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Article in Experimental Thermal and Fluid Science (EXP THERM FLUID SCI) · June 2005
DOI: 10.1016/j.expthermflusci.2004.08.006
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4 authors, including:
Michio Sadatomi
Kumamoto University
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All content following this page was uploaded by Michio Sadatomi on 14 May 2018.
a
Department of Mechanical Engineering and Materials Science, Kumamoto University, Kumamoto 860-8555, Japan
b
Applied Electronics Research Center, Kumamoto Technology and Industry, 861-2202, Japan
Received 15 March 2004; received in revised form 28 July 2004; accepted 28 August 2004
Abstract
A new micro-bubble generator with a spherical body in a flowing water tube has been invented, and its trial products have been
tested. In the generator, pressurized water is introduced into a pipe with a spherical body in the core. From conservation equations
of mass and energy, the water velocity around the body especially in a downstream region becomes higher than the inlet velocity,
and thus the pressure there becomes lower. If the pressure becomes less than atmospheric pressure, air is automatically sucked into
the water stream through a number of small holes drilled on the pipe wall in the lower pressure region downstream from the center
of the body. Since the water flow there is highly-turbulent and shear flow, the air sucked is well broken into a great number of micro-
bubbles. In the tests of its trial products, experimental data on air suction rate, hydraulic power needed to introduce water, bubble
generation efficiency, and variation of dissolved oxygen in water after bubbling were obtained by changing water supply rate sys-
tematically. From the tests, we found an optimum diameter ratio of spherical body to pipe, and confirmed that the generator could
generate micro-bubbles with a lesser energy consumption rate within 40 W and raise effectively the dissolved oxygen, etc.
2004 Elsevier Inc. All rights reserved.
Keywords: Micro-bubble; Bubble generator; Hydraulic power; Efficiency; Bubble diameter; Dissolved oxygen
0894-1777/$ - see front matter 2004 Elsevier Inc. All rights reserved.
doi:10.1016/j.expthermflusci.2004.08.006
616 M. Sadatomi et al. / Experimental Thermal and Fluid Science 29 (2005) 615–623
Nomenclature
d diameter of sphere (m) x distance from the center of sphere to air suc-
d0 diameter of air suction holes (m) tion holes (m)
dB diameter of equal-volume-spherical bubble
(m) Greek symbols
D diameter of pipe (m) gB bubble generation efficiency defined as Eq. (4)
DO dissolved oxygen (mg/l) (dimensionless)
H depth of micro-bubble generator (m) q density (kg/m3)
l length of air suction hole (m) l viscosity (Pa s)
LW hydraulic power defined as Eq. (3) (W)
N number of air suction holes (dimensionless) Subscripts
p pressure (Pa) G gas
Q volume flow rate (m3/s) L liquid
ReL liquid Reynolds number defined as 1 cross-section without spherical body
qLvL2(D d)/lL (dimensionless) 2 cross-section with spherical body
v mean velocity (m/s)
Venturi tube type by Minagawa et al. [3]. The new gen- Results of the experiments are presented and discussed
erator, however, has two merits of easiness in manufac- in this paper.
turing and easiness in drilling a lot of small holes in
comparison with the Venturi tube type. In addition,
the new generator is expected to be lesser energy con- 2. Principle of the new micro-bubble generator
sumption than the forgoing types by Ohnari [1], Seri-
zawa et al. [2] and Minagawa et al. [3], because the Fig. 2 illustrates the new micro-bubble generator in-
electric power of the water circulation pump used in vented by Sadatomi [4]. Pressurized water is introduced
the present apparatus is lower than that in [1–3]. into a pipe with a spherical body in the core. From con-
In order to confirm these merits and to study its per- servation equations of mass and energy, the water velo-
formance, we have conducted experiments using several city around the body, vL2, becomes higher than the inlet
trial products with different diameter ratios of the spheri- velocity, vL1, and pressure there, p2, becomes lower than
cal-body to the pipe and/or with the air holes at different the inlet pressure, p1, as follows:
downstream locations. In the experiments, bubbles were 2
vL2 ¼ vL1 =f1 ðd=DÞ g, ð1Þ
generated in a water tank by changing water flow rate
systematically. Air suction rate, pressures at the inlets
qL v2L2 v2L1
of water and air, bubble diameter and time variation p2 ¼ p1 ploss,in
of dissolved oxygen in water after bubbling were mea- 2
( )
sured to determine the performance of the generator. qL v2L1 1
¼ p1 1 ploss,in : ð2Þ
2 f1 ðd=DÞ2 g2
In these equations, d and D are the diameters of the
spherical body and the pipe, respectively, qL the density
Fig. 1. Photograph of a new micro-bubble generator by Sadatomi [4]. Fig. 2. Illustration of Sadatomis micro-bubble generator.
