Standard

Engineering Standards 1604

Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

ANALOG DATA CHECK LIST

Station: Unit:

Project: Project No.:

Prepared By: Approved By:

Date:Revision: Revised Date:

The checklists and data sheets herein or their equivalent should be used to ensure that all required information is
transmitted to and received by the Analog Engineer. The data sources and responsible parties shown are typical for the
installation of a new compressor units; alternates will be arranged as necessary for existing units or for units not owned or
operated by the Company.

INCLUDED TYPICAL RESPONSIBLE

YES NO COMPRESSOR INFORMATION DATA SOURCE PARTY
[ ] [ ] Compressor data sheet Vendor Project Engineer
[ ] [ ] Analog pre-setup work sheets Design/Vendor Project Engineer
[ ] [ ] Compressor cylinder gas passage diagram Vendor Project Engineer
[ ] [ ] Compressor cylinder phase relationship Vendor Project Engineer
[ ] [ ] Loading steps sequence (if any) Vendor Project Engineer
INCLUDED
YES NO GAS COOLDER INFORMATION
[ ] [ ] Cooler Manufacturer's data sheet, if available, Vendor Project Engineer
[ ] [ ] or Cooler data sheet herein. Project Engineer Project Engineer
INCLUDED
YES NO PIPING DRAWINGS
[ ] [ ] Pulsation bottles Vendor Project Engineer
[ ] [ ] Unit gas piping including scrubbers, coolers and pipe Vendor Project Engineer
clamp locations
[ ] [ ] Station gas piping including scrubbers, coolers and pipe Project Drawings Project Engineer
clamp locations
[ ] [ ] One-line ("dot-to-dot") showing all gas piping, cooleres, Project Drawings Analog Engineer
scrubbers and bypass lines in accordance with ES-1603

REMARKS:

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

COMPRESSOR DATA SHEET

Compressor: Mfr. , Frame Model , Serial#

Cylinder #1 #2 #3 #4 #5
Serial Number:
Model or Class:
Max. Press. (psig)
Max. Rod Load (lbf)
Max. Diff. Press. (psig)
Liner Range (inches)
Rod Diameter (inches)
Stage of Compression
Bore (inches)
Stroke (inches)
Pd-Cfm/Cylinder
Avg. Fixed Clearance (%)
Total Clearance (%)
HE CE HE CE HE CE HE CE HE CE
No. of Valves/End
Model of Valves
Effective Area/Valve
Valve Velocity (fpm)
Model of Cages
Piston Area (sq-in)
Swept Vol. (cu-in)
Fixed Clearance (%)
Fixed Clearance (cu-in)
Added Clearance (cu-in) 1.
See Key Below 2.
3.
4.
Added Clearance (%) 1.
of Total Cylinder 2.
3.
4.
KEY TO UNLOADER TYPES (Place Key Letter Behind Volume Number)
(A) Head End (D) Clearance Plug (G) Insert Removed
(B) Valve Cap (E) Crank End (H) Split Valve Yoke
(C) Variable Volume (F) Bottle Added

REMARKS:

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

ANALOG PRE-SETUP WORK SHEET (Page 1 of 3)

1. This work sheet is used as an input form for the Pre-Setup Program which is a digital program used to convert
mechanical data to equivalent electrical (analog) data. This information is then used to program the analog
computer.

2. Entries 0 through 80 described below should be completed by the Project Engineer unless other arrangements are
made.

3. A set of Entries 46 through 80 is to be completed for each stage.

Entry Description
0 Scale Factor (To be filled out by Analog Engineer)
1 Project Engineer: , Phone:
2 Company Name
3 Analog File No. (To be filled out by Analog Engineer)
4 Station
5 Unit/Engine No.
6 Compressor Type
7 Compressor Mfr. and/or Packager
8 No. of Compressor Cylinders/Unit
9 Gas to be compressed
10 Compression Stages/Unit
11 Engine Design Speed (RPM)
12 Engine Operating Range (RPM)
13 Engine Nameplate Rated (HP)
14 Compressor Cylinder Stroke
15 Elevation Correction (To be filled out by Analog Engineer)
16 Specific Gravity (See Notes 1 and 2)
17 N Value (Cp/Cv) (See Note 1)

18 Barometric Pressure
19 Ambient Temp. (High)
20 Flowing Volume/Unit (MMSCF/Day) Design: , Max.:

Notes: 1. If gas analysis is available, skip lines 16 & 17 and either attach copy of gas analysis or enter lines 21-45.
2. If the specific gravity is greater than 0.750, either attach copy of gas analysis or enter the gas composition on
lines 21 - 45. Always indicate mole fraction of N 2 and CO2, if they exist.

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

ANALOG PRE-SETUP WORK SHEET (Page 2 of 3)

Entry Cas Composition Mole Fraction

21 CH4 (methane)

22 C2H2 (acetylene)

23 C2H4 (ethylene)

24 C2H6 (ethane)

25 C3H6 (propene)

26 C3H8 (propane)

27 C4H8 (iso-butene)

28 C4H8 (butene)

29 C4H10 (iso-butane)

30 C4H10 (normal Butane)

31 C5H12 (iso-pentane)

32 C5H12 (normal Pentane)

33 C6H6 (benzene)

34 C6H14 (hexane)

35 C7H16 (heptane)

35a C8H18 (octane)

35b C9H20 (nonane)

36 NH3 (ammonia).

37 Air
38 H2O (water)

39 O2 (oxygen)

40 N2 (nitrogen)

41 H2 (hydrogen).

42 H2S (hydrogen sulfide)

43 CO (carbon monoxide)
44 CO2 (carbon dioxide)

45 He (helium)

TOTAL (should add up to 1.00)

Note: A copy of the gas analysis showing gas composition on mole fractions is acceptable in lieu of the above.

