Installation

Installation Manual
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Manual
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Hydril I-P Series 1
Pulsation Dampeners

Hydril I-P Series Manual

Pulsation Dampeners 6687B
 Installation Manual
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2 Hydril I-P Series
Pulsation Dampeners
PREFACE
Hydril makes no warranties of any kind, expressed or
implied, including any warranty of mechanical fitness
for any particular purpose that the work performed
pursuant to this manual will be free from defects in
workmanship or material.
Hydril retains for itself all propriety rights in and to
all designs, engineering details, data, and procedures
set forth herein. This manuals is intended for the sole
use of Hydril customers, and they shall strictly control
copying of same, as this manual and all copies thereof
may be recalled by Hydril at any time.
This manual makes recommendations only. The
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customer is at all times responsible for actual disas-
sembly, inspection, reassembly, and testing of the
pulsation dampener vessel. The customer also is
solely responsible for providing competent and quali-
fied persons; equipment and facilities to perform such
operations; and for workmanship and safety. If at any
time the customer is unable to understand recommen-
dations made in this manual or is unable to follow those
recommendations, they should consult the nearest
Hydril location. Refer to Hydril website www.hydril.com
for complete list of locations, including addresses,
telephone numbers, and FAX numbers.
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Hydril I-P Series 3
Pulsation Dampeners

CONTENTS

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.0 INSTALLATION

1.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Precharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.0 MAINTENANCE

2.1 Precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Diaphragm Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Diaphragm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.0 INSTALLATION DATA AND MATERIALS CONSTRUCTION

3.1 275 PSI Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 1440 PSI Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 2250 PSI Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 3600 PSI Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 6000 PSI Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 10,000 PSI Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7 I-P Series Bottom Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.8 I-P Series Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.9 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Please contact Hydril Pressure Control Equipment for any assistance or questions concerning the information in this
manual. All information contained in this manual is the exclusive property of Hydril Company.

R HYDRIL COMPANY / P.O. BOX 60458 / HOUSTON, TEXAS 77205

TELEPHONE: (281) 449-2000; 1-800-231-0023 (Toll Free in U.S.A. and
Canada) / FAX: (281) 985-2828 / Website: www.hydril.com

©2001 Hydril Company, All Rights Reserved. Printed In The U.S.A.

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4 Hydril I-P Series
Pulsation Dampeners

1.0 INSTALLATION

1.1 Mounting

CAUTION: Do not attempt to precharge any I-P
dampener prior to mounting the unit into the piping
system.
All I-P pulsation dampeners mount on standard ANSI
and API flanges and can be supplied to mate with ring
joint or raised-face connections. NPT connections are
also available. Refer to Figure 1-2 for recommended
installation piping for discharge dampeners and Figure
1-3 for installing a dampener used as a suction stabi-
lizer. Refer to Section 3 for applicable flange size and
pressure class.
1.2 Precharging Instructions
The correct precharge is vital for maximizing efficiency
of the pulsation dampener. Generally, precharge pres-
sure is based on the average operating pressure of the
system (see General Precharging Instructions below),
but precharge can be affected by other system param-
eters. For these applications, consult qualified Hydril
personnel for correct precharging instructions.
1.2.1 Discharge Dampeners
For normal operating conditions, set the precharge
pressure at 50 to 60 percent of the average operating
system pressure or 3000 PSIG, which ever is lower.
The precharge pressure can be as low as 30 percent or
as high as 75 percent of system operating pressure;
however, these precharge settings may shorten dia-
phragm life.
1.2.2 Suction Dampeners
Generally, unless the suction system is being pressur-
ized by a booster pump, no additional precharging of a
suction dampener is required. When using a booster
pump, set the precharge to approximately, but no more
than, 40-50 percent of the available suction pressure.
1.2.3 Precharge Procedure
Precharging a Hydril I-P pulsation dampener requires
standard hand tools, regulator, a charging hose as-
sembly (available from Hydril - see Figure 1-1), and a
torque tool capable of applying 120-150 lb-in torque.
1. Unscrew the lifting eye counterclockwise to ex-
pose the charging valve.
2. Connect the nitrogen source to the charging valve.
3. Open the charging valve by turning the top hex nut
3 to 4 full turns counterclockwise (see Figure 1-4
on page 5).
4. Install nitrogen precharge.
5. After precharge is installed, close the charging
valve and tighten it using 120-150 lb-in torque.
6. Remove nitrogen source and install lift eye.
NOTE: (1) All I-P units are shipped with no precharge.
(2) The precharge is based on absolute pressure
values. (3) Always use a regulator when precharging.

