Emergency Switchboard PDF

N I R I I S
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MESSRS NKK COR P0 RAT ION TSU W0 RKS

........................................................................................................................
SNOo 173
EMERGENCY SWITCHBOARD
..............................................................................................................
'\:0\SHED Pl/j·
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FEB.2 7. :~98
TSU \VUFKS
NKK CORPORATION
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PREF 0 0\ p..? f'.
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HISTORY OF DRAWING
APPROVED S. TA',,,-,,,],- R,EV I EWED B.IWASAKI
DES I GN I S.FlICIII.\IOTO PREPARED S.rUCIIL.\tOTO
OA TE J UL . 1 8, 1 996
No. M9438
,il'~1: T 3 - 004
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, REVISION DATE,
REQUESTED BY DESCRIPTION OF REVISION PART <0
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ElECTRIC CO•• l TO. REVISION M4-9438 REVl
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PART 1
TITLE DRAW. NO. SHEET' NO.
1 GENERAL SPECIFICATION GSF O/S-M9438 1
2 ABBRI VAT ION ABB MB-00001 2
3 CONTROL DEVICE NUMBERS CDN MB-00002, 3 3-1 - 2
4 ACB BREAKING CAPACITY ACB MB-00006 4
5 MOCB BREAK ING CAPAC ITY MCB MB-00011 5·
6 FUSE BREAKING CAPACITY FUS MB-00017 6 •

7 GENERATOR PROTECTION GPT M4-9438-7 7
8 TRANSFORMER PROTECTION TPT M4-9438-8 8

,
9 METER LIST MTR M4-9438-9 9
10 TRANSFER SWITCH CSW M4-9438-10 10
11 NAME PLATE MODEL NPM MB-00018 11
12 NAME PLATE TABLE(CIRCUIT) NPC M4-9438-12 12-1- 4
13 NAME PLATE (PANEL INSTRUMENT) NPI M4-9438-13 13
14 COLOR PLATE SPACIFICATION CPS M4-9438-14 14
15 GROUP SIGNAL LAMP GSL M4-9438-15 15
16 FLOWCHART SYMBLE FSY M4-9438-,-16 16-1 - 2
17 FLOWCHART FOO M3-9438-17 17-1
18 OUTLINE OLD M3-9438-18 18-1 - 2
19 PANEL ARRANGEMENT PNA M3-9438-19 19
20 ONE LINE DIAGRAM BSN M2-9438-20 20
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OWNER SNO. 166/167/173

MESSRS NKK TSU WORKS CLASS LR (UMS)
TYPE DEAD FRONT SELF SUPPORTING AMBIENT TEMP
I 4 5 t
SIDE COVERS WITH BOTTOM PLATES WITHOUT
~
REAR COVERS HOOK TYPE PARTITION WALLS WITHOUT

PAINT COLOR OUTS IDE 7.5 B G 7/2 (S EM I FROSTING)
INSIDE MAKER'S STANDARD
LETTER OF NAME PLATE ENGLISH MATERIAL OF NAME PLATE I METHACRYLATE
DRAWING & DOCUMENT ENGLISH

I
AC 4 5 0V 3c/> 6 0 liz 1 SErS
2 0 0 kVA 2 5 7A O. 8 PF
GENERATOR
AC V c/> Hz SET
kVA A PF
,
SPACE HEATER AC 2 2 0 V 1 c/> 6 0 liz 1 2 1W
SOURCE GOVERNOR MOTOR DC V W MAKER

CAPACITY
AC 450/225 V 1 c/> 60Hz 1 5 kVA 3 SETS
TRANSFORMER
AC / V c/> Hz kVA SETS
CONTROL CIRC AC 2 2 0/1 1 0 V 6 0 Hz DC 24 V
AC 440 V .3 c/> 6 0 liz 4 0 0A
SHORE
AC V c/> Hz A
R····· 'RED 'RED
p ..... COLOR MARKING
COLOR OF S ..... 'WHITE N ' ..... BLUE (PARTIALLY)
BUS BAR
T····· 'BLUE EARTH WIRE······GREEN/YELLOW
,
INTERNAL MAIN CIRCUIT 660V SCP
WIRING CONT CIRCUIT 660V S C P, 600V STYLE 101 5
REMARKS I P2 1 MB2-02············ 1
A 3 .................. 1
-
,
SNO. 166 167 173
ORDER NO. 96-3872-02 96-3930-02 96-4001-02
MACH. NO. T782
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5/20 T808 I 6/20 T836 I 9/05 I
APR. TITLE DRAW. NO.
REV. ' GENERAL O/S-M9438
SPECIFICATION
DESIGN
TA I YO GSF SHEET
DATE ELECTR I C co .. LTD. NO. 1
MB-OOOOl
ABBR. DESCPIRTION ABBR. DESCPIRTION ABBR. DESCPIRTION

A AMMETER as GOVERNOR MOTOR
CONTROL SWITCH RL RED LAMP
AC ALTERNATING CURRENT GL GREEN LAMP RPR REVERSE POWER RE.LAY
GCP GROUP STARTER PANEL
A.CB AIR CIRCUIT BREAKER GSP
ACH AUTOMATIC GSL GROUP SIGNAL LAMP SILICON CONTROLLED
BATTERL CHARGER SCR RECTIFIER
- AG AUXILIARY GENERATOR SEC SECOND
I-
AS AMMETER SWITCH H HEATER/HOUR SG SHAFT GENERATOR

ASS AUTO SYNCHRO SW ITCH HRM RUNNING HOUR METER SHS SPACE HEATER SWITCH
10 AUTO AUTOMATIC SHC SHUNT TRIP COIL 10
AUX AUX I LI ARY IL INCANDESCENT LAMP SNP SERVICE NAME PLATE

AVR AUTOMATIC VOLTAGE INCANDESCENT LAMP St STARTER
REGULATOR ILS SWITCH
ASD AUTO SYNCHRO DEVICE INST INSTANTANEOUS STD SHORT TIME DELAY
- -
ATS AUTO TRANSFER SWITCH INV INVERTER SY SYNCHROSCOPE
BCB BATTERY CHARGE &
DISCHARGE BOARD SYL SYNCHRONIZING LAMP
BCS BREAKER CONTROL SWITCH KS KNIFE SWITCH SYS SYNCHROSCOPE SWITCH
BELL BELL T TEMPERATURE METER/
THERMOMETER
, AUTO LOAD SHIFT
BL BLUE LAMP LSS SWITCH TB TERMINAL BLOCK
BS· BUZZER STOP LTD LONG TIME DELAY TG TURBO GENERATOR
- BZ BUZZER TL TRANSPARENT LAMP -
MANU MANUAL TT TEST TERMINAL
CROSS CURRENT MC MAGNETIC CONTACTOR
CCT TRANSFORMER
COS CHANGE OVER SWITCH MCCB MOLDED CASE CIRCUIT UVC UNDERVOLTAGE TRIP COIL
BREAKER (Y)
. CS CONTROL SWITCH MG MOTOR GENERATOR/

MAIN GENERATOR
MIN MINUTE V VOL TMETER
DC DIRECT CURRENT M/S MACHINE SIDE VAR VARMETER
- DG DIESEL GENERATOR MSB MAIN SWITCHBOARD VR VOLTAGE REGULATOR
I-
OM DIMMER MV MAGNETIC VALVE VS VOLTMETER SWITCH

INSULATION RESISTANCE VFS VOLT/FREQUENCY METER
OS DISCONNECTING SWITCH loll! METER SWITCH
ECD ENGINE CONTROL DEVICE NP NAME PLATE W WATTMETER
ECS ENGINE CONTROL SW ITCH WH WATT HOUR METER

EG EMERGENCY GENERATOR OCR OVERCURRENT RELAY WL WH I TE LAMP
- I-
ES EARTH LAMP SWITCH OL ORANGE LAMP
ElL EMERGENCY LI GHT OVR OVER VOLTAGE RELAY YL YELLOW LAMP
EXS EXCITATION SWITCH
ESB EMERGENCY SWITCHBOARD PBS PUSH BUTTON SWITCH
,
PF POWER FACTOR METER
FM FREQUENCY METER PT POTENTIAL TRANSFORMER
o
OJ FL FLUORESCENT LAMP PWC POWER CONTROLLER
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- FLS FLUORESCENT LAMP SWITCH PLC PROGRAMMABLE LOGIC I-
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~ FMS FREQUENCY METER SWITCH
CONTROLLER
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TITLE
@ I?~O)J@ DRAW. NO. SHEET .....!'
NO.
eLECTRIC CO•• LTO.
ABBREVIATION MB-OOOOl ABB 2
I I I I I I I I ,".
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MB-00002
NO. D E V I C E NO. D E V I C E
1 MASTER CONTROLLER OR SWITCH 41 FJELD CIRCUIT BREAKER.
2 TIME-DELAY STARTING OR SWITCH. OR CONTACTOR
CLOSING RELAY 42 RUNNING CIRCUIT BREAKER.
10
10
3 CONTROL SWITCH SWITCH OR CONTACTOR
4 DEVICE OR RELAY FOR CONTROLLING 43 CONTROL CIRCUIT SELECTOR SWI TCH.
A MAIN CONTROL CIRCUIT CONTACTOR OR RELAY
5 STOPPING SWITCH OR RELAY 44 DISTANCE RELAY
6 STARTING CIRCUIT BREAKER. SWITCH. 45 D. C. OVERVOLTAGE RELAY
- CONTACTOR OR RELAY 46 NEGATIVE-PHASE-SEQUENCE OR -
7 ADJUST! NG SWITCH PHASE-UNBALANCE CURRENT RELAY
8 CONTROL POWER SWITCH 47 OPEN PHASE RELAY OR NEGATIVE-
9 FIELD REVERSING SWITCH.CONTACTOR. PHASE-SEQUENCE VOLTAGE RELAY
OR RELAY 48 INCOMPLETE SEQUENCE RELAY
10
10 SEQUENCE SWITCH OR PROGRAM 49 TEMPERATURE SWITCH. RELAY. OR
CONTROLLER OVERLOAD RELAY FOR ROTATING
11 TESTING SWITCH OR RELAY MACHINE
12 OVERSPEED SWITCH OR RELAY 50 SELECTIVE SHORT-CIRCUIT RELAY OR
13 SYNCHRONOUS SPEED SWITCH OR RELAY SELECTIVE GROUND RELAY
- 14 UNDERSPEED SWITCH OR RELAY 51 A. C. OVERCURRENT RELAY OR r-
15 SPEED REGULATING DEVICE OVERCURRENT GROUND RELAY
16 PILOT WIRE SUPERVISORY RELAY 52 A.C. CIRCUIT BREAKER OR CONTACTOR
17 PILOT WIRE RELAY 53 EXCITATION RELAY OR IGNITION
18 ACCELERATING OR DECELERATING RELAY
CONTACTOR OR RELAY 54 HIGH-SPEED CIRCUIT BREAKER
H) STARTING-TO-RUNNING TRANSITION 55 AUTOMATIC POWER-FACTOR REGULATOR
CONTACTOR OR RELAY OR POWER-FACTOR RELAY
20 VALVE FOR AUXILIARY MACHINE 56 SLIP DETECTIVE DEVICE OR OUT-
21 VALVE FOR MAIN MACHINE OF-STEP RELAY
- 22 EARTH LEAKAGE CIRCUIT BREAKER. 57 AUTOMATIC CURRENT REGULATING -
CONTACTOR OR RELAY DEVICE OR CURRENT RELAY
23 TEMPERATURE CONTROL DEVICE 59 A. C. OVERVOLTAGE RELAY
OR RELAY 60 AUTOMATIC VOLTAGE BALANCE REGULATING
24 TAP CHANGING DEVICE DEVICE OR VOLTAGE BALANCE RELAY
(Y)
25 SYNCHRONIZING OR SYNCHRONISM-CHECK 61 AUTOMATIC CURRENT BALANCE REGULATING
DEVICE DEVICE OR CURRENT BALANCE RELAY
26 TEMPERATURE SWITCH OR RELAY FOR 62 TIME-DELAY STOPPING OR OPENING
STATIC EQUIPMENT RELAY
27 A. C. UNDERVOLTAGE RELAY 63 PRESSURE SWITCH OR RELAY
- 28 ALARM DEVICE 64 OVERVOLTAGE GROUND RELAY -
2.9 FIRE EXTINGUISHING DEVICE 65 GOVERNOR
30 INDICATING DEVICE FOR FAULT OR 66 FLASHER RELAY
OPERATING CONDITION 67 A.C. DIRECTIONAL POWER RELAY OR
31 FIELD CHANGING CIRCUIT BREAKER. DIRECTIONAL GROUND RELAY
SWITCH CONTACTOR OR RELAY 68 IMPURITY DETECTIVE DEVICE
32 D. C. REVERSE-CURRENT RELAY 69 FLOW SWITCH 'OR RELAY
33 POSITION SWITCH OR POSITION 70 RHEOSTAT
DETECTING DEVICE 71 DETECTOR FOR RECTIFIER ELEMENT
34 MOTOR OPERATED SEQUENCE FAILURE
- CONTROLLER 72 D.C.CIRCUIT BREAKER OR -
35 BRUSH-OPERATING OR SLIPRING CONTACTOR
SHORT-CIRCUITING QEVICE 73 SHORT-CIRCUIT BREAKER OR
36 POLARITY RELAY CONTACTOR
37 UNDERCURRENT RELAY 74 REGULATING VALVE
38 BEARING TEMPERATURE SWITCH OR 75 BRAKING DEVICE
RELAY 76 D. C. OVERCURRENT RELAY
39 SUPERVISORY DEVICE OR DETECTING 77 LOAD REGULATING DEVICE
SWITCH FOR MECHANICAL ABNORMALITY 78 PHASE COMPARISON RELAY FOR
;z
40 FIELD CURRENT RELAY OR CARR IER SYSTEM
o LOSS-OF~FIELD RELAY 79 A.C. RECLOSING RELAY
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- TITLE DRAW. NO. SHEET
® 1J~O)J@
ElECTR I C co.• l TO.
I I I I I I I I
CONTROL DEVICE NUMBERS
JEM1090
1/2
MB-OOOO2
CON NO.
1 3-1
U~~ T 3 - 1 2 1
MB-00003
NO. D E V I C E SUFFIX DESCRIPTION
80 D.C. UNDERVOLTAGE RELAY LETTER
81 GOVERNOR DRIVING DEVICE F FUSE
82 D. C. RECLOS I NG RELAY FOWARD
lO
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83 SElECTOR SW ITCH, CONTACTOR FW FRESH WATER
OR RELAY G GROUND FAULT
84 VOLTAGE RELAY GENERATOR
85 SIGNAL RELAY H HIGH
- 86 LOCK-OUT RELAY HOLD c-
HEATER •
87 DIFFERENTIAL RELAY
88 CONTACTOR. SWITCH,CIRCUIT BREAKER HW HOT WATER
OR RELAY FOR AUXILIARY EQUIPMENT I INTERNAL
89 DISCONNECTING SWITCH INSTANT
10
OR LOAD BREAK SWITCH I L INTERLOCK
90 AUTOMATIC VOLTAGE REGULATOR OR L LOW
AUTOMATIC VOLTAGE REGULATING RELAY LOCKING
91 AUTOMATIC POWER REGULATOR OR LOWER
- POWER RELAY· LAMP -
92 DOOR OR DAMPER LIMIT
94 TRIP-FREE CONTACTOR OR RELAY LOAD
95 AUTOMATIC FREQUENCY REGULATOR M MOTOR
OR FREQUENCY RELAY METER
96, INTERNAL FAULT DETECTIVE MANUAL
,
DEVICE FOR STATIC APPARATUS MAGNETIC
9,7 RUNNER MAIN
98 COUPLING DEVICE N NEGATIVE
,99 AUTOMATIC RECORDING DEVICE NEUTRAL '-
0 OPEN
SUFFIX LETTERS OPERATION
SUFFIX DESCRIPTION P POSITIVE
LETTER PRIMARY C')
A AIR POWER
ALTERNATING CURRENT PRESSURE
AMPERE Q OIL
AUTOMATIC R RESISTOR
- AUXILIARY RESET -
e BATTERY RAISE
BUS REMOTE
BELL REVERSE
C CLOSE S SOLENOID N
COOLING SECONDARY.
COMMON SHORT
CLOSING COIL STEAM
CONTROL SW SEA WATER
- CAPACITOR T TRIPPING -
CH CHARGE TRANSFORMER
D DIRECT CURRENT- TEMPERATURE
DISCHARGE TIME
DECELERATION V VOLTAGE
.-
E EXCITATION W WATER ,
EMERGENCY X AUXILIARY
F FREQUENCY Y AUXILIARY
N
«l
FAULT Z BUZZER
z'
a
.-
AUXILIARY
o - I-
"- PHASE
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elECTRIC CO•• LTD. CONTROL DEVICE NUMBERS 2/2
DRAW. NO. SHEET
CON NO.
I I I I I I I -, JEM1090 MB-OOOO3 2 3-2
*.~ T 3 - 1 2 1
1018-00006
AIR CIRCUIT BREAKERS (MAKER:TERASAKI)

CLASS: LR
<0
BREAKING CAPACITY
BREAKING MAKING USE

TYPE FRAME POLE
- VOLTAGE CAPA. SYM CAPA.ASYM -
[A] kA sym. rms kA peak
AME-3
250 3 AC460V 10 21. 7
LASS THAN 63A
AME-3
WITHOUT INST. TRIP 250 3 AC460V 4 6.99
- AME-3 250 3 AC460V 16 36. 8 f-
AME-4 400 3 AC460V 16 36. 8 0

AME-6 630 3 AC460V 20 52. 7
A~E-8 800 3 AC460V 30 71. 6

AME-l0 1000 3 AC460V 30 71. 6
-
. -
AT06 630 3 AC480V 37 90.2
AT12 1250 3 AC480V 72. 6 190. 5
.
.-
AT16 1600 3 AC480V 72. 4 190. 5

AT20 2000 3 AC480V 67. 2 144. 3
AT25 2500 3 AC480V 72. 4 190. 5
AT32 3200 3 AC480V 91 215. 1
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@ ll~O)J@ TITLE
ACB
DRAW. NO.
ACB
SHEET
NO.
ElECTRIC CO.• l TO.
BREAKING CAPACITY LIST MB-OOOO6 3 4
I I I I I I I
;t.~ T 3 - 1 2 1
MB 00011
MOLDED CASE CIRCUIT BREAKERS (MAKER:TERASAKI)

CLASS: LR
({)
RATED BREAKING CAPACITY [kA]

TYPE FRAME SYM, R. M. S. ( ) : ASYMMETR I CAL
POLE USE
[A] DC AC
- 250V AC125V AC250V I AC500V - I-
5 43.5 AC250V
TB-5D 50 2 (125V) (101.6) 5(B)ll0A 2.5{4.1)
15-50A
5 43.5 AC250V
TB-5S 50 2 (125V) (101.6) 5(B)ll0A 2.5(4.1)
15-5OA
5 43.5 AC250V 10
TB-5P 50 2 (125V) (101.6) 5 (B) lOA 2.5{4,1)
15-50A
XS30NS 2,3 5. 06 7. 5 5 2.5

30 (125V) (15.8) (9. 16) (3. 81)
XE50NS 50 2. 3 5. 06 7. 5 5 2.57
(125V) (15.8) (9. 16) (3. 81)
XS50CS 50 2,3 5. 07 42 7. 5 5
(96. 9) (14.8) (9. 4)
42 25 10
XS50NB 50 2,3 7. 85 (96. 9) (53.2) (18. 1) 0
XH50NS 50 3 40. 6 88. 8 43. 7
(204 ) (96. 8) "<t
XS60NS 2,3 7. 85 42 25 10
60 (96.9) (53. 2) (18. 1)
·XE lOONS 100 2,3 7. 85 42 25 10
(96. 9) (53.2) (18.1)
- - XSl OONB 100 2, 3 15 50 22 I-
(1 1 5) (50. 1)
88. 8 43. 7
XH100NS 100 3 40. 6 (204 ) (96. 8) 0
XE225NS 225 3 10. 1 25. 6 15. 4
(53.2) (31.4)
(Y) (Y)
XS225NS 225 3 40. 6 51. 0 26. 0

(1 1 6) (56. 6)
88. 8 43. 7
XH225NS 225 3 40.6· (204) (96. 8) 0
XH225NE WITH INST 88.8 (204) 51.9 (121)
- 225 3
WITHOUT INST 5.09 (9.4) t-
XS400CS 400 3 51. 0 33. 1

( 1 1 6) (72. 6) 0
XS400NS 400 3 88. 8 53. 5
( 204) ( 1 25)
WITH INST 88.8 (204) (121)
C\l
XS400NE 400 3
WITHOUT INST . 51. 9
5.09 (9.4)
C\l
XS600CS 600 3 51. 0 33. 1

(1 1 6) (72.6)
XS600NS 600 3 88.8 53. 5
(204 ) (125)
XS600NE WITH INST 88.8 (204) 53.5 (125)
600 3
WITHOUT INST 10.2 (19.3)
XS800CS 800 - 3 51. 0
(1 1 6)
33. 1
(72.6)
XS800NS 800 3 88. 8 53. 5
.-
(204) (125)
XS800NE WITH INST 88.8 (204) 53.5 (125)
800 3 .
WITHOUT INST 10. 2 (1 g. 3)- ,
WITH INST 88.8 (204) 53.5 (125) , 'I

-
GI
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XS1200NE 1200 3
WITHOUT INST 15.4 (31.4) 0 -~
fD
XS1600NE -' WITH INST 81. 1 (194.9)
o 1600 3
::E WITHOUT INST 21. 5 (51. 5)
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XS2000NE 2000 3
WITH (NST
WITHOUT INST
81. 1 (194. 9)
43. 0 11 02. 9)
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@ 1f~Oll@ TITLE MCCB

DRAW. NO.
MCB
SHEET
NO.
elECTRIC CO.. LTD.
I I I I I I I I BREAKING CAPACITY LIST MB-OOOll 4 5 .'
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~.~ T 3 - 1 2 1
FUSE (MAKER;UTSUNOMIYA ELECTRIC)
BREAKING CAPACITY
FRAME
TYPE USE
[A] VOLTAGE CURRENT
JGl
- 30 AC600V 100kA -
(NK, LR, GL. BY)
JG2
60 AC600V 100kA
(NK. LR, GL. BY)
UCl AC500V 50kA
CELLO-LITE 30 0
(NK. LR, ABS) DC250V 20kA
FUSE
UC2 AC500V 50kA
60
- (NK. LR, ABS) DC250V 20kA f-
UB3 AC500V 50kA

100
(NK, LR, ABS) DC250V 20kA
UB4 AC500V 50kA
200
(NK. LR, ABS) DC250V 20kA
- FUSE (MAKER: SIEMENS) -
BREAKING CAPACITY
FRAME
TYPE USE
[A] VOLTAGE CURRENT
011 (55B2) AC500V

