Pressure Regulator Valve

Proposed New RO Water Station at Abu Samra & Associated Pipelines
KM-ABS-COB-MAT-MEC-004
TECHNICAL DOSSIER
CO2 DOSING SYSTEM
TECHNICAL DATA SHEETS

TECHNICAL SCHEDULES – Contents
1. CO2 DOSING SYSTEM............................................................................................................................... 3

1.1. P&ID ............................................................................................................................................... 4
1.2. VALVES AND ACCESSORIES .................................................................................................................... 5
1.3. PRESSURE CONTROL PANEL (SERIE IGI-40 BL) DATA SHEET AND DRAWINGS ............................................... 35
1.4. DIFFUSER DATA SHEETS AND DRAWINGS ............................................................................................ 46
1.5. LOCAL DISTRIBUTOR .................................................................................................................... 47

1. CO2 Dosing System
CO2 dosing system is formed by a dosing panel controlled by the signal received from a pH-meter, a diffuser
inserted in the main raw water pipe and all valves and accessories required.
The dosing system capacity is 5 kg/h that covers the plant necessity that is 3 kg/h.
In next page you can find the P&ID provided by system manufacturer. CO2 bottles and pH-meter are not
included in the supply.

1.1. P&ID

1.2. Valves and accessories
DESCRIPTION UNITS OFFER
Manufacturer Name CARBUROS METALICOS
Valve type Describe Check valve
Model Describe A.P.
Code No. 048000581
Units in system No. 1
Design pressure kg/cm2 300
Temperature ºC -40 to +60
Orifice size mm 8
Test pressure kg/cm2 450
Materials of construction:
Body Brass
Seal Laminated brass
Bonnet seal Teflon bronze
Seal ring comp. Laminated brass
Stem Brass
Gasket Nytrile
Packing washer Brass
Screw Brass

Manufacturer Name TECVAL
Valve type Describe Needle valve
Model Describe CR-100
Code No. 5010
Max. Pressure Bar 105 bar (1500 PSI)
Temperature ºC -20ºC / +200ºC
Dimension mm 90x50(open) / 83x50 (closed)
Orifice size mm 8
Maximum CV 1
Hand wheel Red painted aluminium
Packing PTFE
Bonnet AISI 316 (DIN 1.4401)
Stem AISI 316 (DIN 1.4401)
Body AISI 316 (DIN 1.4401)
Regulations, Certificates and

Standards:
Compliant with API STANDARD 598

Not Available


Manufacturer Name BÜRKERT
Valve type Describe Solenoid valve
Type No. 0255
Media Temperature ºC +40ºC – TO +180ºC
Ambient Temperature ºC MAX +55ºC
Dimension mm 74.5 x (105) x 45.5
Orifice size mm 3
Kv value water m3/h 0.25
Pressure Range (for gases and liquids) bar 0 - 10
Pressure Range (for gases) bar 0 - 25
Pressure Range (for liquids) bar 0 - 16
Coil insulation class (IEC 60085) H
Maximum hot spot temperature allowed ºC 180
Body Stainless Steel 1.4581
Coil Epoxy
Seal PTFE
Spring 1.4310
Seat SS 1.4305

Standards:
Type 0255 is compliant with the EC

Directives











Manufacturer Name INSERT DEAL
Valve type Describe Pressure Regulator
Type No. R32010 B
Operating Temperature ºC -20ºC – TO +60ºC
Ambient Temperature ºC
Dimension mm 45x150x130
Outlet pressure gauge port G 1/4 F
Kv value water Nm3/h 0.04
Inlet Pressure bar 20
Outlet Pressure range bar MOD B: 0.3 – 3

Degree of protection IP 25
Body & bonnet Stainless Steel AISI 316L
Diaphragm Stainless Steel
Internal parts Stainless Steel AISI 316L
Adjusting knob ABS
Adjusting spring Stainless Steel AISI 302 TECHNICAL DATA SHEETS
Spring Stainless Steel AISI 304
O-ring FPM / EPDM
Main valve gasket FPM / EPDM
Regulations, Certificates and Standards:
Leakage Classification VI
The product complies with the Directive 97/23/CE PED