Charging Hose Assy. PN:

1920080-01 (0-600 PSIG)
Regulator
1920080-02 (0-1000 PSIG)
(Not Part of Hose Coupling
1920080-03 (0-2000 PSIG)
Charging Hose PN 1920082
Assy.)
Charging Valve
(See Pg. 10)
Nitrogen
Dampener

Figure 1-1. Precharging IP Series Dampener

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Hydril I-P Series 5
Pulsation Dampeners

Discharge Dampener Discharge Dampener

Vertical Pump Discharge Horizontal Pump Discharge

Mounting Mounting
Flange Flange

Discharge Discharge Pump Discharge

Line Line Flange

Pump Discharge
Flange

Figure 1-2. Recommended Installation Piping, I-P Series Discharge Dampeners

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6 Hydril I-P Series
Pulsation Dampeners

Suction Stabilizer
Horizontal Pump Suction

Mounting
Flange

Suction
Line Pump Suction
Flange

Figure 1-3. Recommended Installation Piping, I-P Series Suction Stabilizer

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Hydril I-P Series 7
Pulsation Dampeners

CHARGING VALVE OPERATION

Top Hex Nut

Clockwise Counterclockwise
To Close To Open

Counterclockwise
To Remove

Lift Eye

Charging Valve

Body
Diaphragm

Jam Nut

Stud
Bottom
Nut Plate

Figure 1-4. Pulsation Dampener Precharging

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8 Hydril I-P Series
Pulsation Dampeners

2.0 MAINTENANCE

2.1 Precharge medium-size screw driver or pry bar.

The I-P series pulsation dampener is virtually mainte-
nance free when it has been installed properly and
precharged. However, the vessel should be checked
periodically for proper precharge and leaks. Unless
conditions indicate otherwise, checking the unit every
six months should be sufficient.
Remember: The precharge is based on the average
pressure in the system. If this pressure changes,
adjust the precharge.
5. Take care not to damage the sealing surfaces in
the throat of the dampener body.
6. Remove the diaphragm in one of the following two
ways:
a. Cut around the metal insert and remove the
top portion of the diaphragm. Remove the
remaining portion by folding it and pulling it out.
b. Screw an eyebolt (refer to Table 2-1 for eyebolt
size) into the diaphragm insert. Invert the
diaphragm with a crowbar or similar tool.

2.2 Troubleshooting Table 2-1

Refer to Figure 2-1 for I-P series fault analysis tree. Eyebolt Data

2.3 Diaphragm Removal Diaphragm Thread Size

1. Remove all pressure from the pulsation damp-
ener. System pressure and precharge pressure 1. 1/2 Gallon NA
must be zero PSIG before removing the pulsation
dampener from the line. To remove precharge 2. 1 Gallon 5/16"-18 UNC-2B
pressure, open the charging valve and bleed it off.
3. 2 1/2 Gallon 3/8"-16 UNC-2B
WARNING: STAND CLEAR OF ESCAPING
PRESSURE TO AVOID INJURY. 4. 5 Gallon 3/8"-16 UNC-2B

2. Remove the pulsation dampener from the line. 5. 10-Gallon 7/8"-9UNC-2B

3. Remove the jam nuts from the studs or the cap
screws if applicable. 6. 20-Gallon 1"-8UNC-2B
4. Remove the bottom plate by prying it loose with a
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Hydril I-P Series 9
Pulsation Dampeners

Charging Valve

Diaphragm

Dampener Assy.

System Fluid Dampener Fails

Is At and/or To Hold Nitrogen
Charging Valve. Precharge.

Replace
Diaphragm.

