non-electrical equip- testing for apparatus in zone 10
ment for use in potentially explosive
atmospheres - Protection by flame- DIN 22419-2, Nov. 1995: Electrical
apparatus for potentially explosive at- DIN VDE 0848-5, January 01: Safety
proof enclosure
mospheres for mining - Cable entries in electric, magnetic and electroma-
pr EN 13463-4: Non-electrical equip- - Part 2: Gland adaptors for entries; gnetic fields - Part 5: Protection
ment for use in potentially explosive safety requirements and testing against explosion
Elementary Fan Technology 42
It is recommended to track the har- 8.2 Product standard for fans of equipment safety to be met by the
monization of standards and their manufacturer through appropriate de-
transposition into the national sy- The European product standard for sign
stems in the EU's Official Journal and fans is available in draft form as pr-
2 in the German Federal Gazette (Bun- DIN EN 14986, June 2004. Conveyed medium: G = gas, D =
desanzeiger), e.g., at dust, or GD = gas/dust mixtures
The title of this draft standard is De-
http://europa.eu.int/comm/enterpri- sign of fans working in potentially ex- Ignition protection type: Indicates
se/nando-is/cpd plosive atmospheres. the design safety of apparatus and
equipment, with requirements on ma-
and Compared to the national code (VD- terial combinations, gap dimensions,
MA standard sheet 24169, Parts 1 V-belt, anti-friction bearings, etc.
http://bundesanzeiger.de and 2), this document imposes a
number of changes. Explosion group: Defines the type
of potentially explosive gas atmos-
Thus, the following information must phere in which the equipment is to be
appear on the nameplate: used
Apparatus group: I or II; a distinction Temperature class: Defines the ac-
is made according to whether the ceptable maximum surface tempera-
equipment is intended for use in mi- ture on the apparatus
ning or other applications.
Apparatus category: Categories 1
through 3 express the requisite level
3: in normal etc.
operation
43 Elementary Fan Technology
8.4 Design notes Category 2 : Gas and dust • Fan drive and coupling per DIN EN
13463-5
Some design recommendations ex- • All category 3 requirements must be
tracted from the product standard are met. • Shaft seal, anti-friction bearings,
given below. brakes and brake systems must
• Units with power inputs exceeding
conform to DIN EN 13463-5
2
Category 1 : Gas 5.5 kW must not have taperlock
hubs. • Units with power inputs exceeding
• All category 2 requirements must be
15 kW must not have taperlock hubs
met. • Fan housings must be continuously
welded As regards impeller-housing material
• Taper-lock hubs and V-belt drives
combinations, it is recommended to
are not permitted • Anti-friction bearings to be rated for
wait for the final vote of the prEN
a minimum service life of 40,000
• Tests for gas-tightness must be 14968 product standard.
hours
conducted
Category 3 : Gas and dust
• Flame inhibitors must be fitted on
the inlet and outlet connection • Protection against ingress of foreign
matter
• Category 1 units for outdoor use
must conform to prEN 13463-3 • Accretion
IX. Installation and In dimensioning a fan that is selected vourable flow conditions deviating
dimensioning notes on the basis of measured characteri- greatly from the rating situation, re-
stic curves, care should be taken to sulting in them being unable to attain
compare the envisaged field installa- their operating point on the characte-
2 tion scenario with the measuring set- ristic curve. The following notes are
up used in determining the curves. intended to address this circum-
Fans are quite often fitted under unfa- stance.
b D’
0,15 und 1,5
D D
have been determined through expe-
riments.
Elementary Fan Technology 46
9.4 Parallel and in-series operation Since the loop in the resulting charac- the stall point in the case of axial-flow
teristic curve lies close to the apex, a fans).
With parallel fan configurations, a configuration of this type may have
problem may arise if the characteri- three operating points (1, 2, 3) bet- If centrifugal fans are arranged in se-
stic curves of the individual units have ween which the fan alternates (unsta- ries for pressure boosting purposes, 2
a peak or turning point (as is very ble operation). When dimensioning a their inherent design will usually re-
much the case with axial-flow fans). fan for such a system, care must be quire an extended length of ducting
The resulting characteristic will then taken to ensure that one operating between the outlet connection of the
show the following pattern: point will be located sufficiently far to first fan and the inlet of the second
the right of the peak (which would be one. This interconnecting duct can
usually be provided with features
which ensure a proper inlet flow sup-
pt ply to the second stage. In this case,
or ψ the in-series configuration can be ex-
pected to have a y value equal to the
sum of its individual counterparts.
With axial-flow fans, the two stages
are typically mounted one directly be-
hind the other. The disturbed outlet
flow from stage 1 will thus have an im-
mediate effect on the inlet of stage 2.
As a result, the pressure coefficient
should not be expected to exceed a
value of about 1,6.
Individual Resulting
characteristic characteristic
.
V or ψ
B1: Operating point with one fan run- A1: System curve too high, instable
ning range
B2: Operating point with both fans A2: Properly dimensioned system
running