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https://doi.org/10.1038/s41929-018-0092-7
The production of synthetic ammonia remains dependent on the energy- and capital-intensive Haber–Bosch process. Extensive
research in molecular catalysis has demonstrated ammonia production from dinitrogen, albeit at low production rates.
Mechanistic understanding of dinitrogen reduction to ammonia continues to be delineated through study of molecular catalyst
structure, as well as through understanding the naturally occurring nitrogenase enzyme. The transition to Haber–Bosch alter-
natives through robust, heterogeneous catalyst surfaces remains an unsolved research challenge. Catalysts for electrochemi-
cal reduction of dinitrogen to ammonia are a specific focus of research, due to the potential to compete with the Haber–Bosch
process and reduce associated carbon dioxide emissions. However, limited progress has been made to date, as most electro-
catalyst surfaces lack specificity towards nitrogen fixation. In this Review, we discuss the progress of the field in develop-
ing a mechanistic understanding of nitrogenase-promoted and molecular catalyst-promoted ammonia synthesis and provide a
review of the state of the art and scientific needs for heterogeneous electrocatalysts.
A
mmonia is essential to the global economy as a fertilizer 97% overall conversion is achieved by the utilization of these
feedstock, industrial and household chemical, and chemi- unreacted gases. Even with a high conversion efficiency, the HBP
cal precursor in addition to also being considered a future remains energy intensive, and the entire process scheme needed to
fuel alternative and hydrogen storage molecule. Despite drawbacks, achieve reaction conversions of 97% is complex. Overall, the HBP
such as energy use, process complexity, greenhouse gas emissions accounts for ~1% of the world’s yearly natural gas consumption and
and limiting economies of scale in production, there remain no is responsible for ~1% of global energy consumption2. Further, the
viable alternatives to the incumbent Haber–Bosch process (HBP). large plant infrastructure is only economically viable at large econo-
In this Review, we discuss progress in the fields of biocatalysis, mies of scale, where natural gas feedstock is responsible for 50% of
homogeneous catalysis and heterogeneous catalysis to understand the production cost.
the reaction of dinitrogen (N2) reduction to ammonia (NH3) and to Today, there is a need for alternative technologies, and there is a
enable a more sustainable path to NH3 production. growing interest as to whether an electrochemically based system
NH3 is predominately used as an agricultural feedstock in the pro- may possibly succeed as a replacement to the HBP. Electrochemical
duction of synthetic fertilizers. High-yield nutritious crops are depen- reduction of N2 to NH3 is thermodynamically predicted to be more
dent on the addition of these fertilizers and the associated nitrogen energy efficient than the HBP by about 20% (ref. 3). In addition, an
supply due to the degradation of agriculturally usable soil. The need electrochemical process could provide the advantage of eliminating
for NH3 production continues to increase in order to support a grow- fossil fuels as the source of H2 and energy via the use of water mol-
ing global population, and abundant and low-cost NH3 production is ecules as the H2 source and integration with renewable energy tech-
ultimately necessary to provide a stable and affordable food supply. nology. In this scenario, ammonia would be synthesized directly
Demand for NH3 is also likely to increase with additional future uses from humidified air in a carbon-neutral manner. Electrochemical
as a carbon-neutral fuel and hydrogen storage molecule, as a result of systems offer additional advantages, including modularity, scalabil-
its high energy density and easy handling and storage. ity and on-site, on-demand NH3 generation. The HBP is restricted
The current industrial production method, the HBP, produces in economies of scale due to its natural gas feedstock dependence.
500 million tons of NH3 per year1. In the HBP, a mixture of hydro- A smaller plant infrastructure, electrochemical or otherwise, that
gen gas (H2) and nitrogen gas, termed synthetic gas, is passed over utilizes renewable resources would result in the ability to decentral-
an iron-based catalyst commonly promoted with K2O and Al2O3. ize ammonia production and provide availability in remote areas.