Strada dei Boschi, 40
20852 Villasanta (MB) Italia
tel. +39 039 302035
info@idinsertdeal.com
www.idinsertdeal.com
R32010
Stainless steel AISI 316L pressure regulator for laboratory use
FEATURES
Pressure regulator for inlet pressure up to
20 bar (290 psi).
Inlet connection suitable for ID Insert Deal

“Presa Universale”, outlet connection G¼-F
port in the body.
Different connections available on request.
Suitable for laboratory applications

because the pressure regulation is attained
by a stainless steel diaphragm.
The product complies with the 97/23/CE

PED directive.
Gauge for outlet pressure

(accuracy class 1.6)
SPECIFICATIONS
Weight: ~900 g (~2 lb)
Operating temperature: -20°C ÷ +60°C (-4 °F ÷ +140 °F) for standard version
Main valve leakage classification: VI (bubble tight)
Flow coefficient: Kv= 0.04 Nm³/h - Cv = 0.05 US gal/min
Degree of protection: IP25
Outlet pressure gauge port: G ¼
MATERIALS
Body and bonnet: stainless steel AISI 316L
Internal parts: stainless steel AISI 316L
Adjusting knob: ABS
Main valve spring: stainless steel AISI 304
Adjusting spring: stainless steel AISI 302 (not in contact with the fluid)
Diaphragm: stainless steel AISI 316L
O-Ring: FPM/EPDM depending on the fluid (different compounds available on request)
Main valve gasket: FPM/EPDM depending on the fluid (different compounds available on
request)
ACCESSORIES
Stainless steel AISI 316L “Presa universale” with AISI 304 panel
SPARE PARTS
Gauge
Complete kit: assembled diaphragm, wire filter, main valve, o-rings
Copyright © ID Insert Deal S.r.l. - All rights reserved 2

flow charts
R32010 Pout 0,3÷3 bar - Pin=10 bar - Aria/Air

3,5
2,5
Outlet pressure [bar]
1,5
0,5
0
0 1 2 3 4 5 6 7
Flow rate [Nm^3/h]

available model types
Regolatori di pressione per media pressione

Pressure regulators for medium pressure
Regolatori di pressione per media pressione (PS max 20 bar)

In acciaio inox 316 L, idonei per uso in laboratorio
Pressure regulators for medium pressure (PS max 20 bar)
made of stainless steel 316 L, for laboratory application
Corpo e campana da lavorazione di barra / Body by machining bar
Attacco entrata per presa universale / Inlet connection for wall unit
CONNECTION
TYPE PS bar P.Out bar CODE MEDIUM
OUT
R32010
R32010 A 20 0,2-1,5 G 1/4-F 32010 Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O
R32010 B 20 0,3-3 G 1/4-F 32010 Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O
R32010 C 20 0,8-8 G 1/4-F 32010 Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O
R32010 E 20 1,5-15 G 1/4-F 32010 Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O
ACCESSORI / ACCESSORIES
Presa in acciaio inox 316 L con copertura inox 304
Con piastra di fissaggio a muro, attacco entrata tipo Gyrolock
Unit of stainless steel, cover of stainless steel 304
Plate for wall mounting, inlet connection for metallic tube
DESCRIPTION TYPE CODE MEDIUM
VA
Gyrolok per tubo Ø 10 mm
Presa in acciaio
Inlet connection for metallic VA#301 Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O
Unit of stainless steel
tube Ø 10 mm
Gyrolok per tubo Ø 6 mm
Presa in acciaio
Inlet connection for metallic VA#302 Aria - N2 - He - Ar - H2 - C3H8 - CH4 - CO2 - N2O
Unit of stainless steel
tube Ø 6 mm
ESECUZIONI DIVERSE DA STANDARD / EXECUTIONS DIFFERENT FROM STANDARD

Esecuzione speciale / Special execution

generating the product code
REGOLATORE R32010 IN inox

AA BB CC DD E FF
AA Attacchi / Connections 01 IN attacco presa universale - OUT G 1/4-F
BB Pressione ingresso / Inlet pressure C0 PS 20 bar
CC Intervallo uscita / Outlet range A0 MOD A Pout 0,2 - 1,5 bar
B0 MOD B Pout 0,3 - 3 bar
D0 MOD C Pout 0,8 - 8 bar
E0 MOD D Pout 1,5 - 15 bar
DD Tipologia di fluido / Fluid type 98 EPDM
99 FPM
E Marchiato / Marked I ID
FF Accessori / Accessories 00 Nessun accessorio
CODE COMPOSITION EXAMPLE

