Maintenance Manual: Issue7 2008/10

Maintenance Manual
UHI-3
ISSUE7
2008/10
UHI-3
INTRODUCTION
Introduction
Repair and maintenance of this product requires highly specialized knowledge and techniques.
We recommend that you contact an Olympus service center in your area if a problem develops with the
product.
If repairs or modifications are made by personnel not authorized by Olympus, the warranty is void, and
Olympus shall not be liable for damage that occurs to or as a result of use of the modified product.
The information contained in this manual is subject to change at any time without notice. Later edition of
this manual will contain revised and updated material.
Applicable Unit
HIGH FLOW INSUFFLATION UNIT UHI-3 120V

HIGH FLOW INSUFFLATION UNIT UHI-3 220V
Copyright
Unauthorized reproduction or distribution in part or in whole is prohibited.
Trademarks
OLYMPUS is a registered trademark of Olympus Corporation.
ISSUE7 1 INTRODUCTION
UHI-3
CONTENTS
Chapter 1: Product Specifications ........................................... 1-1

1 Features .................................................................................................................. 1-2
2 Specifications ......................................................................................................... 1-4
2-1 Applicable equipment ....................................................................................... 1-4
2-2 Functions related to supply pressure................................................................ 1-5
2-3 Peritoneal cavity pressure control function ....................................................... 1-5
2-4 Flow rate control function.................................................................................. 1-7
2-5 Total amount display function ........................................................................... 1-8
2-6 Fume removal function ..................................................................................... 1-8
2-7 Starting/stopping CO2 gas supply ..................................................................... 1-9
2-8 Data communication ......................................................................................... 1-9
2-9 Making connections .......................................................................................... 1-9
2-10 Safety.............................................................................................................. 1-11
2-11 Other............................................................................................................... 1-11
3 Figures and Tables ............................................................................................... 1-12
3-1 Supply pressure LED meter............................................................................ 1-12
3-2 LED meter of peritoneal cavity pressure......................................................... 1-13
3-3 Flow rate LED meter....................................................................................... 1-14
4 Restrictions .......................................................................................................... 1-15
5 Name and Function of Each Part ........................................................................ 1-16
5-1 UHI-3 High-flow insufflation unit ..................................................................... 1-16
5-2 Options ........................................................................................................... 1-21
6 System Diagram ................................................................................................... 1-22
Chapter 2: Troubleshooting ...................................................... 2-1

1 List of Problems and Remedies ............................................................................ 2-2
2 Troubleshooting ..................................................................................................... 2-3
2-1 Unable to turn on the power (power-on check)................................................. 2-3
2-2 Indicators and indicator lamps do not light up.
Panel switch operations are ignored. (operation check 1)................................ 2-4
2-3 Unable to supply CO2 (checking CO2 supply) .................................................. 2-5
2-4 Unable to supply CO2, but indicators and indicator lamps are lit.
(operation check 2) ........................................................................................... 2-6
2-5 Abnormal noise from within the UHI-3 (checking for cause of noise) ............... 2-7
2-6 Unable to remove fumes (checking for proper fume removal).......................... 2-8
2-7 Unable to open the relief valve (checking valve operation) .............................. 2-9
CONTENTS 1 ISSUE7
UHI-3
Chapter 3: Disassembly and Reassembly Procedure ............ 3-1

1 Precautions for disassembly and reassembly .................................................... 3-2
2 Disassembly Procedure ........................................................................................ 3-4
2-1 Jigs and tools.................................................................................................... 3-4
2-2 Disassembly procedure .................................................................................... 3-4
3 Reassembly Procedure ....................................................................................... 3-10
3-1 Jigs and tools.................................................................................................. 3-10
3-2 Reassembly procedure................................................................................... 3-10
Chapter 4: Parts List .................................................................. 4-1

1 Exploded Parts Diagram ........................................................................................ 4-2
2 Parts List ................................................................................................................. 4-8
ISSUE7 2 CONTENTS
Chapter 1: Product Specifications
Chapter 1: Product Specifications

1 Features .................................................................. 1-2
2 Specifications......................................................... 1-4
3 Figures and Tables .............................................. 1-12
4 Restrictions .......................................................... 1-15
5 Name and Function of Each Part........................ 1-16
6 System Diagram................................................... 1-22
ISSUE7 1-1 Product Specifications

UHI-3
1. Features
The UHI-3 is a insufflation system designed to provide a space and viewing field required for laparo-
scopic surgery and observation by supplying CO2 gas to the peritoneal cavity, then automatically remov-
ing waste CO2 and fumes.
(1) Adjustable flow rate

The UHI-3 offers three (3) supply modes: “High,” “Medium,” and “Low,” selectable according to the
type of equipment used and the amount of CO2 gas leaking from within the peritoneal cavity. You can
select from two desired flow rates within each mode: 20 to 35 L/min in High mode, 1.1 to 19 L/min in
Medium mode, and 0.1 to 1.0 L/min in Low mode.
(2) Peritoneal cavity pressure

The UHI-3 allows you to select a peritoneal cavity pressure within the range of 3 to 25 mmHg.
(3) Supply pressure display

The supply pressure is shown by a LED meter. Note that the peritoneal-cavity pressure and the pre-
set flow rate are displayed as green digits, while the actual flow rate is displayed as red digits and as
a LED meter. Also note that the total gas flow amount is displayed in red.
(4) Warnings
The UHI-3 warns the user of excessive pressure if the actual peritoneal cavity pressure exceeds the
preset pressure by 5 mmHg or more. Note that the tube clogging warning is activated to inform the
user if the tube or connected equipment is clogged or if the CO2 gas is being supplied to an
extremely confined space.
(5) Relief function

The UHI-3 opens the internal valve to relieve peritoneal cavity pressure if the actual pressure
exceeds the preset pressure by 5 mmHg or more. You can use the menus displayed on the front
panel to disable this function.
(6) Automatic removal of CO2 gas

The UHI-3 automatically starts removing CO2 gas to reduce peritoneal cavity pressures to the preset
level in the event that the actual pressure exceeds the preset pressure by 5 mmHg or more for 10
seconds or more when connected to the facility’s suction equipment. (This makes it easy to maintain
peritoneal cavity pressure at the preset level.)
(7) Removal of fumes

CO2 gas is supplied and removed in a coordinated fashion when the UHI-3 is used in conjunction
with the MH-317 foot switch (optional) and when it is connected to the facility’s suction equipment,
allowing for gas removal while maintaining peritoneal cavity pressure at the preset level. This feature
also makes it easy to obtain the required visual field. This feature works on removing fumes during
radio-frequency cauterization.
(8) Interlocked function 1

The UHI-3 can automatically remove fumes in accordance with the output when equipped with the
MAJ-529 aeration unit (optional; not yet marketed in Japan and OAI) and used in conjunction with the
SonoSurg, the UES-20, or the UES-30.
Product Specifications 1-2 ISSUE7

UHI-3
(9) Interlocked function 2

The UHI-3 can automatically remove fumes when equipped with the MAJ-877 fume-removal cable
(optional) and used in conjunction with the SonoSurgG2.
(10) Wall piping

The UHI-3 can use CO2 gas from a facility outlet when equipped with the MAJ-1084 (NIST) or MAJ-
1085 (DISS) Medical gas pipeline adapter.
(11) Filter
The UHI-3 can filter out bacteria and particles in the gas line and prevent body fluids from flowing
back toward the patient (thus preventing contamination of the gas line) when used in conjunction with
the filter (manufacturer: PALL, model: ORO1H). (available from OLYMPUS distributors rather than
from OLYMPUS directly)

UHI-3
2. Specifications
2-1 Applicable equipment
Applicable gas
(1) Medical-grade CO2 gas can be used.
(2) A cylinder hose or wall-piping hose must be used to connect to the gas source of sup-
ply.
Luer lock connector

