Fronius Pricelist 2014

/ Battery Charging Systems / Welding Technology / Solar Electronics
PRICE LIST 2014

/ Sales division welding technology
/ Valid from 1st of January 2014.

Consultation
Under the mentioned telephone number (back page) the Fronius team is at your disposal for all questions, which are not answered from the
catalogue. Please do not hesitate to contact our staff – a lot of questions can be answered faster and easier in a face to face discussion or at a
practical demonstration.
Prices, conditions, warranty

Prices are valid from 1st of January 2014 until 31st of December 2014. All prices are without VAT and for unpacked goods ex works. Price changes,
technical developments as well as changes in the type or configuration are reserved. For misprints we cannot take over the liability. Even if we do
not contradict your purchasing conditions formal, for all legal transactions our general terms of delivery and payment (www.fronius.com) are valid.
The goods shall remain property of FRONIUS International GmbH until payment has been received in full.
It is agreed to apply Austrian law with the exclusion of the UN Convention on Contracts for the International Sale of Goods and the IPRG, excluding
its conflict of laws rules.
Place of jurisdiction is Wels/Austria.
Order
For making easier the order, we have put into our price list systems ready for welding. Of course you can choose from the options and accessories
your individual configuration. Your order – no matter if written, by fax, by telephone or at our sales representative – will be carried out promptly and
at your full satisfaction. Please always mention the part-no. that deliverys can be arranged according to your requirements.
Complaints, exchange, returns process

Defects must be reported to us as soon as they are detected.
Goods must be returned in an undamaged condition and in their original packaging. Please always quote our delivery note and invoice number,
the item number and, if applicable, the series number (see rating plate). The reason the goods are being returned must be stated. If the goods are
not returned in their original packaging, repair and inspection costs will be charged in accordance with the published returns policy. Customised
products cannot be exchanged.
When returning goods, please follow the specified procedure. To comply with the procedure, kindly always consult your Fronius contact before
returning goods.
Service
In our service department or via our mobile system engineers calibration, safety-related inspectation and repairs are carried out quickly and cost-
effective. Our well trained and experienced application engineers gladly help you at any welding-engineering requirements – your call is enough.
© Copyright FRONIUS INTERNATIONAL GMBH – Reprint or photo mechanical reproduction, also in parts, must be authorised by the publisher.
Questions: pricelist@fronius.com
MIG/MAG TPS/i Manual power sources 6
TPS/i Options 11
TPS/i Welding torches 16
TPS/i Torch wear parts 23
Manual power sources 37
Robot power sources 55
Options (I-kits, Software, ...) 95
Welding torches 127
Torch cleaning systems 164
Torch wear parts 171
TIG Manual power sources 206

Robot power sources 217
Welding torches 242
Torch wear parts 253
MagicCleaner 269
MMA welding rectifier Manual power sources 272

Plasma Plasma manual 285

Plasma mechanised 286
Plasma torches 291
Plasma torch wear parts 293
Laser Laser Hybrid 297

Laser Hotwire 304
Laser Coldwire 306
Automation Components and basic configurations 308

Orbital welding systems 364
Services Maintenance Packages 395

FeeL the TPS/i 403
Exchange parts 404
International Welding protective equipment 406

welding equipment Welding accessoires 411
Marketing material Poster, Flags, Stickers 416

Welding samples 417
Fronius Collection 418
Brochures 420
2R 2 rolls unit
-2 with separate wire feed unit
4R 4 rolls unit
AI Automatic-Interface
B Bayonet connection
BK BasicKits
C Compact
CK ConversionKit
CMT Cold Metal Transfer
CMT ADV CMT Advanced
CON Connection
CU CoolingUnit
D for Dinse connection
E Euro connection
EXT Extension
ext. External
F Fronius connection watercooled
FB Fieldbus
FSC Fronius System Connector
F++ Fronius connection watercooled
G gascooled
GC GroundCable
H Semicircular smooth groove
h Height
HP HosePack
Iø Innerdiameter
IK InstallationKit
IO IO Interface
JM JobMaster
K4 Smoke extractor torch
L Length
L left (right = standard)
Le Leather protection hose
LSC Low Spatter Control
M MachineTorch
MHP MIG HosePack
ML MultiLock
MOD Modul
MTB MIG TorchBody
MTG MIG Torch Gascooled
MTW MIG Torch Watercooled
MV MultiVoltage
MZ with teeth
nc not connected
ns no spool
ø Diameter
OPT Option
OZ without teeth
PAP Process Arm Peripherie (robotic)
PC PC-Software
PM PullMig System
PMC Puls Multi Control
PRO PRO (professional)
R Semicircular knurled (WireFeeders)
R Rotation pump (CoolingUnit)
R Robotic
RA/RO Robacta
RC RemoteControl
RD RobactaDrive
REEL UnreelDrive (de-reeling wire feeder)
RI RoboticInterface
S Gas control with gas shutoff valve
sa stand alone
SB SplitBox
SFI Spatter Free Ignition
STD Standard
SUP SupportDrive (intermediate wire feeder)
SW Software
T Trapezoid groove
TAB Type: Tablet
TG external gas
TU TransportUnit
TX TorchXchange
UD UpDown
W watercooled
WF WireFeeder
Z Fronius Z connection
CB Centre bore
Modell number Configurations

C,1,000 Pricelist
C,1,001 MIG digital system
C,1,002 DeltaSpot system
C,1,003 VarioStar/VarioSynergic system
C,1,004 TIG system
C,1,005 MIG wear parts
C,1,006 TIG wear parts
C,1,007 TransSteel system
C,1,008 Plasma System
C,1,009 Virtual Welding
C,1,010 Robacta TX
C,1,011 TimeTwin / PowerSharing system
C,1,013 Q-Eye
C,1,014 TPS/i system
3890
TPS 320i / 400i / 500i Standard
Standard equipment Options
Synergic mode Welding Process Pulse
7‘‘ graphic display Welding Process LSC - Low Spatter Control
Easiest twist´-press-regulator Welding Process PMC - Puls Multi Control
Logical user prompting (Clear text, Wizard‘s)
Multiligual
EasyJobs
Protection cover-control unit
USB-connection
Ethernet-connection
Thermostat controlled fan
S-mark, CE-mark
Wire inching without gas or current
TPS 320i TPS 400i TPS 500i

Dimension / b 300mm 300mm 300mm
Weight 33,7kg 36,45kg 38kg
Dimension / h 510mm 510mm 510mm
Dimension / l 706mm 706mm 706mm
Mains Frequency 50-60Hz 50-60Hz 50-60Hz
Open-circuit voltage 73V 73V 71V
Mains voltage [+/-10%] 3 x 400V 3 x 400V 3 x 400V
Operating voltage 14,2-30V 14,2-34V 14,2-39V
Welding current / Duty cycle [10min/40C] 240A / 100% 320A / 100% 360A / 100%
MIG/MAG inverter power sources
max. welding current 320A 400A 500A

Welding current min. 3A 3A 3A
Article Number PG LK Alternative Price Euro

TPS 400i Standard gascooled (P03504)
4,075,174 19 B TPS 400i 4.120,00
4,049,031 19 B WF 25i /4R/G/FSC 1.485,00
44,0001,1407 6 A Feeder roll U 1,2 4 pcs 90,00
4,077,002 3 A Carriage PickUp 5000 394,00
4,100,613 3 A I-kit turning pintle mounting VR 5000 99,00
4,047,833 19 A HP 70i CON /G/1,2m 285,00
4,035,933 19 C MTG 400i /FSC/3,5m/45°/LED 319,00
44,0350,5120 20 B BK Fe ø1,2 /G/W/5m 34,00
43,0004,0163 8 A GroundCable 70mm² 4m 600A 35 % plug 70mm² earth clamp 122,80
42,0510,0011 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min;W21,8 x 1/14“ (AT, DE, 56,50
CH, CZ, SLO,...)
42,700,001 7 Service PAT Inverter 123,00
44,0350,5170 2 B Wear part kit MTG400i ø1,2 91,00
Total Amount 7.219,30
TPS 400i Standard watercooled (P03500)

4,075,174 19 B TPS 400i 4.120,00
4,066,014 21 B Welding Process LSC 1.355,00
4,048,006 19 B CU 1100i Basic 849,00
4,100,612 3 C I-kit cooling filter FK 5000 107,00
4,049,031 19 B WF 25i /4R/G/FSC 1.485,00
4,100,605 3 A I-kit water cooling VR 5000 49,00
4,047,845 19 A HP 70i CON /W/1,2m 325,00
4,035,957 19 C MTW 500i /FSC/3,5m/45°/LED 398,00
44,0350,5120 20 B BK Fe ø1,2 /G/W/5m 34,00
CH, CZ, SLO,...)
44,0350,5176 2 B Wear part kit MTW500 ø1,2 81,00
www.fronius.com
6
Alternative power sources
4,075,172 19 B TPS 320i 3.180,00
4,075,172,800 19 B TPS 320i /nc 400-460V 3.200,00
4,075,172,970 19 C TPS 320i /600V/nc 3.467,00
4,075,174 19 B TPS 400i 4.120,00
4,075,174,800 19 B TPS 400i /nc 400-460V 4.140,00
4,075,174,970 19 B TPS 400i /600V/nc 4.502,00
4,075,176 19 B TPS 500i 4.495,00
4,075,176,800 19 B TPS 500i /nc 400-460V 4.515,00
4,075,176,970 19 C TPS 500i /600V/nc 4.877,00
Optional Welding Processes

4,066,013 21 B Welding Process Pulse 1.460,00
4,066,015 21 B Welding Process PMC 930,00
Attention:
Welding Process LSC is only possible in combination with Welding
Process Standard!
Welding Process PMC is only possible in combination with Welding
Process Pulse!
Optional Hardware extension

4,100,805,IK 21 B OPT/i TPS 2nd earth socket rear 91,00
4,100,804,IK 21 B OPT/i TPS 2nd plus socket front 91,00
4,100,811,IK 21 B OPT/i TPS dust filter 86,00
4,100,808,IK 21 B OPT/i TPS 2. NT241 CU 1400i /IK 243,00

4,100,808,CK 21 A OPT/i TPS 2. NT241 CU 1400i /CK on request
4,100,812,IK 21 B OPT/i TPS 2. SpeedNet Connector /IK 114,00
3970
TPS 320i C Pulse
TPS 320i C PULSE /4R/FSC TPS 320i C PULSE /4R/FSC/MV/nc

Dimension / b 300mm 300mm
Dimension / h 510mm 510mm
Dimension / l 706mm 706mm
Weight 35,8kg 38,5kg
Mains Frequency 50-60Hz 50-60Hz
Mains fuse 35A 35A
Open-circuit voltage 71V 82V
Mains voltage [+/-10%] 3 x 400V 3x 200-230V / 3x 380-460V
Operating voltage 14,2-30V 14,2-30V
Welding current / Duty cycle [10min/40C] 220A / 100% 220A / 100%
max. welding current 320A 320A
Welding current min. 3A 3A
www.fronius.com
7
TPS 320 i C Pulse gascooled (P03503)
4,075,171 19 B TPS 320i C PULSE /4R/FSC 5.845,00
4,066,012 21 B Welding Process Standard 355,00
44,0001,1406 6 A Feeder roll U 0,9-1,0 4 pcs 90,00
4,100,730 3 A I-kit connection plate Compact PickUp 5000 84,00
4,035,931 19 C MTG 320i /FSC/UD/4,5m/45°/LED 426,00
44,0350,5119 20 B BK Fe ø1,0 /G/W/5m 34,00
CH, CZ, SLO,...)
TPS 320i C Pulse watercooled (P03501)

4,075,171 19 B TPS 320i C PULSE /4R/FSC 5.845,00
4,048,003 19 B CU 1100i 1.048,00
4,100,718 3 B I-kit water connection in the front FK 5000 4,70
4,100,777,IK 21 D OPT/i CU Flow-thermosensor/IK 143,00
4,077,009 3 D TU Car 4 262,00
4,047,800 19 C MHP 500i W ML /FSC/UD/4,35m/LED 396,00
44,0350,3168 19 C MTB 320i W ML /30°/L185/H49 130,00
44,0350,5119 20 B BK Fe ø1,0 /G/W/5m 34,00
43,0004,2070 8 A GroundCable 70mm² 5m 600A 60% plug 70mm² earth clamp 155,00
CH, CZ, SLO,...)
44,0350,5181 2 B Wear part kit MTW320i ø1,0 81,00

4,075,171,800 19 B TPS 320i C PULSE /4R/FSC/nc 400-460V 5.865,00
4,075,171,830 19 D TPS 320i C PULSE /4R/FSC/MV/nc 400-460V 6.316,00
4,075,171,970 19 C TPS 320i C PULSE /4R/FSC/S/nc 6.132,00
Necessary Hardware extension

44,0001,1406 6 A Feeder roll U 0,9-1,0 22,50

Attention:
Process Standard!
Process Pulse!

4,100,617 3 B Euro ZA VR 5000 109,00
4,100,618 3 B F++ ZA VR 5000 154,00
4,100,640 3 D Power pin-insert 385,00
4,100,801,IK 21 C OPT/i TPS C 2. plus socket rear 83,00
4,100,802,IK 21 C OPT/i TPS C 2. ground connection rear 74,00
4,100,888,IK 21 C OPT/i TPS C polarity reversal on request
www.fronius.com
4,100,810,IK 21 C OPT/i TPS C SpeedNet Connector on request

4,100,803,IK 21 C OPT/i TPS 320i C PushPull / IK on request
Feeder rolls
44,0001,1405 6 A Feeder roll U 0,8 22,50
44,0001,1406 6 A Feeder roll U 0,9-1,0 22,50
44,0001,1407 6 A Feeder roll U 1,2 22,50
44,0001,1408 6 A Feeder roll U 1,4-1,6 22,50
4 pieces per drive

8
3960
TPS 320i / 400i / 500i Pulse
technical data see page 6

TPS 400i Pulse gascooled (P03505)
4,075,179 19 B TPS 400i PULSE 5.220,00
4,049,031 19 B WF 25i /4R/G/FSC 1.485,00
4,100,775,IK 21 A OPT/i WF gas test & wire threading 65,00
4,100,773,IK 21 B OPT/i WF Display cover 28,00

4,100,872,IK 21 A OPT/i WF operate panel POT 45,00
4,100,661 3 A I-kit hose pack holder PickUp 5000 93,00
4,047,836 19 A HP 95i CON /G/5m 635,00
4,047,779 19 C MHP 400i G ML/FSC/UD/4,35m/LED 372,00
44,0350,3156 19 C MTB 400i G ML/30°/L216/H57 105,00
44,0350,5161 20 B BK CrNi ø1,2 /G/W/5m 42,00
CH, CZ, SLO,...)
TPS 500i Pulse watercooled (P03502)

4,075,180 19 B TPS 500i PULSE 5.595,00
4,048,003 19 B CU 1100i 1.048,00
4,100,778,IK 21 C OPT/i CU levelsensor/IK 96,00
4,100,777,IK 21 C OPT/i CU Flow-thermosensor/IK 143,00
4,049,031 19 B WF 25i /4R/G/FSC 1.485,00
4,047,846 19 A HP 95i CON /W/1,2m 375,00
44,0350,3172 19 C MTB 500i W ML /30°/L199/H56 140,00
44,0350,5161 20 B BK CrNi ø1,2 /G/W/5m 42,00
43,0004,2200 8 D GroundCable 95mm² 8m 1000A 35% plug 95mm² earth clamp 365,00
www.fronius.com
CH, CZ, SLO,...)
9
4,075,178 19 B TPS 320i PULSE 4.280,00
4,075,178,800 19 B TPS 320i PULSE /nc 4.300,00
4,075,178,970 19 C TPS 320i PULSE /600V/nc 4.567,00
4,075,179 19 B TPS 400i PULSE 5.220,00
4,075,179,800 19 B TPS 400i PULSE /nc 5.240,00
4,075,179,970 19 B TPS 400i PULSE /600V/nc 5.602,00
4,075,180 19 B TPS 500i PULSE 5.595,00
4,075,180,800 19 B TPS 500i PULSE /nc 5.615,00
4,075,180,970 19 C TPS 500i PULSE /600V/nc 5.977,00

Attention:
Process Standard!
Process Pulse!

4,100,805,IK 21 B OPT/i TPS 2nd earth socket rear 91,00
4,100,804,IK 21 B OPT/i TPS 2nd plus socket front 91,00
4,100,808,IK 21 B OPT/i TPS 2. NT241 CU 1400i /IK 243,00
4,100,808,CK 21 A OPT/i TPS 2. NT241 CU 1400i /CK on request

4,100,812,IK 21 B OPT/i TPS 2. SpeedNet Connector /IK 114,00
340
EN 1090 Certificate of conformity package

EN 1090 Certificate of conformity package
4,100,736 21 C EN 1090 Certificate of conformity package Standard German/English 450,00
4,100,904 21 C EN 1090 Certificate of conformity package Pulse German/English 520,00
4,100,909 21 C EN 1090 Certificate of conformity package Standard French/Spanish 450,00
4,100,908 21 C EN 1090 Certificate of conformity package Pulse French/Spanish 520,00
www.fronius.com
10
3900
CoolingUnits
CU 1100i CU 1100i / CU 1100i CU 1100i CU 1100i CU 1400i CU 1400i

460V /MV Basic Basic / 460V Pro Pro/MC
Dimension / b 300mm 300mm 300mm 300mm 300mm 300mm 300mm
Weight 13,6kg 16,3kg 16,5kg 13,6kg 16,3kg 12kg 12kg
Dimension / h 230mm 230mm 230mm 230mm 230mm 230mm 230mm
Dimension / l 710mm 710mm 710mm 710mm 710mm 710mm 710mm
Mains Frequency 50-60Hz 50-60Hz 50 / 60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Max. lift of the pump 35000mm 45000mm 35000mm 35000mm 45000mm 45000mm 45000mm
Coolant volume 6l 6l 6l 6l 6l 6l 6l
Max. pump pressure 4,2bar 5bar 4,2bar 4,2bar 5bar 4bar 4bar
Cooling capacity (25°C) Q=1l/min 1100W 1100W 1100W 1100W 1100W 1400W 1,4W
Cooling capacity (40°C) Q=1l/min 800W 800W 800W 800W 800W 900W 900W
Max. throughput 3,5l/min 2l/min 3,5l/min 3,5l/min 2l/min 3l/min 3l/min
Mains voltage [+/-10%] 400V 460V 200-230VAC / 400V 460V 24 VDC 24 VDC
400-460VAC
4,048,003,830 - CU 1100i /MV cooling unit
MIG/MAG options and accessories

4,048,006,800 - CU 1100i Basic / 460V
4,048,004 - CU 1400i Pro cooling unit

4,048,005,800 - CU 800i Basic /460V
4,048,003,800 - CU 1100i / 460V

4,048,002,800 - CU 800i /460V
CU 1400i Pro/MC cooling unit

4,048,006 - CU 1100i Basic
4,048,005 - CU 800i Basic
4,048,007 - CU 800i Pro
4,048,003 - CU 1100i
4,048,002 - CU 800i
4,100,777,IK - OPT/i CU Flow-thermosensor/IK O O O O O O O S

4,100,777,CK - OPT/i CU Flow-thermosensor/CK O O O O O O O S
4,100,778,IK - OPT/i CU levelsensor/IK O O O O O O O S
4,100,778,CK - OPT/i CU levelsensor/CK O O O O O O O S
4,100,612 - I-kit cooling filter FK 5000 O O O O O O O O O O O O
4,100,612,U - C-kit cooling filter FK 5000 O O O O O O O O O O O O
4,100,718 - I-kit water connection in the front FK 5000 O O O O O O O O O O O O
4,100,718,U - C-kit water connection in the front FK 5000 O O O O O O O O O O O O
Rotation pump S S S S S
Vane pump S S S S
Electronically commutated S S S
5l torch cooling liquid O S O S S O S O S S S S
O = Option

CoolingUnits
4,048,005 19 B CU 800i Basic on request
4,048,005,800 19 B CU 800i Basic / 460V on request
4,048,002 19 B CU 800i on request
4,048,002,800 19 B CU 800i / 460V on request
4,048,007 19 B CU 800i Pro on request
4,048,006 19 B CU 1100i Basic 849,00
4,048,006,800 19 B CU 1100i Basic / 460V 914,00
4,048,003 19 B CU 1100i 1.048,00
4,048,003,800 19 B CU 1100i / 460V 1.113,00
4,048,003,830 19 B CU 1100i /MV cooling unit 1.341,00
www.fronius.com
4,048,004 19 B CU 1400i Pro cooling unit 1.580,00

4,048,004,633 19 B CU 1400i Pro/MC cooling unit 1.690,00

4,100,718 3 B *)I-kit water connection in the front FK 5000 4,70
4,100,718,U 3 C C-kit water connection in the front FK 5000 41,00
4,100,612,U 3 C C-kit cooling filter FK 5000 123,00
4,100,777,IK 21 C OPT/i CU Flow-thermosensor/IK 143,00
4,100,777,CK 21 C OPT/i CU Flow-thermosensor/CK 177,00
4,100,778,IK 21 C OPT/i CU levelsensor/IK 96,00
11
4,100,778,CK 21 C OPT/i CU levelsensor/CK 145,00
*) necessary for C-version
3910
TransportUnits
4,077,008 - Carriage Trabant VR 5000 4

4,077,004 - Carriage Trabant VR 5000
4,077,002 - Carriage PickUp 5000
4,077,001 - Podium TransSteel

4,077,013 - TU Car 2 Basic
4,077,010 - TU Car 2
4,077,009 - TU Car 4
castors
Power sources • • • •
TPS 270i C • • • •
TPS 320i C • •
TPS 320/400/500i (Pulse, CMT) • •
TPS 320/400/500i nc (Pulse, CMT) • •
TPS 320/400/500i MV nc (Pulse, CMT) • •
TPS 320/400/500i 600V nc (Pulse, CMT) • •
TPS 600i (Pulse) • •
TPS 600i nc (Pulse) • •
TPS 600i 600V nc (Pulse) • •
Wire feeder
WF 15/25/30i • •
Options
4,100,613 - I-kit turning pintle mounting VR 5000 O
4,100,730 - I-kit connection plate Compact PickUp 5000 O
4,100,681 - I-kit turning pintle mounting VR 5000 Yard O
4,100,661 - I-kit hose pack holder PickUp 5000 O
4,100,628 - I-kit crane transport PickUp 5000 O
4,100,630 - I-kit turning pintle extension PickUp 5000 O
4,100,629 - I-kit extension bottle mounting PickUp 5000 O
4,100,685 - I-kit wire end (power source) in connection mit
O
VR Control internal analog
4,100,889 - OPT/TU storage tray O S O O O
4,100,901 - OPT/TU pintle mounting Platform O
4,100,906 - OPT/TU tray for accessories O O
4,077,007 - Human 5000 O
O = Option
S = Standard equipment

TransportUnits
4,077,013 3 C TU Car 2 Basic 450,00
4,077,010 3 D TU Car 2 610,00
www.fronius.com
4,077,009 3 D TU Car 4 262,00

4,077,001 3 D Podium TransSteel 248,00
4,077,004 3 A Carriage Trabant VR 5000 154,00
4,077,008 3 D Carriage Trabant VR 5000 4 castors 156,00
12
4,100,681 3 A I-kit turning pintle mounting VR 5000 Yard 185,00
4,100,628 3 A I-kit crane transport PickUp 5000 175,00
4,100,630 3 D I-kit turning pintle extension PickUp 5000 177,00
4,100,629 3 D I-kit extension bottle mounting PickUp 5000 190,00
4,100,685 3 D I-kit wire end (power source) in connection mit VR Control internal analog 209,00
3920 4,100,889 21 A OPT/TU storage tray 182,00
4,100,901 21 C OPT/TU pintle mounting Platform 223,00
4,100,906 21 C OPT/TU tray for accessories on request
4,077,007 3 D Human 5000 1.045,00
Connection HosePacks

Connection HosePacks gascooled
4,047,833 19 A HP 70i CON /G/1,2m 285,00
4,047,834 19 A HP 95i CON /G/1,2m 335,00
4,047,835 19 A HP 70i CON /G/5m 535,00
4,047,836 19 A HP 95i CON /G/5m 635,00
4,047,837 19 A HP 70i CON /G/10m 775,00

4,047,838 19 A HP 95i CON /G/10m 975,00
4,047,839 19 C HP 70i CON /G/15m 1.075,00
4,047,840 19 C HP 95i CON /G/15m 1.325,00
4,047,841 19 C HP 70i CON /G/20m 1.375,00
4,047,842 19 C HP 95i CON /G/20m 1.675,00
4,047,843 19 C HP 70i EXT /G/20m 1.525,00
4,047,844 19 C HP 95i EXT /G/20m 1.825,00
Connection HosePacks watercooled

4,047,845 19 A HP 70i CON /W/1,2m 325,00
4,047,846 19 A HP 95i CON /W/1,2m 375,00
4,047,847 19 A HP 70i CON /W/5m 575,00
4,047,848 19 A HP 95i CON /W/5m 675,00
4,047,849 19 A HP 70i CON /W/10m 875,00
4,047,850 19 A HP 95i CON /W/10m 995,00
4,047,851 19 C HP 70i CON /W/15m 1.225,00
4,047,852 19 C HP 95i CON /W/15m 1.325,00
4,047,853 19 C HP 70i CON /W/20m 1.475,00
4,047,854 19 C HP 95i CON /W/20m 1.675,00
Option
4,051,030 21 C OPT/i HP PC polarity reversal on request
www.fronius.com
13
3930
WireFeeders
WF 15i /4R/W/FSC WF 25i /4R/G/FSC WF 30i /4R/W/FSC

Dimension / b 282mm 281,5mm 281,5mm
Weight 13kg 12,9kg 13kg
Dimension / h 362mm 361,47mm 361,47mm
Dimension / l 658mm 657,95mm 657,95mm
Wire Ø 0,8-2,4mm 0,8-1,6mm 0,8-2,4mm
Wire feed speed 15m/min 25m/min 30m/min

WireFeeders
4,049,030 19 B WF 15i /4R/W/FSC 2.935,00
4,049,030,850 19 B WF 15i /4R/W/FSC no spool 2.695,00

4,049,031 19 B WF 25i /4R/G/FSC 1.485,00
4,049,032 19 B WF 30i /4R/W/FSC 2.895,00
no rolls included!

4,100,605,U 3 C C-kit water cooling VR 5000 79,00
4,100,617 3 B Euro ZA VR 5000 109,00
4,100,617,U 3 C C-kit ZA Euro 179,00
4,100,618 3 B F++ ZA VR 5000 154,00
4,100,618,U 3 D C-kit ZA F++ 178,00
4,100,640,U 3 D C-kit ZA Tweco 445,00
4,100,660 3 A I-kit crane-transport VR 5000 149,00
4,100,660,U 3 D C-kit crane-transport VR 5000 156,00
4,100,671 3 D I-kit alu skid side VR 5000 231,00
4,100,671,U 3 D C-kit alu skid side VR 5000 236,00
4,100,672 3 D I-kit gas-flow-meter VR 5000 275,00
4,100,672,U 3 D C-kit gas-flow-meter VR 5000 286,00
4,100,779,IK 21 B OPT/i WF ext. start signal 122,00
4,100,813,IK 21 C OPT/i Gas pressure sensor /IK/TPS/i C /WF 154,00
4,100,870,IK 21 D OPT/i WF wire act.val. mot.pl. /IK 1.833,00
4,100,776,IK 21 B OPT/i WF M12 current bolt /IK 94,00
4,100,880,IK 21 C OPT/i WF wire adjustment external /IK on request
4,100,829,IK 21 B OPT/i WF PushPull /IK 395,00
www.fronius.com
14
3940
Feeder rolls

Feeder rolls
44,0001,1405 6 A Feeder roll U 0,8 22,50
44,0001,1406 6 A Feeder roll U 0,9-1,0 22,50
44,0001,1407 6 A Feeder roll U 1,2 22,50
44,0001,1408 6 A Feeder roll U 1,4-1,6 22,50
44,0001,1431 6 A Feeder roll 1,2 R 25,60
44,0001,1432 6 A Feeder roll 1,4 R 29,90
44,0001,1433 6 A Feeder roll 1,6 R 29,90
4 pieces per drive
3950
GroundCables

Ground Cables
43,0004,2262 8 A GroundCable 70mm² 10m Plug 70mm² + cable lug Ø 13,5mm 260,00
43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug 329,00
Ø 13,5mm
Ø 13,5mm
43,0004,2132 8 D GroundCable 95mm² 20m plug 95mm² + cable lug Ø 13,5mm 655,00
www.fronius.com
15
Manual welding torch gascooled MTG 250i / MTG 320i /
3710
MTG 400i / MTG 5300 S
MTG 250i MTG 320i MTG 400i MTG 5300 S
Standard equipment
Screw-on gas nozzle Non-slip handle with soft components 2-wire bus
Outer tube of stainless steel Rubber anti-kink feature at the gip plate side Anti-kink feature at the central connector side
Heat-protection shield (MTG 400i) with ball joint Fronius System Connector (FSC)
Options
BasicKits Heat-protection shield (MTG 250i, MTG 320i) Customer specific hose pack length 1,5
Contect (MTG 320i, MTG 400i) Top-mounted torch trigger - 6,0m
Ceramic spatter protection for Heavy Duty Customer specific torch body length and Adaptor for F and Euro (only for standard
applications angle welding torches)
MIG/MAG manual welding torches
MTG 250i MTG 320i MTG 400i MTG 5300 S

Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 170A 210A 260A 360A
Welding duration current (CO2) 170A 210A 260A 360A
Welding current / Duty cycle [ArCO2] 250A / 40% 320A / 40% 400A / 40% 500A / 40%
Welding current / Duty cycle [CO2] 250A / 40% 320A / 40% 400A / 40% 530A / 40%
Article Number PG LK Wear Parts Price Euro

MTG 250i manual welding torch
4,035,921 19 C MTG 250i /FSC/3,5m/45° 245,00
4,035,924 19 C MTG 250i /FSC/4,5m/45° 268,00
4,035,922 19 C MTG 250i /FSC/UD/3,5m/45°/LED 351,00
4,035,925 19 C MTG 250i /FSC/UD/4,5m/45°/LED 374,00
4,035,923 19 C MTG 250i /FSC/JM/3,5m/45°/LED 463,00
4,035,926 19 C MTG 250i /FSC/JM/4,5m/45°/LED 486,00

4,035,927 19 C MTG 320i /FSC/3,5m/45° 287,00
4,035,930 19 C MTG 320i /FSC/4,5m/45° 320,00
4,035,928 19 C MTG 320i /FSC/UD/3,5m/45°/LED 393,00
4,035,931 19 C MTG 320i /FSC/UD/4,5m/45°/LED 426,00
4,035,929 19 C MTG 320i /FSC/JM/3,5m/45°/LED 505,00
4,035,932 19 C MTG 320i /FSC/JM/4,5m/45°/LED 538,00

4,035,933 19 C MTG 400i /FSC/3,5m/45°/LED 319,00
4,035,936 19 C MTG 400i /FSC/4,5m/45°/LED 355,00
4,035,934 19 C MTG 400i /FSC/UD/3,5m/45°/LED 397,00
4,035,937 19 C MTG 400i /FSC/UD/4,5m/45°/LED 433,00
4,035,935 19 C MTG 400i /FSC/JM/3,5m/45°/LED 509,00
4,035,938 19 C MTG 400i /FSC/JM/4,5m/45°/LED 545,00
MTG 5300 S manual welding torch

4,035,969 3 C MTG 5300 S/G/FSC/3,5m 350,00
4,035,970 3 C MTG 5300 S/G/FSC/4,5m 394,00
BasicKits see page 21

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16
Manual welding torch watercooled MTW 250i / MTW 320i /
3720
MTW 500i / MTW 700i
MTW 250i W MTW 320i MTW 500i MTW 700i
Standard equipment
Outer tube of stainless steel Rubber anti-kink feature at the gip plate side Swivel mounted wire guide inner liner
Heat-protection shield (MTG 500i, MTW 700i)) with ball joint Anti-kink feature at the central connector side
Fronius System Connector (FSC)
Options
BasicKits Top-mounted torch trigger Adaptor for F++ and Euro (only for standard
Contect (MTW 320i, MTW 500i) Customer specific torch body length and welding torches)
Heat-protection shield (MTW 250i, MTW 320i) angle
Customer specific hose pack length 1,5
- 6,0m
MTW 250i MTW 320i MTW 500i MTW 700i

Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm 1-1,6mm

MTW 250i manual welding torch
4,035,945 19 C MTW 250i /FSC/3,5m/45° 365,00
4,035,948 19 C MTW 250i /FSC/4,5m/45° 384,00
4,035,946 19 C MTW 250i /FSC/UD/3,5m/45°/LED 471,00
4,035,949 19 C MTW 250i /FSC/UD/4,5m/45°/LED 490,00
4,035,947 19 C MTW 250i /FSC/JM/3,5m/45°/LED 583,00
4,035,950 19 C MTW 250i /FSC/JM/4,5m/45°/LED 602,00

4,035,951 19 C MTW 320i /FSC/3,5m/45°/LED 385,00
4,035,954 19 C MTW 320i /FSC/4,5m/45°/LED 404,00
4,035,952 19 C MTW 320i /FSC/UD/3,5m/45°/LED 463,00
4,035,955 19 C MTW 320i /FSC/UD/4,5m/45°/LED 482,00
4,035,953 19 C MTW 320i /FSC/JM/3,5m/45°/LED 575,00
4,035,956 19 C MTW 320i /FSC/JM/4,5m/45°/LED 594,00

4,035,957 19 C MTW 500i /FSC/3,5m/45°/LED 398,00
4,035,960 19 C MTW 500i /FSC/4,5m/45°/LED 420,00
4,035,958 19 C MTW 500i /FSC/UD/3,5m/45°/LED 476,00
4,035,961 19 C MTW 500i /FSC/UD/4,5m/45°/LED 498,00
4,035,959 19 C MTW 500i /FSC/JM/3,5m/45°/LED 588,00
4,035,962 19 C MTW 500i /FSC/JM/4,5m/45°/LED 610,00

4,035,963 19 C MTW 700i /FSC/3,5m/45°/LED 545,00
4,035,966 19 C MTW 700i /FSC/4,5m/45°/LED 574,00
4,035,964 19 C MTW 700i /FSC/UD/3,5m/45°/LED 651,00
4,035,967 19 C MTW 700i /FSC/UD/4,5m/45°/LED 680,00
4,035,965 19 C MTW 700i /FSC/JM/3,5m/45°/LED 763,00
4,035,968 19 C MTW 700i /FSC/JM/4,5m/45°/LED 792,00
www.fronius.com
17
Multilock manual welding torch gascooled MTB 250i /
3730
MTB 320i / MTB 400i / MHP 250i / MHP 400i
MTB 250i G + MHP 250i G MTB 320i G + MHP 400i G MTB 400i G + MHP 400i G
Standard equipment
Outer tube of stainless steel Integrated water stop at the hose pack Coaxial cable
360° turnable, twist safety device at 0° Rubber anti-kink feature at the gip plate side Anti-kink feature at the central connector side
Heat-protection shield (MHP 400i) with ball joint Fronius System Connector (FSC)
Options
BasicKits Heat-protection shield (MHP 250i) Customer specific hose pack length 1,5
Contect (MTB 320i, MTB 400i) Top-mounted torch trigger - 6,0m
Ceramic spatter protection for Heavy Duty Customer specific torch body length and Adaptor for F and Euro (only for standard
applications angle welding torches)
MTB 250i G MTB 320i G MTB 400i G MHP 250i G MHP 400i G
Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm 0,8-1,2mm 1-1,6mm
Welding duration current (ArCO2) 170A 210A 260A 170A 260A

Welding duration current (CO2) 170A 210A 260A 170A 260A
Welding current / Duty cycle [ArCO2] 250A / 40% 320A / 40% 400A / 40% 250A / 40% 400A / 40%
Welding current / Duty cycle [CO2] 250A / 40% 320A / 40% 400A / 40% 250A / 40% 400A / 40%

MTB 250i G Multilock torch body
44,0350,3147 19 C MTB 250i G ML/15°/L183/H22 90,00
44,0350,3148 19 C MTB 250i G ML/30°/L174/H47 90,00
44,0350,3149 19 C MTB 250i G ML/45°/L158/H73 90,00

44,0350,3151 19 C MTB 320i G ML/15°/L190/H22 95,00
44,0350,3152 19 C MTB 320i G ML/30°/L181/H48 95,00
44,0350,3153 19 C MTB 320i G ML/45°/L165/H75 95,00

44,0350,3155 19 C MTB 400i G ML/15°/L227/H27 105,00
44,0350,3156 19 C MTB 400i G ML/30°/L216/H57 105,00
44,0350,3157 19 C MTB 400i G ML/45°/L197/H88 105,00
MHP 250i G Multilock hose packs

4,047,769 19 C MHP 250i G ML/FSC/3,35m 191,00
4,047,772 19 C MHP 250i G ML/FSC/4,35m 214,00
4,047,771 19 C MHP 250i G ML/FSC/JM/3,35m/LED 682,00
MHP 400i G Multilock hose packs

4,047,775 19 C MHP 400i G ML /FSC/3,35m/LED 258,00
4,047,778 19 C MHP 400i G ML /FSC/4,35m/LED 294,00

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18
Multilock manual welding torch watercooled MTB 250i /
3740
MTB 320i / MTB 500i / MTB 700i / MHP 500i / MHP 700i
MTB 250i W + MHP 500i W MTB 320i W + MHP 500i W MTB 500i W + MHP 500i W
Standard equipment
Outer tube of stainless steel Integrated water stop at the hose pack Swivel-mounted wire feed hose
360° turnable, twist safety device at 0° Rubber anti-kink feature at the gip plate side Anti-kink feature at the central connector side
Heat-protection shield with ball joint Fronius System Connector (FSC)
Options
BasicKits Top-mounted torch trigger Customer specific hose pack length 1,5
Contect (MTB 320i, MTB 500i) Customer specific torch body length and - 6,0m
angle Adaptor for F and Euro (only for standard
welding torches, not for UD)
MTB 250i W MTB 320i W MTB 500i W MTB 700i W MHP 500i W MHP 700i
Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm 1-1,6mm 1-1,6mm 0,8-1,6mm