25 70kA
DC500V
-
0111 (55B4) AC500V
63 70kA
DIAZED DC500V
FUSE
DIVH (55B4) AC500V
100 70kA
N
DC500V . N
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FUSE
DRAW. NO.
FUS
NO.
BREAKING CAPACITY LIST MB-00017 6
I I I I I I I
Ul~ T 3 - 1 2 1
AIR CIRCUIT BREAKER
TYPE :AME-4
FRAME:400AF (C T 400/0. o 5 A)
U S E INVERSE TIME TRIP I\INST. TRIP PREFERENCE TRqY .
LONG TIME
(A)
DELAY
(L TD)
(%)
SHORT TIME
(A)
DELAY
(S TD)
(% )
\
(A)\ (% ) (A)
OVER CORRr
1%)
1\ II
EMERGENCY 206 80 514 200 \ 770 / 75
GENERATOR i i i i \ il i
321 125 1028 400 \ 1~9 • 110
200kVA
\1
~
450V 110% ( 283A) 300% ( 771 A) %( A) of GEN
ra ling
60Hz sell ing se II ing selling currenl
(Pick up) (Pick up) (Pick un
31/> setlin .
,
(P i k up)
257A 100% f gen
20sec aI 120% 0.12sec at ratin
0.8PF of setting OVER curren
currenl of selling lime:l0sec al 120%
curren I setting
currenl
PROTECTIVE.RELAY (C T /5 A)
~ ~
OVER CURRENT OVER CURRENT VOL TAGE RELAY
POW ELAY RELAY FOR RELAY FOR
PREF TRIP LTD TYPE:SC-VR TY . C-FR
TYPE:K2WR- - TYPE:SC-OCRI TYPE:SC-OCR2
(kW) (% )
~ ( %) (A) (% ) LOW (V) HIG~ LOW (Hz) HI GH (Hz)
V
~ ~
.
'~ ~
~
..........
><"- ~
~ ~
10%( kW)sel ~ A.)sel %( A) se I L: %(~ L : %( Hz) seI
~
H: %( V) se
~
sec at % sec al % sec al % s al %
of ling of selling of se It ing of selting vollage of setll
power currenl currenl • ,f reQ cy
MESSRS: SNO.
NKK TSU WORKS 166/167/173
TA I YO TITLE DRAW. NO. SHEET

I!I.I;CTR I ceo.. LTD. GTP NO.
GENERATOR M4-9438-7
- I I I I PROTECTION 7
MOLDED CASE CIRCUIT BREAKER
-, TRANSFORMER CAPACITY
_ USE TYPE & INST. TRIP
RATING
kVA V A FRAME A '%
P/S P/S TYPE:

1300 2241
EMERGENCY lei> 15kYA Xlll00NS
100A
TRANSFORMER (3SETS) 450/225 58/115 FRAME:
60Hz 100AF
*(Rating
ma rk iss e t t i ng.
current:
58A)
THERMAL RELAY
REMARKS
TYPE A % CURRENT TRANSFORMER
Min
2.8 7 2 Thermal relay for
5VA
TR-ONH/A * 3.9 100 over current
Max 4. 2 108 75/5A protection
Under 4mi n. at 200% of SET: 58A
setting current. Rating current
* mark is set point 58A
, (Reset :AUTO)
~
TRANSFORMER CAPACITY
MOLDED CASE CIRCUIT BREAKER /
TYPE & INS~IP
~kVA V A FRAME
v
/ %
~
~
P/S P/S TYPE:
'/ *
~~
Hz
*(Rating
mark is set t ing.
current:
A)
THE~RE~
v REMARKS
TYPE A/ % CURltE-N.t TRANSFORMER
~
MV Thermal relay for
/* 100 over current
'/ Max
~
Under 4min. at 200% of SET: A
/ setting current.
* mark- is set point
(Rese t: AUTO)
MESSRS: -
Rating current
A
SNO. .
TA I YO TITLE DRAW. NO. , SHEET

ELECTR I C co,. LTD. TPT NO.
TRANSFORMER M4-9438-8
I I I I I. PROTECTION 8
•
NO. SYMBOL NAME TYPE SPECIFICATION REMARK QT. SIZE CLASS
2086-30 0'" 600/150V IOOxI20 I,
1 VI AC VOLTMETER 460/II5V 1
VI2 R:450V 1. 5
2086-30 0"'400/5A R:257A 100xl20
2 AI AC AMMETER 1
A42 0'" 600/5A R:400A 1.5
2086-55 0'" 250kW 400/5A IOOxl20
3 WI WATTMETER 1
W54 R:160kW 460/115V 1. 5
FREQUENCY 2086-80 55'" 65Hz 100xl20
4 FMI 115V 1
METER H41 R:60Hz I. 0
2086-30 0'" 300V 100xl20
5 V61 AC VOLTMETER 1
VRX R:225V I. 5
6 A6I
. AC AMMETER
2086-30 0'" 150/5A
1
100xl20
A42 R:115A 1. 5
,
9
GROUNDING 100xI20
1 0 MQ 61 RESISTANCE 0"'0.02'" IMn 1
METER 2379-26 I. 5
GROUNDING 2I-A3 10"'40kn WITH MLT
1 1 GRS61 RESISTANCE 1
SENSOR SET: IOkn (AC225V)
1 2
2093-37 0-4'0'" 120A 60x60

1 3 A AC AMMETER CT:40/5A 1
(SP) -A46 R: 28A 2. 5
1 4
1 5
,
1 6
1 7
1 8
1 9
2 0
. .-
2 1
MAKER:
YOKOGAWA ELECTRIC
.-
MESSRS:
NKK TSU WORKS
I SNO.1,6 6 / 1 6 7 / 1 7 3
.il
- TA I YO TITLE DRAW. NO. SIIEET ....
,.~
EI.ECTRIC co .. I.TO. MTR NO.

METER LIST MM-9438-9
I I I I I 9 ,."
'~
.~
LETTER OF NAME PLATE w
SYMBOL SWITCH ~
en
NAME 1 2 3 4 5 6 7 8 TYPE ell :::>
\0 OFF R-S S-T T-R BUS SHORE M0212 \0

VOLT METER HB
II OFF R-S S-T T-R BUS M0254
HB
- ASI AMMETER OFF R S T SHORE M0252 1 0 I-

HB
II OFF R S T OFF AK1-AS
HB
ID
FREQ METER OFF G3 G2 Gl BUS SHORE M0278

=G=t ~ HB
- I-
VFS1 VOLT & OFF R-S S-T T-R BUS SHORE M0212 1 0
FREQ METER HB
'<t II OFF R-S S-T T-R BUS M0254

HB
,
- SYNCHRO- OFF G3 G2 Gl OFF M59x1 I-

SCOPE =G=l ~ HB
ACB L3201
(Y) BCS21 CONTROL OPEN *
f!i
CLOSE DRT 1 0 (Y)
BUS-TIE L3213
BCS51 CONTROL OPEN *
f!i
CLOSE DBT 1 0
- GOVENOR LOWER f!i RAISE A3205 -

CONTROL OFF PB
N AS61 AMMETER OFF R S T OFF AK1-AS 1 0 N

HB
VS61 VOLT OFF R-S S-T T-R OFF At:1-VS 1 0

METER HB
- I-
M45' o 30'
- MAKER : FUJI ELECTRIC
NAME NAME : RC310-1
5 TYPE
4 6 3 4 5
2 6 Note: * to
Mar~ are pul lout and auto return
.--
3 0 7 1 0 7 f!i mar~ position. ,
2 8
1
.-
- I-
IMESSRS:
NKK CORPORATION TSU WORKS
ISNO.'
166/167/173
SHEET
@ 1?~O)J@ TITLE DRAW. NO.
CSW NO.
ElECTR I C co.. l TO. TRANSFER SWITCHES LIST M4-9438-10 1 10
I I I I "
\
~J~ T 3 - 1 2 1
MB-00018
( 1) SIZE
a
I- -I
- I
(2) MODEL
•
13 I-
Type:AH Type:BH
NAME-----,I
r----~~~~------ll
10 I----- 10
L
'-----NAME-----'I
I
. L.. ...J . L~
- Type:CH Type:DH
n.i'i
!.£Irc
r==-------------, I.I!.!:L n~ 1
1- - - - - N-AM..:E - - - - - ,
IL.. NAME ...JI L !f"~M_:L I
~~.1im llr.iMil/!Li£l~ ~~.1im llr.!mil/lfifT§i
Type:LH Type:MH
~!.!;Cb'1£lL-----------, li"lE'cLii.i'i
,---=-.:-.:- ~ME':- - .:-.:- - - ..J
- IL.. NAME ...JI L t!.A~ I -
Type:FH Type:N
Type:GH
40. 5
,- -I
:_____________
NAME rtr~m~ J!~1.!]!.~ Iu:l"
(Y)
...JI
[§"i!!"ijle] [aTIr!i I [_c.!.ble..JIlH.... ...J ;;t
(Material :Alumlnlum)
MATERIAL : METHACRYLATE
- Type a b t GROUND : WHITE I-
0 315 63 3 LETTER : BLACK(ratlno REO)

1 45 10 2
.',.-
2 50 12. 5 2 (3) LETTERS EXAMPLE
4 63 16 2 c I r no. : 61, MI9A, 6CP3
C\l cable size: H-TPYC-60 C\l
5 63 25 2
9 200 40 3 frame : 60, 100, 225. 1600
11 48 20 2 ratlno : 15A. 400A, I NS700A
12 48 25 2
13 90 25 2
- 14 90 31. 5 2 I-
TYPE: PBN
~
15 90 45 2
MATERIAL : METHACRYLATE (t:2)
16 50 16 _2
GROUND WHITE
:
~5
LETTER BLACK
:
FOR PUSH BUTTON SWITCH
& INDICATING LAMP C=::J -.::t
,
• ' f
.. ~
J:
~ .-
Q.
Z
- I-
"
w
(\j
::J:
'w
....
lI)
~i)
>-
l/) .....',.!-
SHEET
@ l?~O)J@ TIHE DRAW. NO.
NO.
elECTRIC CO. ,LTD.
NAME PLATE MODEL MB-00018 NPM 11 .'
,
I I I I I I I '.0
')'
.'i'
~.~ T3-121
NAME MCB Cab-
LETTER ON NAME PLATE TERMINAL
USE PLATE TRIPPING Ie
Circuil Cab I e UVC EMS posi
Circui I Nalle Type Raling Type QT Type QT
no. size SHC PRE I ion
EMERGENCY GENERATOR PANEL
SNP1 OAH 1
(AC450V 3 cI> 60Hz 200kVA)
H-TPYC AME-4
Pll-4, 5 EMERGENCY GENERATOR 3P 257A 14CH 1 60-10 6 U
-60x2 (400A)
L-DPYC 264-
Pll-6 SPACE HEATER CIRCUIT 2 U
-I. 25 721
L-DPYC 264-
PIl-7 VOLT REGULATOR CIRCUIT 2 U
-I. 25 721
H-TPYC XSI200NE 600A UVC OCR
P11-I,2 MAIN SWITCHBOARD 14CH 1 125-12 6 U
-100x2 3P (400A) HOV 400A
L-MPYC 264-
PII-3 MAIN SWITCHBOARD 33 U
-33 721
BATT CHG I DISCIIG BOARD II-TPYCY TE-K60

PIl-8 3 U
(DC24V POWER) -22 22-5
E/G ENGINE CONT PANEL L-MPYC 264-
A32-3 16 U
(CONTROL) -16 721
E/G ENGINE CONT PANEL H-TPYC TE-KI4 1
A32-5 U
(DC24V> -5.5 5.5-5 2
L-DPYCY 264-
P4-1l MOTOR EMERG STOP(E2. CI) 2 U
/F-2. 0 721
Nole (I) Cable position (3) UVC :lI8rk is equipped with under volt. trip coil.
U:lI8rk ... Upper SIIC:llark is equipped with shunl coi I I aux. C"On Iac l.
L:lI8rk ... Lower EMS:llark is ellergency slop
(2) Voltage for cable PRE:llark is preference Irlp
1I:l18rk ... 660V cable
L:llark··.. 250V cable
MESSRS: NKK TSU WORKS ISNO. 166/167/173
TA I YO TITLE DRAW. NO. 1/4 SHEET
ELECTRiC co, . L TO. NPC NO.
NAME PLATE TABLE M4-9438-12
1 I I I I I 1 1 2-1'
NAME MCB Cab-
Ci rcu it Cable UVC EMS posl
Circuit Nalle Type Rating Type QT Type QT
no. size SHC PRE t ion
SNP2 440V FEEDER PANEL OAH 1
XS400CS UVC
SC SHORE CONNECTION 400A 14CH 1 U
3P HOV
H-TPYCY XHIOONS INST
PII -9 NO.2 STEERING GEAR 14CH I 14-6 3 U
-14 3P 1550A
H-TPYCY XH225NS
P12-1 EMERGENCY FIRE PUMP 200A 14CH 1 38-8 3 U
-38 3P
STEER GEAR RM/EMERGENCY H-TPYCY XHIOONS OCR
P12-7 FIRE PUMP RM 20A 14CH I 2-6 3 U
SUPPLY FAN -2.0 3P 2.9A
H-TPYCY XHIOONS
PI2-8 FOAM LIQUID PUMP 40A 14CH 1 5. 5-6 3 U
-3.5 3P
H-TPYCY XHIOONS E2 OCR
P12-10 NO.2 E/R VENT FAN 75A 14CH 1 5.5-6 3 SHC U
-5. 5 3P CI 28A
H-TPYC XHIOONS OCR
Pt3-2 EMERGENCY TRANSFORMER 100A 14CH 1 .14-6 3 SHC L
-14 3P 58A
H-TPYCY XHIOONS
P17-1 BATT CHG I DISCHG BOARD 15A 14CH 1 2-6 3 U
-2.0 3P
XHIOONS SPARE
(SPARE\) 15A 14CH 1
3P BLANK
Note (I) Cable position (3) UVC:llark is equipped with under YO It, trip coil.
U:llark ... Upper SHC:llark Is equipped with shunt coil & aux. eon tac I.
L:llark ... Lower EMS:llark Is ellergency stop , ' f
(2) Voltage for cable PRE:llark Is preference trip '\
H:llark ... 660V cable
L:llark'..· 250V cable
MESSRS: NKK TSU WORKS ISNO. 166/167/173
ELECTRIC co .. LTD. NPC NO.
NAME PLATE TABLE M4-9438-12 ...... ~
i I I I I I 2 1 2-2
\".
'-~
...
NAME MCB Cab-
CI rcult Cable UVC EMS posl
Clrcui t Nalle Type Rat Ing Type QT Type QT
no" size SIIC PRE tion
SNP3 220V FEEDER PANEL OAII I
II-TPYC
P14-2 EMERGENCY TRANSFORMER 60-10 3 U
-50
II-TPYCY XS50NB
CI INTER COMM DIST BD "C-l " 50A 14CII I 14-6 3 U
-14 3P
EMERGENCY LIGIIT DIST BD II-TPYCY XS50NB
Ell "EL-I" 40A 14CII I 8-6 3 U
-8 3P
EMERGENCY LIGIIT DIST BD II-TPYCY XS50NB
EL2 "EL-2" 50A 14CII I 14-8 3 U
-14 3P
I1-TPYC XS50NB
AI-I INSTRUMENT DIST BD "C-3" 50A 14CII I 14-6 3 U
-14 3P
EMERGENCY LIGHT DIST BD H-TPYC XS50NB
Eta 50A 14CH I 22-8 3 U,
"EL-3" -22 3P
L-DPYCY IS50NB
NL2 NAV LIGHT IND PANEL 30A 14CH 1 5.5-6 3 U
-3.5 3P
H-TPYCY IS50NB
A50-1 CARGO CONTROL CONSOLE 50A 14CH I 14-6 3 U
-14 3P
L-DPYC IS50NB
A32-5 EIG Clf HEATER 15A 14CH 1 2-6 2 U
-2. 0 3P
XS50NB SPARE
(SPARE2) 15A 14CH 1
3P BLANK
XS50NB INNER
GA GENERAL ALARM 20A HCH 1
3P WIRING
Note (I) Cable position (3) UVC:llark is equipped witb under YO It. trip coi l.
U:lI8rk ... Upper SHC:llark is equipped witb sbunt co i I & aux. contact.
,
L:llark ... Lower EMS:llark is ellergency stop
(2) Voltage for cable PRE:llark is preference trip
L:llark,'" 250V cable
MESSRS:
NKK TSU WORKS
ISNO. 166/167/173

ELECTRIC co.. LTD. NPC NO.
-, I I I I I 3 1 2-3
,."
,!r
..
NAME MCB Cab-
CI rcui t Cable UVC EMS posi
Circuit Nalle Type Rating Type QT Type QT
no. size SHC PRE t ion
L-DPYC/F TE-KI4 I
PIO-I 220V FEEDER PANEL U
-3.5 5.5-5 2
L-DPYCY TE-KI4 I
GAI5 GENERAL/FIRE ALARM U
/F-3. 5 5.5-5 2
L-DPYCY 264-
GAIO GENERAL/FIRE ALARM 2 U
/F-2. 0 721
L-DPYCY 264-
GA6 GENERAL/FIRE ALARM 2 U
/F-2. 0 721
L-DPYC/F 264-
-2.0 721
L-DPYCY 264-
/F-2. 0 721
GENERAL ALARM SWITCH L-MPYCY 264-
GA5 1 U'
(BRIDGE GROUP PANEL) /F-9 721
GENERAL ALARM SWITCH L-DPYCY 264-
GAI6 1 U
(FIRE STATION) /F-2. 0 721
Note (I) Cable position (3) UVC:llark is equipped wi th under YO It. trip col I.
U:llark ... Upper SHC:llark Is equipped with shunt CO i I .I aux. contact.
,
L:lIark ,.. Lower EMS:llark Is ellergency stop
(2) Voltage for cable PRE:llark is preference trip
L:lI8rk .... 250V cable
MESSRS:
NKK TSU WORKS
ISNO. 166/167/173
ELECTRIC co . . LTD. NPC NO.
1 I I I I I 4 1 2-4
,.'.
. ~
~
, , NAME PLATE TABLE PARTS LIST
Symbol
Name Rating Type QT. Type Color QT. Remark
SPACE HEATER AR30PR
SHS 4AH 1 BLACK 1
OFF
"
ON -210B
EMERGENCY GEN TEST AR30PR PANEL
43-11E 4AH 1 BLACK 1
NOR TEST -210B INSIDE
MODE SELECT AR30PR
43A 4AH 1 BLACK 1
MANU AUTO -210B
AR30FOR
3-11L LAMP TEST 4AH 1 BLACK I
-lOB
SC SHORE POWER 4AII 1
SL55 PHASE SEQUENCE 4AH 1

DR30DOL TRANSP BA9S
Nl .DARK (NORMAL) 4AH I I
, -HC ARENCY 6. 3V lW
DR30DOL TRANSP BA9S
N2 . BRIGHT (NORMAL) 4AH I I
-HC ARENCY 6. 3V lW
WH WATT HOUR METER 4AH I
AR30G3L BA9S
3CF SUPPLY PBN I GREEN 1
IOH4G 6. 3V 1W
AR30G3L BA9S
3CR EXHAUST PBN I GREEN I
IOH4G 6. 3V IW
AR30FOR
3-0 STOP PBN 2 RED 2
-lOR
AR30G3L BA9S
3C START PBN 1 GREEN I
IOH4G . 6. 3V IW
AR30V2R
GAl GENERAL ALARM 4AH 1 RED I
-22R
NNP
CAUTION - 14AH I
RED
KEEP THIS MCCB "ON", USUALLY LETTER
(ELECTRIC POWER OF "HIGH EXP~NTION
NLP fOAM SYSTEM &RELEASE ALARM AND
GALLEY EXHAUST DUCr FIRE 15AH I , RED
EXTINGUISHING UNIT IS )
FED FORM Til IS MCCB. LETTER
.
MESSRS:
NKK TSU WORKS I SNO.
166/167/173
TA IYO TITLE DRAW. NO. SIIEET
ELECTR I C co,. LTD, NO.
NAME PLATE TABLE M4-9438-13 NPI
~ I I I I 13 ..... ,.~
; ,
CP
#1
125
- COLOR PLATE SPECIFICATION
ORANGE
I EMERGENCY STOP
E2,Cl (ENGINE ROOM FIRE) o In
In
(AIR FOAM DISCH TO ENG RM) I!')
mGR~EE~NL-+_ _-t==:::J1 SEQU ENT I AL START

-
lEA
NOTE MATER I AL----- METHACRYLATE TH I CHNESS 2mm
LETTER------ BLACK ROUND GOTHIC
GROUND - - - - - - WH I TE
ENGRAVED TYPE
PLANE OFF THE CORNERS OF FRONT O. 5C
-
(YJ (YJ
NP
125 # 1
- I" "I I-
IN CASE OF FIRE IN STTER GEAR RM, .",,

C\l
STOP THE STEER GEAR RM/EME8G 0
-.;t
C\l
FIRE PUMP RM SUPPLY FAN

- ,-
I-
- lEA
NOTE MATER I AL----- METHACRYLATE TH I CHNESS 2mm

LETTER------ RED ROUND GOTHIC
•• ,f
GROUND - - - - - - WH I TE , -\
ENGRAVED TYPE
- PLANE OFF THE CORNERS OF FRONT O.5C
SHEET
NO,
CPS 14
,."
" -.,?
*~~ T 3 - 1 2 1 ~
RL=RED YL=YELLOW
OL=ORANGE GL=GREEN
GSL 1 .
85
+ + LED +
/
YL lu-j \ I
MAIN SEN
POWER SUPPLY
YL '~I~I
~
EMERS SEN
I POWER SUPPLY
II
YL I[J
~ 1~1~1 MOTOR EMERS STOP
~: OC24V CONTROL POWER 1
YL
I I CIRCUIT POWER I
YL I[:~: I
. YL I[ I~I
I
EMERS SEN
! AUTO STAND-BY I
YL
l~ I~II EMERS SEN RUN
I I
I[
]
I~I
RL
~ I
ACa OPEN I
I~
II
1~1
GL I
J
~
I ACB CLOSE
I I (Y)
OL
I~ I~I SPACE HEATER ON
]
I
RL
I~ I I
lr-
I~I ~US-TIE
~
MCCa OPEN
GL
J~l BUS-TIE MCCB CLOSE I
H SENERAL ALARM
I~I I
N
YL
IE ~ I MSB POWER SUPPLY N
~ I~
SENERAL ALARM
YL II~II ESB POWER SUPPLY I
H
YL
Ie Jh~'~
H
I
OL
II t:$-)
---
SHORE POWER I
+ + +
~
.
.J
~ LETTER:BLACK
~
C')
GROUND:WHITE
<t
~ T I HE DRAW. NO. SHEET

GSL NO.
GROUP SIGNAL LAMP M4-9438-15 115
~Jrt T 3 - 1 2 1
MB-00019
FLOWCHART APPLICATION
NO.
FSY2 FLOWCHART SYMBOL
MM,.v ',~ C:"I~ T NE

START &
- Fl MANUAL STOP OPERA I 1UI~ f-
AUTO START &

F2
AUTO. STOP OPERATION
- -
..
(Y)
- l-
.
C\l C\l
.
- I-
- -
SHEET
@ U~O)J@ TITLE DRAW. NO. ..... ,.~
ELECTRIC CO.• LTO.