Connector for Insufflation (CO2 -injection) tube: 00103
Connector for suction tube: Included in the MAJ-591.
Cylinder hose
MAJ-1080 (PIN), MAJ-1081 (DIN), MAJ-1082 (ISO), MH-455 (Y-shaped), TI-A1 imaging trol-
ley (T-shaped cylinder hose)
Medical gas pipeline adapter

MAJ-1084 (NIST), MAJ-1085 (DISS)
Insufflation tube
MH-397, MAJ-590
Suction tube
MAJ-591
Foot switch
MH-317
Veress needle, trocar

OLYMPUS Veress needle, trocar
Aeration unit
MAJ-529 (not yet marketed in Japan and OAI)
Filter
Manufactured by PALL, model: ORO1H (It can parchase from a delivery supplier directly.)
Aeration cable
MAJ-877

UHI-3
2-2 Functions related to supply pressure
Display method
The supply pressure is displayed via the green and red LEDs on the supply pressure LED
meter. (See section 3-1, “Supply pressure LED meter” in section 3, “Figures and Tables.”)
Display range
0 to 4.5 MPa
Note that the units are not shown. Instead, the pressure is displayed by a 5-step LED meter.
Warnings (in the event of insufficient supply pressure)
(1) The beeper sounds for one second if the supply pressure is insufficient.
(2) After the first beep, the beeper sounds each time the supply pressure drops by a prede-
termined amount.
(3) The beeper sounds for three seconds if the supply pressure drops to zero or if the soft-
ware goes into stop mode.
2-3 Peritoneal cavity pressure control function
Control
The UHI-3 stops supplying CO2 gas when the peritoneal cavity pressure reaches the preset
level and resumes CO2 gas supply if the peritoneal cavity pressure drops 1 mmHg below the
preset level.
Display
(1) Display method

a) LED meter of peritoneal cavity pressure (See section 3-1, “Supply pressure LED
meter” in section 3, “Figures and Tables.”)
The number of LEDs that light up is determined by the proportion of the actual peri-
toneal cavity pressure to the preset pressure. When the actual pressure is 100% of
the preset pressure, nine (9) green LEDs light up, while none of the green LEDs
lights up if the actual pressure is 0% of the preset pressure. The number of green
LEDs that lights up changes proportionally within this range. If excessive pressure
is present (when the actual pressure exceeds the preset pressure by 4.5 mmHg or
more) three red LEDs light up. At this time, the displayed preset pressure figure
flashes.
b) Peritoneal cavity pressure indicator (7-segment LED, red)
Display range: 0 to 50 mmHg
Units: 1 mmHg
Measurement error: ±2.7 mmHg (when the preset pressure is attained)
c) Preset pressure indicator (7-segment LED, green)
Display range: 3 to 25 mmHg
Units: 1 mmHg

UHI-3
Setting the peritoneal cavity pressure
(1) Setting level (units)

You can set the peritoneal cavity pressure within a range from 3 to 25 mmHg in units of
1 mmHg.
(2) Changing the setting

Use the peritoneal cavity pressure setting switch to change the setting.
a) Any pressure level between 3 and 25 mmHg can be specified.
b) Each time you press the switch, the pressure setting increases or decreases by 1
mmHg.
c) As part of safety design, you need to press the switch for three seconds to increase
the pressure setting from 20 to 21 mmHg.
(3) Storing the setting

At power-on, the pressure setting assumes the value selected when the power was pre-
viously turned off. Note that as part of the safety design, the pressure setting defaults to
20 mmHg if a value of 21 mmHg or greater is specified.
(4) Relief mode

You can turn relief mode on or off by turning the power on while holding down the Reset
switch for three seconds. The relief-mode indicator lamp is lit when relief mode is on.
Warnings
(1) Excessive peritoneal cavity pressure

The UHI-3 stops supplying CO2 and initiates the following operations if the actual perito-
neal cavity pressure exceeds the preset pressure by 5 mmHg or more:
a) The beeper sounds and the peritoneal cavity pressure warning lamp lights.
b) If the condition described in “a)” persists for ten (10) seconds or more, the UHI-3
starts removing CO2 gas. The UHI-3 stops suction when the peritoneal cavity pres-
sure drops to the preset level.
c) With relief mode turned on, the UHI-3 opens the relief valve to relieve the pressure
until it drops to the preset level. The UHI-3 does not open the relief valve if the relief
mode is off.
(2) Tube clogging

If a tube is clogged or if CO2 gas is supplied to an extremely confined space (such as
under the skin), the UHI-3 stops the supply of CO2 gas. At this time, the tube obstruction
warning lamp lights and the beeper sounds (see P.1-18/1-19). The lamp remains lit and
the beeper continues to sound until they are reset.

UHI-3
2-4 Flow rate control function
Control
(1) The UHI-3 supplies CO2 gas at the preset rate when the actual peritoneal cavity pres-
sure is far enough below the preset level.
(2) The UHI-3 gradually reduces the flow rate as the actual peritoneal cavity pressure
approaches the preset level.
(3) The UHI-3 stops the supply of CO2 gas when the actual pressure reaches the preset
level.
Display
(1) Supply pressure LED meter (green LEDs)

See section 3-1, “Supply pressure LED meter” in section 3, “Figures and Tables.”
The CO2 gas-flow rate (instantaneous flow rate) is displayed in green. (All LEDs up to
the instantaneous flow rate light up.)
(2) Preset flow rate indicator (7-segment LED, green)

The flow rate setting is displayed in green. The following table shows the flow rate for
each supply mode:
Supply mode Flow rate (L/min)
High 20 to 35
Medium 1.1 to 19
Low 0.1 to 1.0
In units of 0.1 L/min for 0 to 2 L/min

Units:
In units of 1 L/min for 2 to 35 L/min
(3) Flow rate indicator (measured flow rate)

The average flow rate is displayed by the red 7-segment LED.
Setting the flow rate
(1) Increments
You can specify the flow rate in the following increments in each supply mode:
a) High and Medium: Increments of 1 L/min
Note that the flow rate can be specified in increments of 0.1 L/min in the 1.1 - 2 L/
min range.
b) Low: Increments of 0.1 L/min
(2) Changing the setting

a) Use the Supply Mode Selector switch to select a desired supply mode.
b) Use the Flow Rate Setting switch to change flow rates.
c) You can change supply modes during CO2 gas supply.

UHI-3
(3) Storing the settings

a) “Low” is always selected as supply mode at power-on.
b) The settings selected for each supply mode are stored when the power is turned
off.
2-5 Total amount display function
Display method
The total amount of flowed CO2 gas is displayed by the total-flow indicator (red 7-segment
LED).
Display range and units
(1) In units of 0.1 L for 0.0 to 19.9 L
(2) In units of 1 L for 20 to 999 L

(Returns to “0.0” after “999”)
Resetting the value

You can reset the displayed value by pressing the Reset switch (i.e., 0.0L).
2-6 Fume removal function
Turning the function ON/OFF
(1) CO2 gas supply and suction work in coordinated fashion when you press the foot
switch. Fume removal stops if you step off the foot switch.
(2) CO2 gas supply and suction work in coordinated fashion in response to the output when
the UHI-3 is connected to the SonoSurgG2 using the MAJ-877 aeration fume cable.
CO2 gas removal stops five (5) seconds after the output has stopped.
(3) You can turn the fume-removal function on or off remotely using the Alpha communica-
tions protocol.
Gas-flow rate during fume removal
Flow rate setting Flow rate
10 L/min or more Fixed at 10 L/min
6 to 9 L/min Same as setting
1.1 to 5 L/min Fixed at 5 L/min

UHI-3
Limitations
The fume removal function is not activated:
(1) if “Low” is selected as the supply mode;
(2) if a warning is given as a result of peritoneal cavity pressure or tube clogging; or
(3) if the peritoneal cavity pressure drops below 3 mmHg.
2-7 Starting/stopping CO2 gas supply
Starting CO2 gas supply

When you press the gas-start switch, the UHI-3:
(1) initiates CO2 supply (along with activation of functions relating to excessive peritoneal
cavity pressure and tube-clogging warnings, as well as opening of the relief valve);
(2) controls automatic CO2 suction and fume removal (optional); and
(3) displays the cylinder pressure and the total amount of CO2 gas supplied.
Stopping CO2 gas supply

When you press the stop switch, the UHI-3:
(1) stops CO2 supply, automatic CO2 suction, and fume removal (optional) (the excessive
peritoneal cavity pressure warning remains functional);
(2) displays the settings, the cylinder pressure, and the total amount of CO2 that has
flowed; and
(3) measures and displays the peritoneal cavity pressure.
2-8 Data communication
Data communication is performed in accordance with the 7-conductor Alpha communica-

tions protocol.
2-9 Making connections
Insufflation tube
(1) Connection with the main unit

Connect the tube to the airline connector of the CO2 outlet.
(2) Connection with the Veress needle or trocar

Use a luer-lock connector for connection.
(3) When using the filter, connect a filter connecting tube to the airline connector of the CO2
outlet and insert the tube between the insufflation tube and the filter connecting tube.

