Foshan HengYang Furnace Manufacturing Co.,Ltd.

Add:No.5,Street 2,Xinlian Industrial

Area,Lishui,Nanhai Distric,,Foshan
City,Guangdong Province,China

To/致：   From 发件人：Eva 13318393785

Attn/收件人： Product Name Unit EXW Price

Tel/电话：0086-757-85619949
KGPS-GW-5000KG-3500KW Medium Fax/传真: 0086-757-86766785
Tel/电话:
Frequency Induction Melting Furnace(Steel
Fax/传真: Date/日期：2018/12/24
Shell)

1 Set USD 108695

5tons Automatic Charging Device

1 Set USD 25362

ZPS-5000KVA-10KV-1KV Rectifier
Transformer

1 Set USD 46376

HY-400T CLOSED COOLING TOWER

1 Set USD 62318

KGPS-GW-5000KG-3500KW Medium Frequency Induction Melting

Furnace(Steel Shell)

1、5000KG Medium Frequency Melting Furnace Main Parameters：

a. Input Voltage/ Phase： 950V/3Phase*2； h. Furnace Rated Capacity： 5000KG ；
b. Input Power Frequency： 50HZ； i. Furnace Highest Temperature： 2000℃；
c. Rated Output Frequency： 0.8KHZ±20%； j. Melting Time: 5000KG/50mins
d. Rated Output Power： 3500KW； k. ※Power Consumption Per Ton: 520kwh/t
e. Rated Input Current： 1063A*2； l. Cooling Circulating Water Flow： 100T/h，
f. Rated Output Voltage： 1900V； m. Cooling Water Pressure 0.2MPa
g. Transformer Provided By Client: 5000KVA； n. Output Water Temperature: 55℃
a. After Sales Service: We provide training debugging for free before 7 days,as to how to use and maintain the
machine, the buyer should pay visa for engineer, As the machine arrived the factory,seller will guide install and run th
machine for free, but the customer should provide the accommodation, ticket for our engineers.
b.Terms of Payment:30% Pay in advance by TT(Provide Installation Drawing), 70% Before shipment.
c. Shipping Date: The seller arranges the shipment immediately within 45 days after getting the deposit from th
buyer ；Quotation validity time is: 1 week；
d. Guarantee time:：3 Years.

2、Complete set of aluminum shell furnace equipment configuration（standard configuration）

NO Name Of Equipment Specifications Quantity Brand

Main power Cabinet KGPS-3500KW/1KHz 1 Set HENGYANG FURNACE
Rectifier Thyristor KP2800A 12 Pieces TECHSEM
Inverter Thyristor KK2800A 24 Pieces TECHSEM

a Water cooled flat wave 3500KW((Using copper tube

2 Sets HENGYANG FURNACE
reactor manufacturing))
electric magnetic universal
DW-15 2 Sets TENGEN GROUP
circuit breakers
Button, switch 380V Some SCHNEIDER 、CHNT
b Aluminum shell furnace GW-5000KG 2 Sets HENGYANG FURNACE
c Reducer and stent 631 2 Sets JIANGSU XINGXING

d Tilting furnace control box Double controls 1 Piece CHNT

e Crucible Mold Special use 5000KG 1 Piece HENGYANG FURNACE

f Harmonic Capacitor Box 2000kvar/1KHz 1 Set ANHUI WEIWEI
Between from
g Water cooling cable 2 Pieces HENGYANG FURNACE
capacitor box to furnace body
Quantity 1 Set