Welding duration current (ArCO2) 250A 320A 500A 700A 500A 700A
Welding duration current (CO2) 250A 320A 500A 700A 500A 700A

MTB 250i W Multilock torch body
44,0350,3163 19 C MTB 250i W ML /15°/L175/H22 125,00
44,0350,3164 19 C MTB 250i W ML /30°/L166/H47 125,00
44,0350,3165 19 C MTB 250i W ML /45°/L151/H72 125,00

44,0350,3167 19 C MTB 320i W ML /15°/L194/H23 130,00
44,0350,3168 19 C MTB 320i W ML /30°/L185/H49 130,00
44,0350,3169 19 C MTB 320i W ML /45°/L168/H77 130,00

44,0350,3171 19 C MTB 500i W ML /15°/L209/H27 140,00
44,0350,3172 19 C MTB 500i W ML /30°/L199/H56 140,00
44,0350,3173 19 C MTB 500i W ML /45°/L180/H87 140,00

44,0350,3175 19 C MTB 700i W ML /15°/L220/H26 210,00
44,0350,3176 19 C MTB 700i W ML /30°/L209/H55 210,00
44,0350,3177 19 C MTB 700i W ML /45°/L191/H85 210,00
MHP 500i W Multilock hose packs

4,047,796 19 C MHP 500i W ML /FSC/3,35m/LED 296,00
4,047,799 19 C MHP 500i W ML /FSC/4,35m/LED 318,00
4,047,798 19 C MHP 500i W ML/FSC/JM/3,35m/LED 531,00
MHP 700i W Multilock hose packs

4,051,033 19 C MHP 700i W ML/FSC/3,35m/LED 471,00
4,051,034 19 C MHP 700i W ML/FSC/4,35m/LED 500,00
4,051,035 19 C MHP 700i W ML/FSC/UD/3,35m/LED 549,00
www.fronius.com
4,051,036 19 C MHP 700i W ML/FSC/UD/4,35m/LED 578,00

19
PullMig manual welding torch MHP 280i G PM /
7070
MHP 320i W PM
Multilock torch bodies: BasicKits
Screw-on gas nozzle Multilock torch bodies:
Outer tube of stainless steel Contec (MTB 320i, MTB 400i)
360° turnable, twist safety device at 0° Ceramic spatter protection for Heavy Duty
Hose packs: applications
Non-slip handle with soft components Customer specific torch body length and
DC-servomotor angle
Integrated water stop at the hose pack Hose packs:
Rubber anti-kink feature at the gip plate side Heat-protection shield
with ball joint Top-mounted torch trigger
2-wire bus and SpeedNet Customer specific hose pack length on
Rubber anti-kink feature at the central con- request
nector side Adaptor for F/F++ and Euro (only for standard
Fronius System Connector (FSC) welding torches)
MHP 280i G PM MHP 320i W PM

Wire Ø 0,8-1,6mm 0,8-1,6mm
Welding duration current (ArCO2) 170A 320A
Welding duration current (CO2) 170A 320A
Welding current / Duty cycle [ArCO2] 280A / 40% 320A / 100%
Welding current / Duty cycle [CO2] 280A / 40% 320A / 100%

MHP 280i G PM hose packs gascooled
4,047,784 19 C MHP 280i G PM /FSC/5,85m/LED on request
4,047,785 19 C MHP 280i G PM/FSC/UD/5,85m/LED on request
4,047,786 19 C MHP 280i G PM/FSC/JM/5,85m/LED on request
Torch bodies see page 18 and 19

MHP 320i W PM hose packs watercooled

4,047,805 19 C MHP 320i W PM /FSC/5,85m/LED on request
4,047,806 19 C MHP 320i W PM/FSC/UD/5,85m/LED on request
4,047,807 19 C MHP 320i W PM/FSC/JM/5,85m/LED on request
Torch bodies see page 18 and 19

Required option for feeder or compact power source

4,100,803,IK 21 C OPT/i TPS 320i C PushPull / IK on request
4,100,829,IK 21 B OPT/i WF PushPull / IK 395,00
www.fronius.com
20
3750
BasicKits

BasicKits steel gas- and watercooled
44,0350,5117 20 B BK Fe ø0,8 /G/W/5m 34,00
44,0350,5118 20 B BK Fe ø0,9 /G/W/5m 34,00
44,0350,5119 20 B BK Fe ø1,0 /G/W/5m 34,00
44,0350,5120 20 B BK Fe ø1,2 /G/W/5m 34,00
44,0350,5121 20 B BK Fe ø1,4 /G/W/5m 34,00
44,0350,5122 20 B BK Fe ø1,6 /G/W/5m 34,00
BasicKits CrNi gas- and watercooled

44,0350,5158 20 B BK CrNi ø0,8 /G/W/5m 42,00
44,0350,5159 20 B BK CrNi ø0,9 /G/W/5m 42,00
44,0350,5160 20 B BK CrNi ø1,0 /G/W/5m 42,00
44,0350,5161 20 B BK CrNi ø1,2 /G/W/5m 42,00
44,0350,5162 20 B BK CrNi ø1,4 /G/W/5m 42,00
44,0350,5163 20 B BK CrNi ø1,6 /G/W/5m 42,00
BasicKits aluminium watercooled

44,0350,5135 20 B BK Al ø0,8 /W/5m 63,00
44,0350,5136 20 B BK Al ø0,9 /W/5m 63,00
44,0350,5137 20 B BK Al ø1,0 /W/5m 63,00
44,0350,5138 20 B BK Al ø1,2 /W/5m 63,00
44,0350,5139 20 B BK Al ø1,4 /W/5m 63,00

44,0350,5140 20 B BK Al ø1,6 /W/5m 63,00
44,0350,5141 20 B BK Al ø2,0 /W/5m 63,00
BasicKits aluminium gascooled / CuSi gas- and watercooled

44,0350,5144 20 B BK Al ø0,8 /G CuSi ø0,8 G/W/5m 63,00
BasicKits for MTG 5300 for steel

44,0350,5097 3 C Basic kit MTG5300 Fe/1,0/3,5m 16,30
BasicKits for MTG 5300 for CrNi

44,0350,5103 3 D Basic kit MTG5300 CrNi/1,0/3,5m on request
BK - BasicKits for torches (1 x clamping piece, 1 x inner liner, 1 x contact

tip M8x1,5, 1 x contact tip M6)
www.fronius.com
21
7060
BasicKits PullMig

BasicKits PullMig steel gas- and watercooled
44,0350,5205 20 B BK PM Fe ø0,8 /G/W/15m on request
BasicKits PullMig CrNi gas- and watercooled

44,0350,5211 20 B BK PM CrNi ø0,8 /G/W/15m on request
BasicKits PullMig aluminium watercooled

44,0350,5217 20 B BK PM Al ø0,8 /W/10m on request
BasicKits PullMig aluminium gascooled / CuSi gas- and water-

cooled
44,0350,5223 20 B BK PM Al ø0,8 /G CuSi G/W/10m on request
3810
Options and accessories welding torches
Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5

Divers
42,0405,0753 6 A Heat-protection shield PA6 ø18mm torch box 32,10
1 44,0350,3331 3 C Adapter-ZA F++/FSC-S-W 359,00
2 44,0350,3330 3 C Adapter-ZA F/FSC-S-G 359,00
3 44,0350,3329 3 C Adapter-ZA Euro/FSC 359,00
4 42,0201,3216 6 D Wear parts tool TransSteel 16,70
5 44,0450,1436 11 D Extraction tool CPC +35mm extended 120,40
44,0450,1938 11 D Tool kit for gas nozzle holder ø22/ø25/ø27 156,00
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22
3760
Wear part kits

MTG 250i wear part kits


MIG/MAG welding torch wear parts

MTG 5300 S wear part kits

44,0350,3603 3 B Wear part kit MTG5300 S ø0,9 91,00
MTW 250i wear part kits




44,0350,5197 20 B Wear part kit MTW700i ø0,8 on request
www.fronius.com

23
3770
MTG 250i / MTB 250i G ML wear parts
5 4 3 2 1

1 42,0100,0529 20 A Insulation ring ø17,5 / ø10,15x7mm 6,00
2 42,0001,3988 20 A Nozzle stock M6 / SW9x31 5,60
3 42,0100,0552 20 A *)Spatter guard ø9,2 / ø17,2x17 on request
4 42,0100,0531 10 A Spatter protection ø9,2 /ø17,2x17 HD 3,90
6 42,0001,4065 20 A Gas nozzle ø12 / ø22x58 CT M20x2 6,00
*) Standard equipment
Pos. 5: Contact tip M6 page 32
Alternative gas nozzle page 30

3830
11 10 9 8
7 6 4 3 2 1

1 42,0001,3982 6 A Gas nozzle holder G 320i/400i 11,00
3 42,0001,3987 20 A Nozzle stock M8x1,5 / SW11x32,5 7,50
4 42,0100,0575 20 A *)Spatter guard ø10 / ø20,8x28,5 8,20
5 42,0100,0532 20 A Spatter guard ø11,2/ø20,2x22 HD 4,00
Pos. 6: Contact tip M8x1,5 page 32

Optional wear parts for Contec

8 44,0350,3424 20 A Nozzle stock Contec MD MTG320i L=37,6 41,00
9 42,0001,6336 10D A Clamping nut Contec/SW11x19,5 5,90
10 42,0100,1156 20 A Spatter guard ø14,5 / ø18x21,3 17,42
Pos. 11: Contec Shells page 33
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24
3840
11 10 9 8
7 6 4 3 2 1

1 42,0001,3982 6 A Gas nozzle holder G 320i/400i 11,00
4 42,0100,0575 20 A *)Spatter guard ø10 / ø20,8x28,5 8,20
5 42,0100,0532 20 A Spatter guard ø11,2/ø20,2x22 HD 4,00


8 44,0350,3425 20 A Nozzle stock Contec MD MTG400i L=49,6 41,00

34500
MTG5300 S wear parts

MTG5300 S / MTG5300-M S wear parts
1 42,0100,0510 10 A Insulating ring ø19x11mm ceramic 1,90
2 42,0001,3874 10 A Nozzle stock M8/SW15x49 MTG5300S 16,50
3 42,0001,3888 10 A Contact tip 0,8/M8/Ø10x32 sharp 2,05
42,0001,3889 10 A Contact tip 0,9/M8/Ø10x32 sharp 2,05
4 44,0350,3180 10 A Gas nozzle ø18/ø27x87,5 CT 22,50
44,0350,3179 10 A Gas nozzle ø17/ø27x83,5 CT 28,00
5 42,0404,0431 10 A Steel inner liner insulated 1,0/3,5m MTG 9,00
42,0404,0432 10 A Steel inner liner insulated 1,0/4,5m MTG 11,00
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25
3850
MTW 250i / MTB 250i W ML wear parts
6 5 3 2 1

1 42,0100,1320 20 A Insulation ring ø17,8 / 14x10,8 4,30
2 42,0001,3999 20 A Nozzle stock M6 / SW10x28,5 5,60
3 42,0100,0552 20 A *)Spatter guard ø9,2 / ø17,2x17 on request
4 42,0100,0531 10 A Spatter protection ø9,2/ø17,2x17 HD 3,90
Pos. 5: Contact tip M6 page 32

3860
10 9 8 7 6
5 4 3 2 1

1 42,0100,1329 20 A Insulation ring W ø20,8 / 14x7,3 4,30
3 42,0405,0854 20 A Spatter guard ø10 / ø20,8x24mm 2,85


6 42,0100,1371 20 A Insulation ring ø20,8/ø14x8,5 6,70
7 44,0350,3426 20 A Nozzle stock Contec MD MTW500i L=31,4 37,00

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26
3870
10 9 8 7 6
5 4 3 2 1

1 42,0100,1329 20 A Insulation ring W ø20,8 / 14x7,3 4,30
3 42,0405,0854 20 A Spatter guard ø10 / ø20,8x24mm 2,85


7 44,0350,3426 20 A Nozzle stock Contec MD MTW500i L=31,4 37,00

3880
6 3
12 11 10 9 8 7 5 4 2 1

1 42,0300,2565 6 B Sealing ring Iø10,0x1,5 0,10
2 42,0402,0301 6 A Sealing ring Iø13x1 NBR70 0,15
3 44,0350,3595 6 C Cooling sleeve complete W 700i 48,00
4 42,0404,1377 6 D Compress spring 1.43106,3x0,32mm 1,50
5 42,0201,4102 6 C Locking bolt W 700i 2,20
6 42,0001,4266 20 A Gas nozzle mounting W 700i 34,00
7 42,0401,1032 6 A Cheese-head screw 912 3x6 VZ C 0,20
8 42,0001,4264 20 A Nozzle stock M8x1,5 / SW13x30 12,90
9 42,0100,1382 20 A Spatter guard M18x1 / ø20,8x25 15,50
11 44,0350,3596 20 C Gas nozzle W 700i ø17 / ø28x71 (incl. gas nozzle endcap) 59,00
12 42,0001,4257 20 A Gas nozzle end cap ø17 / ø28x26 19,00

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27
7080
PullMig wear parts

Wire guide inserts for steel and CrNi
Steel inner liner and CrNi inner liner see page 34
Wire guide inserts for aluminium watercooled

44,0350,3708 20 C TBL W Al /0,8/0,25m on request
Wire guide inserts for aluminium gascooled and CuSi gas- and
watercooled
44,0350,3713 20 C TBL G Al /0,8/0,25m on request
Gas saving nozzle

42,0405,2053 20 D Gas saving nozzle front ø0,8 on request

Driver roll
44,0350,3643 20 C Driver roll ø16 0,8K on request
44,0350,3644 20 C Pressure roll ø16 0,8K on request
Wire guide nozzle / Inlet nozzles

42,0405,2055 20 D Wire guide nozzle rear Ø0,8-Ø1,2 on request
42,0405,2054 20 D Wire guide nozzle rear Ø1,4-Ø1,6 on request
TBL = Torch Body Liner

www.fronius.com
28
10022
Nozzle stocks
Article Number PG LK Price Euro/pc Price Euro/pk

Nozzle stocks
42,0001,3975 20 A *)Nozzle stock M8x1,5 / SW11x44,5 8,90
42,0001,3975,5 20 A Nozzle stock M8x1,5 / SW11x44,5 (from 1 pk à 5 pcs) 8,50 42,50
20 A Nozzle stock M8x1,5 / SW11x44,5 (from 10 pk à 5 pcs) 7,70 37,50
42,0001,3988 20 A *)Nozzle stock M6 / SW9x31 5,60
42,0001,3988,5 20 A Nozzle stock M6 / SW9x31 (from 1 pk à 5 pcs) 5,30 26,50
20 A Nozzle stock M6 / SW9x31 (from 10 pk à 5 pcs) 4,80 24,00
20 A Nozzle stock M6 / SW9x31 (from 40 pk à 5 pcs) 4,60 23,00
42,0001,3999 20 A *)Nozzle stock M6 / SW10x28,5 5,60
42,0001,3999,5 20 A Nozzle stock M6 / SW10x28,5 (from 1 pk à 5 pcs) 5,30 26,50
20 A Nozzle stock M6 / SW10x28,5 (from 10 pk à 5 pcs) 4,80 24,00
20 A Nozzle stock M6 / SW10x28,5 (from 40 pk à 5 pcs) 4,60 23,00
*) only for repair purposes

10034
Insulating rings

Insulating rings
42,0100,0529 20 A *)Insulation ring ø17,5 / ø10,15x7mm 6,00
42,0100,0529,5 20 A Insulation ring ø17,5 / ø10,15x7mm (from 1 pk à 5 pcs) 5,70 28,50
20 A Insulation ring ø17,5 / ø10,15x7mm (from 10 pk à 5 pcs) 5,10 25,50
42,0100,0530 20 A *)Insulation ring ø20,5 / ø12,15x8mm 6,00
42,0100,0530,5 20 A Insulation ring ø20,5 / ø12,15x8mm (from 1 pk à 5 pcs) 5,70 28,50
42,0100,1320 20 A *)Insulation ring ø17,8 / 14x10,8 4,30
42,0100,1320,5 20 A Insulation ring ø17,8 / 14x10,8 (from 1 pk à 5 pcs) 4,10 20,50
20 A Insulation ring ø17,8 / 14x10,8 (from 10 pkg à 5 pcs) 3,65 18,25
20 A Insulation ring ø17,8 / 14x10,8 (from 40 pkg à 5 pcs) 3,50 17,50
42,0100,1329 20 A *)Insulation ring W ø20,8 / 14x7,3 4,30
42,0100,1329,5 20 A Insulation ring W ø20,8 / 14x7,3 (from 1 pk à 5 pcs) 4,10 20,50
20 A Insulation ring W ø20,8 / 14x7,3 (from 10 pk à 5 pcs) 3,65 18,25
20 A Insulation ring W ø20,8 / 14x7,3 (from 40 pk à 5 pcs) 3,50 17,50
www.fronius.com
29
3820
Gas nozzles

Gas nozzles for MTG 250i / MTB 250i G R / MTW 250i /
MTB 250i W R
42,0001,4055 20 A *)Gas nozzle cylindrical ø18 / ø22x58 CT M20x2 6,50
42,0001,4055,5 20 A Gas nozzle cylindrical ø18 / ø22x58 CT M20x2 (from 1 pk à 5 pcs) 6,20 31,00
20 A Gas nozzle cylindrical ø18 / ø22x58 CT M20x2 (from 10 pk à 5 pcs) 5,60 28,00
20 A Gas nozzle cylindrical ø18 / ø22x58 CT M20x2 (from 40 pk à 5 pcs) 5,40 27,00
42,0001,4477 20 A *)Gas nozzle ø12/ø22x56 CT 6,00
42,0001,4477,5 20 A Gas nozzle ø12/ø22x56 CT (from 1 pk à 5 pcs) 5,70 28,50
20 A Gas nozzle ø12/ø22x56 CT (from 10 pk à 5 pcs) 5,10 25,50
42,0001,4065 20 A *)Gas nozzle ø12 / ø22x58 CT M20x2 6,00
42,0001,4065,5 20 A Gas nozzle ø12 / ø22x58 CT M20x2 (from 1 pk à 5 pcs) 5,70 28,50
20 A Gas nozzle ø12 / ø22x58 CT M20x2 (from 10 pk à 5 pcs) 5,10 25,50

Gas nozzles cylindrical for MTG 320i / MTG 320i G R / MTG 400i /
MTB 400i G R / MTW 320i / MTB 400i W R / MTW 500i /
MTB 500i W R
42,0001,4054 20 A *)Gas nozzle cylindrical ø21,1 / ø25x63 CT M23x2 6,20
42,0001,4054,5 20 A Gas nozzle cylindrical ø21,1 / ø25x63 CT M23x2 (from 1 pk à 5 pcs) 5,90 29,50
20 A Gas nozzle cylindrical ø21,1 / ø25x63 CT M23x2 (from 10 pk à 5 pcs) 5,30 26,50
42,0001,4053 20 A *)Gas nozzle cylindrical ø21,1 / ø25x75 CT M23x2 8,40
42,0001,4053,5 20 A Gas nozzle cylindrical ø21,1 / ø25x75 CT M23x2 (from 1 pk à 5 pcs) 8,00 40,00
Gas nozzles ø17 for MTG 320i / MTG 320i G R / MTG 400i / MTB
400i G R / MTW 320i / MTB 400i W R / MTW 500i / MTB 500i W R
42,0001,4216 20 A *)Gas nozzle ø17 / ø27x63 CT HD heavy duty 15,60
42,0001,4216,5 20 A Gas nozzle ø17 / ø27x63 CT HD heavy duty (from 1 pk à 5 pcs) 14,80 74,00
20 A Gas nozzle ø17 / ø27x63 CT HD heavy duty (from 10 pk à 5 pcs) 13,30 66,50
20 A Gas nozzle ø17 / ø27x63 CT HD heavy duty (from 40 pk à 5 pcs) 12,80 64,00
www.fronius.com

30
42,0001,4474 20 A *)Gas nozzle ø15/ø25ø61 CT 6,20
42,0001,4474,5 20 A Gas nozzle ø15/ø25ø61 CT (from 1 pk à 5 pcs) 5,90 29,50
20 A Gas nozzle ø15/ø25ø61 CT (from 10 pk à 5 pcs) 5,30 26,50
20 A Gas nozzle ø15/ø25ø61 CT (from 40 pk à 5 pcs) 5,10 25,50
42,0001,4086 20 A *)Gas nozzle ø13 / ø25x61,5 CT M23x2 6,20
42,0001,4086,5 20 A Gas nozzle ø13 / ø25x61,5 CT M23x2 (from 1 pk à 5 pcs) 5,90 29,50
20 A Gas nozzle ø13 / ø25x61,5 CT M23x2 (from 10 pk à 5 pcs) 5,30 26,50
42,0001,4088 20 A *)Gas nozzle ø13 / ø25x73,5 CT M23x2 8,40
42,0001,4088,5 20 A Gas nozzle ø13 / ø25x73,5 CT M23x2 (from 1 pk à 5 pcs) 8,00 40,00
Gas nozzle coated for MTG 250i / MTB 250i G R / MTW 250i / MTB
250i W R
42,0001,4498 20 A *)Gas nozzle ø12/ø22x58 CT/C 17,50
42,0001,4498,5 20 A Gas nozzle ø12/ø22x58 CT/C (from 1 pk à 5 pcs) 16,60 83,00
20 A Gas nozzle ø12/ø22x58 CT/C (from 10 pk à 5 pcs) 14,90 74,50
www.fronius.com
31
Gas nozzle coated for MTG 320i / MTG 320i G R / MTG 400i / MTB
3780
Contact tips

Contact tips M6 for MTG 250i / MTW 250i
42,0001,4461 20 A *)Contact tip 0,8/M6/ø8x24 1,65
42,0001,4461,10 20 A Contact tip 0,8/M6/ø8x24 (from 1 pk à 10 pcs) 1,50 15,00
20 A Contact tip 0,8/M6/ø8x24 (from 10 pk à 10 pcs) 1,35 13,50
42,0001,4462 20 A *)Contact tip 0,9/M6/ø8x24 1,65
42,0001,4463 20 A *)Contact tip 1,0/M6/ø8x24 1,65
42,0001,4464 20 A *)Contact tip 1,2/M6/ø8x24 1,65
42,0001,4465 20 A *)Contact tip 1,4/M6/ø8x24 1,65
www.fronius.com
42,0001,4466 20 A *)Contact tip 1,6/M6/ø8x24 1,65

32
Contact tips M8 for MTG 320i / MTG 400i / MTW 320i / MTW 500i /
MTW 700i
42,0001,6464 20 A *)Contact tip 0,8 / M8x1,5 / ø10x32 2,30
42,0001,6464,10 20 A Contact tip 0,8 / M8x1,5 / ø10x32 (from 1 pk à 10 pcs) 2,10 21,00
20 A Contact tip 0,8 / M8x1,5 / ø10x32 (from 10 pk à 10 pcs) 1,90 19,00
3790

Contec

Contec for MTG 320i / MTG 400i / MTW 320i / MTW 500i
42,0001,3912 10D D Contec-Shell 55x19x6mm 4,60
www.fronius.com
42,0001,3912,10 10D B Contec-Shell 10 pcs MD 145x110x6mm 43,00

33
Inner liners
3800
Article Number PG LK Price Euro

Bare steel inner liner for gas- and watercooled / coil length 5m,
15m, 50m
1 40,0002,0040,005 20 A Bare steel inner liner 0,8 / 5m Iø1,4x1,5mm 5,90
40,0002,0040,015 20 A Bare steel inner liner 0,8 / 15m Iø1,4x1,5mm 17,20
CrNi-bare inner liner for gas- and watercooled / coil length 5m,
15m, 50m
2 40,0002,0044,005 20 A CrNi-bare inner liner 0,8 / 5m Iø1,4x1,5mm 13,30

40,0002,0044,015 20 A CrNi-bare inner liner 0,8 / 15m Iø1,4x1,5mm 38,70
Combi inner liner for aluminium watercooled / ready-for-use

3 44,0350,3392 20 A Combi inner liner W Al / 0,8 / 3,8m ID1,2 / AD4,7 29,90
44,0350,3396 20 A Combi inner liner W Al / 0,8 / 4,8m ID1,2 / AD4,7 34,80
44,0350,3393 20 C Combi inner liner W Al / 1,0 / 3,8m ID1,5 / AD4,7 29,90
Combi inner liner for aluminium gascooled and CuSi gas- and
watercooled / ready-for-use
4 44,0350,3404 20 A Combi inner liner G Al / 0,8 / 3,8m CuSi G / W / ID1,2 / AD4,7 29,90
44,0350,3408 20 A Combi inner liner G Al / 0,8 / 4,8m CuSi G / W / ID1,2 / AD4,7 34,80
www.fronius.com
34
Clamping piece
5 44,0350,3314 20 A *)Clamping piece 0,8 Al / CuSi 18,50
44,0350,3314,5 20 A Clamping piece 0,8 Al / CuSi (from 1 pk à 5 pcs) 17,60 88,00
20 A Clamping piece 0,8 Al / CuSi (from 10 pk à 5 pcs) 15,80 79,00
20 A Clamping piece 0,8 Al / CuSi (from 40 pk à 5 pcs) 15,20 76,00
44,0350,3315 20 A *)Clamping piece 0,8 Fe / CrNi 18,50
44,0350,3315,5 20 A Clamping piece 0,8 Fe / CrNi (from 1 pk à 5 pcs) 17,60 88,00
20 A Clamping piece 0,8 Fe / CrNi (from 10 pk à 5 pcs) 15,80 79,00
20 A Clamping piece 0,8 Fe / CrNi (from 40 pk à 5 pcs) 15,20 76,00
44,0350,3317 20 A *)Clamping piece 0,9 / 1,0 18,50
44,0350,3317,5 20 A Clamping piece 0,9 / 1,0 (from 1 pk à 5 pcs) 17,60 88,00
20 A Clamping piece 0,9 / 1,0 (from 10 pk à 5 pcs) 15,80 79,00
20 A Clamping piece 0,9 / 1,0 (from 40 pk à 5 pcs) 15,20 76,00
44,0350,3318 20 A *)Clamping piece 1,2 18,50
44,0350,3318,5 20 A Clamping piece 1,2 (from 1 pk à 5 pcs) 17,60 88,00
20 A Clamping piece 1,2 (from 10 pk à 5 pcs) 15,80 79,00
20 A Clamping piece 1,2 (from 40 pk à 5 pcs) 15,20 76,00
44,0350,3320 20 A *)Clamping piece 1,4/1,6 18,50
44,0350,3320,5 20 A Clamping piece 1,4/1,6 (from 1 pk à 5 pcs) 17,60 88,00
20 A Clamping piece 1,4/1,6 (from 10 pk à 5 pcs) 15,80 79,00
20 A Clamping piece 1,4/1,6 (from 40 pk à 5 pcs) 15,20 76,00
44,0350,3321 20 A *)Clamping piece 2,0 Al 18,50
44,0350,3321,5 20 A Clamping piece 2,0 Al (from 1 pk à 5 pcs) 17,60 88,00
20 A Clamping piece 2,0 Al (from 10 pk à 5 pcs) 15,80 79,00
20 A Clamping piece 2,0 Al (from 40 pk à 5 pcs) 15010 76,00
www.fronius.com
35
MIG/MAG
International welding accessories from page 406 The arc burns between a melting
Wire feed untis from page 109 electrode, the additional welding
Wheel-drive systems from page 121
material and the work piece. The
Torches from page 130
inert gas is inert (MIG) such as
Torch wearing parts from page 171
Connection hose packs from page 107
argon, helium and their alloys or
Power sources from page 37 active (MAG).
Software- and servicetools from page 97
Interfaces from page 97
Installation and conversion kits from page
Cooling units from page 101
www.fronius.com
Carriages from page 103

Remote control units from page 105
Earth cables from page 104
Autotrafos from page 106
36
47
VarioStar 1500 / 2500 / 3100
Processes Recommended areas of use
MIG/MAG welding Maintenance and repair
Metal and portal construction, fitter‘s shops
Recommended base materials and smithies
Constructional steels
Ferritic / austenitic CrNi steels Options
Duplex steels Gas pre-heating socket 36V / 230V
Aluminium materials Rubber-mat
Polarity reversal
Holding device for gas bottels, wide
Plastic handle for VST
Current rush limiter
Thermostat-controlled fan
Isolation wire coil, adapter wire coil
Standard equipment
2-roller drive Intermittent welding
Wire inching without gas or current Manual mode
S-mark, CE-mark Spot welding
Overtemperature protection Wire coil mounting D 200, D 300
2-step mode, 4-step mode Large dimensioned wheels
VarioStar 1500 G/F/2R VarioStar 2500 G/F/2R VarioStar 3100 G/F/2R

Weight 60,5kg 74kg 92kg
MIG/MAG step controlled

Operating voltage 15,5-21V 15,3-26,5V 15-29,5V
Protection class IP21 IP21 IP21
Mains voltage [+/-10%] 230V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V

VarioStar 1500 G/F/2R (P00001)
4,025,196 5 A VarioStar 1500 G/F/2R 1.501,00
4,035,637 5 A AL2300 G/F/3,5m 130 242,00
44,0350,1872 3 A Wear part kit AL2300/AW2500 171 70,00
42,0510,0011 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min;W21,8 x 1/14“ (AT, DE, 406 56,50
CH, CZ, SLO,...)
42,0510,0013 8 A Spatter protection paste Fronius 406 13,50
43,0004,0533 8 A GroundCable 16mm² 3m 200A 60% plug 35mm² earth clamp 104 28,80
42,0300,2196 3 A Rubber mat 16,50
42,0510,0058 8 A Welding Protection Liquid 0,5l 406 9,90
42,700,020 7 Commissioning 1h 83,00

4,025,197 5 A VarioStar 2500 G/F/2R 1.845,00
4,035,637 5 A AL2300 G/F/3,5m 130 242,00
42,0300,2196 3 A Rubber mat 16,50
CH, CZ, SLO,...)
www.fronius.com

37
4,025,198 5 B VarioStar 3100 G/F/2R 2.460,00
4,035,602 5 A AL4000 G/F/3,5m 131 333,00
42,0300,2601 6 A Isolation wire coil D-300 12,90
42,0300,2196 3 A Rubber mat 16,50
CH, CZ, SLO,...)
49
VarioSynergic 3400 / 3400-2 / 4000 / 4000-2 / 5000 / 5000-2
MIG/MAG-welding Construction of plant, containers, machinery,
structural steel
Recommended base materials Automobile and alied vendor industries
Constructional steels Construction of special vehicles and
Ferritic / austenitic CrNi steels construction machinery
Duplex steels Construction of rail vehicles and rolling stock
Aluminium materials Shipbuilding / Offshore
Options
Gas pre-heating socket 230V / 36V
Rubber mat
Crane hoisting lugs
PullMig mode
Hosepack holder
MIG/MAG step controlled
Current regulation+stop+revolutions control

(automatic mode)
Intermediate wire feeder
Standard equipment Double head
4-roller drive Thermostat-controlled fan Rotary table or VR mounting
Automatic cooling unit cut-out Overtemperature protection Human mounting
Softstart 2-step mode, 4-step mode Polarity reversal
Wire-inching without gas or current Intermittent welding Calibration document
Automatic burn-back control Manual mode
Gas-test button Spot welding
Generator compatible Wire coil adaptor
Programm mode Volt- / Amperemeter
Synergic mode Large dimensioned wheels
S-mark, CE-mark Wire coil mounting D200, D300
VarioSynergic 3400 G/W/F++ VarioSynergic 4000 G/W/F++ VarioSynergic 5000 G/W/F++

Weight 139kg 147,5kg 156kg
Operating voltage 14,5-31V 15,5-34V 15,8-39V
Mains fuse 20A / 20A 35A / 35A 35A / 35A
Mains voltage [+/-10%] 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V

VarioSynergic 3400 gascooled, F connection (P00004)
www.fronius.com
4,025,199 2 B VarioSynergic 3400 G/W/F++ 3.357,00

4,035,602 5 A AL4000 G/F/3,5m 131 333,00
CH, CZ, SLO,...)
38
VarioSynergic 3400-2 watercooled, F++ connection (P00007)
4,025,202 2 B VarioSynergic 3400-2 G/W 2.947,00
4,045,903 2 B VR 3300 4R/F++ 109 746,00
4,047,362 2 B Connection hose pack W/70mm²/1,2m 107 160,00
4,045,887 3 B Cooling unit FK 3000-R 101 550,00
4,035,594,000 3 A AW4000 W/F++/3,5m 131 409,00
CH, CZ, SLO,...)
42,700,011 7 Service PAT Standard 75,00
VarioSynergic 4000 gascooled, F connection (P00008)

4,025,200 2 B VarioSynergic 4000 G/W/F++ 3.645,00
4,035,602 5 A AL4000 G/F/3,5m 130 333,00
CH, CZ, SLO,...)

4,045,903 2 B VR 3300 4R/F++ 109 746,00
4,035,594,000 3 A AW4000 W/F++/3,5m 131 409,00
CH, CZ, SLO,...)

4,045,903 2 B VR 3300 4R/F++ 109 746,00
43,0004,0163 8 A GroundCable 70mm² 4m 600A 35 % plug 70mm² earth clamp 104 122,80
4,035,604,000 3 A AW5000 W/F++/3,5m 131 417,00
CH, CZ, SLO,...)

4,025,201 2 D VarioSynergic 5000 G/W/F++ 3.784,00
www.fronius.com
39
2031
TransSteel 3500 / 5000
Standard equipment Recommended areas of use
Gas- or watercooled Industrial plant construction & installation
Manual- or synergic mode companies
4-roller drive Shipbuilding and Offshore
Memory-function (Synergic) Construction of special vehicles
Adjustment-aid (Manual) Construction machinery
Liquid level indicator (watercooled) Construction of rail vehicles and rolling stock
Temperature controlled fan
Automatic cooling-unit cut-out Recommended base materials
Special 4-step mode (Synergic) Steel
Wire coil adaptor
2-/4-step mode Processes
View-window wire spool MIG/MAG welding
Torch Electrode welding
Automatic burn-back control
Dust filter
Ground fault detection
Options
Gas-test button CO2 pre-heater socket Waterfilter
Wire inching Slide mode VR (zu VR) Crane transport and torch mounting VR
Automation interface Crane-transport PickUp Heat-protection shield torch
Remote control Hose pack holder PickUp
Flow-control for torch cooling Up/Down control via welding torch (Synergic)
TransSteel 3500 TransSteel 5000

Mains fuse 35A 35A
Protection class IP23 IP23
Test mark CE / CS 0CSA / S CE / S
Mains voltage [+/-10%] 3 x 380V / 400V / 460V 3 x 400V / 460V
Operating voltage 14,5-38,8V 14,5-39,5V

TransSteel 3500 Professional (P01604)
4,075,160 1 B TransSteel 3500 3.345,00
4,048,001 3 B Cooling unit FK 5000 101 786,00
4,049,008 3 B VR 5000 4R/W/FSC Synergic 111 1.466,00
44,0001,1406 6 A Feeder roll U 0,9-1,0 4 pcs 122 90,00
4,077,002 3 A Carriage PickUp 5000 103 394,00
4,047,260 3 A Connection hose pack W/1,2m/70mm² for VR 4000/VR 5000/VR 7000 107 223,00
4,035,896 3 A MTW3500 S/W/FSC/UD/4,5m 128 483,00
44,0350,5056 3 A Basic kit MTW3500 Fe/1,0/4,5m also for Robacta MTG3500 14,00
CH, CZ, SLO,...)
www.fronius.com
40
TransSteel 5000 Standard (P01605)
4,075,161 1 B TransSteel 5000 3.745,00
4,048,001 3 B Cooling unit FK 5000 101 786,00
4,049,007 3 D VR 5000 4R/W/FSC Manual 111 1.071,00
44,0001,1407 6 A Feeder roll U 1,2 4 pcs 122 90,00
4,035,897 3 A MTW5000 S/W/FSC/3,5m 128 387,00
CH, CZ, SLO,...)
TransSteel 3500 Professional Yard (P01622)

4,075,160 1 B TransSteel 3500 3.345,00
4,048,001 3 B Cooling unit FK 5000 101 786,00
4,049,012 3 B VR 5000 Yard 4R/W/FSC Synergic 111 2.067,00
4,047,277 3 C Connection hose pack W/20m/70mm² for VR 4000/VR 5000/VR 7000/ 107 1.162,00
pull relief
4,035,893 3 A MTW3500 S/W/FSC/3,5m 128 364,00
CH, CZ, SLO,...)
TransSteel 5000 Professional Yard (P01623)

4,075,161 1 B TransSteel 5000 3.745,00
4,049,010 3 D VR 5000 Yard 4R/G/FSC Synergic 111 1.881,00
4,047,669 3 D Connection hose pack G/20m/95mm² for VR 5000/pull relief 107 1.285,00
4,035,889 3 A MTG5000 S/G/FSC/3,5m 127 372,00
CH, CZ, SLO,...)
Please use the configurator model number C,1,007 for all TransSteel
configurations.
New manual welding torches for the TransSteel system only with FSC-
connection available. For F/F++ connection please use the AL/AW
torches. (Attention: UpDown and JobMaster are not possible)
TransSteel 5000 Case Feeder (P03570)

4,075,161 1 B TransSteel 5000 3.745,00
4,048,001 3 B Cooling unit FK 5000 786,00
4,100,604 3 C I-kit flow + thermosensor FK 5000 135,00
4,049,021 3 B VR5000 Case 4R/G/FSC Synergic Bayonet Connection 1.870,00
www.fronius.com
4,100,851 3 A I-kit current socket VR 5000 Case 190,00

4,100,850 3 A I-kit flowmeter VR 5000 Case (gas-flow-control) 275,00
4,100,606 3 A I-kit gas test/wire threading VR 5000 39,00
41
4,100,877 3 A Mounting VR 5000 Case 219,00
4,047,966 3 C Connection hose pack W/10m/70mm² 770,00
4,035,899 3 A MTW5000 S/W/FSC/4,5m 410,00
44,0350,3068 3 C Wear part kit MTW5000 S Ø1,2 83,00

4,075,160 1 B TransSteel 3500 3.345,00
4,075,160,639 1 B TransSteel 3500 nc 3.314,00
4,075,160,630 1 B TransSteel 3500 MV nc 3.746,00
4,075,163 1 B TransSteel 3500 Rob 3.792,00
4,075,163,639 1 B TransSteel 3500 Rob nc 3.761,00
4,075,163,630 1 B TransSteel 3500 MV Rob nc 4.247,00
4,075,161 1 B TransSteel 5000 3.745,00
4,075,161,639 1 B TransSteel 5000 nc 3.714,00
4,075,164 1 B TransSteel 5000 Rob 4.192,00
nc = not connected, without mains cable
Alternative power sources, without mains cable, with UL-/CSA mark

(not EU conforming)
4,075,160,800 1 B TransSteel 3500 nc 3.345,00
4,075,161,800 1 B TransSteel 5000 nc 3.745,00
Mains cable with plug for TransSteel 3500

43,0004,4044 6 D Mains cable 4G 2,5mm² 5m E4 32A 61,00
Mains cable with plug for TransSteel 5000

43,0004,1935 6 D Mains cable 4G 4mm² 10m E5 32A 122,00
43,0004,4045 6 A Mains cable 4G 4mm² 5m E4 32A 78,00
Mains cable without plug for TransSteel 3500

43,0004,0507 6 A Mains cable 4G 2,5mm² 5m without mains plug 45,00
43,0004,1996 6 D Mains cable 4G 2,5mm² 10m 108,00
Mains cable without plug for TransSteel 3500 MV

43,0004,0586 6 A Mains cable 4G 4mm² 5m without mains plug 75,00
40,0003,0077 6 A Mains cable 4G 4mm² 10m 1m 8,30
Mains cable without plug for TransSteel 5000

43,0004,0586 6 A Mains cable 4G 4mm² 5m without mains plug 75,00
40,0003,0077 6 A Mains cable 4G 4mm² 10m 1m 8,30
Mains cable without plug for TransSteel 5000 MV

43,0004,0664 6 A Mains cable 4G 10mm² 5m 135,00
Plug for TransSteel 3500/5000

43,0003,0050 5 A Plug 4 380 32 12,90
43,0003,0052 6 A Plug 5 380 32 6,30
Options
4,100,607 3 D I-kit CO2 gas preheater 36V TSt 295,00
www.fronius.com
4,100,607,U 3 D C-kit CO2 gas preheater 36V TSt 386,00

4,100,608 3 D I-kit autom. interface TSt 224,00
4,100,608,U 3 D C-kit autom. interface TSt 245,00
43,0004,4035 6 A Cable harness gas test button TSt 41,00
43,0004,4035,U 6 D C-kit gas test button 94,00
42
3390
TransSteel 3500c
Gas- or watercooled Industrial plant construction & installation
Synergic mode companies
4-roller drive Plant construction
Memory-function Container construction
Liquid level indicator (watercooled) Metal construction
Temperature controlled fan Construction of rail vehicles and rolling stock
Automatic cooling-unit cut-out Portal construction
Special 4-step mode
Wire coil adaptor Recommended base materials
2-/2-step mode Steel
Torch
Automatic burn-back control Processes
Dust filter MIG/MAG welding
Gas-test button Electrode welding
Wire inching
Ground fault detection
Options
Remote control Hose pack holder PickUp Heat-protection shield torch
Flow-control for torch cooling Up/Down control via welding torch
Crane-transport PickUp Waterfilter

TransSteel 3500c (P02391)

4,075,165 1 B TransSteel 3500c 4R/FSC Synergic 4.078,00
4,048,001 3 B Cooling unit FK 5000 786,00
4,035,896 3 A MTW3500 S/W/FSC/UD/4,5m 483,00
CH, CZ, SLO,...)