FSY NO.
I I I I I I I FLOWCHART INDEX MB-00019 1 16-1 .,.
\:
.jt
,..
H~~ T 3 - 1 2 1
SYMBOLE NAME SYMBOLE NAME I
~ ::.nF")1I ~~~ ~ ::'/iF')1I ~~~
PROCESS AND
-I I ~J!
@
AND
~~J!~.
- -
A:'CAUSE
A B: CONTENS OF CAUSE
If)
I B I A:~~
B:pqg
EB
OR
OR
~~J!lD
If)
.. FLOW LINE
0 CONNECTOR
~n~* l1ig-f
- I-
INDICATION
[ J MANUAL INPUT
EF11flAtJ
D ~~
ON
#.in
, INDICATION
DECISION
lflJIff
0 ~~
OFF
51!fH
- -
MANUAL ALARM
\ I OPERATION
EFf'F~
~ 1Hi
r---'"
I OUTSIDE OF
< ) PREPARATION
${i
I
L ___
iA-LI
__ --I
J .... ,
,_/
(RL) ESB
- -
PREDEFINED
~.
~ PROCESS
}tft51i JJ.~J!
(\I'
.
(\I
TERMINATOR
( )
tlil-f
- -
-
.-
- I-
,@ 1?~O)J@ T1 TLE
FLOWCHART SYMBOLE
DRAW. NO.
FSY
SHEET
NO.
.../,.1'
elECTRIC CO•• l TO.

:JD-T'V-":~ MB-00020F 2 16-2
I I I I I I I
~J~ T 3 - 1 2 1
2 3 4 5 7 8 9 10 11 12 13
MANUAL OPERATION AUTO OPERATION·
n- ~;- ;;;';;R~L-l( n-~;- ;;;';;R~L-l(