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

ANALOG PRE-SETUP WORK SHEET (Page 3 of 3)

Complete this sheet for each stage of compression. Compression Stage No.:
Entry Description
46 Cylinder Bore Diameter (in)
47 Rod Diameter (in)
48 HE Fixed Clearance Vol. (in 3)
49 CE Fixed Clearance Vol. (in 3)
50 HE Fixed Clearance Vol. (%)
51 CE Fixed Clearance Vol. (%)

On Lines 52 through 61, specify unloader volumes for each type of unloader. Unloader volumes would include variable
volume pockets, fixed volume pockets, and split valve yokes. List only the split valve yokes and pockets that are actually
being used for the given "Design" conditions. DO NOT LIST THE MAXIMUM NUMBER OF POCKETS OR SPLIT
VALVE YOKES THAT COULD BE USED.

52-56 Variable HE Unloaders (in3) , , , , ,*,

52-56 Fixed HE Unloaders (in3) , , , , ,*,
52-56 Split Valve Yokes HE (in3) , , , , ,*,
57-61 Variable CE Unloaders (in3) , , , , ,*,
57-61 Fixed CE Unloaders (in3) , , , , ,*,
57-61 Split Valve Yokes CE (in3) , , , , ,*,
62 T1 Suction Gas Temperature (°F)
63 T2 Discharge Gas Temperature (°F)
64 Ps Design Suction Pressure (psig)
65 Pd Design Discharge Pressure (psig)
66 Ps Minimum Suction Pressure (psig)
67 Ps Maximum Suction Pressure (psig)
68 Pd Minimum Discharge Pressure (psig)
69 Pd Maximum Discharge Pressure (psig)

70 Worthington Passage Type (A22GH2) (To be filled out by Analog Engr.)

71-72 Passage Length Ps, Pd (To be filled out by Analog Engr.)

73-74 Passage Volume Ps, Pd (To be filled out by Analog Engr.)

75-79 Exception Connecting Pipe , , , , , * , (To be filled out by Analog Engineer.)

80 Number of Cylinders this Stage

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

CYLINDER GAS PASSAGES

1. Since the gas passages are the first piping the gas sees when discharged from the cylinder, it is important that the
gas passage casting is represented as near as possible with an equivalent length and cross-section area of pipe.

2. An isometric or a one-line sketch of the internal gas passage and valve locations of each compressor cylinder shall
be provided (where not identical).

3. The Analog Engineer should be advised if a cylinder gas passage cannot be obtained from the compressor cylinder
manufacturer or other source.

SAMPLE DIAGRAM
CYLINDER GAS PASSAGES

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

COMPRESSOR CYLINDER PHASE RELATIONSHIP

1. In order to simulate the phase relationship of two or more compressor cylinders, it is necessary to locate the
"head-end" of Compressor Cylinder Number One at 0° (top dead center).

2. The "head-ends" of all other compressor cylinders shall be shown in relationship to Compressor Cylinder Number
One.

3. Indicate the rotation of the flywheel.

4. The compressor cylinder layout shall be clearly marked for cylinder number and location with relationship to the
flywheel.

*5. Indicate compressor cylinder phase relationship, not crank angle.

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

LOADING STEPS SEQUENCE

The manufacturer (or packager) is to provide the Company approved loading step sequences for the operational modes
required to complete the compressor design envelope.

Station
Unit(s) No. Mfr. Type
Rated BHP = @ RPM and Sea Level
Rated BHP = @ RPM and Sta. Elevation
- x Compressor Cylinders
Clearance Range % Fixed to % Maximum
Clearances Based on Suction Valves Using Cages
and Discharge Valves Using Cages
Maximum Differential for Safe Rod Loading = psi
Volume Bases = psia and °F
Suction Temperature Used = °F, Corrected for Supercompressibility

Unloading %
Sequence Unloaders Open/Unit Clear
Step # 1:
Step # 2:
Step # 3:
Step # 4:
Step # 5:
Step # 6:
Step # 7:
Step # 8:
Step # 9:
Step #10:
Step #11:
Step #12:
Step #13:
Step #14:
Step #15:
Step #16:
Step #17:
Step #18:
Step #19:
Step #20:
Step #21:
Step #22:
Step #23:
Step #24:
Step #25:
Step #26:
Step #27:

* Indicates revised paragraph, this Rev. No.

 Standard
Engineering Standards 1604
Page

1 of 9
Issue Date
TRANSREDES ANALOG DESIGN INFORMATION
4/98
Rev. No.
Date
4/98

GAS COOLER DATA

The following gas cooler data is necessary to perform an analog analysis and shall be forwarded to the Analog Engineer.

1. Header Volume (Show the volume for each header box; see sample diagram below.)
Inlet Header Box (cu-in)
Center Header Box (cu-in)
Outlet Header Box (cu-in)
2. Number of Passes
3. Number of Cooler Tubes per Pass
4. Length of Cooler Tubes per Pass
5. Inside Diameter of One Tube
6. Outside Diameter and Gauge
7. Rod Diameter (if cooler has acceleration rods)
8. Inside Diameter of Inlet Nozzle
9. Length of Inlet Nozzle
10. Inside Diameter of Outlet Nozzle
11. Length of Outlet Nozzle (from flange face to header box)

* Indicates revised paragraph, this Rev. No.