EXW Price USD 108695

3、Other Supporting Products For Melting Furnace （ Value added configuration ， Customers according
to their own needs to choose ）
NO. Name Of Equipment Uses and characteristics
Used for cooling melting furnace; small footprint , direct use, no need
Closed build water pool, enclosed soft water circulating cooling to prevent piping
a
Cooling Tower block caused by sundries,protect electric components against scale so as
to decrease fault rate of IF,HF and other heating equipment and prolong
 service life.
Furnace Switch Automatic switching between the furnace body; Switch the furnace
b
（Hydraulic） without manual, installation operation faster, more secure;
PLC programmable controller and HMI man machine interface. Can
realize furnace equipment automatic temperature control, automatic

c Intelligent Control System sintering lining ,

anti wear furnace alarm, such as furnace liquid weighing automation, use
more secure, more convenient!
Linning using time to a certain extent, furnace wall will gradually
thinning, intermediate frequency current will vary according to the
d Furnace Alarm Device furnace wall, after the current rate reaches the preset value will make
alarm to remind in advance, then automatically cut off power supply,
prevent wear furnace and achieve the goal of safe production.
Relatively common power transformer work more stable and resistant to
Special rectifier transformer
e high impedance values, ittle higher harmonic and low power grid
for Furnace
pollution, more energy saving and energy saving
Furnace charging liquid container, liquid used in the furnace of pouring
f Ladle
or transfer.
Electric furnace building Build furnace lining tools: reduce workers labor intensity; Improve the
g
machine quality of the linning building and linning use cycle
h Crucible Silicon carbide、clay graphite, white corundum crucible；
i Linning Material Cast iron, cast steel, copper, aluminum, melting furnace lining materials

Our Advantage:
1.Component brand Thyristor(TECHSEM), circuit breaker（TENGEN
GROUP), Harmonic Capacitor Box(ANHUI WEIWEI)
all are the top brand in China
2..water cooling
cable and stainless
high pressure carbon-free hose and
steel
304 stainless steel clamp are
 imported from Germany, more more

durable!
Component

3.water-cooled water-cooled radiator is square-type,

radiator designed by ourselves, more

convenient used, and has our own

patent no. ZL 2016 2 0878710.9

Optical fiber transmission inverter trigger
4.pulse signal pulse signal plate: strong ability of anti-
interference and stable operation
plate
5.Plate heat At the one hand, we ensure the soft cooling
exchanger system water temperature in the equipment, and at
the other hand to prevent the external hard
water from entering the power equipment.
Care to minimize equipment failure. Our own
patent no. ZL 2016 2 0874851.3

1. Power consumption Extremely competitive energy consumption,

6ton furnace power consumption is 520kwh/t+-
10%
2.About Harmonic Reach the allowable value of international
harmonic current and voltage.Using full-wave
rectifier power supply series, in the whole
working, the rectifier is always in a state
of full open (equivalent to a diode
Technology rectifier), do not produce higher harmonic,
little pollution to power network, does not
affect the operation of substation reactive
power compensation
3.About Coil first-class induction coil design can
effectively reduce coil loss! The induction
coil loss of medium frequency furnace
accounts for 25% of the total power, so the
scientific and rational design of the coil
is particularly important. When designing
the coil, we adopts the high quality TU1
anoxic copper in aluminum copper, and the
coil joint adopts high silver brazing, which
has high conductivity and small loss. To
Ensure the best spacing of turns, the
insulation materials are implanted between
turns, improved the insulation level and
obtained the maximum electric thermal
 efficiency.

1.Pre-sales service (1) Engineers will provide the most

professional suggestions to customers and
help them to finalise the most suitable ways
to finish the projects.
(2) Sample testing support. 
(3) View our factory.
2.In-sales service (1)Strictly manufacture the machine, acc
ording to technical standards.
(2)Strictly promise delivery on time
Service 3.After-sales service (1) 24 hours after-sales service, can vedio
call our salesman and engineers anytime.
(2) Within three year free warranty, an
y fault caused by non-artificial reason
, any quality problems such 
as design, manufacture, or procedure oc
curs, we 
shall provide replacement parts after d
etecting the 
faults.
(3) If any big quality problems occurs 
out of the guarantee period, we will 
send maintenance.
Technician to provide visiting service 
after checking with the customer

4.Warranty 3 year warranty, while others only has 1

year warranty

We are the best furnace manufacturer that

you can find in China!!!

