INTERACTIVE SCHEMATIC

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 SENR8392-02
May 2005

D6M Track-Type Tractor

Electrical System
3WN1-UP
4JN1-UP
5NR1-UP
6LR1-UP
4HS1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action A-4 A Sensor - Left Steer Lever Position F-7 B
Alarm - Backup D-12 1 Sensor - Trans Temp A-11 21
Alternator B-2 2 Solenoid - A/C Clutch B-1 22
Auto Downshift Indicator C-6 A Solenoid - Engine Shutdown C-2 A
Autoshift Indicator B-6 A Solenoid - First Gear Clutch 5 B-8 21
Battery F-12 1 Solenoid - Forward Clutch 2 B-8 21
Breaker - Alternator E-11 3 Solenoid - Left Brake C-8 14
Breaker - Aux E-11 3 Solenoid - Left Steer Clutch C-8 14
Breaker - Blower F-11 3 Solenoid - Parking Brake C-8 14
Cigar Lighter A-5 C Solenoid - Priority Valve A-11 23
Control - ECM C-11 4 Solenoid - Reverse Clutch 1 B-8 21
Converter - 24 to 12 Volt D-10 3 Solenoid - Right Brake C-8 14
Diode B-1 22 Solenoid - Right Steer Clutch B-8 15
Engine Intake Air Heater B-2 16 Solenoid - Second Gear Clutch 4 B-8 15
Fuse E-11 3 Solenoid - Secondary Brake C-8 15
Gauge Cluster C-4 A Solenoid - Third Gear Clutch 3 B-8 15
Horn Forward F-1 5 Starter C-2 26
Lamp - Action C-4 A Switch - AIH Extended Post-Heat B-6 A
Lamp - Dome A-6 30 Switch - Auto Kickdown B-6 A
Motor - Blower A-3 6 Switch - Bi-Directional Mode B-6 A
Motor - Blower B-3 6 Switch - Blower C-6 A
Motor - Condensor B-12 7 Switch - ConSole RaiSe/Lower D-7 B
Motor - Console Raise/Lower D-7 B Switch - Coolant Temp D-2 22
Motor - Front Wiper E-4 8 Switch - Disconnect F-12 3
Motor - Left Wiper D-5 9 Switch - Downshift E-7 B
Motor - Rear Wiper D-7 10 Switch - Engine Oil E-2 24
Motor - Right Wiper B-6 11 Switch - Forward Horn B-5 C
Motor - Washer (Front, Rear, Left, Right) D-11 3 Switch - Front Wiper A-7 13
Operator Monitor B-4 A Switch - Key Start C-6 A
Radio - 12V or 24V C-3 12 Switch - Lamp D-6 A
Relay - Condensor B-12 7 Switch - Left Wiper A-7 13
Relay - Engine Intake Air Heater B-2 16 Switch - Operator Monitor B-6 A
Relay - Main F-11 3 Switch - Parking Brake F-7 B
Relay - Start F-10 3 Switch - Power Train Filter A-11 23
Resistor - Blower A-3 6 Switch - Rear Wiper A-8 13
Resistor - Blower B-3 6 Switch - Refrigerant C-1 22
Resistor - Starter C-2 26 Switch - Right Wiper A-8 13
Restistor - Panel Lamps D-4 A Switch - Service Brake B-5 20
Sender - Engine Speed E-2 25 Switch - Start Aid C-6 A
Switch - Transmission Direction Lever
Sender - Fuel Level D-12 17 D-7 B
Position
Sender - Hydraulic Oil A-11 18 Switch - Upshift E-7 B
Sender - Power Train Oil E-2 19 Thermostat B-3 A
Sender - Trans Input Speed E-2 19 Trans Intermediate Speed 1 Sensor A-9 21
Sensor - Brake position A-5 20 Trans Intermediate Speed 2 Sensor A-9 21
Sensor - Coolant Temp D-2 22 Trans Output Speed 1 Sensor A-9 21
Sensor - Direction F-7 B Trans Output Speed 2 Sensor A-9 21
Sensor - Inching Pedal A-5 20
Machine location are repeated for components located close together
A = Operator Compartment - Front Dash
B = Operator Compartment - Left Console
C = Operator Compartment - Right Console
 CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 D-12 28
CONN 2 A-11 14
CONN 3 Powertrain Config. C-11 B
CONN 4 D-11 3
CONN 5 A-10 3
CONN 6 B-10 3
CONN 7 F-10 3
CONN 8 A-9 21
CONN 9 B-9 29
CONN 10 D-9 3
CONN 11 Starting and Charging Diagnostic F-9 3
CONN 12 E-7 B
CONN 13 E-7 B
CONN 14 A-6 18
CONN 15 Harness Code B-5 A
CONN 16 B-5 A
CONN 17 Datalink C-5 A
CONN 18 B-3 A
CONN 19 D-3 A
CONN 20 E-3 19
CONN 21 F-3 19
¹ The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component.
See the Component Location Chart.
CID / MID / FMI