~ ~~I~ION_M~ _ ~ 1/ POSITION RE!'40TE
11..___ _ __ U
I
(M/S) (M/S)
A
43A 43A
(ESe) (ESe) TEST OPERATION

EM' CY GEN (-~
~~~~O-B'f :~--. ....-----+
EM' CY GEN
AUTO
STANO-BY
B
(MSB)
'(L
MSB 43-11E
(ESB) POWER SUPPLY
E/G TEST SW
SET TO TEST
f
MAIN GEN 'Yv:'< lESS)
POWER ~....,------+
SUPPLY (ESB)
C\ MAIN GEN
.....- - - - - 0 POWER
BUS NO YOLT (ESS) SUPPLY
-------~----------------------~~~
MAtN .GENQ.
POWER ~-----.
SUPPLY I E .
B B
MAIN GEN
POWER
SUPPLY G
lESe) ~
-J
n---E/Q--l'
1/ ENGINE START
11.. II
U
BUS TIE Mce
E/G ACS TRIP
o
> IM/S)
..
()
CLOSE 4l
o
z
EM' CY GEN
POWER
SUPPLY e
(ESe)
'"
't
Z
:x:
EM' CY GENE)
AUTO
STANO-BY .
YL
IESB)
rn
::>
CD
CD
NO
END
~
rn
;~TgY
"
~ GEN t;;L' w
STANO-BY \;;.::; _~5-- '"
~
::> IMSB)
0
""
0
« NO
-J
CD
,',
,
EM' CY GEN YES
POWER
SUPPLY G
..:.--,
(ESS)
C c
r- ---
YES
ENG STOP E/G Ace
I CLOSE
I PS 'ON' NO
\M/$)-I--- J
n--- E / ; - - l '
~_E~~:'~~_~ Mse VOLT
' - - - - - - - - - - - -.......- " ' " - - - - @
AND E/G SIDE
POWER SUPPLY
IM/S)
RECOVER
BUS TIE MCB

CLOSE
.....- - - - -
eYL
(ESS)
EM' CY GEN
POWER
SUPPLY
- - - - - - - - - - - - - - - - - - - - - - - - - -,- - - - .... ~-- 43-11E

EM' CY GEN
~--~--8 POWER @ •
[_
E/G TEST SW ]
SET TO NOR, _
SUPPLY AND
(ESB)
lESS)
E/G Ace
OPEN
,'
.......,~
~
. .~. :
EM' CY GEN ~:
o POWER
SUPPLY
r.:x
~-----.
o
1_)
YES YES
MSB VOLT
RECOVER >---\--,-----@----------------e-----<
AND OR
': ~~ 1
.....:.!' ..
TITLE DRAW. NO, SHEET

ENG START & STOP NO.
SYSTEM FLOWCHART M3-9438-17 Fl 17
~ti; T3-126 2 3 4 5 6 7 8 11 12 13
1 2
.
I I 3 I 4 I" 5 I 6 7 8
, , I I I 9
"
, .,
r
~
10 1900 "
10 950 100
800 600 spo 250 700
450 30 . 670
; 19 .'
.-
350 0
REA . N
ONLY I" ~,~ I ~',

I jj= =~
~~
L
''-- --" ---'
I SNP3 I c----------I SNP2 I :J -
. S Ifl I () ..
-$- -$- -
-$- -
~"
"
1)
P, 0
U)
(Y')
.
-
-$-
<{
f
<X:
~
~
-$- e . l:-
~ e
,
-$-
11
t>
,
J ..
t ~
~
~I,' ~
~
0 0
. -~
CO
- -$- -$- -$- CJ) 0
0 1) .
+ + + 4- --f+-P-
"
~
N
--$=-
i4'
c""
I--
t·
~
~
. ~
~'
.;
,
,.'
~"-
t . ) 0
Ir 0
a.n
CJ)
~
0
0
~
CO
CO
- -
-.
"
. ~
l:-
-
-$- -$- -$- 1) ~
ltIB ( t .
-
~t=r
..... '=
I 0 .
r I 0
a.n
N
,
EM' Cy GEN PANEL 440V FEED PANEL 220V fJEED
!
PANEL
"
,
l'
"4, .;
.
; .
WT:Ca 1 ootk 9 lt
-
@ Il~O)J@
ElECTRIC CO•• l TO.
TITLE
EM' CY SWITCHBOARD
DRAW. NO. SHEET
NO.
~;
OUTLINE DRAWING M3-9438-18 LOOl 18-1
t. .. I I I I I I I I
**;t T 3 - , 2 5 T 2 I 3 I 4 r" 5 I 6 I 7 I 8 I 9
I~g t 2. 3 ;10
(()
I rt- + \
\ \ T ""t-
(()
10
r- C A 0
~
- '=- ~
0 OJ
<0
(Y')
11
ID
I. A+l0 .. I ID
-,
r-
f1- + + 4-
- f-
S- o
- I-
COAMING SIZE
PANEL NAME A B C D
GP E/G PANEL 500 100 150 150
F4 440V FP 400 100 100 100
F2 220V.FP 300 100 100 100
- f-
N
. N
- f-
- .
. ,
.-
- f-
@ l?~O)J@ TITLE DRAW. NO. SHEET ....;,.!'
NO.
elECTRIC CO •• LTO. CABLE COAMING
I I I I I I I I
M4-9438-18 OLD3 18-2 ,..,
~.
"~
~J~ T 3 - 1 2 1
2 3 4 5 6 7 8 9
2200
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II _-_I )1
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FEED PANEL 220V
@
FEED PANEL
"
~
a':
TITLE DRAW. NO. SHEET
NO.
E~ CY SWITCHBOARD M3-9438-19 PNAl
OUTLINE DRAWING 19
Ul~ T3-125 2 3 4 5 7 8 9
......' .... ". .. '.
2 3 4 5 I 6 7 I 8 9
EMERGENCY 440V FEED PANEL 220V FEED PANEL

ESB
GENERATOR PANEL
6 ,.
n"
(.•..6 _-_._ _-_.._._ _ (6 (--6.._.__...( 6
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Y Y Y Y
(_1...__._..(1
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(16 · __··__········_······_···(6 y y
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SHORE
\
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r---------------------------~
. NO.2 NO.3 NO.2 NO.1 NO.1
440V FEED PANEL GEN PANEL GEN PANEL SYNCHRO PANEL GEN PANEL 440V FEED PANEL 220V FEED PANEL
- MSB I-
---r-"ISm L Cu 8xl00-2 AC450V 3~ SL+1-t~ __
JSL frSL frSL

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TRANS ® ® ® !
DRAW. NO. SHEET
NO.
BUS S~STEM M3-9438-ZQ 8SM 20
mit T3-120 2 I 3 4 5 I 6 I 7 ~ .f 8 9
_"t;:~~~ -"T:~~<~- ->-~ .._~~--- '~--:-;---' . ----_._-_..... ..._-_

., _ _.- - .. •... '~'-'--~'-"-~ --,~ ...."'"-,. --..,.. . . ,---~"--~.~=-------_ .•,,-.-----------.-.-----;-·----~---.--7-;_
......
. "'" t ,-?"
PART 2
TITLE DRAW. NO. SHEET NO.
25 SYMBOL LIST GSY MB-00021 25
26 CONNECTION OF CONTROL RELAY CRC MB-00022 26
27 FUSE NAME PLATE FNP M3-9438-27 27
28 SCHEMATIC DIAGRAM S M3-9438-28 28-1 - 13
il
,"
'-~
~
SYMBOL LIST
<D
.
SYMBOL N A ME SYMBOL N A ME SYMBOL N A ME
POWER FACTOR
® AC GENERATOR ® METER ~ S C R
~6)iCl
Ace
••• 9
It. AIR CIRCUIT
BREAKER @ SYNCHROSCOPE t zo ZENER DIODE
- °los
o .Q.§.
0 0
DISCONNECTING
SWITCH ISOLATOR e HOUR METER
(T IME COUNTOR)
L......r-J pT POTENTIAL IL
=$ SH
-,
SHUNT ~
I-
I
}-HKS KNIFE SWITCH r"""I TRANSFORMER ___ I OUTSIDE SIGNAL
m MOLDED CASE
CIRCUIT BREAKER
TACHOMETER
L......r-J T
r"""I TRANSFORMER
CURRENT
C) TERM INAL
NUMBER
@ GENERATOR ~T TRANSFORMER
® AC MOTOR ~F -&,.. FUSE 11!IIRB REACTANCE BOX
- e
-f.- BATTERY
GOVERNOR
MOTOR ~~1 THERMAL RELAY . . MLT
~
PI PS
IIUI
MUL TI PLI ER t--
OR RESISTER ~'.:~I~': IMPEDANCE BOX
IB
VARIABLE ...... AUTOMATIC VOLTAGE
-
CD AC VOLT METER o,R

Se
RESISTER AVR
..... REGULATOR
SELENIUM
CD DC VOLT METER --l>f- RECTI F IER 8J ;- DeS_ e AC/DC CONVERTER
;0 AC AMMETER
SI
--l>f-
SILICON
RECTI F I ER
0)VR VOLUME RESISTER
VOLTAGE REGULATOR
CD DC AMMETER --l>f-
0
DIODE @ BUZZER
S......
- 0 WATtMETER .... SILISTOR l-
E> FREQUENCY METER

COIL OF
.L e
T CAPACITOR
TRANSFER
$ AUX ILI ARY RELAY
( cos
_"0- SWITCH
@ COIL OF -0--
TERMINAL FOR A~ --L.
' a' CONTACT OF
TIME-LAG RELAY OUTSIDE WIRING V - PUSH-BUTTON SWITCH
e
0-
UNDER VOLTAGE TERMINAL OF , b' CONTACT OF

TRIPING COIL -0--
PARTS ~ -<UJ>-
PUSH-BUTTON SWITCH
-
e SHUNT TRIP
COIL
SIGNAL LAMP
~ EARTH
COUPLING WIRE
Ab J:.
V - 0 0-
' a' CONTACT FOR
REMAINING CONTACT
' b' CONTACT FOR
E> ~-al"-
~ I-
(WH ITE) 8 (COUPLI NG S IDE) REMAINING CONTACT·
® BATTERY CHARGER
AUTOMATIC
r-
COUPLING WIRE
-e:= (COUPLED SIDE) ~t _--0-
' a' CONTACT FOR
RESETING CONTACT
, b' CONTACT FOR
~ SYNCHRONIZING DEVICE +
DRAW OUT TYPE ( ~ RESETING CONTACT
N
a" CONTACT CONTACT OF N.
"
~~
'8'
~ POWER CONTROLLER :1 -0-0- (NORMALLY OPEN) -o=&- LIMIT SWITCH AND
MACHINERY SWITCH
ENGINE CONTROL
~ --..- (NORMALLY CLOSE)
" b' CONTACT
~
'b' CONTACT OF
~ DEVICE LIMIT SWITCH AND
-t!::!r MACHINERY SWITCH
PROGRAMMABLE
-
~
...RPR CONTROLLER
REVERSE POWER
v\ --: " c' CONTACT
(TRANSFOR)
·T fME-LAG *-N- CAM SWITCH
-
A~ CONT A~T OF
t::t+ ~l TRANSFER SWITCH
.... -L. ELAY
... RELAY
OVER CURRENT -
V -0 0-
(ON DELAY) Ex, AX, VS
~
'b' CONTACT OF CONNECTION OF
....
OCR
., .
RELAY -<U.A- T1ME-~AG rELAY
(ON 0 LAY -+- ELECTRIC WIRE -
~ CROSSING
CONTACT OF
....
VRY
... VOLTAGE RELAY V
• 8'
-o--r-o- TIME-bAG RfLAY
(OFF ELAY -+- ELECTR IC WIRE
FREQUENCY • b' CONTACT OF
....
FRY
RELAY { ~
TIME-LAG RfLAY
(OFF DELAY ,
WATT-HOUR FLICKER
GJ
.~. METER ~ oto CONTACT
"
- I-
... .;,.,.
@ ll~O)J@ TI TLE DRAW. NO. SHEET

NO.
ELECTRIC CO•• LTO. GRAPHICAL SYMBOLS MB-00021 GRPl 25
I I I I I I I I
H~~ T 3 - 1 2 1
TYPE CONNECT CONTACT TYPE CONNECT CONTACT
<0
Al
- -
I')
N -
I')
I')
<ot (+) 14 9 10 11 12
w{-+i ~rhhh\
MY4Z-D
MY4Z-CR
SH-4 2a2b 4c
(PYF-14A)
- A2 :! N N <ot (-) 13 51621384
f-
N I') <ot
Al -
I') I')
N
I')
l'l
l'l
<ot (+) 14 9 10 11 12
w-~~-~ ~ r\r\r\r\
H3Y-4-Z
SH-4 4a
4c
A2
IIII -
<ot
N
<ot <ot
I')
<ot
<ot
(PYF-14A)
(-) 13 5 1 6 2 1 3 8 4
- I')
10 --
co ~
I')
«l (+) 1 1 8
-
~~-~~j ~ r)1)
c
H3BA-8
H3CR-A8
SZ-A22 2a2b 2c
(P2CF-08)
, <ot N N <ot (-)2 3 4 6 5

10 <D ~ «l
I') I') I') I')

10 co ~ «l 1 8
r~_~~j
~ A
- -
SZ-A40 4a H3BG-8 1c
IIII
<ot
10
<ot
<D
<ot
~
<ot
«l
(P2CF-08)
2 6 5
,
Al 1 3 5 (+) 1 4
~+ffi-t~ ~ r~
SC-05 SRS-F
2a 1c
- I-
1a 1b
(AC CO I L) _ N N
A2 246 (-)3 2 6 ~'-
N
Al 135 9 -
I')
- (Y)
10
-
10
-
~
*Ht-i~ ~:Ml~
SC-05/G
SRC50
2a -2F/X 3a3b
-
(DC COIL)
A2
_
246
N N
1a 1b
I III
10 N
- - -
<ot <ottO co «l
f-
1 3 5-
i- -r
8
.-
B-A1OO
ijH"Me
b 2 4 6
,
"" t('
.-
- f-
TI HE DRAW. NO. SHEET

@ 1[;$;,Qm. CONTROL RELAYS MB-00022 CRDl
NO.
26 ,".
I I I I I I I I CONNECTION DIAGRAM .'~
-~
U~rt T 3 - 1 2 1
1. ESB CONTROL QIRCUIT
fO lOA fl 3A f3 3A
-
CONTROL CIRC PTl METER CIRC ACB CONTROL 1--
f5 SA
BUS-TIE CONTROL
In In
f50 lOA f54 3A f5B 3A
BUS CONT CIRC PT51 METER CIRC MOTOR EMERO STOP CIRC
f500 SA
-
SHORE CONT CIRC -
f80 SOA fBI 3A f82 3A
220Y CONT CIRC 220Y METER CIRC EARTH MON nOR -
f63 lOA f64 3A
SPACE HEATER ILLUMINATION LIGHT
.
f80 30A fBI 3A fB2 3A
- DC24Y SOURCE E/O CONT CIRC SIGNAL LAMP I-
fU lOA
EIO CONT LOCAL PANEL
fll 3A F92 3A f83 3A

OENE ALARM SOURCE(MSB OENE ALARM SOURCE(ESB BENE ALARM SIONAL
BA15 lOA OAIO, 6, 22 lOA BA31 lOA
- GENE ALARM BELL GENE ALARM BELL GENE ALARM BelL i-
2. NO. 2 E/R VENT FAN .',

N,
fl lOA f2 lOA f3 .3A
440Y CONTROL CIRC 440Y CONTROL CIRC 110Y CONTROL CIRC
f4 ]A
-
SIGNAL LAMP CIRC -
3. STEER GEAR RM/

EMERa FIRE PP RM SUPLLY FAN .-
fl lOA f2 lOA f3 3A
,
440Y CONTROL CIRC 440Y CONTROL CIRC 110Y CONTROL CIRC
.- f4 ]A , ' f
Q..
Z. SIONAL LAMP CIRC
.'
.\
.-
LL
"- - -
...J
co
(Y)
.q
(J)
@ 1f:~,qJZ~.
:::E TITLE DRAW. NO. SHEET
NO.
FUSE NAME PLATE
M4-9438-27 FNPl 27
I I I I I I I I
Hi:;;t T 3 - 1 2 1
2 3 4 5 6 7 8 9
J
-,- .
,. s
51 -. ';;
r
OC24V
~H-TPYCY-22
ir--QN T85
« «
eBB C2
Je
PC
57
~
I HC
CT2
Q8 : H-TPYC-5. 5
15vA EGP
800/5A
EGN
@ED
]e+
,
CTl
40VA
. :1 C5 5 lOA
I
E/G ENG
CONTROL
T88 SOURCE
400/5A 5CR
Q:Q PTl
~0
CT
~56
t vso
~
VRl
VSl 5 1V
52
.. CR
_
3A 50VA FT 57-2'" k
480/11SV
-= ~
R5 8US-TI E
R ~CONT CIRCUIT
101
CF.D
3A
~.
3( OVA
480 115V
1 T5 8
T
SV
56
...
102
103
QD T3
lOA
.
'"['"
R3
~ T~ ~l8 55
AC8 CONT
CIRCUIT
co 1 3 co
- '"
Bx - - - - -> > ---------- -----
R 5 T Vl V2 T81 Rl 51 Tl
R (505-3) Qill
~ ~ ~ OD
o 53 ~e G
5 ~
~ H15
5H5
31 32
1Zl .. 1 • MI< I>
HIT
HI2@3)H-TPYC •
L-OPYC-l -80x2
L-OPYC-l H-TPYC-l00x2
(/) lOA
I
(/) T81
CO SH-4 ... 2
N
~
o
Q) 506-6
:::;: DRAW. NO. SHEET
NO .
1 CIRCUIT .M3-9438-2~ ,5.·1 28-1
aite T3-120 2 3 4 7 9
..
1
._._----------------_.
"J~o/-~~ '--~'-:~- ,....::...,- '" ~
I ....., .......
..
1 2 1 3 4 1 5 1 6 7 1 8 1 9 ..
,.
460/110V ~ ~S~
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R~---
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Sl-3A-. T
<il <i
( 't' 1_
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1 w
a::
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u. a
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Oa::Ul~Ul
1
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150/54
14
CR
--CS
S --CT
ASR
AS! C
-W5A=-
AM14
51-58 T I T 0+--<
C
I 510-68...
SHORE
8 ~ SCT2
L ---, C
S I
20--
- ,.,....-;;'~UD.....:........:......,-,;.
~S1
I-
w
a::
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2
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6
11
13
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14
lXl
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8
17 16
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SHORE 6
N VFSl
o 0254
(/)
I
(/)
CO
N
o
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@H~JQ~"
::;: T-ITLE DRAW. NO. SHEET
EMERG 440V NO.
FEEDET CIRCU.IT M3-9438-28 "52 I' 28-2
I I I II I I I
I I T
*.;t T3- 20 2 3 A 5 I 6 7 • '8 1 9,
"J;<~",,-~.-,:--:---r~.
._ - - - " - ---_._..... ~-------_._--_ . -----;-~--,---
"".' o<~:..,_ • ~
. '
2 3 4 5 6 7 8 9
...
330
331
@D
~
320
"'u I
I «4V D ---
lOA lOA ~ 10.0. !20V BUS
, . 321 3.0.
: "
T 87
GAS GA4
...
'""" '"
GA5 GAe
., I
1 1
GAT GAe
I
11
GA9GA10 GA'l GA12
TB4
-- j, '--l I--
@ill ( § ) @D (GA22) @}D

U. (llf- 0: u.
U.I I Iu.
00:(1)1-0
JB:
1 S
r
V"A:!
C® @D
« ~I-l-B ~
301 310 VMB4 «
@D
2 4 302 311 [J
~
303 312 ).--
30.0. 3.0.
VS61
I
3.0. AK1-VS
A 61
-r
SC-1N
u. u.
b u. U.
28
00:(1)1-0
28 I I CSBI .0.1483 QID
:~illrl
l l
~ L .0.1484 "'961
332 CT61
5VA
K K
I
CTB!
L >-
3.0.
313
-
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333 150/5.0. k 315 I ,. ,.
I 3 CM,
1 - AS AS61 I
1~12B
I
4
k
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V
-+ ~+ M-
GRS61
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T
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309
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S4-2B I ----' SH-4 SC-1N SC-1N H3CR-A8
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ti.!?
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1
b
109- 4 18 TB6 28
-- •
(I')
0
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L-OPYC/F-3. 5
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se-e8128
59-4 r R
(p 14-2)
S T
H-TPYC-50
co
N
0
en
:::E JITlE DRAW. NO. SHEET
EMERG 220V NO.
L
t tlie T3-120 2 3 4 5
FEEPER CIRCUIT
,7
M3-9438-28 -53
9
28-3
- ~;,~-;~~~r-~·;;-~---:-.-_--- .i·'''' '------,- ~ - ~ - - _.,_.~ .. •.. ~,-_._._~----

'---,.-
"":",\.' j.
.'
2 3 4 5 6 7 8 9
AC440V FEEDER
b I 20x5 r·
11~5
«
AC220V FEEDER
ry,O
L L
{'Y,O L
-20x5
- -
{'Yoo
~
1S11
11~0
o
1S12
I
rI
Cf!B
H
401 T
SH-4
b
509-4
ACB 0)
I~)
1 OD
sCi
TIE
BUS 0)
'%0
1«
@::D lOA @3) @::D
~ ~ CED <0
30x6 x 20x5 ~~
0
(')
i'Y,0 f'Y,0 @D
3A R51 ~O ACll0V
~ 0:0 .--
~ ~ 1(')
<0
~
I F] PT51
50VA
460/115V
~ T51
1_-
T ~--s2
30x6 20x5
-------'
L L
l'Y" {'Y,O {'Y,O ~In ,n 3A
27ET
( A32-5 ) ~ ~ ~ (SPARE1) T58 (504-7)
20x5 50VA -"'- 405
I
ERI
ETI
~ I l....-' 460/115V
, ER2, • 0 ~
'--
i'y" 6/5%0
<;>
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13
ET2
EllT8_~9
I I
21
ESl
I I (504-6)
ES2 -=-
OD I(504-6)
I
I
I
I
22
(SPARE2) 14 I I
C1 51
5V A
75 /5A
, ..
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o
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GA
S3-18 Al
CE2 ES2
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r
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15kVA :
60Hz 3SETS,
450/225V I
I
I
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b
=f lb
SH-4
508-3
509-4
H3CR-A6
504-6
~
1
SH-4
504 8
-
SH-4
~"
,504-5
1
I I
~: TITLE DRAW. NO. I ISHEET
NO.
CaNT CIRCUIT M3-9438-28 ,84 '28-4
:ttl~ T3-120 2 3 4 7 9
--------.,..,;
"J;<~~--~~ --~ .:~~.
-,
"""",':..... ' ...

-------'------------ --------.-
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2 3 4 5 6 7 8 9
mJ ;""
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a.
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61 - -
505
I
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2B
« ACBl TA2? 506 L>. «

9A 11
~
I 10 12T 507 0
F
131
-O\52ACX
6 4 A X O (~
tt ~(S~0~5~-3)
13" ~14
141l- -'5UO!..!l8'-_ _
509
-<J,:A~
C CLOSE
T .1
10 CA1
61 BTPC l bl-Ml.. (~l 43A
~ r (S05-4) MANUAL
11
I 9A CA2 3
21
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(S06-3)
o ~ N 22
In Q ~
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10 ...
Q
10
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· ~ ~ G ~
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,
tn
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I SH-4 i-
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b
CO S07-5 S06-5 S05-4 S05-6
1
N -UJ '" S05-5,
S08-2 501-2
o
0>
::E 1 1 TITLE DRAW. NO. SHEET
ACB CONTROL NO.
CIRCUIT M3-9438-Z8 65~
3it T3-120 2 3 4 5 ,7 9,
. __
-- ---1-.~ --
--:;-c,-~
..- '---, ..
',._--_.~.,~_ ~---------------
"t;,~~''':"~ 'c - _.",'.'.,,:,,.

.. "'-":'""f. '. ~'
..
2 3 4 5 6 7 8 9
w
z (1)
w o RlsiT.
Q. -J
o (.) BUS-TIE
53 _ MCCB
I MCBX
4B
5B
6A
43-11E
TEST
614
31
51X
(S06-5)
32
54
(506-3)
2 UVT
,>rf) 10,
J"
606
B OPEN I ~ I
2B
111 '«
«
MCBl BUS-TIE
OPEN
9A 610 o
10 12 F
13
52MCX
64MX 14 1(506-4) A
U (506-3)
1------------------------------;-;'13°
--
14
611
612 C
CLOSE
r
®~T5
R5
. I 51X
~lDl-
10
(S06-5)
43 _
-(1)
u~
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en
44
I 51 X
(S06-5) 11
<Xl <Xl
RISIT
•
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I SH-4 SH-4 - - ... 1.0 c:.~_A. aSH-4b
a II
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(f) ll
CO
N
o
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S06-5
S07-3
507-4 505-5
506-7 508-7
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I PT500: I PT500: 1",",1lI'\ll@ DDDDDDDDDDDD I
EJ~~irn.,
PT500 I~B~I~I ~
I TB I II I
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,----, - ~-HORE - - Ii ~Ii~

U) en <n ~ N
REAR SIDE
I 600 ., 500
I
@ 1E~JQ~.
JITLE DRAW. NO. SHEET
NO.
E~ CY FEEDER PANEL ,M3-9438-3'Z AOQ2 . 32-2
I I I I I 1.1
;ltl~ T3-120 1 . 2 I 3 4 5 I 6
PARTS ARRENGEMENT
7 ! .f>. a
--;;,~/~~ <, :-4- ~'~'f i·"" -

.,~ ... "--"---~;---"'"""7~"-'--'~--'"~-"--'-----'-'- .. , . .•. _---_... _-------- --_... _- .. -.- -. . . _._---~_. ---
•
., NO. SYMBOL NAME TYPE SPECIFICATION REMARK QT. MAKER
AIR CIRCUIT AC450V 3¢ 60Hz
1 ACB AME-4 MA-9438-1 I TERASAKI
BREAKER 200kVA 257A .
DISCONNECT PLUG IN
2 DS
SWITCH
XS400NNB 400A
TYPE
I ."
3
CURRENT 40VA
4 CTl CW-40LM 2 MITSUBISHI
TRANSFORMER 400/5A
15VA
5 CT2 CW-15LM 2
" 600/5A "
CURRENT 5VA
6 CT51 CT-5MRN (75/5A) 2 TOKYO SEIDEN
TRANSFORMER 150/5A
CURRENT 5VA
7 CT61 CT-5MRN 2 TOKYO SEIDEN
TRANSFORMER 150/5A
CT501 15VA
8 " CW-15LM 3 MITSUBISHI
CT502 600/5A c
POTENTIAL PSE-50MF 50VA 2

9 PTl.51 DENKI KEIKI
TRANSFORMER " MF1 460/115V 1
.-
300VA
10 T3. T5 TRANSFORMER TSE-30MF 2 "
460/115V
50VA
1 1 T58 TSE-05MF I "
" 460/115V
POTENTIAL PSE-15M 15VA
12 PT500 2 "
TRANSFORMER 460/115V
15VA
13 T92 TRANSFORMER TSE-15MF 1 "
230/115V
TH51 TR-ONH/A 1
14 THERMAL RELAY 2,8"'4.2A 2P FUJI
TH52 TR-ONH 1
MAGNETIC
1 5 ,SC-1N SC-IN AC220V 60Hz 3 "
CONTACTOR
ACI10V 60Hz 13
16 SH-4 CONTROL RELAY SH-4 SZ-A22 FUJI
AC220V 60Hz 4
1 7 SH-4 CONTROL RELAY SH-4 AC440V 60Hz SZ-A22
. I
"
1 8 84G VOLTAGE SENSOR VRy IOOV/200V 1 TAIYO
SOCKET
19 MY4Z-D CONTROL RELAY _ MY4Z-D DC24V 3 OMRON
PYFI4A
.
ACIIOV SOCKET 5
2 0 H3CR TIME LAG RELAY H3CR-A8 OMRON
DC24V P2CF-08 I
,
, • f
• c "
.. MESSRS: SNO.
,'.
. 'GlTA I Y O TITLE DRAW. NO. SHEET

EI.ECTIlI ceo .. 1.1'1>. NO.
PARTS LIST 1\14-9438-33 PRT
-I I I I I 33-1 ....... ~
'NO. SYMBOL NAME TYPE SPECIFICATION REMARK QT. MAKER
2 1
2 2
GROUP
2 3 GSLl GSLl6-Z LED TYPE I TAIYO
SIGNAL LAMP
2 4
BUS-TIE CONTROL O/S-E0916

2 5 BTSC BUS-TIE 1 TAIYO
CIRCUIT AA-278
GROUP RELAY O/S-E0884b
2 6 GRUI GRU-16D 1 /I
UNIT AA-267A
2 7
ILLUMINATION
2 8 IL FL20 AC220V 60Hz 1 HITACHI' c
LIGHT
AHX503-T 1
2 9 T91 TRANSFORMER 440/15V FUJI
AHX326 1
,
3 0
PROGRAMMABLE
3 1 ANN C20P C20P-CAR-A ACII0V 60Hz 1 OMRON
CONTROLLER
3 2
3 3
34
3 5
3 6
AR30PR .
3 7 TRANSFER SWITCH BLACK 3 FUJI
-210B
AR30FOR
3 8 PUSH BUTTON SW BLACK 1 /I
-lOB
PUSH BUTTON SW AR30V2R
(WITH LOCK) -
3 9 RED 1 /I
-22R ,
DR30DOL BA9S 6. 3V
40 LAMP TRANPARENCY 2 /I
-HC lW
,
, ' f
" \
MESSRS: SNO.
. T . A I YO TITLE DRAW. NO. SHEET

ELECTR I C co.. LTD. NO.
PARTS LIST M4-9438-33 PRT
-I I I I I 33-2
.',.
·f
, NO. SYMBOL NAME TYPE SPECIFICATION REMARK QT. MAKER
99999xl0
4 1 WH WATT HOUR METER M2BH-V ~88~~A5V
r/J 360Hz N 1. 5
1 MITSUBISIlI "
SHIPYARD
4 2 VR HAND TRIMMER 1 UEMP
SUPPLY
4 3
44
4 5
NO. 2 E/R VENT

4 6 STARTER
FAN
100VA
4 7 T TRANSFORMER NTP-I041 1 HISANO
460/15, 11 OV
AUXILIARY SRC
48 50-2F 110V 60Hz 5 FUJI c
RELAY 50-2F/X
4CF MAGNETIC
4 9 SH-4/V 110V 60Hz 2
4CR CONTACTOR "
'88F
5 0 SC-2N 440V 60Hz 2 MITSUB ISHI
88R "
5 1 51 THERMAL RELAY TR-3NL 24'"'-'36A SET 28A 1 "
1l0V 60Hz
5 2 lOT II ME LAG RELAY H3CR-A8 1 OMRON
40SEC
3CF AR30G3L BA9S 6. 3V
5 3 PUSH BUTTON SW GREEN 2 FUJI
3CR 10H4G lW
AR30FOR
54 3-0 RED 1
" lOR "
CURRENT 5VA
5 5 CT CT-5MRN 1 TOKYO SEIDEN
TRANSFORMER 40/5A
,
,,".
5 6
.
5 7
5 8
5 9 -
.
6 0
,
MESSRS: SNO.
'C1T.A I YO TITLE DRAW. NO. SHEET
ELECTR I C co .. LTD. NO.
-I I I I I 33-3
, NO. SYMBOL NAME TYPE SPECIFICATION REMARK QT. MAKER
6 1
6 2
6 3
6 4
6 5
6 6 STARTER ~~~H GM~ERM

PUMP RM FAN
100VA
6 7 T TRANSFORMER NTl'-1041 I IIISANO
460/15,IIOV
6 8
,
6 9
,
MAGNETIC
7 0 88 SC-05 tlOV 60Hz t MITSUBISHI
CONTACTOR
7 1 51 THERMAL RELAY TR-ONLH 2. 8"'4. 2A SET 3. IA I "
7 2
AR30G3L BAgS 6. 3V
7 3 3C PUSH BUTTON SW GREEN I FUJI
IOH4G IW
AR30FOR
7 4 3-0 " RED I
OIR "
7 5
7 6
.
7 7
7 8
7 9 - .
8 0
,
MESSRS: SNO.
ClTA I Y O TITLE DRAW. NO. SHEET

ELECTRIC co.. LTD. NO.
,I I I I I 33-4
&.,. ~I NYHIIS
o
INSTRUCTION MANUAL

SNO. 173
Read this instruction manual thoroughly and understand

its contents sufficiently before operation, inspection
and maintenance of this product.
"
TAIYO ELECTRIC CO.,LTD.
1\19438
o 5 -2
AME SERIES
AIR CIRCUIT BREAKERS
INSTRUCTION MANUAL
Dwg no. KRB- 5106 t

@~ ELfCIRC at. lTIl.
t,
~
~:
Sheet no.
..ii''.~'"
AME SERIES AIR CIRCUIT BREAKERS

, '1 NSTRUCTION MANUAL
)
'.
Table of Contents
, I. RECEIVING AND STORAGE .. .. .. . .. .. . .. . .. ... . .. .. .. . . . . . 2

','
I I.. INSTALLATION ..
4,
I I I .. CONN ECT ION ..
8
IV. OPERATING PROCEDURES ••••••.••..••••••••....•. 9
1. Direct Manual Operation .. .. .. .. .. .. .. .. .. .. .. . . .. . .. .. .. 9
2. Remote Manual Operation ••••••••••••.•..•• 11
3. Motor Operator .••.•••••••••••••.•••.....• 15
V. OVERCURRENT TRIP DEVICE ••••••••••••••••••.••• 26
VI. INSPECTION, MAINTENANCE AND PARTS
REPLACEMENT ••••••••••••••••••••.•••••.•.••••• 37
VII. TROUBLESHOOTING.. • • • • • • • • • • . . • • • • • • • • • • • • • • •• 63
Dwg no.
~~, ® HRASUI ELICTRIC CO., LTD.

. S -007
/;.
.: Sheet no.
,/~
'.' TERASAKI AME Series Air Circuit Breakers (ACBs) 'are
circuit ~reakers for generator protection with a

)
s9lid-state electronic overcurrent trip device having
.. three functions: Long Time Delay trip (LTD), Short
Time Delay trip (STD) and InstantaneoQs trip (INST).
Circuit
Breaker
~.~·n . I .. '
LJ
.Handle OCR
Test
~. ~
Terminals
Short ~
Li~
LTD Current ~ co
Set Dial
STD Current
-"- "" --,
- --\ :'. ::.,<_} ,..;r....
_~:';:o:. ,op~rator
Set Dial Button
Manuaily Operated Type Motor Operated Type
¥'.'
Fig. 1. General view.
Dwg no.
'$
@> TERASAKI ELECTRIC CO.,' LTD. '.
'"
. s -001
Sheet no.
- -~
, $
2
I. RECEIVING AND STORAGE
1. Receiving
Each ACB has been fully assembled at the
factory, tested and inspected for construction,
mechanical operatiun and electrical operation,
then shipped in.fully guaranteed condition.
When you have received your ACB, please check
the following items and, if any discrepancy or
unacceptable point is found, inform us imme-
diately through our sales office or agents in
your district:
(1) Check your ACB is fully complying with

",
your order specification; also check the
accessories.' ,
(2) Check your ACB for any loss or damage
during transportation.
..
,
'. '
,I!'
. "/+
Dwg no.
@ TERASUI ELECTRIC CO., LTD.
s -cm
Sheet no. 3
2. Storage
It is recommended that the ACB be used as soon as
you receive it. However, if it is necessary to
store the ACB fo~ somne time before installation,
please note the following for proper storage:
(1) Store the ACB in a warm, dry room to prevent
it from sweating; adsorption of moisture can
deteriorate the insulating materials.
(2) Store the ACB in a clean place free of
corrosive gases, dirt and dust.
(3) Do not place the ACB directly on the floor.
,
,"
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Dwg no,
® TEUSAKI ELECTRIC CO., LTD.

,1
Sheet no. -:
II •. INSTALLATION
1. When installing the ACB, observe the following:
(1) Avoid installing the ACB in areas where
excessive vibration and shocks are expected,
objectionable amount of dust or corrosive
gases is present, or splashes of water, oil,
etc. are likely.
(2) Install the ACB on a vertical, flat surface
with the ON position side up.
(3) For Types AME-3, -4 and -6 of motor operated

"
and plug-in type, first remove the motor
. , operator from the ACB for install~tion

.'
purposes. See IV-3 for removal of the motor·
operator.
.',
2. Changing the Orientation of Stud Bars
The horizontal orientation is standard for the stud
bars. When changing it to the vertical orientation,
follow the procedure given below.
Dwg no.
® TEHASHI ELECTRIC CO.• LTD.

Sheet no. 5
NOTE: For Types &~E-3 and -4, the stud bar units
on the ON and OFF position sides differ in
shape.
For Types AME-8 and -10, the orientation
of the OFF position side stud bars cannot
be changed.
Procedure
(1) For Types AME-6, -8 and -10, remove the ACB
cover. Keep the removed ACB parts from
missing, and exercise care not to deform
the accessories.
(2) Loosen each stud bar fixing screw and remove
the stud bar unit.
, .
Dwg no.
® TERASAlI EUCTRIC CO., LTD. }

5-007
Sheet no. 6
label
("LINE" or "LOAD)
t.erminal bol t.
.oulded
~ ~
insul~