4,075,165,001 1 B TransSteel 3500c 4R/E Synergic 4.124,00
4,075,165,000 1 B TransSteel 3500c 4R/F++ Synergic 4.114,00
4,075,165,637 1 B TransSteel 3500c 4R/FSC Synergic nc 4.078,00
4,075,165,638 1 B TransSteel 3500c 4R/E Synergic nc 4.124,00
4,075,165,639 1 B TransSteel 3500c 4R/F++ Synergic nc 4.047,00
Alternative power sources, without mains cable, with UL-/CSA mark

(not EU conforming)
4,075,165,800 1 B TransSteel 3500c 4R/FSC Synergic nc 4.078,00
4,075,165,801 1 B TransSteel 3500c 4R/E Synergic nc 4.124,00
4,075,165,808 1 B *)TransSteel 3500c 4R/TW Synergic nc 4.124,00
*) only in connection with 4,100,735 (see page 101)

www.fronius.com
43
50
TransSynergic 4000 /4000 C / 5000 / 5000 C
MIG/MAG-welding Automotive and allied vendor industries
MIG-brazing Construction of special vehicles and
TIG-DC (C-version) construction machinery
Manual electrode (MMA) welding (C-version) Construction of plant, containers, machinery,
Arc air gouging (TS 5000 C) structural steel
Robot welding
Recommended base materials Construction of rail vehicles and rolling stock
Constructional steels Shipbuilding and Offshore
Coated constructional steels
Ferritic / austenitic CrNi steels Options
Duplex-steels Remote control unit
Nickel-based materials User-defined function button
Aluminium materials Touch-down ignition
PullMig-mode
Robot interface
Hose pack holder Human
Keylock switch (C-version)
Standard equipment Welding programmes from databank
2-/4- roller drive S-mark, CE-mark Spatterfree ignition SFI
Automatic cooling unit cut-out Thermostat-controlled fan Rate of flow watchdog for torch cooling
Wire-inching without gas or current UpDown-control from torch SynchroPulse
Earth leakage monitoring Overtemperature protection JobExplorer / WIN RCU
Automatic burn-back control 2-step mode, 4-step mode Weld process data
Gas-test button Spot welding Calibration document
Job-mode (C-Version) Aluminium welding start-up Special step mode
Manual welding (C-Version) Digital Display

Synergic-mode Wire coil adaptor
TransSynergic 4000 TransSynergic 4000 TransSynergic 5000 TransSynergic 5000

MV MV
Weight 35,2kg 35,2kg 35,6kg 35,6kg
Dimension / h 475mm 475mm 475mm 475mm
Dimension / b 290mm 290mm 290mm 290mm
Dimension / l 625mm 625mm 625mm 625mm
Open-circuit voltage 70V 80V 70V 80V
max. welding current 400A 400A 500A 500A
Welding current min. 3A 3A 3A 3A
Operating voltage 14,2-34V 14,2-34V 14,2-39V 14,2-39V
Protection class IP23 IP23 IP23 IP23
Mains fuse 35A 63A / 38A 35A 63A / 35A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380- 3 x 400V 3 x 200-240V / 3 x 380-
460V 460V
Welding current / Duty cycle [10min/40C] 320A / 100% 280A / 100% 360A / 100% 320A / 100%

TransSynergic 4000 watercooled, F++ connection (P00014)
4,075,099 1 B TransSynergic 4000 3.733,00
4,045,830,000 3 D VR 4000 2R/G/W/F++ 111 1.483,00
4,045,836 3 B Cooling unit FK 4000 101 840,00
4,100,218 3 A I-kit turning pintle mounting VR 4000 103 108,00
4,035,594,000 3 A AW4000 W/F++/3,5m 131 409,00
CH, CZ, SLO,...)
42,500,000 7 Expert training 2h 166,00
TransSynergic 4000 Comfort, watercooled, F++ connection (P00015)

www.fronius.com
4,075,097 1 B TransSynergic 4000C 4.151,00

4,045,831,000 3 B VR 4000 4R/G/W/F++ 111 1.602,00
4,045,836 3 B Cooling unit FK 4000 101 840,00
4,035,594,000 3 A AW4000 W/F++/3,5m 131 409,00
44
CH, CZ, SLO,...)
TransSynergic 5000 watercooled, F++ connection (P00016)

4,075,101 1 B TransSynergic 5000 4.492,00
4,045,830,000 3 D VR 4000 2R/G/W/F++ 111 1.483,00
4,045,836 3 B Cooling unit FK 4000 101 840,00
4,035,604,000 3 A AW5000 W/F++/3,5m 131 417,00
CH, CZ, SLO,...)
TransSynergic 5000 Comfort, watercooled, F++ connection (P00017)

4,045,831,000 3 B VR 4000 4R/G/W/F++ 111 1.602,00
4,045,836 3 B Cooling unit FK 4000 101 840,00
4,035,604,000 3 A AW5000 W/F++/3,5m 131 417,00
CH, CZ, SLO,...)

4,075,099,630 1 B TransSynergic 4000 MV 4.149,00
4,075,099,930 1 D TransSynergic 4000 460V 3.911,00
4,075,097,630 1 B TransSynergic 4000C MV 4.567,00
4,075,097,930 1 D TransSynergic 4000C 460V 4.329,00
4,075,101,630 1 D TransSynergic 5000 MV 4.908,00
4,075,098,630 1 D TransSynergic 5000C MV 5.263,00
When using a FK 4000-R for MV version, the I-kit autotrafo 200V-460V

(4,100,225) has to be ordered.
Remote MIG/MAG inverter power sources

4,075,097,R 1 B TransSynergic 4000 Remote 3.821,00
4,075,097,630,R 1 D TransSynergic 4000 MV Remote 4.237,00
MIG/MAG inverter power sources, without mains cable, with UL-

/CSA mark (not EU conforming)
4,075,097,800,R 1 D TransSynergic 4000 MV Remote 4.237,00
www.fronius.com

45
51
TPS 2700 / 2700 TIG / 2700 Duo / 2700 Duo TIG
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG/MAG-impulsed arc welding Coated constructional steels
MIG-brazing Ferritic / austenitic CrNi steels
TIG-DC Duplex-steels
Manual electrode (MMA) welding Nickel-based materials
Aluminium materials
Recommended areas of use Special materials
Automotive and allied vendor industries
Maintenance and repair Options
Construction of plant, containers, machinery, Remote control unit
structural steel PullMig mode
Construction of rail vehicles and rolling stock Keylock Switch
Welding programmes from databank
Spatterfree ignition SFI
Rate of flow watchdog for torch cooling
SynchroPulse
JobExplorer / WIN RCU
Standard equipment Special step mode
4-roller drive S-mark, CE-mark Calibration document
Automatic cooling unit cout-out Thermostat controlled fan
User-defined function button UpDown-control from torch
Wire inching without gas or current Overtemperature protection
Earth leakage monitoring 2-step mode, 4-step mode
Automatic burn-back control Manual- / Spot welding
Gas-test button Aluminium welding start-up
Job-mode Digital Display

Synergic-mode Wire coil adaptor
TransPuls Synergic 2700 4R/Z TransPuls Synergic 2700 MV/4R/Z

Operating voltage 14,2-27,5V 14,2-27,5V
Mains fuse 16A 25A / 15A
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-460V

TransPuls Synergic 2700 gascooled, F connection (P00018)
4,075,095 1 B TransPuls Synergic 2700 4R/Z 5.110,00
4,035,602 5 A AL4000 G/F/3,5m 130 333,00
CH, CZ, SLO,...)
TransPuls Synergic 2700 watercooled, F++ connection (P00019)

4,075,095 1 B TransPuls Synergic 2700 4R/Z 5.110,00
4,045,836 3 B Cooling unit FK 4000 840,00
4,045,839 3 A Carriage PickUp 397,00
4,100,391 3 A I-kit PickUp strenghtening 113,00
4,035,594,000 3 A AW4000 W/F++/3,5m 409,00
44,0350,1792 3 A Wear part kit AL3000/AW4000 71,00
www.fronius.com
CH, CZ, SLO,...)
46
TransPuls Synergic 2700 TIG gascooled, F connection (P00020)

4,075,095,850 1 D TransPuls Synergic 2700 4R/F TIG 5.513,00
4,100,391 3 A I-kit PickUp strenghtening 103 113,00
4,045,858 3 A Bottle mounting plate Duo 103 149,00
4,035,818 3 A TTG2200-TCS F/4m 293,00
44,0350,0498 3 A Wear part kit TTG2200A/TTW4000A 76,00
4,035,602 5 A AL4000 G/F/3,5m 130 333,00
CH, CZ, SLO,...) 2 pcs

4,075,095,851 1 D TransPuls Synergic 2700 4R/Z Duo 5.606,00
4,075,095,852 1 D TransPuls Synergic 2700 4R/Z Duo/TIG 6.008,00
4,075,095,630 1 D TransPuls Synergic 2700 MV/4R/Z 5.526,00
4,075,095,638 1 B TransPuls Synergic 2700 4R/E Alu AUS 5.232,00
4,075,095,633 1 B TransPuls Synergic 2700 4R/Z Alu 5.613,00
4,075,095,634 1 D TransPuls Synergic 2700 4R/E Alu 5.658,00

4,075,095,635 1 D TransPuls Synergic 2700 MV/4R/Z Alu 6.029,00
4,075,095,856 1 D TransPuls Synergic 2700 4R/Z CrNi 6.267,00
When using a FK 4000-R for MV, the I-kit autotrafo 200V-460V

For all CrNi machines the software FS TCS (4,061,112), software Syn-
chro Pulse (4,061,101) and the I-kit TS/TPS 4000/5000 TIG are included.
MIG/MAG inverter power sources with UL-/CSA mark

(not EU-conforming)
4,075,095,800 1 D TransPuls Synergic 2700 MV/4R/Z 5.526,00
53
TPS 3200 / 4000 / 5000
MIG welding Automotive- and allied vendor industries
MIG pulsed arc welding Construction of special vehicles and
MIG brazing construction machinery
TIG-DC Maintenance and repair
Manual electrode welding Construction of plant, containers, machinery,
Arc air gouging (TPS 5000) structural steels
Industry plant & pipeline construction, site-
Recommended base materials erection firms
Constructional steels Construction of rail vehicles and rolling stock
Coated constructional steels Shipbuilding / Offshore
Ferritic / austenitic CrNi steels
Duplex steels Options
Nickel-based materials Remote control
Alumninum materials PullMIG mode
Special materials Robot interface
Copper materials (TPS 5000) Hose pack boom „Human“
Magnesium materials (TPS 5000) Keylock switch
Welding programmes from database
Standard equipment Spatter free ignition SFI
2-/4 roller drive UL-CSA certificate Synchro Pulse
www.fronius.com
Automatic cooling unit cut out Thermostat-controlled fan Job Explorer / WIN RCU
Wire-inching without gas or current UpDown control from torch Weld process data
Ground fault monitoring Overtemperature protection Special step mode
Automatic burn-back control 2-step mode, 4-step mode Calibration document
Gas-test button Manual- / spot welding
Job mode Aluminum welding start-up
Manual welding Digital Display
Synergic mode Wire coil adaptor
47
TransPuls TransPuls TransPuls TransPuls TransPuls TransPuls
Synergic 3200 Synergic 3200 Synergic 4000 Synergic 4000 Synergic 5000 Synergic 5000
MV MV MV
Weight 34,6kg 34,6kg 35,2kg 35,2kg 35,6kg 35,6kg
Dimension / h 475mm 475mm 475mm 475mm 475mm 475mm
Dimension / b 290mm 290mm 290mm 290mm 290mm 290mm
Dimension / l 625mm 625mm 625mm 625mm 625mm 625mm
Open-circuit voltage 65V 80V 70V 80V 70V 80V
max. welding current 320A 320A 400A 400A 500A 500A
Welding current min. 3A 3A 3A 3A 3A 3A
Operating voltage 14,2-30V 14,2-30V 14,2-34V 14,2-34V 14,2-39V 14,2-39V
Protection class IP23 IP23 IP23 IP23 IP23 IP23
Mains fuse 35A 35A / 35A 35A 63A / 35A 35A 63A / 35A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 3 x 400V 3 x 200-240V / 3 3 x 400V 3 x 200-240V / 3 x
x 380-460V x 380-460V 380-460V
Welding current / Duty cycle [10min/40C] 220A / 100% 220A / 100% 320A / 100% 280A / 100% 360A / 100% 320A / 100%

TransPulsSynergic 3200 gascooled, F++ connection (P00024)
4,075,124 1 B TransPuls Synergic 3200 4.761,00
4,045,831,000 3 B VR 4000 4R/G/W/F++ 111 1.602,00
4,047,408 3 A Connection hose pack G/1,2m/50mm² for VR 4000/VR 7000 107 162,00
4,035,602 5 A AL4000 G/F/3,5m 130 333,00
CH, CZ, SLO,...)
TransPulsSynergic 3200 CrNi-edition watercooled, F++ connection

(P00026)
4,075,124,631 1 D TransPuls Synergic 3200 CrNi 5.918,00
4,045,831,000 3 B VR 4000 4R/G/W/F++ 111 1.602,00
4,045,836 3 B Cooling unit FK 4000 101 840,00
4,035,818 3 A TTG2200-TCS F/4m 293,00
4,045,858 3 A Bottle mounting plate Duo 103 149,00
43,0004,0153 8 A Electrode cable 50mm² 4m 400A plug 50mm² 104 93,00
4,035,594,000 3 A AW4000 W/F++/3,5m 131 409,00
CH, CZ, SLO,...)
TransPulsSynergic 4000 watercooled, F++ connection (P00027)

4,045,831,000 3 B VR 4000 4R/G/W/F++ 1.602,00
4,045,836 3 B Cooling unit FK 4000 840,00
4,047,260 3 A Connection hose pack W/1,2m/70mm² for VR 4000/VR 5000/VR 7000 223,00
4,035,594,000 3 A AW4000 W/F++/3,5m 409,00
www.fronius.com

CH, CZ, SLO,...)
48
TransPulsSynergic 5000 watercooled, F++ connection (P00028)

4,045,831,000 3 B VR 4000 4R/G/W/F++ 111 1.602,00
4,035,604,000 3 A AW5000 W/F++/3,5m 131 417,00
CH, CZ, SLO,...)

4,075,124,630 1 B TransPuls Synergic 3200 MV 5.177,00
4,075,124,632 1 D TransPuls Synergic 3200 MV CrNi 6.334,00
4,075,124,638 1 D TransPuls Synergic 3200 AUS 4.964,00
4,075,124,850 1 B TransPuls Synergic 3200 Steel 4.549,00
4,075,100,632 1 D TransPuls Synergic 4000 MV CrNi 7.355,00
4,075,100,930 1 B TransPuls Synergic 4000 460V 5.960,00
4,075,100,638 1 B TransPuls Synergic 4000 AUS 5.985,00
4,075,102,632 1 D TransPuls Synergic 5000 CrNi 460V 7.860,00
4,075,102,638 1 D TransPuls Synergic 5000 AUS 6.490,00
When using a FK 4000-R for MV version the I-Kit autotrafo 200V-460V

For all CrNi machines the software FS TCS (4,061,112), software Syn-
chro Pulse (4,061,101) and I-kit TS/TPS 4000/5000 TIG are included.
Remote MIG/MAG inverter power sources

4,075,124,R 1 D TransPuls Synergic 3200 Remote 4.849,00
4,075,100,R 1 B TransPuls Synergic 4000 Remote 5.870,00
4,075,100,630,R 1 B TransPuls Synergic 4000 MV Remote 6.286,00
4,075,100,930,R 1 D TransPuls Synergic 4000 460V Remote 6.048,00
4,075,102,630,R 1 D TransPuls Synergic 5000 MV Remote 6.791,00
4,075,102,930,R 1 B TransPuls Synergic 5000 460V Remote 6.553,00
MIG/MAG inverter power sources, without mains cable with

UL-/CSA mark for USA and Canada (not EU-conforming)
4,075,124,800 1 D TransPuls Synergic 3200 MV 5.177,00
4,075,100,801 1 B TransPuls Synergic 4000 460 V 5.960,00
4,075,102,801 1 B TransPuls Synergic 5000 460 V 6.465,00
Please note:
All UL/CSA-power sourcess are to be used with UL/CSA wire feeder.
www.fronius.com
49
54
Time 5000 Digital
MIG/MAG-pulsed arc welding Coated constructional steels
MAG-high performance welding Ferritic / austenitic CrNi steels
MIG-brazing Duplex-steels
TIG-DC Nickel-based materials
Manual electrode (MMA) welding, Aluminium-materials
arc-air gouging Special materials
Recommended areas of use Options

Automotive and allied vendor industries Remote control unit
Construction of plant, containers, machinery, PullMig-mode
structural steel Keylock switch
Construction of rail vehicles and rolling stock Welding programmes from databank
Construction machinery Spatterfree ignition SFI
Pipeline construction Rate-of-flow watchdog for torch cooling
Shipmbuilding / Offshore SynchroPulse
Documentation of data
4-roller drive Thermostat controlled fan Calibration document
Automatic cooling-unit cut out Overtemperature protection
Function buttons 2-step mode, 4-step mode
Wire-inching without gas or current Manual-/ Spot welding
Earth leakage monitoring Digital Display
Gas-test button Wire coil adaptor
Synergic-mode Special welding programmes
S-mark, CE-mark
TIME 5000 Digital

Weight 36kg
Dimension / h 480mm
Dimension / b 290mm
Dimension / l 625mm
Open-circuit voltage 70V
max. welding current 500A
Welding current min. 3A
Operating voltage 28-48V
Protection class IP23
Mains fuse 35A
Mains Frequency 50-60Hz
Mains voltage [+/-10%] 3 x 400V
Welding current / Duty cycle [10min/40C] 360A / 100%

TIME 5000 Digital MIG/MAG inverter power sources (P00029)
4,075,140,930 1C B TIME 5000 Digital 7.195,00
4,045,966,000 3 D VR 4000-30 4R/W/F++ 111 2.953,00
4,100,214 3 A I-kit flow meter FK 4000-R 212,00
4,035,373,000 3 B Time W/F++/3,5m 134 915,00
44,0350,1486 3 D Wear part kit Time 171 183,00
CH, CZ, SLO,...)
44,0450,0843 8 D Welding gloves Time ESD suitable, alu laminated/up to 250°C 409 276,00
4,046,091 3 A Remote control TR2100 TIME with cable 5m 105 874,00
www.fronius.com
50
55
Human 4000 / 5000
The mounting for the hosepack Human compensates with its gas pressure cylinder the weight of the torch hose pack.
Therefore the torch seems to be nearly weightless, damages of the hose pack can be avoided extensively.
Checklist
no additional wider carriage necessary
load reduction fine adjustable
can be adapted to the torch length
integrated torch mounting
range of action can be adjusted
fourfold adjustable
also suitable for Pull-Mig torches
protection of hose pack by means of bend
protection chain

Human 4000
4,045,844 3 A Human 4000 776,00
4,045,899 3 A Human 4000 K4 904,00
4,045,846 3 D *)Human-/VR-mounting 203,00

4,100,528 3 B I-kit Human DP PM-CMT 4m 32,00
*) not for the TPS-systems
Human 5000
4,077,007 3 D Human 5000 1.045,00
56
TPS 2700 CMT / 3200 CMT / 4000 CMT / 5000 CMT
CMT brazing Constructional steels
CMT welding Coated constructional steels
MIG welding CrNi steels
MIG pulsed arc welding Nickel based materials
Aluminum materials
Recommended areas of use Special materials
Automotive and allied vendor industries Magnesium materials
Construction of special vehicles and Copper materials
construction machinery
Construction of plant, containers, machinery, Options
structural steels Remote control
Construction of rail vehicles and rolling stock Hose pack holder Human
Key lock switch
Welding programmes from database
SynchroPulse
Job Explorer / WIN RCU
Weld Process Data
2-/4 roller drive S-mark, CE-mark Calibration document
Automatic cooling unit cut out Thermostat controlled fan
Wire inching without gas and current UpDown control from torch
Earth current leakage Overtemperature protection
Automatic burn-back control 2-step,- 4-step mode
Gas test button Manual spot welding
PullMig mode Welding start aluminum
Job mode Digital Display
www.fronius.com
Manual mode Wire coil adaptor

Synergic mode Spatter free ignition SFI
51
TransPuls Synergic 2700 CMT watercooled, F++ connection (P00030)
4,075,136 1B B TransPuls Synergic 2700 4R/Z CMT 6.265,00
4,100,524 3 A I-kit 3-step keylock switch 105,00
4,045,837,632 3 B Cooling unit FK 4000-R FC 1.162,00
4,047,968,000 3B A PullMig CMT W/F++/4m 3.732,00
34,0350,1854 3 A Multilock AL3000/AW4000 30° L = 163,5mm 134,00
44,0350,2665 3 C Wear part kit AW4000/AL3000 CMT 61,00
44,0350,2383 10B A Basic kit CMT W/Al 1,2 160,00
CH, CZ, SLO,...)
TransPuls Synergic 3200 CMT watercooled, F++ connection (P00031)

4,075,137 1B B TransPuls Synergic 3200 CMT 7.039,00
4,045,963,000 3B B VR 7000-CMT 4R/G/W/F++ 3.649,00
4,047,438 3 A Connection hose pack W/1,2m/70mm² LHSB CMT edtion 550,00
CH, CZ, SLO,...)

MIG/MAG CMT inverter power sources
4,075,136 1B B TransPuls Synergic 2700 4R/Z CMT 6.265,00
4,075,137,630 1B B TransPuls Synergic 3200 MV CMT 7.467,00
4,075,136,630 1B D TransPuls Synergic 2700 MV 4R/Z CMT 6.693,00
Remote MIG/MAG CMT inverter power sources

4,075,137,R 1B B TransPuls Synergic 3200 CMT Remote 7.130,00
4,075,137,630,R 1B B TransPuls Synergic 3200 MV CMT Remote 7.558,00
4,075,138,630,R 1B B TransPuls Synergic 4000 MV CMT Remote 8.579,00
4,075,139,630,R 1B D TransPuls Synergic 5000 MV CMT Remote 9.086,00
Attention: please only use the remote control RCU5000i and the suitable
database
MIG/MAG CMT inverter power sources, without mains cable with

UL-/CSA mark for USA/Canada (not EU-conform)
4,075,136,800 1B D TransPuls Synergic 2700 MV 4RZ CMT 6.693,00
4,075,137,800 1B B TransPuls Synergic 3200 CMT 7.467,00
4,075,137,801 1B B TransPuls Synergic 3200 CMT 460V 7.222,00
4,075,138,800 1B B TransPuls Synergic 4000 MV CMT 8.488,00
www.fronius.com
4,075,138,801 1B D TransPuls Synergic 4000 CMT 460V 8.243,00

4,075,139,800 1B D TransPuls Synergic 5000 MV CMT 8.995,00
4,075,139,801 1B D TransPuls Synergic 5000 CMT 460V 8.750,00
52
Remote MIG/MAG CMT inverter power sources, without mains ca-

ble with UL-/CSA mark for USA/Canada (not EU-conforming)
4,075,138,800,R 1B D TransPuls Synergic 4000 MV CMTRemote 8.579,00
Attention: only to use with remote control RCU5000i and suitable data-
base.

Software
4,060,121 3B D Special program creation CMT 1.891,00
Power source conversion set TPS3200/5000 to the CMT process

without accessories
3010
4,100,486 3B A C-Kit TPS-CMT 3200/4000/5000 (from serial no 13191156) 1.419,00

4,061,114 3B D Software FS CMT 3.203,00
4,046,098 3 A Remote control RCU 5000i Universal SD 1.927,00
Attention: torch bodies >36° torch body angle are not suitable for CMT
applications
Attention: For applications of SFI for pulse and standard characteristic

line please order 4,061,102.

TransPuls Synergic Yard

Stromquellen
4,075,100,634 1 D TransPuls Synergic 4000 Yard 5.982,00
4,075,100,635 1 D TransPuls Synergic 4000 MV Yard 6.401,00
4,075,100,802 1 D TransPuls Synergic 4000 460V Yard 6.163,00
4,075,102,634 1 D TransPuls Synergic 5000 Yard 6.490,00
4,075,102,802 1 D TransPuls Synergic 5000 460V Yard 6.668,00
Wire feeder
4,045,875,000 3 D VR 2000 2R/W/F++ 2.785,00
4,045,895 3 D VR 4000 4R/G/F Yard 2.239,00
Hose packs
4,047,352 3 D Connection hose pack G/10m/70mm² VR 4000 Yard 755,00
4,047,357 3 D Connection hose pack W/15m/70mm² VR 4000 Yard 919,00
www.fronius.com
53
MIG/MAG
ROBOTERKONFIGURATIONEN
www.fronius.com
54
3020
TransSteel Robot conventional
Processes
MIG/MAG welding
Recommended base materials

Steel
Recommended areas of use

Structural steel, construction of plant and
maschines
Shipbuilding
Construction machinery
Construction of rail vehicles and rolling stock
Options
Autom. interface TSt Gas pressure sensor
Flow + thermosensor External collisionbox signal
Cooling filter div. Interfaces (Rob 3000, Rob TSt, Rob 5000
Podium braking wheel digital machines OC, CanOpen TSt, Interbus TSt, DeviceNet
Torch blow out 16bar TSt, ...)
QuickConnect for wire feed hoses
Control unit
Standard equipment
MIG/MAG robot power sources

Steel Transfer Technology Synergic mode Magnetic Crash-box
Thermostat-controlled fan EasyJob (Job memory) Podium TransSteel
Automatic cooling unit cut-out ComfortWire Oil-resistant protection hoses
Dust filter Rob Interfaces (external/internal)
for Yaskawa/Motoman HP20D-6

for Yaskawa/Motoman HP20RD
for Yaskawa/Motoman MH6-10
for Yaskawa/Motoman HP6-10
for Yaskawa/Motoman HP20-6

for Yaskawa/Motoman HP20D
for Fanuc ArcMate 120iB/10L
for Yaskawa/Motoman HP20

for Yaskawa/Motoman UP20
for Yaskawa/Motoman MH6

for ABB IRB 4600-40/2.55
for ABB IRB 4600-20/2.50
for Fanuc LR Mate 200iC

for ABB IRB 1600-5/1,45
for ABB IRB 1600-7/1,45
for Fanuc ArcMate 100iB

for Fanuc ArcMate 50iC
for ABB IRB 1600-5/1,2
for ABB IRB 1600-7/1,2
for Fanuc ArcMate 100
for Fanuc ArcMate 120

for ABB IRB 4400 L/10
for Fanuc ArcMate 0iA

for ABB IRB 1600
for ABB IRB 2600
for Kuka KR16 L6

for Reis RV30-16
for Reis RV10-6
for Reis RV20-6
for Kuka KR16

for Kuka KR5
for Reis RV6
42,0100,1402 - RFP i 31,5 4M5 40 • • •

42,0100,1403 - RFP i 40 4M6 50 • • • • • • • • • • • • • • • • • • • • •
42,0100,1404 - RFP i 50 6M6 63 • • • • • • • • •
42,0100,0577 - RFP i 50 6M6 60° 31,5s • •
42,0100,1405 - RFP i 63 4M6 80 •

Power source
1 4,075,163 1 B TransSteel 3500 Rob 3.792,00
4,075,163,639 1 B *)TransSteel 3500 Rob nc 3.761,00
4,075,163,630 1 B *)TransSteel 3500 MV Rob nc 4.247,00
4,075,164 1 B TransSteel 5000 Rob 4.192,00
www.fronius.com
*) If necessary please order a mains cable and plug see page 40
55
Interface
2 4,100,254 3 A I-kit Rob3000 autom. interface 343,00
4,100,683 3 A I-kit Rob TSt interface with LocalNet 694,00
4,044,005 3 D Profibus 12MB TSt 2.099,00
4,044,004 3 D CanOpen TSt 2.099,00
4,044,003 3 D Interbus D-Sub TSt 2.099,00
4,044,002 3 D Interbus LWL TSt 2.221,00
4,044,001 3 D DeviceNet Economy TSt 1.467,00
4,100,614 3 C I-kit DeviceNet external economy 1.357,00
4,044,023 3 C Ethernet IP TransSteel 2.154,00
Attention: for 4,100,254 please order 4,100,261 LocalNet distributor passive and for 4,100,683 +
4,100,614 additional a remote control cable (see page 105)
Cooling unit (watercooled)

3 4,048,001 3 B Cooling unit FK 5000 786,00
4,048,001,630 3 B Cooling unit FK 5000 MV 1.014,00
Podium
4 4,077,001 3 D Podium TransSteel 248,00
Connection hose packs (watercooled)

5 4,047,677 3 D Connection hose pack 3500 S/W/4m Rob for VR 5000 Rob 580,00
4,047,678 3 D Connection hose pack 3500 S/W/8m Rob for VR 5000 Rob 849,00
4,047,680 3 D Connection hose pack 5000 S/W/8m Rob for VR 5000 Rob 1.014,00
Connection hose packs (gascooled)

5 4,047,673 3 D Connection hose pack 3500 S/G/4m Rob for VR 5000 Rob 442,00
4,047,674 3 D Connection hose pack 3500 S/G/8m Rob for VR 5000 Rob 688,00
Wire feeder mountings

6 4,100,746 3 D WF mounting / for ABB IRB 1400/IRB 2400 387,00
4,100,745 3 D WF mounting / for ABB IRB 1600 275,00
4,100,744 3 D WF mounting / for ABB IRB 1600 20° 275,00
4,100,756 3 A WF mounting / for ABB IRB 2600 298,00
4,100,743 3 D WF mounting / for ABB IRB 4600 275,00
4,100,742 3 D WF mounting / for Fanuc 275,00
4,100,741 3 D WF mounting / for Kuka 255,00
4,100,740 3 D WF mounting / for Yaskawa/Motoman 245,00
4,100,739 3 D WF mounting / for Reis 214,00
4,100,754 3 D WF mounting / for Comau 225,00
Wire feeders
7 4,049,006 3 B VR 5000 Rob 4R/G/W/FSC conventional 995,00
Wire feeder rolls

7a 44,0001,1405 6 A Feeder roll U 0,8 22,50
44,0001,1406 6 A Feeder roll U 0,9-1,0 22,50
44,0001,1407 6 A Feeder roll U 1,2 22,50
44,0001,1408 6 A Feeder roll U 1,4-1,6 22,50
4 pcs per wire feeder
Torch hose packs (watercooled)

8 4,047,681 3 C Robacta MTW/S/FSC/1,2m 799,00
4,047,682 3 C Robacta MTW/S/FSC/1,5m 821,00
When ordering for the first time please order suitable basic kit see page 141
Torch hose packs (gascooled)

www.fronius.com
8 4,047,684 3 C Robacta MTG/S/FSC/1,2m 801,00

4,047,685 3 C Robacta MTG/S/FSC/1,5m 856,00
Adapter flanges
9 42,0100,1402 21 A RFP i 31,5 4M5 40 on request
42,0100,1403 21 A RFP i 40 4M6 50 on request
42,0100,0577 21 A RFP i 50 6M6 60° 31,5s on request
56
Torch mountings
42,0001,4246 21 B Indexdisc 45° on request
44,0350,3731 21 D Holding clamp TPS/i - TSt hose pack on request
44,0350,3729 21 C Clamp-lenghthening /i 80mm on request
44,0350,3730 21 C Clamp-lenghthening /i 120mm on request
44,0350,3761 21 D Indexdisk 22° Tst on request
44,0350,3762 21 D Indexdisk 36° Tst on request
Please order indexdisc according to torch body angle.
Collision boxes
11 44,0350,3589 21 C CrashBox magnetic conventional TPS/i on request
44,0350,3752 21 C Crashbox /i Dummy on request
Torch body (watercooled)

12 44,0350,2953 3 C Robacta MTW5000 S 22° 314,00
44,0350,2954 3 D Robacta MTW5000 S 36° 314,00
44,0350,2955 3 D Robacta MTW5000 S 45° 314,00
44,0350,2947 3 D Robacta MTW3500 S 22° 309,00
44,0350,2948 3 D Robacta MTW3500 S 36° 309,00
44,0350,2949 3 D Robacta MTW3500 S 45° 309,00
Torch body (gascooled)

12 44,0350,2938 3 D Robacta MTG5000 S 22° 253,00
44,0350,2939 3 D Robacta MTG5000 S 36° 253,00
44,0350,2940 3 D Robacta MTG5000 S 45° 253,00
44,0350,2934 3 D Robacta MTG3500 S 22° 205,00
44,0350,2935 3 D Robacta MTG3500 S 36° 205,00
44,0350,2936 3 D Robacta MTG3500 S 45° 205,00
Wire coil mountings

13 4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / EA / VA 316,00
4,100,294 3 A Wire coil mounting robot UP6 for Yaskawa/Motoman 205,00
4,100,522 3 D Wire coil mounting robot for Fanuc 120iB 319,00
4,100,476 3 D Wire coil mounting robot for ABB IRB 1400/2400 413,00
4,100,733 3 D Wire coil IRB 2600ID robot for ABB 397,00
4,100,825 3 C Wire coil robot for ABB IRB1520ID on request
QuickConnects and wire feed hoses

14 4,100,890 21 C OPT/i WF QC WFH OD10 QuickConnect D10 wire feed hose on request
4,100,891 21 C OPT/i WF QC WFH OD12 QuickConnect D12 wire feed hose on request
4,100,892 21 C OPT/i WF QC WFH PowerLiner QuickConnect PowerLiner on request
4,100,896 21 C OPT/i WF QC Fass Drahtspule / Fass on request
40,0001,0527 6 C Wire feed hose ID5,7/OD10mm 1m black, coil length = 100m 2,50
42,0300,2917 4 B PowerLiner (coil length 25m) 1m 90,00
40,0001,0470 6 C Corrugated hose NW22,4 black 1m 31,50
40,0001,0505 6 A *)Wire feed hose ID8,0/OD12mm 1m black, coil length = 100m 1m 2,70
*) Yard ware
Schematic illustration see page 120
Options power source

1 4,100,608 3 D I-kit autom. interface TSt 224,00
Options cooling unit (watercooled)

3 4,100,604 3 C I-kit flow + thermosensor FK 5000 135,00
4,100,604,U 3 C C-kit flow + thermosensor FK 5000 155,00
Options podium
4 4,100,340 3 A I-kit podium braking wheel digital machines 268,00
www.fronius.com
Options wire feeder

