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ARTICLE IN PRESS

FOOD
HYDROCOLLOIDS
Food Hydrocolloids 23 (2009) 125–131
www.elsevier.com/locate/foodhyd

Stability of the mechanical properties of edible films based on whey


protein isolate during storage at different relative humidity
Javier Osés, Idoya Fernández-Pan, Mauricio Mendoza, Juan I. Maté
Department of Food Technology, Public University of Navarra, Campus Arrosadı´a S/N, 31006 Pamplona, Spain
Received 17 April 2007; accepted 10 December 2007

Abstract

Formulations for whey protein isolate (WPI)-based films include low molecular weight plasticizers, which implies certain degree of
instability of films properties due to plasticizer migration. The aim of this work was to study the effect of storage time on the mechanical
properties of WPI films plasticized with two low molecular weight polyols: glycerol (Gly) and sorbitol (Sor). Films were stored inside
cabins at 50% or 75% relative humidity (RH) and at room temperature. Mechanical properties and moisture content were measured
at regular intervals for 30 weeks. The effect of plasticizer type and content and RH on mechanical properties right after equilibrium
(1 week) was also included in this study.
After equilibrium, Gly was found to be a more efficient plasticizer than Sor. Films plasticized with Gly were found to be more flexible
and weaker and to have higher moisture content than films with the same amount of Sor. There was a saturation value for plasticizer
content (40% for Gly and 50% for Sor), above which the film became weaker, but not more flexible.
Storage time did not affect either the appearance or the mechanical properties of films plasticized with Gly. However, films plasticized
with Sor became harder and less flexible with time likely due to Sor crystallization.
r 2008 Elsevier Ltd. All rights reserved.

Keywords: Whey protein isolate; Edible film; Mechanical properties; Storage time; Plasticizer

1. Introduction the migration of low molecular weight components, such as


plasticizers, used in film formulation (Anker, Stading, &
Properties of edible films and coatings generally vary at Hermansson, 2001). This migration of additives can be
same degree with storage time, especially if compared with considered the most important cause of physical instability
those of synthetic films, due to the intrinsic instability of of edible films.
their raw materials. These variations could affect their In order to diminish film fragility and increase film
functionality on foods, and, therefore, a high degree of flexibility and manageability, plasticizers are added into
stability of film properties for a long time is generally film formulation (Guilbert, 1986). Glycerol (Gly) and
desired. sorbitol (Sor) are the most commonly used plasticizers in
When films or coatings are exposed during storage edible films. Water also acts as a plasticizer in hydrophilic
time to certain environmental conditions, it is possible to films (Arvanitoyannis & Biliaderis, 1998). Water content is
observe both physical and chemical changes in their nature. affected by plasticizer content and relative humidity (RH).
Chemical changes, such as oxidation of the protein The plasticizing effect of Sor, Gly or water is based on
sulfhydryl groups could cause degradation of the polymeric the weakening of hydrogen bonds and the dipole–dipole
chains (Micard, Belamri, Morel, & Guilbert, 2000). intra and intermolecular interactions due to shielding of
Physical changes include polymer recrystallization (as the these attractive forces by the plasticizer molecules. As a
retrogradation produced in starch films) and those due to consequence, free volume increases and glass transition
temperature decreases (Ashley, 1985; Lieberman, & Guil-
Corresponding author. Tel.: +34 948 16 90 92; fax: +34 948 16 98 93. bert, 1973; Matveev, Grinberg, & Tolstoguzov, 2000),
E-mail address: juan.mate@unavarra.es (J.I. Maté). which affects significantly their mechanical properties.