UHI-3
Suction tube
(1) Connection with the main unit

Allow the suction tube to be pinched by the pinch valve provided for controlling CO2
suction.
(2) Connection with trocar

Use a small luer-lock connector for connection.
(3) Connection with suction source (Connect as per the suction specifications for the facility
in question. Connect with a trap bottle.)
Put the tube on the airline connector of the suction container. Use a Y-connector and
extension tube between the suction tube and the suction container, as necessary.
Foot switch
Connect the foot switch to the foot-switch connector provided on the rear panel.
Communication cable
Connect the communications cable to the system connector provided on the rear panel.
Cylinder hose (CO2 cylinder)
(1) The following three adapters are available for connection between the cylinder hose
and the cylinder:
a) PIN INDEX
(JIS B8246 high-pressure gas container valve, model C1) (ISO 407)
b) DIN (DIN 477 Anschl. No. 6. W21.8-14)
c) ISO (ISO 5145 W27 16-16)
Medical gas pipeline adaptor
(1) Connection between the main unit and the Medical gas pipeline adapter
Male sheet union joint with parallel internal thread for piping: Nominal size model C-5
(2) Connection between the Medical gas pipeline adapter and the wall-piping hose
a) NIST (MAJ-1084)
b) DISS (MAJ-1085)
Aeration cable (MAJ-877)

Connect one end of the cable to the system connector provided on the rear panel and the
other end to the specified connector on the therapeutic equipment.

UHI-3
2-10 Safety
Cleaning/Sterilized (only tube can be sterilized)
(1) Exterior of the enclosure

The enclosure exterior can be cleaned wiping with alcohol.
(2) Insufflation tube and suction tube

These tubes can be steam-sterilized under pressure and can also be sterilized with eth-
ylene oxide gas.
2-11 Other
Weightþ
10.0 kg
External dimensions
295 mm (W) x 340 mm (D)x 150 mm (H) (excluding protrusions)
295 mm (W) x 340 mm (D) x 162 mm (H) (max. dimensions)
Power cord
100 V: 3P cord set with hospital-grade plug
200 V: 3P cord set with no plug

UHI-3
3. Figures and Tables
3-1 Supply pressure LED meter
Condition for lighting (pressure)
Green
4.5 MPa ≤ Measured value
Green
3.5 MPa ≤ Measured value < 4.5 MPa
Green
Green
Green
0 MPa ≤ Measured value < 1.5 MPa
Red
0 MPa and when the software goes into stop mode*
* In stop mode, the software “stops” after determining that the pressure is too low (following initiation of the
CO2 supply) and that CO2 cannot be supplied properly.
Supply pressure LED meter

UHI-3
3-2 LED meter of peritoneal cavity pressure
A: Measured pressure (mmHg)

B: Preset pressure (mmHg)
Condition for lighting (pressure)
Red B + 4.5 ≤ A
Red B + 3.0 ≤ A < B + 4.5
Red B + 1.5 ≤ A < B + 3.0
Green 17/18 x B ≤ A < B + 1.5
Green 15/18 x B ≤ A < 17/18 x B
Green 13/18 x B ≤ A < 15/18 x B
Green 11/18 x B ≤ A < 13/18 x B
Green 9/18 x B ≤ A <11/18 x B
Green 7/18 x B ≤ A < 9/18 x B
Green 5/18 x B ≤ A < 7/18 x B
Green 3/18 x B ≤ A < 5/18 x B
Green 1/18 x B ≤ A < 3/18 x B
LED meter of peritoneal cavity pressure

UHI-3
3-3 Flow rate LED meter
Condition for lighting (Unit: L/min)
25.0 L/min ≤ Measured flow rate
17 ≤ Measured flow rate < 25
7.5 ≤ Measured flow rate < 10
5.8 ≤ Measured flow rate < 7.5

None of the LEDs lights if the measured value < 0.25 L/min.
Flow rate LED meter

UHI-3
4. Restrictions
(1) The UHI-3 must be used in medical facilities under the supervision of doctors.
(2) Never use the UHI-3 where flammable vapors are present.
(3) To provide adequate safety, the UHI-3 exterior must be grounded.
(4) Power supply
Outside Japan
Japan (1JU)
(1EU, 3EAIU, 4SU)
Rated voltage 100-240 V 100 V
Power input 150 VA 0.7 A
Frequency 50/60 Hz
Voltage fluctuation ±10% max.
(5) Operating conditions (temperature and humidity in operating room)

Ambient temperature: 10 to 40ºC
Relative humidity: 30 to 85%
Atmospheric pressure: 700 to 1060 hPa
(6) Classification as electrical equipment for medical use

The UHI-3 is classified as CF equipment with regard to the degree of protection against electrical
shock.
(7) Type of protection against electrical shock

Class I
(8) Only CO2 gas for medical use may be used.
(9) Pipeline of gas for medical use
Outside Japan (1EU, 3EAIU, 4SU) Japan (1JU)
1400 kPa
Supply Upper limit 392.3 ± 49 kPa
(pressure defined under ISO 7396)
pressure (pressure defined under JIS T7101)
Lower limit 343.2 kPa
Flow rate 40 L/min or more (calculated based on conditions of 0ºC, 101.3 kPa)
(10) Suction equipment

Suction equipment must meet the following requirements, as defined under JIS T7101 (gas-piping
equipment for medical use):
a) Maximum flow rate at the terminal equipment of the piping
40 L/min or more (calculated based on conditions of 0ºC, 101.3 kPa)
b) Suction pressure
-39.9 to 53.2 kPa (-300 to -400 mmHg: reference range)

UHI-3
5. Name and Function of Each Part
5-1 UHI-3 High-flow insufflation unit
5-1-1 Front panel
(7) CO 2 insufflation
(8) Stop switch connector (5) Reset switch
(9) Gas-start switch (6) Pinch valve
(3) Flow-mode (4) Flow rate

(1) Power switch selector switch control switches
(2) Abdominal pressure
control switches
(1) Power switch

Press this switch to turn on power. The power indicator lamp above the power switch lights at
the same time.
(2) Abdominal pressure control switches

These switches are pressed to set the abdominal pressure.
Setting range is between 3 to 25 mm Hg.
Press the switch three times to increase the pressure setting from 20 to 21 mmHg.
(3) Flow-mode selector switch

Use this switch to select the CO2 supply mode. The mode toggles from Low to Medium,
Medium to High, and High to Low as you press this switch repeatedly.

UHI-3
(4) Flow rate setting switches

Use these switches to specify the flow rate in each CO2 supply mode. The range of flow rates
available in each mode is as follows:
Low: 0.5 or 1.0 L/min
Medium: 1.5 to 19 L/min
High: 20 to 35 L/min
(5) Reset switch

Use this switch to reset the total flow indicator to 0.0 L. Note that you can turn the relief mode
on or off by pressing the power switch while holding down the reset switch.
(6) Pinch valve (for CO2 suction control)

Connect the suction tube to this valve.
(7) CO2 insufflation connector

Connect the insufflation tube or junction tube to this outlet.
(8) Stop switch

Press this switch to stop CO2 supply.
(9) Gas-start switch

Press this switch to start CO2 supply. At this time, fume removal and automatic CO2 suction
functions are also enabled.