Component Identifiers (CID) List

CID No. Component
Caterpillar Monitoring System MID 30
096 Fuel Level Sensor
110 Engine Coolant Temperature Sensor
177 Torque Convertor Oil Temperature Sensor
248 Data Link
263 8 Volt Sensor Power Supply
271 Action Alarm Monitoring System Mode
324 Action Lamp Mode Of Operation Mode Number
600 Hydraulic Oil Temperature Sensor
Normal 0
601 Brake Air Pressure
Harness Code 1
819 Display Data Link
821 9 Volt Display Power Supply Numeric Readout 2
830 Brake Oil Temperature Service 3
Power TrainElectronic Control System MID 113 Tattletale (Log) 4
070 Parking Brake Switch Steering Braking Calibration 5
075 Steering System Oil Temperature Sensor
Transmission Calibration Mode 6
168 Electrical System
Component Data Display 7
177 Transmission Oil Temperature Sensor
190 Engine Speed Sensor Charging System Display 8
248 Data Link
254 Electronic Control Module
269 Sensor Power Supply
298 Service Brake Switch Failure Mode Identifiers (FMI) List
299 Direction Selector Position Sensor FMI No. Failure Description
368 Autoshift Switch - Power Train 0 Data valid but above normal operational range.
468 Service Brake Pedal Position Sensor 1 Data valid but below normal operational range.
573 Inching Pedal Position Sensor 2 Data erratic, intermittent, or incorrect.
618 Parking Brake Switch 3 Voltage above normal or shorted high.
621 Downshift Switch 4 Voltage below normal or shorted low.
622 Upshift Switch 5 Current below normal or open circuit.
623 Reverse Switch 6 Current above normal or grounded circuit.
650 Harness Code 7 Mechanical system not responding properly.
671 Transmission Output Speed 1 Sensor 8 Abnormal frequency, pulse width, or period.
672 Torque Converter Output Speed Sensor 9 Abnormal update.
673 Transmission Output Speed 2 Sensor 10 Abnormal rate of change.
674 Transmission Intermediate Speed 1 Sensor 11 Failure mode not identifiable.
675 Transmission Intermediate Speed 2 Sensor 12 Bad device or component.
676 Left Steering Lever Position Sensor 13 Out of calibration.
677 Right Steering Lever Position Sensor
681 Parking Brake Solenoid
689 Left Steering Brake Solenoid
690 Right Steering Brake Solenoid
691 Reverse Clutch Solenoid Valve 1
692 Forward Clutch Solenoid Valve 2
693 Speed 3 Clutch Solenoid Valve 3
694 Speed 2 Clutch Solenoid Valve 4
695 Speed 1 Clutch Solenoid Valve 5
697 Priority Valve Solenoid
698 Left Steering Clutch Solenoid Valve
699 Right Steering Clutch Solenoid Valve
718 Transmission Unidentifiable Failure Mode
722 Secondary Brake Solenoid Valve
SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
38 ± 3°C 27°C MIN
3E-6449 Brake Oil Diverter Normally Closed
(100 ± 5°F) (80.6°F)
54°C 110°C
4W-9972 Sender Hydraulic Oil Normally Closed
(130°F) (230°F)
210 ± 70 kPa —
9X-7781 Power Train Filter Normally Open
(30 ± 10 psi) —
275 to 1750 kPa ¹ —
114-5333 A/C Pressure Normally Open ²
(40 to 255 psi) —
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
² Contact postion at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-5239 Relay - Condensor 360
3E-6332 Solenoid - Start Aid 6
3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5
Solenoid - Engine Shutdown 1.55 ± 0.15
8C-3663 Start (Latch) Coil
10.3 ± 1.03
Stop (Unlatch) Coil
9G-1950 Resistor - Blower Motor Overall 2.0 ± 0.1
101-7740 Relay - Main Power 53. ± 5.3
125-1302 Relay - Start 27.5 ± 2.8
134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals

Title Form Number

Alternator 132-2156 SENR4757

Powertrain Electronic Control SENR8367

Starting And Charging Systems SENR2947

Caterpillar Monitoring System SENR6717

Starting Motor: (106-8558)

106-8557 (JE) SENR3559
106-8559 (41MT) SENR3581
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
1 3 14 9 23 12 8 25 20 24 2 5

28

29

17

21 10 18 C 13 15 30 11 19 A 16 26 6 22

7 10 B 13 30 C 12 8 A 6

17 1 18 29 28 3 21 4 15 14 9 19 23 25 26 11 20 16 24 22