0268-005X/$ - see front matter r 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodhyd.2007.12.003
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126 J. Osés et al. / Food Hydrocolloids 23 (2009) 125–131

Previous studies on additive migration have shown that, excellent barrier properties to oxygen, flavours and lipids
under certain storage conditions, plasticizers are highly (Maté & Krochta, 1996; McHugh & Krochta, 1994; Miller
susceptible of migration from the polymeric matrix to the & Krochta, 1997). In order to be functional, WPI films
surface (Startin et al., 1987). Park, Bunn, Weller, Vergano, need the addition of plasticizers, which could migrate
and Testin (1994) reported that films based on wheat gluten during storage and as a consequence films properties could
and maize zein plasticized with Gly and polyethylenglycol be affected. However, works related to the stability of
increased their fragility during the first 20 days of storage. functional properties of WPI-based films during storage
The authors concluded that despite that the plasticizers are limited. Anker, Stading, and Hermansson (2001)
were well dispersed within the polymeric matrix, they observed changes in the mechanical properties and
would migrate from the matrix to the surface, due to the moisture content of WPI-based films plasticized with Gly
limited bonds existing between protein molecules and Gly. during their storage at 50% RH. These changes resulted in
The rate of migration depended on the type of functional stiffer and less flexible films due to Gly migration to the
groups, polarity and structure of the film matrix. Similar film surface. Nevertheless, properties of WPI-based films
results were reported by Park, Weller, Vergano, and Testin with Sor remained stable.
(1992), who stated that the loss of flexibility in maize zein Preliminary experiments conducted in our research lab
films was an indicative of Gly migration. Moreover, they showed that mechanical properties of WPI-based films
observed that the film surface presented a sticky appear- plasticized with Gly were apparently much more stable
ance in a few hours, which was apparently due to than those plasticized with Sor. Therefore, our working
plasticizer migration. hypothesis addressed by this work was whether the
Similarly, Viroben, Barbot, Mouloungui, and Guéguen mechanical properties of WPI-based films plasticized with
(2000) studied the aging of gluten films plasticized with 1,2 Gly or Sor were stable with time. In order to answer this
or 1,3-propanediol, and related a tensile strength (TS) question, mechanical properties of films were measured
increase in accordance with the diffusivity of the plasticizers during a 6-month storage period at room temperature and
towards film surface. Gueguen, Viroben, Barbot, and under controlled RH. In addition, the effect of type and
Subirade (1998) reported similar results for the same type plasticizer content and RH on mechanical properties right
of films. The effect of storage time on the functional after equilibrium (1 week) was also analysed to have a
properties of glutenin films plasticized with Gly, Sor and better insight of the problem.
triethanolamine was studied by Hernández, Rubio, Del
Valle, Almenar, and Gavara (2004). They concluded that 2. Materials and methods
both water vapour permeability and mechanical properties
of films plasticized with Gly changed drastically with 2.1. Materials
time due to Gly migration, while the properties of films
plasticized with Sor or triethanolamine remained stable Davisco Foods International (Le Sueur, MN, EEUU)
during storage time. Somanathan, Narres, Arumugan, provided WPI. Panreac Quı́mica S.A. (Barcelona, Spain)
Ranga-Nathan, and Sanjeevi (1992) have also used trietha- supplied Gly and Sor. Magnesium nitrate and sodium
nolamine to plasticizer casein films. Contrary to the results chloride used to control RH were also obtained from
reported by Hernández et al. (2004) for glutenin films, they Panreac Quı́mica S.A.
observed that the films changed their colour and became less
flexible after 1 year of storage at 25 1C and 65% RH. 2.2. Film formation
On the other hand, other authors have proved that
functional properties of many types of films with plastici- The method developed by McHugh, Aujard, and
zers remain stable during storage. Butler, Vergano, Testin, Krochta (1994) to obtain WPI edible films has been
Bunn, and Wiles (1996) did not find any significant followed. WPI aqueous solutions at 10% (w/w) were
differences in the mechanical properties of chitosan films prepared. Then Gly or Sor were added as plasticizers with
plasticized with Gly after 9 weeks of storage at 23 1C and relative weights of 30%, 40%, 50% or 60% with regard to
50% RH. Caner, Vergano, and Wiles (1998) did not find the film total dry weight. The resultant solution was heated
any significant differences in the TS of chitosan films at 90 1C during 30 min in a water bath. After that, the
plasticized with polyethylenglycol after a 12-weeks storage solutions were cooled until they reached room temperature
period at 23 1C and 50% RH. Cuq, Gontard, Cuq, and and then degassed by means of a vacuum pump to
Guilbert (1996) observed that water vapour permeability eliminate non-condensable gases that could affect final
and the mechanical properties of films based on myofibril film properties. The solution was poured over polyethylene
protein plasticized with saccharose remained constant for 8 Petri dishes (14.7 cm in diameter) and it was spread all over
weeks at 20 1C and 58.7% RH. However, those films the dish stirring it slightly with a glass rod. In order to
turned yellowish and discoloured due to non-enzymatic obtain films of homogeneous thickness, these dishes were
browning. placed on levelled surfaces. The quantity of solution added
Much attention has been lately paid to whey protein onto each dish, regardless of film formulation, was 14 g.
isolate (WPI) films because they are transparent with The solutions were left to dry during approximately 18 h at
ARTICLE IN PRESS
J. Osés et al. / Food Hydrocolloids 23 (2009) 125–131 127