UHI-3
5-1-2 Displays and functions

(6) Actual flow
rate indicator
(4) Warning lamp for
(1) Relief-mode excessive peritoneal (5) Preset flow
indicator lamp cavity pressure rate indicator
(12) Supply
pressure (3) Abdominal
LED meter (2) Preset pressure pressure (7) Warning lamp
indicator indicator for tube obstruction
(13) Stop (10) Supply-mode (8) Total flow

indicator indicator lamps indicator
(15) Power (9) Flow rate
lamp
indicator (11) LED meter of LED meter
lamp (14) Gas-start peritoneal cavity
indicator lamp pressure
(1) Relief-mode indicator lamp

This lamp is lit when the relief mode is on.
(2) Preset pressure indicator

This indicator displays the preset peritoneal cavity pressure.
(3) Abdominal pressure indicator

This indicator displays the measured peritoneal cavity pressure.
(4) Warning lamp for excessive peritoneal cavity pressure

This lamp lights if the peritoneal cavity pressure exceeds the preset level by 5 mmHg or more.
(5) Preset flow rate indicator

This indicator displays the preset flow rate.
(6) Actual flow rate indicator

This indicator displays the actual flow rate.
(7) Warning lamp for tube obstruction

This lamp lights if the Insufflation tube is bent or clogged or if an attempt is made to supply CO2
to an extremely confined space.

UHI-3
(8) Total flow indicator

This indicator displays the total amount of CO2 supplied.
(9) Flow rate LED meter

This LED meter indicates the actual flow rate based on the number of LEDs that are lit.
(10) Supply-mode indicator lamps

One of these lamps lights to show the currently selected mode.
(11) LED meter of peritoneal cavity pressure

This LED meter indicates the peritoneal cavity pressure based on the number of green LEDs
that are lit. Note that the red LEDs light up if the preset pressure indicator is flashing and if the
actual peritoneal cavity pressure exceeds the preset level.
(12) Supply pressure LED meter

This LED meter shows the pressure of the connected CO2 gas cylinder or the pressure of the
medical gas piping.
Note that the beeper sounds and the lowest red LED lights up if the supply pressure drops
below the minimum level at which CO2 may be supplied.
(13) Stop indicator lamp

This indicator lamp lights when CO2 gas supply is stopped.
(14) Gas-start indicator lamp

This indicator lamp lights when the gas-start switch is pressed and CO2 supply starts.
(15) Power indicator lamp

This indicator lamp lights when the power is on.

UHI-3
5-1-3 Rear panel

(1) Foot-switch connector
(2) System connector
(3) Power inlet
(5) Equipotential terminal (4) Circuit breakers
(6) CO 2 gas inlet
(1) Foot-switch connector

Connect the MH-317 foot switch (optional for fume removal) to this connector.
(2) System connector

Connect the EndoALPHA system to this connector.
(3) Power inlet

Connect the power cord to this inlet.
(4) Circuit breakers

These circuit breakers are provided to protect equipment against excess current in the event of
system failure.
(5) Equipotential terminal

Connect equipment to this terminal to ground it at the same potential as the UHI-3.
(6) CO2 gas inlet

Connect the cylinder hose for the UHI-3 or Medical gas pipeline adapter to this inlet.

UHI-3
5-2 Options
Cylinder hose (MAJ-1080)
Hose
(1) Yoke
Pin
Packing
(2) Connector
(1) Yoke
Connect this to the CO2 cylinder.
(2) Connector
Use the wrench supplied with the UHI-3 to connect this connector to the airline connector for
CO2 supply provided on the rear panel.
Foot switch (MH-317)
Connection cord
(2) Connector
(1) Pedal
(1) Pedal
Use this pedal to turn the fume-removal function on or off.
(2) Connector
Connect this connector to the foot-switch connector provided on the rear panel.
Medical gas pipeline adapter model MAJ-1084 (NIST) for the UHI-3
Medical gas pipeline adapter model MAJ-1085 (DISS) for the UHI-3
(1) Connector
(2) Connector
(1) Connector
Connect this connector to the medical gas pipeline hose.
(2) Connector
Use the wrench supplied with the UHI-3 to connect this connector to the airline connector for
CO2 supply, provided on the rear panel.

UHI-3
6. System Diagram
Medical gas
pipeline facility
Medical gas pipeline adaptor for UHI-3
(MAJ-1084/1085) (optional)
Hose for medical

gas pipeline
Cylinder hose for UHI-3
(MAJ-1080 for 100/200V class) (optional)
(MAJ-1081/1082 for 200V class) (optional)
Foot switch
(MH-317) (optional)
CO2 cylinder
Insufflation tube
(MAJ-590) High flow insufflation unit (UHI-3)
Disposable filter
Filter connecting
tube
Luer-lock connector
These items are shipped with MAJ-591.
These items are shipped
with MAJ-590 or MH-397. Small Tube
diameter tube
Y-shaped
connector
Small luer-lock
connector
Extension tube
Suction
container
Suction instrument Suction

Trocar pump
Trocar Veress needle
Used to branch the
suction when other
suction line is used.
100/200V CLASS

UHI-3
200V CLASS
Electrosurgical unit Electrosurgical unit High flow insufflation unit

(UES-20) (UES-30) (UHI-3)
SonoSurg generator
(SonoSurg-G)
Aeration unit
(MAJ-529)
UES-20
SonoSurg-G foot switch UES-30 foot switch UHI foot switch
(MAJ-51) (MH-551) (MH-317)
SonoSurg generator Aeration cable High flow insufflution unit

(SonoSurg-G2) (MAJ-877) (UHI-3)
100V CLASS

Chapter 2: Troubleshooting
Chapter 2: Troubleshooting
1 List of Problems and Remedies ........................... 2-2
2 Troubleshooting..................................................... 2-3
ISSUE7 2-1 Troubleshooting

UHI-3
1. List of Problems and Remedies
Problem Remedy Page
Unable to turn on power Check the power supply. 2-3
Indicators and indicator lamps do not

light up. Panel switch operations are Perform operation check 1. 2-4
ignored.
Unable to supply CO2 Check the CO2 supply. 2-5
Unable to supply CO2, but indicators

Perform operation check 2. 2-6
and indicator lamps are lit.
Abnormal noise from within the UHI-3 Check for cause of noise. 2-7
Check for proper fume

Unable to remove fumes 2-8
removal.
Unable to open the relief valve Check valve operations. 2-9
Troubleshooting 2-2 ISSUE7

UHI-3
2. Troubleshooting
2-1 Unable to turn on the power (power-on check)
Unable to turn on the power
Switch on the power

switch.
Does the power No Check the power inlet . Loose connection of and
switch indicator lamp and the plug. broken wire in the cord set
light up?
Yes
Yes Does the power

switch indicator lamp
light up?
No
. Defective circuit breaker

Check the circuit breaker
. Loose circuit-breaker connection
on the rear panel.
. Press the circuit-breaker button.
Yes Does the power

switch indicator lamp
light up?
No
. Check the power switch.
Check the power switch. . Broken wire or loose connection in internal harness
. Improper connection
End

UHI-3
2-2 Indicators and indicator lamps do not light up. Panel switch opera-
tions are ignored. (operation check 1)
Indicators and indicator lamps do not light up.