Steam reforming of coal and/or natural gas to produce the inlet The electrochemical catalysis community has made some
H2 stream leads to 1.87 tons of the greenhouse gas carbon dioxide progress towards enabling efficient electrochemical N2 reduction
(CO2) released per 1 ton of NH3 (ref. 2). The exothermic N2 reduc- although efforts are plagued by low Faradaic efficiencies due to
tion reaction, shown in reaction (1), requires temperatures of 300– the competing hydrogen evolution reaction, which dominates all
500 °C to improve the kinetics and pressures of 150–200 atm to shift metal-based catalyst surfaces. Few catalysts have resulted in effi-
the reaction equilibrium to be in favour of the products. ciencies greater than 1%, with efficiencies of >30% achieved only
at high temperature and for limited time and/or current produced4,
N2 + 3H 2 ⇌ 2NH 3 Δ f H0 = −45.9 kJ mol−1 (1) or when used in combination with ionic liquids5. In this Review, we
discuss the key research efforts to delineate the mechanistic aspects
Recycling of unreacted synthetic gas is required, because each of natural biocatalysts (nitrogenases) that catalyse N2 reduction,
pass results in a conversion efficiency of only 15%. However, a as well as homogeneous (molecular) catalyst systems and current
1
University of Arkansas, Ralph E. Martin Department of Chemical Engineering, Fayetteville, AR, USA. 2Case Western Reserve University, Department of
Chemical and Biomolecular Engineering, Cleveland, OH, USA. 3Department of Chemical Engineering, Penn State University, University Park, PA, USA.
4
Department of Chemistry, University of Utah, Salt Lake City, UT, USA. 5These authors contributed equally: Shelby L. Foster, Sergio I. Perez Bakovic.
*e-mail: minteer@chem.utah.edu; mjj13@psu.edu; jxr484@case.edu; greenlee@uark.edu
NH3 NH3
*N2 *NNH *NHNH *NHNH2 *NH2NH2 *NH3
H H
N N
H H H H H H H H H H
N N
N N N N N H
Alternating
N N N H N H H N H H N H
*N
+
NH3 NH3
*N2 *NNH *NNH2 *NH *NH2 *NH3
H H
N N
H H H H H H H
N N
N N N H H H H
Distal
N N N N N N H N H
Fig. 3 | Associative nitrogen reduction pathways. Chatt-type pathway for nitrogen fixation for symmetric or alternating addition of hydrogen versus
asymmetric or distal addition of hydrogen48,106.
oxidation states, producing 4.2 ±1 NH3 equivalents54. Large equivalents, indicating PNP is important to the production of NH3
amounts of both reducing agent and proton source increased the (ref. 54). It was found that shorter Co–N2 distances resulted in the
NH3 production to 15.9 ±0.2 NH3 equivalents, along with 1.0 ± 0.4 best catalyst, and the ligand hardly affected N≡N bond stretching54.
NH2NH2 intermediate54. Using a boron-containing pincer (PBP)- A tris(phosphine)boron complex resulted in a 2.4 equivalents of
type ligand with similar molecular structure only catalysed 0.4 NH3 ammonia per Co (ref. 55). A triphosphine-based ligand system was
log10[TOF (s–1)]
a b –20 –16 –12 –8 – 4 0 4 12
c
8 0 0
0 3 Rh
‘CoMo’ *N Mo Rh
Ti
Se Y Zr V Fe
–ΔG (eV)
Re Rh Ru
Re
1 Pd
–10 Y Sc –ΔG, *NH → *NH2 (flat)
Ti
–ΔG, N2(g) → *NH (flat) Pd
–2 *H –ΔG, N2(g) → *2N (flat) Pt Pt –2
0 Dissociative (flat) (step) Pt
Pt
–15 Associative (flat) (step)
–ΔG, *NH2 → NH3(g) (step)
–ΔG, N2(g) → *N2H (step) Pd
Pd –1 Pd
–ΔG, N2(g) → *2N (step)
–20 –3 –3
–2.0 –1.5 –1.0 – 0.5 0.0 – 0.5 –1.0 –2.0 –1.5 –1.0 –0.5 0.0 – 0.5 –1.0 –3 –2 –1 0 1
Nitrogen adsorption energy (EN) (eV) Nitrogen adsorption energy (EN) (eV) ΔEN* (eV)
Fig. 4 | Computational predictions and theory-based limitations for heterogenous (electro)catalysts. a, Volcano plot for ammonia synthesis on late
transition metals107. b, Scaling relationship for N2 dissociation transition state intermediate on late transition state metals107. TOF, turnover frequency.
c, Proposed volcano plot for electrochemical nitrogen reduction on late transition metals87. Panels reproduced from: a,b, ref. 107, Elsevier; c, ref. 87, RSC.
