National Research Development Corporation

In association with Suruchi

Consultants

LONG SHELF LIFE PANEER Technology offer

Paneer manufacture involves heat/ acid coagulation of

standardized milk followed by pressing of the coagulum.
The existing manufacturing technique is labour and he process permits conservation of milk solids without
energy intensive and is susceptible to environmental loss of whey and higher yield of paneer with product
contamination. Manual handling at various stages of safety through modern technology.
processing leads to microbial
spoilage, which is a PLANT PARAMETERS ADVANTAGES
serious limitation factor for the
Capacity, 800T/A of finished The method offers the following
organized nationwide marketing
product advantages.
network. Further, lack of effective
No. of shifts / day 2 1 Higher product yield of 35-40%
packaging system limits its life to
only one or two days at room Working days/Year 300 compared to conventional process
temperature. More over Covered Area, m
2 To be worked out for 2 Whey solids retained in the
the traditional technology is suitable processing but product, thus no problem of whey
for batch operations and handling of should be around disposal
milk up to 5000-10000 litres in 500-700 sq mtr if all 3 Shelf life 3 months at 30
batches. the operations to be degrees
included in the 4 Various unit operations
The traditional technology has the process area for integrated
following limitations:- panir fully with mechanized energy
efficient equipments.
1 Loss of nearly half of milk 5 Appropriate packaging system.
MANPOWER 6. Cost of manufacture of paneer
solids in whey
2. Loss of heat in whey Managerial 1 is Rs.45/Kg.
3. Recontamination of product Skilled 3 7 .Hygienic quality product
after heat treatment Unskilled 8
4. Limited shelf life About NRDC
RAW MATERIAL
5. Labour intensive National Research Development
6. Lack of packaging systems Buffalo milk
Corporation, a Government of India
7. Lack of quality assurance Gluco delta lactone Enterprise, is a premier Technology
system Nisin Transfer Corporation with four decades
PLANT & MACHINERY of experience. It has helped establish
NEW PROCESS over one thousand projects in the small
Weighing balance Baby boiler and medium scale sector. The supply of
An innovative approach in- package,
Aluminium cans Ghee clarifier technologies and services to
sterilization directed at heat/acid
coagulation of concentrated milk Storage tank sterilizer entrepreneurs extend both in the
coupled with texturization has been Cream separator Evaporator developing and developed countries like
conceptualized for the preparation of Standardised tank Pouch filling machine USA, Germany, Malaysia, Burma,
long life paneer. The process permits Plate chiller UF plant Brazil, Nepal, Senegal, Madagascar,
integration of newly developed Heat exchanger Clearing system Indonesia, Philippines, Vietnam, Sri
energy efficient unit process into the Air compressor Lanka, Kenya, Bangladesh and Egypt.
system for commercial ECONOMICS
scale manufacture of paneer having
extended shelf life at room Total project cost To be worked out as
temperature. Including land and per the capacity
building envisaged alongwith
technology transfer
arrangements