M. Sadatomi et al. / Experimental Thermal and Fluid Science 29 (2005) 615–623 617
Table 1
Specimens of trial products
Sphere diameter, Pipe diameter, Air hole diameter, Position of holes, The number Product
d (mm) D (mm) do (mm) x (mm) of holes, N number
9.53 13 0.5 0 6 S1
9.53 12 0.5 0 6 S2
9.53 11 0.5 0 6 S3
9.53 11 0.5 2 6 S4
9.53 11 0.5 4 6 S5
9.53 11 0.5 4 12 S5*
12.7 14.7 0.7 0 12 L3
12.7 14.7 0.7 2.7 12 L4
12.7 14.7 0.7 5.3 12 L5
12.7 14.7 0.7 8 12 L6
12.7 14.7 0.7 10.7 12 L7
12.7 14.7 0.7 0, 2.7, 5.3, 8.0 12 · 4 L3–6
4. Experimental results 0 0
0 5 10 15 20 25 30
QL l/min
4.1. Effect of diameter ratio of sphere to pipe
Fig. 5. Hydraulic power and bubble generation efficiency against
Fig. 4 compares the air suction rates, QG, for the water supply rate (effect of diameter ratio).
three trial products, S1–S3, against the water supply
rate, QL. QG increases linearly with QL when QL is en-
ough to produce a vacuum pressure behind the spherical
body. QG increases as D decreases, i.e., as d/D ratio Eqs. (3) and (4) by substituting the measured values of
approaches unity. pL, QL and QG. LW increases as QL increases and in-
Fig. 5 compares the hydraulic power, LW, and the creases as d/D ratio approaches unity, because the pres-
bubble generation efficiency, gB, for the same products sure loss across the spherical body increases with them.
mentioned above. LW and gB were calculated from On the other side, gB increases as both QL and D in-
crease, but it could not exceed 0.7% for these products.
The low efficiency means that most of the water energy
1.2 in the bubble generator is not used to suck the air but is
d = 9.53 mm, x = 0 used to break the air into a great number of micro-bub-
1.0 bles as well as the pressure loss due to the formation of
D mm
0.8
vortices and the wall friction in usual water singe-phase
11 (6 holes)
flow. From the comparisons of these three products, it is
QG l/min
12 (6)
0.6 13 (6) found that any products with D < 11 mm (d/D > 0.87)
will not show a better performance because an extreme
0.4
increase in LW and decrease in gB are anticipated. (From
0.2 the numerical analysis of single-phase water flow, which
will be described in Section 4.4, we found that the pres-
0 sure loss of water through the micro-bubble generator
0 5 10 15 20 25 30
rapidly increase with increasing of d/D at d/D > about
QL l/min
0.87. The increase in the pressure loss results in the in-
Fig. 4. Air suction rate against water supply rate (effect of diameter crease in LW and decrease in gB.) So, in the next experi-
ratio). ment, we fixed the pipe diameter at D = 11 mm in which
M. Sadatomi et al. / Experimental Thermal and Fluid Science 29 (2005) 615–623 619
the largest QG was obtained in Fig. 4, and varied the son is that QG is larger at 12 holes at a fixed QL, and
axial position of the air suction holes. thus the void fraction, eG, and mean water velocity
(=vL2/(1 eG) are higher at 12 holes, leading larger pres-
sure loss in the region downstream from the spherical
4.2. Effect of position and the number of air suction holes body, ploss,out and thus larger p1 and LW. In addition,
gB in 6 < QL < 16 l/min is higher at 12 holes because of
Fig. 6 compares the air suction rate, QG, for the four higher QG there.