Comments

from

Customers:
Attachment 1:

Power protection measures：

●Main circuit short circuit protection ●Primary loop phase protection ●Grid high voltage protection
●Low voltage power grid protection ●High water temperature protection ●Low water pressure protection
●Low water flow protection ●Thyristor overvoltage protection ●Thyristor overcurrent protection
●Inverter thyristor current rate of climb high protection
●Inverter thyristor converter time insufficient protection
●Inverter thyristor shut off in the opposite direction voltage time insufficient protection

a. Main Components ～Thyristor ：

Our company use thyristor by the main procurement in TECHSEM Group and
CSR Group, the above two companies are leading thyristor manufacturing
industry in China, its manufacture thyristor stable quality, current shock
resistance is strong, not easy to damage, price is 20% ~ 30% higher than that of
the same industry products.

b. Main Components～Parallel control circuit board：

Control circuit board for KGPS and KGCL . For our company independent
research and development, independent production, research and development
center engineer in real time to update and improvement of circuit board, ensures
our company in the industry leading level; Both production circuit board welding
test by our professional quality inspection personnel, and check one by one, put an
end to unqualified products flow, guarantee the safety of the equipment used

c. Main Components～Circuit breaker：

Heng Yang company purchasing circuit breaker by CHINT group, the company
was founded in the 1984, is the national production and sales of high and low
voltage electrical appliances, instruments and meters, complete sets of
transmission and distribution equipment, high voltage electrical components,
electrical appliances, wire and cable products research and development,
production, sales and services for the integration of a manufacturing enterprise,
the enterprise was awarded "China image AAA enterprise", "Chinese famous quality products", "Chinese
hundred outstanding enterprise" and so on the title.
 d. Capacitor box：
Working principle
Our company use capacitor box purchase by Xinanjiang Power Capacitor Co.,Ltd
and Shangyu Power Capacitor Co., Ltd, above two companies is domestic
famous electric capacitor manufacturers, the registered capital more than twenty
million. the production of capacitor quality first class, overvoltage ability, in the
application process of long term to win the user consistent high praise.

B. Structure and performance of the furnace body

Furnace by the induction coil, aluminium furnace frame, reduction box and other components

a. Unduction coil

Induction coil is in the heart of the entire induction furnace, induction coil from the intermediate frequency
power supply, generates a powerful magnetic field under the influence of medium-frequency voltage, current,
the magnetic metal inside the furnace and eddy current heating coil is the key power conversion of thermal
energy. Coil design so it is important for the gifted, the furnace coil is a combination of domestic and foreign
intermediate frequency furnace actual use, according to the electromagnetic theory, the preferred option
through accurate analysis and calculation determined.
Induction coil with copper pipe. In order to guarantee the reliability of the induction coil, induction coil
used brand for T2 (purity electrolytic copper 99.5%), 5000KG furnace wall thickness using 6 ㎜ extrusion
rectangular copper pipe on the special die winding and become, it not only ensures the coil rigid and has the
most conductive section. The density of copper pipe, pipe wall thickness. Induction coil when the design
considering the influence of the inherent and length of copper pipe, the copper pipe welds and electricity, water
diversion area, make each group of induction coil inside without welds..
According to ISO431-1981 standard coil material, uses thick-walled high quality copper From Shangyu
Company, copper with minimum line loss, improve the efficiency of coil conversion (provide material list).
Induction coil adopts high temperature resistant, high voltage insulation varnish, overall dip coating and
vacuum drying, achieve class H insulation class. Induction coil before delivery after 12 kg/cm3 hydrostatic
pressure test
Induction coil of the exterior insulation adopts the double forms, the inner coating by electrostatic spraying
process with a high-strength insulating resin. Then use the class H class insulation paint leaching paint dry.
Induction coil by welding outer circumference series bolts and insulation stay fixed. After the coil is fixed,
its turn spacing error is not more than 2 mm. All the countersunk head bolts, in order to improve the dielectric
strength
Induction coil welding are made of silver electrode, does not affect the current liquidity.