room temperature and room RH. The films were then 3. Results and discussion
completely detached from the surface.
3.1. Film appearance
2.3. Storage conditions
All resulting films were transparent, flexible and homo-
Once the films had been formed, they were cut in geneous. Their surfaces were smooth without pores and
rectangular strips of 25.4 mm in width and 75 mm length cracks. They had a thickness of about 130710 mm. The
and were stored inside cabins at 5075% or 7575% RH films could be easily separated from the casting plates,
and at room temperature during a week. The RH was kept except for those with 60% plasticizer content, which
constant by means of saturated solutions of magnesium resulted very sticky. On the other hand, films with 30%
nitrate (50%) and sodium chloride (75%) at the bottom of plasticizer content, especially those of Sor, were brittle and
the cabins. Preliminary experiments had shown that films broke easily. Films with a plasticizer content of 70% and of
reached equilibrium with respect to moisture content 20% were obtained but not analysed due to difficulty in
within a week of storage. Thus, after a week, mechanical their handling owing to high adhesiveness in one case, and
properties and moisture content of all films were deter- excessive brittleness in the other.
mined. Films containing 50% Gly or 50% Sor were stored
during 6 months under the same conditions in order to 3.2. Moisture content after equilibrium
study the evolution of moisture content and mechanical
properties during storage. Samples were analysed at 5, 15 As expected, films plasticized with both Gly or Sor
and 30 weeks of storage. presented higher moisture content at 75% RH than at 50%
RH regardless of plasticizer content (Fig. 1). For equal
plasticizer content, films with Gly in their formulation
2.4. Films thickness measurement
presented significantly higher moisture content as com-
pared with films containing Sor (Fig. 1). This fact is
Films thickness was determined using a micrometer
probably due to the greater hygroscopic character of Gly,
(Mitutoyo Corp., Code No. 543-551-1, Model ID-F125,
which has a higher affinity for binding water than Sor
Japan) to the nearest 0.001 mm at 10 random positions
at equivalent RH and temperature (Shaw, Monahan,
around the film, and average values were used in
O’riordan, & O’sullivan, 2002).
calculations.
The higher the Gly content, the higher the moisture
content for both studied RH (Fig. 1). For example, at 50%
2.5. Moisture content RH it can be observed an increase of humidity from 13.1%
for films with 30% Gly to 17.2% for films with 60% Gly.
Moisture content was determined through the weight The influence of Sor content on humidity was not as
loss undergone by the film after a 24 h stove drying at important as that of Gly (Fig. 1). Thus, Sor content did not
70 1C. Preliminary experiments showed us that 24 h were affect significantly moisture content at 50% RH. For 75%
enough to fully dry up the samples. Ten repetitions were RH there was a significant but not important increase of
made for each film type. moisture content (from 12% for films with 30% Sor to
13.1% for films with 60% Sor). Similar results were found
2.6. Mechanical properties by Shaw et al. (2002) who studied the variation of moisture
content in WPI films plasticized with different quantities of
A texture analyser TA.XTZi (Surrey, United Kingdom)
was used to measure the tensile properties of the films 35 50% RH Glycerol 75% RH g
according to ASTM D882-00 (ASTM, 2000). Sample films 30
Sorbitol
f
Moisture Content (%)