Figure 2-1. I-P Series Fault Analysis Tree

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10 Hydril I-P Series
Pulsation Dampeners
2.4 Diaphragm Installation
1. Clean all interior surfaces of the vessel paying
particular attention to all sealing surfaces. Re-
move all scale and/or rust around the mouth with
fine sandpaper if necessary.
2. Clean and inspect the bottom plate for damage
and corrosion. Replace or repair if the sealing
capability of the bottom plate is in doubt. Remove
all scale and/or rust with fine sandpaper if neces-
sary.
3. Lubricate the bottom plate and all interior surfaces
of the vessel with a castor oil or equivalent.
4. Take the new diaphragm in the at rest position and
roll one side toward the other forming a crude
football shape. A thin belt or strap may be helpful
in holding this shape.
5. Apply lubricant (castor oil or equivalent) to the
diaphragm and insert it longways into the body of
the vessel as far as possible (the diaphragm
should go over half way into the body). Fold the
remainder of the diaphragm into the vessel and
allow it to open inside the body. Position the
diaphragm within the neck of the vessel.
6. If the vessel is equipped with a teflon back-up ring,
Counterclockwise
To Remove
Charging Valve
Lift Eye
Body
Diaphragm
Metal Insert
Bottom Plate
Jam Nut
Stud
Nut
Back-Up
Ring
Figure 2-2. Pulsation Dampener Assembly
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Thread:
0.3125"-32UNEF
Top Hex Nut
Lower
Hex Nut
O-Ring
Stem
Thread:
0.500"-20UNF-3A
Figure 2-3. Charging Valve Assembly
install it over the bottom plate. Insert the bottom
plate into the diaphragm neck taking particular
precaution not to push the diaphragm back into the
body.
7. Thread the jam nuts over each stud and tighten the
nuts until bottom plate is snug against the body.
8. Clean and inspect the mounting flange. Repair if
necessary.
9. Install a new gasket and mount the dampener.
Secure flange studs and nuts.
10. Remove, clean, and inspect the charging valve
and the O-ring seal. Replace valve if damaged or
worn sufficiently to cause doubt in its ability to seal
either at the O-ring or stem.
11. Clean and inspect the charging valve adapter on
the body. Remove all scale or rust with fine
sandpaper if necessary. Install the charging valve
using commercially available thread lubricant.
CAUTION: DO NOT USE TEFLON TAPE!
12. Tighten the lower hex nut on the charging valve
using 50 to 60 lb-ft torque.
13. Precharge the dampener with nitrogen only. Proper
precharging is vital for maximizing the efficiency
and life of the diaphragm. Refer to Section 1 for
precharging instructions.
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Hydril I-P Series 11
Pulsation Dampeners

3.0 INSTALLATION DATA AND MATERIALS OF CONSTRUCTION

3.1 275 PSI Pressure Rating

5
5
4 4

1 1

3 3

C
C

B B

9 6
2
2 6
7 9
8 7
8 A A
JAM NUT (JN) CAP SCREW (CS)

Item Part Name Qty Materials Of Construction

1 Body
2 Bottom Plate
3 Diaphragm
4 Charging Valve
5 Lifting Eye
6 Insert**
7 Stud
8 Nut
9 Jam Nut/Cap Screw
* Refers to 20 gallon model. ** Integral with diaphragm. *** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.
1 SA 105; *SA 350 LF2
1 SA 350 LF2
1 See "I-P Series Diaphragms" (Section 3.8)
1 Stainless Steel
1 Carbon Steel
1 316 Stainless Steel
*** ASTM A193, Grade B7
*** ASTM A194, Grade 2H
*** ASTM A194, Grade 2H

Capacity Model No. Dimensions (In) Weight

(Gal) A B C (Lb)
1/2 See Note
1 IP-1-275 10 1/2 10 16 1/4 70
2 1/2 IP-2 1/2-275 12 3/4 11 1/2 17 1/2 85
5 IP-5-275 16 1/4 14 1/2 20 5/8 130
. 10 See Note
*20 SS-20-275 24 20 3/4 27 450
NOTE: For 10-gallon units, use IP-10-1440 with ANSI 150 connections.
For 1/2-gallon units, use IP-1/2-3600 with ANSI 150 connections.
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12 Hydril I-P Series
Pulsation Dampeners

3.2 1440 PSI Pressure Rating

5 5

4 4

1 1
3 3
C C

B B

6
10 10 2 6
8 9
7 2 7
9 8
A A
JAM NUT (JN) CAP SCREW (CS)

Item Part Name Qty Materials Of Construction

1 Body 1 *SA 105; **SA 350 LF2
2 Bottom Plate 1 SA 350 LF2
3 Diaphragm 1 See "I-P Series Diaphragms" (Section 3.8)
4 Charging Valve 1 Stainless Steel
5 Lifting Eye 1 Carbon Steel
6 Insert *** 1 316 Stainless Steel
7 Back-Up Ring **** Teflon
8 Stud **** ASTM A193, Grade B7
9 Nut **** ASTM A194, Grade 2H
10 Jam Nut/Cap Screw **** ASTM A194, Grade 2H

* Refers to 1-gallon model. ** Refers to 2 1/2 and 5-gallon models. ***Integral with diaphragm. **** Refer to "I-P
Series Bottom Plates" Table 3.7 for quantity.