b、Furnace frame:composed of primary aluminum and magnesium alloy casting

Furnace frame by two pieces of aluminum semicircle casting furnace and the surface of the upper two
pieces of aluminium casting furnace with middle asbestos board, insulation board, and the self contained
stainless copper wire rod, asbestos plate with heat and blocking current generating circuit to make aluminum
furnace heating effect, insulation board with insulation and tighten sensors column does not move, make whole
aluminum shell furnace is strong and durable.
Furnace frame part reserved when the design safety coefficient. Ensure furnace frame has sufficient
strength, carrying the maximum charge run smoothly. Angle is greater than 95 degrees.

c、Reducer tilting furnace system：

Using RZS type reducer. RZS type reducer for special dedicated reducer, it is mainly used for medium
frequency electric furnace, high temperature furnace automatically dumping operations, mechanization in
advance, to ensure the quality of casting to reduce labor intensity and improve productivity play an important
role, also can be used for automatic welding, automatic, automatic assembly line workpiece transposition etc.
Turn the operation requirements.
RZS reducer is the key product electric furnace overloading, this product is a secondary drive worm gear
and worm reducer, RZS631, input power respectively 4kw, this product has small volume, large speed ratio,
transmission self locking, low noise advantages. RZS631 are equipped with manual and electric control device,
electric control with tilting furnace control box contactor three phase electric conversion control motor and
reversing a tilting furnace oven, with extension and handle button control. Manual operation, pull a hand wheel
and worm gear off the first grade, and movement to secondary worm reducer directly by the handwheel to by
the second worm gear drives the output shaft. This product is convenient for installation and debugging，
There are two main ways RZS reducer assembly, left to the output shaft and output shaft to the right. This
series reducer is a NPC deputy cylindrical worm gear drive, worm grinding, can improve the machining
accuracy, convex concave tooth profile meshing, the Angle in the direction of circumferential velocity increase,
to produce the best lubricating oil film, improve mesh, can improve the tooth surface fatigue strength, prolong
service life. Convex-concave tooth smaller curvature (curvature radius is larger), reduced the contact ability,
improve the bearing capacity; Output shaft bearing spacing is bigger, to improve the output stiffness, increased
transmission stability, without other supporting bearing, simplified structure, reduced volume, improve the
ability of long axis stirring; Type Ⅲ output shaft is a hollow structure with an inner cone, cone agitator shaft
passes through the cavity to locate the shaft head nut to lock, the assembly is very convenient, easy
maintenance; then motor through a pulley connected to the deceleration gear, not only increasing the ratio
range, underway buffer.

d. Water Cooled Cables

Copper cable joint by the integrated processing, contacts, good conductive ability, no welding points more
firmly solid deformation; strong tensile strength

Attachment 2：Company Honor

The largest Scale production of "electric furnace" Enterprise In Guangdong Province
has passed the ISO9001 international quality management system certification
European CE certification authority certification
Have the self supported import and export right
《Foundry Industry Association of Guangdong Province》Second Member Unit
To obtain the state intellectual property office of the patents
Patent no：ZL201430545.879.9   ZL201430545.766.9   ZL201430545.878.4  
ZL201430546.004.0 ZL201430545.847.9

Foshan HengYang Furnace Manufacturing Co.,Ltd.

Add: No.5,Street 2,Xinlian Industrial
Area,Lishui,Nanhai Distric,,Foshan
City,Guangdong Province,China

(2 )Melting Furnace Automatic Feeding Device

No. 名 Equipment Name Size Quantity

一
5tons Automatic Charging Device 1 Set
 Electric furnace
1 feeding car ZDLC-5A 1 set

Drive motor and

2 reducer 3.0KW 2 sets

3 Vibration motor XVMA-3.7KW 1 Set

4 Cable reel 1 set

Feeding car control

5 cabinet LCK-2 1 set
Operating handle
6 and remote control 1 set
Cables and
7 accessories 1 set

EXW
Price USD 25362

After Sales Service: We provide training debugging to the buyer on how to use and maintain the machine, the
buyer should pay visa and salary(USD 120/day) for engineer, As the machine arrived the factory, seller will
guide install and run the machine for free, but the customer should provide the accommodation, ticket for our
engineers.
(3)HY-400T CLOSED COOLING TOWER
Style no:HY-400T

