TOYO ENGINEERING INDIA LTD.

DOC No. 6261-N-192A-DS-N2

MUMBAI INDIA

Client : Hindustan Petroleum Corporation Limited DISTRIBUTION BOARD_INDL DATA SHEET

Location: HPCL, Visakh Refinary (AP)
Plant: Nitrogen Package JOB NO. 6261 REQ.NO. PAGE 1 of 7
Item No.
Applicable Spec. N192A A Issued for enquiry 22/04/2009
Number required REV DESCRIPTION MADE CHKD APVD DATE
Unit Data-Minimum Requirements
Site Conditions
Elevation above Mean Sea Level m Less than 1000m above mean sea level.
Minimum Temperature °C 10
Design Temperature °C 42
Relative Humidity % 95

Input Supply
Voltage V 415 ±10%, 3 phase, 4 wire system
Frequency Hz 50Hz ±3%

Main Distribution Boards

Construction Free standing, dust and vermin proof
Material Sheet steel
Thickness
- Frame min. 2.5 mm
- Doors and Covers min. 2 mm
- Gland Plate 3 mm
Degree of Protection
- Indoor IP-42
- Outdoor Weatherproof, IP-55
Canopy for Outdoor DBs Required
Barriers to separate Power and control components Required
Cable Entry Bottom with removable gland plate
Space Heater with Thermostat Required
3 pin, 5 A socket outlet Required inside
Width of cable alley chamber min 200 mm
Operating Height of Handle/Switch min. 300 mm and max. 1900 mm
Signals to ECS / SCADA for Main Lighting DB Lighting Feeder 'ON'
Lighting Feeder 'OFF'

Sub Distribution Boards

Construction Dust and vermin proof
Material Sheet steel
Degree of Protection
- Indoor IP-42
- Outdoor Weatherproof, IP-55
Canopy for Outdoor DBs Required
Thickness min. 2 mm
Provision for wall / column / structure mounting Required
Cable Entry Bottom with removable gland plate
No. of Earthing terminals 2 Nos
Adaptor Box Required when cable size > 35sq.mm
Cable Termination Space min. 200 to 250mm between gland plate and bottom of
terminal block
Lighting/Receptacle Distribution Boards Each outgoing MCB feeder to have 30mA ELCB
Busbars
Material High conductivity copper

IND_DB < Security Level 2 >

 TOYO ENGINEERING INDIA LTD.
DOC No. 6261-N-192A-DS-N2
MUMBAI INDIA

PAGE 2 of 7
Max. Temperature of busbars / risers / droppers, contacts 85°C
Hot spot operatiing temperature of busbar including joints 95°C
Hardware for busbar joints and supports Zn passivated / Cd plated, High tensile type
Busbar insulation Heat shrinkable PVC sleeves, 1100V grade and color
coded.
Rating of Neutral busbar Same as that of Phase busbar
Earth Bus 50 x 6 mm tinned copper

Components
Air Break Switches
Type Heavy duty, load break type, fault make type
Interlock between switch and compartment door Required
Fuses
Type HRC cartridge fuse-link type
Rating 80kA at 440V
MCBs
Type hand operated, air break, quick make, quick break type
Rating min. 9kA r.m.s at 415 / 220V
Incoming MCB 4-pole without overload and short circuit releases
MCCBs
Type 3-pole, quick make, quick break, trip free
Operation Simultaneous 3-pole manual opening and closing
Max. tripping time under short circuit conditions 20 ms
No. of Contacts Min. 1 NO + 1 NC
Contactors
Type Air break type,
Rating AC-3
No. of Contacts Min. 2 NO + 2 NC
Contactor coil power supply 240V, 1-ph

Instrument and Current transformers As per Cl.2.3.6 and 2.3.7 of specifications

Indicating Instruments and Metering

Shape Rectangular
Mounting Suitable for flush mounting
Dimensions
Incomer feeder 96 x 96 mm
Others 72 x 72 mm
Accuracy class 1.5
Watt-Hr meter Direct reading elctro dynamometer
Ammeter / Voltmeter selector switch 3 position + Off with stay put contacts rated at 10 A

Push buttons
Colors
- Stop / Open / Emergency Red
- Start / Close Green
- Reset / Test Yellow / Black / White

