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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR7440-01
October 2017

D8R and D8T Track-Type Tractor


Hydraulic System
D8R: D8T:
DWJ1-UP JJ51-UP
JR81-UP MB81-UP

© 2017 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Part Machine Schematic


Description
Number Location Location
Accumulator 200-0750 1 E-10
Cooler Gp-Hydralic Oil 498-0714 2 E-15
Cylinder Gp-Angle Blade Tilt 6E-0397 3 D-2
Cylinder Gp-Blade Lift 250-5861 4 I-15
491-0252
Cylinder Gp-Blade Single Tilt 5 I-15
492-0310
Cylinder Gp-Dual Tilt 347-3272 6 D-5
Cylinder Gp-Pin Puller 6E-3113 7 C-2
Cylinder Gp-Ripper Lift 155-3653 8 I-10
Cylinder Gp-Ripper Tip (Lh) 155-3652 9 I-10
Cylinder Gp-Ripper Tip (Rh) 165-0102 10 I-10
Filter Gp-Charge 238-6809 11 E-11
Filter Gp-Return Screen 6E-1752 12 E-7
Manifold Gp-Case Return 474-5760 13 C-9
Manifold Gp-Ripper 211-9491 14 I-10
Manifold Gp-Suction 467-2628 15 F-14
Motor Gp-Fan 492-5256 16 D-15
Motor Gp-Steering 252-5127 17 D-10
Pump Gp-Fan 204-2578 18 D-12
Pump Gp-Implement 495-7571 19 G-15
Pump Gp-Steering 325-9788 20 D-13
Sensor Gp-Charge Pump Pressure 320-3064 21 E-10
Sensor Gp-Hyd Tank Temperature 256-6453 22 E-7
Sensor Gp-Imp Pump Discharge Pressure 375-6126 23 H-13
Sensor Gp-Steering Motor Speed 358-2399 24 D-10
Switch Gp-Charge Filter Bypass 227-6744 25 E-11
Tank 468-7190 26 E-7
Valve Gp-Back Pressure Check 4E-1437 27 C-15
Valve Gp-Breather/Breaker 116-2810 28 E-7
Valve Gp-Cold Oil Charge Relief 486-4944 29 F-14
Valve Gp-Cooler Bypass 360-5604 30 E-15
Valve Gp-Dual Tilt 217-4326 31 D-5
Valve Gp-End Cover 344-9058 32 H-9 , F-2
Valve Gp-Imp Pilot Shutoff 341-9000 33 E-10
Valve Gp-Implement Stack (L/T/R/R) 468-4126 34 H-13 , G-5
Valve Gp-Inlet Manifold 477-2294 35 H-13 , F-5
Valve Gp-Lift Section 475-5119 36 H-11 , F-4
Valve Gp-Pin Puller 188-6140 37 C-2
Valve Gp-Quick Drop 234-3042 38 I-15
Valve Gp-Ripper Lift Section 475-5121 39 H-11 , F-2
Valve Gp-Ripper Tilt Section 475-5122 40 H-11 , F-2
Valve Gp-Tilt Section 475-5120 41 H-11 , F-4
Winch Arrangement 504-7372 42 I-14
TAP LOCATION

Tap Schematic
Description
Number Location
AP Accumulator Pressure E-10
HA Implement Pump Discharge G-15
HB Implement Pump Signal H-13 , G-5
HC Left Steer Loop Pressure D-10
HD Right Steer Loop Pressure D-10
F Charge Pump Pressure E-11
HFPD Fan Pump Discharge D-11
HPS Pilot Supply E-10
HPDL Hydralic Pilot Dozer Lower H-12 , G-4
HPDR Hydralic Pilot Dozer Raise H-12 , G-4
HPTR Hydralic Pilot Tilt Right H-12 , G-4
HPTL Hydralic Pilot Dozer Tilt Left H-12 , G-4
HPRR Hydralic Pilot Ripper Raise H-10 , G-2
HPRL Hydralic Pilot Ripper Lower H-10 , G-2
HPRI Hydralic Pilot Ripper Tip In H-10 , G-2
HPRO Hydralic Pilot Ripper Tip Out H-10 , G-2
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J (8) CYLINDER GP (9) CYLINDER GP J