N–H bonds for ammonia formation. On a heterogeneous catalyst, dissociative paths87. As the hydrogen evolution reaction will have
N2 will initially bind to the surface and may then dissociate to two lower overpotentials, N2 electrochemical reduction will also suffer
adsorbed N atoms, or first partially reduce by forming an N2–H from a selectivity challenge. This result is consistent with the experi-
bond and subsequently dissociating into two molecules. According mental observation that no late transition metal is highly active or
to the Sabatier principle, the optimal catalyst will have an interme- selective to N2 electrochemical reduction at low temperature.
diate binding energy of a key reaction intermediate, which in the The above analysis provides guidance in considering the design
case of N2 reduction would be either NHx* or N2Hx* species (where of electrocatalysts for electrochemical N2 reduction. The corre-
x =0–2 and * denotes a surface-bound species). lations used to establish the plots in Fig. 4 do have noise, and the
DFT calculations and microkinetic analysis have helped to illus- existence of BEP relationships for elementary electrochemical reac-
trate how this trade-off results in Fe and Ru catalysts being the tions across late transition metals is yet to be established (Fig. 4c
optimal materials for the HBP. For dissociative N2 reduction, it was considered only elementary reaction energies with an assumption
shown that the binding energies of NHx (x =0–2) species corre- that BEP relationships would hold). Though the noise in scaling
late with each other on late transition metals87. This correlation thus or BEP relationships provides some hope for late transition metal
relates the binding energy of all reaction intermediates on various catalysis, other materials or mechanisms may be needed to provide
surfaces using a single descriptor — the binding energy of N* to significant N2 electroreduction. Catalytic systems/materials that
the surface. Bronsted–Evans–Polanyi (BEP) relationships have been either lower activation barriers relative to the late transition metal
shown to hold for elementary N–N dissociation and N–H bond for- BEP relationships, or break scaling or BEP relationships altogether,
mation steps, linearly correlating the elementary activation barri- are needed.
ers with the reaction energies88. This leaves the metal–N* binding Though these limitations lead to difficulty in discovering active
energy as a single descriptor that dictates all elementary reaction and selective N2 reduction catalysts, the nitrogenase enzyme sys-
energies and activation barriers, and therefore, the overall rate of tem demonstrates significant turnover rates, for what is effectively
the ammonia synthesis reaction on late transition metal surfaces. an electrochemical reduction process at atmospheric conditions.
The consequences of the Sabatier principle on the rate of N2 Homogeneous catalysts demonstrate the possibility to reduce N2
reduction results in a ‘volcano’ curve when activity is plotted against through different elementary reaction mechanisms, and both
N* binding energy (Fig. 4a). Metals to the left (strong N* binding) enzymes and homogeneous systems demonstrate the potential to
result in lower ammonia synthesis rates due to slow N–H forma- use complex active sites to further impact catalyst performance.
tion and metals to the right (weak N* binding) are limited by N2
activation. Figure 4b shows the BEP linear correlation between the Heterogeneous electrocatalysts. Electrochemical systems pro-
N2 dissociation transition state stability and the N* binding energy. vide an easily scalable system, alleviate dependence on fossil fuels
No metal exists with a combination of intermediate N* binding and decrease energy consumption by utilizing renewable electric
and a low energy N2 dissociation transition state (bottom middle of energy, thereby increasing accessibility. However, existing cata-
plot) As the optimal material at the top of the ‘volcano’ still displays lysts are plagued by low Faradaic efficiencies due to the competing
a significant activation barrier for both N2 dissociation and N–H hydrogen evolution reaction (HER). Components such as the cat-
bond formation, the Haber–Bosch reaction must be performed at alyst material and electrolyte type (solid polymer, liquid or mol-
elevated temperature (400–500 °C) to reach an acceptable rate. As ten salt)4,89–93, have been modified to increase the electrocatalytic
higher temperature limits equilibrium conversion for the overall performance. The wide variety of different experimental param-
reaction, high pressure must be used to reach reasonable conver- eters tested thus far lead to challenges in attempting to directly
sions, as described earlier. compare results. However, it is clear that the primary challenge
Though N2 electrochemical reduction may first form a N2H* that must be solved to enable electrocatalytic ammonia synthesis
species before breaking the N–N bond, Nørskov et al. suggested is the design of the electrocatalyst itself to suppress HER while
that similar scaling and BEP relationships will lead to an equivalent supporting an optimized nitrogen reduction reaction (NRR) to
‘volcano’ relationship that would limit the ability of late transition ammonia. Further, experimental4,93–95 and theoretical1,87 results on
metals to reduce N2 electrochemically (Fig. 4c). Analysis of their traditional transition metal catalysts and catalysts designed with
DFT data suggests that all late transition metals will have a signifi- well-known strategies (for example, monometallic or bimetal-
cant overpotential for N2 reduction regardless of the associative or lic composition, well-known transition metal catalyst materials