Panel switch operations are ignored.
Check the
power supply.
Does the panel No

function Check the connection.
properly?
Yes
Yes
Does the panel
function properly?
No
Check the voltage levels of the following UPUHI3CP01U J8 pins:
. J8-2 + 5 ± 0.3V DP1005
Check the power unit. . J8-5 + 15 ± 0.7V
. J8-8 Ð15 ± 0.7V
. J8-9 + 24 ± 0.8V DP1004
(Replace the DP1005 or DP1004
if the above voltage requirements are not met.)
Yes
Does the panel
function properly?
No
Replace
the UPUHI3PN01U.
Yes
Does the panel
function properly?
No
Replace the front panel

or panel sheet.
Yes
Does the panel
function properly?
No
Replace
the UPUHI3CP01U.
End

UHI-3
2-3 Unable to supply CO2 (checking CO2 supply)
Unable to supply CO2
Press the gas-start

switch.
No
Does CO2 supply start? Check the cylinder hose
(Are the red LEDs in and Check for proper connections.
the supply pressure the Medical gas pipeline adapter.
bar graph lit?)
Yes
Yes Does CO2
supply start?
No
. Check whether the cylinder valve is open.
. Check whether there is CO2 in the cylinder.
Check the gas supply. . Check whether the wall-piping pressure is appropriate.
. Check whether the wall-piping hose is connected.
End

UHI-3
2-4 Unable to supply CO2, but indicators and indicator lamps are lit.
(operation check 2)
Unable to supply CO2, but indicators

and indicator lamps are lit.
Check CO2 supply.
Switch on
the gas-start switch.
No
Does CO2 Check the harness.
supply start?
Yes Yes . Check the connection between the UPUHI3CP01U

Does CO2 and each of the valves.
supply start? . Check for broken wires.
No
Check the internal tubes. . Check for bending, clogging, and disconnection.
Yes
Does CO2
supply start?
No
Check the electric flow

proportional valve See the next page for a description of how to check these valves.
and the solenoid valve.
Yes
Does CO2
supply start?
No
Check the primary

pressure reducer.
End

UHI-3
2-5 Abnormal noise from within the UHI-3 (checking for cause of
noise)
Abnormal noise from within the UHI-3
Does the abnormal Yes

noise persist Leak from
when the CO2 high-pressure parts
supply is stopped?
No
. Check for loose joints.
Check each pipe joint. . Check for holes.
Can you hear Yes Is the safety valve Yes

the abnormal on the primary pressure Replace the primary
noise while CO2 is reducer generating
being supplied?
pressure reducer.
noise?
No No
*Note1
Yes
Is the electric flow
proportional valve
Replace the valve.
generating noise?
No
Yes Replace
Is the manifold unit
generating noise? the manifold unit.
No
Note 1: Due to the properties of the electric flow proportional valve,

the safety valve may open when you supply CO2 by connecting
End the UHI-3 to wall piping and opening the airline connector.
However, note that this does not mean that the UHI-3 is defective.

UHI-3
2-6 Unable to remove fumes (checking for proper fume removal)
Unable to remove fumes *Note 2
Note 2:
Check the connection Keep in mind that fumes cannot be removed:
with suction equipment. . if "Low" is selected as the supply mode;
. if the warning for excessive peritoneal cavity pressure or
tube clogging is activated; or
. if the peritoneal cavity pressure is less than 3 mmHg.
No
Can fumes Replace the foot
be removed? switch (MH-317)
Yes
Yes Can fumes

be removed?
No
Check the voltage level of the TP24 on the UPUHI3CP01U.

Check pinch-valve
Check whether 0 or 24 V appears on the TP24 as the pinch-valve
operations.
control voltage.
Replace the valve if it does not function properly.
Yes Can fumes

be removed?
No
The UPUHI3CP01U
is defective.
Replace
the UPUHI3CP01U.
End

UHI-3
2-7 Unable to open the relief valve (checking valve operation)
Unable to open the relief valve or

unable to turn relief mode on
Check that . Check that the relief mode indicator lamp is lit.
the relief mode is on.
Check whether 0 or 24 V Yes

No appears as the control voltage (signal)
Does the relief on the TP23 when the peritoneal cavity The solenoid valve
pressure exceeds the preset level
valve open? by 5 mmHg or more. is defective.
Is a control voltage (signal)
present on the TP23?
Yes
No Replace
the manifold unit.
The UPUHI3CP01U
is defective.
Replace
the UPUHI3CP01U.
End

Chapter 3: Disassembly and Reassembly Procedure
Chapter 3: Disassembly and Reassembly

Procedure
1 Precautions for disassembly and reassembly.... 3-2
2 Disassembly Procedure ........................................ 3-4
3 Reassembly Procedure ....................................... 3-10
ISSUE7 3-1 Disassembly and Reassembly Procedure

UHI-3
1. Precautions for disassembly

and reassembly
1-1 Warning
(1) Select a well-ventilated location when using organic solvents.
(2) Thoroughly rinse any bodily areas that have come into contact with organic solvents as soon as pos-
sible.
(3) Not doing so may lead to potentially dangerous health risks.
(4) When using organic solvents, handle flames such as those in alcohol lamps with caution.
(5) These solvents may ignite if exposed to flame. In addition, always replace the lids back onto organic
solvent containers before leaving the workbench.
1-2 Caution
(1) All records of settings about function/operation must have been completed before this item is con-
ducted.
(2) Reassemble parts according to their original configuration. This regards the following items espe-
cially:
a) Insulators, such as insulating tubes and mylar sheets
b) Cables which are clamped in order not to come in contact with heat generation parts or high
voltage parts.
c) Cover screws with toothed washers which suppress the emitted noise. Failure to attach parts in
their original configurations, even if it does not impair product functions, poses the risk of noise
radiation and reduced electrical safety.
d) Binders clamping cables or harnesses.
(3) Repair with extreme caution to avoid injury. Take extra caution to metal parts, as the edges may be
sharp.
(4) Use specified parts. The parts and components of this product are designed to operate under certain
anticipated vibration, heat, chemical exposure, and voltage conditions. Always replace parts with
those specified in the parts list.
(5) Use the specified jigs and tools. The use of any unspecified jigs or tools may damage the system or
the components under repair and prevent it from functioning properly or performing optimally. Com-
ply with the torque rated values if they are in the manual.
(6) Beware of electric shock. Turn off the power and unplug the power cord before removing the cover of
the unit.
Disassembly and Reassembly Procedure 3-2 ISSUE7

UHI-3
(7) Beware of residual voltages. The unit may contain residual charges in capacitor components. Take
care to avoid electric shock when opening the top cover.
(8) Guard against static electricity. If it is necessary to touch the boards or other electrical components,
to prevent damaging them, use a conductive mat or wristband to discharge static electricity.
(9) Do not drop the parts. Take care not to drop the screws, toothed washers, nuts or washers into the
chassis. Should they be dropped, take them up certainly.
(10) Do not damage the cables or harnesses. Carefully pull out the cable connectors. If there is a lock on
the connector, release the lock, then pull out the connector. At the time of reassembly, insert the con-
nectors or flexible cables firmly until their contact points go all the way seated. Do not forget to fasten
the lock. Also take care not to pinch cable parts when the cover or shield is assembled.
(11) Do not damage the boards. Take care as far as possible not to damage the boards or cables with
tools such as screwdriver. When the board is disassembled, it must be held properly so that excess
power will not be applied to it and warping of it by stress will not occur.

UHI-3
2. Disassembly Procedure
2-1 Jigs and tools
No. Name Specifications Remarks
1 No. 2 precision Phillips screwdriver
2 Adjustable wrench 250 mm
3 Box end screwdriver (5 mm)
4 Box end screwdriver (5.5 mm)
2-2 Disassembly procedure
HCBK4x8SA
(1) Disassembling the main unit
CBK4x6SA
a) Remove the nine screws (HCBK4x8SA)
holding the top cover, the rear panel, and the
main body.
No. 2 precision Phillips screwdriver
b) Remove the screw (CBK4x6SA) holding the
top cover to the front panel.
c) Detach the top cover from the main body.
HCBK4x8SA
d) Detach the cables from the front panel unit.