32010#01 C0 D0 98 I 00
32010#: AISI 316 regulator R32010

01: “Presa Universale” inlet connection - G ¼-F outlet connection
C0: maximum inlet pressure 20 bar
D0: outlet pressure range 0,8-8 bar
98: EPDM gaskets
I
00: No accessories

technical drawings (all dimensions in mm)
STANDARD VERSION
CONNECTION: inlet "PRESA UNIVERSALE" - outlet G1/4-F
"PRESA UNIVERSALE" COMPRESSION
To be ordered separately FITTING ø6 OR ø10
IN
~103
G 1/4
130
19
G 1/2
OUT G 1/4
~75 54
45
90
SPECIAL VERSIONS
For Bracket and Ring-Nut order special version

CONNECTION: E. 1/4" GF POSTERIORE, U. 1/4" GF LINEARI CONNECTION: Entr.-usc. 1/4" GF IN LINEA
63
42
M35x1.5
Bracket
Ring-Nut
6,5
~92
~92
41
25
OUT
OUT
OUT
IN
11
11
IN 44,5
44,5

ID Insert Deal Srl
Strada dei Boschi, 40
20852 Villasanta (MB) Italia
tel. +39 039 302035
info@idinsertdeal.com
www.idinsertdeal.com
ID Insert Deal si riserva il diritto di cambiare le specifiche del prodotto senza preavviso.
ID Insert Deal reserves the right to change and/or modify product specifications without prior notice.
Insert Deal non si assume alcuna responsabilità per la scelta, uso e manutenzione di qualsiasi prodotto. La responsabilità per l’idonea scelta, uso e
manutenzione di qualsiasi prodotto ID rimane interamente a carico dell’acquirente.
Insert Deal does not assume responsibility for selection, use and maintenance of any products. Responsibility for proper selection, use and
maintenance of any ID products remains entirely to the purchaser.
Riproduzione vietata. Tutti i diritti riservati; nessuna parte del presente documento può essere riprodotta senza autorizzazione di ID Insert Deal Srl.
Reproduction forbidden. All rights reserved; the hereby document can’t be reproduced, also partially, without the authorization of ID Insert Deal Srl.
2^S-32010 - R32010_EN_00
Azienda con sistema di gestione qualità certificato.

certificato N° 50 100 9191
Company with certificated quality management system.
certificate N° 50 100 9191

Manufacturer Name Comaquinsa
Flowmeter type Rotameter
Model No. R-003
Type 2 / 250
Operating Temperature ºC -10ºC – TO +140ºC
Ambient Temperature ºC
Dimension mm 53x347
DN 15
Pressure Max bar 15
Pressure Drop wcm 0,0035

MEASURING Body Borosilicate Glass
Float Aluminium
Caps PVC
Frame PVC - Glass
Nut PVC
O-ring VITON / PTFE
Regulations, Certificates and Standards: TECHNICAL DATA SHEETS
Leakage Classification VI
The product complies with the Directive 97/23/CE PED

1.3. Pressure Control Panel (Serie IGI-40 BL) Data Sheet and Drawings
Nº included in our offer: 1
Model Describe IGI-40 BL/200/16 MCO2
Code No. 81237
Application Describe CO2 and mix
Inlet Pressure Bar 200
Regulated Pressure Bar 4-16
Design Flow Rate Nm3/h 80
Operating Flow Rate kg/h 5
Regulation type Describe Brass piston
Operation temp. ºC -15 to +50
Connection flanges:
Inlet Coupling “ ½ BSP (gasket)
Out Coupling mm 16 (welding pipe)
Gasket Nytrile
Elastomers Nytrile
Ambient conditions:
Maximum ambient temperature °C 50
Location Outdoor

Standards:
Compliant with European Directive Describe 97/23/CE
Couplings of the flexible hoses: Spanish Describe ITC-MIE-AP7

Pressure Regulation

Valve type Describe HP Check valve
Model Describe RG-90
Code No. 099898930
Units in control panel No. 2
Compatible for Describe CO2 mixing
Nominal pressure Bar 200
CV 0.19 max.
Orifice Diam. 3
Connection inlet/outlet Describe Thread M18X100
Stem Stainless steel AISI 316
Body Brass + Nickel
Seal Stainless steel (rotating)
Gaskets Nitryle
Complements:
NUT M18 X 100 Code 148.000.400
THREADED EXTENSION ¼” NPT Code 148.000.401 TECHNICAL DATA SHEETS