7 4,100,655 3 D I-kit torch blow out 16bar VR 5000 Rob 370,00
4,100,655,U 3 D C-kit torch blow out 16bar VR 5000 Rob 418,00
4,100,656 3 D I-kit gas pressure sensor VR 5000 Rob 256,00
4,100,656,U 3 D C-kit gas pressure sensor VR 5000 Rob 315,00
4,100,657 3 D I-kit extern collision box signal VR 5000 Rob 106,00
4,100,657,U 3 D C-kit extern collision box signal VR 5000 Rob 114,00
4,100,697 3 D I-kit torch blow-out basic 98,00
4,100,697,U 3 D C-kit torch blow-out basic 167,00
57
Configurations TransSteel Robot conventional
watercooled:
P01857 - C,1,007 - TransSteel for Yaskawa/Motoman SSF2000 5000 ø1,2 steel, watercooled
P01859 - C,1,007 - TransSteel for Yaskawa/Motoman HP6 5000 ø1,2 steel, watercooled
P01861 - C,1,007 - TransSteel for Yaskawa/Motoman HP20 5000 ø1,2 steel, watercooled
P01863 - C,1,007 - TransSteel for FANUC 120iB 5000 ø1,2 steel, watercooled
P01865 - C,1,007 - TransSteel for FANUC 120iB 10L 5000 ø1,2 steel, watercooled
P01867 - C,1,007 - TransSteel for ABB IRB1600 5000 ø1,2 steel, watercooled
P01869 - C,1,007 - TransSteel for ABB IRB2400L 5000 ø1,2 steel, watercooled
P01871 - C,1,007 - TransSteel for Kuka KR5arc 5000 ø1,2 steel, watercooled
P01873 - C,1,007 - TransSteel for Kuka KR6 5000 ø1,2 steel, watercooled
P01875 - C,1,007 - TransSteel for Kuka KR16 5000 ø1,2 steel, watercooled
gascooled:
P01856 - C,1,007 - TransSteel for Yaskawa/Motoman SSF2000 3500 ø1,0 steel, gascooled
P01858 - C,1,007 - TransSteel for Yaskawa/Motoman HP6 3500 ø1,0 steel, gascooled
P01860 - C,1,007 - TransSteel for Yaskawa/Motoman HP20 3500 ø1,0 steel, gascooled
P01862 - C,1,007 - TransSteel for FANUC 120iB 3500 ø1,0 steel, gascooled
P01864 - C,1,007 - TransSteel for FANUC 120iB 10L 3500 ø1,0 steel, gascooled
P01866 - C,1,007 - TransSteel for ABB IRB1600 3500 ø1,0 steel, gascooled
P01868 - C,1,007 - TransSteel for ABB IRB2400L 3500 ø1,0 steel, gascooled
P01870 - C,1,007 - TransSteel for Kuka KR5arc 3500 ø1,0 steel, gascooled
P01872 - C,1,007 - TransSteel for Kuka KR6 3500 ø1,0 steel, gascooled
P01874 - C,1,007 - TransSteel for Kuka KR16 3500 ø1,0 steel, gascooled
www.fronius.com
58
3060
TransSteel PAP
Processes
MIG/MAG welding

Steel

Structural steel, construction of plant and
machines
Shipbuilding
Construction of special vehicles
Construction machinery
Options
Autom.interface TSt Gas pressure sensor
Flow- and thermosensor External collisionbox signal
Cooling filter Div. Interfaces (Rob 3000, Rob TSt, Rob 5000
Podium braking wheel digital machines OC, CanOpen TSt, Interbus TSt, DeviceNet
Torch blow out 16bar TSt, ...)
QuickConnect for wire feed hoses
Control unit
Standard equipment

Steel Transfer Technology Synergic mode Rob Interfaces (external/internal)
Thermostat-controlled fan EasyJob (Job memory) Magnetic crash-box
Automatic cooling unit cut-out ComfortWire Podium TransSteel
Dust filter Slidable mounting for VR 5000 PAP Oil-resistant protection hoses
for Yaskawa/Motoman EA1400N / MA1400 / VA1400
for Yaskawa/Motoman EA1800N / MA1800
for Yaskawa/Motoman EA1900N / MA1900

for Yaskawa/Motoman SSA2000
for Yaskawa/Motoman MA1550
for Kuka KR16 L8 arc HW

for Fanuc AM120iC 10L
for Fanuc AM100iC 6L
for Kuka KR16arc HW

for Kuka KR5arc HW
for Reis RV20-10HW
for Reis RV30-10HW

for ABB IRB 1520ID
for Reis RV20-6HW

for Fanuc AM100iC
for Fanuc AM120iC
for ABB IRB1600ID
for ABB IRB2600ID
for SMART5 ARC4

42,0100,0565 - RFP i 80 PAP 6M8 100 AlMg 4,5 Mn •
42,0100,0566 - RFP i 66 PAP 11M5 75 •
42,0100,0567 - RFP i 63 PAP 4M6 80 • • •
42,0100,0568 - RFP i 58 PAP 6M4 68 • • •
42,0100,0569 - RFP i 58 PAP 6M4 65 • •
42,0100,0570 - RFP i 56 PAP 8M4 62 • • • •
42,0100,0571 - RFP i 56 PAP 6M4 • • • • •

Power source
1 4,075,163 1 B TransSteel 3500 Rob 3.792,00
www.fronius.com

4,075,164 1 B TransSteel 5000 Rob 4.192,00
*) If necessary please order a mains cable and plug see page 40
59
Interface
4,044,005 3 D Profibus 12MB TSt 2.099,00
4,044,004 3 D CanOpen TSt 2.099,00
Attention: for 4,100,254 please order 4,100,261 LocalNet distributor passive and for
4,100,683 + 4,100,614 additional a remote control cable (see page 105)
Cooling unit (watercooled)

3 4,048,001 3 B Cooling unit FK 5000 786,00
Podium
4 4,077,001 3 D Podium TransSteel 248,00
Connection hose pack (watercooled)

5 4,047,677 3 D Connection hose pack 3500 S/W/4m Rob for VR 5000 Rob 580,00
4,047,680 3 D Connection hose pack 5000 S/W/8m Rob for VR 5000 Rob 1.014,00
Connection hose pack (gascooled)

5 4,047,673 3 D Connection hose pack 3500 S/G/4m Rob for VR 5000 Rob 442,00
Connection hose pack mountings

6 4,100,568 3 D Mounting extension hose pack for Fanuc AM100 93,00
4,100,572 3 D Mounting extension hose pack for Yaskawa/Motoman EA1800 93,00
4,100,824 3 A Mounting bracket for extension hosepack robot for ABB IRB1520ID 65,00
4,100,573 3 A Mounting extension hose pack for ABB IRB1600ID 119,00
4,100,721 3 D Mounting extension hose pack for ABB IRB 2600ID 83,00
4,100,574 3 D Mounting extension hose pack for Kuka KR5arc HW 71,00
4,100,581 3 D Mounting extension hose pack for Fanuc AM120 65,00
4,100,588 3 D Mounting extension hose pack for Yaskawa/Motoman EA1400N 93,00
4,100,615 3 D Mounting extension hose pack for Yaskawa/Motoman VA1400 65,30
4,100,678 3 D Mounting extension hose pack RV20-6HW/RV20-10HW for Reis 62,00
4,100,679 3 D Mounting extension hose pack RV30-10HW for Reis 62,00
Wire feeder mountings

7 4,100,821 3 D WF mounting QuickSlide PAP / robot for ABB IRB1520ID 335,00
4,100,753 3 D WF mounting QuickSlide PAP / for ABB IRB 1600ID 295,00
4,100,738 3 D WF mounting QuickSlide PAP / for ABB IRB 2600ID 351,00
4,100,752 3 D WF mounting QuickSlide PAP / for Fanuc AM100iC/AM120iC 215,00
4,100,751 3 D WF mounting QuickSlide PAP / for Kuka KR5 arc HW 315,00
4,100,750 3 D WF mounting QuickSlide PAP / for Kuka KR16 arc HW 295,00
4,100,749 3 D WF mounting QuickSlide PAP / for Yaskawa/Motoman MA1400/VA1400 295,00
4,100,748 3 D WF mounting QuickSlide PAP / for Yaskawa/Motoman MA1800/MA1900 295,00
4,100,747 3 D WF mounting QuickSlide PAP / for Reis RV20-6/10HW / RV30-10HW 195,00
Wire feeders
8 4,049,005 3 D VR 5000 Rob 4R/G/W/FSC PAP 995,00
Wire feeder rolls

8a 44,0001,1405 6 A Feeder roll U 0,8 22,50
www.fronius.com
44,0001,1406 6 A Feeder roll U 0,9-1,0 22,50

44,0001,1407 6 A Feeder roll U 1,2 22,50
44,0001,1408 6 A Feeder roll U 1,4-1,6 22,50
4 pcs per wire feeder
60
Torch hose packs (watercooled)
9 4,047,687 3 C Robacta MTW/S/FSC/1,37m for ABB IRB 1600ID/IRB 1520ID 888,00
4,047,821 3 C *)Robacta MTW/S/FSC/1,44m 888,00
4,047,822 3 C Robacta MTW/S/FSC/1,65m for ABB IRB 2600ID-200 913,00
4,047,688 3 C Robacta MTW/S/FSC/1,66m for Comau HW 913,00
4,047,689 3 C Robacta MTW/S/FSC/1,56m for Yaskawa/Motoman EA 1900N 888,00
4,047,690 3 C Robacta MTW/S/FSC/1,43m for Fanuc AM 100iC 6L 888,00
4,047,691 3 C Robacta MTW/S/FSC/1,40m for Fanuc AM 120iC 888,00
4,047,692 3 C Robacta MTW/S/FSC/1,60m for Fanuc AM 120iC 10L 913,00
4,047,693 3 C Robacta MTW/S/FSC/1,31m for Kuka KR5arc HW 888,00
4,047,694 3 C Robacta MTW/S/FSC/1,38m for Kuka KR16arc HW 888,00
4,047,695 3 C Robacta MTW/S/FSC/1,76m for Kuka KR16L8arc HW 913,00
4,047,696 3 C Robacta MTW/S/FSC/1,29m for Yaskawa/Motoman EA 1400N / VA 1400 888,00
4,047,699 3 C Robacta MTW/S/FSC/1,62m for Reis RV20-6HW 913,00
When ordering for the first time please order suitable basic kit see page 141
*) for ABB IRB 2600ID and for Yaskawa/Motoman MA1550
Torch hose pack (gascooled)

9 4,047,702 3 C Robacta MTG/S/FSC/1,37m for ABB IRB 1600ID 988,00
4,047,827 3 C *)Robacta MTG/S/FSC 1,44m 988,00
4,047,828 3 C Robacta MTG/S/FSC 1,65m for ABB IRB 2600ID-200 1.073,00
4,047,703 3 C Robacta MTG/S/FSC/1,66m for Comau HW 1.073,00
4,047,704 3 C Robacta MTG/S/FSC/1,21m for Fanuc AM 100iC 988,00
4,047,705 3 C Robacta MTG/S/FSC/1,43m for Fanuc AM 100iC 6L 988,00
4,047,706 3 C Robacta MTG/S/FSC/1,40m for Fanuc AM 120iC 988,00
4,047,707 3 C Robacta MTG/S/FSC/1,60m for Fanuc AM 120iC 10L 1.073,00
4,047,708 3 C Robacta MTG/S/FSC/1,31m for Kuka KR5arc HW 988,00
4,047,709 3 C Robacta MTG/S/FSC/1,38m for Kuka KR16arc HW 988,00
4,047,710 3 C Robacta MTG/S/FSC/1,76m for Kuka KR16L8arc HW 1.073,00
4,047,711 3 C Robacta MTG/S/FSC/1,29m for Yaskawa/Motoman EA 1400N / VA 1400 988,00
4,047,712 3 C Robacta MTG/S/FSC/1,45m for Yaskawa/Motoman EA 1800N 988,00
4,047,713 3 C Robacta MTG/S/FSC/1,56m for Yaskawa/Motoman EA 1900N 1.073,00
4,047,714 3 C Robacta MTG/S/FSC/1,62m for Reis RV20-6HW 1.073,00
4,047,715 3 C Robacta MTG/S/FSC/1,47m for Reis RV20-10HW 988,00
4,047,716 3 C Robacta MTG/S/FSC/1,68m for Reis RV30-10HW 1.073,00
Adapter flanges
10 42,0100,0565 21 A RFP i 80 PAP 6M8 100 AlMg 4,5 Mn on request
42,0100,0566 21 A RFP i 66 PAP 11M5 75 on request
42,0100,0569 21 A RFP i 58 PAP 6M4 65 98,00
42,0100,0571 21 A RFP i 56 PAP 6M4 on request
Collision boxes
11 44,0350,3663 21 C CrashBox magnetic TPS/i PAP on request
44,0350,3753 21 C Crashbox /i PAP Dummy on request
Torch body (watercooled)

12 44,0350,2953 3 C Robacta MTW5000 S 22° 314,00
44,0350,2954 3 D Robacta MTW5000 S 36° 314,00
44,0350,2955 3 D Robacta MTW5000 S 45° 314,00
44,0350,2947 3 D Robacta MTW3500 S 22° 309,00
44,0350,2948 3 D Robacta MTW3500 S 36° 309,00
44,0350,2949 3 D Robacta MTW3500 S 45° 309,00
www.fronius.com
Torch body (gascooled)

12 44,0350,2938 3 D Robacta MTG5000 S 22° 253,00
44,0350,2939 3 D Robacta MTG5000 S 36° 253,00
44,0350,2940 3 D Robacta MTG5000 S 45° 253,00
44,0350,2934 3 D Robacta MTG3500 S 22° 205,00
44,0350,2935 3 D Robacta MTG3500 S 36° 205,00
44,0350,2936 3 D Robacta MTG3500 S 45° 205,00
61
Wire coil mountings
13 4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / EA / VA 316,00
4,100,556 3 D Wire coil mounting robot for Kuka KR5arc HW 373,00
4,100,560 3 D Wire coil mounting robot for Fanuc AM100iC, 100iC 6L, 120iC, 120iC 10L 331,00
4,100,552 3 D Wire coil mounting robot for ABB IRB 1600ID 363,00
4,100,675 3 D Wire coil mounting robot for Reis 309,00
QuickConnects and wire feed hoses

14 4,100,890 21 C OPT/i WF QC WFH OD10 QuickConnect D10 wire feed hose on request
4,100,891 21 C OPT/i WF QC WFH OD12 QuickConnect D12 wire feed hose on request
4,100,892 21 C OPT/i WF QC WFH PowerLiner QuickConnect PowerLiner on request
4,100,896 21 C OPT/i WF QC Fass Drahtspule / Fass on request
40,0001,0527 6 C Wire feed hose ID5,7/OD10mm 1m black, coil length = 100m 2,50
42,0300,2917 4 B PowerLiner (coil length 25m) 1m 90,00
*) Yard ware
Schematic illustration see page 120

1 4,100,608 3 D I-kit autom. interface TSt 224,00
Options cooling unit (watercooled)

3 4,100,604 3 C I-kit flow + thermosensor FK 5000 135,00
Options podium
4 4,100,340 3 A I-kit podium braking wheel digital machines 268,00
Options wire feeder

8 4,100,655 3 D I-kit torch blow out 16bar VR 5000 Rob 370,00
www.fronius.com
62
Configurations TransSteel PAP
watercooled:
P01640 - C,1,007 - TransSteel for Yaskawa/Motoman MA1400 5000 ø1,2 steel, watercooled
P01642 - C,1,007 - TransSteel for Yaskawa/Motoman VA1400 5000 ø1,2 steel, watercooled
P01644 - C,1,007 - TransSteel for Yaskawa/Motoman MA1900 5000 ø1,2 steel, watercooled
P01646 - C,1,007 - TransSteel for Fanuc 100ic 5000 ø1,2 steel, watercooled
P01648 - C,1,007 - TransSteel for Fanuc 120ic 5000 ø1,2 steel, watercooled
P01650 - C,1,007 - TransSteel for Fanuc 100ic 6L 5000 ø1,2 steel, watercooled
P01652 - C,1,007 - TransSteel for Fanuc 120ic 10L 5000 ø1,2 steel, watercooled
P01654 - C,1,007 - TransSteel for Kuka KR5arc HW 5000 ø1,2 steel, watercooled
P01656 - C,1,007 - TransSteel for ABB IRB 1600ID 5000 ø1,2 steel, watercooled
P01658 - C,1,007 - TransSteel for Reis RV20-6HW 5000 ø1,2 steel, watercooled
gascooled:
P01641 - C,1,007 - TransSteel for Yaskawa/Motoman MA1400 3500 ø1,0 steel, gascooled
P01643 - C,1,007 - TransSteel for Yaskawa/Motoman VA1400 3500 ø1,0 steel, gascooled
P01645 - C,1,007 - TransSteel for Yaskawa/Motoman MA1900 3500 ø1,0 steel, gascooled
P01647 - C,1,007 - TransSteel for Fanuc 100ic 3500 ø1,0 steel, gascooled
P01649 - C,1,007 - TransSteel for Fanuc 120ic 3500 ø1,0 steel, gascooled
P01651 - C,1,007 - TransSteel for Fanuc 100ic 6L 3500 ø1,0 steel, gascooled
P01653 - C,1,007 - TransSteel for Fanuc 120ic 10L 3500 ø1,0 steel, gascooled
P01655 - C,1,007 - TransSteel for Kuka KR5arc HW 3500 ø1,0 steel, gascooled
P01657 - C,1,007 - TransSteel for ABB IRB 1600ID 3500 ø1,0 steel, gascooled
P01659 - C,1,007 - TransSteel for Reis RV20-6HW 3500 ø1,0 steel, gascooled
www.fronius.com
63
1324
PAP watercooled
Aerospace industrie
Steel- machine- and plant construction
Options
Extension by modules
Synchro Pulse
Key switch
External display
Weld Process Data
Job Explorer / WIN RCU
Calibration document
Fronius XPlorer
Touch sense mode with gas nozzles

MIG/MAG welding Constructional steel
MIG/MAG impulse arc-welding Coated constructional steel
MIG brazing CrNi steels
CMT brazing Ferritic / austenitic CrNi steels
CMT welding Duplex steels
CMT puls-welding Nickel-based materials
Special materials
Standard equipment
4-roller drive Automatic burn-back control VR-cover

Burn-up impulse (perfect wire end, ideal Gas test button Equiped with 1.2mm VR-rolls
relighting) External robot interface for Synergic and Touch sense mode with wire
Digital welding process control Jobmode Synergic mode
Wire soft-start Hose pack holder (pull relief) S-mark, CE-mark
Wire inching without gas and current VR-motor current display Temperature controlled fan
Engergy-saving inverter technology Special 2-step mode Overtemperature protection
Ground fault detection Welding programmes from databank
Remote controllable Current flow signal

Power sources
Pos. 1 - see page 47
VR-control PAP
2 4,100,504 3 A *)I-Kit VR Control int. PAP/A (only factory installation) 451,00
4,100,504,U 3 A *)Conv.-Kit VR Control int. PAP/A 606,00
4,100,548 3 A *)I-Kit VR Control int. PAP/D (only factory installation) 434,00
4,100,548,U 3 D *)Conv.-Kit VR Control int. PAP/D 539,00
4,040,078 3 D Controller VR 1500 PAP A external 732,00
4,040,079 3 D Controller VR 1500 PAP D external 715,00
4,100,719 6 D Mounting controller VR 1500 98,00
*) does not work with 4,100,277 + 4,100,603
Interface
Cooling units

www.fronius.com
Wire feeder VR 1500 PAP

5 4,049,001 3 B VR 1500-PAP/A 1.026,00
4,045,996 3 B VR 1500-PAP 4R/G/W/CB Rob./D 1.227,00
4,049,001,800 3 B VR 1500-PAP/A US 938,00
4,045,996,800 3 D VR 1500-PAP 4R/G/W/CB Rob./D US 1.126,00
please do not forget: driver rolls, inlet guide and quick connector
64
VR 1500 PAP mounting bracket
6 4,100,547 3 D Mounting VR 1500-PAP EA1800N for Yaskawa/Motoman MA1800/ 193,00
1900EA1800/1900
4,100,561 3 A Mounting VR 1500-PAP for Yaskawa/Motoman EA1400/MA1400/VA1400 114,00
4,100,554 3 A Mounting VR 1500-PAP for ABB IRB1600ID 254,00
4,100,688 3 D Mounting VR 1500-PAP for Kuka KR16arc HW/L8 248,00
4,100,571 3 D Mounting VR 1500-PAP for Kuka KR5arc HW 297,00
4,100,557 3 A Mounting VR 1500-PAP for Fanuc AM100iC , 100iC 6L , 120iC , 120iC 167,00
10L
4,100,676 3 D Mounting VR 1500-PAP for Reis RV 20/30 - 6/10 HW 123,00
4,100,822 3 A Mounting VR 1500-PAP robot for ABB IRB1520ID 378,00
Hose pack VR 1500 PAP watercooled

7 4,047,504 3 D Extension hose pack W 2,7m 95mm² VR 1500-PAP for Yaskawa/ 887,00
Motoman EA 1800N
4,047,456 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for Yaskawa/ 902,00
Motoman EA 1400N
Motoman EA 1900N
Motoman VA 1400
4,047,513 3 D Extension hose pack W 2,5m 95mm² for VR 1500-PAP for Kuka 1.107,00
KR5arc HW
4,047,722 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for Kuka 821,00
KR16arc HW
4,047,506 3 B Extension hose pack W 2,5m 95mm² for VR 1500-PAP for ABB 996,00
IRB1600ID
4,047,817 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for ABB IRB 2600ID 962,00
4,047,508 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for Fanuc 920,00
AM100iC (6L)
4,047,530 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for Fanuc 924,00
AM120iC (10L)
4,047,717 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for Reis 664,00
RV20-6/10 HW
4,047,718 3 D Extension hose pack W 2,5m 95mm² VR 1500-PAP for Reis RV30-10 HW 697,00
4,047,887 3 D Extension hose pack W 2,5m95mm² VR 1500-PAP for ABB IRB 1520ID 818,00
Collisionbox PAP / Solid mount PAP

8 44,0350,2748 6 A Crashbox Robacta-PAP L 714,00
44,0350,2894 6 C Crashbox Robacta-PAP XL 714,00
44,0350,5011 3 C Crashbox PAP Dummy complete 160,00
Adaptor flange PAP

9 44,0350,2782 6 C Robot flange CB Ra-M kpl. 101,00
44,0350,2764 6 C Robot flange collision box RA for Kuka complete KR5arc HW, 101,00
KR16arc HW/8L
44,0350,3052 6 C Robot flange collision box RA for Kuka KR16arc complete 101,00
44,0350,2749 6 A Robot flange collision box RA for ABB complete 101,00
44,0350,3200 6 A Robot flange collision box RA for ABB 2600ID 178,00
44,0350,2750 6 A Robot flange CB Ra-F kpl. 101,00
44,0350,3053 6 D Robot flange collision box for Reis complete 101,00
Robacta PAP torch watercooled

10 4,047,503 3 C Robacta W/CB-PAP/1,48m for Yaskawa/Motoman EA1800N 744,00
4,047,459 3 A Robacta W/CB-PAP/1,30m for Yaskawa/Motoman EA1400N/SSA2000 756,00
4,047,460 3 A Robacta W/CB-PAP/1,60m for Yaskawa/Motoman EA1900N 805,00
4,047,512 3 C Robacta W/CB-PAP/1,33m for Kuka KR5arc HW 756,00
4,047,505 3 A Robacta W/CB-PAP/1,38m for ABB IRB1600ID 770,00
4,047,832 3 C Robacta W/CB-PAP/1,68m for ABB IRB 2600ID-200 810,00
4,051,057 3 D Robacta W/CB-PAP/1,43m ABB IRB 1520 on request
4,047,831 3 C *)Robacta W/CB-PAP 1,46m 784,00
4,047,509 3 C Robacta W/CB-PAP/1,19m for Fanuc AM100iC 721,00
4,047,514 3 C Robacta W/CB-PAP/1,41m for Fanuc AM100iC 6L 770,00
www.fronius.com
4,047,730 3 C Robacta W/CB-PAP/1,67m for Reis RV20-6 HW on request

4,047,731 3 C Robacta W/CB-PAP/1,51m for Reis RV20-10 HW 805,00
4,047,761 3 C Robacta W/CB-PAP/1,65m for Comau HW ARC4 821,00
4,047,759 3 C Robacta W/CB-PAP/1,80m for Kuka KR16arc HW/8L 821,00
65
Torch body
Connection hose packs

12 4,047,461 3 C Connection hose pack W/4m/95mm² for VR1500 PAP und VR 1500-M 1.033,00
4R/W
4,047,455 3 C Connection hose pack W/8m/95mm² for VR1500 PAP und VR 1500-M 1.497,00
4R/W
4,047,462 3 D Connection hose pack W/15m/95mm² for VR 1500-PAP and VR 1500-M 2.336,00
4R/W
4,047,463 3 D Connection hose pack W/20m/95mm² for VR 1500-PAP and VR 1500-M 2.938,00
4R/W
Wire coil mounting

13 4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / 316,00
EA / VA
4,100,560 3 D Wire coil mounting robot for Fanuc AM100iC, 100iC 6L, 120iC, 120iC 331,00
10L
Wire feeder hose
Carriage

1 4,100,685 3 D I-kit wire end (power source) in connection mit VR Control internal analog 209,00
Options wire feeder

5 4,100,259 3 A I-Kit blow out torch basic 63,00
4,100,393 3 A I-Kit blow out through gasline (Attention: only factory installation) 162,00
4,100,343 3 A Gas pressure sensor VR 1500 181,00
4,100,374 3 A I-kit digital gas sensor 980,00
4,100,592 3 D I-kit gas nozzle position search VR1500-PAP A/D (Attention: only factory 165,00
installation)
Attention:
Please use 4,100,259 only in connection with 4,100,393.
Please use 4,100,374 only for digital PAP wire feeders.
Options
4,100,429 3 A I-kit LocalNet connection plug 27,80
44,0350,2800 3 C Adapter W Universal VR 1500-PAP 332,00
www.fronius.com
66
1336
PAP watercooled (cost optimized)

Power sources
VR-control PAP

Interface
Cooling units

5 4,049,001 3 B VR 1500-PAP/A 1.026,00
4,049,001,800 3 B VR 1500-PAP/A US 938,00
Please do not forget: driver rolls, inlet guide and quick connector

1900EA1800/1900
10L
www.fronius.com
Hose pack VR 1500 PAP watercooled (from the machine to the wire
feeder)
7 4,047,524 3 D Connection hose pack W 4,7m 95mm² VR 1500-PAP for Yaskawa/Moto- 1.278,00
man EA1800N
4,047,522 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Kuka KR5arc 1.197,00
HW
4,047,723 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Kuka KR16arc 1.071,00
HW
4,047,523 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for ABB IRB1600ID 1.240,00
67
4,047,818 3 C Connection hose pack W 4,5m 95mm² VR 1500-PAP for ABB IRB 1.198,00
2600ID
4,047,525 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Fanuc 1.189,00
AM100iC/6L
4,047,661 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Yaskawa/ 1.118,00
Motoman VA1400
4,047,532 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Fanuc 1.212,00
AM120iC (10L)
Motoman EA1400N
Motoman EA1900N
4,047,719 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Reis 886,00
RV20-6/10 HW
4,047,720 3 D Connection hose pack W 4,5m 95mm² VR 1500-PAP for Reis 927,00
RV30-10 HW
4,047,762 3 D Connection hose pack W 5m 95mm² VR 1500-PAP for Comau Arc 4 972,00
4,047,886 3 D Connection hose pack W 4,5m95mm² VR 1500-PAP for ABB IRB1520ID 1.105,00

Adaptor flange PAP

44,0350,2764 6 C Robot flange collision box RA for Kuka complete KR5arc HW, 101,00
KR16arc HW/8L
44,0350,3052 6 C Robot flange collision box RA for Kuka KR16arc complete 101,00
44,0350,2749 6 A Robot flange collision box RA for ABB complete 101,00
44,0350,3200 6 A Robot flange collision box RA for ABB 2600ID 178,00
44,0350,3053 6 D Robot flange collision box for Reis complete 101,00
Robacta PAP torch, watercooled

10 4,047,503 3 C Robacta W/CB-PAP/1,48m for Yaskawa/Motoman EA1800N 744,00
4,047,459 3 A Robacta W/CB-PAP/1,30m for Yaskawa/Motoman EA1400N/SSA2000 756,00
4,047,460 3 A Robacta W/CB-PAP/1,60m for Yaskawa/Motoman EA1900N 805,00
4,047,505 3 A Robacta W/CB-PAP/1,38m for ABB IRB1600ID 770,00
4,047,832 3 C Robacta W/CB-PAP/1,68m for ABB IRB 2600ID-200 810,00
4,051,057 3 D Robacta W/CB-PAP/1,43m ABB IRB 1520 on request
4,047,831 3 C *)Robacta W/CB-PAP 1,46m 784,00
4,047,730 3 C Robacta W/CB-PAP/1,67m for Reis RV20-6 HW on request
4,047,761 3 C Robacta W/CB-PAP/1,65m for Comau HW ARC4 821,00
4,047,759 3 C Robacta W/CB-PAP/1,80m for Kuka KR16arc HW/8L 821,00
*) for ABB IRB 2600ID und for Yaskawa/Motoman MA1550
Torch body
Wire coil mounting

EA / VA
www.fronius.com

10L
Wire feed hose
68
Carriage

Options wire feeder

installation)
Attention:
Options
www.fronius.com
69
1350
PAP gascooled

Power sources
VR-control PAP

Interface

4 4,049,001 3 B VR 1500-PAP/A 1.026,00
4,049,001,800 3 B VR 1500-PAP/A US 938,00
please do not forget: driver rolls, inlet guide and quick connector

1900EA1800/1900
4,100,557 3 A Mounting VR 1500-PAP for Fanuc AM100iC , 100iC 6L , 120iC , 120iC 10L 167,00
Hose pack mounting bracket

6 4,100,572 3 D Mounting extension hose pack for Yaskawa/Motoman EA1800 93,00
www.fronius.com

4,100,677 3 D Mounting bracket for extension hosepack KR16arc HW for Kuka 93,00
Hose pack VR 1500 PAP aircooled

7 4,047,458 3 D Connection Hosepack G/3,5m/70mm² VR 1500-PAP (gascooled) 655,00
4,047,458,630 3 D Extension hosepack G/3,5m/70mm² VR 1500-PAP for blow out Basic 730,00
70
Collisionbox PAP / Solid-torch mount PAP
Adaptor flange PAP

44,0350,2764 6 C robot flange collision box RA for Kuka complete KR5arc HW, KR16arc 101,00
HW/8L
44,0350,3052 6 C robot flange collision box RA for Kuka KR16arc complete 101,00
44,0350,2749 6 A robot flange collision box RA for ABB complete 101,00
44,0350,3200 6 A robot flange collision box RA for ABB 2600ID 178,00
44,0350,3053 6 D robot flange collision box for Reis complete 101,00
Robacta PAP torch, aircooled

10 4,047,549 3 C Robacta G/CB-PAP/1,48m for Yaskawa/Motoman EA1800N 1.300,00
4,047,545 3 C Robacta G/CB-PAP/1,30m for Yaskawa/Motoman EA1400N 1.240,00
4,047,520 3 C Robacta G/CB-PAP/1,33m for Kuka KR5arc HW 945,00
4,047,546 3 C Robacta G/CB-PAP/1,38m for ABB IRB1600ID 949,00
4,047,830 3 C Robacta G/CB-PAP/1,68m for ABB IRB 2600ID-200 998,00
4,051,058 3 D Robacta G/CB-PAP/1,43m ABB IRB 1521 on request
4,047,829 3 C *)Robacta G/CB-PAP/1,46m 971,00
4,047,544 3 C Robacta G/CB-PAP/1,19m for Fanuc AM100iC 930,00
4,047,548 3 C Robacta G/CB-PAP/1,41m for Fanuc AM100iC 6L 949,00
4,047,734 3 C Robacta G/CB-PAP/1,67m for Reis RV20-6 HW 998,00
4,047,760 3 C Robacta G/CB-PAP/1,80m for Kuka KR16arc HW 8L 998,00
*) for ABB IRB 2600ID and for Yaskawa/Motoman MA 1550
Torch body
Connection hose pack PAP G

12 4,047,517 3 D Connection Hosepack G 4m 70mm² for VR 1500-PAP 846,00
4,047,518 3 D Connection Hosepack G 8m 70mm² for VR 1500-PAP 1.275,00
4,047,519 3 D Connection Hosepack G 15m 70mm² for VR 1500-PAP 1.993,00
Wire coil mounting

13 4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / EA 316,00
/ VA
4,100,560 3 D Wire coil mounting robot for Fanuc AM100iC, 100iC 6L, 120iC,120iC 10L 331,00
Wire guide hose

Carriage
Optionos power source

Options wire feeder

www.fronius.com

installation)
Attention:
Options
71
1353
PAP gascooled (cost optimized)

Power source
VR-control PAP

Interface

4 4,049,001 3 B VR 1500-PAP/A 1.026,00
4,049,001,800 3 B VR 1500-PAP/A US 938,00
Please do not forget: driver rolls, inlet guide and quick connector

1900EA1800/1900
4,100,557 3 A Mounting VR 1500-PAP for Fanuc AM100iC , 100iC 6L , 120iC , 120iC 10L 167,00
Hose pack mounting bracket

www.fronius.com
4,100,677 3 D Mounting bracket for extension hosepack KR16arc HW for Kuka 93,00
72
Hose pack VR 1500 PAP aircooled
7 4,047,521 3 C Connection Hosepack G 5,5m 70mm² from the power source to VR1500- 765,00
PAP
4,047,521,630 3 C Connection hosepack G 5,5m 70mm2 VR 1500-PAP for blow out Basic 1.107,00

Adaptor flange PAP

HW/8L
Robacta PAP torch aircooled

10 4,047,549 3 C Robacta G/CB-PAP/1,48m for Yaskawa/Motoman EA1800N 1.300,00
4,047,546 3 C Robacta G/CB-PAP/1,38m for ABB IRB1600ID 949,00
4,047,830 3 C Robacta G/CB-PAP/1,68m for ABB IRB 2600ID-200 998,00
4,051,058 3 D Robacta G/CB-PAP/1,43m ABB IRB 1521 on request
4,047,829 3 C *)Robacta G/CB-PAP/1,46m 971,00
4,047,760 3 C Robacta G/CB-PAP/1,80m for Kuka KR16arc HW 8L 998,00
*) for ABB IRB 2600ID and for Yaskawa/Motoman MA 1550
Torch body
Wire coil mounting

12 4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / EA 316,00
/ VA
4,100,560 3 D Wire coil mounting robot for Fanuc AM100iC, 100iC 6L, 120iC, 120iC 10L 331,00
Wire feeder hose

Carriage

Options wire feeder

www.fronius.com

installation)
Attention:
Options
44,0350,2800 3 C Adapter W Universal VR 1500-PAP 332,00 73
3038
PAP-CMT watercooled
RCU 5000i
13 14
6
3
9
10 11
8
1 12
4 7
Robot
Control 15

Power sources CMT
Wire feeder CMT

Connection hose packs CMT W

Interface
Cooling unit
Hose packs CMT-PAP watercooled

6 4,047,556,000 3B A RA Drive CMT-PAP W/F++/6,25m (Y-Spliter 1,02m) 1.430,00
4,047,557,000 3B A RA Drive CMT-PAP W/F++/6,25m (Y-Spliter 1,22m) 1.430,00
4,047,558,000 3B C RA Drive CMT-PAP W/F++/8,25m (Y-Spliter 1,02m) 1.590,00
4,047,559,000 3B C RA Drive CMT-PAP W/F++/8,25m (Y-Spliter 1,22m) 1.590,00
4,047,556,000 for robot type: for Fanuc AM100iC / AM100iC 6L /

AM120iC, for Yaskawa/Motoman EA1400N / VA1400, for ABB IR-
B1600iD, for ABB IRB2600iD-15/1.85, for Kuka KR5arc HW, for ABB
IRB1520ID
4,047,557,000 for robot type: for Fanuc AM120iC 10L, for Yaskawa/Mo-
toman EA1800N / EA1900N, for Kuka KR16arc HW, RV20-6 HW, RV20-
10 HW, RV30-10 HW, for ABB IRB2600iD-8/2.00
4,047,558,000 for robot type: for Fanuc AM100iC / AM100iC 6L /

AM120iC, for Yaskawa/Motoman EA1400N / VA1400, for ABB IR-
B1600iD, for ABB IRB2600iD-15/1.85, for Kuka KR5arc HW
4,047,559,000 for robot type: for Fanuc AM120iC 10L, for Yaskawa/Mo-
toman EA1800N / EA1900N, for Kuka KR16arc HW, RV20-6 HW, RV20-
10 HW, RV30-10 HW, for ABB IRB2600iD-8/2.00
Robot mountings CMT-PAP

7 4,100,585 3 D Mounting CMT PAP for Yaskawa/Motoman EA1800N 66,00
4,100,590 3 D Mounting CMT PAP for Yaskawa/Motoman EA1900N 49,00
4,100,591 3 A Mounting CMT PAP for Yaskawa/Motoman EA1400N/SSA2000 51,00
4,100,600 3 D Mounting CMT PAP for Yaskawa/Motoman VA1400 41,00
4,100,584 3 D Mounting CMT PAP for Kuka KR5arc HW 148,00
4,100,664 3 D Mounting CMT PAP for Kuka KR16/L8arc HW 60,00
4,100,823 3 A Mounting CMT PAP robot for ABB IRB1520ID 89,00
www.fronius.com
4,100,586 3 A Mounting CMT PAP for ABB IRB 1600ID 132,00

4,100,582 3 D Mounting CMT PAP for Fanuc AM100iC, 100iC 6L 62,00
4,100,666 3 D Mounting CMT PAP for Reis RV20-6/10 HW 60,00
4,100,667 3 D Mounting CMT PAP for Reis RV30-10 HW 60,00
CMT wire buffer sets

8 4,001,699 3B A Wire buffer set CMT 8,25m/var. (for 8,25m hose packs) 952,00
Collisions box PAP-CMT
9 44,0350,2854 3B A Crashbox CMT-PAP 1.187,00
Adaptor flange PAP

HW/8L
Robacta Drive CMT PAP

11 4,036,357 3B C Robacta Drive CMT PAP W 3.453,00
4,036,367 3B C Robacta Drive CMT PAP W Pro 3.610,00
Torch body watercooled

Remote control units RCU5000i

Wire feed hose

Carriages
www.fronius.com
75
1352
PAP-CMT gascooled
RCU 5000i
12
13
5
2
8
3 9 10
6 11
1
4
Robot
Control 14

Power sources CMT
Wire feeder CMT

Connection hose packs CMT gascooled

Interface
Hose packs CMT-PAP gascooled

5 4,047,552 3B C RA Drive CMT-PAP G 6,25m (Y-Spliter 1,02m) 1.371,00
4,047,553 3B C RA Drive CMT-PAP G 6,25m (Y-Spliter 1,22m) 1.371,00
4,047,552 for robot type: for Fanuc AM100iC / AM100iC 6L / AM120iC,

for Yaskawa/Motoman EA1400N / VA1400, for ABB IRB1600iD, for ABB
IRB2600iD-15/1.85, for Kuka KR5arc HW, for ABB IRB1520ID
4,047,553 for robot type: for Fanuc AM120iC 10L, for Yaskawa/Motoman
EA1800N / EA1900N, for Kuka KR16arc HW, RV20-6 HW, RV20-10 HW,
RV30-10 HW, for ABB IRB2600iD-8/2.00
4,047,554 for robot type: for Fanuc AM100iC / AM100iC 6L / AM120iC,

for Yaskawa/Motoman EA1400N / VA1400, for ABB IRB1600iD, for ABB
IRB2600iD-15/1.85, for Kuka KR5arc HW
4,047,555 for robot type: for Fanuc AM120iC 10L, for Yaskawa/Motoman
EA1800N / EA1900N, for Kuka KR16arc HW, RV20-6 HW, RV20-10 HW,
RV30-10 HW, for ABB IRB2600iD-8/2.00
Robot mountings CMT-PAP

6 4,100,585 3 D Mounting CMT PAP for Yaskawa/Motoman EA1800N 66,00
4,100,590 3 D Mounting CMT PAP for Yaskawa/Motoman EA1900N 49,00
4,100,591 3 A Mounting CMT PAP for Yaskawa/Motoman EA1400N/SSA2000 51,00
4,100,600 3 D Mounting CMT PAP for Yaskawa/Motoman VA1400 41,00
4,100,584 3 D Mounting CMT PAP for Kuka KR5arc HW 148,00
4,100,664 3 D Mounting CMT PAP for Kuka KR16/L8arc HW 60,00
www.fronius.com
4,100,666 3 D Mounting CMT PAP for Reis RV20-6/10 HW 60,00

4,100,667 3 D Mounting CMT PAP for Reis RV30-10 HW 60,00
CMT wire buffer sets

4,001,698 3B A Wire buffer set CMT 6,25m/var. (for 6,25m hose packs) 930,00
Collision box PAP-CMT

76
Adaptor Flange PAP

HW/8L
Robacta Drive CMT PAP gascooled

10 4,036,356 3B C Robacta Drive CMT PAP G 3.453,00
Torch body gascooled
Remote control RCU 5000i
Wire guide hose
Carriages
www.fronius.com
77
3340
PAP-CMT PowerLiner / TPS 3200 / Fieldbus system
Watercooled edition with Fieldbus System (DeviceNet ECO) for TPS 3200.
Equipment for ø 1,2mm aluminum wire.