st.ud _--......~'-
bar
base
bolt.
.ount.ing plat.e
moun t.ing angl e steel (hot ~1:"1;"4)
Fig~ 2. Exploded view of stud bar unit mounting.
(3 ) Remove the moulded insulator fixing screws,
remove and turn 90° the moulded insulator, and
secure it again to the mounting plate by the
fixing screw-s-~'-'
.oulded insulator fixing screws
insulator
Vertical
..
I,'.
arrangelllent
Fig. 3. Changiryg the orientation of stud bar from
horizontal to vertical.
Dwg no.
@ TERASAKI ELECTRIC CO., LTD. .',

:~.
;
S -007
Sheet no. 7
(4) When assembling the stud bar unit to the-ACB
as it was, clean the contact surface and
check it for proper contact with the AC3
terminal part.
Table l.~ stud Bar Fixing Screw Tight~ning Torque.
ACB '.!;'ype Screw Tightening Torque
AME-3, -4 MIO 200 to 300 kg-cm

" -,
. . ,'" - --.
AME-6 MIl 270 to 400 kg-cm
- -' -•. -
, -_. _. ~.- ..
~.
AME--8, -10 M12 410 to 670 kg-crn

.-., .~C, _.-'.
_--_..._-_ .._---_.-----------------------_._---_.
... ""-""
..,,'"
.....
-_
-------
.- ,...... .. -~ .......
-
~
-
__._-----------
.' - ~ ,...-' ~-
-_ __ ._-_._---_.
--~-_ .. _ __
.. _. __ .~. ._---_._-_._---~_ .. _-_._.,._-.~--'---~----------~-~._---~~---::-
~. ,.-". '---. ~ ..j .... _. ,,:.. -~
.... -
-=--
.' _ _ ~ _ _ 4_. • __ ._~ _ _ ~ _ _• ~ ·<'_~·· -~+-------.----.--.--~.----~-
- -'
.. _---.-._---_. __ .. _-.----- _.. __.. _-_._~-----_._----_ .._-------------_._---_._------_ .. -----
:."...
.... ..
, ~
Dwg no.
@ nUSHI ELECTRIC CO., LTD.

S -007
....
Sheet no. o
I II., CONNECTION
When connecting conductors to the ACB, obse~~e ~he
following:
(1) Use conductors of sufficient .Gurrent~carrying
capacity for the circuit.
. (2 ) Rigidly. support the conductors-so-that-:'.electro-

,.'
magnetic-forces due to· heavy .faul t-curl:.:ents and
other ·mechanical·-forces w i-l·l-not-.be -transmi t ted

to the·ACB •....-..__....."
,
.'
Table 2. Conductor Tightening Torque
Plug-in Type Rear-Connected Type

.ACB Type
Bolt Torque, kg-crn Bolt Torque, kg-cm
AME-3, -4 MIO 190 t'o 300 MIO 230 to 380
AME-6 M16 525 to 860 M12 410 to 670
AME-8- ,-10 M12 410 to 670 M12 410 to 670
. '.
,."\
Dwg no.
@ TERASAlI ELECTRIC CO., LTD.

Sheet no, o
IV. OPERATING PROCEDURES
1. Direct Manual Operation
The ACB can be readily turned ON-OFF by manually
moving the handle. The handle position also tells
the status, pN, OFF or tripped, of the ACB.
When an extension handle is used to manually
operate the ACB,the extension handle must be
secured to the handle by the screw and nut.
"
ON_ ",
Tripped _ -'F-=tt~>-
OFF-
Reset;""'" Extension
Handle
Nut
Fig. 4. Operating handle.
, ' f
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Dwg no,
@ TERASUI ELECTRIC CO" LTD,

.~-M7
Sheet no. -; II
1-1 Reset Operation
The tripped ACB should be reset before it can be
reclosed. To reset the tripped ACE, move the
handle past the OFF position to the reset
position.
1-2 ON Operation
Move the handle upward to the ON position to close
;the ACE.
When the ACE is fitted with an undervoltage trip
device (UVT), first energize the UVT circuit to
the required voltage, then reset and close the
ACE.
l-30FF Operation
.",
Move the handle downward from the ON position to
the OFF position to' open the ACE.
, . f
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........+
Owg no.
@ TERASAXI ELECTRIC CO., LTD.

Sheet no. 11
1-4 Tri??ing
The ACB will be automatically opened (tripped)
by operation of the overcurrent trip device, or
the undervoltage or shunt trip device (UVT or
SHT) .
The ACB will also be tripped when the trip button
is pressed. Since the mechanism is trip-free, the
ACB trips ~ven if the handle is held in position.
2. Remote Manual Operation
,. _ d
An external operating handle may be mounted on the

" -,- .,.. .-.-, ,-' r
e
panel door' of a sw i tchboard-to' manually operate the
ACE inside the switchboard. The external handle
position tells the ACE status, ON, OFF or iri~pe~.
: .'.
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Dwg no.

S -007
Sheet no. 12
CL03E
~
'~ . ~!
I1\l. ~-,--.-
\0- ..-..
i[--"-I------
. - - - ~OFi=
~
Q
I. .
HANDLE .,W;'I
ON
I
,.::
Fig. 5. External operating handle.
2-1 Reset Operation
The tripped ACB should be reset before it can be
reclosed. To reset the tripped ACB, turn the

:;" ~ .:. :',"v .'~ ",: ': '. ;- .:.: ::: L ,~:' ~~ .. :-',:: :~"):: ::>:
external operating handle counter-clockwise past
.: .~-~. : .~ __ :~:' ~"'-~, ",- . :.~~,~ ~,;.r ~#,-'::::: ,",,:'-:::""'':
the OFF posi t~on to the reset posi tio!} where the
handle is stopped.
2-2 ON Operation
Turn the external operating handle clockwise to
the vertical position to close the ACB.

I,'. •
Dwg no.
; .
® TERASAKI ELECTRIC CO.• LTD.
Sheoet no. 13
When the ACB is fitted with a GTVT, first
energize the UVT circuit to the required
voltage, then reset and close the ACB.
2-3 OFF Operation
Turn the external operating handle counter-
clockwise from the ON (CLOSE) position to the
horizontal position to open the ACB.
2-4 Tripping
The ACB will be tripped by operation of the
overcurrent.trip device, or the UVT or ~HT.
When the ACB is tripped, the external operating
handle moves from the ON position to the tripped
position.
, ' f
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Dwg no.
,"
@ TERASAKI ELECTRIC CO., LTD. ,~
1
" -N17
Sheet no. 14 .
2-~ ,Opening and Shutting the Switchboard Panel Door
For safety r~asons, turn the ACB OFF (OPEN) or
tripped before opening the panel door.
When shutting the panel door, bring the external
operating handle to the OFF (OPEN) or tripped
position and carefully shut the panel door.
Dwg no.
® TERASUI ELECTRIC CO., LTD.

S~t no. 2. 5
3. Motor Operator
The motor operator (THC) uses a combination of an
electric motor and a closing spring to operate the
ACB (ON, OFF and reset) through electrical control.
The ON operation is achieved through discharge of
the energy stored in the closing spring via the
operating mechanism to the ACB handle.
and operating mechanism. The motor also charges
(compresses) the closing spring.
, ' f
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Dwg no.
@ TERASUI ELECTRIC CO., LTD. "

\
,~
;
S -007
Sheet no. 16
3-1 Installation and Removal of TMC
~ Position adjust screw
(hex head M6)
Locknut (hex M6)
Mounting screw (hex head
MS, four head)
Mounting base
Handle catch
Guide
Control circuit terminals

ACB
Motor operator (TMC)
Fig~ 6. Motor operator (TMC) as installed on ACB.
NOTE: The screws associated with the installation
and removal of the TMC are coloured RED to
distinguis~ them from the other screws.
Do not loosen screws that are not RED-
colored.
'.
Dwg no.
@ TEBASAll ELECTRIC CO., LTD.

S -001
S~l no. 17
3-1-1 Removal of TMC
Do not perform the removal under energized con-
ditions, but be sure to turn off the main and
control circuit sources before starting the
removal.
1) Check that the TMC is in the OFF position.
2) Remove the external control circuit wires
from the control circuit terminals ~.
When the TMC has an automatic reset feature,
also separate the c6nne~to~s for the leads

-between the ACBand - TMC.-',
3) Remove the mounting screws ~ •
4) Loosen the locknut· . (9 and turn' the posi tion
adjust screw ® counter-clockwise uitt:il
there is a gap between the screw end-and
the TMC body.
5 ). Hold" the sides of theTMC and remove the TMC

.
;. ,....,
directly tCMard you, exercis1ng care not to
put 'your fingers deep on the rear side of
the TME:.
6) Place the removed TMC on a workbench with
its front face up. ' Fimly-' hold down the TMC
by one hand and press the ON button (this
discharges the closing spring).
Dwg no.
"
\
@ TERASAlI ELECTRIC CO., LTD. i'"

Sheet no. 18
3-1-2 Installation
CAUTION: KEEP YOUR FINGERS AWAY FROM THE HANDLE CATCH
ON THE REAR SIDE OF THC WHEN HOLDING THE THe
BY HANDS.
1) The THC and the mounting base (secured on the
ACB) are ma'tched parts, and each has a label
, .. carrying the THC type designation ,and.a set
number.
When installing the THC on the ACB, be~ure
to check for agreement of~the set numbers
marked.
2) Set both the THC and ACB~~othe.OFF:position.
3) Place the THC on theACB so that: the handle
of the_AC~~w~ll-be caught by the'9ap of:the
handle catch. Then tighten the position
adjust screw '(2) - until the-:four mounting
leg hol~s-of-the THC will~align with the
~counterpart holes in the -mounting base 0

Check that tile guide 0 is entering into
the slot in the THCta hold.down the THC.
_ 4) On completion of the above positioning,
secure the TMC in position by the mounting
screws {} and tighten the locknut {9 tQ
lock ~the position adjust screw ®.
Dwg no.
,"
® HHASHI ELECTRIC CO., LTD.
Sheet no. 19
5) When the TMC has an automatic reset feature,
there are connector-terminated leads from the
ACB and from the TMC control terminal block.
Connect them together.
6) With the TMC installed on the ACB, perform
manual or electrical ON-OFF operations for
2 or 3 times to check for normal operation.
NOTE~ When the ACB is fitted with an under-
voltage trip device (UVT), supply the
rated voltage to the UVT" arid perform
trial ON-oFF operations.
Dwg no.
® TEUSAKI ELECTRIC CO., LTD. "

\
co; -007
Sheet no. 20
3-2 Manual and Electrical Operations
QJ Manual handle
Q) Handle socket
Q) Trip button (red)
7 @ ON-GFF indicator
6 C3> PUSH TO ON button

® Lock plate
(J) Wing screw to hold
manual handle in place
..
Fig. 7. General view of motor ?p~rator (TMC).
NOTE: The ON-GFF indicator @ indicates the
completion of'ON and OFF strokes of the
TMC, and this should not be taken as
indication of theON-OFF status of the
ACB. For example, the ON-OFF indicator
remains to show MaN" even if the closed
ACB is tripped.
Dwg no.
@. TERASAKI ELECTRIC CO.• LTD.

Sheet no. ? 1
3-2-1 Manual Operation
1) Reset Operation
The tripped ACB should be reset before it
can be reclosed. Resetting is done as part
of the OFF operation, which will be mentioned
later.
The ACB will be reset~venif the under-
voltage trip device is de-energized.
2) ON Operation
The closing spring is charged in the OFF
position (the ON-OFF indicator of the TMC
shQr,./s "OFF"). Pressir:g.thE:!.PUSH TO ON button

..
of the TMC mec~anically releases the
charged closing spring, ,w,hich, in turn,
closes the ACB.
NOTE: ,The PUSH TO 'ON button is covered 'to

"
prevent it from being accidentally
operated. LOosenth'e screw and open
the cover to operate the PUSH TeON
button.
Dwg no.
® TERASA(! ELECTRIC CO., LTD.

Sheet nco .2 2
3) OFF Operation (Spring Charging)
The manual handle for OFF operation is held
on top of the TMC by the wing screw (j).

Loosen the wing screw (j) and remove the
handle CD from the storage position.
Inser-t the handle into the handle socket @

and pump the handle for about 30 times (up
and down levering strokes) to turn OFF the
ACB. This handle pumping also charges the
closing spring.
Be sure to return' the manual handle CD to
the storage position and tighten the wing
'scre;""'(J) '~fter" u~e.
and "OFF" Indication
-'" , . .., ',.. ~-
In orde~io~~o~~leieli 66~r~e ~~;-closi~g

. : :..~ .:~ S"',"~ _.j.
spring, the manual handle should be pumped
for several times. more after theACB is'
turned OFF.
As the OFF operation :proceeds.;' ,the "OFF"
- ON-OFF indicator
mark appears· in the.
./ .
window
and moves up past the normal position, then
returns to the normal position.
After checking this, pump the handle for 2
or 3 times more to complete the spring
charging .~
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Sheet no. 23
4) Emergency OFF (Trip) Operation
Press the trip button (red) Q) to manually·

trip the ACB.
3-2-2 Electrical Operation
In electrical operation, ON-OfF control is achiev-
ed through momentary closure of the associated
control sw itches provided on, the sw i tchboard.
The control pONer voltage supplied should be
within a range be~een 85% and 110% of the rated
voltage.
NOTE: The dielectric withstand voltage of the

-
+ ... - . . . . .- - : . , ' -
...,. ~,,' '-~
TMC is 1500 V AC between the control
circuit ~erminals together and the
terminal "En for one minute.
I
.' M:-Motor >
,
l. RC:~ateh ,release coil
lS: limit switch
J Ry: Control relay
.. , •. CS: Control switeh
Fig. 8. control circuit diagram.
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S -007
Sheet no.
1) , Reset Operation
The tripped ACB should be reset before it can
be reclosed. To reset the tripped ACB, close
the ·OFF/RESET" control switch (CS2).
The THC operates as in the OFF operation,
which will be described later, to reset the
ACB. and.to charge the closing spring.
When an auxiliary "b" switch of the ACB is

. , ....
connected to the OFF/RESET control circuit

.,' (between terminals C and D), this switch will
close on tripping of the ACB and cause the
THC to automatically perform a reset/spring-
charge (OFF) operation with its motor (H)
energized (automatic reset feature).
2) ON Operation'
The closing spring is charge.9 _~,~._~_~e. OFF

position (the ON-QFF indicatorof-,the THC
shows "OFF"). Under -this condition,a clo-

sure of the ·ON" control switch .(CS1)·
energizes the latch release coil (LRC),.

....
,
which, in turn, releases the charged closing
spring. As a result, the closing mechanism
closes the ACB. With the closing spring
discharged, the limit switch (LSI) opens and
de-energizes the LRC.
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Sheet no. ., 5
3) OFF Operation (Spring Charging)
A closure of the nOFF/RESET" control switch
(CS2) energizes the control relay (Ry2),
which self-holds and energizes the motor (M)
to turn OFF the ACB. At the same time, the
closing spring is charged. On completion of
spring charging, the limit switch (LS3) opens
and the motor is de-energized. The relay
(Ry2j is also de-energized.
4) Emergency Trip (OFF) Operation
When the ACB is fitted with UVT or SHT, press
the OPEN pushbutton switch· on the switchboard
to trip open the ACB.
SHT Controll~
PBS 4,
...
.,
I -:-~-e.-:
PBS
(OPEN) 7:-
'--_.' (OPEN)
'---~
Control Control
Source Source
Fig. 9. Undervoltage trip Fig. 10. Shunt trip (SHT)
(UVT) circuit. circuit.
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Sheet no. 26
V. OVERCURRENT TRIP DEVICE
1. Changing the Current Settings
The current setting (pick-up current) of the long
time delay trip (LTD) and short time delay trip
(STD) elements is adjustable by turning the asso-
ciated setting dial" in theACB front with a screw-
dr:iver.
NOTE:
1) The current setting dials of the ACB with a
motor operator (TMC) are accessible· when the
TMC is removed.
2) The LTD and STDpick-up currents specified at
the time of ordering are marked in values, and
red dots are marked on the respective dials ab
the corresponding position.
3) The pick-up current of the instantaneous trip
element is a single fixed setting, and not
changeable.
.
'
.
..'-
'
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S-rIYi
Sl'leoe I no. -;7
1-1 Changing the LTD Pick-up Current Setting
LONG TI~.E DELAY

CUR.q. SETTING
0.8
The dial scale is calibrated in multiples of the
rated circuit current 10. To change the LTD
curre~t setting, t~rn the ,dial to the desired posi-
tion with a screwdriver. The maximum (1.25) and
minimum (n.8D) values are marked in the form of a
band on the scale. When the desired value is one
of these extreme values, set the dial to the
outermost position.
The other scale posi tions are continuous, -and an
intermediate position between two graduations gives
" a corresponding intermediate setting.
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;
S -007
Sheet no. 28
1-2 'Changing the STD Pick-up Current Setting
SHORT TIME DELrlY

SETTING
CUR..~.
The dial scale is calibrated in multiples of the
rated circuit current IO.

-
The ~tructure and setting method of the STD current
setting dial are the same as for the LTD current
setting dial.
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S~t no. 29
2. Overcurrent Relay ~~ip Test (OCR Test)
2-1 Current Transformer Secondary Equivalent Method
A small test current equivalent to the secondary
current of the current transformer (CT) is applied
to the OCR test terminals (see Fig. 1) to check the
overcurrent tripping characteristics.
ACB
Switch -a-cont'act
AC Source :'>:;Test Terminals
Varible
Auto-transformer
Fig. 11. Test current source.
NOTE: Use a distortion-free sinusoidal test
current from an adjustable constant-cu~rent
source such as sh~n in Fig. 11.
"'.
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.'
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;
Sheet no. 3 r.
.Table 3. Ratio of Built-in Current Transformers.
ACB Type Rated Generator Current, 10 (A) CT Ratio (A/A)
16 <- IO <: 31.5 31.5/0.05
31.5 < 10 <: 63 63/0.05

=
AME-3 63 < 10 <: 125 125/0.05
125 < 10 < 250 250/0.05
250 < IO <: 400
315 < IO <

= 630
500 < IO <: 800
800 < IO < 1000
1) Open the disconnecting switch (this is not
necessary when the generator and Joad are not
adversely "affected . by OCR tests ).~--
2) When the ..ACB under test -is ",fit'ted with a UVT,
supply the rated voltage·_to.the UVT.
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Sheet no. 31
3) Calculate the value of test current.
EXAMPLE:
The rated current of the ACB under test is
IO = 231 A (rated generator current), and its
LTD tripping characteristic is to be tested.
The LTD current setting is 1.15 times I O .
From Table 3, we have the CT ratio of 250/0.05.
The time-delay is 20 seconds at 120% of 1.15
times la, and the CT secondary equivalent test
current corresponding to thisovercurrent value
is
Test Current = 231 x 0.05/250 xl.15 xl.2
= 0.0638 A.
4) Remove the short link between the OCR test ter-

and . B' , and connect the test current
minals k B
source across the terminals B' and .2..
NOTE: Connecting the test current source to
the other terminals will not cause the
ACB to be tripped.
5 ). Close thEE ACB under test.
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@ HUSUI ELECTRIC CO.. LTD:

Sheet no. ~2
6} Apply the test current as calculated in step
3) and measure the length of time from
application of the test current to ,tripping
of the ACB under test. In the case of EXAMPLE,
this length of time should be 20 + 3 seconds.
7) Turn off the test current source immediately
on tripping of theACB (this may be readily
accomplished by inserting the ~CB's a~xiliary
switch in the test' current line as in Fig. II).
8·) On completion of the testing,. be sure to
.replace the removed short link between the ter-
minals kB and B'.
NOTE: The STD.and instantane~~~ tripp~~g~
characte~istics can b~O~~milarly
tested.
f
"",
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@ TEHASAKI ELECTRIC CO., LTD.

Sheet no. 33
2-2 Main-Circuit Current Method
Test current from a single-phase or three-phase
source is passed through the main circuit of the
ACB under test, and the time from a?plication of
the test current to tripping of the ACB is
measured.
NOTE: When the ACB under test is fitted with a
UVT, remove the external wires from the UVT
control pONer terminals (1) and (2)~ and
apply the rated UVT voltage across these

~ -
terminals. Also'insulafe the removed wire ~
ends.
'j. J1
Single-Phase ,Three-Phase
Test Source Test Source
Fig. 12. Examples of ACB main-circuit connectiQn

, ' f
for test purposes. "\
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@ TERASA~I ELECTRIC CO., LTD.
<; -()()7
Sheet no. 3 -i
When the test current is supplied from a single-
phase source, the three-pole series connection
shown in Fig. 12 is used. In this connection, the
test current flows through two poles in the same
direction in the reverse direction. For the three-
phase pick-up circuit in the OCR unit, this is
equivalent to applying twice the actual current
value. Therefore, the following treatment is
necessary for proper test:
1) Short out the CT secondaries for poles other
.than the pole under test (this is done by
short~circuiting the corresponding OCR test
terminals), and test one pole at a time (the
short link between. terminals kB -and B' is to
remain as it is):
For pole A test --- Short terminals k B and kC
to terminal J....
For pole B test --- Short terminals kA and kC
to terminal 9..
For pole C test --- Short terminals kA and kB
to terminal )1..
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@ TEHASUI ELECTRIC CO.• LTD.

Sheet ~. 35
2) On completion of the pole tests, remove all
short-circuiting leads except for the short
link be~een terminals kB and B'.
2-3 OCR Checker Method
An OCR checker (Type ANE"':l) is always provided for
a group of AME ACBs installed on board a ship
classed wi thNK ,and is forcipera tion check of the
instantaneous trip function.
AC Source
100-110 V, 50/60 Hz
1 Power Switch
§ Kc
'6' Sho....t
I< L: l'\ f:
/<A
Test Button
- \
ACE OCR Checker
, ' f
Fig. 13. Connection of OCR checker to ACB. c\
NOTE: The OCR checker can check only one ACB at a time. "
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Sheet no. 36
The check procedure with an OCR checker is as

follows:
1) Open the disconnecting switch (this is not
necessary when the generator and load are not
adversely affected by the OCR check).
2) When the ACB under test is fitted with a UVT,
supply the rated voltage to the UVT.
3) Connect the output from the OCR checker's
;terminals k and J across the ACB'sOCR test
terminals J and kA or kB or kC (keep terminals
kB and B' connected by the short link).
4) Turn ON the ACB under test.
5) Supply AC power to the OCR checker and turn
its power switch ON.
6) After 3 seconds of the power-on, press the OCR
,checker's test button. TheACB unde~ test
should trip instantly. Release the test button
as soon as the ACB is tripped.

7) Turn OFF the OCR checker to change· the test
input connection or to remove the test leads
from the OCR check~.
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Sheet no. 37
VI. INSPECTION, MAINTENANCE AND PARTS REPLACEMENT
INSPECTION FREQUENCY
The frequency of inspections is best-determined by
the individual user based on his experience, taking
into consideration the operating conditions such as
the number ot ON-OFF operations, ,the size of,-'~"-'"

. - --' '.' .
switchin~-currents and-the-siz~'ofint~t;u~Errig
currents, and the conditions_of.environment where
the ACB is used. As. the :mi nimum 'req'ui remen t, it is
recommended'fo:perform a: '~.nnplified"inspection at
intervals:-of-oric~ every. months and a detailed
inspection
. at -intervals ·ofon'ce' a year.
-'-
~~
:~~ --------
1. Prepara tions~Before. Insp~ctr~r1".~~~~~'----------------~--~~-
the ACB under inspection connects.
(2) Open the ACB under inspection.
(3) Remove the cover mounting screws, and remove
the moulded cover from the ACB.
CAUTION: DO NOT LOOSEN THE MOTOR OPERATOR
MOUNTING BASE SCREWS.
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Sheet no. 38
2. Inspection Procedures
See the tables given belON for the areas and items
to be inspected, inspection methods, and dis-
positions.
AIR CIRCUIT BREAKER AS A WHOLE
Insoection Item Method/Criteria/Disposition

Dust and foreign Visually check that the ACB is
ma,tters clean andfree'of duit ~nd
foreign matters. ,.. '
Blewoff, dust. and =f_~rei~gn matters
with a jet of compressed air.
C
Terminal and· Check the temTn"ai and -mount{ng
Mounting Screws screws for loosening" or missing ,
and tighten or replenish screws
as necessary.
Crc~.cking and Visually check fbr'fr'eedom from
flaws cracking, flaws and other damage.
Replace the damagedoart •.
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Sheet no. <a
MAIN CONTACT ASSEMBLY
Insoection Item Method/Criteria/DisDosition

Contact Tips Check visually. Blackening of
the contact tip surface is due to
oxidation and sulfuration. This is
rubbed off as the contacts close,
- - - -
and there is no likelihood of poor
contact due to this. Deposition of
dirt, oil, etc., however, should
be wiped off. If contact surfaces