Capacity Model No. Dimensions (In) Weight

(Gal) A B C (Lb)
1/2 See Note
*1 IP-1-1440 10 1/2 10 1/4 16 1/2 75
**2 1/2 IP-2 1/2-1440 14 1/4 13 18 1/2 220
**5 IP-5-1440 17 1/2 16 1/4 22 1/2 310
10 IP-10-1440 20 1/4 20 1/8 25 410
NOTE: For 1/2-Gallon unit, see IP-1/2-3600 with ANSI 600 connections.
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Hydril I-P Series 13
Pulsation Dampeners

3.3 2250 PSI Pressure Rating

6
4
5

C 3

10
7 2 9
8
A

STUD & NUT (S/N)

Item Part Name Qty Materials Of Construction

1 Body 1 SA 350 LF2
2 Bottom Plate 1 SA 350 LF2
3 Diaphragm 1 See "I-P Series Diaphragms" (Section 3.8)
4 Charging Valve 1 Stainless Steel
5 O-Ring 1 Buna-N
6 Lift Eye 1 Carbon Steel
7 Stud * ASTM A193, Grade B7
8 Nut * ASTM A193, Grade B7
9 Stud * ASTM A194, Grade 2H
10 Nut * ASTM A194, Grade 2H
* Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity Model No. Dimensions (In) Weight

(Gal) A B C (Lb)
20 IP-20-2250 25 1/2 23 15/16 30 3/16 877
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14 Hydril I-P Series
Pulsation Dampeners

3.4 3600 PSI Pressure Rating

5 4 5 4

1 1

3 3
C
C
B
B

6
6
10 7 2 8
8 2
10 9
7
9
A A

JAM NUT (JN) CAP SCREW (CS)

Item Part Name Qty Materials Of Construction

1 Body
2 Bottom Plate
3 Diaphragm
4 Charging Valve
5 Lifting Eye
6 Insert*
7 Back-Up Ring
8 Stud
9 Nut
10 Jam Nut/Cap Screw
* Integral with diaphragm. ** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.
1 SA 350 LF2
1 SA 350 LF2
1 See "I-P Series Diaphragms" (Section 3.8)
1 Stainless Steel
1 Carbon Steel
1 316 Stainless Steel
1 Teflon
** ASTM A193, Grade B7
** ASTM A194, Grade 2H
** ASTM A194, Grade 2H

Capacity Model No. Dimensions (In) Weight

(Gal) A B C (Lb)
1/2 IP-1/2-3600 8 1/4 9 14 60
1 IP-1-3600 11 1/4 11 17 165
2 1/2 IP-2 1/2-3600 14 1/4 13 1/4 19 1/2 220
5 IP-5-3600 17 1/2 16 1/2 22 5/8 305
10 IP-10-3600 21 3/8 21 1/4 27 1/2 708
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Hydril I-P Series 15
Pulsation Dampeners

3.5 6000 PSI Pressure Rating

5 5 4
4

1 1
3 3

C C
B B

6 6
10 10 2 8
8 2
7 7 9

9
A A

JAM NUT (JN) CAP SCREW (CS)

Item Part Name Qty Materials Of Construction

1 Body 1 SA 350 LF2
2 Bottom Plate 1 SA 350 LF2
3 Diaphragm 1 See "I-P Series Diaphragms" (Section 3.8)
4 Charging Valve 1 Stainless Steel
5 Lifting Eye 1 Carbon Steel
6 Insert* 1 316 Stainless Steel
7 Back-Up Ring 1 Teflon
8 Stud ** ASTM A193, Grade B7
9 Nut ** ASTM A194, Grade 2H
10 Jam Nut/Cap Screw ** ASTM A194, Grade 2H
* Integral with diaphragm. ** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity Model No. Dimensions (In) Weight

(Gal) A B C (Lb)
1 IP-1-6000 12 5/8 12 3/4 19 200
2 1/2 IP-2 1/2-6000 15 5/8 15 1/4 21 1/2 330
5 IP-5-6000 20 17 1/2 23 3/4 600
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16 Hydril I-P Series
Pulsation Dampeners

3.6 10,000 PSI Pressure Rating

5 4

6
2
10 7
8 9
A

CAP SCREW (CS)