Front panel unit
e) Remove the tubes from the manifold unit.
Tube C
Tube B
Manifold unit

UHI-3
HCBK4x6SA f) Remove the two screws (HCBK4x6SA)

holding the front panel unit to the chassis.
Front panel unit
g) Detach the front panel from the main body.
Chassis
HCBK4x8SA Rear panel unit

h) Remove the two cables from the power unit.
i) Remove the four screws (HCBK4x8SA)
holding the rear panel unit to the main body.
j) Detach the rear panel from the main body.
Power unit
Power unit CCUK4x6SZ

k) Remove the three cables from the power
unit.
l) Remove the two screws (CCUK4x6SZ)
holding the power unit to the chassis.
m) Detach the power unit from the main body.
Chassis

UHI-3
CCUK3x6SZ
n) Remove the four screws (CCUK3x6SZ)
Manifold unit
holding the manifold unit to the chassis.
o) Detach the manifold unit from the main body.
Chassis
Electric flow unit CCUK4x6SZ

p) Remove the four screws (CCUK4x6SZ)
holding the electric flow unit to the chassis.
q) Detach the electric flow unit from the main
body.

UHI-3
1st Regulator
r) Remove the two nuts from the S-shaped pipe
connecting the 1st Regulator to the K con-
CCUK4x8SZ
CCUK4x6SZ
nector unit.
Adjustable wrench (12 mm)
s) Remove the four screws (CCUK4x8SZ)
holding the 1st Regulator to the chassis.
t) Detach the 1st Regulator from the chassis.
u) Remove the four screws (CCUK4x6SZ)
K connector
unit holding the K connector unit to the main
Remove body.
the nut
v) Detach the K connector unit from the main
body.
Front panel Spacers

(2) Disassembling the front panel unit
a) Remove the four screws (CCUK3x6SZ) hold-
ing the main board to the front panel.
b) Remove the two spacers holding the main
board to the front panel.
Note: Hold the spacer head between your
fingers to remove each spacer.
F chassis Hold the spacer head between your

Main CCUK3x6SZ fingers, then pull on the main board.
board
CCUK3x6SZ
Main board
Spacer
c) Detach the main board from the front panel.

d) Remove the four screws (CCUK3x6SZ)
holding the F chassis to the front panel.
e) Detach the F chassis from the front panel.

UHI-3
Airline connector f) Remove the nut (6N16SZ) holding the airline

connector (for supplying CO2) to the front
Support panel unit.
g) Detach the airline connector from the front
panel.
6N116SZ Spacer
h) Remove the four screws (CCUK3x6SZ) hold-
UPUHI3PN01U ing the UPUHI3PN01U to the front panel.
Support No. 2 precision Phillips screwdriver
CCUK3x6SZ i) Remove the two spacers holding the
Airline connector plate UPUHI3PN01U to the front panel.
HWB16SA Note: Hold the spacer head between your
fingers to remove each spacer.
j) Remove the two supports holding the
UPUHI3PN01U to the front panel.
Box-end screwdriver (5.5 mm)
k) Detach the UPUHI3PN01U from the front
panel.
(3) Disassembling the rear panel

a) Remove the cables from the line filter and the
Rear panel
circuit breakers on the rear panel.
b) Remove the nut (C6N4SZ) holding the foot-
HWB4SA
switch connector cables on the rear panel.
Adjustable wrench
c) Remove the core.
Line filter C6N4SZ

Core
Breaker

UHI-3
Breaker
d) Remove the two screws (CSK3x8SA) holding
the line filter to the rear panel.
Cables No. 2 precision Phillips screwdriver
Line filter
e) Detach the line filter from the rear panel.
f) Remove the nut holding the circuit breaker to
CSK3x8SA the rear panel.
C6N6S Adjustable wrench
g) Detach the circuit breaker from the rear
Nut
panel.
Terminal h) Remove the two nuts holding the system
HWB6SA System
Foot-switch connector connector to the rear panel.
connector
CBK2.5x6SA Box-end screwdriver (5 mm)
i) Detach the system connector and cables
from the rear panel.
j) Remove the two screws (CBK2.5x6SA) hold-
ing the foot-switch connector to the rear
panel.
k) Detach the foot-switch connector and cables
from the rear panel.
l) Remove the two nuts (C6N6SZ) holding the
terminal to the rear panel.
Box-end screwdriver (5.5 mm)
m) Detach the terminal from the rear panel.
D-Bracket (4) Disassembling the power unit

a) Remove the eight screws (CCUK3x6SZ)
holding the D-Bracket to the two converters.
b) Detach the two converters from the D-
Bracket.
CCUK3x6SZ
Converter

UHI-3
3. Reassembly Procedure
3-1 Jigs and tools
No. Name Specifications Remarks
1 No. 2 precision Phillips screwdriver
2 Adjustable wrench 250 mm
3 Box-end screwdriver (5 mm)
4 Box-end screwdriver (5.5 mm)
3-2 Reassembly procedure
1st Regulator
(1) Reassembling the UHI-3
CCUK4x8SZ a) Fasten the K-connector to the chassis with

CCUK4x6SZ four screws (CCUK4x6SZ).
b) Follow the steps described below to attach
the S-shaped pipe temporarily to the
K-connector unit and attach the 1st Regulator
to the chassis, and then fasten the two nuts.
K-connector • Insert the S-shaped pipe as far as it will

unit go.
Remove • Fully tighten the nut manually.
the nut
• Mark the nut.
Chassis • Turn the nut 3/4 of a turn back from the

mark and secure the nut.
Mark Note: If you remove the nut tightened in the
above procedure and need to secure it
S-shaped again, make sure to turn the nut 1/4
before securing it.
Note: Do not use the bended S-shaped pipe.
c) Fasten the 1st Regulator to the chassis with
four screws (CCUKx8SZ).

UHI-3
Electric flow unit CCUK4x6SZ d) Fasten the electric flow unit to the chassis
with four screws (CCUK4x6SZ).
Chassis
CCUK3x6SZ
e) Fasten the manifold unit to the chassis with
Manifold unit
four screws (CCUKx6SZ).
Note: Route the K-connector wires and the
manifold wires between the 1st Regu-
lator and the manifold as shown in the
figure. Additionally, route the K-con-
nector wires under the tube connecting
the electric flow unit and the 1st Regu-
Chassis
lator.
K-connector wires
1st Regulator
Electric flow unit
Route the K-connector

wires and the manifold
wires here.
Manifold wires

UHI-3
f) Attach three tubes to the manifold unit.

Note: Be careful to avoid flattening or bend-
ing the tubes.
Connect tubes.
Power unit CCUK4x6SZ

g) Fasten the power unit to the chassis with two
screws (CCUK4x6SZ).
Chassis
HCBK4x8SA Rear panel

h) Fasten the rear panel and the power unit to
the chassis with four screws (HCBK4x8SA).
Note: Be careful to avoid catching cables
between the rear panel or the power
unit and the chassis.
i) Connect the five cables to the power unit.
Chassis
Power unit
Connect cables.

UHI-3
Rear panel j) Tie the cables in a bundle inside the power

Power unit
unit, as shown in the figure.
Tie the cables in a bundle.
HCBK4x6SA k) Fasten the front panel to the chassis with two

screws (HCBK4x6SA).
Front panel unit No. 2 precision Phillips screwdriver
Note1: Tie the cables in a bundle approxi-
mately 20 mm from the terminal.
Note2: Route the tube G between the second-
ary pressure-reducing tube and the
flow rate sensor tube.
Rear panel
Tube G
Front panel
unit
Chassis
Tie the cables

in a bundle.
Terminal
Flow rate sensor tube

Secondary pressure-reducing tube

UHI-3
l) Connect the tubes to the manifold.