RIPPER LIFT RIPPER TIP (LH)
155-3653 155-3652

RIPPER LIFT

RIPPER LIFT

RIPPER TIP
RIPPER TIP
COUNTERBALANCE

RIGHT

RIGHT
LEFT
(5) CYLINDER GP VALVE

LEFT
BLADE SINGLE TILT (38) VALVE GP (10) CYLINDER GP
TILT
RIGHT TILT 491-0252 QUICK DROP RIPPER TIP (RH)
LEFT 165-0102 B2
492-0310 234-3042

(4) CYLINDER GP
SINGLE TILT BLADE LIFT

X
250-5861

(14) MANIFOLD GP
RIPPER
211-9491
(34) VALVE GP - IMPLEMENT STACK (L/T/R/R)
(23) SENSOR GP 468-4126
I I
IMPLEMENT PUMP DISCHARGE PRESSURE
375-6126

DRIVE-AWAY DRUM M1 G
A B (35) VALVE GP - INLET MANIFOLD HPDL DR DL TL TR
HPTR HPRR HPRI CLUTCH BRAKE
477-2294
(PD) IMP VALVE
DR DL TL TR RL RR RO RI ATTACHMENT HIGH SPEED
CONNECTION LOCK VALVE

P PD
P
(4) CYLINDER GP PD (42) WINCH ARRANGEMENT
BLADE LIFT
LS 504-7372
250-5861
LS
WRO WRI
P T
HB
H RAISE LOWER H
(LS) IMPL VALVE (P) IMPL VALVE
ATTACHMENT (WHPS) (WD)
ATTACHMENT
CONNECTION CONNECTION
P
LS (34) VALVE GP
IMPLEMENT STACK (L/T/R/R)
468-4126
DR DL TL TR
HA (32) VALVE GP HPDL HPTR HPRR HPRI
T END COVER
344-9058
DR DL TL TR RL RR RO RI

P PD
(19) PUMP GP-IMPLEMENT P
HPS
495-7571 PD
G LS G
LS
HPCO MARG
HPDR (36) VALVE GP HPTL (41) VALVE GP HPRL HPRO (40) VALVE GP
LIFT SECTION (39) VALVE GP RIPPER TILT SECTION
PTO PUMP TILT SECTION
475-5119 RIPPER LIFT SECTION 475-5122 HB
475-5120 475-5121

(WHPS) WINCH
(HPS) IMPL VALVE WHPS ATTACHMENT
ATTACHMENT CONNECTION
(29) VALVE GP
COLD OIL CHARGE RELIEF CONNECTION
ROTATION HPS (28) VALVE GP
CW 486-4944 (T) IMPL VALVE
BREATHER/BREAKER T
ATTACHMENT
CONNECTION 116-2810 T

HIS T
(32) VALVE GP
F HFT END COVER F
344-9058
S HPS
HPS
CS HFS
F (11) FILTER GP-CHARGE HPS LIFT FLOW TILT FLOW WINCH FLOW AUXILIARY FLOW
238-6809 (22) SENSOR GP HPRO
(2) COOLER GP HYDRAULIC TANK TEMPERATURE
DTHPS SOS AP (36) VALVE GP (41) VALVE GP (40) VALVE GP
HYDRAULIC OIL 256-6453 (35) VALVE GP - INLET MANIFOLD HPTL HPRL (39) VALVE GP
(30) VALVE GP (15) MANIFOLD GP-SUCTION HPDR LIFT SECTION TILT SECTION RIPPER TILT SECTION
498-0714 AP HPS2 HPS 475-5119 RIPPER LIFT SECTION
COOLER BYPASS 467-2628 477-2294 475-5120 475-5122
360-5604 475-5121
(DTHPS) (1) ACCUMULATOR
DUAL TILT (21) SWITCH GP 200-0750
ATTACHMENT CHARGE FILTER BYPASS
CONNECTION 227-6744 WINCH ATTACHMENT
ACC
(33) VALVE GP
IMPLEMENT PILOT SHUTOFF
341-9000