Item Part Name Qty Materials Of Construction

1 Body 1 SA 350 LF2
2 Bottom Plate 1 SA 350 LF2
3 Diaphragm 1 See "I-P Series Diaphragms" (Section 3.8)
4 Charging Valve 1 Stainless Steel
5 Lifting Eye 1 Carbon Steel
6 Insert* 1 316 Stainless Steel
7 Back-Up Ring 1 Teflon
8 Stud ** ASTM A193, Grade B7
9 Nut ** ASTM A194, Grade 2H
10 Cap Screw ** A320, Grade L7
* Integral with diaphragm. ** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity Model No. Dimensions (In) Weight

(Gal) A B C (Lb)

2 1/2 IP-2 1/2-10000 18 16 22 1/2 520

5 IP-5-10000 22 1/2 19 5/8 26 1160
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Hydril I-P Series 17
Pulsation Dampeners

3.7 I-P Series Bottom Plates

ASSEMBLY PIPING CONNECTION BOLTING BODY CONNECTION BOLTING

FLNG TYP
BACK-UP STUD NUT JAM NUT CS OR NUT
DASH NO

MODEL & BOTTOM

DISCRIPTION PLATE RING PN PN PN STUD PN
PN PN

QTY

QTY

QTY
QTY

QTY
PN

IP-1/2-3600-3121391
2" NPT 1 3121390 SN N/A N/A N/A N/A N/A N/A N/A 1900095-07044 8 1900036-07 8
2" ANSI 900/1500 RF 2 3121393 JN N/A 1900095-07044 8 1900036-07 8 1900163-14 8 N/A N/A N/A N/A
1 1/2" ANSI 900/1500 RF 3 3121394 CS N/A 1900095-08044 8 1900036-08 8 N/A N/A 1900205-14010 8 N/A N/A
1 1/2" ANSI 900/1500 RTJ 4 3122804 CS N/A 1900095-08044 8 1900036-04 8 N/A N/A 1900205-14010 8 N/A N/A
2" ANSI 900/1500 RTJ 5 3126847 JN N/A 1900095-07044 8 1900036-07 8 1900163-14 8 N/A N/A N/A N/A
2" ANSI 600 RTJ 6 3126462 CS N/A 19000095-05030 8 1900036-05 8 N/A N/A 1900205-14010 8 N/A N/A
1 1/2" ANSI 300 RF 7
2" ANSI 300 RF 8
1 1/2" ANSI 600 RF 9
2" ANSI 150 RF 10 3130658 CS N/A 1900095-05026 4 1900036-05 4 N/A N/A 1900205-14010 8 N/A N/A
1 “ ANSI 600 RF 11
1 1/2" ANSI 150 RF 12
3/4" ANSI 600 RF 13
3/4" ANSI 150 RF 14
1" ANSI 900/1500 RF 15 3128420 CS N/A 1900095-07032 4 1900036-07 4 N/A N/A 1900205-14010 8 N/A N/A
2" ANSI 600 RF 16
1" NPT 17
3/4" ANSI 900/1500 RTJ 18
1" ANSI 900/1500 RTJ 19
IP-1-275-3102790
3" ANSI 150 RF 1 3102787 JN N/A 1900095-05030 4 1900036-05 4 1900164-10 4 N/A N/A N/A N/A
2" ANSI 150 RF 2 3111412 CS N/A 1900095-05024 4 1900036-05 4 N/A N/A 1900205-10010 4 N/A N/A
1 1/2" ANSI 150 RF 3 3111413 CS N/A 1900095-04024 4 1900036-04 4 N/A N/A 1900205-10010 4 N/A N/A
2" NPT 4 3111373 S/N N/A N/A N/A N/A N/A N/A N/A 1900095-05022 4 1900036-05 4
1" NPT 5
3" NPT 6 3128296 CS N/A N/A N/A N/A N/A N/A N/A 1900205-10014 4 N/A N/A
IP-1-1440-3102791
3" ANSI 600 RF 1 3102656 JN 3102542 1900095-06038 8 1900036-06 8 1900164-12 8 N/A N/A N/A N/A
3" ANSI 600 RTJ 2 3106414 CS 3102542 1900095-06040 8 1900036-06 8 N/A N/A 1900205-12010 4 N/A N/A
1 1/2" ANSI 600 RF 3 3108673 CS 3102542 1900095-06030 4 1900036-06 4 N/A N/A 1900205-12010 4 N/A N/A
2" ANSI 600 RF 4 3109339 CS 3102542 1900095-05026 8 1900036-05 8 N/A N/A 1900205-12010 4 N/A N/A