Cooling ability：1204000 Kcal/h

Spray pump power：4.0 KW

Spray pump water: 88 m3/h

Fan power：1.5*8KW

Air fan：206400 m3/h

outside measurement:

Length 5160mm*width2310mm*height3420mm

Distilled water tank feet：

Length：1000mm* width：3000mm* height：1000mm

EXW Price: USD 62318

Operation diagram:
Equipment picture:

(4)ZPS-5000KVA-10KV-1KV Rectifier Transformer

Model Specifications: ZPS-5000KVA

Net Side Voltage:10KV

Rectification Means:Double Three Phase Bridge

Unloaded Voltage:891V

Work Current:5400A

Equivalent Phase:12

Label Of Connecting Group: D/do-yn11

EXW Price ： USD 46376

The below pictures is for your reference .

R6m 160*160mm square billet continuous casting machine, two

strands
160X160-R6M CCM Project
一、Continuous casting machine technical design description

二、1.1Basic conditions

Smelting furnace type and nominal capacity:

Casting section size： 160X160；

Production of steel: Carbon steel, low alloy steel

Ladle capacity： 10 t

1.2Continuous casting machine

Number 1 set

Number of streams: 2 stream

Caster radius R6.0 m rigid spindle

Flow spacing 1300 mm

Fixed length: 6 m;

Crystallizer length: 900 mm

Metallurgical length: 16.01 m (low alloy steel)

                     16.97 m (carbon steel)

Design the highest casting speed: 2.2 m / min (low alloy steel);

                     2.65 m/min (carbon

steel)

Average working speed: 1.6 m/min (low alloy steel)

                     2.0 m/min (carbon steel)

Ladle delivery method: ladle car

Pouring method: slag, intrusive nozzle casting (can be opened with sizing

nozzle)

Cutting method: Fire cutting machine cutting

Initiation method: rigid spindle

Intermediate tank capacity: 5~6t Overflow height: 800 mm

Intermediate tanker form: high and low foot intermediate tanker with manual

traverse mechanism, no lifting.

Way of blanking: roller table, pusher, cold bed

Roller form: cutting front roller, cutting roller, conveying roller, blank

roller

160X160-R6.0m CCM
Se
Singl
qu Total
e
en Main configuration and Quanti weigh Remarks
Name Unit weigh
ce technical description ty t
t
no (t)
(t)
.
一、Online device
1 Structure: high and low
leg type; manual
traverse mechanism. No
lift
Maximum load: 15 tons;
Transmission form:
motor-reducer;
Intermediate tank
Interme
lateral fine adjustment:
diate se 4.2. 8.4
±50 mm 2
tanker t
Horizontal fine
adjustment method:
manual screw
Medium charter walking
mode: AC variable
frequency motor drive
Medium charted walking
speed: 2~16 m/min
2 Capacity 5-6 t pi
Tundish 3 ec 1.85 5.55
e
3 Crystal 130x130 2 set 0.70 1.4
lizer Water jacket copper
assembl tube type, inner
y water jacket, outer
water jacket;
Silicone rubber
copper pipe seal;
Water gap width:
4·5mm; water flow
rate: 10m/s
Copper tube
material: Cu-P;
inner wall plating:
Cr
Copper tube length:
900mm
Customer Choice by Themselves
 Singl
e Total
sequence Main configuration and
Name Quantity Unit Weigh Weight
number technical description
t (t)
（t）
Structure form:
high and low leg
type;
Maximum load: 40
tons;
Transmission
form: motor-
Ladle reducer;
1 2 set 5.5 11
car Walking mode of
ladle car: AC
variable
frequency motor
drive
Walking speed of
ladle car: 2~10
m/min
Flame
2 cutting 2 set 1.9 3.8
machine
3 Interme 2 4
diate
tank 2 set
preheat
ing
device
4 Seconda Without 1 2.9
ry cold discharge line
steam
2 set
dischar
ge
system
Cutting 1 set 2.35 2.35
5
head
cutting
and
materia
l
collect
ing