PAP-CMT PowerLiner / TPS 3200 / Fieldbus system (P02043)
1 4,075,137 1B B TransPuls Synergic 3200 CMT 7.039,00
4 4,100,492 3 A I-kit DeviceNet Economy 1.545,00
2 4,045,837,633 3 B Cooling unit FK 4000 Rob 1.981,00
3 4,045,881 3 A Podium digital machines 249,00
7 4,047,427 3 A Connection hose pack W/4m/95mm² LHSB CMT edtion 884,00

8 4,049,013,000 3 B *)VR 1550 4R/F++ robot 1.823,00
4,100,519 3 A I-kit PM 43 PullMig-controller (Attention: only factory installation) 237,00
4,100,696 3 B I-kit CMT VR 1550 243,00
4,100,257 3 A I-kit cover VR 1500 106,00
4,100,256 3 A I-kit adaptor plate VR 1500 95,70
14 4,036,357 3B C Robacta Drive CMT PAP W 3.453,00
44,0350,2381 10B B Basic kit CMT Al 0,8 160,00
9 4,047,559,000 3B C RA Drive CMT-PAP W/F++/8,25m (Y-Spliter 1,22m) 1.590,00
15 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
44,0350,5026 10D C Starterset Contec MD RA 5000 139,00
42,0001,5405 10 A Contact tip 0,9/M10/ø10x40/CB4,8 5 pcs 16,00
10 4,100,583 3 D Mounting CMT PAP for Fanuc AM120iC, 120iC 10L 133,00
12 44,0350,2750 6 A Robot flange CB Ra-F kpl. 101,00
16 42,0300,2917 4 B PowerLiner (coil length 25m) 10 m 900,00
4,100,701 3 A QuickConnect PowerLiner VR 1500 / VR 1550 / VR 7000 2 pcs 300,00
44,0350,2022 3 A Wear part kit RA5000 87,00
Ø 13,5mm
CH, CZ, SLO,...)
42,700,020 7 Commissioning 5h 415,00
*) Attention: equipped with 4x 44,0001,1328 Plastic 1,2mm.
Pos. 5/6 - Robot control, Robot (acc. to manufacturer, type)
The above mentioned standardconfiguration has to be adapted depen-

ding on the application/robot configuration.
www.fronius.com
78
57
TPS 3200 / Rob 4000 Set / Push / Cleaner
Gascooled edition with Standard I/O Interface (Rob 4000) for Synergic mode for TS/TPS 3200/4000/5000.
Equipment for ø1,2 mm steel wire

Processes
MIG/MAG-welding
MIG/MAG pulsed arc-welding
MIG-brazing

Duplex-steels
Nickel-based materials

Aerospace industry
Construction of plant, containers, machinery,
structural steel
Standard equipment
Options
4-roller drive External robot interface for synergic mode
Burn-back impulse (perfectly formed wire-tip, Hose pack holder (pull relief) Twin-head control
optimum re-ignition) VR-display for motor current Upgrades by add-on modules
Digital welding process control Special 2-step mode Synchro pulse
Soft start Welding programmes from databank Keylock switch
Wire inching without gas or current Current flow signal Spatter Free Ignition (Robacta Drive)

Energy saving inverter technology Synergic mode Intermediate drive (Master/Slave)
Earth leakage monitoring S-mark, CE-mark External displays
Remote controllable Thermostat controlled fan Welding data docu
Automatic burn back control Overtemperature protection Fronius Xplorer
Gas test button Calibration document

TPS 3200 (P00032)
1 4,075,124 1 B TransPuls Synergic 3200 4.761,00
3 4,100,239 3 A I-kit Rob4000 Interface LocalNet 97 1.130,00
4,100,274 3 A I-kit Rob4000 cable tree universal 1,5m 97 105,00
2 4,045,881 3 A Podium digital machines 103 249,00
6 4,045,848,000 3 B *)VR 1500 4R/F++ robot wire feeder 116 1.804,00
4,100,428 3 A I-kit mounting VR 1500/KD1500 KR6/KR15/KR16/KR16KS/UP6 118 219,00
4,100,257 3 A I-kit cover VR 1500 106,00
7c 4,100,261 3 A I-kit LocalNet distributor passive 223,00
9 4,047,393 3 C Robacta G/F/1,7m 142 782,00
8 34,0350,2150 3 A Robacta MTG 4000 22° L = 246,5mm H = 50,0mm 142 319,00
44,0450,1144 4 A Collision box XL 158 778,00
42,0201,0005 3 A Holding clamp Robacta for Binzel CAT 158 98,00
44,0450,1156 4 D Adapter LK 50 for collisionbox 118 135,00
10 4,100,294 3 A Wire coil mounting robot UP6 for Yaskawa/Motoman 118 205,00
11 4,100,670 3 A I-kit QuickConnect DFS SW VR 1500 for 40,0001,0505 2 pcs 128,00
11 40,0001,0505 6 A Wire feed hose ID8,0/OD12mm 1m black, coil length = 100m 2m 5,40
CH, CZ, SLO,...)
42,0405,0468 3 A Hosepack holder universal 45,00
7a 4,047,411 3 D Connection hose pack G/4m/50mm² for VR 1500/pull relief 107 578,00
7b 43,0004,0459 3 A Remote control cable 10-pin/5m 105 114,00
43,0004,2527 8 A GroundCable 50mm² 4m Plug 50mm² + cable lug Ø 10,5mm 104 93,00
12 4,075,122 3 B Robacta TC 1000 166 2.865,00
13 4,045,907 3 A Mounting socket 700mm Robacta TC 166 272,00
42,0411,8038 8 A Anti-spatter-fluid Robacta TC Cool 1L dip in 166 7,60
42,700,020 7 Commissioning 5h 415,00
www.fronius.com

*) Attention: equipped with 4 x 44,0001,1378 Heavy Duty steel 1,2mm

4,075,122 incl. connection plug, connection cable - TC1000 is not inclu-
ded in the delivery.
The above mentioned standard configuration has to be adapted if nec-

cessary depending on the application/robot configuration.
79
58
TPS 5000 Remote / Ethernet IP / Push
Watercooled edtion with Interface Ethernet IP for Synergic and Jobmode for TS/TPS 4000/5000 remote.
Equipement for ø 1,2 mm steel wire for FANUC R30iA control.

Processes
MIG/MAG-welding
MIG/MAG-pulsed arc welding
MIG/MAG-high performance welding
MIG-brazing

Duplex-steels
Nickel based materials
Aluminium-materials
Magnesium-materials (TPS 5000)
Copper-materials (TPS 5000)
Special materials

Standard equipment Automotive and allied vendor industries
4-roller drive Hose pack holder (pull relief) Construction of special vehicles and
Burn-back impulse (perfectly formed wire-tip, VR-display for motor-current construction machinery
optimum re-ignition) Special 2-step mode Aerospace industry
Automatic cooling-unit cut-out Welding programmes from databank Construction of plant, containers, machinery,
Digital welding process control Current flow signal structural steels
Soft-start Synergic- / Job- / manual mode internal Construction of rail vehicles and rolling stock
Wire inching without gas or current S-mark, CE-mark

Options
Energy-saving inverter technology Thermostat controlled fan
Earth leakage monitoring Overtemperature protection Twin-head control
Remote controllable Toch Sense Mode (with welding wire) Keylock switch
Automatic burn-back control External programme - / jobselection Synchro Pulse
Gas test button Real- and command value (display function) Intermediate drive (Master/Slave)
External robot interface for synergic and job Welding data docu
mode Fronius Xplorer

TransPuls Synergic 5000 Remote (P00033)
1 4,075,102,R 1 B TransPuls Synergic 5000 Remote 6.375,00
5 4,045,979 3 C AB Ethernet IP (inside the UNI box) 1.964,00
5a 4,062,012 3 D Software Configuration for Fanuc 446,00
3 4,045,837,632 3 B Cooling unit FK 4000-R FC 1.162,00
8 4,045,848,000 3 B *)VR 1500 4R/F++ robot wire feeder 1.804,00
4,100,257 3 A I-kit cover VR 1500 106,00
4,100,441 3 A I-kit mounting VR 1500/KD1500 ArcMate 100iB/120iB 232,00
4,100,259 3 A I-Kit blow out torch basic 63,00
9 4,047,292 3 A Connection hose pack W/8m/95mm² for VR 1500/VR 4000/VR 5000/VR 966,00
7000/pull relief
11 4,047,234,000 3 A Robacta W/F++/1,5m 707,00
10 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
44,0350,2022 3 A Wear part kit RA5000 87,00
44,0450,1144 4 A Collision box XL 778,00
42,0201,0005 3 A Holding clamp Robacta for Binzel CAT 98,00
44,0450,1157 4 D Adapter LK 40 for collisionbox 135,00
12 4,100,670 3 A I-kit QuickConnect DFS SW VR 1500 for 40,0001,0505 2 pcs 128,00
43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug Ø 329,00
13,5mm
2 4,046,098 3 A Remote control RCU 5000i Universal SD 1.927,00
4,100,433 3 A I-kit mounting RCU5000i 112,00
www.fronius.com
CH, CZ, SLO,...)
42,700,020 7 Commissioning 5h 415,00

The above mentioned standard configuration has to be adapted accor-
80 ding to the application/robot configuration.
3030
TPS 5000 / Feldbus Set / PushPull / Reamer
Watercooled edition with Fieldbus Interface (Interbus 2 MB Rugged Line) for TS/TPS 4000/5000.
Equipment for ø 1,2 mm aluminum wire.

Processes
MIG/MAG-welding
MIG-brazing
Options
Twin-head control
Upgrades by add-on modules
Rate-of flow watchdog for torch cooling
Keylock switch
Synchro Pulse
Welding data docu
Fronius Xplorer

Construction of special vehicles and
Standard equipment Aerospace industry
4-roller drive Robot Interface Fieldbus Construction of plant, containers, machinery,
Burn-back impulse (perfectly formed wire-up Hose pack holder structural steels
Automatic cooling-unit-cut out Special 2-step mode Construction of rail vehicles & rolling stock
User-defined function button Welding programme from databank
Digital welding process control Current-flow signal Recommended base materials

Soft-start Synergic- / Job- / manual mode internal Constructional steels
Wire inching without gas or current S-mark, CE-mark Coated constructional steels
Energy-saving inverter technology Thermostat controlled fan Ferritic / austenitic CrNi steels
Earth leakage monitoring Overtemperature protection Duplex-steels
Remote controllable Touch Sense Mode (with welding wire) Nickel-based materials
Automatic burn-back control External programme- / job selection Aluminium-materials
Gas test button Magnesium-materials (TPS 5000)
Copper materials(TPS 5000)
Special materials

TransPuls Synergic 5000 (P00034)
4,061,101 3 D Software FS Synchropuls 554,00
4,061,102 3 D Software FS Spatter Free Ignition 715,00
4 4,045,885 3 C I-kit Interbus 2MB Rugged Line 2.321,00
7 4,045,848,000 3 B *)VR 1500 4R/F++ robot wire feeder 1.804,00
4,100,257 3 A I-kit cover VR 1500 106,00
4,100,428 3 A I-kit mounting VR 1500/KD1500 KR6/KR15/KR16/KR16KS/UP6 219,00
4,100,217 3 A I-kit PMR4000 PullMig TS/TPS 2700-5000 291,00
4,100,670 3 A I-kit QuickConnect DFS SW VR 1500 for 40,0001,0505 64,00
7000/pull relief
9 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
42,0001,2995 10 A Fixing nozzle M25x1,5 7,20
42,0001,5676 10 A Gas nozzle conical ø13/ø25x77,5 Alu, thread-type 17,70
10 4,047,257,000 3 A Robacta Drive W/F++/1,5m 3.076,00
44,0350,2008 10B A Basic kit Drive 1,2 92,00
32,0201,0045 3 A Holding clamp Robactra Drive for Binzel CAT 129,00
www.fronius.com

11 4,100,294 3 A Wire coil mounting robot UP6 for Yaskawa/Motoman 205,00
CH, CZ, SLO,...)
13 44,0450,1227 4 C Robacta Reamer Alu 900rpm (without wire cutter) 1.778,00
44,0350,2267 3 A Adaptor cleaning brush ø25x36mm 61,00
44,0450,1228 4 C Cleaning brush round ø16x35 11,50
44,0450,1150 4 B Wire cutter for Robacta Reamer / Alu Edition /Reamer Easy V - mechanic 440,00
81
14 41,0018,0025 4 D Bus coupler Interbus 2MB Rugged Line 734,00
42,0201,1597 4 D Mouting for bus coupler 12,20
15 43,0004,2541 3 D Connection cable 1m Robacta Reamer M12 5pin 251,00
16 44,0450,1152 4 C Mounting socket Robacta Reamer/Alu Edition/V 122,00
13,5mm
42,700,020 7 Commissioning 5h 415,00
*) Attention: equipped with 4x 44,0001,1328 Plastic 0,8-1,6mm Al/CuSi

The above mentioned standardconfiguration has to be adapted depen-
ding on the application/robot configuration.
3000
TPS 3200 CMT / Modbus Interface
Technical data, standard equipment and options of the power source see page 47 TransPuls Synergic 3200/4000/5000.
Equipment for ø1,2 mm aluminum wire for Yaskawa/Motoman DX100 control.

Watercooled edition with WeldCom Interface for CMT systems with new contact system Contec.
Processes
CMT-brazing
CMT-welding
CMT-pulse-welding
MIG/MAG-welding
MIG-brazing

structural steel
Robot welding
Construction of industry plants and pipeline
Recommended base materials industry
Constructional steels Aluminium materials
Coated constructional steels Special materials
Ferritic / austenitic CrNi steels Magnesium materials
Duplex-steels Copper materials

TransPuls Synergic 3200 CMT Remote (P00037)
1 4,075,137,R 1B B TransPuls Synergic 3200 CMT Remote 7.130,00
4 4,044,006 3 C Interface Weldcom complete 1.262,00
4a 4,062,011 3 D Software Configuration WeldCom 97 889,00
2 4,045,837,632 3 B Cooling unit FK 4000-R FC 101 1.162,00
4,100,380 3 A I-kit turning pintle mounting podium (for VR 4000/7000) 103 206,00
4,045,963,000 3B B *)VR 7000-CMT 4R/G/W/F++ 111 3.649,00
8 4,036,319 3B B Robacta Drive CMT W 151 3.351,00
42,0201,2124 3B A Holding angle 36° 127,00
9 4,047,429,000 3B A Robacta Drive CMT W/F++/4,25m 151 1.321,00
10 4,001,635 3B A Wire buffer set CMT 4,25m/1,2m 909,00
11 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
www.fronius.com
4,001,642 6 A I-kit mounting wire buffer Universal connection 122,00

4,047,438 3 A Connection hose pack W/1,2m/70mm² LHSB CMT edtion 107 550,00
12 4,046,098 3 A Remote control RCU 5000i Universal SD 105 1.927,00
CH, CZ, SLO,...)
42,700,020 7 Commissioning 5h 415,00
82 Total Amount 25.861,30

4,045,963,000 incl. Feeder rolls 1,2H, when ordering FMP-mounting, the
diameter can be defined.

Power source converion set TPS 3200-5000 to the CMT process

without accessories
For applications of SFI for pulse and standard characteristic line please
order 4,061,102
Options Article Number PG LK Alternative Price Euro

Software
www.fronius.com
83
2040
CMT Advanced 4000
Technical data, standard equipment and options of the power source see page 47.
Edition for Ø 1,2mm aluminum wire for Yaskawa/Motoman DX100 control with new contact system Contec.
Constructional steel
Coated constructional steel
Duplex steels
Aluminum materials
Special materials
Magnesium materials
Copper materials
Processes
CMT-brazing
CMT-welding
CMT-pulse welding
MIG/MAG welding
MIG/MAG pulsed arc welding
MIG brazing
Recommended areas of use CMT advanced welding
Automotive- and supplier industry
Constructional machines and special vehicles
Industrial plant construction and installation
companies
Robot manufactures and system integrators

CMT Advanced 4000 (P01240)
1 4,075,162,R 1B B CMT Advanced 4000 R 11.545,00
6 4,044,006 3 C Interface Weldcom complete 1.262,00
6a 4,062,011 3 D Software Configuration WeldCom 889,00
4,100,380 3 A I-kit turning pintle mounting podium (for VR 4000/7000) 103 206,00
7 4,045,963,000 3B B *)VR 7000-CMT 4R/G/W/F++ 111 3.649,00
8 4,036,319 3B B Robacta Drive CMT W 151 3.351,00
42,0201,2124 3B A Holding angle 36° 127,00
9 4,047,429,000 3B A Robacta Drive CMT W/F++/4,25m 151 1.321,00
10 4,001,635 3B A Wire buffer set CMT 4,25m/1,2m 909,00
11 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
4,047,438 3 A Connection hose pack W/1,2m/70mm² LHSB CMT edtion 107 550,00
12 4,046,098 3 A Remote control RCU 5000i Universal SD 105 1.927,00
4,060,100 3 D Software Update from Fronius data base 0,10
Please do not forget to mention the data base number! If necessary
please get in touch with your Fronius contact person.

CH, CZ, SLO,...)
42,700,020 7 Commissioning 5h 415,00

www.fronius.com
Pos. 4/5 Robot control, Robot manufacturer (acc. to robot type)

ding to the application/robot configuration.
Software
4,060,141 3B D Special programm 1st edition CMT Advanced 1.814,00
Power sources CMT Advanced

4,075,162,R 1B B CMT Advanced 4000 R 11.545,00
4,075,162,630,R 1B D CMT Advanced 4000 MV R 12.064,00
84 4,075,162,800,R 1B D CMT Advanced 4000 MV R 12.064,00
3320
TPS 4000 with PowerLiner / Fieldbus system
Watercooled edition with Fieldbus Interface (DeviceNet ECO) for TPS 4000.
Equipment for ø 1,2mm steel wire.

TPS 4000 with PowerLiner / Fieldbus system (P02044)

7000/pull relief
8 4,049,013,000 3 B *)VR 1550 4R/F++ robot 1.823,00
9 4,100,295 3 A I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 183,00
10 4,047,234,000 3 A Robacta W/F++/1,5m 707,00
11 42,0201,0005 3 A Holding clamp Robacta for Binzel CAT 98,00
12 44,0450,1156 4 D Adapter LK 50 for collisionbox 135,00
13 44,0450,1144 4 A Collision box XL 778,00
14 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
4,100,701 3 A QuickConnect PowerLiner VR 1500 / VR 1550 / VR 7000 2 pcs 300,00
44,0350,2022 3 A Wear part kit RA5000 87,00
13,5mm
CH, CZ, SLO,...)
42,700,020 7 Commissioning 5h 415,00
*) Attention: equipped with 2x42,0001,1361 1,2T and 2x42,0001,1732

pressure roll smooth steel

www.fronius.com
85
3330
Robacta PowerDrive System / TPS 5000 / Fieldbus
Watercooled edition with Fieldbus Interface (DeviceNet ECO) for TPS 4000/5000.
Equipment for ø 1,2mm aluminum wire.

Robacta PowerDrive System / TPS 5000 / Fieldbus (P02045)
7000/pull relief
8 4,049,013,000 3 B *)VR 1550 4R/F++ robot 1.823,00
4,100,257 3 A I-kit cover VR 1500 106,00
9 4,047,371,000 3 C Robacta Drive Extern W/F++/8,25m 3.852,00
10 32,0201,0045 3 A Holding clamp Robactra Drive for Binzel CAT 129,00
13 34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
42,0001,5405 10 A Contact tip 0,9/M10/ø10x40/CB4,8 5 pcs 16,00
4,100,701 3 A QuickConnect PowerLiner VR 1500 / VR 1550 / VR 7000 150,00
4,100,702 3 D Mounting PowerLiner Drive 173,00
44,0350,2022 3 A Wear part kit RA5000 87,00
13,5mm
CH, CZ, SLO,...)
42,700,020 7 Commissioning 5h 415,00
*) Attention: equipped with 2x42,0001,1361 1,2T and 2x42,0001,1732

pressure roll smooth aluminium

www.fronius.com
86
2987
TPS 7200 / 9000, TransSynergic 7200 / 9000
Technical data see page 47
Processes
MIG/MAG impulse high performance welding
MIG/MAG standard high performance welding
MIG/MAG high performance welding for filled
wire up to 3,2mm
MIG/MAG high performance welding for flat
wire

Coated construction steels
Duplex steels
Special materials
Magnesium materials
Copper materials
Options Recommended areas of use

Remote control JobExplorer / WIN RCU for automated applications
PullMig-mode Wire coil adaptor - Construction of plant, containers, machine-
Robot Interface Fieldbus Service Module ry, structural steels
Gas sensor Intermediate drive - Automotive and allied vendor industries
Keylock switch Twin-head control - Construction of special vehicles and
Welding programmes from databank Upgrades by add-on modules construction machinery
Spatter-free ignition SFI Flat wire equipment - Maintenance and repair
SynchroPulse Calibration document - Pipeline construction

Weld Process Data - Construction of rail vehicles and rolling stock
- Shipbuilding and Offshore
Standard equipment
2-/4-roller drive Manual mode (depending on Interface) Overtemperature protection
Wire inching without gas or current Synergic-mode 2-step mode, Special 2-step mode
Earth leakage monitoring Rate of flow watchdog for torch cooling (FK Spot welding
Automatic burn-back control 9000) Aluminium welding start-up
Gas test button Thermostat for torch cooing (FK 9000) Digital Display
Job-mode (depending on Interface) S-mark, CE-mark Current flow signal
Thermostat controlled fan

TransPuls Synergic 7200 watercooled, F++ connection - robot set
VR1500-30 1,6mm steel - Interface Fieldbus (P00038)
4,100,386 3 A I-kit LHSB TPS 4000/5000 704,00

4,100,413 3 A Option filter digital power source 125,00
4,100,261 3 A I-kit LocalNet distributor passive 223,00
4,100,386 3 A I-kit LHSB TPS 4000/5000 704,00

2 43,0004,2375 6 A Connection cable 2m LHSB-Set 137,00
3 43,0001,0971 6 A Symmetry inductance 672,00
4 4,045,906 3 B Cooling unit FK 9000-R 2.599,00
5 4,045,881 3 A Podium digital machines 2 pcs 498,00
www.fronius.com
4,045,937 3 D Rack for double podium 345,00

4,045,938 6 D Mounting symmetrie choke 160,00
4,045,939 3 D Filing rack-table podium 144,00
43,0004,0459 3 A Remote control cable 10-pin/5m 114,00
10 4,045,834,000 3 D *)VR 1500-30 4R/G/W/F++ robot wire feeder 3.182,00
4,100,257 3 A I-kit cover VR 1500 106,00
4,100,280 3 A I-kit blow out torch High-End 407,00
4,100,295 3 A I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 183,00
4,100,385 3 C I-kit 2nd socket for VR 1500 (only with F++) 125,00
(Attention: only factory-installation)
4,100,670 3 A I-kit QuickConnect DFS SW VR 1500 for 40,0001,0505 64,00 87
40,0001,0505 6 A Wire feed hose ID8,0/OD12mm 1m black, coil length = 100m 4m 10,80
11 34,0350,1686 3 A Robacta 700 36° L = 224,0mm H = 86,0mm 396,00
9 4,047,235,000 3 A Robacta W/F++/2,5m 795,00
42,0201,0005 3 A Holding clamp Robacta for Binzel CAT 98,00
44,0350,1941 3 D Wear part kit RA700 Time 137,00
7000/pull relief
13 43,0004,2339 6 D Connection current cable 95mm²/4m 315,00
14 43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug 329,00
Ø 13,5mm
CH, CZ, SLO,...)
42,700,002 7 Service PAT HighEnd 292,00
42,700,020 7 Commissioning 5h 415,00
*) Water chiller see page 231

Pos. 7/8 - Robot control, Robot (acc. to the manufacturer, type)
(Attention: 4,100,385 only factory-installation, only for F++)
4,045,834,000: equipped with 2x44,0001,1228 and 2x44,0001,1221

1,6mm steel

www.fronius.com
88
3980
CMT Twin

CMT Twin with VR 1550 CMT (P03565)
4,100,266 11 A Calibration document for new machines 7,00
4,100,298 3 A I-kit activ LocalNet distributor (Attention: only factory installation) 266,00
4,100,400 3 D I-kit Twin DeviceNet Interface 2.631,00
43,0004,2501 6 A Connection cable 2m LHSB on request
4,045,969 6 D LHSB-HUB 1.336,00

4,045,906 3 B Cooling unit FK 9000-R 2.599,00
4,049,013,000 3 B VR 1550 4R/F++ robot 2 pcs 3.646,00
4,100,696 3 B I-kit CMT VR 1550 2 pcs 486,00
4,100,257 3 A I-kit cover VR 1500 2 pcs 212,00
4,100,256 3 A I-kit adaptor plate VR 1500 2 pcs 191,40
4,047,427 3 A Connection hose pack W/4m/95mm² LHSB CMT edtion 2 pcs 1.768,00
4,036,319 3B B Robacta Drive CMT W 3.351,00
44,0350,2391 10B A Basic kit CMT G/W Fe/CuSi 1,2mm 130,00
44,0350,3348 3B D Holding angle CMT Twin 976,00
4,001,635 3B A Wire buffer set CMT 4,25m/1,2m 909,00
4,047,429,000 3B A Robacta Drive CMT W/F++/4,25m 1.321,00
44,0350,3337,630 3 A Robacta Twin Compact PRO 30° PA OVT 1.986,00
44,0350,5111 3 D Basic kit CMT Twin Speed 1,2mm 368,00
4,036,319 3B B Robacta Drive CMT W 3.351,00
4,047,429,000 3B A Robacta Drive CMT W/F++/4,25m 1.321,00
44,0350,2664 3 A Collision box replacement complete 432,00
4,046,098 3 A Remote control RCU 5000i Universal SD 2 pcs 3.854,00
4,060,100 3 D Software Update from Fronius data base 2 pcs 0,20
4,100,433 3 A I-kit mounting RCU5000i 2 pcs 224,00
13,5mm 2 pcs
42,700,002 7 Service PAT HighEnd 2 pcs 584,00
www.fronius.com
89
Options
4,045,881 3 A Podium digital machines 2 pcs 498,00
4,061,110 3 D Software FS TimeTwin digital 2 pcs 4.056,00
44,0450,1164 4 C Mounting socket for Robacta Reamer Twin 142,00
42,0411,8042 4 A Anti-spatter-fluid Robacta Reamer 10L spray in 92,00
44,0450,1421 4 C Robacta Reamer V Twin with wire cutter and inject system 4.305,00
44,0450,1250 4 A Balancer 4-6kg aluminium Levier de redressement 4-6kg aluminium 312,00
2 pcs
42,0405,0468 3 A Hosepack holder universal 2 pcs 90,00
4,100,670 3 A I-kit QuickConnect DFS SW VR 1500 for 40,0001,0505 4 pcs 256,00
4,100,374 3 A I-kit digital gas sensor 2 pcs 1.960,00
42,0510,0120 8 D Pressure regulator G30 Ar/CO2; 3-30 l/min; G3/4“ (UA, RUS,...) 2 pcs 138,00
44,0350,5112 3 D Basic kit CMT Twin HD 1,2mm 368,00
4,100,807 3B A Wire buffer mountings universal CMT Twin 177,00
4,100,806 3B D Wire buffer mountings for ABB CMT Twin 390,00
4,100,433 3 A I-kit mounting RCU5000i 2 pcs 224,00
2977
TimeTwin Digital 4000 / 5000 / 7200 / 9000
Technical data see page 47
Processes
MIG/MAG-tandem impulse high performance
welding
MIG/MAG-tandem standard high performance
welding
MIG/MAG-impulse welding
MIG/MAG-standard welding
MIG/MAG-tandem brazing

Duplex steels
Special materials

Options for automated applications
Remote control JobExplorer / WIN RCU - Construction of plant, containers, machine-
PullMig-mode Wire coil adaptor ry, structural steels
Robot Interface Fieldbus Service module - Automotive and allied vendor industries
Gas sensor Intermediate drive - Construction of special vehicles and
Keylock switch Twin-head control construction machinery
Welding programmes from databank Upgrades by add-on modules - Maintenance and repair
Spatterfree ignition SFI Solutions for robot systems - Pipeline construction
SynchroPulse Calibration document - Construction of rail vehicles and rolling stock
Weld Process Data - Shipbuilding and Offshore
Standard equipment
2-/4-roller drive Thermostat for cooling unit (Fk 9000) Aluminium welding start up
Wire inching without gas or current S-mark, CE-mark Digital Display
Earth leakage monitoring Thermostat controlled fan Current flow signal
Automatic burn-back control Overtemperature protection Synergic- / Job- / manual mode
Gas test button 2-step mode, special 2-step mode Touch Sense Mode
Rate-of-flow watchdog for torch cooling (FK Spot welding External programme- / job selection
9000)
TransPuls Synergic 5000

Weight 35,6kg
www.fronius.com
Dimension / h 475mm
Dimension / b 290mm
Dimension / l 625mm
Operating voltage 14,2-39V
Mains fuse 35A
90 Welding current / Duty cycle [10min/40C] 450A / 60%
TimeTwin Digital 5000 watercooled, F++ connection - Robot system
with VR1500 1,2mm steel - interface Fieldbus (Device Net) (P00039)
4,100,386 3 A I-kit LHSB TPS 4000/5000 96 704,00
4,061,110 3 D Software FS TimeTwin digital 97 2.028,00
4,060,100 3 D Software Update from Fronius data base 97 0,10

6 4,100,400 3 D I-kit Twin DeviceNet Interface 2.631,00
9 4,100,261 3 A I-kit LocalNet distributor passive 223,00
4,100,386 3 A I-kit LHSB TPS 4000/5000 96 704,00

43,0004,2375 6 A Connection cable 2m LHSB-Set 137,00
3 4,045,906 3 B Cooling unit FK 9000-R 101 2.599,00
4,100,257 3 A I-kit cover VR 1500 116 106,00
4,100,295 3 A I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 116 183,00

4,100,257 3 A I-kit cover VR 1500 116 106,00
4,100,295 3 A I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 116 183,00
5 4,045,881 3 A Podium digital machines 2 pcs 103 498,00
9 43,0004,0459 3 A Remote control cable 10-pin/5m 105 114,00
10 4,047,292 3 A Connection hose pack W/8m/95mm² for VR 1500/VR 4000/VR 5000/VR 107 1.932,00
7000/pull relief 2 pcs
11 43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug 104 658,00
Ø 13,5mm 2 pcs
12 34,0350,2153 3 A Robacta Twin900 Compact 30° PB 153 2.254,00
13 4,047,380,000 3 C Robacta Twin Compact W/F++/1,6m 153 2.558,00
44,0350,2268 3 D Wear part kit RA Twin Compact 171 386,00
42,0435,0090 11 C Torque wrench 5-50 NM 203,00
42,700,020 7 Commissioning 10 h 830,00

42,500,000 Parameter optimization for components not included.
Torch cleaning systems see page 166
Water chiller see page 231

www.fronius.com
Options
44,0450,1289 4 D Pressure booster 1:4 16bar 1.658,00
44,0001,1347 4 D Connection hose 5m 16bar 293,00
91
2967
TimeTwin Digital 4000 / 5000
General features
Features see TimeTwin Digital 4000 / 5000 /
7200 / 9000

TimeTwin Digital 4000 watercooled, F++ connection robot system
with Robacta Drive torch and VR 7000 1,2mm Alu - Interface
Standard I/O (P00040)
4,100,386 3 A I-kit LHSB TPS 4000/5000 96 704,00
4,061,102 3 D Software FS Spatter Free Ignition 97 715,00

9 4,100,397 3 D I-kit Twin Standard I/O Job Interface 3.530,00
43,0004,2416 6 D I-kit Synergic/Job Twin cable harness 1,5m 316,00
4,100,386 3 A I-kit LHSB TPS 4000/5000 96 704,00
4,061,102 3 D Software FS Spatter Free Ignition 97 715,00

4 4,045,832,000 3 B *)VR 7000 4R/G/W/F++ 116 1.866,00
4,100,258 3 A I-kit Robacta-connection 148,00
4 4,045,832,000 3 B *)VR 7000 4R/G/W/F++ 116 1.866,00
6 4,100,380 3 A I-kit turning pintle mounting podium (for VR 4000/7000) 2 pcs 412,00
10 43,0004,0460 3 A Remote control cable 10-pin/10m 2 pcs 105 288,00
11 34,0350,1932 3 A Robacta Twin900 symmetric L = 360mm 0° 153 1.461,00
12 4,047,446,000 3 C Robacta Drive Twin Extern W/F++/3,6m 7.137,00
44,0350,2013 10B A Basic kit Drive Twin 1,2 176,00
13 4,047,324 3 C Connection hose pack W/1,6m/70mm² für VR 4000/VR 5000/VR 7000/ 107 794,00
www.fronius.com
pull relief 2 pcs

14 43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug Ø 104 658,00
13,5mm 2 pcs
42,700,020 7 Commissioning 10 h 830,00
92

42,500,000 Parameter optimization for components not included.
Torch cleaning systems see page 166
Water chiller see page 231

LHSB
4,045,969 6 D LHSB-HUB 1.336,00
Suitable torch cleaning systems you will find on page 166
Options
44,0450,1289 4 D Pressure booster 1:4 16bar 1.658,00
2957
TPS 3200 Pipe
Processes
MIG/MAG-welding

Pipeline steels up to bis X120
Duplex steels
MIG/MAG Pipe mechanised

Automated Pipeline industry Onshore /
Offshore
Pipeline construction
Options
Remote control
PullMig mode
Robot Interface Fieldbus
Standard equipment Keylock switch
2-/4-roller drive Digitale display Welding programmes from database
Wire inching without gas or current Current flow signal Spatterfree ignition SFI
Earth leakage monitoring Synergic- / Job- / manual mode SynchroPulse
Gas test button Touch Sense Mode Weld Process Data
S-mark, CE-mark, CSA-mark External programme- / job selection JobExplorer / WIN RCU
Thermostat controlled fan Secon minus socket Service module
Overtemperature protection Power source 460V version Calibration document
Software TimeTwin digital Over- and undervoltage control
Welding programmes for pipeline and Duplex Suitable for generator mode Construction
steels Single-wire mode
2-step mode, special 2-step mode Doubled single-wire mode synchronised
Tandem mode synchronised
Double Tandem mode synchronised

Power source with UL/CSA-indication for USA/Canada
(not EU-conforming)
1 4,075,124,809 1 B TransPuls Synergic 3200 460V Pipe Tandem 5.915,00
4,075,124,808 1 D TransPuls Synergic 3200 Pipe Single 5.449,00

43,0004,2955 6 A Mains cable 4xAWG 10 5m 271,00
www.fronius.com
43,0004,0987 6 A Mains cable 4G4mm² 5m E5 32A H07RN-F 54,00

4,001,640 7 D Option CCC China Certificate 172,00
4,100,541 3 D I-kit panel TPS 64,00
4,100,525 3 D I-kit heating for TPS 3200 Pipe 1.160,00
93
Interface
4,045,983 3 C Ethernet inside 635,00
4,045,990 3 C AB Ethernet inside 1.858,00
4,045,979 3 C AB Ethernet IP (inside the UNI box) 1.964,00
4,062,010 3 D Software Configuration Serimax (I-kit AB Ethernet IP) 1.207,00
4,061,118 3 D Software FS Gateway Pipe Level1 (10 Tags) 1.443,00
4,061,116 3 D Software FS LN Gateway Level 2 (all available tags, Level 1 is needed) 265,00
Software Dongle
40,0006,0841 3 A Software protection WIBU-Box/P 190,00
40,0006,2187 3 D Software protection WIBU-Box/M 224,00
40,0006,2186 3 A Software protection WIBU-Box/U 190,00
Cooling unit with UL/CSA-indication for USA/Canada (not EU-con-

forming)
2 4,045,837,800 3 B Cooling unit FK 4000-R US 1.427,00

4,047,451 3 D Connection hose pack G/16m/70mm² Pipe 2.890,00
4,047,401 3 D Connection hose pack W/20m/70mm² Pipe 4.413,00
incl. ground cable 70mm² with cable lug 13mm
Wire feeder with UL/CSA-indication for USA/Canada

