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GETTING
STARTED
INVENTORCAM 4
2.5D MILLING 10
FEATURE RECOGNITION 14
3D MILLING 18
MULTI-SIDED MACHINING 26
TURNING 34
MILL-TURN 38
WIRE CUT 44
SYSTEM REQUIREMENTS 45
TRAINING MATERIALS 46
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INVENTORCAM 2013 - THE CUTTING EDGE
• Don’t go for less. Go for full integration.
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InventorCAM + Inventor = The Complete Integrated Manufacturing Solution
• 2.5D Milling
All your needs for successful production machining are provided directly
inside Inventor with an easy and straightforward interface. InventorCAM
is successfully used in production environments by thousands of
manufacturing companies and job shops.
The HSS Module is a High Speed Surface Machining module, for smooth
and powerful machining of localized surface areas in the part, including
undercuts. It provides easy selection of the surfaces to be machined, with
no need to define the boundaries. It supports both standard and shaped
tools.
HSS provides nine different tool path definition strategies that enable
the user to work differently for each area, as needed. The linking moves
between the tool paths can be controlled by the user to avoid holes and
slots, without the need to modify the model surface. 5
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Complete gouge control is available for holder, arbor and tool. Adjoining
check surfaces that are to be avoided can be selected. Several retract
strategies are available, under user control.
• 3D Milling
InventorCAM’s 3D Milling can be used both for prismatic parts and for
3D models. For prismatic parts InventorCAM analyzes the model and
automatically recognizes pockets and profiles to be machined using
Z-constant machining strategies. For 3D models, InventorCAM offers
powerful 3D machining, including integrated rest material options.
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InventorCAM’s HSM module smooths the paths of both cutting moves
and retracts wherever possible to maintain a continuous machine tool
motion – an essential requirement for maintaining higher feedrates and
eliminating dwelling.
With demands for ever-shorter lead and production times, lower costs
and improved quality, InventorCAM’s HSM Module is a must in today’s
machine shops.
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InventorCAM + Inventor = The Complete Integrated Manufacturing Solution
special support for the advanced machining technologies of ISCAR’s Turn-
Groove tools.
InventorCAM Wire EDM handles profiles and tapers with constant and
variable angles, as well as 4-axis contours. InventorCAM’s intelligent
algorithms prevent the falling of material pieces by automatic pocket
processing. InventorCAM provides full user control of stop-points and of
wire cutting conditions at any point of the profile or taper.
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2.5D MILLING
This Face Milling operation performs the machining of the bottom face
of the cover. This operation uses the second Coordinate system; it means
that the second setup has to be performed at the CNC machine before the
machining. The used tool and the machining strategy are similar to the
FM_profile_T1 operation.
These operations perform the wall finishing of the internal pocket area of
the cover part. An end mill of Ø6 is used.
These operations perform the floor finishing of the internal pocket area of
the cover part. End mill tools of Ø6 and Ø8 are used.
This Slot Milling operation performs the machining of the groove at the
bottom face of the cover. An end mill of Ø1.5 is used.
These Drill operations perform the center drilling and drilling of the four
holes of Ø5 located at the bottom face of the cover.
This Drill operation perform the center drilling, drilling and threading of
the M2 holes located at the pads. 11
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2.5D MILLING
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• Connector pocket machining (P_profile_4; P_profile_5;
F_profile_13; F_profile_6; P_profile_4)
A number of Profile and Pocket operations are used to perform the rough
and finish machining of the connector pocket. End mill tools of Ø10; Ø3
and Ø4 are used. The Rest material strategy is used in the last operation
to complete the machining of the connector faces.
This operation performs the rough and finish machining of the screw head
areas. An end mill tool of Ø4 is used.
Two Face Milling operation enable you generate the tool path for roughing
and finishing of the top and bottom faces. Note that the second operation
is used with the second Coordinate System, it means that the second
setup has to be performed at the CNC machine before the machining.
These Pocket and Profile operations perform the finish machining of the
wall and floor faces if the complex pocket roughed at the previous stage.
An end mill tool of Ø4 is used.
These Drill operations perform center drilling and drilling of holes located
on the cover part faces.
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FEATURE RECOGNITION
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• Center Drilling (DR_drill_r)
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HIGH SPEED SURFACE MACHINING (HSS)
• Engraving (HSS_Projection_selected_faces,
HSS_Projection_selected_faces_1,
HSS_Projection_selected_faces_2,
HSS_Projection_selected_faces_3)
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• Parallel to curve machining (HSS_ParToCurve_selected_faces_8)
This operation performs the machining of the part bottom face. With this
strategy, InventorCAM enables you to perform the machining of faces with
cutting passes parallel to the selected curve. In this case, InventorCAM
generates a pocket-style tool path enclosed within the boundaries of the
selected face. An end mill of Ø8 is used.