were cut into strips 25.4 mm wide and 75 mm long. Initial e


25
grip separation was set at 50 mm and crosshead speed at d
C
0.8 mm s 1. Force and distance were recorded during 20
b
c
B B BC
a a
extension of the strips and TS, percentage of elongation 15
A A A A
at break (EB) and elastic modulus (EM) were calculated as 10
outlined in ASTM D882-00 (ASTM, 2000). At least 10
5
samples of each film type were analysed.
0
30% 40% 50% 60% 30% 40% 50% 60%
2.7. Statistical analyses % Plasticizer

Fig. 1. Comparison of moisture content of WPI films plasticized with


SPSS version 12.0 was used for all statistical analyses. different contents of Gly or Sor after their equilibrium at 50% and 75%
Analyses of variance and Duncan’s means comparison test RH. For each type of plasticizer, values followed by different letters (a–g)
with a significance level of 0.05 were applied. and (A–C) present significant differences (Po0.05).
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128 J. Osés et al. / Food Hydrocolloids 23 (2009) 125–131

Sor. They observed that when Sor content was increased The more plasticizing effect obtained with Gly could be
from 33% to 50%, no significant changes in moisture due to its higher hygroscopicity, which implies higher
content were produced. On the other hand, Mahmoud and moisture content (Fig. 1), and water is also an excellent
Savello (1992) observed that as the concentration of Gly in plasticizer. Our results were consistent with those observed
films of b-lactoglobulin increased so did its moisture content. by Shaw et al. (2002) who attributed the different effect of
plasticizers on WPI films to their different hygroscopicity.
The plasticizing effect of Gly and Sor could also be
3.3. Mechanical properties after equilibrium explained in terms of molecular weight. As Gly has lower
molecular weight than Sor, for the same plasticizer content,
Results of mechanical properties of the studied films the number of moles of Gly will be higher, and
after reaching moisture equilibrium (1 week of storage) are consequently their effect on the decrease of the number
shown in Table 1. It can be observed that, for the same of interactions between the protein polymeric chains will be
plasticizer content and RH, films with Gly showed more intense. This rationale had already been described by
significantly lower TS and EM and a higher EB compared Cuq et al. (1997) and Thomazine, Carvalho, and Sobral
with films with Sor. That is, Gly acted as a more effective (2005) for myofibril films of fish protein and gelatine films,
plasticizer, resulting in weaker and more flexible films. For respectively.
example, TS and EB values were of about 3.3 MPa and Some other authors have established a relationship
98% for films with 40% of Gly equilibrated at 50%, between the plasticizer effectiveness and the number of
whereas films with 40% Sor were of about 10 MPa and hydroxyl groups or oxygen atoms in its chemical structure
11%, respectively. (Siew, Heilmann, Easteal, & Cooney, 1999). Thus, Park,
Similar results were found for films based on WPI Weller, Vergano, and Testin (1993) concluded that the
(McHugh & Krochta, 1994; Shaw et al., 2002), number of hydroxyl groups contained in the plasticizer
b-lactoglobulin (Sothornvit & Krochta, 2001), egg albumin influenced the mechanical properties of cellulose films.
(Gennadios, Weller, Hanna, & Froning, 1996), fish protein From that point of view, since Sor has three more hydroxyl
myofibrils (Cuq, Gontard, Cuq, & Guilbert, 1997), casein groups than Gly, one would expect a higher plasticizing
(Chick & Ustunol, 1998), starch and gelatine mixtures effect on WPI film. However, Sothornvit and Krochta
(Arvanitoyannis, Psomiadou, Nakayama, Aiba, & Yama- (2001) proved that for b-lactoglobulin films plasticized with
moto, 1997), and sodium caseinate and starch mixtures Sor or Gly, the most influential factor in the film
(Arvanitoyannis & Biliaderis, 1998). plasticizing is the plasticizer molecular weight rather than