WELDING EXTENSION: SW 6/10 Code 148.000.405

Standards:

Valve type Describe Non Return valve
Model Describe VA.34.14
Code No. CIEN00462
Compatible for Describe Liquefied gases
Nominal pressure Bar 210
Temperature ºC -20 to 200
Orifice mm 6
Connection inlet/outlet Describe Threaded M6
Body Brass
Filter Synterized brass
Coating Degreased electrolytic nickel
Gaskets Nytrile
Seal O -RING
Regulations, Certificates and TECHNICAL DATA SHEETS

Standards:

Accessory Describe HP Pressure Gauge
Type No. 232.50.100
Code No. 048300433
Usefulness (family) Describe General
Scale Bar 0 – 250
Connection sizes “ ½ BSP
Precision class KL 1
Box Stainless steel
Spring Stainless steel 316+TI
Connections Stainless steel 316+TI

Standards:
Compliant with DIN ISO 50049 2.1.00

(DESENG. 02)


Accessory Describe High Flowrate Regulator
Model No. CM-300
Code No. 81204
Compatible for Describe CO2 and mixes
Flowrate nm3/h (N2) 80
Inlet pressure Bar 200
Outlet pressure Bar 4 – 16
Bodies Brass
Regulator type Brass piston
Seal KEL-F
Gaskets Nytrile
Spring Stainless steel

Standards:


Optional elements:
1. Alarm installation for IGI-40 BL panel, no flammable gas.

1.4. DIFFUSER Data Sheets and Drawings
Manufacturer N/A CARBUROS METALICOS
Model N/A N/A
Code No. SEPP – ¼”
Application N/A CO2 and mix
Diffuser Material N/A POLYETILENE

1.5. LOCAL DISTRIBUTOR
National Industrial Gas Plants (NIGP)
munaf@nigpqatar.com
(Munaf)

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Proposed New RO Water Station at Abu Samra & Associated Pipelines

CO2 DOSING SYSTEM

TECHNICAL DATA SHEETS

TECHNICAL SCHEDULES – Contents

1. CO2 DOSING SYSTEM............................................................................................................................... 3

TECHNICAL DATA SHEETS

1. CO2 Dosing System

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

1.2. Valves and accessories

DESCRIPTION UNITS OFFER

Manufacturer Name CARBUROS METALICOS

Valve type Describe Check valve

Model Describe A.P.

Code No. 048000581

Units in system No. 1

Design pressure kg/cm2 300

Temperature ºC -40 to +60

Test pressure kg/cm2 450

Seal Laminated brass

Bonnet seal Teflon bronze

Seal ring comp. Laminated brass

Packing washer Brass

TECHNICAL DATA SHEETS

DESCRIPTION UNITS OFFER

Manufacturer Name TECVAL

Valve type Describe Needle valve

Model Describe CR-100

Code No. 5010

Units in system No. 2

Max. Pressure Bar 105 bar (1500 PSI)

Temperature ºC -20ºC / +200ºC

Dimension mm 90x50(open) / 83x50 (closed)

Hand wheel Red painted aluminium

Bonnet AISI 316 (DIN 1.4401)

Stem AISI 316 (DIN 1.4401)

Body AISI 316 (DIN 1.4401)

Regulations, Certificates and

Compliant with API STANDARD 598

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

DESCRIPTION UNITS OFFER

Manufacturer Name BÜRKERT

Valve type Describe Solenoid valve

Type No. 0255

Units in system No. 1

Media Temperature ºC +40ºC – TO +180ºC

Ambient Temperature ºC MAX +55ºC

Dimension mm 74.5 x (105) x 45.5

Kv value water m3/h 0.25

Pressure Range (for gases and liquids) bar 0 - 10

Pressure Range (for gases) bar 0 - 25

Pressure Range (for liquids) bar 0 - 16

Coil insulation class (IEC 60085) H

Maximum hot spot temperature allowed ºC 180

Body Stainless Steel 1.4581

Regulations, Certificates and

Type 0255 is compliant with the EC

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS

TECHNICAL DATA SHEETS