trial products, S3–S5 and S5*, being different in the po-
sition and the number of air suction holes. In the three 4.3. Effect of geometrical size and the number of air
cases of six air suction holes, QG at x = 4 mm (i.e., S5) suction holes
is larger than others. In the two cases of x = 4 mm,
the product with 12 holes alone could suck air at Fig. 8 compares the air suction rate, QG, for the six
6 < QL < 10 l/min, and sucked air about twice larger trial products, L3–L7 and L3–6, being different in the
than that with six holes at QL > 15 l/min. axial position and the number of air suction holes. In
Fig. 7 compares the hydraulic power, LW, and the the five cases of 12 holes, QG is larger at x = 5.3 mm
bubble generation efficiency, gB, for the same products (i.e., L5) than others. This result and the result men-
mentioned above. In the three cases of six holes, gB at tioned in Fig. 6 show that the best position to suck more
x = 4 mm is higher than others since QG at x = 4 mm air is x/d J 0.42. QG for the product with 48 holes (each
was larger in Fig. 6 and LW at x = 4 mm is a little bit 12 holes at x = 0, 2.7, 5.3, 8.0 mm) was only about 1.3
lower. In the two cases of x = 4 mm, LW at 12 holes is times of that with 12 holes. The reason of such a small
about three times higher than that at six holes. The rea- QG is ascribed to the existence of immersed air holes
due to the non-uniform pressure distribution along the
pipe. As to the non-uniform pressure distribution,
2.4 experimental and calculated results are shown in a later
section.
2.0 x mm Size effects of the micro-bubble generator can be eval-
4 (12 holes) uated from a comparison of QG data between geometri-
1.6 D = 11 mm,
4 (6) d = 9.53 mm
cally similar generators, say, L5 and S5*, being the size
1.2 2 (6) ratio of 4/3. QG seems proportional to the vacuum pres-
0 (6) sure behind the spherical body, p2, and from Eq. (2) p2
0.8 depends strongly on mean water velocity, vL1, together
0.4 with the diameter ratio, d/D. Thus, the comparison
should be made under the same vL1 and d/D condition.
0 Since L5 and S5* are the same in d/D, the comparison
0 5 10 15 20 25 30
was made at the same vL1 as seen in Fig. 9. Fig. 9 shows
QL l/min
that QG was about 5-times larger for L5 than S5* and p1
Fig. 6. Air suction rate against water supply rate (effect of air-hole was roughly 1/50-times lower.
position and the number). If the pressure drop in the air suction holes is mainly
caused by friction, it can be calculated from the well-
known Hagen–Poiseuille equation:
1
D = 11 mm, d = 9.53 mm
0.8
16
η L x mm x mm
80
0.6 B W 0, 2.7, 5.3, 8.0 (12x4 holes)
4(12 holes) 12 10.7 (12)
4(6) 60
8.0 (12)
0.4 2(6) 8 5.3 (12)
0(6) 40
2.7 (12)
0.2 4 0 (12)
20
d = 12.7 mm, D = 14.7 mm
0 0 0
0 5 10 15 20 25 30 0 10 20 30 40
QL l/min QL l/min
Fig. 7. Hydraulic power and bubble generation efficiency against Fig. 8. Air suction rate against water supply rate (effect of air-hole
water supply rate (effect of air-hole position and the number). position and the number).
620 M. Sadatomi et al. / Experimental Thermal and Fluid Science 29 (2005) 615–623
200
Exp.
Cal.
0
-200
Upstream Downstream
-400
-15 -10 -5 0 5 10 15 20
Distance from sphere center, x mm
10 6. Conclusions
QG = 0.98 l/min, dB = 0.49 mm
QG = 0.24 l/min, dB = 0.12 mm A new micro-bubble generator with a spherical body
9
in a flowing water tube has been invented, and its trial
Small bubble
products have been tested. In the test, experimental data
8 Micro-bubble on the air suction rate, the hydraulic power needed to
introduce water, the bubble generation efficiency, and
7 the variation of the dissolved oxygen in water after
D = 11 mm, x = 4 mm
(6holes), QL = 25 l/min bubbling were obtained by changing the water supply
6 rate systematically. From the tests, we found the
0 5 10 15 20 25 30 followings:
t min
(a)
(1) The optimum diameter ratio of the spherical body
10 to the pipe is d/D J 0.865.
(2) The optimum axial position of the air suction holes
Micro-bubble is x/d J 0.42.
9
(3) The air suction rate, QG, increases with the number
of the holes if all the holes are at the same axial
8 position, but if not QG does not increase
Small bubble
proportionally.
7 (4) The present generator could generate micro-bubbles
D = 11 mm, x = 4 mm
(6holes), QL = 25 l/min with a lesser energy consumption rate within 40 W.
6 (5) Comparison of the smaller generator with the larger
0 2 4 6 8 10 12 one showed that the larger the better in the perfor-
VG l mance, namely low hydraulic power and high bub-
(b) ble generation efficiency.
Fig. 14. Variation of dissolved oxygen in water after bubbling. (a) (6) The present generator could raise the dissolved
Comparison against elapsed time, (b) comparison against total bubble oxygen in water. The generation of a huge amount
volume. of micro-bubbles is effective for the rapid increase
in the dissolved oxygen.