SolidDyeing(CPB)

Naoh=40g/l(36°BE)
H₂O₂ 50%=35-40g/l
Wetting =5g/l
Bleach Sequestering=2g/l
Stabilizer=7g/l
Temp=90-120°c
Speed=60m/min
Time=20min

Shade
QC Chek (On-Line) Tear
Tensile
Seam
Listing
PH
Size
Absorbency
Whiteness

Naoh=26°BE
Mercerize Temp=95°c
Speed=50m/min

Tear
QC Chek (On-Line) Tensile
Seam
Listing
PH
Size
Absorbency
Whiteness
CPB Dyeing

Batching/Rotation 4-10 hours

Wash Temp=70°c
Speed=60m/min

Tear
QC Chek (On-Line) Tensile
Seam
Listing
PH

Softener
Finishing Acid=0.5 g/l
Temp=130°c
Speed=50 m/min

Seam
QC Chek (On-Line) Tear
Tensile
Hand Feel
Shade
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
PH
GSM
 Solid White fabric
Naoh=40g/l(36°BE)
H₂O₂ (50%)=35-40g/l
Wetting =5g/l
Sequestering=2g/l
Bleach Stabilizer=7g/l
Temp=90-120°c
Speed=60m/min
Time=20min
Shade
Tear
Tensile
Seam
QC Chek (On-Line) Listing
PH
Size
Absorbency
Whiteness
Naoh=8g/l(36°BE)
H₂O₂ 50%=7g/l
Wetting =1g/l
Cold Bleach(OBA) Sequestering=1g/l
Stabilizer=1.5g/l
OBA=1-3g/l
Temp=40°c
Speed=60m/min
Batching/Rotation 8-16 hours

Wash Temp=70°c
Speed=60m/min
Tear
Tensile
Seam
QC Chek (On-Line) Listing
PH
Absorbency
Whiteness

Softener
Finishing Acid=0.5 g/l
Temp=130°c
Speed=50 m/min
Seam
QC Chek (On-Line) Tear
Tensile
Hand Feel
Shade
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
PH
GSM
 Ready For Print
After Wash Fabric

Shade
QC Chek (On-Line) Tear
Tensile
Seam
Listing
Heatset(2mtr Trial) 190/25(According to lycra property)
Extention
Recovery
QC Check(off-Line) Growdth
Shirnkge
Temp =190°C
Heat Set(Full fabric) Speed=30
(According to lycra property)
Shade
QC Check Seam
Tear
Tensile
Mercerize Example:-Oxford,Matt
(If need) ETI,R.Print

Fresh Water
Streatch Acid=0.5 g/l
Temp=130°c
Speed=50 m/min
Seam
QC Chek (On-Line) Tear
Tensile
Bowing/Skewness
Absorbency
PH
Shade
Print

Wash(If Required)
Shade
QC Chek (On-Line) Tear
Tensile
Seam
Listing

Softener
Finishing Acid=0.5 g/l
Temp=130°c
Speed=50 m/min
Seam
QC Chek (On-Line) Tear
Tensile
Hand Feel
Shade
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM
 Ready For Print
After Wash Fabric

Shade
QC Chek (On-Line) Tear
Tensile
Seam
Listing

Mercerize Example:-Oxford,Matt
(If need) ETI,R.Print

Fresh Water
Streatch Acid=0.5 g/l
Temp=130°c
Speed=50 m/min
Seam
QC Chek (On-Line) Tear
Tensile
Bowing/Skewness
Absorbency
PH
Shade
Print

Wash(If Required)

Shade
QC Chek (On-Line) Tear
Tensile
Seam
Listing

Softener
Finishing Acid=0.5 g/l
Temp=130°c
Speed=50 m/min
 Seam
QC Chek (On-Line) Tear
Tensile
Hand Feel
Shade
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM
 Reguler Soft Finish
After Wash Fabric

Shade
QC Chek (On-Line) Tear
Tensile
Seam
Listing

Softener
Finishing Acid=0.5 g/l
Temp=130°c
Speed=50 m/min

Seam
QC Chek (On-Line) Tear
Tensile
Hand Feel
Shade

CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM
 ETI/Easy Care/Wrinkle Free Finish
After wash Fabrics
Seam
Tear
QC Check(On-Line) Tensile
Shade
Listing
Mercerized

Seam
Shade
QC Check Tear
Tensile

AP,F/Eco -80 g/L

FM -20 g/l
MAK=10 g/l
Padding K.JET B=1 g/l
PEP =15 g/l
A.Acid=0.5 g/l
Temp -100°c
Speed -60 m/min

Curing Temp -140°c

Speed -40 m/min

Tensile
QC Check Tear
Seam
DP

Curing wash 40°c fresh water

Seam
QC Check Tear
Tensile
Shade

Soft Chemical
Top Finish A.Acid=0.5 g/l
Speed=60 m/min
Temp 120°c-130°c
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM
 Lycra Peach Finish.
Grey Fabric 1 mtr for boil test

After wash Fabrics

Seam
QC Check(On-Line) Tear
Shade

Heatset(2mtr Trial) 190/25(According to lycra property)

Extention
Recovery
QC Check(off-Line) Growdth
Shirnkge
Temp =190°C
Heat Set(Full fabric) Speed=30
(According to lycra property)
Shade
QC Check Seam
Tear
Tensile
Soft Finish Softener
A.Acid=0.5 g/l
Temp=130°C
Speed=40 m/min
Roll with batcher

Brush=Lafer m/c
Peach/Brush Microsand/Dimond Peach=Lafer
C.Peach =Xetma

Shade
QC Check Peach Level
Seam
Tear
Tensile

SoftnerAccording to Hand feel & Seam

Streatch Temp =140-150°C
Speed=50m/min

CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM
 Lycra Reguler Finish.
Grey Fabric 1 mtr for boil test

After wash Fabrics

Seam
QC Check(On-Line) Tear
Shade

Heatset(2mtr Trial) 190/25(According to lycra property)

Extention
Recovery
QC Check(off-Line) Growdth
Shirnkge
Temp =190°C
Heat Set(Full fabric) Speed=30
(According to lycra property)
Shade
QC Check Seam
Tear
Tensile
Soft Finish Softener
A.Acid=0.5 g/l
Temp=130°C
Speed=40 m/min
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM
 Lycra ETI Finish.
Grey Fabric 1 mtr for boil test

After wash Fabrics

Seam
QC Check(On-Line) Tear
Shade

Heatset(2mtr Trial) 190/25(According to lycra property)

Extention
Recovery
QC Check(off-Line) Growdth
Shirnkge
Temp =190°C
Heat Set(Full fabric) Speed=30
(According to lycra property)
Mercerized
Seam
Shade
QC Check Tear
Tensile
Width

AP,F/Eco -80 g/L

FM -20 g/l
MAK=10 g/l
Padding K.JET B=1 g/l
PEP =15 g/l
A.Acid=0.5 g/l
Temp -100°c
Speed -60 m/min

Curing Temp -140°c

Speed -40 m/min

Tensile
QC Check Tear
Seam
DP

Curing wash 40°c fresh water

Seam
QC Check Tear
Tensile
Shade
Soft Chemical
Top Finish A.Acid=0.5 g/l
Speed=60 m/min
Temp 120°c-130°c

Shade
QC Check Seam
Tear
Tensile
CSR
Shirnkge
Tear
Tensile
QC Chek (Off-Line) Seam
Appearance
Hand Feel
Skew/Bowing
Color Fastness
PH
GSM