E E
(21) SENSOR GP
CHARGE PUMP PRESSURE
COOLER BYPASS 320-3064 (6) CYLINDER GP
(26) TANK DUAL TILT
HYD TANK (12) FILTER GP
468-7190 347-3272
HD
RETURN SCREEN
6E-1752
(3) CYLINDER GP
ANGLE BLADE TILT
6E-0397
FLUSHING
(16) MOTOR GP-FAN A MA PS FA FE TR
492-5256 (17) MOTOR GP-STEERING
HFPD 252-5127
T2
HPCO
L2 A (31) VALVE GP -DUAL TILT
A2 TL
FPD 217-4326
S2 TL TR
D D
X1
ROTATION ANGLE BLADE TILT ATTACHMENT
CW (24) SENSOR GP-STEERING MOTOR SPEED DTPD
T1 (37) VALVE GP
358-2399 C2 T
PIN PULLER
188-6140
B C1 P
B2 MB R X1 X2 MH S T FS DTHPS
L1 PTO (P) P T PTO (T)
HC
B

REVERSIBLE FAN MOTOR CHARGE PUMP S1


(20) PUMP GP-STEERING (18) PUMP GP-FAN
325-9788 (WD) WD
204-2578 WINCH ATTACHMENT
CONNECTION

C (27) VALVE GP CRACKING PRESSURE C


BACK PRESSURE CHECK
4E-1437
(13) MANIFOLD GP
CASE RETURN
474-5760
PRESS.
(6) CYLINDER GP SUPPLIED BY
(DTPD) DUAL TILT TRANSMISSION
DUAL TILT ATTACHMENT 347-3272
DTPD
CONNECTION DUAL TILT ATTACHMENT (7) CYLINDER GP
PIN PULLER
6E-3113

RIPPER PIN PULLER ATTACHMENT


B B

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


PILOT PUMP OUTPUT
LINE PATTERNS IMPLEMENT PUMP OUTPUT
LIFT CYLINDERS
Pressure Line RIPPER CYLINDERS / WINCH UNIT
SUPPLY LINE
Pilot / Load Sensing Pressure LOAD SENSING
FAN PUMP OUTPUT / RIPPER PIN PULLER
Drain / Return Lines DRAIN / RETURN LINE
STEERING AND CHARGE PUMP OUTPUT
A Air Line SINGLE AND DUAL TILT CYLINDERS
SUB 522
A
Component Group 464

CALLOUTS
THIS SCHEMATIC IS FOR THE D8R AND D8T TRACK TYPE TRACTOR HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter)
MEDIA NUMBER: UENR7440-01
DL DL D Connectors (By letter)
SCHEMATIC PART NUMBER: 472-5730, CHANGE: 01, VERSION: -
Callout Number Component
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

1 33 21

AP
14 13
34 37
23
22 HPS

28 HD
VIEW OF AREA “A”
(ROTATED FOR CLARITY)

26 A HC

12 17

25

11

24

HFPD

18
29 20
15 27
19
IMPLEMENT CONTROL VALVE
VIEW ALL CALLOUTS

32 40

HPRI

HPRO

HPRR
HPRL

41
HPTR HPTL

HPDL HPDR

36

35 39

HA

HB
MACHINE FRONT VIEW
VIEW ALL CALLOUTS

38

16
30

6
31

6 5

3
5

3
WINCH ATTACHMENT
VIEW ALL CALLOUTS

10
8

42

9
8