its number of hydroxyl groups.
An increase in plasticizer content resulted in weaker and
Table 1 more flexible films. This was reflected in a decrease in TS
Mechanical properties of WPI-based edible films after equilibrium at
and EM for films with either Gly or Sor. It was expected
different RHa
that an increase in the plasticizer content would increase
Plasticizer Plasticizer Tensile Elongation Elastic film elongation. However, this elongation increase only
type content strength at break (%) modulus took place up to a plasticizer content of 40% in the case of
(%) (MPa) (MPa)
films with Gly, and up to a plasticizer content of 50% in
50% RH the case of films with Sor (Table 1). Above these values, the
Glycerol 30 6.970.4 a 76.779.6 b 140.7710.6 a increase in plasticizer content did not result in an
40 3.370.1 b 98.2715.3 a 50.573.0 b elongation increase. This fact is likely due to film matrix
50 2.470.1 c 104.878.2 a 28.175.1 c saturation with plasticizers (including water). It is likely
60 0.970.1 d 103.877.6 a 6.270.6 d
that the mesoscopic structure of denaturated whey proteins
Sorbitol 30 12.171.3 A 4.470.5 C 421.3731.8 A (mainly b-lactoglobulin and a-lactalbumin) limited WPI
40 10.070.6 B 11.574.3 BC 207.4711.8 B film elongation up to a maximum of about 100%.
50 4.270.2 C 28.377.5 A 73.376.5 C
60 2.070.1 D 14.873.2 B 27.271.8 D
These results are consistent with Sothornvit and Krochta
(2001) who showed that an increase in Sor content in
75% RH b-lactoglobulin films had a more important impact on TS
Glycerol 30 4.670.5 a 107.978.3 b 58.275.4 a
40 2.370.1 b 118.576.5 a 19.772.7 b
and EM than on EB.
50 1.470.1 c 98.076.4 b 9.271.2 c In addition, the exposure of the films to a higher RH made
60 0.670.1 d 78.4715.6 c 2.070.2 d them less stiff due to the water’s plasticizing effect. As
Sorbitol 30 7.970.5 A 28.175.6 C 163.279.4 A
expected, water content was higher in films balanced at 75%
40 4.470.6 B 42.376.2 B 68.276.5 B RH with respect to those balanced at 50% RH (Fig. 1).
50 1.870.2 C 64.273.5 A 26.171.5 C
60 0.770.1 D 58.674.1 A 10.671.3 D 3.4. Evolution of film appearance
a
Two means followed by the same letter in the same column (different
analysis for different type of plasticizer and RH) are not significantly Films containing 50% Gly as plasticizer did not vary the
(P40.05) different through Duncan’s test. appearance after 30 weeks of storage either at 50% or 75%
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J. Osés et al. / Food Hydrocolloids 23 (2009) 125–131 129

RH. On the other hand, films with 50% Sor turned the other hand, TS of Sor films stored at 75% RH
partially dull, whitish and more brittle as the storage time increased significantly from 1.7 MPa after 1 week to
lengthened. This was particularly intense in the case of 4.2 MPa after 30 weeks. In addition, EB of these films
storage at 50% RH. The brittleness of the films with Sor decreased from 64% after 1 week to 46% after 30 weeks.
became so high after 5 weeks at 50% RH that it was not
possible to analyse the mechanical properties. This
phenomenon could be due to Sor migration and its 5
subsequent crystallization on the surface of the WPI films. 30 w
That crystallization could be observed visually since white 4
15 w

Tension (MPa)
spots were becoming visible on the surface of the films, 5w
3 1w
which meant an undesirable appearance. Sakanaka, 50% RH
Sobral, and Menegalli (2001) also observed crystallization 2
of Sor films based on gelatine stored at 50% RH after 75% RH
30 days. 1 1 w 15 w
5 w 30 w
3.5. Evolution of moisture content 0
0 25 50 75 100 125 150
Elongation (%)
The effect of aging on moisture content is shown in
Table 2. Aging did not affect significantly moisture content Fig. 2. Graphic representation of the tensile tests of WPI films with 50%
of films regardless of plasticizer type or environmental RH. Gly stored at 50% or 75% RH during 1, 5, 15 or 30 weeks.