Front panel unit
m) Attach the cables to the front panel unit.
Tube C
Tube B
Manifold unit
HCBK4x8SA
n) Place the top cover on the main body and
CBK4x6SA
fasten the cover with ten (10) screws
HCBK4x8SA
(nine (9) HCBK4x8SA and one (1)
HCBK4x6SA).
HCBK4x8SA

UHI-3
First, tighten the airline connector temporarily, (2) Reassembling the front panel
to temporarily hold it in place. Then fasten
the F-chassis to the front panel. Finally, a) Attach the UPUHI3PN01U, the supports, and
tighten the airline connector properly.
the spacers to the front panel, as shown in
Front panel
the figure.
b) Fasten the UPUHI3PN01U to the front panel
with four screws (CCUK3x6SZ).
Support No. 2 precision Phillips screwdriver
c) Attach the airline connector (for supplying
CO2), the airline connector plate, the
Spacer HWB16SA, and the nut (6N16SZ) and tem-
6N16SZ porarily tighten the fitting to hold them in
Airline connector
Support place.
Note: In this step, tighten the airline connec-
CCUK3x6SZ
UPUHI3PN01U tor (for supplying CO2) only slightly.
Airline connector plate
HWB16SA
Front panel d) Fasten the F-chassis to the front panel with

four screws (CCUK3x6SZ).
CCUK3x6SZ
F-chassis

UHI-3
e) Follow the steps described below to properly

Airline connector
tighten the airline connector (for supplying
Airline connector plate CO2).
• To prevent the nut from turning, insert two
screws (CCUK4x18SA) into the front
chassis, as shown in the figure.
Note: At this time, make sure that the screw
is not pushing against the airline con-
nector plate.
• Properly tighten the airline connector (for
Front chassis supplying CO2).
CCUK4x18SA Adjustable wrench
• Remove the two screws (CCUK4x18SA)
from the front chassis.
Make sure that the screw is
not pushing against the air-
line connector plate.
Front panel f) Fasten the main board to the front panel with
four screws (CCUK3x6SZ).
CCUK3x6SZ
Main board

UHI-3
Breaker
(3) Reassembling the rear panel
a) Fasten the line filter to the rear panel with two
Cables
Line filter screws (CSK3x8SA).
b) Fasten the two (2) circuit breakers to the rear
CSK3x8SA panel with the nut.
C6N6SZ Nut
Adjustable wrench
c) Fasten the system connector to the rear
Nut
panel with two nuts.
Terminal Box-end screwdriver (5mm)
HWB6SA System
Foot-switch connector
connector d) Fasten the foot switch connector to the rear
CBK2.5x6SA panel with two screws (CSK2.5x6SA).
e) Fasten the terminal to the rear panel with two
nuts (C6N6SZ).
Box-end screwdriver (5.5mm)
Note: Make sure to attach the HWB6SA
between one of the nuts and the rear
panel.
f) Draw the cables through the core and attach

the core to the core hold-down stage.
Rear panel
Note: The green and yellow cables must be
drawn through the core. However, other
HWB4SA cables must be wound around the core
once, as shown in the figure below.
Core
Line filter C6N4SZ

Core
Core hold-down Wind these cables
stage. around the core once.
Green and
yellow cables
Breaker
g) Connect the cables for the line filter and the

circuit breakers as shown at left.
h) Attach the core cables to the rear panel, as
shown at left, and fasten them with a nut
(C6N4SZ).
Note: Make sure to attach the HWB4SA
between cable-terminal and rear
panel.

UHI-3
D-Braket (4) Reassembling the power unit

Fasten two converters to the D-Braket with
eight screws (CCUK3x6SZ).
CCUK3x6SZ Converter
Converter
(5) Checking piping layout

When you are finished, check the piping for proper layout in accordance with the piping
layout shown below.
Front panel unit side
UPUHI3CP01U
Flow-rate sensor
Pressure-sensor
(bottom part)
1st Regulator
Manifold unit
Electric flow unit
K-connector unit
Rear panel unit side

Chapter 4: Parts List
Chapter 4: Parts List

1 Exploded Parts Diagram ....................................... 4-2
2 Parts List................................................................. 4-8
ISSUE7 4-1 Parts List

UHI-3
1. Exploded Parts Diagram
A B C D
GC788700
CCUK4x6SZ
CCUK3x6SZ DM194200
GC789800
CUKSB3x6SZ<1>
1
CBK4x6SA
GC866000
GC866100 GC920700
GC788600
CCUK3x6SZ
CCUK3x6SZ
GL230600
2
GL092600
DO151700
DO171900
1 GC863200(JAPAN)
1 GC788500(EXCEPT JAPAN)
DO078500
1 GL100400(JAPAN)
DY266000
1 GL100500(EXCEPT JAPAN)
1 GH495500
6N16SZ
HWB16SA
3 GC789700
GC789600
1 GC688400
1 GC688300
1 GL092500(JAPAN)
1 GL014100(EXCEPT JAPAN)
1 GC688500
GH927900
GC543000
4 EXPLODED PARTS DIAGRAM
MODEL UNIT FR.1487
UHI-3 FRONT PANEL FIG.1/6
OLYMPUS MEDICAL SYSTEMS CORP.

© 2004 Olympus Medical Systems Corp. All rights reserved.
Parts List 4-2 ISSUE7

UHI-3
A GH928000 B C D
GR786300(OAI)
CBK2.5x6SA GT203000<1>
(200V CLASS) GC789200(JAPAN)
GJ440400 GC789300(EXCEPT JAPAN)
DZ146000
CBK3x6SA
DZ197900
1 GU197300
DH227100 (200V CLASS)
KK121000<2>
GJ440300
DF158900
HWB4SA
CSK3x8SA
C6N4SA DW592400
(JAPAN)
HWB4SA
GJ751600
GJ439900
(100V CLASS
C6N4SA EXCEPT JAPAN)
HWB6SA
HCBK4x8SA C6N6SZ
2 DB085200
GJ439800
GJ440000 DO077100
DO135700 DO078500
DO076800
GC789500
DP100400 DO078500
CCUK3x6SZ GL109900
3 GJ440300
CCUK4x6SZ GJ440400
DP100500
CCUK3x6SZ
CCUK3x16SZ
MODEL UNIT FR.1487
GJ440100
UHI-3 REAR PANEL FIG.2/6


UHI-3
A B C D
GJ450600
GC865900
GC544500
1
CCUK4x6SZ
GC866000
GC865900
GC866100
2 GC877900
GL092300
GC544500
CCUK3x6SZ
GC544500
3 CUKSK3x6SZ
GC542500

MODEL UNIT FR.1487
UHI-3 FLOW SENSOR FIG.3/6
EXPLODED PARTS DIAGRAM

MODEL UNIT FR.1487
UHI-3 FLOW SENSOR FIG.3/6


UHI-3
A B C D
GC789000
1 CBK4x6SA
2 HCBK4x8SA
GL014200
GL092200
CCUK4x6SZ GC542400
GJ450500
CCUK4x8SZ
GJ451700
GC788900
GJ440000
CCUK3x6SZ
DO171800
GH272900
4 CUKSK4x12SZ
MODEL UNIT FR.1487
UHI-3 TOP COVER CHASSIS/REGULATOR FIG.4/6

MODEL UNIT FR.1487
UHI-3 TOP COVER CHASSIS/REGULATOR FIG.4/6


UHI-3
A B C D
GC546200
GH928600
1
GC546100
GH985700
FRONT GC866100
GC866000
GC877900
GC865900
MODEL UNIT FR.1487
UHI-3 TUBE FIG.5/6

MODEL UNIT FR.1487
UHI-3 TUBE FIG.5/6


UHI-3
A B C GJ450600
D
GL092300 (ELECTRIC FLOW UNIT)
(MANIFOLD UNIT) DM194200
(PINCH VALVE)
1
GL014200
UPUHI3PN01U(LED BOARD)
J1
J1 J2 J10 J7 J9
UPUHI3CP01U(MAIN BOARD)
2
J8 J3 J4
GL109900
PUSH BUTTON CONVERTER