Indicating Lamps LED type suitable for 240V

Timers Electronic type

IND_DB < Security Level 2 >

 TOYO ENGINEERING INDIA LTD.
DOC No. 6261-N-192A-DS-N2
MUMBAI INDIA

PAGE 3 of 7
Internal Wiring FR, 650/1100 grade, PVC Cu wires
Sizes
- Power min. 4 sq.mm
- Control min. 2.5sq.mm

Terminal Blocks As per Cl. 2.3.16 of specifications

Type Clip on type terminal blocks (screw cage connectors)
Spare terminals Min. 25%

Painting 632 of IS 5 for Outdoor And 631 IS 5 for Indoor

Spare parts and tools As per Cl. 4.0 of specifications

IND_DB < Security Level 2 >

 TOYO ENGINEERING INDIA LTD.
DOC No. 6261-N-192A-DS-N2
MUMBAI INDIA

Client : Hindustan Petroleum Corporation Limited DISTRIBUTION BOARD_INDL DATA SHEET

Location: HPCL, Visakh Refinary (AP) DATA TO BE FILLED IN BY TENDERER / CONTRACTOR
Plant: Nitrogen Package JOB NO. 6261 REQ.NO. PAGE 4 of 7
Item No.
Applicable Spec. N192A A Issued for enquiry 22/04/2009
Number required REV DESCRIPTION MADE CHKD APVD DATE
Unit Data-Minimum Requirements
Bidder shall furnish the datas for each type/rating of DB

Major Parameters

Voltage and frequency variations as per specifications Yes / No

1 minute power frequency withstand voltage kV (rms)

Temperature rise over specified ambient

- Joints °C

- Other case °C

- During short ckt. °C

Clearance in air

- Between phases mm : mm

- Between phases and neutral mm

- Between phases and nearest earthing point mm

Main Distribution Board

Make -

Type -

Voltage V

Short circuit rating kA

Location Indoor / Outdoor

Material

Canopy Yes / No

Thickness of Material mm

Space Heater with Thermostat Yes / No

Degree of protection - IP

Dimensions (W x D x H) mm

Signals to ECS / SCADA Yes / No

Total weight of panel(kg)

Clip- on terminal blocks(Screwless cage connectors) Yes / No

IND_DB < Security Level 2 >

 TOYO ENGINEERING INDIA LTD.
DOC No. 6261-N-192A-DS-N2
MUMBAI INDIA

Sub Distribution Boards PAGE 5 of 7

Make -

Type -

Voltage V

Short circuit rating kA

Location Indoor / Outdoor

Material

Canopy Yes / No

Thickness of Material mm

Degree of protection IP

Incoming cable size

Outgoing cable size

Dimensions (W x D x H) mm

Total weight of panel(kg)

Clip- on terminal blocks(Screwless cage connectors) Yes / No

Busbar

Material & grade

Size

Current rating

Hardware for busbar joints and supports

Busbar insulation sleeves Yes / No

Color coding of sleeves Yes / No

Rating of Neutral busbar

Earth Bus size mm

Components

Air Break Switches

Make

Type

Interlock between switch and compartment door Yes / No

Rated Voltage

IND_DB < Security Level 2 >

 TOYO ENGINEERING INDIA LTD.
DOC No. 6261-N-192A-DS-N2
MUMBAI INDIA

MCCBs PAGE 6 of 7

Make
Type

Operation

Max. tripping time under short circuit conditions

No of Contacts

Contactors

Make

Type

Rating

No. of Contacts

Minature circuit breaker

Make -

Type -

Nominal rating A

Breaking current kA rms

Wires -

Material

Voltage grade -

Insulation & Material -

Conductor size mm²

Current Transformer

Make

Type

Short time current for 1 sec

Class of insulation

Voltage Transformer

Make

Type

Over voltage factor

Class of insulation

IND_DB < Security Level 2 >

 TOYO ENGINEERING INDIA LTD.
DOC No. 6261-N-192A-DS-N2
MUMBAI INDIA

Indicating Instruments and Metering PAGE 7 of 7

Make

Accuracy class

Size

Earth Leakage Circuit Breaker

Make

Type

Range amp

Sensitivity mA

Closing time sec

Opening time sec

Temperature compensation features Yes / No

Indicating Lamps (LED type) Yes / No

Timers (Electronic type) Yes / No

Paint Shade

List of deviations ( format E ) enclosed Yes / No

IND_DB < Security Level 2 >