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3D MILLING
• Roughing (3DR_target)
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• Steep areas finishing (3DF_CZ_target)
This operation performs the Linear finishing of the parting surface of the
core. In linear finishing, InventorCAM generates a line pattern on a 2D
plane above the model and then projects it on the 3D Model. The Step
over value determines the constant distance between adjacent lines of
the linear pattern, created on the 2D plane before being projected. A ball
nose mill of Ø10 is used. The defined Drive/Check surfaces enable you to
perform the machining of the parting surfaces only, avoiding unnecessary
contact with the already machined faces.
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3D MILLING
• Roughing (3DR_target)
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• Vertical walls finishing (3DF_CZ_target)
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HIGH SPEED MACHINING (HSM)
This operation uses the Rest Machining strategy for semi-finishing of the
mold cavity corners. The semi-finishing of the model corners enables you
to avoid tool overload in the corner areas during further finishing. A ball
nosed tool of Ø6 is used for the operation. A virtual reference tool of
Ø12 is used to determine the model corners where the rest machining is
performed. A machining allowance of 0.25 mm remain unmachined for
further finish operations.
This operation performs Constant Z finishing of the steep faces (from 40°
to 90°). A ball nosed tool of Ø8 is used for the operation. The Apply
fillet surfaces option is used.
This operation uses the Rest Machining strategy for finishing of the
model corners. A ball nosed tool of Ø4 is used for the operation. A virtual
reference tool of Ø10 is used to determine the model corners where the
rest machining is performed.
• Chamfering (HSM_Bound_target)
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HIGH SPEED MACHINING (HSM)
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• Bottom faces machining (HSM_CZ_target_1)
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MULTI-SIDED MACHINING
These operations are used for the front hole machining using
Position #2 of the Machine Coordinate system. The Drill operations
perform center-drilling and two steps drilling of the hole. The
Profile operation is used for the machining of the connector faces
around the hole.
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• Left hole machining (D_drill_1; F_profile_2)
These operations are used for the left hole machining using Position #3
of the Machine Coordinate system. The sequence of the Drill and Profile
operations is similar to the sequence used for the front hole machining.
These operations are used for the left hole machining using Position #4
of the Machine Coordinate system. The sequence of the Drill and Profile
operations is similar to the sequence used for the front hole machining.
These operations are used for the left hole machining using Position #5
of the Machine Coordinate system. The sequence of the Drill and Profile
operations is similar to the sequence used for the front hole machining.
These operations are used for the machining of the holes located on the
top faces of the model. Position #1 of the Machine Coordinate system is
used for all the operations.
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MULTI-SIDED MACHINING
This Face Milling operation machines the top inclined face of the
clamp. Machine Coordinate system #1 (Position #2) is used for
the operation.
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• Openings machining (F_profile_4)
These Pocket operations machines the slot faces located on the top inclined
face of the clamp, using the Contour strategy. Machine Coordinate system
#1 (Position #2) is used for the operation.
This Face Milling operation machines the bottom inclined face of the
clamp. Machine Coordinate system #2 (Position #1) is used for the
operation.
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SIM. 5-AXIS MACHINING
The following Sim. 5 axis operations are used to perform the semi-finish and
finish machining of the turbine blade:
• Blade Semi-finishing
(5X_selected_faces; 5X_selected_faces)
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The second Sim. 5-axis operation provides semi-finishing of the blade
area, close to the blade base. This area was not machined in the previous
operation because of the gouge protection. A bull nosed tool of Ø8, with
a corner radius of 2 mm, is used for the operation. Similar to the previous
operation, a combination of the Parallel Cuts strategy and Spiral
Cutting method is used to perform the spiral machining of the blade.
The tool tilting is defined using the Tilted relative to cutting direction
option, with a lag angle of 20°. In addition to the lag angle, a side tilting
angle of 10° is defined to avoid the gouging of the planar face of the
blade base.
This operation performs the finishing of the blade. A bull nosed tool of
Ø8, with a corner radius of 2.5 mm, is used for the operation.
The tool tilting is defined using the Tilted relative to cutting direction
option with a lag angle of 20°. In addition to the lag angle, a side tilting
angle of 10° is defined to avoid the gouging of the planar face of the
blade base.
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SIM. 5-AXIS MACHINING
A number of Sim. 5 axis operations are defined in order to perform the finish
machining of the inclined faces of the aerospace frame and their adjacent
fillets. The inclined faces are forming an undercut area that cannot be machined
using 3 axis milling; we have to use 5 axis milling, with the appropriate tilting
strategy, to machine the inclined faces.
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• Fillet machining
(5X_selected_faces_4; 5X_selected_faces_5;
5X_selected_faces_6)
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TURNING
The following Turning operations are used to perform the machining of the
part:
This operation is used to generate the tool path for the external
faces roughing. An External roughing tool is used for the
operation. The Long Process type is chosen for the operation
to perform the machining in longitudinal direction. The Rough
Work type is chosen for the operation; with this Work type the
rough machining is performed in a number of equidistant passes.
This operation is used to generate the tool path for the front face
machining. An External roughing tool is used for the operation.