SW.
3
GJ440000 GJ440400 GJ440300
BREAKER
TERMINAL
GJ439800
GJ440100
GJ439900

MODEL UNIT FR.1487
LINE FILTER
UHI-3 CABLE FIG.6/6

MODEL UNIT FR.1487
UHI-3 CABLE FIG.6/6


UHI-3
2. Parts List
PARTS No. INDEX PARTS NAME E. SPECIFICATION REMARK CHECK
DB085200 2-A2 BREAKER
DF158900 2-A1 LINE FILTER
DH227100 2-A1 TERMINAL
DM194200 1-C1 PINCH VALVE
DO076800 2-C2 CORD HOLDER
DO077100 2-C2 CORD HOLDER
DO078500 1-B3 BINDING WIRE
DO135700 2-A2 EDGE COVER
DO151700 1-D2 SPACER
DO171800 4-B3 CLAMPER
DO171900 1-A2 SUPPORT
DP100400 2-A3 CONVERTER
DP100500 2-A4 CONVERTER
DY266000 1-B3 PUSH BUTTON SW
DZ146000 2-D1 FERRITE CORE
DZ197900 2-D1 HOLDER
GC542400 4-C2 TUBE D L = 240 mm
GC542500 3-B3 DAMPER
AIRLINE
GC543000 1-C4
CONNECTOR
GC544500 3-A2 COUPLER
GC546100 5-C1 P TUBE 2 L = 3000 mm
LUER-LOCK
GC546200 5-D1
CONNECTOR
GC688300 1-A3 SWITCH SPRING
GC688400 1-A3 SWITCH COLLAR
GC688500 1-B4 MAIN SWITCH
GC788500 1-D2 F PANEL ENGLISH
GC788600 1-C2 F CHASSIS
GC788700 1-B1 PINCH VALVE PLATE
GC788900 4-D3 CHASSIS

UHI-3
GC789000 4-D1 TOP COVER
GC789300 2-C1 R PANEL E ENGLISH
GC789500 2-A2 D-BRACKET
GC789600 1-A3 KEY TOP
AIRLINE
GC789700 1-A3
CONNECTOR PLATE
GC789800 1-D1 T BLOCK
GC865900 3-A2 TUBE A L = 375 mm
GC866000 1-B1 TUBE B L = 430 mm
GC866100 1-A1 TUBE C L = 270 mm
GC877900 3-D2 TUBE G L = 165 mm
GC913500 — NUT COVER 200 V CLASS
GC920700 1-C1 GLOMMET S
GH272900 4-A4 FOOT LO
GH495500 1-B3 F PACKING
GH927900 1-D4 F CAP
GH928000 2-B1 R CAP
GH928600 5-C1 D CONNECTOR
GH985700 5-B1 Y CONNECTOR
GJ439800 2-B2 W08L001A FILTER - BREAKER
GJ439900 2-B2 W08L002A PROTECTIVE EARTH
GJ440000 2-B2 W08L003A FILTER - MAIN SW
MAIN SW
GJ440100 2-B4 W08L004A
- POWER SUPPLY
SYSTEM CONNECTOR
GJ440300 2-A1 W08L006A
- MAIN BOARD
FOOT SW CONNECTOR
GJ440400 2-A1 W08L007A
- MAIN BOARD
1st REGULATOR
GJ450500 4-D3
UNIT
ELECTRIC FLOW
GJ450600 3-C1
UNIT
GJ451700 4-B3 S REPAIR U
GJ452400 — PIN REPAIR U
100 V CLASS EXCEPT

GJ751600 2-D2 P CORD U
JAPAN

UHI-3
GL014100 1-D4 PANEL SHEET U ENGLISH
GL014200 4-B2 SENSOR HARNESS
GL092200 4-B2 K CONNECTOR U
GL092300 3-B2 MANIFOLD UNIT
GL092600 1-A2 MAIN BOARD
GL100500 1-D3 PANEL EU ENGLISH
POWER SUPPLY
GL109900 2-D3 HARNESS 1U
- MAIN BOARD
GL230600 1-D2 UPUHI3PN01RU
GR786300 2-B1 CSAUL SEAL OAI
GT203000 2-B1 WEEE MARK 200 V CLASS <1>
GU197300 2-D1 POWER CABLE 2U 200 V CLASS
KK121000 2-A1 METAL FITTINGS <2>
6N16SZ 1-A3 NUT WE501068
C6N4SA 2-B2 NUT WE178006
C6N6SZ 2-C2 NUT WE178007
CBK2.5x6SA 2-A1 SCREW WE128066
CBK3x6SA 2-D1 SCREW WE128012
CBK4x6SA 1-B1 SCREW WE128002
CCUK3x16SZ 2-B4 SCREW WE139017
CCUK3x6SZ 1-A1 SCREW WE139002
CCUK4x6SZ 1-A1 SCREW WE139005
CCUK4x8SZ 4-D3 SCREW WE139012
CSK3x8SA 2-A2 SCREW WE106069
CUKSB3x6SZ 1-D1 SCREW WE166001 <1>
CUKSK3x6SZ 3-B3 SCREW WE168011
CUKSK4x12SZ 4-A4 SCREW WE168003
HCBK4x8SA 2-A2 SCREW WE129001
HWB16SA 1-A3 WASHER WE306098
HWB4SA 2-B2 WASHER WE306012
HWB6SA 2-C2 WASHER WE306016

2951 Ishikawa-cho, Hachioji-shi, Tokyo Japan
Service Engineering
Service Engineering Department
Production and Service Division
PRINTED IN JAPAN FIRST EDITION : 08.2002 W087B

Maintenance Manual: Issue7 2008/10

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Maintenance Manual: Issue7 2008/10

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Maintenance Manual

HIGH FLOW INSUFFLATION UNIT UHI-3 120V

Unauthorized reproduction or distribution in part or in whole is prohibited.

OLYMPUS is a registered trademark of Olympus Corporation.

Chapter 1: Product Specifications ........................................... 1-1

Chapter 2: Troubleshooting ...................................................... 2-1

Chapter 3: Disassembly and Reassembly Procedure ............ 3-1

Chapter 4: Parts List .................................................................. 4-1

Chapter 1: Product Specifications

ISSUE7 1-1 Product Specifications

(1) Adjustable flow rate

(2) Peritoneal cavity pressure

(3) Supply pressure display

(5) Relief function

(6) Automatic removal of CO2 gas

(7) Removal of fumes

(8) Interlocked function 1

Product Specifications 1-2 ISSUE7

(9) Interlocked function 2

(10) Wall piping

ISSUE7 1-3 Product Specifications

2-1 Applicable equipment

(1) Medical-grade CO2 gas can be used.

 Luer lock connector

 Medical gas pipeline adapter

 Veress needle, trocar

Product Specifications 1-4 ISSUE7

2-2 Functions related to supply pressure

 Warnings (in the event of insufficient supply pressure)

2-3 Peritoneal cavity pressure control function

(1) Display method

ISSUE7 1-5 Product Specifications

 Setting the peritoneal cavity pressure

(1) Setting level (units)

(2) Changing the setting

(3) Storing the setting

(4) Relief mode

(1) Excessive peritoneal cavity pressure

(2) Tube clogging

Product Specifications 1-6 ISSUE7

2-4 Flow rate control function

(1) Supply pressure LED meter (green LEDs)

(2) Preset flow rate indicator (7-segment LED, green)

Supply mode Flow rate (L/min)

Low 0.1 to 1.0

In units of 0.1 L/min for 0 to 2 L/min

(3) Flow rate indicator (measured flow rate)

 Setting the flow rate

(2) Changing the setting

ISSUE7 1-7 Product Specifications

(3) Storing the settings

2-5 Total amount display function

 Display range and units

(1) In units of 0.1 L for 0.0 to 19.9 L

(2) In units of 1 L for 20 to 999 L

 Resetting the value

2-6 Fume removal function

 Turning the function ON/OFF

 Gas-flow rate during fume removal

Flow rate setting Flow rate

10 L/min or more Fixed at 10 L/min

6 to 9 L/min Same as setting

1.1 to 5 L/min Fixed at 5 L/min

Luer lock connector

Medical gas pipeline adapter

Veress needle, trocar

Warnings (in the event of insufficient supply pressure)

Setting the peritoneal cavity pressure

Setting the flow rate

Display range and units

Resetting the value

Turning the function ON/OFF

Gas-flow rate during fume removal

Starting CO2 gas supply

Stopping CO2 gas supply

Cylinder hose (CO2 cylinder)

Medical gas pipeline adaptor

Aeration cable (MAJ-877)

Cleaning/Sterilized (only tube can be sterilized)