(not EU-conforming)
3 4,045,832,809 3 D VR 7000 4R/G/W/F++ Pipe 1.959,00
(incl. gas control and wire inching button without wire feed rolls)
Options wire feeder

4,100,518 3 D I-kit 2nd gasmagnet valve VR 7000 Pipe F++ 507,00
4,100,329 3 A I-kit fixable tension-lever for plastic motor baseplate 199,00
44,0350,5006 3 D Adaptor Tweco T5/Tregaskiss 374,00
Tandem Torch
4 4,035,848,000 3 C Robacta Twin Pipe F++/4m 2.913,00
4,035,848,630 3 C Robacta Twin Pipe F++ 4m OVT 2.586,00
4,035,849,000 3 C Robacta Twin Pipe F++/4m Arctic 3.643,00
4,035,849,630 3 C Robacta Twin Pipe F++ 4m Arctic OVT 3.316,00
Single Torch
4,035,867,000 3 C Robacta Single Pipe F++/4m 971,00
4,035,867,630 3 C Robacta Single Pipe F++/4m OVT 927,00
4,035,868,000 3 C Robacta Single Pipe F++/4m Arctic 1.367,00
4,035,868,630 3 C Robacta Single Pipe F++/4m Arctic OVT 1.323,00
Options Single Torch

42,0300,2806 4 B Pipe clip NW29 8,60
42,0300,2807 4 B Half-shells 2pcs ribs NW29 4,40
Service tools for digital machines see page 100

Interface options for digital machines see page 97
Cooling units for digital machines see page 101
Remote control cables see page 105
Feeder roll systems see page 121
Welding torches see page 187
Welding torches wearing parts see page 171
www.fronius.com
94
Installation- and conversion sets for VarioStar and
2948
VarioSynergic
VST 1500/2500/3100
VS 3400/5000
4,100,131 - I-kit gas preheater socket 230V • •
4,100,131,U - C-kit gas preheater socket 230V • •
4,100,132 - I-kit gas preheater socket 42V • •
4,100,149 - I-kit current rush limiter •
4,100,144 - I-kit holding device for gas bottles •
4,100,408 - I-kit polarity reversal •
4,100,407 - I-kit plastic handle for VST •
4,100,406 - I-kit thermostat-controlled fan •
4,100,166 - I-kit rotary plate VR 57 •
4,100,083 - I-kit PMR Z/VS 3400/4000/5000 with Fronius
system •

4,112,011 - I-kit PMR3 B/VS 3400/4000/5000 with Binzel-
System •
4,100,206 - I-kit current flow+stop+wire speed signal •
4,100,082 - I-kit polarity reversal •
4,100,282 - I-kit double head VST 457-VR 57 (Attention: only
factory installation) •
4,001,553 - Screw-ring M12 (Set à 4 pieces) •
42,0300,2342 - Rubber file mat 340x510 •
BE2,0200,9049 - Hose pack holder •
4,100,435 - I-kit internal H2O •
42,0300,2196 - Rubber mat •
42,0300,2601 - Isolation wire coil D-300 • •
44,0550,0060 - Adaptor wire coil •

Installation- and conversion kits
4,100,131 5 D I-kit gas preheater socket 230V 96,00
4,100,131,U 3 D C-kit gas preheater socket 230V 135,00
4,100,132 2 D I-kit gas preheater socket 42V 320,00
4,100,149 5 D I-kit current rush limiter 167,00
4,100,144 6 D I-kit holding device for gas bottles 118,00
4,100,408 2 D I-kit polarity reversal 54,50
4,100,407 2 D I-kit plastic handle for VST 89,50
4,100,406 2 D I-kit thermostat-controlled fan 132,00
4,100,166 2 A I-kit rotary plate VR 57 93,60
4,100,083 2 D I-kit PMR Z/VS 3400/4000/5000 with Fronius system 1.235,00
4,112,011 3 D I-kit PMR3 B/VS 3400/4000/5000 with Binzel-System 887,00
4,100,206 2 D I-kit current flow+stop+wire speed signal 254,00
4,100,082 2 D I-kit polarity reversal 166,00
4,100,282 3 D I-kit double head VST 457-VR 57 (Attention: only factory installation) 1.519,00
4,001,553 2 D Screw-ring M12 (Set à 4 pieces) 21,10
42,0300,2342 3 A Rubber file mat 340x510 26,60
BE2,0200,9049 2 A Hose pack holder 25,70
4,100,435 2 D I-kit internal H2O 87,00
42,0300,2196 3 A Rubber mat 16,50
44,0550,0060 9 A Adaptor wire coil 7,70
www.fronius.com
95
2939
Installation and conversion kits for TS/TSt/TPS
TPS 3200 CMT / 4000 CMT / 5000 CMT

TIME 5000 digital
TSt 3500 / 5000
TPS 4000/5000
TS 4000/5000
TPS 2700
TPS 3200
4,100,410 - I-kit TS/TPS 4000/5000 TIG • • • •
4,100,217 - I-kit PMR4000 PullMig TS/TPS 2700-5000 •
4,100,308 - Interface for Binzel-torch • • • • •
4,100,309 - I-kit LocalNet extension • • •
4,100,413 - Option filter digital power source • • • • • •
4,100,317 - I-kit key switch High End • • • • • •
4,100,524 - I-kit 3-step keylock switch • • • • • •
4,100,219 - I-kit polarity inverter TPS 2700 •
4,100,219,U - C-kit polarity inverter TPS 2700 •
4,100,382 - I-kit TPS 2700 TIG •
4,100,361 - I-kit second ground connection (not with USA
pull relief M25) • • • •
4,100,376 - I-kit additional plus socket (not with USA pull
relief M25) • • • •
4,100,386 - I-kit LHSB TPS 4000/5000 • • • •
43,0004,2375 - Connection cable 2m LHSB-Set • • • •
4,100,277 - I-kit strength engine supply • • • •
4,100,277,U - C-kit strength engine supply 55V/8A • • • •
4,100,486 - C-Kit TPS-CMT 3200/4000/5000 (from serial no
13191156) • •
4,100,298 - I-kit activ LocalNet distributor (Attention: only
factory installation) • • • • •
4,100,498 - I-kit External Stop (only factory installation) • • • • •
4,100,502 - I-kit External Stop (Inching enable, only factory
installation) • • • • •
4,045,951 - Hose pack holder / sideways TS/TPS 2700-5000,
MW 2600/3000 • • • • • •
42,0300,2601 - Isolation wire coil D-300 •
44,0550,0060 - Adaptor wire coil •
4,100,608 - I-kit autom. interface TSt •
4,100,607 - I-kit CO2 gas preheater 36V TSt •
43,0004,4035 - Cable harness gas test button TSt •

4,100,410 3 A I-kit TS/TPS 4000/5000 TIG 158,00
4,100,308 3 D Interface for Binzel-torch 523,00
4,100,309 3 D I-kit LocalNet extension 76,00
4,100,317 3 A I-kit key switch High End 89,00
4,100,219 3 D I-kit polarity inverter TPS 2700 95,00
4,100,219,U 3 D C-kit polarity inverter TPS 2700 135,00
4,100,382 3 D I-kit TPS 2700 TIG 205,00
4,100,361 3 A I-kit second ground connection (not with USA pull relief M25) 80,00
4,100,376 3 A I-kit additional plus socket (not with USA pull relief M25) 82,00
4,100,386 3 A I-kit LHSB TPS 4000/5000 704,00
43,0004,2375 6 A Connection cable 2m LHSB-Set 137,00
4,100,277 3 A I-kit strength engine supply 238,00
4,100,277,U 3 D C-kit strength engine supply 55V/8A 348,00
4,045,951 6 A Hose pack holder / sideways TS/TPS 2700-5000, MW 2600/3000 84,00
www.fronius.com
4,100,498 3 D I-kit External Stop (only factory installation) 616,00

4,100,502 3 A I-kit External Stop (Inching enable, only factory installation) 527,00
44,0550,0060 9 A Adaptor wire coil 7,70
4,100,603 3 A I-kit safety B3 819,00
4,100,607 3 D I-kit CO2 gas preheater 36V TSt 295,00
43,0004,4035 6 A Cable harness gas test button TSt 41,00
4,100,565 3 A I-kit External Stop (Inching) US2 with internal control voltage 437,00
4,100,767 3 D I-kit Safety B3 US2 Inching enable (Attention: only factory installation) 749,00
72
Software options for digital machines

Software Options
4,060,096 3 D Special program creation digital revolution 1.435,00

4,061,103 3 D Software FS Job Explorer 809,00
4,061,104 3 D Software FS Gun-Trigger 349,00
4,061,105 3 D Software FS Weld Process Data 842,00
4,061,106 3 D Software FS Mode CC/CV 480,00
4,061,110 3 D Software FS TimeTwin digital 2.028,00
4,061,112 3 D Software FS TCS (Tig Comfort Stop) 285,00
4,061,115 3 D Software FS LN Gateway Level 1 (up to 20 tags) 686,00
4,061,119 3 D Software FS VRD 15V (Attention: only factory-installation) 64,80
4,061,120 3 D Software FS documentation 292,00
4,061,123 3 D Software FS WebJobEditor 437,00
4,045,898 3 D Demo Licence USB 1.631,00

4,045,934 3 D Licence Key USB for digital machines 430,00
4,061,107 3 D Software FS Job Explorer Enterprise 1.288,00
4,061,108 3 D Software FS Weld Process Data Enterprise 1.336,00
4,061,121 3 D Software FS Docu Enterprise 887,60
4,061,124 3 B Software FS arc sensor technology AB for digital machines on request
74
Interface options MIG/MAG
for Yaskawa/Motoman NX 100

für Yaskawa/Motoman DX 100
for Yaskawa/Motoman MRC
for Yaskawa/Motoman ERC
for Yaskawa/Motoman XRC
for Panasonic G1/G2

for Fanuc R-J30IB
for IGM RTI XXXX

for Kawasaki C40
for Kuka KF30/51
for Fanuc R-J3IC
for OTC EN 5624

for Comau C3G+
for Fanuc R-J3IB
for Kuka VKRC1
for Kuka VKRC2

for Comau C4G
for IGM RT XXX

for Fanuc R-J2
for Fanuc R-J3
for Kuka KRC1
for Kuka KRC2

for Kuka KRC4
for ABB S4C+
for ABB IRC5
for ABB S4C
for Reis RS4

für Reis RS5
for ABB S3
for ABB S4
Control type
Standard I/O (digital 0-24 V, analog 0-10V)
4,100,254 - I-kit Rob3000 autom. interface Z Z Z Z
4,100,239 - I-kit Rob4000 Interface LocalNet V V M V V V V V M V V V
4,100,683 - I-kit Rob TSt interface with V V V V M M M V V M M M
LocalNet
4,100,255 - I-kit Rob5000 Interface V V V M M M M V V M M M
4,100,474 - I-kit Rob5000 OC Interface V V V M M
4,100,332 - I-kit Rob I/O Z Z Z Z Z
Fieldbus options
I-kit Canopen V
I-kit DeviceNet F V V F V V V V V V M
I-kit Interbus D-SUB V F
I-kit Interbus LWL F F F
I-kit Profibus 1,5MB M F F F F F F
I-kit Profibus 1,5MB/LWL
I-kit Interbus 2MB Rugged Line V V
www.fronius.com
I-kit LocalNet Gateway RS422 F

EtherCat V
AB ProfiNet RT M
Interface Weldcom complete F V
Software Configuration WeldCom
AB Ethernet inside V V
Software Configuration for Fanuc
AB Ethernet inside M
for ABB Software
V= recommended version
M= possible version
F= possible version but recheck with Fronius 97
Z= additional option
Standard I/O
4,100,254 3 A I-kit Rob3000 autom. interface 343,00
4,100,239 3 A I-kit Rob4000 Interface LocalNet 1.130,00
4,100,255 3 A I-kit Rob5000 Interface 1.322,00
4,100,474 3 A I-kit Rob5000 OC Interface 1.339,00
4,100,397 3 D I-kit Twin Standard I/O Job Interface 3.530,00
4,100,398 3 D I-kit Twin Standard I/o Synergic /Job Interface 4.543,00
4,100,508 6 A I-kit external start signal 165,00
Options Standard I/O

4,100,396 3 D I-kit double head-switch Unibox 765,00
4,100,274 3 A I-kit Rob4000 cable tree universal 1,5m 105,00
4,100,284 3 D I-kit for Yaskawa/Motoman digital XRC 306,00
4,100,289 3 D I-kit for Yaskawa/Motoman analogue XRC 273,00
4,100,316 3 A I-kit for Yaskawa/Motoman analogue XRC+ 275,00
4,100,342 3 A I-kit cable harness for Yaskawa/Motoman Digital XoI 345,00
4,100,500 6 D I-kit for Fanuc IB/CRW SW>=6.40-1Q for Rob5000 OC 538,00
4,100,511 6 A I-kit for Fanuc IB/CRW SW<6.40-1Q for Rob5000 OC 461,00
43,0004,2416 6 D I-kit Synergic/Job Twin cable harness 1,5m 316,00
4,100,270 3 A I-kit Rob5000 LocalNet 46,00
32,0405,0183 6 A Cover disk for mounting case 3,70
Fieldbus (Buscoupler/Buscontroller)
4,100,231 3 A I-kit Profibus 1,5MB 1.793,00
4,100,232 3 D I-kit Profibus 1,5MB/LWL 2.370,00
4,100,233 3 A I-kit Profibus 12MB 1.862,00
4,100,491 3 A I-kit Profibus external 1.515,00
4,100,488 3 D I-kit assembly number Profibus 1.984,00
4,100,445 3 D I-kit Profibus 12MB Multibus 2.608,00
4,044,005 3 D Profibus 12MB TSt 2.099,00
4,100,252 3 A I-kit DeviceNet 1.872,00
4,100,492 3 A I-kit DeviceNet Economy 1.545,00
4,100,230 3 A I-kit DeviceNet external 1.621,00
4,045,942 3 D I-kit DeviceNet Ethernet 2.551,00
4,100,444 3 D I-kit DeviceNet Multibus 2.826,00
4,100,238 3 D I-kit Interbus D-SUB 2.073,00
4,100,253 3 D I-kit Interbus LWL 2.313,00
4,045,941 3 D I-kit Interbus LWL Ethernet 2.835,00
4,100,443 3 D I-kit Interbus D-SUB Multibus 2.951,00
4,100,251 3 D I-kit Canopen 1.866,00
4,045,943 3 D I-kit Canopen Ethernet 2.498,00
4,100,594 3 D I-kit CANopen external (Unibox) 1.922,00
4,044,004 3 D CanOpen TSt 2.099,00
4,100,399 3 D I-kit Twin CanOpen Interface 2.594,00
4,100,400 3 D I-kit Twin DeviceNet Interface 2.631,00
4,100,403 3 D I-kit Twin Profibus 3.109,00
4,100,404 3 D I-kit Twin Profibus Extern 2.697,00
4,100,772 3 A I-kit Ethernet IP external 1.688,00
4,100,737 3 A I-kit EtherCAT external 1.700,00
4,044,010 3 C EtherCAT TransSteel 2.520,00
Options Feldbus
4,100,287 3 A I-kit fieldbus external I/O 14pin 406,00
4,100,462 3 D I-kit fieldbus external 2AO/2DO 1.040,00
4,100,363 3 D I-kit Arc-sensing fieldbus 790,00
www.fronius.com
4,100,458 3 D I-kit Component number 1.040,00

4,100,395 3 D I-kit double-head fieldbus 665,00
4,100,412 3 D I-kit installation remote bus 575,00
41,0018,0015 6 D Data cable for Interbus-S D-Sub 5m 228,00
4,100,496 3 D I-kit Connector DeviceNet US 311,00
4,100,495 3 D I-kit Connector DeviceNet Multibus 781,00
4,100,419 3 A I-kit high speed touch sensing for Kuka 1.339,00
4,045,930 3 C Ethernet extension Fieldbus/2x LocalNet (only in connection with Beck- 642,00
hoff modules)
98
Fieldbus 2 MB (Fronius)
4,045,885 3 C I-kit Interbus 2MB Rugged Line 2.321,00
4,078,021 3 D I-kit Interbus 2MB Rugged Line external 2.457,00
4,045,923 3 D I-kit Interbus 2MB Cu 1.518,00
4,045,926 3 D I-kit Interbus 2MB FSMA 1.622,00
Options Fieldbus 2 MB
4,100,332 3 D I-kit Rob I/O 484,00
4,100,350 3 D I-kit torch cleaning internal (Attention: only factory-installation) 405,00
4,100,414 3 A E-Set Ethernet connection Variosub 130,00
4,100,457 3 D I-kit Torch cleaning DC SF 667,00
4,100,467 3 D I-kit Installation Fernbus US1/US2 620,00
Fieldbus AB (AnyBus Module)

4,045,971 3 D AB Profibus DP 2.045,00
4,045,993 3 D AB Profibus DP external 2.550,00
4,045,978 3 D AB Interbus FSMA 2.819,00
4,078,006 3 D AB CANopen 2.358,00
4,045,981 3 D AB DeviceNet Enterprise 2.121,00
4,045,980 3 C AB ProfiNet RT 2.034,00
4,078,014 3 D AB ProfiNet RT inside 2.127,00
4,078,009 3 C AB ProfiNet IRT 2.493,00
4,078,011 3 D AB ProfiNet IRT DaimlerIntegra 3.233,00
4,078,010 3 D AB ProfiNet IRT FO 3.830,00
4,078,020 3 D AB ProfiNet IRT FO external 4.045,00
4,078,008 3 D AB Ethernet IP external 2.244,00
4,078,012 3 D AB EtherCAT 2.115,00
Options Fielbus AB
4,100,493 3 D I-kit Installation Fernbus Profibus 856,00
4,100,501 3 A I-kit External supply UBST 287,00
4,100,507 3 D I-kit Datacable lead LWL 332,00
4,100,509 3 D I-kit External supply connection 24V Harting 122,00
4,100,510 3 D I-kit Ethernet connection Harting 233,00
4,100,695 3 A Torch cleaning Harting 6P 433,00
4,100,763 3 A External I/O for AB Interface 595,00
4,061,124 3 B Software FS arc sensor technology AB for digital machines on request
4,100,684 3 D I-kit Ethernet Conn.AIDA RJ45 w.St MIG/MAG 578,00
Gateway
4,100,472 3 A I-kit LocalNet Gateway RS422 453,00
(Attention: please consider Software FS 4,061,115)
Ethernet
4,045,927 3 C *)Ethernet T(P)S 4000/5000 795,00
4,045,930 3 C Ethernet extension Fieldbus/2x LocalNet (only in connection with Beck- 642,00
hoff modules)
4,045,983 3 C *)Ethernet inside 635,00
4,078,007 3 D Ethernet external 1.129,00
4,044,006 3 C Interface Weldcom complete 1.262,00
*) in connection with at least Software Gateway Level 1, the Gateway

Modebus UDP is possible.
4,044,006 - only in connection with Software Configuration Weldcom
4,062,011 possible.
Ethernet/Gateway Options
4,062,018 3 B Software Configuration for ABB 404,00
www.fronius.com
4,062,012 3 D Software Configuration for Fanuc 446,00

4,062,011 3 D Software Configuration WeldCom 889,00
99
73
Servicetools for digital machines

Servicetools
4,100,262 3 A I-kit LocalNet RS232 Converter (incl. Software-tool CD) 456,00
4,050,082 3 A BSL-Tool (incl. Software-tool CD) 1.154,00
4,061,005 3 A Software Tools-CD 32,90
4,045,854 3 D Robot Interface testsystem 2.606,00
4,045,860 6 D LemShunt 500A/230V/AC 1.650,00
0
EN 1090 Certificate of conformity pakcage
The EN 1090 certificate of conformity package includes welding process specifications (WPS). The devices are certified according to the require-
ments of the EN 1090-2 EXC 1&2.

EN 1090 Certificate of conformity pakcage TransSteel
EN 1090 Certificate of conformity pakcage TransSynergic

EN 1090 Certificate of conformity pakcage TransPuls Synergic

4,100,904 21 C EN 1090 Certificate of conformity package Pulse German/English 520,00
4,100,908 21 C EN 1090 Certificate of conformity package Pulse French/Spanish 520,00
3990
Q-Master

Q-Master
1 8,040,077 13 X Q-Master external 8.760,00
2 43,0004,0459 3 A Remote control cable 10-pin/5m 114,00
www.fronius.com
4 38,0003,0205 12 W Connection cable M12x1 4pin straight 5m 24,60

38,0003,0204 12 W Connection cable M12x1 4pin straight 10m 36,40
100
75
Cooling units MIG/MAG
FK 3000R FK 4000 FK 5000 FK 6000 FK 9000R

FK 4000-R
FK 4000-R FC
FK 4000 ROB
Cooling unit Cooling unit Cooling unit Cooling unit Cooling unit Cooling unit
FK 3000-R FK 4000 FK 4000-R FK 5000 FK 6000 FK 9000-R
Weight 11kg 14,5kg 13,8kg 13,6kg 22kg 28kg
Max. throughput 3l/min 1,6l/min 3,5l/min 3,5l/min 3,5l/min 5l/min
Max. pump pressure 4,3bar 4,5bar 4bar 4,2bar 4,2bar 6bar
Cooling capacity (40°C) Q=1l/min 315W 700W 870W 800W 1120W 1650W
Max. lift of the pump 30000mm 5000mm 30000mm 35000mm 30000mm 45000mm
Coolant volume 5,5l 5,5l 5,5l 6l 9l 9l
Mains Frequency 50-60Hz 50Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 230V 230 / 400V 400V 400V 230V 230 / 400V

4,045,906,810 - Cooling unit FK 9000-R Pipe

4,045,837,800 - Cooling unit FK 4000-R US

4,045,837,632 - Cooling unit FK 4000-R FC
4,045,947,810 - Cooling unit FK 6000 Pipe

4,045,837,633 - Cooling unit FK 4000 Rob
4,048,001,630 - Cooling unit FK 5000 MV

4,045,887 - Cooling unit FK 3000-R

4,045,836 - Cooling unit FK 4000
Power sources
VS 3400/5000 •
TSt 3500 / 5000 • •
TSt 3500c •
TS 4000 / 4000 C / 4000 Remote • • • • • •
TS 4000 C (UL-CSA) / 4000 Remote (UL-CSA) • •
TS 5000 / 5000 C / 5000 Remote • • • • • •
TS 5000 C (UL-CSA) / 5000 Remote (UL-CSA) • •
TPS 2700 / 2700 Alu / 2700 TIG / 2700 Duo / 2700 Duo TIG / 2700
CrNi • • • • •
TPS 2700 (UL-CSA) •
TPS 3200 / 3200 Remote / 3200 CrNi • • • •
TPS 3200 Pipe • •
TPS 3200 (UL-CSA) / 3200 Remote (UL-CSA) • •
TPS 4000 / 4000 Remote / 4000 CrNi • • • • •
TPS 4000 (UL-CSA) / 4000 Remote (UL-CSA) • •
TPS 5000 / 5000 Remote / 5000 CMT / 5000 CMT MV • • • • •
TPS 5000 (UL-CSA) / Remote (UL-CSA) • •
TPS 3200 CMT / 3200 CMT MV • • • •
TPS 3200 CMT MV Remote (UL-CSA) •
TPS 4000 CMT / 4000 CMT MV • • • • •
TPS 4000 CMT MV Remote (UL-CSA) • •
TPS 5000 CMT MV Remote (UL-CSA) • •
TIME 5000 digital • • • • •
Options
www.fronius.com
4,100,225 - I-kit Autotrafo FK 4000-R 50/60Hz 200V-230V-400V-

440V-460V • • •
4,100,388 - I-kit Autotrafo FK 9000-R 200V - 460V 50/60Hz (Atten-
tion: only factory-installation) •
4,100,604 - I-kit flow + thermosensor FK 5000 • •
4,100,612 - I-kit cooling filter FK 5000 • •
4,100,214 - I-kit flow meter FK 4000-R • •
4,100,215 - I-kit thermal guard FK 4000 (Attention: only factory-
installation) • • • •
4,100,390 - I-kit cooling unit FK 4000-Duo • • • •
4,100,484 - I-kit water flow control FK 6000 Pipe •
4,100,718 - I-kit water connection in the front FK 5000 •
101
4,045,906,810 - Cooling unit FK 9000-R Pipe

4,045,947,810 - Cooling unit FK 6000 Pipe




Equipment
Thermal guard O O O S O O O S S S
Water flow control O O S S S O
Flow sensor S S O O S S S
Water filter O O S S S O O S S S S S
Multivoltage (Autotrafo) O O O O S O S S O S S
Rotation pump S S S S S S S S
Magnetic connected rotation pump S S S S
50/60 Hz - capable S S S S S S S S S O S S
5l torch cooling liquid S S S S S S S S S S
O = Option

Cooling units
4,045,887 3 B Cooling unit FK 3000-R 550,00
4,045,836 3 B Cooling unit FK 4000 840,00
4,045,837,633 3 B Cooling unit FK 4000 Rob 1.981,00
4,045,837,800 3 B Cooling unit FK 4000-R US 1.427,00
4,048,001 3 B Cooling unit FK 5000 786,00
4,045,947 3 D Cooling unit FK 6000 3.620,00
4,045,947,810 3 D Cooling unit FK 6000 Pipe 4.040,00
4,045,906,800 3 D Cooling unit FK 9000-R US 2.977,00
4,045,906,810 3 D Cooling unit FK 9000-R Pipe 4.520,00
4,100,225 3 A I-kit Autotrafo FK 4000-R 50/60Hz 200V-230V-400V-440V-460V 119,00
4,100,388 3 D I-kit Autotrafo FK 9000-R 200V - 460V 50/60Hz (Attention: only factory- 465,00
installation)
4,100,215 3 A I-kit thermal guard FK 4000 (Attention: only factory-installation) 52,00
4,100,390 3 C I-kit cooling unit FK 4000-Duo 93,00
4,100,484 3 D I-kit water flow control FK 6000 Pipe 442,00
40,0009,0046 3 A Torch-cooling liquid 5l (up to -10° outside temperature) 14,40
40,0009,0084 3 C Torch-cooling liquide 5l (Indoor) 15,40
40,0009,0075 3 B Torch-cooling liquid 30l (up to -10° outside temperature) 77,50
40,0009,0079 3 D *)Torch cooling liquid Pipe 5l (up to -50° outside temperature) 121,00
44,0001,1293 6 A Double quick coupling 30,70
4,100,718,U 3 C C-kit water connection in the front FK 5000 41,00
4,100,735,U 3 C C-kit water connection FK5000 Tweco 252,00
*) only in connection with a Pipe cooling unit

4,100,718 only in connection with FK 5000
R - rotation pump
FC - fllow control
www.fronius.com
102
76
Carriages MIG/MAG
Carriage PickUp Carriage PickUp 5000 TU Car 4 TU Car 2 Carriage Set podium
Everywhere digital machine
VR carriage Carriage Carriage Trabant

Caddy Trabant with 4 swivel rolls
Carriage Trabant VR 4000/7000
Carriage Trabant VR 4000/7000

4,077,001 - Podium TransSteel
4,045,839 - Carriage PickUp

4,077,013 - TU Car 2 Basic
Podium digital machines

4,077,009 - TU Car 4
4,077,010 - TU Car 2
Carriage Everywhere

Carriage Caddy
Power sources
TSt 3500 / 5000 • • • •
TSt 3500c • • • • • •
TS 4000 / 4000 C / 4000 Remote • • •
TS 5000 / 5000 C / 5000 Remote • • •
TPS 2700 • • •
TPS 3200 / 3200 Remote / 3200 CrNi / 3200 Pipe / 3200 CMT • • •
TPS 4000 / 4000 Remote / 4000 CrNi / 4000 Pipe / 4000 CMT • • •
TPS 5000 / 5000 Remote / 5000 CMT • • •
TIME 5000 digital • • •
Wire feeder
VR 4000 • • •
VR 7000 • • •
VR 3000 / VR 3300 • •
Options
4,100,899 - OPT/i WF QC VR VR1500 / VR1550 / VR7000 O S O O O
4,100,901 - OPT/TU pintle mounting Platform O
4,100,906 - OPT/TU tray for accessories O O
4,001,577 - Transport handles for PickUp O
4,045,858 - Bottle mounting plate Duo O
4,045,865 - Crane-transport PickUp O
4,100,321 - I-kit wheel-brake PickUp O
4,100,391 - I-kit PickUp strenghtening O
4,001,585 - Extension for Trabant mounting O
4,100,380 - I-kit turning pintle mounting podium (for VR 4000/7000) O
4,100,381 - I-kit turning pintle mounting central for 2 podiums O
4,100,340 - I-kit podium braking wheel digital machines O
4,001,590 - I-kit extension bottle mounting PickUp O
4,100,364 - I-kit crane-hoisting for double-podium O
I-kit connection plate Compact PickUp 5000 O
I-kit extension bottle mounting PickUp 5000 O
Human 5000 O
www.fronius.com
O = Option

Carriages MIG/MAG
4,077,009 3 D TU Car 4 262,00
4,077,010 3 D *)TU Car 2 610,00
4,077,013 3 C TU Car 2 Basic 450,00 103
4,045,881 3 A Podium digital machines 249,00
4,001,552 2 A Carriage Caddy 109,00
4,045,845 3 A Carriage Trabant VR 4000/7000 156,00
4,045,866 3 A Carriage Trabant VR 4000/7000 with 4 swivel rollers 157,00
4,045,868 3 A Carriage Everywhere 249,00
*) TransSteel devided only for gascooled systems
4,100,906: only in connection with turning pintle mounting
Options PickUp
4,001,577 3 D Transport handles for PickUp 297,00
4,045,858 3 A Bottle mounting plate Duo 149,00
4,045,865 3 D Crane-transport PickUp 1.332,00
4,100,321 3 D I-kit wheel-brake PickUp 325,00
4,100,380 3 A I-kit turning pintle mounting podium (for VR 4000/7000) 206,00
4,100,381 3 D I-kit turning pintle mounting central for 2 podiums 415,00
4,100,340 3 A I-kit podium braking wheel digital machines 268,00
4,100,364 3 D I-kit crane-hoisting for double-podium 195,00
4,001,590 6 A I-kit extension bottle mounting PickUp 108,00
4,100,596 3 D I-kit VR tray PickUp Yard 183,00
4,100,630 3 D *)I-kit turning pintle extension PickUp 5000 177,00

4,100,629 3 D I-kit extension bottle mounting PickUp 5000 190,00
4,077,007 3 D Human 5000 1.045,00
*) only usable with cariage Trabant VR 5000, VR should be turnable
4,100,661 for max. 10m
4,100,681 for max. 50m
Kit High performance welding (TPS 7200/9000 and TIME Twin digital)
4,045,938 6 D Mounting symmetrie choke 160,00
4,045,940 3 D Mounting RCU podium 188,00
BP2,0201,1604 6 D Hose pack mounting rack-table 47,90
Electrode- and GroundCables

Earth cables
43,0004,2632 8 D GroundCable 25mm² 6m 250A 60% plug 25mm³ + cable lug Ø 13,5mm 85,00
77
43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm²+ cable lug Ø13,5mm 329,00
43,0004,2131 8 A GroundCable 95mm² 15m 1000A 35% plug 95mm²+ cable lug Ø13,5mm 490,00
Electrode cables
www.fronius.com
43,0004,0149 8 A Electrode cable 25mm² 4m 200A plug 25mm² 64,80

43,0004,2092 8 D Electrode cable 50mm² 10m 400A plug 50mm² 219,00
Connection current cable

43,0004,2339 6 D Connection current cable 95mm²/4m TS/TPS 315,00
104 43,0004,2342 6 D Connection current cable 95mm²/20m TS/TPS 1.009,00
43,0004,2343 6 D Connection current cable 95mm²/30m TS/TPS 1.479,00
78
Remote control units for digital machines
TR 1000 TR 1100 TR 1200 TR 1300 TR 1600 TR 2000
TR 2100 TR 2200 F TR 2200-FM TR 3000 TR 4000 TR 4000 C

RCU 4000 RCU 5000i
4,046,090,630 - Remote control pedal opera-
4,046,080 - Universal operation TR 4000 with

4,046,092 - Remote control TR 1200 Univer-
4,046,090 - Remote control pedal operated

4,046,082 - Display remote control TR1000
4,045,859,800 - RCU 4000 remote control

4,046,091 - Remote control TR2100 TIME
4,046,085 - Remote control TR 1100 with
4,046,083 - Remote control electrode TR

ted TR 2200-FM Universal with cable 5m
4,046,081 - Extra-convenient TR4000 C
4,046,098 - Remote control RCU 5000i

4,045,859 - RCU4000 remote control
TR 2200-F with cable 5m
operated with cable/5m

3000 with cable 5m
sal with cable 5m
sal with cable 5m
sal with cable 5m

with cable 5m
with cable 5m
Universal SD
cable 4,5m
cable 5m
cable 5m
Options
4,100,265 - I-kit magnet for RC • • • •
4,100,433 - I-kit mounting RCU5000i •
Adjustable parameter
Welding current S S S S S S S S S S S S S S S
MMA arc force S S S S S S S
Hotstart S S S S S
Welding power S S S S S
Wire feed speed S S S S S S S S S
Welding voltage S S S S S S S
arc length S S S S S S S S S
Globule shedding S S S S S
MIG arc force S S S S S
Puls / Standard S S S S
Puls / Standard / Manual S S S S
Job recall S S S S S S
Job creation S S S S

Remote control and cables
4,046,082 3 A Display remote control TR1000 with cable 5m 240,00
4,046,085 3 A Remote control TR 1100 with cable 4,5m 240,00
4,046,092 3 A Remote control TR 1200 Universal with cable 5m 447,00
4,046,093 3 C Remote control TR 1300 Universal with cable 5m 529,00
www.fronius.com

4,046,079 3 A Remote control TR 2000 with cable 5m 498,00
4,046,091 3 A Remote control TR2100 TIME with cable 5m 874,00
4,046,090 3 A Remote control pedal operated TR 2200-F with cable 5m 491,00
4,046,090,630 3 A Remote control pedal operated TR 2200-FM Universal with cable 5m 605,00
4,046,080 3 A Universal operation TR 4000 with cable 5m 727,00
4,046,081 3 A Extra-convenient TR4000 C operated with cable/5m 628,00
4,046,083 3 D Remote control electrode TR 3000 with cable 5m 972,00
4,045,859 3 D RCU4000 remote control 1.461,00
4,046,043 3 D TR 22-P operating-point recall remote-control 698,00 105
43,0004,0633 3 A Extension cable 10-pin/5m 117,00
4,100,265 3 D I-kit magnet for RC 62,00
43,0001,1168 6 A ID-Card RCU5000i 31,00
79
Autotransformer
Autotrafo Autotrafo Autotrafo Autotrafo Autotrafo Autotrafo

3x600V/ 3x500V/480V- 3x500V/480V- 3x575/480/ 3x500- 3x575-
500V-460V 400V 50/60 Hz 400V 50/60 Hz 440V 50/60 Hz 480/400V 480/440V
TransSteel Time5000 Time5000
5000 50/60 Hz 50/60 Hz
Weight 52,5kg 28,5kg 47,8kg 55kg 46kg 53kg
Apparent output at ED100 [10min/40C] 21000W 5500W 20700W 20700W 22200W 22100W
Apparent output at ED40 [10min/40C] 30000W 9700W 27600W 27600W 33300W 33500W
Mains fuse 35A 16A 32A 25A 40A 35A
Mains voltage [+/-10%] 3 x 500V / 600V 3 x 500V 3 x 500V 3 x 575V 3 x 500V 3 x 575V
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz

Output voltage 3 x 440V / 460V 3 x 400V 3 x 400V 3 x 440V 3 x 400V 3 x 440V
TPS 4000 (UL-CSA)| TPS 5000 (UL-CSA)

TS 4000 (UL-CSA)| TS 5000 (UL-CSA)
Time 5000 (UL-CSA)

TPS 2700 (UL-CSA)
TPS 3200 (UL-CSA)
TIME 5000 digital

TSt 3500 / 5000
TPS 4000/5000
TS 4000/5000
TPS 2700
TPS 3200
4,001,706 - Autotrafo 3x600V/500V-460V TransSteel 5000 •

4,001,584 - Autotrafo 3x500V/480V-400V 50/60 Hz TPS 2700 •
4,001,583 - Autotrafo 3x500V/480V-400V 50/60 Hz TPS 5000 • • •
4,001,612,800 - Autotrafo 3x575/480/440V 50/60 Hz Time 5000 • • • •
4,001,644 - Autotrafo 3x500-480/400V Time5000 50/60 Hz •
4,001,645,800 - Autotrafo 3x575-480/440V Time5000 50/60 Hz •

Autotransformer
4,001,584 11 D Autotrafo 3x500V/480V-400V 50/60 Hz TPS 2700 1.647,00
4,001,612,800 11 D Autotrafo 3x575/480/440V 50/60 Hz Time 5000 1.558,00
4,001,644 11 D Autotrafo 3x500-480/400V Time5000 50/60 Hz 1.983,00
4,001,645,800 11 D Autotrafo 3x575-480/440V Time5000 50/60 Hz 1.983,00
4,001,706 11 D Autotrafo 3x600V/500V-460V TransSteel 5000 1.626,00
www.fronius.com
106
80
customer specific length see special production
TPS 3200 CMT / 4000 CMT / 5000 CMT

TS 4000 / 4000 C / 5000 / 5000 C
TPS 3200 / 4000 / 5000

VS 3400-2 / 5000-2
TIME 5000 digital

TSt 3500 / 5000
TPS 3200
4,047,358 - Connection hose pack G/70mm²/1,2m •
4,047,359 - Connection hose pack G/70mm²/5m •
4,047,362 - Connection hose pack W/70mm²/1,2m •
4,047,363 - Connection hose pack W/70mm²/5m •
4,047,408 - Connection hose pack G/1,2m/50mm² for VR
4000/VR 7000 •