1" ANSI 600 RF 5 3109340 CS 3102542 1900095-05026 4 1900036-05 4 N/A N/A 1900205-12010 4 N/A N/A
2" NPT 6 3111369 S/N 3102542 N/A N/A N/A N/A N/A N/A 1900095-06024 8 1900036-06 8
1 1/2" ANSI 600 RTJ 7 3111027 CS 3102542 1900095-06030 4 1900036-06 4 N/A N/A 1900205-12010 4 N/A N/A
3" ANSI 300 RF 8
2" ANSI 300 RF 9
2 1/2" ANSI 600 RF 10 3128292 CS 3102542 1900095-06028 8 1900035-06 8 N/A N/A 1900205-12010 4 N/A N/A
2" ANSI 600 RTJ 11
IP-1-3600-3111030
3" ANSI 1500 RF 1 3111036 JN 3102542 1900096-09052 8 1900035-09 8 1900167-09 8 N/A N/A N/A N/A
3" ANSI 1500 RTJ 2 3111038 CS 3102542 1900096-09059 8 1900035-09 8 N/A N/A 1900205-14017 8 N/A N/A
2" NPT 3 3111409 S/N 3102542 N/A N/A N/A N/A N/A N/A 1900096-09038 8 1900035-09 8
2" ANSI 900/1500 RTJ 4 3111929 CS 3102542 1900095-07036 8 1900036-07 8 N/A N/A 1900205-14017 8 N/A N/A
2" ANSI 900/1500 RF 5 3111037 CS 3102542 1900095-07036 8 1900036-07 8 N/A N/A 1900205-14017 8 N/A N/A
1 1/2" ANSI 900/1500 RF 6 3111066 CS 3102542 1900095-08036 4 1900036-08 4 N/A N/A 1900205-14017 8 N/A N/A
1 1/2" ANSI 900/1500 RTJ 7 3111018 CS 3102542 1900095-08036 4 1900036-08 4 N/A N/A 1900205-14017 8 N/A N/A
3" ANSI 900 RF 8 3111374 CS 3102542 1900095-07036 8 1900036-07 8 N/A N/A 1900205-14017 8 N/A N/A
3" ANSI 900 RTJ 9 3121395 CS 3102542 1900095-07036 8 1900036-07 8 N/A N/A 1900205-14017 8 N/A N/A
IP-1-6000-3111040
3" ANSI 2500 RTJ 1 3111046 JN 3102542 1900096-10064 8 1900035-10 8 1900167-10 8 N/A N/A N/A N/A
2 1/2" ANSI 2500 RTJ 2 3111047 CS 3102542 1900096-09048 8 1900035-09 8 N/A N/A 1900022-20024 8 N/A N/A
2" ANSI 2500 RTJ 3 3111048 CS 3102542 1900095-08046 8 1900036-08 8 N/A N/A 1900022-20024 8 N/A N/A
2" NPT 4 3125951 JN 3102542 1900096-10044 8 1900035-10 8 1900167-10 8 N/A N/A N/A N/A
1" ANSI 2500 RF 5
IP-2 1/2-275-3102237 & IP-5-275-3102784
4" ANSI 150 RF 1 3111056 JN 3102230 1900095-05030 8 1900036-05 8 1900164-10 8 N/A N/A N/A N/A
3" ANSI 150 RF 2 3111414 CS N/A 1900095-05024 4 1900036-05 4 N/A N/A 1900205-10017 8 N/A N/A
2" NPT 3 3111410 S/N N/A N/A N/A N/A N/A N/A N/A 1900095-05024 8 1900036-05 8
2" ANSI 150 RF 4 3109883 CS N/A 1900095-05024 4 1900036-05 4 N/A N/A 1900205-10017 8 N/A N/A
IP-2 1/2-1440-3111060 & IP-5-1440-3111100
4" ANSI 600 RF 1 3111106 JN 3102230 1900095-07048 8 1900036-07 8 1900164-14 8 N/A N/A N/A N/A
4" ANSI 600 RTJ 2 3111107 JN 3102230 1900095-07048 8 1900036-07 8 1900164-14 8 N/A N/A N/A N/A
3" ANSI 600 RF 3 3111415 CS 3102230 1900095-06032 8 1900036-06 8 N/A N/A 1900205-14018 8 N/A N/A
2" NPT 4 3111411 S/N 3102230 N/A N/A N/A N/A N/A N/A 1900095-07032 8 1900036-07 8
2" ANSI 600 RF 5 3130638 CS 3102230 1900095-05028 8 1900036-05 8 N/A N/A 1900205-14018 8 N/A N/A
(Continued on next page.)
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18 Hydril I-P Series
Pulsation Dampeners