are rough, polish smooth with an
'-"-"._ ... _~.".- -,- .. -,-.-
-
-- - - . is
emery paper. If the. contact tiD
reduced to less th~n 1/3 of the
original thickness as a result of
" -
polishing, replace~both the moving
.. _._ ...• _~~ .,--". -,
and stationary contacts.

Conditions as Check the stationary contact
assembled mounting 'screws for loosening or
missing, and tighten ~~jreplenish
screws as necessary.
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@ TERASHI ELECTRIC CO., LTD.

Sheet no. it 0
UNDERVOLTAGE TRIP DEVICE (UVT)
InsDection Item Method/Criteria/DisDosition

Operation Check~that the ACB-can be closed
by operating the handle when the
rated voltage is supplied to the
device. Also check-that de-
energizing the device trips the
closed ACB.
Coil Measure the coil resistance with
-
an ohmmeter. Normally, it is
5~0 + 59 ohms. Replace the coil
if the res is tance -is too low or
ther~ ~s no continuitv.
Terminal Screw's Check the lead -terminal screws
for loosening-'orml.ssing, and
tighten' or replenfsh screws as
. ..
SHUNT TRI P- DEVICE' (SHT ) ..
InsDection Item Method/Criterion/Disposition

Operation Check that energizing the device
at the rated voltage trips the
closed ACB.
Coil Measure the coil resistance with
·an ohmmeter. Normally, it is 200
~hms. Replace the coil if the
resistance is too low or there is
no continuity.
Terminal Screws Check the lead terminal screws
for loosening or missing, and
tighten ,or replenish screws as
necessary.
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@) TEHASHI ELECTRIC CO., LTD.
Sheet no. .i 1
MOTOR OP£RATOR (TMC)
CAUTION FOR INTERNAL INSP£CTION
A. DO NOT PUT YOUR FINGERS OR TOOLS INTO THE
MOTOR OPERATOR WHEN ITS CLOSING SPRING IS
CHARGED.
B. AVOID DAHAGE TO THE RIM OF THE WHEEL (SEE
FIG. 14).
Inspection Item Method/Criteria/Disposition

Operation Manually operate the TMC and check
for smooth ON-OFF control the ACB.
Supply the control power to the TMC .
.and che'ck' f'o;r ~moo<th' O~:aFF' control
of the ACB through electrical
operation.
Mounting Screws Check the mounting screws for
and Springs loosening or missing, and tighte'n
or replenish screws as necessary.
.
Check the springs for disengagement
or breaking, and correct or replace
springs as necessary.
Dust and Foreign Visually check the latching parts
Matters for dust and foreign matters other
than grease. If dirty, wipe clean
with a dry cloth.
Lubrication Apply a thin coat of grease to toe
sliding surfaces, which are , ' f
'\
asterisk (*) marked in Fiq. 14.
Dwg no.

Sheet no. 4?
(1 ) Wheel
(2 ) Charging lever
(3 ) Limit switch
(LSJ./LS2)
(4 ) Limit switch (LS3 )
(5 ) Closing spring
(6 ) Damper spring
(7) Latch lever
(8 ) Latch spring
(9 ) Latch release·
Fig. 14. Motor operator mechanism, partial.
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@ TEHASH] ELECTRIC CO., LTD.

Sheet no. 43
3. Parts Replacement Procedures
CAUTION: TAKE EXTRE~E CARE NOT TO BREAK OR D~~GE
INTERNAL CONTROL WIRING HHEN REPLACING
INTERNAL PARTS.
3-1 Types AHE-3 and -4
Replacement of Contacts
~Hour.tins Sc::::ews
Nut
Moving Contact S~ationary Con~act
Moving Contact Arm

Fig. 15. Contacts.
Fig. 15. Contacts·.
Moving Contact
Remove the nut to replace the moving contact.
NOTE: For the center-pole contact, remove
the contact stopper to gain access
to the nut.
Stationary Contact
Remove the mounting screws to replace the
stationary contact.
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® TERASAKI ELECTRIC CO., LTD.

Shee t no. a. <1 .
Reolacement of Undervoltaqe Trio Device (UVT)
j ~ ~ Handle
ri ll., I ,I
UVT Leac
Te:::-minals
(M3 Sc=-ews) I. Auxiliary Swir.cnes
. Mounting Screw (M4 Hex) fa=-
UVT I Aux. Sw. Supporr.
Cont=-olle=- I UVT Mounr.ing Sc=-ews (M4 Pan Head)
@ OCR unit
Control Wire Te=-minals (M3 Sc=-ews)
.. UVT Device
Mounting Screws
UVT Leads
® UVT Device
Fig. 16. Internal parts arrangement as viewed
from front.
1) Remove the UVT leads from the UVT lead
terminals Q) on the UVT controller.
2) Remove the ~e wires from the control wire
terminals Q) on the OCR uni t.
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® TERASA~I ELECTRIC CO., LTD.

Sheet no. 45
3) Remove the two OCR uni t mounting sC't'.ews <] ,
a.nd take out the OCR unit @) to the left of

the ACB.
4) Remove the auxiliary switch support mounting
screw (?) and take out the auxiliary switch

assembly.
5) Remove the two UVT mounting screws [J) and

take out the UVT device @.
6) Mount a new UVT device, and~reassemble the
removed parts as they were in the reverse
order of removal.
7J. On completion of the UVT replacement, make
operation check in accordance with the UVT
inspection table, 2. Inspection Procedures.
,,'. -
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@ TEHASHI ELECTRIC CO., LTD.

Sheet no. 40
Reo1acement of Shunt T~io Device (SHT)
CD Sh"T Lead
Terminals Switches
(M3 Sc::-:ews)
Mounting Sc::-:ew (M4 Hex) fo::-:
SHT Aux. Sw. SU?po::-:t
cont::-:o11 e::-: SHT Mountins Sc::-:ews (M4 Pan Head)
® OCR Unit
QD C~.trol Wire Terminals (M3 Screws)
® UVT Device
Q) OCR Unit" Mountins Screws
SHT Leads
® SHT Device
from front.
1) Remove the SET leads from the SET lead
terminals CD on the SHT controller.
"2) Remove the two-wir-es from the control wire
terminals @ on the OCR uni t.
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S -007
Sheet no.
,,-
...1
3) Remove the two OCR uni t mounting screws" G) ,
and take out the OCR uni t ® to the Ie f t of
the ACB.
screw ® and take out the auxiliary s.,.;itch
assembly.
5) Remove the t'.,.;o SHT mounting screws (J) and
take out the' SHT device @.

6) Mount a new SHT device, and reassemble the
order of removal.
7) On completion of the SHT replacement, make
operation check in accordance"w i th the SHT-
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@ HRASHI ELECTRIC CO., LTD.
"Sheet no.
Reolacement of Auxiliary Switches
screw (@, Fig. 16 or 17) and take out the
auxiliary switch assembly.
2) Remove the mounting nuts to separate the micro
switch assembly from the support. The micro
~witches are to be replaced as an assembly.
Micro Switc· ~'t~, Micro Switch Assembly

Mounting
Screws (M3)
support
Mounting .Hole
Fig. 18. Auxiliary switch assembly.
3) Remove the insulating compound (silicone-based) .
from the switch terminals, then carefully
unsolder and remove the leads avoiding damage
to the lead insulation.
. \.'.
Dwg no.
S -007
Sheet no.
4) Solder the leads to the terminals of a new
micro sw itch assembly, then --apply a coa t of
insulating compound to cover the soldered
connections. Assemble the micro ~itch
assembly and the support together, then into
the ACB.
5) After the replacement, turn ON-OFF the ACB to
check the auxiliary ~itches for normal
operation and functioning.
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@ TEUSUI ELECTRIC CO., LTD.
S -007
Sheet no. 50
3-2 Type A1-iE-6
Reo1acement of Contacts
Contact Spring _ (see NOTE in the text)

Holde~
Mounting Screws
Arcing Contact
Spring
I f
Contact
Holder ~
:/
I?arnpe~
SC,rew
Adjust Moving Contact Base
Stationary Arcing Contact
Fig. 19. Contacts.
Moving Contact
1) Loosen the damper adjust screw, then remove the
arcing contact spring and contact spring holder.
2) Remove the mounting nut to replace the moving. arcing

contact.
NOTE: After the new moving arcing contact is mounted,
adjust ~he GAP (see Fig. 19) with the damper
adjust 'screw so that the GAP will be 3.5 to
5.5 rom in the closed condition.
stationary Contact .
Remove the mounting screws to replace the stationary
arcing contact.
Dwg 00.
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® TERASAKl B..ECTR1C CD.. lJD.

Sheet no. 51..
Re~lacement of Undervoltage Tri? Device (UVT)
Auxilia~y Switches
Mountins Sc~ew (M4) f.or

Aux. Sw. _Suppo~t
G) {,)"VT MOu.. .1 tinS Sc~ews
UVT
Controlle~ !I; 0 1 0 0 0
" . I (4) UVT Device
~11--:=-1:"":.l-i----......."
IU!~J~1
\
OCR unit
UVT Leads
@) UVT Device
Fig. 20 . Internal parts' arrangement- as viewed from front.
1) Remove the UVT leads fr6In the UVTleadterminals
CY on the UVT controller.
screw _(1) and take out the auxiliary switch
assembly.
3) : Remove -the two UVT mounting screws Q) and take

out the UVT device ®.
[)y,og no.
@TERASAKl EI..ECTR1C CD., LTD.

5-007
Sheet no.
4) Mount a new UVT device, and reassemble the
removed pa~ts as they were in the reverse
order of removal.
5) On completion of the UVT replacement, make
operation check in accordance with the UVT
inspection table, 2. Inspection P~ocedures.
Reolacement of shunt Trip Device (SHT)
@ SHT Lead Terminals Handle

(M3 Screws)
.~
Auxiliary Switches
Mounting Screw (M4) for

Aux. Sw. Support
SHT
Controller .SHT Mouncing Scre~s (M4)
o
@ SHT Device
OCR Unit
HT Leads
@ SHT Device
Fig. 21. Internal parts arrangement as viewed from
front.
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@ TERASHI ELECTRIC CO.• LTD.

Sheet no. 33
,
1) Remove the SET leads from theSHT lead
terminals Q) on the SHT controller.
2) Remove the'auxiliary switch support mounting
screw @ and take out the auxiliary switch

assembly.
3) Remove the two SHT unit mounting screws (f)

and take out the SHT uni t @). -
4) Mount a new SET device, and reassemble the

.
~
order of removal.
operation check in accordance ~ith the SHT
,.....
' ")
~
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@ TERASAXI ELECTRIC CO.• LTD.

Sheet no. 54
,
ReDlacement of Auxilia~ Switches
1) Remove the" auxiliary ~itch support mounting
screw ( 2 , Fig. 20 or 21) and take out the
auxiliary ~itch assembly.
switches are to be replaced as an assembly.
~icr~ Switch Mounting

Screws (MJ) switch Assembly
Support Hole
Fig. 22. Auxiliary ~itch assembly.
3) Remove the insuLati~g compound (silicone-based)
from the switch terminals, th~n carefully
to the lead insula~ion.
, , (
'"\
• ...~ ..+-
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® nUSHI ELECTRIC CO., LTD.
S -007
S~t no.
,
4) Solce r the leads to the te rminals of a new
micro sw itch assembly, then apply a·· coa t of
connections. Assemble the micro switch
assembly and the support together, then into
the ACB.
5) After the repla~ement, turn ON-OFF the ACB to
check the auxiliary switches for normal
operation and functioning .

.
~
Dwg no.
® HUSAKI ELECTRIC CO., LTD.

Sr-t no. 56
3-3- Types .!\J.'1E-8 and , -10
Replacement of Contacts
Contact Spring Holder
Nut Mounting Scre'NS

Arcing Contact
Spring
.
~
Moving Arcing
Stationary Arcing Contact
Contact
Moving Contact
Base
Fig. 23. Contacts.
Moving Contact
1) Compress the arcing contact spring with a screwdriver
or other suitable tool to remove the spring.
2) Remove the mounting nut to replace the moving arcing
contact. After the contact replacement, set the
arcing contact spring as it was.
stationary Contact
Remove the mounting screws to replace the stationary
arcing contact.
Dnrg 00.
® TffiASAK] E1ECTRtC CO.. IJD.

5-001
Sheet no. 57
ReDlaca~ent
, 0= Undervoltage Trio Device (UVT)
Auxilia=-y Swit=h Assembly
@ Mounting Sc:=-ew for Aux.

OCR Unit Sw. SUP?o:=-t (M4)
':ll UVT Lead Ter:ninals (M3 Sc:=- e'....s)
UVT Controller
@) UVT
.~
Device
UVT Base Mounting Sc:=-ews (M3)
Screws (M4)
UVT Leads
@) UVT Device
Fig. 24. Internal parts arrangement as viewed from
front.
1) Remove the uvT leads from the UVT lead terminals
CD on the UVT controller.
2) Remove the four UVT base mounting screws @

and take out the UVT assembly.
Dwcr. no.
@TERASAKl EUC I OC co.. un.

s-<Xli
Sheet no. 58
,
3} Remove the two UVT uni t mounting screws ® to
'separate the UVT device @) from the base.

4) Mount a new UVT device on the base, then
. assemble it into the ACB in the reverse order
of removal.
5) On completion of the UVT replacement, make
operation check in accordance with the "UVT
inspection table, 2. Inspection Procedures •
.
~
Dwg no.

S -007
Sheet nco 59
,
Re~lacem~~t of Shunt Trio Device (SET)
SHT Con~olle=
Q;) Sh'T Auxiliary Switch Assembly

Lead
Te=minals Mounting Screw for Aux. Sw.
(M3 Scre'....s) Support (M4)
o 0
OCR Unit
Trip Lever
{~ SHT
" Device -j
SHT Base Mounting Screws (M3)
Mounting Screws (M4)

SHT Leads
@) SHT Device
from front.
1) Remove the SET leads from the SHT lead
terminals Q) on the SHT controller.

2) Remo-ve the four SHT base mounting screws
~ and take out the SHT assembly.
Ow? 00.
S-<XJ7
Sheet no. 6a
T) Remove the two SET uni t mounting screws G) to
separate the SET device @ from the base.
4) Mount a new SHT device on the base, then
assemble it into the ACB in the reverse order
of removal.
operation check in accordance with the SHT
........,.
Owg no.

Sheet no.
,
Reolacement of Auxi1ia~ Switches
1) Remove the auxilia~ switch support mounting
screw (® , Fig. 24 or 25) and take out the
auxiliary switch assembly.
switches are to be replaced as an assembly.
Micro Switch Mounting

Screws (M3) Micro Switch Asse~ly
Support Hole
Fig. 26. Auxiliary switch assembly.
3) Remove the insulating compound (silicone-based)
from the switch terminals, then carefully
to the lead insulation.
Dwg no.
(@ TEHASHI ELECTRIC CO.. LTD.

S -007
- $
Sheet no. 62
4) Solder the leads to- the terminals of a new
micro switch assembly, then apply a coat of
connections. Assemble the micro switch
assembly and the support together, then
into the ACE.
5) After the replacement, turn ON-OFF the ACB
to check the auxiliary switches for normal
operation and functioning ..
Dwg no.
@ TEHASHI fLECTPtIC CO., LTD.

Sheet no. 63
VII. TROUBLESHOOTING
Trouble Indication Cause Remedy
Non- 1; Not resettable. a. Slipping or binding Check inside and

closure 2. T:::"ips in of trip mechanism clean.
closing attempt. latch. • Consult TERAS~'! if
3. Randle not held wear is excessive.
in ON position.
b. Trouble associated
with OVT:
• Abnormal UVT voltage. • Supply normal
voltage·~
UVT coil open or Replace ITVT.

interlayer short.
• Insafficient reset • Adjust stroke or
stroke of moving replace UVT.
core.
• UVT controller • Replace UVT
troubie. controller.
c. Operating spring or Replace.

link broken. Consult TERAS&'I.
4. Motor operator d. ON or OFF/reset • Consult TERASAKI.

trouble. operation trouble
due to improper
stroke of operating
mechanism.
e. Control switch or • Repair

circuit trouble.
Non- 1. Trouble as- a. Device trouble. Replace device.

tripping sociated-with Consult TERAS&'!.
overcurrent
trip device.
b. CT secondary coil • Replace CT.
open. Consult "TERAS&'!.
Dwg no.
S -C{)7
•
Sheet 1"Cl. 64 ..
"
T::ouble Indication cause Remedy
2. OVT trouble. a. Insufficient trip Check moving part for

force. friction and add a
drop of oil.
Check spring for
break. If abnormal,
replace UVT.
• Remove dirt if any.
b. Residual magnetism. • Replace UVT.
3. SET trouble. a. SET coil open or Replace SET.

interlayer short.
b. Burning protection Replace SHT controller

switch defective. and/or SHT.
c. Control switch or • Repair.

circuit trouble.
Continuity 1. No continuity a. Inclusion of foreign Clean contact

Trouble of main matter between surfaces.
circuit. contact tips.
b. Contact surfaces • Polish surfaces smooth

worn and rough. with emery paper.
Replace contacts i f
too rough.
2. No continuity a. Poor contact of • Replace micro switch

of auxiliary micro switch. assembly.
switch
circuit.
b. Terminal connection • Repair
trouble.
t ' "t'
t
Dwg no.
@ TEUSAKI ELECTRIC CO., LTD.

Sheet no. 65
Trouble Indication Cause Remedy
Overheat 1. Contact
overheat.
a. Dirty contact
surfaces.
· Clean contact
surfaces.
b. Rough contact Polish surfaces

surfaces due to smooth ....i':h emery
arcing. paper. Replace
contacts if too rough.
2. Termina·l
overheat.
a. Loose terminal bolt
or nut.
· Tighten firmly.
b. Heat conducted from Check contacts, and

contacts. ~ess or replace
contacts.
c. High ambient • Provide a suitable

temperature. ventilation.
, ' f
<. .\
Dwg no.
@ TEHASHI ELECTRIC CO.. LTD.
S -OD7
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,
•
INSTRUCTION MANUAL
FOR DEVICE
EME·RGENCY SWITCHBOARD
"

SNO. 173
Read this instruction manual thoroughly and understand

its contents sufficiently before operation, inspection
and maintenance of this product.
-.
,'.
TAIYO ELECTRIC CO.,LTD.

M9438 /
; . (
, ~
~
CONTENTS
1. Introduction o. 0 0 • 0 0 •• 0 • 0 0 0 0 0 •• 0 0 0 0 •• 0 0 • 0 0 0 0 0 0 • 0 0 0 0 0 0 0 0 0 0 0 0 • 0 0 0 0 0 0 0 0 • 0 0 0 ••• 0 0 0 0 C1)
2. Safety 0" 0 0" 0 0 0 • 0 • 0 0 0 • 0 0 0 • 0 0 0 0 0 0 0 0 0 0 0 0 0 0 • 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 •• (2)
2.1 Cautions for safety 0 0 • 0 0 0 0 • 0 0 0 0 o. 0000000000. 000000. 0 0 •• o. 000000000000000 (3)
2.1.1 Cautions for safety during transportation 0000000. 0 000000000. 0 0 0:0 0 (3)
2.1.2 Cautions for safety during installation prior to operation 00' 0 00' • 0 (3)
2.1.3 Caution during energization 00000000000 .... 0 0 0 0 0 0 0 0 0 • 0 0 0 0 0 0 0 0 0 0 • 0 (4)
2.1.4 Caution for modification ..... 0 0 0 0 0 •• 0 0 0 0 • 0 0 • 0 0 0 0 0 0 0 0 • 0 0 00' 0 0 0 0 0 0 0 (4)
2.1.5 Caution for protective devices 00000000. 0 0 0 0 0 0 0 • 0 0 • 0 • 000 •• 0 ••• 0 0 0 0 0 (4)
2.1.6 Cautions for check and maintenance 0" 0 0 0 0 0 0 0 0 0 0 0 0 • 0 0 •• 0 0 • 0 •••• 0 (4)
2.2 Safety label . 0 ••••• 0 • 0 0 0 • 0 0 0 • 0 0 0 • 0 0 0 0 0 0 •• 0 0 0 0 •• 0 • 0 •• 0 • 0 0 0 0 0 • 0 0 0 0 0 0 0 0 0 0 0 0 (5)
2.2.1 Safety label for preventing electric shock . 0 0 •• 000 •• 0 0 • 0 0 • 0 0 0 •• 0 0 0 0 (5)
2.2.2 Safety label for megger and voltage withstand test 0 0 0 0 •• 0 0 • 0 0 0 0 •• (5)
3. Outline of the product 0 •••••• 0 0 ••• 0 •••• 0 0 0 • 0 • 0 0 0 0 •• 0 0 0 0 0 0 0 0 0 0 0 0 • 0 0 0 0 0 0 0 0 0 0 ••• (6)
3.1 Purpose of use 00 •••• 0 0 0 0 0 0 0 • 0 0 0 • 0 0 0 0 0 0 0 0 0 0 0 0 0 • 000. 0 0 • o. 0 0 0 0 0 0 o. 0 0 0 0 0 0 0 0 (6)
3.2 Features of the product 0 0 0 0 ••• 0 0 0 •• 0 0 0 0 • 0 • 0 0 0 0 0 0 0 0 • 0 0 0 • 0 • 0 0 0 0 0 •• 0 • 0 0 0 0 0 (6)
4. Qualification of operators 0 •••••• 0 0 0 ••• 0 • 0 • 0 • 0 0 0 0 0 •• 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 •• 0 ••• 0 0 0 •• (6)
5. Identification items . 0 • 0 0 0 •• 0 0 0 • 0 ••••• 0 • 0 0 0 0 0 0 0 • 0 0 0 0 •• 0 0 0 •• 0 •••• 0 0 • 0 0 0 0 0 0 0 0 0 0 0 0 (7)
; 6. Unloading, unpacking and storage 0 • 0 0 0 0 0 •• 0 0 0 0 •• 0 0 0 0 0 0 0 0 • 0 0 0 0 •• 0 0 •• 0 •••• 0 0 0 6-1
6.1 Unloading o. 0 •• 0 0 0 o • • • • o. 0 ••• o ••• 0 • 0 0 0 0 • o. 0 0 o. 0 0 0 0 0 0 0 0 0 0 0 0 • 0 0 0 0 0 • 0 •• 6-1
6.2 Unpacking (when packaged in a wooden frame) 000. 0 0 0 ••• 0 0 •••••••• o. o. 6-1
6.3 Caution for storage 0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • ••6-1
7. Installation 0 • 0 0 0 • 0 •••• 0 ••••••••••••••••••••• 0 0 •• 0 •••••••••••••••••••••••• " 7-1
7.1 Installation work 0 ••••• 7-1
8. Operation " 8-1
8.1 Check prior to operation 0 o •••••••••• '" •• 0 •••••••••• o. 0 ••8-1
8.1.1 Installation states 0 ••• o ••••••••••••••••••••• 0 • 0 •••••••••• 8-1
8.2 Configuration _ 0 ••• 0 ••••••••••••• 8-3
8.3 Operation 0 ••••••••••••• 0 0 • • • ••8-4
8.3.1 Manual operation " 8-4
8.3.2 Automatic operation and action . 0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • ••8-4
8.3.2.1 Description for automatic actionuency) 8-4 .',
8.3.2.2 Discription for automatic start of emergency generator at no voltag
at no voltage on main bus and automatic transfer .of power source
8-5
8.3.2.3 Description for automatic transfer for power source and
automatic stop of emergency generator . 8-6
8.3.2.4 Description for automatic action test of emergency generator
by test _switch r43-11EJ 8-7 0 •••••••••••
8.3.3 Generator space heater . 8-8

8.3.4 Grounding resistance meter (insulation resistor) . 8-9
8.4 Protective devices of generator . 8-9
9. Check and maintenance '9-1-1
9.1 Purpose of check and maintenance '9-1:1
9.2 Classification of check and maintenance '9-1~2
9.2.1 Routine check '9-1-2

9.2.2 Periodical check '9-1-2
9.2.3 Temporary check '9-1-2
9.3 Safe work '9-1-3
9.3.1 Basic matters for safe work '9-1-3
9.3.2 General matters for safe work '9-1-3
9.4 Recording of check and maintenance '9-1-3
9.5 What are to be checked and maintained '9-1-4
9.5.1 General notes '9-1-4
9.5.2 Check and maintenance items '9-2-1
1 O. Troubleshooting 10-1
1 1. Check list 11-1
'.
1. Introduction
This instruction manual describes how to handle emergency switchboards and safety
precautions when using this.
Before you use your Emergency switchboard, be sure to read this manual and
understand how to handle the main switchboard correctly.
If the main switchboard is not handled in accordance with this manual, serious
accidents may occur.
Please also see each instruction manual for generator, engine and other related
devices.
Also, please read the manual with referring delivered drawings (completion drawings
finally) submitted seperately. The manual is arranged not to repeat contents in
delivered drawings (completion drawings) as a rule.
~WARNING
Careless use of the mam switchboard (hereinafter called the
product) may cause serious injury or death.
Operators and service staff are requested to fully read this
manual before operating, checking and servicing the product.
Keep this manual near the product for easy reference by those who
handle the product.
• Do not use the product before fully understanding the contents of

this manual.
.Keep this manual near the product, and read it repeatedly.
• If you transfer the product to another party, be sure to transfer
this manual with the product to the new owner.
• If you lose or damage this manual, immediately order another copy
from us or our dealer.
• Do not modify the product.
Safety precautions are explained on pages (2) to (4).
- (I) -
• $
2. Safety
For easy recognition of safety labels used in this instruction manual and the product,
,safety messages are selectively used as follows:
WARNING
This mark is used rwhen wrong handling can cause a dangerous
state which is liable to result in severe injury or death.J
6 CAUTION This mark is used rwhen wrong handling can cause a dangerous
state which is liable to result in moderate trouble or light
injury, or physical damage only.J
Even areas marked r&. CAUl ION J may cause a serious result. Since all description
are for important matters, be sure to observe them carefully.
Nobody can predict every danger for every operation, check and service in every
environment. Therefore, the warnings stated in this manual and on the main
switchboard do not cover all possible safety matters.
For any operation, check or service which uses a method not stated in this manual, the
operation supervisor should assess the safety and take responsibility.
- (2) -
, $
2.1 Cautions for safety
2.1.1 Cautions for safety during transportation
~ CAUTION
• Take care of loading and unloading, since danger is involved.
• When selecting the transport vehicle, take the weight of the product and the
load capacity of the vehicle sufficiently into account.
• When loading and unloading, use the suspension holes of the product.
Furthermore, considering a case where the product should drop or fall, keep
an escape distance during work.
· When loading and unloading using a forklift, take care of the weight of the
product and the stability of the product when liftd.
• Mter completion of loading, fasten the product fIrmly using wire ropes,
fasteners, square bars, etc.
· Mter completion of loading, be sure to protect the product with a cover for
preventing the deterioration of quality by rain and dust.
2.1.2 Cautions for safety during installation prior to operation

.WARNING
Do not bring any fIre close to the product. Before operation, confirm the
place where an extinguisher is placed.
Any fire which is brought close to the product may inflame the protective
covering, resin parts, etc.
"
. ,
~ CAUTION
This product must not be used under any other environmental conditions than
specified. Otherwise, the burning of any part may cause a fire.
~ CAUTION
Before operation, refer to the connection diagram, to confirm there IS no