4,047,409 - Connection hose pack G/5m/50mm² for VR
4000/VR 7000/pull relief •
4000/VR 7000/pull relief •
4,047,287 - Connection hose pack G/1,2m/70mm² for VR
4000/VR 5000/VR 7000 • • • •
4000/VR 5000/VR 7000/pull relief • • • •
4000/VR 5000/VR 7000/pull relief • • • •
4,047,260 - Connection hose pack W/1,2m/70mm² for VR
4000/VR 5000/VR 7000 • • • •
4,047,324 - Connection hose pack W/1,6m/70mm² für VR
4000/VR 5000/VR 7000/pull relief • • •
4,047,261 - Connection hose pack W/5m/70mm² for VR
4000/VR 5000/VR 7000/pull relief • • • •
4000/VR 5000/VR 7000/pull relief • • • •
4000/VR 5000/VR 7000/pull relief • • • •
4000/VR 5000/VR 7000/pull relief • • • •
1500/VR 4000/VR 7000/VR 5000 pull relief • • • •
4000/VR 7000/pull relief VR 5000 • • •
4,047,352 - Connection hose pack G/10m/70mm² VR 4000
Yard • •
4,047,357 - Connection hose pack W/15m/70mm² VR 4000
Yard • •
1500/pull relief •
1500/pull relief • •
1500/VR 4000/VR 5000/VR 7000/pull relief • • • •
1500/VR 4000/VR 5000/VR 7000/pull relief • • •
4,047,438 - Connection hose pack W/1,2m/70mm² LHSB
•
www.fronius.com
CMT edtion
4,047,427 - Connection hose pack W/4m/95mm² LHSB CMT
edtion •
4,047,428 - Connection hose pack W/8m/95mm² LHSB CMT
edtion •
4,047,448 - Connection hose pack W/15m/95mm² LHSB
CMT edtion •
4,047,726 - Connection hosepack W/1,6m/95mm² LHSB 107
CMT edition •
Connection hose packs VS 3400-2 / 5000-2
4,047,358 2 C Connection hose pack G/70mm²/1,2m 123,00
4,047,359 2 B Connection hose pack G/70mm²/5m 320,00
4,047,360 2 C Connection hose pack G/70mm²/10m 546,00
4,047,361 2 D Connection hose pack G/70mm²/15m 674,00
4,047,362 2 B Connection hose pack W/70mm²/1,2m 160,00
4,047,363 2 B Connection hose pack W/70mm²/5m 358,00
4,047,364 2 A Connection hose pack W/70mm²/10m 588,00
4,047,365 2 C Connection hose pack W/70mm²/15m 814,00
Connection hose packs VR 4000 / 5000 / 5000 Yard / 7000

4,047,408 3 A Connection hose pack G/1,2m/50mm² for VR 4000/VR 7000 162,00
4,047,409 3 C Connection hose pack G/5m/50mm² for VR 4000/VR 7000/pull relief 377,00
4,047,410 3 D Connection hose pack G/10m/50mm² for VR 4000/VR 7000/pull relief 511,00
4,047,324 3 C Connection hose pack W/1,6m/70mm² für VR 4000/VR 5000/VR 7000/ 397,00
pull relief
4,047,330 3 D Connection hose pack G/40m/70mm² for VR 4000/VR 7000/pull relief 3.235,00
VR 5000
4,047,287 3 B Connection hose pack G/1,2m/70mm² for VR 4000/VR 5000/VR 7000 156,00
4,047,288 3 C Connection hose pack G/5m/70mm² for VR 4000/VR 5000/VR 7000/pull 414,00
relief
4,047,289 3 C Connection hose pack G/10m/70mm² for VR 4000/VR 5000/VR 7000/pull 605,00
relief
4,047,261 3 A Connection hose pack W/5m/70mm² for VR 4000/VR 5000/VR 7000/pull 494,00
relief
4,047,262 3 A Connection hose pack W/10m/70mm² for VR 4000/VR 5000/VR 7000/ 755,00
pull relief
pull relief
4,047,277 3 C Connection hose pack W/20m/70mm² for VR 4000/VR 5000/VR 7000/ 1.162,00
pull relief
4,047,669 3 D Connection hose pack G/20m/95mm² for VR 5000/pull relief 1.285,00
4,047,670 3 D Connection hose pack W/20m/95mm² for VR 5000/pull relief 1.355,00
4,047,721 3 D Connection hose pack G/20m/70mm² for VR 5000/pull relief 1.060,00
Connection hose packs robotic / automated systems

4,047,411 3 D Connection hose pack G/4m/50mm² for VR 1500/pull relief 578,00
4,047,412 3 B Connection hose pack G/8m/70mm² for VR 1500/pull relief 830,00
4,047,291 3 A Connection hose pack W/4m/95mm² for VR 1500/VR 4000/VR 5000/VR 653,00
7000/pull relief
7000/pull relief
4,047,396 3 C Connection hose pack W/10m/95mm² for VR 1500/VR 4000/VR 5000/VR 1.161,00
7000/pull relief
4,047,319 3 B Connection hose pack W/15m/95mm² for VR 1500/VR 4000/VR 5000/VR 1.675,00
7000/pull relief
4,047,320 3 D Connection hose pack W/20m/95mm² for VR 1500/VR 4000/VR 5000/VR 2.075,00
7000/pull relief
7000/pull relief
5000 pull relief
Connection hose packs VR 7000 CMT

4,047,438 3 A Connection hose pack W/1,2m/70mm² LHSB CMT edtion 550,00
4,047,726 3 C Connection hosepack W/1,6m/95mm² LHSB CMT edition 585,00
4,047,427 3 A Connection hose pack W/4m/95mm² LHSB CMT edtion 884,00
4,047,428 3 A Connection hose pack W/8m/95mm² LHSB CMT edtion 1.155,00
4,047,448 3 D Connection hose pack W/15m/95mm² LHSB CMT edtion 1.900,00
Connection hose packs VR 4000 Yard

4,047,352 3 D Connection hose pack G/10m/70mm² VR 4000 Yard 755,00
4,047,357 3 D Connection hose pack W/15m/70mm² VR 4000 Yard 919,00
Connection cable for negative polarity welding

www.fronius.com
43,0004,3423 3 D Connection cable negative polarty welding 88,50
108
81
Wire feed units for VarioSynergic
VR 3000 VR 3300
VR 3000 4R/F++ VR 3300 4R/F++

Weight 16kg 13kg
Wire feed speed 18m/min 18m/min
Wire Ø 0,8-1,6mm 0,8-1,6mm

4,045,902 - VR 3000 4R/F++
4,045,903 - VR 3300 4R/F++
Equipment
42,0001,1361 - Feeder roll 1,2T D31,5 Standard • •
42,0001,1732 - Pressure roll smooth D31,5 Standard • •
Options
4,100,246 - I-kit lifting facility VR 3000/4000 •
4,100,430 - I-kit lifting facility VR 3300 •

Wire feed units VR 3000 / VR 3300
42,0001,1361 6 A Feeder roll 1,2T D31,5 Standard 42,00
42,0001,1732 6 A Pressure roll smooth D31,5 Standard 15,00
4,100,246 3 A I-kit lifting facility VR 3000/4000 187,00
4,100,430 3 A I-kit lifting facility VR 3300 133,00
4,045,902 2 B VR 3000 4R/F++ 834,00
4,045,903 2 B VR 3300 4R/F++ 746,00
www.fronius.com
109
82
Wire feed units for digital machines
VR 2000 VR 4000 Yard
VR 2000 2R/W/F++ VR 4000 4R/G/F Yard

Weight 9kg 11,2kg
Wire feed speed 22m/min 22m/min
Wire Ø 0,8-1,6mm 0,8-1,6mm
4,045,875,000 - VR 2000 2R/W/F++
4,045,895 - VR 4000 4R/G/F Yard
Equipment
42,0001,0385 - Feeder roll 1,2H D31,5 Standard •
44,0001,1200 - Feeder roll 1,2T D31,5 Profi •
44,0001,1221 - Pressure roll smooth D31,5 Profi •
Options
4,100,360 - I-kit operating mode-preselection VR 2000 (no
function with 4,100,216) • •
4,100,366 - I-kit water connectors VR 4000 Yard (Attention:
only factory-installation) •
4,100,383 - I-kit remote control socket VR 4000 Yard •
4,100,216 - I-kit digital display VR 4000-C •

Wire feed units VR 2000 / VR 4000 Yard
42,0001,0385 6 A Feeder roll 1,2H D31,5 Standard 42,00
44,0001,1200 6 A Feeder roll 1,2T D31,5 Profi 40,00
44,0001,1221 6 A Pressure roll smooth D31,5 Profi 22,10
4,100,360 3 D I-kit operating mode-preselection VR 2000 (no function with 4,100,216) 237,00
4,100,366 3 D I-kit water connectors VR 4000 Yard (Attention: only factory-installation) 154,00
4,100,383 3 D I-kit remote control socket VR 4000 Yard 98,00
4,100,216 3 A I-kit digital display VR 4000-C 323,00
4,045,875,000 3 D VR 2000 2R/W/F++ 2.785,00
4,045,895 3 D VR 4000 4R/G/F Yard 2.239,00
www.fronius.com
110
83
Wire feed units VR4000 / VR5000 / VR7000
VR 4000-22/-30 VR 7000-22/-11/-30 VR 5000 VR 5000 Yard VR 5000 Case
VR 4000 2R/G/W/Z VR 5000 4R/G/FSC Manual VR 7000 4R/G/W/Z

Weight 16kg 12,5kg 17,5kg
Wire feed speed 22m/min 25m/min 22m/min
Wire Ø 0,8-1,6mm 0,8-1,6mm 0,8-1,6mm
4,045,831,630 - VR 4000-30 Time 4R/W/F++

4,049,009 - VR 5000 Yard 4R/G/FSC Manual
4,045,963,000 - VR 7000-CMT 4R/G/W/F++
4,045,963,800 - VR 7000-CMT 4R/G/W/F++

4,045,904,000 - VR 7000-11 4R/G/W/F++
4,045,833,000 - VR 7000-30 4R/G/W/F++

4,049,002 - VR 5000 4R/G/FSC Manual
4,045,830,000 - VR 4000 2R/G/W/F++
4,045,831,000 - VR 4000 4R/G/W/F++
4,045,832,000 - VR 7000 4R/G/W/F++

4,045,831,800 - VR 4000 A/W/F++
4,045,832,800 - VR 7000 A/W/F++

4,045,830 - VR 4000 2R/G/W/Z
4,045,831 - VR 4000 4R/G/W/Z
4,045,832 - VR 7000 4R/G/W/Z

Equipment
without feeder rolls • • • • •
42,0001,0385 - Feeder roll 1,2H D31,5 Standard • • • • • • • • •
44,0001,1185 - Feeder roll 1,2H D31,5 Profi •
4,100,322 - I-kit wire end socket • • • • • • • • • • • • •
4,100,370 - I-kit wire end VR 7000 • • • • • • •
4,100,371 - I-kit wire end VR 4000 • • • • • •
4,100,372 - I-kit wire end wire drum (only with 4,100,322) • • • • • • • • • • • • •
4,100,453 - I-kit end of wire ring sensor NPN (only with 4,100,322) • • • • • • • • • • • • •
4,100,320 - I-kit gas economiser valve VR 1500 (in connection with
32,0405,0226) • • • • • • • • • • • • •
4,100,374 - I-kit digital gas sensor • • • • • • • • • • • • •
4,100,393 - I-Kit blow out through gasline (Attention: only factory
installation) • • • • •
4,100,259 - I-Kit blow out torch basic • • • • • • •
4,100,259,U - C-kit blow out torch Basic • • • • • • •
4,100,280 - I-kit blow out torch High-End • • • • • • •
4,100,246 - I-kit lifting facility VR 3000/4000 • • • • • •
4,100,217 - I-kit PMR4000 PullMig TS/TPS 2700-5000 • • • • • • • • • • •
4,100,384 - I-kit VR 7000-11/-30 900A (only with F++) attention:
only factory-installation • • • •
4,100,216 - I-kit digital display VR 4000-C • • • • • • • • • • •
4,100,216,U - C-kit digital display VR 4000-C • • • • • • • • • • •
4,100,241 - I-kit gas check/wire inching (no function with 4,100,360) • • • • • • • • • • •
4,100,241,U - C-kit gas check/wire inching (no function with
4,100,361) • • • • • • • • • • •
4,100,258,U - C-kit Robacta-connection • • • • • • • • • • •
4,100,311 - I-kit Gas-nozzle touch sensor for VR1500/4000 /7000
(in connection with Robacta connection) • • • • • • • • • • • • •
4,100,329 - I-kit fixable tension-lever for plastic motor baseplate • • • • • • • • • • • • •
4,100,459 - I-kit quick-connect Steel • • • • • • • • • • • • •
4,100,460 - I-kit quick-connect Alu/Steel • • • • • • • • • • • • •
4,100,360 - I-kit operating mode-preselection VR 2000 (no function
with 4,100,216) • • • • • • • • • • •
4,100,327 - I-kit 10-pole metal flush-type socket • • • • • • • • • • • • •
4,100,328 - I-kit 10-pole metal flush-type plug • • • • • • • • • • • • •
www.fronius.com
4,100,463 - I-kit insert VR 2100i • • • • • • • • • •

4,100,494 - I-kit wire end VR 7000 PNP with external signal report • • • • • • •
4,100,576 - I-kit wire adjustment external for VR 1500 / VR 7000 • • • • • • • • • • • • •
4,100,503 - I-kit wire end ring sensor PNP for external signal
analysis • • • • • • • • • • • • •
4,100,605 - I-kit water cooling VR 5000 • •
4,100,605,U - C-kit water cooling VR 5000 • •
4,100,606 - I-kit gas test/wire threading VR 5000 • •
4,100,606,U - C-kit gas test/wire inching VR 5000 • •
4,100,609 - I-kit remote control socket VR 5000 • •
4,100,609,U - C-kit remote control socket VR 5000 • •
111
4,045,831,630 - VR 4000-30 Time 4R/W/F++
4,049,009 - VR 5000 Yard 4R/G/FSC Manual
4,045,963,000 - VR 7000-CMT 4R/G/W/F++
4,045,963,800 - VR 7000-CMT 4R/G/W/F++

4,045,904,000 - VR 7000-11 4R/G/W/F++
4,045,833,000 - VR 7000-30 4R/G/W/F++

4,049,002 - VR 5000 4R/G/FSC Manual
4,045,830,000 - VR 4000 2R/G/W/F++
4,045,831,000 - VR 4000 4R/G/W/F++
4,045,832,000 - VR 7000 4R/G/W/F++

4,045,831,800 - VR 4000 A/W/F++
4,045,832,800 - VR 7000 A/W/F++

4,045,830 - VR 4000 2R/G/W/Z
4,045,831 - VR 4000 4R/G/W/Z
4,045,832 - VR 7000 4R/G/W/Z

4,100,658 - I-kit current socket VR 5000 • S
4,100,658,U - C-kit current socket VR 5000 •
4,100,660 - I-kit crane-transport VR 5000 • S
4,100,660,U - C-kit crane-transport VR 5000 •
4,100,671 - I-kit alu skid side VR 5000 • S
4,100,671,U - C-kit alu skid side VR 5000 •
4,100,672 - I-kit gas-flow-meter VR 5000 • S
4,100,672,U - C-kit gas-flow-meter VR 5000 •
4,100,617,U - C-kit ZA Euro • •
4,100,618,U - C-kit ZA F++ • •
C-kit ZA Tweco • •

VR 4000
4,045,830 3 D VR 4000 2R/G/W/Z 1.483,00
4,045,830,000 3 D VR 4000 2R/G/W/F++ 1.483,00
4,045,831 3 D VR 4000 4R/G/W/Z 1.602,00
4,045,831,000 3 B VR 4000 4R/G/W/F++ 1.602,00
4,045,831,630 3 D VR 4000-30 Time 4R/W/F++ 1.602,00
4,045,831,800 3 B *)VR 4000 A/W/F++ 1.555,00
VR 7000
4,045,832 3 D VR 7000 4R/G/W/Z 1.866,00
4,045,832,000 3 B VR 7000 4R/G/W/F++ 1.866,00
4,045,832,800 3 D *)VR 7000 A/W/F++ 1.700,00
4,045,904,000 3 D VR 7000-11 4R/G/W/F++ 3.280,00
4,045,833,000 3 D VR 7000-30 4R/G/W/F++ 3.504,00
Wire feed units VR4000/7000 (2R and 4R) are equipped as standard
with feeder roll 1,2mm. (except USA). When ordering please specify wire
diameter and roll type (groove).
VR 7000 CMT
4,045,963,000 3B B VR 7000-CMT 4R/G/W/F++ 3.649,00
4,045,963,800 3B B *)VR 7000-CMT 4R/G/W/F++ 3.496,00
Options VR 4000
4,100,371 3 D I-kit wire end VR 4000 935,00
4,100,246 3 A I-kit lifting facility VR 3000/4000 187,00
Options VR 7000
4,100,384 3 D I-kit VR 7000-11/-30 900A (only with F++) attention: only factory-instal- 135,00
lation
Options VR 4000 / 7000

4,100,216 3 A I-kit digital display VR 4000-C 323,00
4,100,216,U 3 A C-kit digital display VR 4000-C 375,00
4,100,241 3 A I-kit gas check/wire inching (no function with 4,100,360) 39,50
4,100,241,U 3 A C-kit gas check/wire inching (no function with 4,100,361) 78,00
4,100,258,U 3 A C-kit Robacta-connection 179,00
www.fronius.com
4,100,360 3 D I-kit operating mode-preselection VR 2000 (no function with 4,100,216) 237,00
4,100,463 3 D I-kit insert VR 2100i 682,00
Options VR 7000 / 7000 CMT

4,100,370 3 C I-kit wire end VR 7000 667,00
4,100,259,U 3 A C-kit blow out torch Basic 68,00
4,100,494 3 D I-kit wire end VR 7000 PNP with external signal report 896,00
4,100,818 3 C I-kit gas pressure sensor VR 7000 235,00
112
Options VR 4000 / 7000 / 7000 CMT
4,100,322 3 A I-kit wire end socket 88,50
4,100,372 2 A I-kit wire end wire drum (only with 4,100,322) 334,00
4,100,453 3 A I-kit end of wire ring sensor NPN (only with 4,100,322) 442,00
4,100,320 3 A I-kit gas economiser valve VR 1500 (in connection with 32,0405,0226) 248,00
4,100,311 3 A I-kit Gas-nozzle touch sensor for VR1500/4000 /7000 (in connection with 39,00
Robacta connection)
4,100,459 3 A I-kit quick-connect Steel 222,00
4,100,460 3 A I-kit quick-connect Alu/Steel 226,00
4,100,327 3 D I-kit 10-pole metal flush-type socket 195,00
4,100,328 3 D I-kit 10-pole metal flush-type plug 132,00
4,100,503 3 D I-kit wire end ring sensor PNP for external signal analysis 324,00
4,100,576 3 A I-kit wire adjustment external for VR 1500 / VR 7000 354,00
VR 5000
4,049,002 3 D VR 5000 4R/G/FSC Manual 978,00
4,049,002,000 3 D VR 5000 4R/G/F++ Manual 1.013,00
4,049,002,001 3 D VR 5000 4R/G/E Manual 1.023,00
4,049,002,800 3 D *)VR 5000 4R/G/FSC Manual 978,00
4,049,002,801 3 D *)VR 5000 4R/G/E Manual 1.023,00
4,049,002,808 3 D *)VR 5000 4R/G/TW Manual 1.023,00
4,049,003 3 B VR 5000 4R/G/FSC Synergic 1.373,00
4,049,003,000 3 D VR 5000 4R/G/F++ Synergic 1.408,00
4,049,003,001 3 B VR 5000 4R/G/E Synergic 1.418,00
4,049,003,800 3 D *)VR 5000 4R/G/FSC Synergic 1.373,00
4,049,003,801 3 D *)VR 5000 4R/G/E Synergic 1.418,00
4,049,003,808 3 D *)VR 5000 4R/G/TW Synergic 1.418,00
4,049,007 3 D VR 5000 4R/W/FSC Manual 1.071,00
4,049,007,000 3 D VR 5000 4R/W/F++ Manual 1.106,00
4,049,007,001 3 B VR 5000 4R/W/E Manual 1.116,00
4,049,007,800 3 D *)VR 5000 4R/W/FSC Manual 1.071,00
4,049,007,801 3 D *)VR 5000 4R/W/E Manual 1.116,00
4,049,007,808 3 D *)VR 5000 4R/W/TW Manual 1.116,00
4,049,008 3 B VR 5000 4R/W/FSC Synergic 1.466,00
4,049,008,000 3 B VR 5000 4R/W/F++ Synergic 1.501,00
4,049,008,001 3 B VR 5000 4R/W/E Synergic 1.511,00
4,049,008,800 3 B *)VR 5000 4R/W/FSC Synergic 1.466,00
4,049,008,801 3 D *)VR 5000 4R/W/E Synergic 1.511,00
4,049,008,808 3 D *)VR 5000 4R/W/TW Synergic 1.511,00
VR 5000 Yard
4,049,018 3 D VR 5000 YardBasic 4R/G/FSC Synergic 1.373,00
4,049,018,001 3 D VR 5000 YardBasic 4R/G/E Synergic 1.414,00
4,049,019 3 D VR 5000 YardBasic 4R/W/FSC Synergic 1.459,00
4,049,019,001 3 D VR 5000 YardBasic 4R/W/E Synergic 1.500,00
4,049,009 3 D VR 5000 Yard 4R/G/FSC Manual 1.486,00
4,049,009,001 3 D VR 5000 Yard 4R/G/E Manual 1.531,00
4,049,009,800 3 D *)VR 5000 Yard 4R/G/FSC Manual 1.486,00
4,049,009,801 3 D *)VR 5000 Yard 4R/G/E Manual 1.531,00
4,049,009,808 3 D *)VR 5000 Yard 4R/G/TW Manual 1.531,00
4,049,010 3 D VR 5000 Yard 4R/G/FSC Synergic 1.881,00
4,049,010,001 3 D VR 5000 Yard 4R/G/E Synergic 1.926,00
4,049,010,800 3 D *)VR 5000 Yard 4R/G/FSC Synergic 1.881,00
4,049,010,801 3 D *)VR 5000 Yard 4R/G/E Synergic 1.926,00
4,049,010,808 3 D *)VR 5000 Yard 4R/G/TW Synergic 1.926,00
4,049,011 3 D VR 5000 Yard 4R/W/FSC Manual 1.579,00
4,049,011,001 3 D VR 5000 Yard 4R/W/E Manual 1.624,00
4,049,011,800 3 D *)VR 5000 Yard 4R/W/FSC Manual 1.881,00
4,049,011,801 3 D *)VR 5000 Yard 4R/W/E Manual 1.926,00
4,049,011,808 3 D *)VR 5000 Yard 4R/W/TW Manual 1.926,00
4,049,012 3 B VR 5000 Yard 4R/W/FSC Synergic 2.067,00
4,049,012,001 3 D VR 5000 Yard 4R/W/E Synergic 2.112,00
www.fronius.com
4,049,012,800 3 D *)VR 5000 Yard 4R/W/FSC Synergic 2.067,00

4,049,012,801 3 D *)VR 5000 Yard 4R/W/E Synergic 2.600,00
4,049,012,808 3 D *)VR 5000 Yard 4R/W/TW Synergic 2.600,00
The standard equipment VR 5000 / 5000 Yard is without feeder rolls.

*) with UL/CSA indication for USA/Canada (not EU-conforming)
Please note:
all UL/CSA wire feeder are only to be used with UL/CSA- power sources.
all CMT-wire feeder are only to be used with CMT power sources.
113
VR 5000 noSpool
4,049,043,800 3 D VR 5000 Case 4R/G/FSC Synergic no spool 1.328,00
4,049,043,801 3 D VR 5000 Case 4R/G/E Synergic no spool 1.373,00
with UL/CSA indication for USA/Canada, CE certified
Options VR 5000 / 5000 Yard

4,100,605,U 3 C C-kit water cooling VR 5000 79,00
4,100,606,U 3 C C-kit gas test/wire inching VR 5000 89,00
4,100,609 3 A I-kit remote control socket VR 5000 35,00
4,100,609,U 3 D C-kit remote control socket VR 5000 75,00
4,100,658 3 C I-kit current socket VR 5000 219,00
4,100,658,U 3 C C-kit current socket VR 5000 225,00
4,100,660 3 A I-kit crane-transport VR 5000 149,00
4,100,660,U 3 D C-kit crane-transport VR 5000 156,00
4,100,671 3 D *)I-kit alu skid side VR 5000 231,00
4,100,671,U 3 D *)C-kit alu skid side VR 5000 236,00
4,100,672 3 D I-kit gas-flow-meter VR 5000 275,00
4,100,672,U 3 D C-kit gas-flow-meter VR 5000 286,00
4,100,617,U 3 C C-kit ZA Euro 179,00
4,100,618,U 3 D C-kit ZA F++ 178,00
4,100,640,U 3 D C-kit ZA Tweco 445,00
4,100,689 3 B I-kit display cover VR 5000 27,00
4,100,764 3 D I-kit PowerSwitchVR5000 On/Off 154,00
*) only in connection with 4,100,660(,U)
VR 5000 Case
4,049,020 3 D VR 5000 Case 4R/G/FSC Manual 1.480,00
4,049,020,800 3 D VR 5000 Case 4R/G/FSC Manual 1.380,00
4,049,021 3 B VR5000 Case 4R/G/FSC Synergic Bayonet Connection 1.870,00
4,049,021,800 3 D VR5000 Case 4R/G/FSC Synergic Pig Tail Connection 1.770,00

4,047,964 3 C Connection hose pack G/10m/70mm² 653,00
4,047,965 3 C Connection hose pack G/20m/70mm² 1.184,00
Connection current cable (for North America variants)

43,0004,4701 6 D Connection current cable 10m/70mm² 406,30
Remote control cable (for North America variants)

Options VR 5000 Case

4,100,851 3 A I-kit current socket VR 5000 Case 190,00
4,100,850 3 A I-kit flowmeter VR 5000 Case (gas-flow-control) 275,00
4,100,849 3 A I-kit PowerSwitch VR 5000 Case 101,00
4,100,848 3 A I-kit extnal startsignal VR5000 Case for robot welding applications 76,00
4,100,619 6 B FSC ZA VR 5000 38,00
4,100,617 3 B Euro ZA VR 5000 109,00
4,100,618 3 B F++ ZA VR 5000 154,00
www.fronius.com
4,100,883 3 A *)Pull reliefs VR 5000 Case 187,00

4,100,877 3 A Mounting VR 5000 Case 219,00
*) With this option it is possible to connect the current TransSteel hose

packs with VR 5000 Case.
114
84
Intermediate drives and double head for TS/TPS/TSt

Intermediate drives
4,045,646,630 3 D Intermediate drive VR 143-2Z 4R/F++ Yard 2.082,00
Please note: incl. LocalNet connection plug
Intermediate drive connection hose pack digital

4,047,415 3 D Connection hose pack W/10m/70mm² for VR 143 F++ Yard 2.247,00
4,100,277 3 A *)I-kit strength engine supply 238,00
4,100,217 3 A *)I-kit PMR4000 PullMig TS/TPS 2700-5000 291,00
4,100,290 3 D *)I-kit intermediate drive 143-2 123,00
All 3 I-kits are needed for the intermediate drive in connection with digital
machines.
Intermediate drive VS
4,045,646,630 3 D Intermediate drive VR 143-2Z 4R/F++ Yard 2.082,00
Intermediate drive connection hose pack VS

4,047,415 3 D Connection hose pack W/10m/70mm² for VR 143 F++ Yard 2.247,00
4,100,084 2 D I-kit intermediate drive (for VarioStar) 675,00
Double head digital

4,045,871 3 A Distributor double head 1.304,00
4,045,872 3 A VR-mounting double head VR 4000 1.402,00
4,047,324 3 C Connection hose pack W/1,6m/70mm² für VR 4000/VR 5000/VR 7000/ 397,00
pull relief
4,047,261 3 A Connection hose pack W/5m/70mm² for VR 4000/VR 5000/VR 7000/pull 494,00
relief
4,100,864 3 A Distributor double head 1.245,00
4,100,865 3 A I-kit cylinder holder Pick Up 5000 DUO Pick Up 5000 209,00
www.fronius.com
115
85
Robot wire feeder for digital machines
VR 1500-22 VR 1500-12/-30 VR 1530-22 VR 1500-22 inkl Optionen VR 1550 VR 5000 Rob conventional
Deckel und VR-Aufnahme
VR 5000 Rob PAP VR 1500 PAP
4,049,005 - VR 5000 Rob 4R/G/W/FSC PAP

4,045,848,000 - VR 1500 4R/F++ robot wire
4,045,996,800 - VR 1500-PAP 4R/G/W/CB

4,045,834,000 - VR 1500-30 4R/G/W/F++
4,045,918,000 - VR 1500-12 4R/G/W/F++

4,045,848,800 - VR 1500 A/W/F++ robot
4,045,848 - VR 1500 4R/W/Z robot wire
4,049,006 - VR 5000 Rob 4R/G/W/FSC

4,049,013,000 - VR 1550 4R/F++ robot
4,045,996 - VR 1500-PAP 4R/G/W/CB
4,049,001,800 - VR 1500-PAP/A US
4,045,921 - VR 1530-22 4R/W
4,049,001 - VR 1500-PAP/A
robot wire feeder
robot wire feeder
conventional
wire feeder
Rob./D US
Rob./D
feeder
feeder
Equipment
without feeder rolls • • • • •
42,0001,1361 - Feeder roll 1,2T D31,5 Standard • • • • • • • •
42,0001,1732 - Pressure roll smooth D31,5 Standard • • • • • • • •
Options
43,0004,3950 - Control cable 2x1+14x0,34mm² 12m •
43,0004,2406 - Trailing cable de-reeling VR 6m •
4,100,257 - I-kit cover VR 1500 • • • • • •
4,100,257,U - C-kit cover VR 1500 • • • • • •
4,100,272 - I-kit torch support VR 1500 • • • • • •
4,100,322 - I-kit wire end socket • • • • • • •
4,100,372 - I-kit wire end wire drum (only with 4,100,322) • • • • • • •
4,100,373 - I-kit wire end VR 1500+spool-wire (only with 4,100,322) • • • • • • •
4,100,343 - Gas pressure sensor VR 1500 • • • • • • • • • •
4,100,453 - I-kit end of wire ring sensor NPN (only with 4,100,322) • • • • • • •
4,100,320 - I-kit gas economiser valve VR 1500 (in connection with
32,0405,0226) • • • • • • • • • •
4,100,374 - I-kit digital gas sensor • • • • • • • •
4,100,393 - I-Kit blow out through gasline (Attention: only factory
installation) • • • • • • • • • •
4,100,259 - I-Kit blow out torch basic • • • • • • • • • •
4,100,259,U - C-kit blow out torch Basic • • • • • • • • • •
4,100,280 - I-kit blow out torch High-End • • • • • •
4,100,217 - I-kit PMR4000 PullMig TS/TPS 2700-5000 • • • • •
4,100,392 - I-kit unwind-VR • • • • • •
4,100,385 - I-kit 2nd socket for VR 1500 (only with F++) (Attention:
only factory-installation) • •
4,100,394 - I-kit strength engine supply for control unit VR 1500-12
(2x8A) •
4,100,311 - I-kit Gas-nozzle touch sensor for VR1500/4000 /7000
(in connection with Robacta connection) • • • • • •
4,100,329 - I-kit fixable tension-lever for plastic motor baseplate • • • • • • • • • •
4,100,473 - I-kit sliding carriage VR 1500 with wire coil mountings • • • • • •
4,100,448 - I-kit external collision box signal • • • • • •
4,100,503 - I-kit wire end ring sensor PNP for external signal
analysis • • • • • •
www.fronius.com
4,100,576 - I-kit wire adjustment external for VR 1500 / VR 7000 • • • • • • • • • • •

4,100,519 - I-kit PM 43 PullMig-controller (Attention: only factory
installation) •
4,100,519,U - C-kit PM 43 PullMig controller •
4,100,696 - I-kit CMT VR 1550 •
4,100,592 - I-kit gas nozzle position search VR1500-PAP A/D
(Attention: only factory installation) • • • •
4,100,685 - I-kit wire end (power source) in connection mit VR
Control internal analog • • • •
4,100,655 - I-kit torch blow out 16bar VR 5000 Rob • •
4,100,655,U - C-kit torch blow out 16bar VR 5000 Rob • •
116
4,100,656 - I-kit gas pressure sensor VR 5000 Rob • •
4,100,656,U - C-kit gas pressure sensor VR 5000 Rob • •
4,049,005 - VR 5000 Rob 4R/G/W/FSC PAP
4,045,848,000 - VR 1500 4R/F++ robot wire
4,045,996,800 - VR 1500-PAP 4R/G/W/CB

4,045,834,000 - VR 1500-30 4R/G/W/F++
4,045,918,000 - VR 1500-12 4R/G/W/F++

4,045,848,800 - VR 1500 A/W/F++ robot
4,045,848 - VR 1500 4R/W/Z robot wire
4,049,006 - VR 5000 Rob 4R/G/W/FSC

4,049,013,000 - VR 1550 4R/F++ robot
4,045,996 - VR 1500-PAP 4R/G/W/CB
4,049,001,800 - VR 1500-PAP/A US
4,045,921 - VR 1530-22 4R/W
4,049,001 - VR 1500-PAP/A
robot wire feeder
robot wire feeder
conventional
wire feeder
Rob./D US
Rob./D
feeder
feeder
4,100,657 - I-kit extern collision box signal VR 5000 Rob • •
4,100,657,U - C-kit extern collision box signal VR 5000 Rob • •
4,100,697 - I-kit torch blow-out basic • •
4,100,697,U - C-kit torch blow-out basic • •
4,100,669 - I-kit QuickConnect DFS SW VR 5000 Rob for
40,0001,0505 • •
4,100,670 - I-kit QuickConnect DFS SW VR 1500 for 40,0001,0505 • • • • • • • • • • •

Robot wire feeder
4,045,848 3 D VR 1500 4R/W/Z robot wire feeder 1.804,00
4,045,848,000 3 B VR 1500 4R/F++ robot wire feeder 1.804,00
4,045,848,800 3 B VR 1500 A/W/F++ robot wire feeder 1.687,00
4,045,848,808 3 B VR 1500 4R/W/TW robot wire feeder 1.821,00
4,045,918,000 3 D VR 1500-12 4R/G/W/F++ robot wire feeder 4.524,00
4,045,834,000 3 D VR 1500-30 4R/G/W/F++ robot wire feeder 3.182,00
4,045,921 3 D VR 1530-22 4R/W 1.391,00
4,049,013,000 3 B VR 1550 4R/F++ robot 1.823,00
4,049,013,001 3 D VR 1550 4R/W/E Robot 1.869,00
4,049,013,800 3 B VR 1550 4R/F++ Robot 1.823,00
4,049,013,801 3 D VR 1550 4R/W/E Robot 1.869,00
4,049,001 3 B VR 1500-PAP/A 1.026,00
4,049,001,800 3 B VR 1500-PAP/A US 938,00
4,049,005 3 D VR 5000 Rob 4R/G/W/FSC PAP 995,00
4,049,006 3 B VR 5000 Rob 4R/G/W/FSC conventional 995,00
42,0001,1361 6 A Feeder roll 1,2T D31,5 Standard 42,00
42,0001,1732 6 A Pressure roll smooth D31,5 Standard 15,00
44,0001,1227 6 A Feeder roll 1,0T D31,5 Profi 40,00
44,0001,1221 6 A Pressure roll smooth D31,5 Profi 22,10
Options
43,0004,3950 6 D Control cable 2x1+14x0,34mm² 12m 1.058,00
43,0004,2406 6 D Trailing cable de-reeling VR 6m 726,00
4,100,257 3 A I-kit cover VR 1500 106,00
4,100,257,U 3 A C-kit cover VR 1500 121,00
4,100,272 3 A I-kit torch support VR 1500 75,00
4,100,372 2 A I-kit wire end wire drum (only with 4,100,322) 334,00
4,100,373 3 D I-kit wire end VR 1500+spool-wire (only with 4,100,322) 1.133,00
4,100,259,U 3 A C-kit blow out torch Basic 68,00
4,100,392 3 D I-kit unwind-VR 288,00
4,100,385 3 C I-kit 2nd socket for VR 1500 (only with F++) (Attention: only factory- 125,00
www.fronius.com
installation)
4,100,394 3 D I-kit strength engine supply for control unit VR 1500-12 (2x8A) 100,80
Robacta connection)
4,100,473 3 A I-kit sliding carriage VR 1500 with wire coil mountings 425,00
4,100,712 6 D I-kit sliding carriage VR 1500 without wire coil mountings 234,10
4,100,448 3 A I-kit external collision box signal 114,00
4,100,576 3 A I-kit wire adjustment external for VR 1500 / VR 7000 354,00
117
4,100,519,U 3 A C-kit PM 43 PullMig controller 259,00
4,100,696 3 B I-kit CMT VR 1550 243,00
installation)
4,100,685 3 D I-kit wire end (power source) in connection mit VR Control internal analog 209,00
4,100,655 3 D I-kit torch blow out 16bar VR 5000 Rob 370,00
4,100,669 3 A I-kit QuickConnect DFS SW VR 5000 Rob for 40,0001,0505 81,00
*) incl. Feeder rolls 1,2T (42,0001,1361) and smooth (42,0001,1732)
Please note:
all UL/CSA- wire feeder are only to be used with UL/CSA-power sources.
Robot mountings
86

for Fanuc Arcmate 100 iB

for Kuka KR5 ARC
for Kuka KR6 ARC

for ABB IRB 1400
for ABB IRB 1410
for ABB IRB 1600
for ABB IRB 2400
for ABB IRB2600
for ABB IRB4600
for Kuka KR 15
for Kuka KR 16
for Kuka KR 6
4,100,295 - I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 • • • • • •
4,100,428 - I-kit mounting VR 1500/KD1500 KR6/KR15/KR16/
KR16KS/UP6 • • • • • •
4,100,497 - I-kit mounting VR 1500/KD1500 HP6/HP20/UP6/UP20 • • • •
4,100,441 - I-kit mounting VR 1500/KD1500 ArcMate 100iB/120iB • •
4,100,426 - I-kit mounting VR 1500/KD1500 IRB 1400/2400 for
ABB (in connection with 4,100,256) • • •
4,100,499 - I-kit mounting VR 1500/KD1500 IRB1600 •
4,100,692 - Mounting bracket VR 1500 IRB 4600 for ABB robots •
4,100,564 - Mounting VR1500/KD1500 IRB1600 20° for ABB •
4,100,487 - Mounting VR 1500 for KR6 •
4,100,757 - Mounting VR 1500 IRB 2600 •