3.7 I-P Series Bottom Plates (Continued)

ASSEMBLY PIPING CONNECTION BOLTING BODY CONNECTION BOLTING

FLNG TYP
BACK-UP STUD NUT JAM NUT CS OR NUT
DASH NO

MODEL & BOTTOM

DISCRIPTION PLATE RING PN PN PN STUD PN
PN PN

QTY

QTY

QTY
QTY

QTY
PN

IP-2 1/2-1440-3111060 & IP-5-1440-3111100 (continued from previous page)

1" ANSI 300 RF 6
3" ANSI 300 RF 7
3" ANSI 600 RTJ 8 3128177 CS 3102230 1900095-06032 8 1900036-06 8 N/A N/A 1900205-14018 8 N/A N/A
4" ANSI 300 RF 9
IP-2 1/2-3600-3111070 & IP-5-3600-3111110
4" ANSI 1500 RF 1 3111076 JN 3102230 1900096-10058 8 1900035-10 8 1900167-10 8 N/A N/A N/A N/A
4" ANSI 1500 RTJ 2 3111078 CS 3102230 1900096-10062 8 1900035-10 8 N/A N/A 1900022-16017 8 N/A N/A
2 1/2" ANSI 1500 RF 3 3111117 CS 3102230 1900096-08037 8 1900036-08 8 N/A N/A 1900022-16017 8 N/A N/A
2" ANSI 900/1500 RTJ 4 3111138 CS 3102230 1900095-07038 8 1900036-07 8 N/A N/A 1900022-16017 8 N/A N/A
1 1/2" ANSI 900/1500 RF 5 3111065 CS 3102230 1900095-08034 4 1900036-08 4 N/A N/A 1900022-16017 8 N/A N/A
2" ANSI 900/1500 RF 6 3111064 CS 3102230 1900095-07036 8 1900036-07 8 N/A N/A 1900022-16017 8 N/A N/A
4" ANSI 900 RF 7 3111116 CS 3102230 1900096-09042 8 1900035-09 8 N/A N/A 1900022-16017 8 N/A N/A
3" ANSI 1500 RF 8 3111063 CS 3102230 1900096-09040 8 1900035-09 8 N/A N/A 1900022-16017 8 N/A N/A
2 1/2" ANSI 1500 RTJ 9 3120745 CS 3102230 1900096-08037 8 1900036-08 8 N/A N/A 1900022-16017 8 N/A N/A
65mm DIN PN160 10 3126483 CS 3102230 3124458 8 3124459 8 N/A N/A 1900022-16017 8
65mm DIN PN40 11 3126719 CS 3102230 3126701 8 3126702 8 N/A N/A 1900022-16017 8
4" ANSI 900 RTJ 12 3127064 CS 3102230 1900096-09042 8 1900035-09 8 N/A N/A 1900022-16017 8 N/A N/A
3" ANSI 900 RTJ 13 3130257 CS 3102230 1900095-07040 8 1900036-07 8 N/A N/A 1900022-16017 8 N/A N/A
3" NPT 14
3" ANSI 1500 RTJ 15
3" ANSI 900 RF 16 3122986 CS 3102230 1900095-07036 8 1900036-07 8 N/A N/A 1900022-16017 8 N/A N/A
IP-2 1/2-6000-3111080 & IP-5-6000-3111120
4" ANSI 2500 RTJ 1 3111086 JN 3102230 1900096-12076 8 1900035-12 8 1900167-12 8 N/A N/A N/A N/A
4" ANSI 2500 RF 2 3111087 JN 3102230 1900096-12076 8 1900035-12 8 1900167-12 8 N/A N/A N/A N/A
3" ANSI 2500 RTJ 3 3125903 CS 3102230 1900096-10056 8 1900035-10 8 N/A N/A 1900022-24020 8 N/A N/A
3" ANSI 2500 RF 4
2" ANSI 2500 RF 5
IP-2 1/2-10000-3111130 & IP-5-10000-3111140
4 1/6" API 10000 BX-155 1 3111136 CS 3102230 1900096-09050 8 1900035-09 8 N/A N/A 1900022-24032 8 N/A N/A
2 1/16" API 10000 BX-152 2 3111965 CS 3102230 1900095-06044 8 1900036-06 8 N/A N/A 1900022-24032 8 N/A N/A
1 1/2" ANSI 2500 RF 3
1 13/16" API 10000 BX-151 4 3130826 CS 3102230 1900095-06036 8 1900036-06 8 N/A N/A 1900022-24032 8 N/A N/A
IP-10-1440-3121660
4" ANSI 600 RF 1 3121665 CS 1900095-07046 8 1900036-07 8 N/A N/A 1900205-16016 12 N/A N/A
1 1/2" ANSI 150 RF 2
4" ANSI 300 RF 3
4" ANSI 150 RF 4 3130590 CS 1900095-05030 8 1900036-05 8 N/A N/A 1900205-16016 12 N/A N/A
1" ANSI 300 RF 5
IP-10-3600-3118168
4" ANSI 1500 RF 1 3118174 CS N/A 1900096-10046 8 1900035-10 8 N/A N/A 1900022-18022 16 N/A N/A
4" ANSI 1500 RTJ 2 3125956 CS N/A 1900096-10046 8 1900035-10 8 N/A N/A 1900022-18022 16 N/A N/A
4 1/16" API 3000 RTJ 3 3118176 CS N/A 1900096-09046 8 1900035-09 8 N/A N/A 1900022-18022 16 N/A N/A
4" ANSI 900 RF 4
3" ANSI 900 RTJ 5
3" ANSI 1500 RJ 6 3131054 CS N/A 1900096-09044 8 1900035-09 8 N/A N/A 1900022-18022 16 N/A N/A
IP-20-2250-3120888
4" ANSI 900 RF 1 3120894 S/N N/A 1900096-09046 8 1900035-09 8 N/A N/A 1900096-09046 12 1900035-09 12
4" ANSI 900 RTJ 2 3120895 S/N N/A 1900096-09046 8 1900035-09 8 N/A N/A 1900096-09046 16 1900035-09 16
3" ANSI 900 RF 3
3" ANSI 900 RTJ 4
4" ANSI 600 RF 5 3120898 S/N N/A 1900095-07046 8 1900036-07 8 N/A N/A 1900096-09046 16 1900035-09 16
3" ANSI 300# RF 6
4" ANSI 300# RF 7
1" ANSI 300# RF 8
SS-20-275-3111000
4" ANSI 150 RF 1 3111006 S/N N/A 1900095-05022 8 1900036-05 8 N/A N/A 1900095-07026 12 1900036-07 12
2" NPT 2 3111008 S/N N/A N/A N/A N/A N/A N/A N/A 1900096-07026 12 1900036-07 12
1 1/2" ANSI 150 RF 3