3.6. Evolution of mechanical properties


5
The effect of storage time on mechanical properties is 30 w
4
shown in Figs. 2 and 3. It can be observed that the 15 w
Tension (MPa)

mechanical properties of Gly-plasticized films remained


3
basically constant during the 30 weeks at both 50% and 5w
75% RH. On the contrary, Sor films become harder and 2 1w
less flexible as the storage time lengthens at 75% RH
(as stated, it was not possible to study the evolution of Sor 1
films at 50% RH). These effects can be appreciated more
clearly in Table 2 where the results of the tensile tests are 0
quantified. 0 25 50 75 100 125 150
TS and EB values were of about 2.4 MPa and 105% and Elongation (%)
of about 1.5 MPa and 96% for Gly films stored at 50% and Fig. 3. Graphic representation of the tensile tests of WPI films with 50%
75% RH, respectively, during the whole study (Fig. 2). On Sor stored at 75% RH during 1, 5, 15 or 30 weeks.

Table 2
Humidity content and mechanical properties of WPI-based films with 50% Gly or Sor as affected by storage time and RHa

Plasticizer type Time (Days) Humidity content (%) Tensile strength (MPa) Elongation at break (%) Elastic modulus (MPa)

50% RH
Glycerol 7 14.770.7 a 2.470.1 a 104.878.2 a 28.175.1 a
30 14.970.6 a 2.370.1 a 105.6710.5 a 26.973.6 a
90 14.270.7 a 2.370.1 a 102.877.4 a 26.374.6 a
180 14.370.6 a 2.470.2 a 106.077.1 a 30.470.9 a

75% RH
Glycerol 7 27.170.8 a 1.470.1 a 98.076.4 a 9.271.3 a
30 27.870.5 a 1.570.1 a 97.174.0 a 9.071.4 a
90 27.670.4 a 1.570.1 a 94.775.3 a 9.470.8 a
180 27.370.7 a 1.670.2 a 95.674.8 a 9.771.3 a

Sorbitol 7 16.270.6 A 1.870.2 A 64.276.5 A 26.171.5 A


30 16.070.5 A 2.470.1 B 55.478.9 B 34.273.6 B
90 16.470.4 A 3.470.2 C 52.478.6 C 53.975.3 C
180 16.570.6 A 4.270.2 D 46.678.7 D 67.276.8 D
a
Two means followed by the same letter in the same column (different analysis for different type of plasticizer and RH) are not significantly (P40.05)
different through the Duncan test.
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EM evolution showed behaviour similar to TS evolution the films plasticized with Sor due to Sor crystallization on
for all film types studied. the surface of films, making films harder and less flexible.
The evolution of the mechanical properties (becoming Mechanical properties and appearance of films plasticized
stronger and less flexible) of films plasticized with Sor with Gly did not vary with time.
stored at 75% RH was likely due to Sor crystallization. Selection of an appropriate plasticizer has to be done in
This crystallization decreased the amount of plasticizing terms of conferring enough flexibility to the film and
Sor and allowed increased molecular interactions in the keeping its functional properties stable for a desirable
protein network and thus changes in the mechanical period of time. This selection has to take into account
properties of the films. This phenomenon was more intense potential plasticizer crystallization, migration from the
in films stored at 50% RH due to the lower availability of surface to the food as well as saturation of the polymer
water to dissolve Sor, and as a consequence the crystal- matrix.
lization rate was higher.
Krogars et al. (2003) described the crystallization of Sor
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