The Face Process type is chosen for the operation to perform
the machining in facial direction. The Rough work type is chosen
for the operation; with this work type the rough machining is
performed in a number of equidistant passes.
• Drilling (DRILL)
This Turning operation is used to perform the external faces finishing. The
Profile Work type is chosen to generate the finishing pass. An External
roughing tool is used for the operation.
This Turning operation is used to perform the internal faces finishing. The
Profile Work type is chosen to generate the finishing pass. An Internal
roughing tool is used for the operation.
• Parting (GR_profile_7)
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TURNING
The following Turning operations are used to perform the machining of the
part:
This operation is used to generate the tool path for the external
faces roughing. An External roughing tool is used for the operation.
The Long Process type is chosen for the operation to perform
the machining in the longitudinal direction. The Rough Work
type is chosen for the operation; with this Work type the rough
machining is performed in a number of equidistant passes.
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• External Finishing (TR_profile_1)
This Turning operation is used to perform the external faces finishing. The
Profile Work type is chosen to generate the finishing pass. An External
Contour tool is used for the operation to avoid leaving unmachined areas
during the external finish.
This operation is used to generate the tool path for the front face
roughing. An External roughing tool is used for the operation. The Face
Process type is chosen for the operation to perform the machining
in facial direction. The Rough work type is chosen for the operation;
with this work type the rough machining is performed in a number of
equidistant passes.
This operation utilizes the Rest Material option to perform the machining
of the areas left unmachined after the previous operation. These areas
were unmachined because of the orientation and geometry of the tool
used in the previous operation. In this operation the tool with opposite
orientation is used to machine the part, moving in the positive X-direction.
This Turning operation is used to perform the front face finishing. The
Profile Work type is chosen to generate the finishing pass. An External
roughing tool is used for the operation.
This operation utilizes the Rest Material option to perform the machining
of the areas left unmachined after the previous finishing operation. These
areas were unmachined because of the orientation and geometry of
the tool used in the previous operation. In this operation the tool with
opposite orientation is used to machine the part, moving in the positive
X-direction. The Profile Work type is chosen to generate the finishing
pass.
The following Turning and Milling operations are used to perform the
machining of the part:
• Turning
(TR_profile_1; DRILL_; TR_profile_10)
This Drill operation is used to perform the machining of two holes located
on the side face of the model. CoordSys Position #3 is used for the
operation.
This Profile operation is used to perform the machining of the slot using
indexial 4-axis milling.
These Drill and Pocket operations are used to perform the machining of
three counterbore holes located on the cylindrical face.
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MILL-TURN
The following Turning and Milling operations are used to perform the
machining of the part:
• Turning (TR_profile)
This turning operation is used to generate the tool path for the
rough and finish machining of the external cylindrical faces.
These Profile operations are used to perform the machining of the inclined
faces using the B-axis. CoordSys positions #5 and #6 are used for these
operation.
These Profile operations are used to perform the machining of the inclined
faces on the cube, using the B-axis. CoordSys positions #7 and #8 are
used for the operation.
These Drill operations are used to perform the machining of the inclined
faces on the cube, using the B-axis. CoordSys positions #4, #6, #7 and #8
are used for the operations.
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MILL-TURN - 2 SPINDLES
The following Turning and Milling operations are used to perform the
machining of the part:
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• Indexial machining of the back part
(P_profile_8; D_drill_3)
These Profile and Drill operations are used to perform the machining of
the pads and holes located around the conical surface, in the middle part
of the connector. Position #6 of Coordinate System #1 is used for the
operation. The Back Spindle MoveBack operation is defined before
these operations, causing the retract of the back spindle, so that these
operations are performed with the main spindle only.
These operations are used to perform turning and facial milling of the
back faces of the connector. Position #1 of Coordinate System #1 is used
for turnings operation. Position #4 of Coordinate System #1 is used for
milling operations. The Back Spindle Transfer operation is defined
before these operations, causing the transfer of the part from the main
spindle to the back spindle. The machining is performed on the part
clamped in the back spindle.
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WIRE CUT
The following Wire Cut operations are used to perform the machining of the
part:
Refer to the Wire Cut User Guide for more information about the Wire Cut
module.
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SYSTEM REQUIREMENTS
• Microsoft® Windows 7 x32/x64 Professional and Ultimate editions,
• CD drive
• Internet Explorer version 6 if you are using the SolidCAM online help
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TRAINING MATERIALS
The following training courses are suitable both for InventorCAM frontal
training and for self study.
These documents are available in the following format: PDF for on-line use +
Examples
The PDF versions of user guides are available for download from the
Download area of InventorCAM Web site: www.inventorcam.com.
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2.5D Milling HSS (High-Speed Surface Machining) HSM (High-Speed Machining)
Indexed Multi-Sided Machining Simultaneous 5-Axis Machining Turning and Mill-Turn up to 5-Axis
www.youtube.com/InventorCAMProfessor www.facebook.com/InventorCAM
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