wrong wiring. Otherwise, a short-circuit may cause a fire.
~ CAUTION
'.
Before operation, be sure to confirm whether the phase rotation is correct.
Depending on the kinds of the loads, rotation in the wrong direction can
cause an accident resulting in injury or death.
~ CAUTION
Before operation, confirm that the grounding resistance is higher than the
required value. Otherwise, earth leakage may be caused to ~ring about an
accident resulting in injury or death as the case may be.
- (3) -
.
2.1.3 Caution during energization
"WARNING
"
Take care of an electric shock.

When checking the switchboard internally while it is energized, give the'
utmost care to stay away from energized parts.
2.1.4 Caution for modification
~ CAUTION
Do not modify the product.
Any modification made without our approval could cause a safety problem.
Before modifying, consult us. We are not responsible for any accident
resulting in injury or death or any trouble caused by the modification made
without our approvaL
2.1.5 Caution for protective devices
~ CAUTION
Do not change the values set in the protective devices.
The change of the value set in the protective device may cause a serious
accident. If there is something wrong with any set value, please contact
us. We are not responsible for any accident resulting in injury or death
or any trouble caused by the change of any set value effected without our
approvaL
2.1.6 Cautions for check and maintenance

.',
~ CAUTION
Before starting check 'and maintenance, keep the sections concerned informed
of the work,' and put up a caution sign. Otherwise, any unexpected feed
from anyone of apparatus installed nearby could cause an electric shock,
etc.
~ CAUTION
For performing check and maintenance, switch off the power.
Furthermore, confirm the voltage using a voltage detector.
Even if all the power supplied in the switchboard are turned off, an
outside. power supply may be connected.
- (4) -
.'
,
1""
2.2 Safety label
2.2.1 Safety label for preventing electric shock
o Inside of panel o Terminal
~WARN ING ~WARN I NG
CAN SHOCK. CAN SHOCK,

THEY ARE ENERG I ZED DO NOT TOUCH
FROM EXTERNAL POWER. LI VE PART.
WSEOOJ W 0
2.2.2 Safety label for megger and voltage withstand test
o Megger and o Megger

voltage withstand test
~ CAUl ION
BE SURE TO DISCONNECT ",
WIRING OF TERMINAL
ON GROUND SIDE OF
& CAUTION GROUND RESISTAN~E
DO NOT·TEST,MEGGER AND SENSOR IN CASE OF
HIGH POTENTIAL TEST. MEGGER TEST.
WSSOO1E WSSOO2E
.~
1 • f
, \
- (5) -
; .
3. Outline of the product
3.1 Purpose of use

This product is a main switchboard for supplying electric power from generator to
electric loads installed in various places in a ship.
This manual is only concerned with the cases where this product is used for
specified purposes. When the product is used for any purpose not referred to m
this manual, the user shall be responsible for the safety.
Never operate or handle the product in any manner inhibited in this manual.
3.2 Features of the product

This product is a main switchboard for an automation system manufactured to
conform to the ship's class standard.
It is equipped with the following main electric apparatus:

· Air circuit breakers· : For protection of generator
(ACBs)
· Molded case circuit : For protection of feeder circuits.
breakers (MCCBs)
· Meters : For measurement of operation states
· Control switches : For control, operation and selection
· Indicator lamps : For indicating states
· Control relays : For sequence control
· Alarms : For alarming when any failure occurs
(The engine controller and the alarms may be provided outside the switchboard,
to conform to desired specificationsJ
. 4. Qualification of operators
The operators of this product must have the following qualification.

"Qualified marine engineer (engine) or a person appointed under th~ responsibility
of the qualified 'marine engineer"
:.".
"\,
',. '
t',,-
- (6) -
5 . Identification items
If you have any question concerning this switchboard, please contact:

Quality Control Department, Controller Factory, Gunma Works,
Taiyo Electric Co., Ltd.
Model : Emergency switchboard
Machine number and type: Marked on the name plate stating the ratings on the panel
Shipyard concerned : NKK CORPORATION TSU WORKS.
Ship number : SNo. 166 I 167 I 173
Date of delivery : May, 1997 IJun, 1997/Sep, 1997
Country of manufacture : Japan
Address : 726, Yattajima-cho, Isesaki City, Gunma Pref.
T E L : 0270-32-1234
F A X : 0270-31-2789
When you contact us, please state the model, shipyard, ship number and machine
number.
- (7) -
.
6. Unloading, unpacking and storage
6.1 Unloading
4'WARNING
• For lifting the switchboard, use the suspension holes of the upper
suspension angles, lest the switchboard should be strained.
• When letting the hooks of a crane catch the suspension holes, confIrm that
the hooks securely catch the holes.
Accidental unhooking could cause a serious accident resulting in injury or
death.
• Considering the switchboard should fall or drop, keep an escape distance .
• WARNING
For mounting this product on a forklift, carefully take the weight of the
product and the stability of the lifted product into consideration.
If the allowable load capacity of the forklift is exceeded or if the product
is lifted in an unstable state, the product may drop to cause a serious
accident resulting in injury or death.
· Let the hooks of a crane catch the suspension holes of the product, when
unloading from the transport vehicle.
· If the product is packaged in a wooden frame, unload it from the transport
vehicle using a forklift.
6.2 Unpacking (when packaged in a wooden frame)
(l)Unpack the wooden frame packaging the product as a whole.

(This is not necessary if no wooden frame is used for packaging.)
(2)Loosen and remove the bolts fixing the wooden leg beams to the product.
6.3 Caution for storage
& CAUTION
• Store in such a way and at such a place as to prevent the ingress of dust,
for preventing the deposition of impurities.
· Store to prevent the ingress of water, for preventing the deterioration of
grounding.
· It is recommended to cover with a water-proof sheet and keep a proper amount

of a moisture absorbent such as silica gel inside.
,,;:f:.\
- 6-1 -
7. Installation
7.1 Installation work
~ CAUTION
When letting the hooks of a crane catch the suspension holes, confIrm that
the hooks catch the holes positively.
Accidental unhooking may cause a serious accident resulting in injury or
death.
o Before installation, confIrm whether respective portions are damaged.

If any damaged portion is found, quickly let us or our dealer know it.
o ConfIrm whether any part is missing.
If any part is missing, let us or our dealer know it.
~ CAUTION
In the case of floor type, work the mount to prevent the ingress of water
from the bottom.
~ CAUTION
In the case of floor type, install a vibration damping stay between the top
vibration damping hole and a structural reinforcing material of the hull.
~ CAUTION
Install horizontally, since otherwise the switchboard performance may be
,
'"0
adversely affected.
~ CAUTION
Work the mount to prevent the switchboard from being strained, since
otherwise the door operation may be adversely affected.
~ CAUTION
Keep the inside of the switchboard away from the gas of welding, SInce
otherwise soldered portions may be adversely affected.
o Plug the 'external cable introducing holes with putty, etc. to prevent small
animals from entering inside.
- 7-1 -
.
· Secure a space necessary for operation and maintenance in front of the

switchboard. About 1000 mm.
· Secure a space necessary for maintenance at the rear, if the maintenance of the
switchboard requires access from the rear. About 500 mm.
& CAUTION
Before connecting a DC power supply, contum the polarity and voltage by a
tester lest connection reversed in polarity should be effected, and connect

the cable to the terminal block. If the voltage is not as specified or
or reversed in polarity, the apparatus in the switchboard will be damaged.
· Firmly tighten the terminal screws of the cables connected from outside the
switchboard, within a proper clamping torque range.
,"
- 7-2 -
8 . Operation
8.1 Check prior to operation
8.1.1 Installation states
(l)Confirm that the tie bolts of respective portions are tightened enough without
being loose.
Any loose bolt can cause any part to drop due to vibration, resulting in an
accident.
(2)Confirm that all the electric wires introduced from outside the switchboard
have been connected.
Furthermore, confirm that the bolts and nuts of the terminal block are
tightened enough without being loose.
Any loose bolt or nut can overheat the junction, to cause a fire.
(3)Confirm that the switchboard is internally free from any remaining tool, etc.
and dust, etc. As required, clean.
Any remaining tool can cause a short-circuit, and dust, etc. can cause the
grounding to be deteriorated.
(4)1f the current output on the secondary side of a current transformer or the
4"'-'20 rnA current output of a signal converter goes outside, confirm that the
output terminals form a closed circuit. If a closed circuit cannot be formed
up to the final end, connect the output terminals each other.
If the circuit is left open, the current transformer, etc. may be damaged.
(5)Confirm that the insulators are not contaminated or discolored.

A contaminated or discolored insulator suggests that it may be deteriorated.
~WARNING .',0
Remove all the fuses of the control circuit, and confirm that respective
busbars do not conduct each other.
If busbars conduct each other, a short circuit will occur to cause a serious
accident such as a fire or apparatus breaking.
& CAUTION
Before operation, be sure to confirm that the phase rotation is correct.
Depending on the kinds of the loads, rotation in wrong direction can cause
an accident resulting in injury or death.
& CAUTION
Before operation, confirm that the grounding resistance is not lower
than the' required value, since otherwise earth leakage may be caused, to
cause an accident resulting in injury or death as the case may be.
- 8-1 -
(4)Measure the grounding resistance by a DC 500 V megger.
Confirm that the measured value is more than about 1 M Q.
~ CAUTION
Before measuring the insulation resistance of an electronic apparatus by a
megger, be sure to remove its wires from the terminals, since otherwise the
megger voltage may damage the apparatus.
Every apparatus which does not allow megger test is provided with a caution
plate for inhibition of megger.
~ CAUTION
BE SURE TO DISCONNECT
WIRING OF TERMINAL
ON GROUND SIDE OF
GROUND RESISTANCE
SENSOR IN CASE OF
MEGGER TEST.
W 2E
CDBefore measurement, remove (float) the earth wire of the ground resistance
meter installed in the switchboard.
Without removing the earth wire, the megger test will give an unreliable
result.
Reine this lire
GrouAd resislme
selSor.
OSR
(2)Each earth wire is provided for the AC 440 V circuit (main switchboard,
emergency switchboard), the AC 220 V circuit (main switchboard, emergency
switchboard) and the DC 24 V circuit (battery charge and discharge panel). :<\".
'
.,.
I,'.
' A measured value of more than about 1 MQ is acceptable.
@Measure between the respective busbars and against the earth, between the
respectiv~ phases of the AC control circuit and against the earth, and the
respective phases of the DC control circuit and against the earth.
- 8-2 -
8.2 Configuration
The respective panels are arranged in the following order from right to left when
you face them.
For details, see the outline drawing of completion drawings.
(1) 220V feeder panel

(2) 440V feeder panel
(3) Emergency generator panel
The switchboard is of dead front stand alone type, and insulated handrails are
installed in front of and at the rear of the switchboard.
, .
, ' '~
< t
- 8-3 -
.
8.3 Operation
~WARN rNG
Before start of operation, let the persons in charge of surrounding machines
and related machines confirm safety. Do not start operation before you
obtain their confirmation of safety, since otherwise a serious accident may
be caused.
. .
Meanings of symbols:
[***] refers to status indication, and 1***J refers to operation.
8.3.1 Manual operation
8.3.1.1 Refer to the instruction manuals of generator and engine for manual startup
and shutdown operation of engine.
8.3.2 Automatic operation and action
8.3.2.1 Description for automatic action
.WARNING
Set mode selector switchs to lMANUALJ on main switchboard and emergency.
Switchboard when shore connection or initial power source closing.
If it is set to IAUTOJ, this may causea~tomatic start of generator
dangerously when black out.
(l)Automatic start and stop of emergency generator at no voltage of main bus

If All ACBs of running .generators are tripped and no voltage occurs ,on main bus,
emergency generator is started automatically and power source is transferred to
emergency feeder circuit.
(2)Setting method of mode selector switch to IAUTOJ and the action

CDMode selector switches of lMANUALJ and IAUTOJ are installed on
emergency switchbo~d.
,,'. -
- 8-4 -
.
8.3.2.2 Description for automatic start of emergency generator at no voltage

on main bus and automatic transfer of power source
(I)Requirement for automatic operation
Q)Requirements of engine start for emergency generator should be satisfied

normally.
@Requirements of stand-by for emergency generator should be satisfied normally.

Stand-by requirements are:
(a)Emergency generator should be in a condition of being able to run.
@Mode selector switch on emergency switchboard should be set to rAUTOJ

[AUTO ST-BY] indicator lamp lights on.
(2)In case all ACBs of running generators are tripped and no voltage occurs
on main bus.
@BUS-TIE MCB OPEND.(under voltage trip)
® [MAIN GEN POWER SUPPLY] indicator lamp lights off.
@Engine of emergency generator starts.
(J) [AUTO ST-BY] indicator lamp lights off.
®When voltage of the generator is raised after engine start, [EM'CY GEN RUN]
indicator lamp lights on.
®when voltage of the emergency generator is established to rated value,

ACB will be closed.
@ [EMERG GEN POWER SUPPLY] indicator lamp lights on.
......
- 8-5 -
.
8.3.2.3 Description for automatic transfer for power source
(l)Requirement for automatic operation
CDMode selector switch on emergency switchboard should be set to fAUTOJ.
(2)In case power of main switchboard is recovered
@After con:firming the recovery of main switchboard power for 0 sec.,

ACB will be opened for emergency generator.
@ [EMERG GEN POWER SUPPLY] indicator lamp lights off
@ BUS-TIE MCB closed and [MAIN GEN POWER SUPPLY] indicator lamp lights on.
@Emergency generator engine is no load running.
.",
- 8-6 -
8.3.2.4 Description for automatic action test of emergency generator
by test switch f43-11EJ
(l)By activating operation switch f43-11EJ, functions of emergency switchboard,

automatic start and stop of generator and automatic transfer can be tested.
(2)Requirement of test
CDRequirements for engine start of emergency generator should be satisfied

normally.
@Requirements of stand-by for emergency generator should be satisfied normally.

Stand-by requirements are:
(a)Emergency generator should be in a condition of being able to run.
@Mode selector switch on emergency switchboard should be set to fAUTOJ.

[AUTO ST-BY] indicator lamp lights on.
(3)Set the switch f43-11EJ in emergency switchboard from fNORMALJ to fTESTJ.
@ [MAIN GEN POWER SUPPLY] indicator lamp lights off.
®Engine of emergency generator starts.
@ [AUTO ST-BY] indicator lamp lights off.
,
.'
., CVWhen voltage of the generator is raised after engine start, [EM'CY GEN RUN]
J'
indicator lamp lights on.
®when voltage of the emergency generator is established to rated value,

BUS-TIE MCB open and ACB closed for emergency generator.
.',
® [EMERG GEN POWER SUPPLY] indicator lamp lights on and power is supplied
from emergency generator.
(4)Set the switch f43-11EJ in emergency switchboard from fTESTJ to fNORMALJ.
®After confirming power voltage on main switchboard for 0 sec.,

ACB opened for em~rgency generator and BUS-TIE MCB closed.
@ [EMERG GEN POWER SUPPLY] indicator lamp lights off and

[MAIN GEN POWER SUPPLY] indicator lamp lights on.
@emergency generator engine is no load running.
- 8-7 -
8.3.3 Generator space heater
(l)The space' heater is provided to prevent the grounding deterioration of

windings, etc. of the generator kept out of operation.
Keep the space heater switch set to rONJ side except for repairing or
checking the generator.
(2)The space heater circuit is interlocked to be rOFFJ when ACB has been closed.
(3)When the space heater switch is set to rONJ side with ACB turned rOPENJ,
[SPACE HEATER] indicator lamp on the generator panel lights on, to indicate
that the heater circuit is energized.
- 8-8 -
8.3.4 Grounding resistance meter (insulation resistor)
(l)The grounding resistance meter is a meter for measuring the grounding

resistance of the power system in hot line state, and if a measured value is
lower than the set grounding resistance value, output is given from a grounding
resistance deterioration alarm contact.
(2)The grounding resistance meter monitors the grounding resistance values of the
respective cable ways for the AC 440 V system circuit and the AC 220 V system
circuit.
Set grounding resistance 20 kQ (0.02 MQ)

deterioration alarm value: Adjustable in a range from 10 to 40 k Q
(3)If a grounding resistance deterioration alarm is given, any circuit is

deteriorated in grounding and must be repaired.
Find the grounding deterioration point according to the following procedure.
Q)At first, examine the external circuit of the switchboard, and if no grounding
defective portion is found, examine the inside. of the switchboard.
@If a grounding deterioration alarm is given from the AC 440 V system circuit
for example, open and close the MCCBs of the 440 V feeder panel one by one,
and read the grounding resistance meter.
®If the indication of the grounding resistance meter changes toward the normal
.
.'
, side, the circuit system is defective. So, fOPENJ and fCLOSEJ the MCCBs
one by one in the terminal direction or branch direction from the power supply
side, to find the grounding defective portion.
®I'o judge which of wiring side or load side contains the grounding fault
portion, judge in reference to the change caused in the indication of the
grounding resistance meter when the wires of load side are removed.
@Also for examining the inside of the switchboard, remove the fuses one by one
from the one closest to the power supply toward the farthest one to turn off
.. the power, as done for the external circuit, and see the change in the
indication of the grounding resistance meter.
, ' t
< t
- 8-9 -
8.4 Protective devices of generator
(l)Protective' devices of generator
CDLong time limit trip and short time limit trip functions
(2)Protection against overcurrent (in long time limit)
If a current higher than the value set in the overcurrent trip function of ACB
flows, the ACB will be tripped.
(3)Protection against short-circuit
If a short-circuit current higher than the value set in the short time limit
trip function of ACB flows, the ACB will be tripped in a short time.
It is coordinated with the feeder circuit breaker in selective protection.
(4)Set values of protective devices

See the completion drawings.
,.
,
- 8-10 -
9. Check and maintenance
~ CAWTION
Keep the other sections concerned informed of your check and maintenance,
and put up a caution sign before you start the work, since otherwise the
feed from any of the surrounding apparatus could cause an electric shock,
etc.
~ CAUTION
Before performing check and maintenance, switch off the power.
Confirm the voltage using a voltage detector,since a power may be supplied
from outside even after all the power supplies in the switchboard have been
turned off.
~ CAUTION·
If the user repairs or modifies, he is expected to keep the action
recorded or revise the drawings concerned, and preserve the record or
revised drawings for a long time .
. If any check or repair not specified in this instruction manual becomes

necessary, immediately contact the maker stated in Section 5 "Identification
items".
. For exchange parts, see the spare parts list in the attached completion drawings.
For supply of spare parts and other parts than spare parts, contact the maker
stated in Section 5 "Identification items":
9.1 Purpose of check and maintenance
The purpose of check and maintenance is to sustain the functions of the switchboard
for enhancing the availability factor of equipment. External factors which inhibit
the sustainment of functions include the mechanical and electrical factors of the
switchboard and apparatus, environmental factors, human factors, etc.
It is necessary to monitor these factors, for making appropriate service and taking
appropriate corrective measures.
For the sustainment of s~itchboard functions, pay attention to the following matters.
(l)To sustain the functions of the switchboard for a long time, environmental
conditions (temperature, humidity, corrosive gas, dust, vibration, damage due
to salt, etc.) and operation conditions (voltage variation, load variation,
action frequencies of apparatus, etc.) are important factors.
(2)With the lapse of years of switchboard operation, environmental conditions and
operation conditions may be changed for such reasons as the extension and
movement of related apparatus.
In such , a case, the check and maintenance periods and items, etc. must be
. appropriately changed, and as the case may be, it may be necessary to consider
the modification of the switchboard in response to the change of any condition.
- 9-1-1 -
(3)It is desirable that the check .and maintenance of related apparatus installed
outside the switchboard such as main circuit cable, control circuit cable and
limit switches is performed simultaneously with the check and maintenance of
the switchboard.
9.2 Classification of check and maintenance
To prevent the accidents of the switchboard and sustain the functions of the
switchboard, systematic check and maintenance work is necessary.
Check and maintenance work is generally classified as follows:
(l)Routine check
(2)Periodical check
(3)Temporary check
9.2.1 Routine check
This check is performed routinely to sustain the functions of the switchboard.

Before, during and after operation, the switchboard is observed from outside and, as
the case may be, by opening the door, mainly using the five senses to find out any
discoloration, abnormal noise, abnormal odor, heat generation, ingress of rain water,
etc. This is done when the equipment as a whole is generally inspected.
The check frequency is not less than once a day in principle.
9.2.2 Periodical check
, , This check is performed systematically to confirm and sustain the functions of the
.'
switchboard. Apparatus is stopped to confirm whether there is any failure, and as

required, overhauled. The check frequency is recommended to be desirably once per 6
months to not less than once a year.
9.2.3 Temporary check
When any special state occurs, a temporary check is performed to oonfirm that the
switchboard has restored its normal state or has become normal. If any detailed
check becomes necessary due to any failure found by routine check or periodical
check or any accident (short-circuit or fire), or in any season with a weather
condition unpreferable for the switchboard (typhoon, rainy season, heavy snow, high
temperature, snowfall segson, etc.), a temporary check is performed by stopping
apparatus, to confirm whether any failure occurs, and as required, apparatus are
overhauled.
Remarks 1. The frequency of periodical check is expected to be decided for each