LEGEND:
STUD - AABBB. . . AA x .125 = DIAMETER . . . BBB x .125 = Length
NUT - AA . . . AA x .125 = DIAMETER . . . JAM NUT WILL BE THE SAME DIAMETER AS NUT
CAP SCREW - AABBB . . . AA x .0625 = DIAMETER . . .BBB x .125 = LENGTH
FLANGE TYPE: . . . JN - JAM NUT . . . CS - Cap Screw . . . S/N - STUDS & NUTS
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Hydril I-P Series 19
Pulsation Dampeners

3.8 I-P Series Diaphragms

Material AA-Dash Temperature Range

No. Continuous Intermittent
o o o o
Nitrile Buna-N -01 0 F-212 F (-18 C-100 C) 250o F (121o C)
Butyl -02 -40o F-212o F (-40o C-100o C) 275o F (135o C)
EPDM -03 -40o F-250o F (-40o C-121o C) 300o F (149o C)

Hydrin -04 -40o F-250o F (-40o C-121o C) 275o F (135o C)

Hypalon -05 -10o F-250o F (-23o C-121o C) 275o F (135o C)
Natural Rubber -06 -40o F-158o F (-40o C-70o C) 250o F (121o C)

Hydrogenated Nitrile -07 0o F-250o F (-18o C-121o C) 300o F (149o C)

Flurocarbon (Viton) -08 20o F-375o F (-7o C-191o C) 400o F (204o C)
Vistalon -09 -40o F-250o F (-40o C-121o C) 300o F (149o C)

Neoprene -10 -20o F-212o F (-29o C-100o C) 250o F (121o C)

3.9 NOTES:
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20 Hydril I-P Series
Pulsation Dampeners

Hydril Company
P.O. Box 60458 • Houston, TX 77205-0458
3300 N. Sam Houston Parkway E. • Houston, TX 77032-3411
Telephone: (281) 449-2000 • Fax: (281) 985-2828

1-800-231-0023
Toll Free in the U.S.A. and Canada

For nearest sales and service location,

please contact Hydril website
www.hydril.com.