, ' t
working site in reference to the frequency specified in this guideline, < \
considering the environmental conditions and operation conditions of

apparatus, and the importance and operation years of the equipment,
2. ,Even if the check and maintenance wOl'k is commissioned to any
. contractor, the work should be performed without fail under the
guidance of the main engineer in charge of the equipment in principle,
- 9-1-2 -
9.3 Safe work
9.3.1 Basic matters for safe work

The basic matters for securing the safety of check and maintenance workers are.
letting them master the knowledge concerning the configuration and operation of
apparatus, establishing an organization for safety, systematically effecting the
work and being careful about the safety of workers.
9.3.2 General matters for safe work
(1) Carefully First aid methods, orderly arrangement of working

thought-out environment, confirmation of safety of equipment and
pre-arrangement apparatus
(2)Examination' Intricacy of power supply system, confirmation of various
in reference to . power supplies in the switchboard, existence of circuit
circuit diagram breakers and primary hot lines, confirmation of earth wire
(3)Liaison' Keeping the other sections concerned informed of details
(4) Confirmation Confirmation of voltages of apparatus using voltage
of voltages detector, discharge of residual charges from exposed live
parts for protection
(5)Prevention' Locks of power supplies, caution signs
of wrong operation
(6)Protectors' Pre-arrangement, periodical check
for grounding
9.4 Recording of check and maintenance
The essential points and trouble conditions found in the routine check, periodical
check and temporary check should be recorded and compiled, and it is desired that
such records are preserved for a long period of time, since they can be useful data
for rational check and maintenance and for subsequent service and .improvements.
The check list is expected to be prepared by the user in reference to the check list
attached as Section 11.
- 9-1-3 -
9.5 What are to be checked and maintained
9.5.1 General notes
Main general notes for check and maintenance work are listed below.
Table 1 General notes for check and maintenance work

Check and Notes
maintenance wor
k
Cleaning Cleaning is a basic action of check and maintenance work since it
can prevent the deterioration of grounding and the rusting of
parts, and allows detailed check and maintenance of respective
portions.
(l)When air is used, suction type is recommended. In the case of

discharge type, give care to the humidity and pressure of air.
(2)Before opening doors, covers, etc. remove the dust and foreign
matters deposited on the tops of the respective housings.
(3)For sweeping grounding material, sweep in the direction to
cross the live parts.
(4)For the cloth used for cleaning, take care of its chemical
neutrality, fraying of fibers and humidity.
Re-tightening A contact failure at a junction can cause overheat which may
result in a fire or fuse blowing, etc.
(l)In periodical check, it is desirable to re-tighten in the main

circuit and others.
(2)In a heavily vibrating place or In a case of operation under
I- - . severe heat cycles, the check and maintenance should be
effected more frequently.
Maintenance (l)Ceramic grounding material should be visually observed to find
of grounding any ~ontamination or deposition of foreign matters.
material (2)For synthetic resin laminate boards, timber, etc., give care to
the loosening of screws caused by their seasoning.
(3)The grounding resistance should be measured for every
distinguishable circuit.
(For measurement by a grounding resistance meter, electronic
apparatus and semiconductor products, etc. should have their
circuits short-circuited.)
(4)For measurement of grounding resistance, temperature and
humidity also should be measured and recorded.
(5)Compare grounding resistance values in time series, and when
there is a decreasing tendency, examine the cause.
- 9-1-4 -
Check and Notes
maintenance wor
.k
Rusting and (l)For moving parts such as doors and drawing mechanisms, eonfir
paint peeling m
their smooth movement.
(2)Give care especially to the portions threatening to be lowered
in mechanical strength by rust, such as springs and welded
zones.
(3)Give care to portions threatening to impair good appearance due
to rusting and paint peeling.
(4)If rusting or paint peeling has occurred outdoors or in any
other severe conditions, repair or re-paint as early as
possible.
Exchange (l)When exchanging a part, positively confirm the type and
of parts function.
(2)When exchanging a part, do not make wrong connection or do n
ot
forget tightening any screw.
(3)If an exchanged part requires adjusted setting, positively
adjust and set after completion of exchange.
(4)Soldering is allowed to be done by a skilled worker only.
Others (1)Sufficiently confirm the action of the emergency shutdown
circuit at the time of periodical check.
(2)On rainy and windy days, especially carefully inspect to
identify the phenomena. which could not occur usually.
(3)If construction work is effected near the switchboard, give
care to the loosening of screws, the deposition of dust, the
damage to and mal-function of apparatus due to vibration, etc.,
and let the construction supervisor know where cables are ,.
,
buried to avoid any damage to them.
(4)Take appropriate measures against small animals.
(5)Mter' completion of maintenance work, ensure tbat temporary
works such as earth circuit have been removed, that every
screw has been tightened and that no tool or part is left.
, , t
, . .t.:
- 9-1-5 -
9.5.2 Check and maintenance items
Main check and maintenance items are listed below. * 1: Routine check
*2: Periodical check
Table 2 Check and maintenance items *3: Temporary check
Place Check item R P T Check metho Criterion Action or
of check *1 *2 *3 d correction
Casings and Loosening Visual sense

outside of clinch cover attachinll: bolts retightening To be free
in general Loosening of attaching bolts 0 from loosening Re-tighten
(doors and for hinges and handles
-
housings)
Repair
-
Damae-e to hinll:ed portions of doors ~
Deterioration, peeling and damage 0 Visual sense To be free from damage Exchange for
of packings a substitute
-
Vibration noise due to loose bolts 0 Auditory To be free Re-tighten
sense from abnormal noise
Inclination of switchboard 0 To be free Correct the
and deformation of structure from deformation deformation .
due to land subsidence, etc.
Deposition of dust 0 To be free Clean
from contamination
Mark of harmful ingress 0 0 Visual sense To be free Treat to be
of rain water from the mark water-proof
of rain water ingress
c
Mark of harmful dew condensation 0 0 To be free In case of

from the mark harmful dew
of dew condensation condensation,
install an
' .
additional
space heater
Overheat of housing 0 Touch sense To be free Examine and
from overheat correct the
heat source
Rusting of moving parts To be free
and slidinll: parts from rustine- Repair
Paint peeling on the surface 0 To be free or re-paint
and back of housing from paint peeling
Signs Loosening, coming-off, breaking 0 Visual sense

such as and warping Markings to be legible Exchange
nameplates Illegibility of characters due to 0 the part

dust deposition or contamination concerned
Busbars Loosening of attaching bolts 0 Visual sense To be free Re-tighten

in general retill:hteninll: from looseninll:
Cracking, breaking and deformation 0 Visual sense To be free from damage Exchange
of cramps, etc. the part
concerned
Vibration noise due to loose bolts 0 Auditory To be free Re·tighten
Abnormal odor
due. to overheat of busbar, etc,
0
sense
Olfactory
sense
from abnormal noise
To be free
from abnormal odor
. Examine and
eliminate
the cause of
overheat
Discoloration 0 Visual sense To be free Examine and
-
due to overheat of busbar from discoloration eliminate
the cause of
overheat
-
, ',3
t
- 9-2-1 -
Table 2 (continued)

Busbar Cracking. breaking and deformation 0 Visual sense To be free from damage Exchange the
hangers of insulators ! part concerned
and saddles Abnormal odor due to 0 Olfactory To be free Exchange the

overheat of insulators. etc. sense from abnormal odor part concerned·
Discoloration due to overheat 0 To be free Exchange the

of ~ounding material, etc. from discoloration part concerned "
Deposition of foreign matters 0 Visual sense To be free Clean or -

'.
and dust from contamination exchange - ~
the part
Leading Loosening of bolts at junctions. 0 Visual sense To be free Re·tighten .

portions etc. from loosening
to and from Vibration noise 0 Auditory To be free Re-tighten
main due to loose bolts. etc. sense from abnormal noise
circuits. .
cable Abnormal odor 0 Olfactory To be free Re-tighten
terminals due to overheat of j unctions. etc. sense from abnormal odor
and
junctions Discoloration due to overheat of 0 Visual sense To be free Exchange the
junctions and grounding material from discoloration part concerned
c
Cable Loosening 0 Visual sense To be free Re-tighten
through of closing plate attaching bolts retightening from loosening
portions Damage to cable sheaths
by closing plates
Coming-off and cracking 0 Visual sense To be free from damage Repair

of closing putty
Mark of harmful ingress 0 0 To be free Treat to be

of rain water from the mark water-proof
of rain water ingress
Mark of entry of small animals 0 0 Visual sense To be free Protect
from the mark the sheath
of small animal entry
Cables Loosening of bolts 0 Visual sense To be free Re-tighten

in general at ·unctions. etc. retightening from loosening
Damage to the coverings of cables Covering Exchange the
crossing over moving parts, etc. not to be damaged wire concerned
Damage to the cable coverings 0 Covering Exchange the
by cable hangers and saddles. etc. Visual sense not to be damaged wire concerned
Discoloration due to the overheat 0 To be free Exchange the

of grounding material, etc. from discoloration 'Dart concerned
Vibration noise due to 0 Visual sense To be free Re-tighten
the loosening of bolts, etc. Auditory from abnormal noise
sence
Abnormal odor due to the overheat 0 Olfactory To be free Exchange the
of cables. etc. sense from abnormal od.,r wire concerned
Cable Damage to cable ducts. cable bands 0 To be free from damage Exchange the
hangers and cleats due to overheat, etc. part concerned
and saddles
Wire marks Deformation and coming-off 0 Visual sense To be free ~;xchange the
-
due to overheat and temporal from deformation pa rt concerned
deterioration, etc. and comin,,-off
Illegibility of characters 0 Characters Exchange the
due to dust deposition. etc. to be legible part concerned
- 9-~-~ -
Table 2 (continued)

Earth Loosening of bolts at junctions 0 Visual sense To be free Re-tighten

terminal, retightening from loosening
earth wire Corrosion and breaking 0 Visual sense Conduction to be Exchange the
and earth of earth wire confirmed by tester wire concerned .
busbar
Earth Lower than the specified value 0 DC500V 1 M or more Clean, dry and
resistance megger (main circuit) exchange the
-
part concerned
-
-
0
~
External Loosening of bolts at junctions Visual sense To be free Re-tighten

terminal retightening from loosening
block Cracking and breaking 0 To be free from damage Exchange the
in general of grounding material, etc. part concerned -
Discoloration by overheat, etc. 0 Visual sense To be free Exchange the
from discoloration Ipart concerned
Deposition 0 To be free Clean .
of foreign matters and dust from contamination
External Loosening of plug fixing bolts, 0 To be free Re-tighten
cable coupling nuts, cable cramps, etc. from loosening
connectors Cracking and breaking 0 To be free from damage Exchange the
of grounding material, etc. part concerned
c
Ingress and deposition 0 Visual sense To be free Clean
of foreign matters and dust from contamination
by foreign matters
and dust ..
Discoloration by overheat, etc. 0 To be free Exchange the
from discoloration part concerned
Rusting of moving parts 0 To be free Exchange the
from rusti ng part concerned
Cooling fans Abnormal operating state 0 Exhaust to be normal Exchange the
part concerned
Deposition of foreign matters 0 To be free from Clean
and dust onto fans, etc. deposition of foreign
matters and dust
Filters Contamination, clogging 0 0 Visual sense To be free from Clean
and deposition of foreign matters deposition of foreign
matters and dust
Internal Reliable flashing 0 Lighting to be normal Exchange the
illuminating part concerned
Jieht
Plug sockets Cracking and breaking 0 To be free from damage Exchange the
of grounding material, etc. Ipart concerned
",
- 9-2-3 -
1 O. Troubleshooting
If any trouble occurs in the switchboard, it can be corrected to a normal state by
adjusting, exchanging and repairing according to the following procedure.
If the normal state cannot be restored, contact us or our dealer.
I1'IJ o. 'lrou01e conUluon 1'oss101e cause I.. orrec IOn
1 An indicator lamp Pre-arrange a tester.
does not light on. 1.The bulb has burned out. LExchange the bulb
for a new one.
2.The fuse of indicator lamp 2.Exchange the fuse
circuit has blown. for a new one.
3.The socket of indicator lamp 3.Exchange the socket
is defective. for a new one.
4.The switch of related 4.Exchange the switch
circuit is defective. for a new one.
5.The relay of related 5.Exchange the relay
6.The related circuit fails 6.Re-tighten
in contact at the junction. at the junction.
7.A cable of related circuit 7.Exchange the cable
breaks. for a new one.
2 A meter does not . Pre-arrange a tester.
work. 1.The fuse of related circuit 1.Exchange the fuse
has blown. for a new one.
2.The meter is defective. 2.Exchange the meter
for a new one.
4.The relay of related circuit 4.Exchange the relay
5.The related circuit fails 5.Re-tighten
6.The cable of related circuit 6.Exchange the cable
breaks. for a new one.
3 A generator does not Pre-arrange a tester.
operate.
A prime mover does 1.The prime mover IS 1. Check in reference
not start. defective. to the instruction
manual of the prime
mover.
No voltage IS 2.The generator IS defective. 2.Check in reference
generated. to the instruction
manual of the
generator.
ACB cannot be turrie 3.A land power supply circuit 3.Turn' off the land
d is connected. power supply circuit
on. 4.ACB is not relieved of an 4.Press the reset PB
abnormal state. of ACB proper.
5.ACB is defective. 5.Check in reference
to the instruction
manual of the ACB.
6.The fuse of related circuit 6.Exchange the fuse
has blown. for a new one.
8.The relay of related circuit 8.Exchange the :r:.elay
, . t
9.The related circuit fails 9.Re-tighten c \

lO.The cable of related lO.Exchange the cable
circuit breaks. for a new one.
- 10-1 -
(Continued)
11'110. 'lrou01e conaltlon .t"ossl01e cause I... orrectlon
4 A molded case Pre-arrange a tester.
circuit breaker
cannot be turned on. 1.If the circuit breaker is l.Normalize the supply
equipped with an voltage.
undervoltage coil,
the supply voltage is
insufficient.
2.The circuit breaker is 2.Check in reference
defective. to the instruction
manual of the
circuit breaker.
5 Fuse blows as soon Pre-arrange a tester.
as it is exchanged.
l.The circuit is l.Repair the
short-circuited. short-circuited
portion.
6 A molded case Pre-arrange a tester.
circuit breaker
trips. l.If the circuit breaker IS l.Normalize the supply
equipped with an voltage.
undervoltage coil,
the supply voltage IS
insufficient.
2.The motor on the load side 2.Check in reference
is overloading. to the instruction
manual of the motor.
3.The tripping has been caused 3.Re-close the circuit
by the exciting rush current breaker.
of transformer.
4.The circuit is 4.Repair the
short-circuited. short-circuited
portion.
5.The related circuit fails 5.Re-tighten at the
in contact at the junction. junction.
6.The circuit breaker is 6.Check in reference
defective. to the instruction
manual of the
circuit breaker.
,,:~.\
- 10-2 -
1 1. Check list
Name of appatus IV_ate Weather AIr teIJCP <;hecke

of check d
by
!iUmldW
Classifi.- Result
No Place of check Item Good No Action
cation good
1.Casing 1 Outside Looseness -

in general Damage
(door and Abnormal noise
housing) Deformation
Contamination
Ingress
of rain water
Dew
condensation
Overheat
Rusting
2 Signs such as Damage
name plate Contamination
2.Busbars 3 Busbars Looseness
and in geJ.?eral Damage
busbar Abnormal noise
hangers Abnormal odor
and Discoloration
saddles 4 Busbar hangers Damage
and saddles Abnormal odor
Discoloration
Contamination
3.Leading 5 Cable Looseness
portion terminals Abnormal noise
to and and junction Abnormal odor
from Discoloration
maIn 6 Cable through Looseness
circuit portion Damage
Ingress.
of rain water
Entry of
small animals
..,
- [[-[ -
(Continued.)
Classifi- Result
No Place of check Item Good No Action
cation good
4.Wiring 7 Cables Looseness

In general Damage
Discoloration
Abnormal noise
Abnormal odor
8 Cable hanger Damage
and saddles
9 Wire mark Damage
Contamination
5.Earth 10 Earth terminal Looseness
Earth WIre Damage
Earth busbar
11 Earth Maintenance
resistance
6.Terminal 12 Outside Looseness
block In general Damage
Discoloration
Contamination
7.External 13 Connectors Looseness
cable In general Damage
connec- Contamination
tors Discoloration
Rusting
8.Accesso- 14 Cooling fan Action
ries Contamination
15 Filter Contamination
16 Internal Action
illuminating
light
17 Plug sockets Damage
9.Internal 18 Various handle Damage
accesso- Duplicate keys Quantitv
ries Test plug Item
Control jumper .......................................... ............... ............... ..................... ............... ...................................
,'" ~
Special tools ..........................,................ ............... ............... ...........................................................................

Test box .......................................... ............... ............... ...........................................................................
Others
,.
,
'.
1 ' t
<\
";:~.\
",'+ '
- 11-2 -
NIRIIS
T EST REP 0 R T
S. NO 173
[ Messrs]
NKK CORPORATION TSU WORKS.
INDEX FOR APPARATUS
P U S E
( EMERGENCY SWITCH BOARD )
A. C 200 k V A
·4 5 0 V
257 A
6 0 H z
> NO. T 8 3 6
(96-4001 - 0 2 )
~SHED PiA
-
rf 'V
FEB.27.1998
\ ;)
,TSU
"";:;; "',",n~~
'VORYS. ,>.
.....'1 I n I IVi''II
J
~f:' n ,.01'-0
,
~---'-2::.~
T A I Y 0 E LEe T RIC CO. LTD.
CONTROLLER FACTORY
,"
E03 5 -3
;/
"\
,f
fC',·
,~,
.' TEST REPORT OF EMERGENCY SWITCH BOARD
,
"
Customer NKK CORPORAT ION. TSU WOR K S.

Ship NO. 173 Date 9-SEP. - 1 9 9 7
W. NO. 96- 4 0 0 1- 0 2 Mach. _NO. T 8 3 6
Capacity 200 kVA Rule LR
Voltage 450 V Surveyor LR
Current 2 5 7 A Approved by I. Inoue
Frequency 6 0 HZ Tested by K. "Fukada
INSULATION RESISTANCE TEST WITHSTAND VOLTAGE TEST
( DC 500 V Meger) ( 200 0 V, 1 Minute )
.
,,
Conductor - Earth 100 MQ Conductor - Earth Good
.'
Phase - Phase (R - S) 100 MQ Phase - Phase (R - S) Good
Phase - Phase (S - T) 100 MQ Phase - Phase (S - T) Good
Phase - Phase (T - R) 106 M Q Phase - Phase (T - R) Good
220 V FEEDER PANEL
( ± 1.5 % of full scale value)

METER PROOFREADING TEST
(Frequency meter-is ± L. 0 % )
Trans. 2nd Indication 100 200 225 300 ~
Vol tmeter
Trans. 2nd
Standard
Indication
99.0
50
199. a
lOa
224.0
115
298.5
150 ------ ~
Ammeter Standard
Indication
49.5 100.5 115.5 150. 6
----- ------
-.----- -------
Standard
Indication
Standard ~
Indication
St anda;:..9--- ~
L.-nrcrrC" a t ion
----- ----
Standard
------------ TEMPERATURE RISE TEST
Current
Room
115
27
A
'C
Transformer bus - bar Current Transformer
Phase R S T Phase R ------- T
Temp. 'C 8. a 9.0 7. a Temp. 'C 9.0 ---- 8.0
Temperature rise- test under full load for 5 hI.
",f.
"\
,I
fC',· M.NO T836

,'j,'
EMERGENCY GENERATOR PANEL

','
( ± 1. 5 %' 0 f full sca Ie val ue )

METER PROOFREADING TEST
( Frequency meter is ± 1.0
"
>
% )
,
Vol tmeter
Indication
Standard
Indication
200
196.0
100
400
396.0
200
450
448.0
257
600
598.0
300
------
------- /
400
Ammeter
Standard 97. 6 201. 6 257.1i 301.6 402.4 1/
Indication 50 100 150 160 200 250
Wattmeter
Standard 49.6 102. 4 152.0 161. 6 203. 2 251. 2
Frequency Indication 56 58 60 62 64 /
Meter • Standard
Indication
56. 1 58.0 60 ..0
------
61. 9
L----
63.9
--
/
---
, Standard
-.'
----
I----
Indicati~
-standard
Type AME-4
AIR CIRCUIT B R EA·K E R TEST
M. NO. 97528-44
LONG TIME DELAY SHORT TIME DELAY
Set 110 % Working time ( Sec ) Set 300 % Work. Time
Se t X 120 % R S T Se t x 200 % O. 12 Sec
Current 340 A 20.4 20.8 20. 9 Curren t 1542 A Trrp
PREFERENCE TRIP ( Inside o ~ INSTANT ~
Set ~ VV{orking time ~% Curr. I A
X ____
LTD Set ~ % Sec UNDER VOLTAGE TRIP DEVI CE .
~ A Trip Clos e I 380 V Open I 240 V
Long time delay: Set 110 % Set x 120 % 20 Sec t rip
REVERSE POWER RELAY OVER CURRENT RELAY

~~
OVER CURRENT RELAY .ili2-- ~URRENT RELAY FOR PREFERENCE TRIP (T)
Set ~~ A Set % Current A
~~ % Time Sec Se t X % Time Sec
Current 257 A
TEMPERATURE R I SE TEST
Room 27 "C
Air circui t breaker ( Main contact) Generator bus - bar
Phase R S T Phase R S T
Temp. "C 16.0 20.0 16.0 Temp. "C 15.0 17.0 16.0
Dis-connecting switch . Bus-link Current transformer
Phase R S T Phase R ---- T
Temp. "C 25. 0 28.0 - 32.0 Temp. "C 10.0 ---- 11.0
Temperature r i se t est under full load for 5 hr.

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N I R I I S

MESSRS NKK COR P0 RAT ION TSU W0 RKS

APPROVED S. TA',,,-,,,],- R,EV I EWED B.IWASAKI

DES I GN I S.FlICIII.\IOTO PREPARED S.rUCIIL.\tOTO

.,,~ ... REVISION -

TITLE DRAW. NO. SHEET' NO.

1 GENERAL SPECIFICATION GSF O/S-M9438 1

2 ABBRI VAT ION ABB MB-00001 2

3 CONTROL DEVICE NUMBERS CDN MB-00002, 3 3-1 - 2

4 ACB BREAKING CAPACITY ACB MB-00006 4

5 MOCB BREAK ING CAPAC ITY MCB MB-00011 5·

6 FUSE BREAKING CAPACITY FUS MB-00017 6 •

8 TRANSFORMER PROTECTION TPT M4-9438-8 8

10 TRANSFER SWITCH CSW M4-9438-10 10

11 NAME PLATE MODEL NPM MB-00018 11

12 NAME PLATE TABLE(CIRCUIT) NPC M4-9438-12 12-1- 4

13 NAME PLATE (PANEL INSTRUMENT) NPI M4-9438-13 13

14 COLOR PLATE SPACIFICATION CPS M4-9438-14 14

15 GROUP SIGNAL LAMP GSL M4-9438-15 15

16 FLOWCHART SYMBLE FSY M4-9438-,-16 16-1 - 2

17 FLOWCHART FOO M3-9438-17 17-1

18 OUTLINE OLD M3-9438-18 18-1 - 2

19 PANEL ARRANGEMENT PNA M3-9438-19 19

20 ONE LINE DIAGRAM BSN M2-9438-20 20

OWNER SNO. 166/167/173

REAR COVERS HOOK TYPE PARTITION WALLS WITHOUT

LETTER OF NAME PLATE ENGLISH MATERIAL OF NAME PLATE I METHACRYLATE

DRAWING & DOCUMENT ENGLISH

SOURCE GOVERNOR MOTOR DC V W MAKER

ABBR. DESCPIRTION ABBR. DESCPIRTION ABBR. DESCPIRTION

AS AMMETER SWITCH H HEATER/HOUR SG SHAFT GENERATOR

AUX AUX I LI ARY IL INCANDESCENT LAMP SNP SERVICE NAME PLATE

. CS CONTROL SWITCH MG MOTOR GENERATOR/

OM DIMMER MV MAGNETIC VALVE VS VOLTMETER SWITCH

ECD ENGINE CONTROL DEVICE NP NAME PLATE W WATTMETER

ECS ENGINE CONTROL SW ITCH WH WATT HOUR METER

AIR CIRCUIT BREAKERS (MAKER:TERASAKI)

BREAKING MAKING USE

[A] kA sym. rms kA peak

AME-4 400 3 AC460V 16 36. 8 0

A~E-8 800 3 AC460V 30 71. 6

AT16 1600 3 AC480V 72. 4 190. 5

MOLDED CASE CIRCUIT BREAKERS (MAKER:TERASAKI)

RATED BREAKING CAPACITY [kA]

XS30NS 2,3 5. 06 7. 5 5 2.5

XS225NS 225 3 40. 6 51. 0 26. 0

XS400CS 400 3 51. 0 33. 1

XS600CS 600 3 51. 0 33. 1

WITH INST 88.8 (204) 53.5 (125) , 'I

@ 1f~Oll@ TITLE MCCB

UB3 AC500V 50kA

- FUSE (MAKER: SIEMENS) -

011 (55B2) AC500V

1f~O)J@ TITLE SHEET

TA I YO TITLE DRAW. NO. SHEET

P/S P/S TYPE:

TA I YO TITLE DRAW. NO. , SHEET

2093-37 0-4'0'" 120A 60x60

EI.ECTRIC co .. I.TO. MTR NO.

\0 OFF R-S S-T T-R BUS SHORE M0212 \0

- ASI AMMETER OFF R S T SHORE M0252 1 0 I-

FREQ METER OFF G3 G2 Gl BUS SHORE M0278

'<t II OFF R-S S-T T-R BUS M0254

_"t;:~ -"T:<~- ->-~ .._~~--- '~--:-;---' . ----_._-_..... ..._-_

~Pl I· rE/GLOCALPA~L-----------~ COil