Robot mountings
4,100,256 3 A I-kit adaptor plate VR 1500 (all robot typs, but no specific bore) 95,70
4,100,295 3 A I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 recommended for 183,00
ceiling suspension
4,100,426 3 A I-kit mounting VR 1500/KD1500 IRB 1400/2400 for ABB (in connection 188,00
with 4,100,256)
4,100,497 3 A I-kit mounting VR 1500/KD1500 HP6/HP20/UP6/UP20 252,00
4,100,499 3 A I-kit mounting VR 1500/KD1500 IRB1600 137,00
www.fronius.com
4,100,692 3 D Mounting bracket VR 1500 IRB 4600 for ABB robots 129,00
4,100,757 3 A Mounting VR 1500 IRB 2600 135,00
118
0
Wire coil mountings


for Kuka KR5 ARC
for ABB IRB 1400
for ABB IRB 1410
for ABB IRB 1600
for ABB IRB 2400
for ABB IRB4600
for Kuka KR 16
for Kuka KR 6
4,100,294 - Wire coil mounting robot UP6 for Yaskawa/Motoman • A A A
4,100,489 - Wire coil mounting robot for Yaskawa/ Motoman /Mo-
tomanUP20 / HP / EA / VA • • •
4,100,476 - Wire coil mounting robot for ABB IRB 1400/2400 • • • •
4,100,542 - Wire coil mounting robot for Fanuc 100iB •
4,100,556 - Wire coil mounting robot for Kuka KR5arc HW •
4,100,552 - Wire coil mounting robot for ABB IRB 1600ID •
4,100,720 - Wire roll mounting robot for Kuka KR 16arc HW • •
A=only usable after self-contained adaption

Wire coil mountings
4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / 316,00
EA / VA
4,100,720 3 D Wire roll mounting robot for Kuka KR 16arc HW 403,00
0
Wire buffer mountings


for Kuka KR5 ARC
for ABB IRB 1400
for ABB IRB 1410
for ABB IRB 1600
for ABB IRB 2400
for ABB IRB4600
for Kuka KR 16
for Kuka KR 6
4,001,642 - I-kit mounting wire buffer Universal connection • • A A A • • •

4,001,643 - I-kit mounting wire buffer for ABB • • • • •

Wire buffer mountings
4,001,643 6 A I-kit mounting wire buffer for ABB 66,50
www.fronius.com
119
87
Wire feed hoses

QuickConnect
4,100,669 3 A I-kit QuickConnect DFS SW VR 5000 Rob for 40,0001,0505 81,00
4,100,459 3 A I-kit quick-connect Steel 222,00
*) per meter
1: Wire coil
2: Marathon pack
3: Wire end
4: De-reeling device - motor plate old
5: De-reeling device - motor plate new
6: Wire feeder motor plate old
7: Wire feeder motor plate new
8: Brass adapter + wire guide insert for Alu + existing male coupling +
new QuickConnect locking piece
9: Brass adapter + wire guide insert for Alu + existing QuickConnect
PowerLiner
3360

www.fronius.com
PowerLiner
7 4,100,700 3 A QuickConnect PowerLiner VR 5000 139,00
8 4,100,701 3 A QuickConnect PowerLiner VR 1500 / VR 1550 / VR 7000 150,00
9 4,100,702 3 D Mounting PowerLiner Drive 173,00
10 42,0300,2917 4 B PowerLiner (coil length 25m) 1m 90,00
11 40,0001,0470 6 C Corrugated hose NW22,4 black 1m 31,50
1: Wire coil
2: Marathon pack
3: Wire end
4: Wire feeder motor plate old
120 5: Wire feeder mtoro plate new
6: Robacta Drive
0
PowerLiner for CMT
2 3 4
1

PowerLiner for CMT
1 4,100,762 3 C Connection PowerLiner ZA with external wire feed hose 173,00
2 4,100,860 3 A Connection PowerLiner CMT buffer IN 119,00
3 4,100,861 3 A Connection PowerLiner CMT buffer OUT 122,00
4 4,100,862 3 A Connection PowerLiner Drive CMT 178,00
2-wheel drive

88
Steel- and CrNi-wire Alu- and CuSi-wire

Flux cored wire
Article Number PG LK Pieces per drive Price Euro
Recommendation for steel and CrNi wire
1 42,0001,1732 6 A Pressure roll smooth D31,5 Standard 1 15,00
2 42,0001,1438 6 A Driving roll 0,6T D31,5 1 40,00
2 42,0001,2767 6 A Driving roll 0,8T D31,5 1 15,40
2 42,0001,1582 6 A Driving roll 0,8T D31,5 1 40,00
2 42,0001,3591 6 A Driving roll 0,9T OZ 1 16,70
2 42,0001,3275 6 A Feeder roll 0,9T D31,5 Standard 1 42,00
2 42,0001,2824 6 A Driving roll 1,0T D31,5 1 16,50
2 42,0001,1583 6 A Driving roll 1,0T D31,5 1 40,00
2 42,0001,1321 6 A Driving roll 1,2T D31,5 1 40,00
2 42,0001,1322 6 A Driving roll 1,6T D31,5 1 40,00
Recommendation for aluminium and CuSi wire

1 42,0001,1612 6 A Feeder roll 0,8H D31,5 Standard 1 42,00
2 42,0001,1610 6 A Driving roll 0,8H D31,5 1 40,00
2 42,0001,1611 6 A Driving roll 1,0H D31,5 1 40,00
2 42,0001,0382 6 A Driving roll 1,2H D31,5 1 41,10
2 42,0001,0383 6 A Driving roll 1,6H D31,5 1 41,10
2 42,0001,1609 6 D Driving roll 2,0H D31,5 1 67,90
2 42,0001,1655 6 D Driving roll 2,4H D31,5 1 67,90
Recommendation for flux cored wire

www.fronius.com
1 42,0001,0404 6 A Feeder roll 1,2R D31,5 Standard 1 42,00

2 42,0001,0403 6 A Driving roll 1,2R D31,5 1 48,30
2 42,0001,0378 6 A Driving roll 1,6R D31,5 1 58,60
2 42,0001,0379 6 A Driving roll 2,0R D31,5 1 52,90
2 42,0001,0380 6 A Driving roll 2,4R D31,5 1 69,90
2 42,0001,0432 6 A Driving roll 2,8R D31,5 1 81,30 121
2 42,0001,0401 6 D Driving roll 3,2R D31,5 1 102,00
89
4-wheel drive / 2-wheel drive
Steel- and CrNi-wire Alu- and CuSi-wire
Flux cored wire Steel- and CrNi-wire
Alu- and CuSi-wire Alu- and CuSi-wire (PullMig)

Steel (TransSteel)

Recommendation for steel
1 44,0001,1203 6 A Driver roll D31,5 1 30,90
2 42,0001,1732 6 A Pressure roll smooth D31,5 Standard 2 15,00
3 42,0001,1575 6 D Feeder roll 2,0T D31,5 Standard 2 56,40
4 42,0100,0333 6 A *)Wire guide insert synthetic 0,8-1,2 1 4,60
4 42,0100,0334 6 A Wire guide insert synthetic 1,2-3,2 1 17,40
4 42,0001,3481 6 A Wire guide insert steel 0,8-2,4 1 14,40
Recommendation for steel (TransSteel)

42,0403,0153 6 A Insulated drive gear wheel 4 on request
44,0001,1405 6 A Feeder roll U 0,8 4 22,50
44,0001,1406 6 A Feeder roll U 0,9-1,0 4 22,50
44,0001,1407 6 A Feeder roll U 1,2 4 22,50
44,0001,1408 6 A Feeder roll U 1,4-1,6 4 22,50
44,0001,1431 6 A Feeder roll 1,2 R 4 25,60
44,0001,1432 6 A Feeder roll 1,4 R 4 29,90
44,0001,1433 6 A Feeder roll 1,6 R 4 29,90
4 pcs per drive
Please note:
recommendation for manual welding applications TransSteel in 1 shift
mode.
www.fronius.com
122
Recommendation for alu and CuSi wire
1 44,0001,1203 6 A *)Driver roll D31,5 1 30,90
Please note:
recommendation for manual welding applications in 1 shift mode.
When using a 2-wheel drive (position 2) 2 pieces required.
Recommendation for flux cored wire

1 44,0001,1203 6 A *)Driver roll D31,5 1 30,90
Please note:
recommendation for robot welding applications.
Recommendation for steel and CrNi wire

1 44,0001,1203 6 A *)Driver roll D31,5 1 30,90
2 44,0001,1221 6 A Pressure roll smooth D31,5 Profi 2 22,10
3 44,0001,1365 6 A Feeder roll 0,9T D31,5 Profi 2 40,00
Please note:
recommendation for manual and robot welding applications in 2 shift
mode.
Recommendation for steel and CrNi wire (especially for robot

systems, common in the USA)
44,0001,1203 6 A Driver roll D31,5 1 30,90
44,0001,1376 6 A Feeder roll 0,9 U D31,5 Heavy Duty 4 48,00
44,0001,1322 6 D Feeder roll 2,4 U D31,5 Heavy Duty 4 48,00
42,0100,0333 6 A Wire guide insert synthetic 0,8-1,2 1 4,60
42,0100,0334 6 A Wire guide insert synthetic 1,2-3,2 1 17,40
42,0001,3481 6 A Wire guide insert steel 0,8-2,4 1 14,40
www.fronius.com
Please note:
recommendation for manual and robot welding systems in 2- and 3 shift
mode.
When using a 2-wheel dirve 2 equal rolls required.
123
Recommendation for alu and CuSi wire
1 44,0001,1203 6 A *)Driver roll D31,5 1 30,90
2 44,0001,1184 6 A Feeder roll 1,0H D31,5 Profi 4 40,00
Please note:
recommendation for manual and robot welding applications in 2 shift
mode.
Recommendation for alu- and CuSi-wire

1 44,0001,1203 6 A *)Driver roll D31,5 1 30,90
2 44,0001,1328 6 A Feeder roll 0,8-1,6X D31,5 plastic 0.030/0,8 4 40,00
2 44,0001,1328 6 A Feeder roll 0,8-1,6X D31,5 plastic 1/16 / 1,6 4 40,00
Please note:
recommendation for manual welding applications when using a PullMig
system.
www.fronius.com
124
Special production / product information
Special production (mention number of option)
PG LK
3 C Option 01 – Calculation plan for special lengths of hose packs (picture 1):
The hose pack difference is added to the standard torch and the project costs*) for special production has to be added to
the total of these two positions. Project costs can be devided by the quantity. Also usable for wire feeding hoses, current cables,
control wires and protection hoses.
Example: part-number 4,047,234,000 Robacta hose pack 1,5m/5ft – but about 0,5m longer.
*) Manual welding torches, Laser Hotwire, current cable, current lines

and protection hoses Euro 55,-
Automatic- and Robacta welding torches Euro 76,-
PullMig, PullMig CMT, Robacta Drive, Robacta Drive CMT Euro 107,-
Robacta Twin Euro 151,-
Robacta Drive Twin Euro 214,-
Price of 4,047,235,000/2,5m/8f 795,00
Price of 4,047,234,000/1,5m/5ft 707,00
Difference 88,00 for 1m/3.2ft : 2 44,00
+ 707,00 price for hose pack 4,047,234,000/1,5m/5ft
+ 76,00 for special production
827,00 total amount for 2 m/6.5ft
3 C Option 02 – Multilock torch body (picture 2), torch body of manual- and automatic torches:
Special torch body bend: Euro 79,- additional price to the standard product will be invoiced (0° – 49°).
Euro 192,- additional price to the standard product will be invoiced (50° – 90°).
3 C Option 03 – Multilock torch body (picture 2), torch body of manual- and automatic torches:
Special torch body length: Euro 198,-*) additional price to the standard product with the nearest length will be invoiced
(from start up to torch body length of 500mm/19.68inch).
Euro 384,-*) additional price to the standard product with the nearest length will be invoiced
(from torch body length of 501mm/19.72inch).
*) At these prices the surcharge for special torch body bend is included.
3 C Option 04 – Manual welding torch with pistol grip:

Euro 151,- additional price to the standard product will be invoiced.
3 C Option 05 – Robacta / Robacta Twin torch body set (picture. 3):

Special torch body bend: Euro 99,- (Twin: Euro 198,–) additional price to the standard product will be invoiced
- from 0-55° (except TwinCompact)
Euro 99,- (Twin: Euro 198,–) additional price to the standard product will be invoiced
- from 56-90° (except TwinCompact)
TCP correctness +-1,0mm because there is no internal testing device for customer specific torch bodies available
3 C Option 06 – Robacta / Robacta Twin torch body set (picture 3):

Special torch body length: Euro 229,- (Twin: Euro 458,–) *) additional price to the standard product will be invoiced.
(except TwinCompact) (up to max. torch body length of 500mm/19.68inch).
Euro 459,- (Twin: Euro 918,–) *) additional price to the standard product will be invoiced.
(from torch body length 501mm/19,72inch to 800mm/31.50inch).
Euro 670,- (Twin: Euro 1.340,-) *) additional price to the standard product will be invoiced
(from torch body length 801mm/31.54inch to 1000mm/39.73inch)
TCP correctness +-1,0mm because there is no internal testing device for customer specific torch bodies available
Stability is impaired - collision protection has to be checked.
*) At these prices the surcharge for special torch body bend is included.
3 C Option 07 – standard hose pack torch trigger on the top:

Conversion kits available for AL/AW torches: 44,0350,2510
3 C Option 08 – welding torch with Up/Down function:
(except PullMig) Euro 146,- additional price to the standard product will be invoiced.
www.fronius.com
3 C Option 09 – welding torch with JobMaster function:

3 C Option 10 – smoke extractor torch with leather protection hose :

with 1,3m/4ft leather protection hose Euro 104,- additional price to the standard product will be invoiced.
3 C Option 11 – Robacta with seam tracking line:

Robacta torch body: Euro 91,- additional price to the standard product will be invoiced.
Instead of the project the 4,100,543 I-Kit gas nozzle position search can be used.
Robacta hose pack: *) Euro 122,- additional price to the standard product will be invoiced. 125
Robacta Drive hose pack: Euro 122,- additional price to the standard product will be invoiced.
*) PAP gascooled is not possible
3 C Option 12 – Multilock torch body with Robacta connection:
3 C Option 13 – Robacta hose pack with corrugated protection hose:
Euro 37,- per meter - additional price to the standard product will be invoiced.
3 C Option 14 – Robacta Drive hose pack without driving unit:
Euro 2.297,- price reduction of the standard product.
3 C Option 15 – Robacta connection flange of the torch body 90°, 180° or 270° rotated: (Abb. 4)
Please note: there is no correction and testing device available!
3 C Option 16 - Robacta / Robacta Drive / Robacta Drive CMT with anti-kink feature:
with anti-kink feature L = 144 Euro 105,- additional price to the standard product will be invoiced.
with anti-kink feature L = 270 Euro 122,- additional price to the standard product will be invoiced.
For gascooled welding torches just possible at the torch body.
Order examples for special production (mention number of option)

Standard part-number Designation Number of option Special production
4,047,234,000 Robacta W/F++/1,5m/5ft Option 01 (special lenght) about 0,5m longer
34,0350,1859 Multilock AL4000 / AW5000 45° Option 02 (special bend) 35°
4,035,655,000 AW4000 K4/W/F++/3,5m/11ft Option 08 (Up/Down function)
34,0350,1859 Multilock AL4000 / AW5000 45° Option 02 (special bend) 20°
Option 03 (special length) L = 400mm/16inch
Torch connection on the wire feed unit
3 C Fronius-Z and Time connection Euro 55,- addition price will be invoiced.
3 C Euro connection If you order the indicated part-number with the end-number 001 (or 000 at watercooled welding
torches), you will get the Euro connection. Euro 18,- additional price to the standard product will
be invoiced. If there is no part number with 001 existing, Euro 55,- additional price to the welding
torch with Fronius connection will be invoiced.
3 C FSC connection The following welding torches of the „old“ generation can be ordered with FSC connection: Fume
extractor torches K4 standard, Multilock torches standard, TIME torches standard, flux cored wire
torches gasless standard, manual Push-torches gas- and watercooled. For example AL2300,
AW2500 Euro 55,00 additional price to the standard product will be invoiced.
The following welding torches are not available with FSC connection: PushPull torches, Up/Down
torches, JobMaster torches, Machine and Robot welding torches
3 C F/F++ connection If you order the indicated part-number with the end-number 000, you will get the welding torch
with F/F++ connection. If there is no Fronius part-number existing, Euro 55,- additional price to
the standard product will be invoiced.
Length specification hose pack Weight specification
Multilock torch body: specification of length and bend Robactatorch body: specification of length, bend and height
Robacta connection flange of the torch body rotated

www.fronius.com
126
2000
MTG3500 S / MTG5000 S / MTG5300 S Standard, Up/Down
(manual welding torch for TransSteel)
MIG/MAG welding Construction of plant, containers, machinery,
structural steel
Recommended base materials Shipbuilding and offshore engineering
Steel Construction of special vehicles and
Standard equipment Construction of rail vehicles & rolling stock
Torch-neck 45°
Heat protection shield (MTG5000) Options
Coaxial cable Top-mounted torch trigger
Fronius System Connector FSC Heat protection shield (MTG3500)
Rubber anti-kink feature at the central con- Customer specific hose pack length 1,5-6,0m
nector side (Attention: please order customer specific
Rubber anti-kink feature at the gip plate side BasicKit starting from 4,5 m)
with ball joint Customer specific torch body angle
Non-slip handle with soft components Customer specific torch body length
Insulated gas nozzle
MTG3500 S MTG5000 S MTG 5300 S

Weight 1,2kg 1,6kg 1,8kg
Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 180A 250A 360A
Welding duration current (CO2) 210A 310A 360A
Welding current / Duty cycle [ArCO2] 280A / 40% 400A / 40% 500A / 40%
Welding current / Duty cycle [CO2] 350A / 40% 500A / 40% 530A / 40%

MTG3500 S manual welding torch, gascooled, FSC connection
4,035,885 3 A MTG3500 S/G/FSC/3,5m 173 282,00
4,035,886 3 A MTG3500 S/G/FSC/UD/3,5m 173 356,00
4,035,887 3 A MTG3500 S/G/FSC/4,5m 173 305,00
4,035,888 3 A MTG3500 S/G/FSC/UD/4,5m 173 378,00
When ordering for the first time please consider suitable basic kit be-
cause the torch will be delivered without contact tip, inner liner and wire
guide inlet nozzle.
Basic kit
44,0350,5036 3 B Basic kit MTG3500 Fe/1,0/3,5m 14,00
44,0350,5039 3 A Basic kit MTG3500 Fe/1,2/4,5m 14,00
44,0350,3071 3 D Basic kit MTG3500 CrNi/0,8/3,5m 21,00
44,0350,3072 3 D Basic kit MTG3500 CrNi/0,8/4,5m 21,00
44,0350,5065 3 C Basic kit MTG3500 CrNi/0,9/3,5m 21,00

4,035,889 3 A MTG5000 S/G/FSC/3,5m 173 372,00
4,035,890 3 A MTG5000 S/G/FSC/UD/3,5m 173 444,00
4,035,891 3 A MTG5000 S/G/FSC/4,5m 173 417,00
4,035,892 3 A MTG5000 S/G/FSC/UD/4,5m 173 489,00
guide inlet nozzle.
www.fronius.com
Basic kit
44,0350,5052 3 C Basic kit MTG5000 Fe/1,6/3,5m 14,00 127

4,035,969 3 C MTG 5300 S/G/FSC/3,5m 350,00
4,035,970 3 C MTG 5300 S/G/FSC/4,5m 394,00
Basic kit

2001
MTW3500 S / MTW5000 S Standard, Up/Down
(manual welding torch for TransSteel)
MIG/MAG welding Construction of plant, containers, machinery,
structural steel
Recommended base materials Shipbuilding and offshore engineering
Steel Construction of special vehicles and
Standard equipment Construction of rail vehicles & rolling stock
Torch-neck 45°
Heat protection shield (MTW5000) Options
Swirt-free glas-flow - no loss of gas Top-mounted torch trigger
Swivel-mounted protection hose Heat protection shield (MTW3500)
Fronius System Connector FSC Customer specific hose pack length 1,5-6,0m
Kink protection spring at the central connec- (Attention: please order customer specific
tor side BasicKit starting from 4,5 m)
Rubber anti-kink feature at the gip plate side Customer specific torch body angle
with ball joint Customer specifig torch body length
Non-slip handle with soft components
MTW3500 S/W/FSC/3,5m MTW5000 S/W/FSC/3,5m

Weight 1,4kg 1,5kg
Wire Ø 0,8-1,2mm 1-1,6mm

MTW3500 S manual welding torch, watercooled, FSC connection
4,035,893 3 A MTW3500 S/W/FSC/3,5m 174 364,00
4,035,894 3 A MTW3500 S/W/FSC/UD/3,5m 174 459,00
www.fronius.com
4,035,895 3 A MTW3500 S/W/FSC/4,5m 174 388,00

4,035,896 3 A MTW3500 S/W/FSC/UD/4,5m 174 483,00
guide inlet nozzle.
128
Basic kit
44,0350,5054 3 C Basic kit MTW3500 Fe/0,8/4,5m also for Robacta MTG3500 14,00
44,0350,3073 3 D Basic kit MTW3500 CrNi/0,8/4,5m also for Robacta MTG3500 21,00
44,0350,5083 3 C Basic kit MTW3500 CrNi/0,9/4,5m also for Robacta MTG5000 21,00
MTW5000 S manual welding torch, watercooled, FSC connection

4,035,897 3 A MTW5000 S/W/FSC/3,5m 175 387,00
4,035,898 3 A MTW5000 S/W/FSC/UD/3,5m 175 481,00
4,035,899 3 A MTW5000 S/W/FSC/4,5m 175 410,00
4,035,900 3 A MTW5000 S/W/FSC/UD/4,5m 175 506,00
guide inlet nozzle.
Basic kit
Adapter
44,0350,3331 3 C Adapter-ZA F++/FSC-S-W 359,00
44,0350,3330 3 C Adapter-ZA F/FSC-S-G 359,00
44,0350,3329 3 C Adapter-ZA Euro/FSC 359,00
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AL2300 / 3000 / 4000 / 5000 Standard, Up/Down, JobMaster
MIG-brazing Coated constructional steels
Standard equipment Aluminium materials
Steel inner liner for steel wire Magnesium materials
Torch body 45° (AL5000 - 30°)
Spatter protection, with high thermal stability Recommended areas of use
Contact tube, CuCrZr alloy Automotive and allied vendor industries
Coaxial cable Construction of chemical plants
Rubber anti-kink feature at machine and torch Maintenance and repair
end
Options
Standard equipment - JobMaster only Combination inner liner for Al and CrNi wire
Integrated remote control Contact tubes with centre bore for Al wire
Frequency parameter recall Top-mounted torch trigger
Parameter correction mode Special lengths of hose pack 1,5 – 6,0 m (with
Recall function for operating points and jobs 35mm² power cable if more than 4,5m, tech-
Digital parameter display nical data see AL3000 , AL5000 only available
in standard length)
Customer-specific torch body length
Customer-specific torch body angle
AL2300 AL3000 AL4000 AL5000 AL2300 JM AL3000 JM AL4000 JM

Weight 0,95kg 1,1kg 1,35kg 1,8kg 1,05kg 1,2kg 1,45kg
Wire Ø 0,6-1mm 0,8-1,2mm 1-1,6mm 1-1,6mm 0,6-1mm 0,8-1,2mm 1-1,6mm

Welding duration current (ArCO2) 120A 150A 220A 250A 120A 150A 220A
Welding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40% 400A / 40% 200A / 40% 250A / 40% 350A / 40%
Welding duration current (CO2) 150A 190A 250A 320A 150A 190A 250A
Welding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40% 500A / 40% 230A / 40% 300A / 40% 400A / 40%

AL2300 MIG/MAG manual welding torch, gascooled, F connection
4,035,637 5 A AL2300 G/F/3,5m 176 242,00
4,035,638 5 A AL2300 G/F/4,5m 176 264,00
4,035,639 5 B AL2300 G/F/UD/3,5m 176 379,00
4,035,640 5 B AL2300 G/F/UD/4,5m 176 403,00
4,035,810 5 B AL2300 G/F/JM/3,5m 176 517,00
4,035,811 5 B AL2300 G/F/JM/4,5m 176 541,00

4,035,600 5 A AL3000 G/F/3,5m 176 301,00
4,035,601 5 A AL3000 G/F/4,5m 176 336,00
4,035,622 5 A AL3000 G/F/UD/3,5m 176 428,00
4,035,623 5 A AL3000 G/F/UD/4,5m 176 463,00
4,035,812 5 B AL3000 G/F/JM/3,5m 176 570,00
4,035,813 5 B AL3000 G/F/JM/4,5m 176 605,00

4,035,602 5 A AL4000 G/F/3,5m 176 333,00
4,035,603 5 A AL4000 G/F/4,5m 176 370,00
4,035,624 5 A AL4000 G/F/UD/3,5m 176 460,00
4,035,625 5 A AL4000 G/F/UD/4,5m 176 497,00
4,035,814 5 B AL4000 G/F/JM/3,5m 176 598,00
4,035,815 5 B AL4000 G/F/JM/4,5m 176 635,00

4,035,856 5 B AL5000 G/F/3,5m 30° 177 484,00
4,035,857 5 B AL5000 G/F/4,5m 30° 177 509,00
4,035,913 5 C AL5000 G/F/3,5m 45° 484,00
4,035,914 5 C AL5000 G/F/4,5m 45° 509,00
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AW2500 / 4000 / 5000 / 7000 Standard, Up/Down, JobMaster
MIG/MAG-pulsed arc welding Coated constructional steels
MIG-brazing Ferritic / austenitic CrNi steels
Duplex-steels
Recommended areas of use Nickel based materials
Construction of plant, containers, machinery, Aluminium materials
structural steels Magnesium materials
Automotive and allied vendor industries Copper materials
construction machinery Options
Construction of chemical plants Combination inner liner for Al and CrNi wires
Maintenance and repair Contact tubes with centre bore for Al-wire
Construction of rail vehicles and rolling stock Top-mounted torch trigger
Shipbuilding and Offshore Special lengths of hose pack 1,5 – 6,0 m
Customer-specific torch body length
Customer-specific torch body bend
Standard equipment
Steel inner liner for steel wire Forced contacting arrangement for welding Rotatable stored protection hose
Torch body 45 wire Rubber anti-kink feature at machine and torch
Spatter protection, with high thermal stability Swirl-free gas flow no loss of gas end
Contact tube, CuCrZr alloy

Standard equipment - JobMaster only
Integrated remote control Parameter correction mode Digital parameter display
Frequency parameter recall Recall function for operating points and jobs
AW2500 AW4000 AW5000 AW7000 AW2500 AW4000 AW5000 AW7000

JM JM JM JM
Weight 1,1kg 1,2kg 1,4kg 1,65kg 1,15kg 1,25kg 1,45kg 1,7kg
Wire Ø 0,6-1,2mm 0,8-1,2mm 1-1,6mm 1-1,6mm 0,6-1,2mm 0,8-1,2mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 220A 350A 400A 550A 220A 350A 400A 550A
Welding duration current (CO2) 250A 400A 500A 700A 250A 400A 500A 700A

AW2500 MIG/MAG manual welding torch, watercooled,
F++ connection
4,035,641,000 3 B AW2500 W/F++/3,5m 176 441,00
4,035,642,000 3 B AW2500 W/F++/4,5m 176 465,00
4,035,643,000 3 B AW2500 W/F++/UD/3,5m 176 521,00
4,035,644,000 3 B AW2500 W/F++/UD/4,5m 176 545,00
4,035,645,000 3 B AW2500 W/F++/JM/3,5m 176 696,00
4,035,646,000 3 B AW2500 W/F++/JM/4,5m 176 720,00

F++ connection
4,035,594,000 3 A AW4000 W/F++/3,5m 176 409,00
4,035,595,000 3 A AW4000 W/F++/4,5m 176 430,00
4,035,616,000 3 A AW4000 W/F++/UD/3,5m 176 510,00
4,035,617,000 3 A AW4000 W/F++/UD/4,5m 176 533,00
4,035,610,000 3 A AW4000 W/F++/JM/3,5m 176 685,00
4,035,611,000 3 A AW4000 W/F++/JM/4,5m 176 708,00
AW5000 MIG/MAG maual welding torch, watercooled,

F++ connection
4,035,604,000 3 A AW5000 W/F++/3,5m 177 417,00
4,035,605,000 3 A AW5000 W/F++/4,5m 177 436,00
4,035,618,000 3 A AW5000 W/F++/UD/3,5m 177 519,00
4,035,619,000 3 A AW5000 W/F++/UD/4,5m 177 539,00
4,035,612,000 3 A AW5000 W/F++/JM/3,5m 177 694,00
4,035,613,000 3 A AW5000 W/F++/JM/4,5m 177 714,00
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F++ connection
4,035,596,000 3 B AW7000 W/F++/3,5m 177 766,00
4,035,597,000 3 B AW7000 W/F++/4,5m 177 790,00
4,035,620,000 3 B AW7000 W/F++/UD/3,5m 177 846,00
4,035,621,000 3 B AW7000 W/F++/UD/4,5m 177 870,00
4,035,614,000 3 B AW7000 W/F++/JM/3,5m 177 1.021,00
4,035,615,000 3 B AW7000 W/F++/JM/4,5m 177 1.045,00
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93
Multilock-System
Options Processes
Torch body: MIG/MAG-welding
Contact tubes with centre bore for Al-wire MIG/MAG-pulsed arc welding with water-
Contact tube, CuCrZr-alloy cooled torches
Customer specific torch body bend MIG-brazing
Customer specific lengths upt to max. 1200
mm, for more than 500 mm a support is Recommended base materials
necessary! Constructional steels
Hose pack: Ferritic / austenitic CrNi steels
Combi inner liner for Al- and CrNi- wires Duplex-steels
Top-mounted torch trigger at standard hose Nickel based materials
pack Aluminium materials
Customer specific legths 1,5 – 6,0 m Magnesium materials
gascooled: with 35mm2 power cable if more Copper materials
than 4,5m, technical data see AL3000
Standard equipment
structural steels
Torch body: Hose pack: Automotive and allied vendor industries
Spatter protection with high thermal stability Steel inner liner for steel wire Construction of special vehicles and
Forced contacting arrangement for welding Swivel mounted protective hose construction machinery
wire Coaxial cable at gascooled welding torch Construction of chemical plants
Torch neck rotates through 360° Rubber anti-kink feature at machine and torch Maintenance and repair
end Construction of rail vehicles and rolling stock
Shipbuilding and Offshore
Weight Wire Ø Welding duration Welding duration Welding current Welding current /
current (ArCO2) current (CO2) / Duty cycle Duty cycle [CO2]
[ArCO2]
Multilock AL2300/AW2500 0,295kg 0,6-1mm Gas 120A Gas / 220A Wasser 150A Gas / 250A Wasser 200A / 40% Gas 230A / 40% Gas
/ 0,6-1,2mm
Wasser
Multilock AL3000/AW4000 0,35kg 0,8-1,2mm 150A Gas / 350A Wasser 190A Gas / 400A Wasser 250A / 40% Gas 300A / 40% Gas
Multilock AL4000/AW5000 0,435kg 1-1,6mm 220A Gas / 400A Wasser 250A Gas / 500A Wasser 350A / 40% Gas 400A / 40% Gas
Multilock AW7000 0,39kg 1-1,6mm 550A 700A
Multilock AW332 0,26kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%
Multilock AW335 0,39kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%
Multilock G 1,05kg 0,6-1,6mm 220A 250A 350A / 40% 400A / 40%
Multilock W 1,2kg 0,8-1,6mm 400A 500A
Multilock AL2000 flex neck 0,442kg 0,6-1,2mm 150A 150A 200A / 40% 200A / 40%

Multilock AL2300/AW2500
44,0350,2695 3 D Multilock AL2300/AW2500 0° L = 274,0mm 308,00
44,0350,2687 3 B Multilock AL3000/AW4000 30° L = 263,5mm 313,00
www.fronius.com

132 34,0350,1859 3 A Multilock AL4000/AW5000 45° L = 157,0mm 144,00
Multilock AW7000
34,0350,1860 3 A Multilock AW7000 0° L = 178,0mm 239,00
44,0350,2705 3 D Multilock AW7000 0° L = 278,0mm 398,00
Multilock AW332
44,0350,0871 3 A Multilock AW332 30° L = 159,5mm H = 46,5mm 220,00
44,0350,2715 3 B Multilock AW332 45° L = 151,0mm H = 65,0mm 220,00
44,0350,2717 3 D Multilock AW332 30° L = 259,5mm H = 46,5mm 335,00
44,0350,2718 3 B Multilock AW332 45° L = 251,0mm H = 65,0mm 335,00
Multilock AW335
34,0350,1864 3 A Multilock AW335 0° L = 184,0mm H = 28,0mm 310,00
Multilock Flex neck

44,0350,2962 3 D Multilock AL2000 flex neck L = 245mm 263,00
44,0350,2963 3 D Multilock AL3500 flex neck L = 300mm 278,00
Please order a suitable contact tip if you order for the first time. See
page 195
If multilock torch bodies are used in combination with PullMig CMT G /

PullMig CMT W see technical data of hose packs
If multilock torch body AL4000 is used in combination with PullMig G see

technical data of hose packs
If multilock torch body AW7000 is used in combination with PullMig W /

Multilock M see technical data of hose packs
Multilock hose packs, gascooled, F connection

4,035,402 3 A Multilock G/F/3,5m 274,00
4,035,403 3 A Multilock G/F/4,5m 311,00
4,047,120 3 B Multilock G/F/UD/3,5m 401,00
4,047,121 3 B Multilock G/F/UD/4,5m 438,00
4,035,816 3 B Multilock G/F/JM/3,5m 539,00
4,035,817 3 B Multilock G/F/JM/4,5m 576,00
Multilock hose packs, watercooled, F++ connection

4,035,404,000 3 A Multilock W/F++/3,5m 334,00
4,035,405,000 3 A Multilock W/F++/4,5m 367,00
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4,047,119,000 3 A Multilock W/F++/UD/3,5m 413,00

4,047,118,000 3 A Multilock W/F++/UD/4,5m 447,00
4,047,266,000 3 A Multilock W/F++/JM/3,5m 589,00
4,047,267,000 3 A Multilock W/F++/JM/4,5m 623,00
Please order Multlock-torch bodies separately
In combination with longer Multilock torch body the longer inner liner has
to be used.
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96
Time / Time Multilock / AW5000 Time / AW7000 Time
MIG/MAG-pulsed arc welding structural steels
MIG/MAG-high-performance welding Automotive and allied vendor industries
Recommended base materials Construction of chemical plants
Constructional steels Maintenance and repair
Coated constructional steels Construction of rail vehicles and rolling stock
Ferritic / austenitic CrNi steels Shipbuilding and Offshore
Duplex-steels
Nickel based materials Options
Aluminium materials Combi inner liner for Al- and CrNi-wire
Contact tubes with centre bore for Al-wire
Top-mounted torch trigger at standard torch
Special lengths of hose pack 1,5 – 6,0 m
UpDown, JobMaster function
Standard equipment
Steel inner liner for steel wire Forced contacting arrangement for welding
Torch body 45° wire (AW5000 Time, AW7000 Time, AW7000
Spatter protection with high thermal stability K4 Time)
Contact tube, CuCrZr-alloy (AW5000 Time, Swivel-mounted protective hose
AW7000 Time, AW7000 K4 Time) Rubber anti-kink feature at machine and torch
end
Time W Multilock Time W Time701 K4 W AW5000 Time W AW7000 Time W

Weight 1,8kg 1,6kg 1,65kg 1,5kg 1,7kg
Wire Ø 1-1,6mm 1-1,6mm 1-1,6mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 700A 700A 700A 400A 700A

Time manual welding torch, watercooled, F++ connection
4,035,373,000 3 B Time W/F++/3,5m 177 915,00
4,035,429,000 3 B Time W/F++/4,5m 177 959,00
4,035,668,000 3 B AW5000 Time W/F++/3,5m 177 662,00
4,035,669,000 3 B AW5000 Time W/F++/4,5m 177 698,00
4,035,670,000 3 B AW7000 Time W/F++/3,5m 177 801,00
4,035,671,000 3 B AW7000 Time W/F++/4,5m 177 825,00
4,035,672,000 3 B AW7000 Time W/F++/UD/3,5m 177 881,00
4,035,673,000 3 B AW7000 Time W/F++/UD/4,5m 177 905,00
4,035,674,000 3 B AW7000 Time W/F++/JM/3,5m 177 1.056,00
4,035,675,000 3 B AW7000 Time W/F++/JM/4,5m 177 1.080,00
Time fume extractor torch, watercooled, F++ connection

4,035,598,000 3 B AW7000 Time/K4 W/F++/3,5m 177 1.154,00
4,035,599,000 3 B AW7000 Time/K4 W/F++/4,5m 177 1.209,00
Time Multilock hose pack, watercooled, F++ connection

4,035,498,000 3 B Multilock Time W/F++/3,5m 591,00
4,035,499,000 3 B Multilock Time W/F++/4,5m 589,00
4,035,496,000 3 B Multilock Time W/F++/UD/3,5m 672,00
4,035,497,000 3 B Multilock Time W/F++/UD/4,5m 670,00
Time Multilock torch body

44,0350,2512 3 D Multilock AW7000 0° Time L=186 mm 177 243,00
34,0350,1871 3 A Multilock AW7000 45° Time L=156,5 mm 177 243,00
44,0350,2513 3 D Multilock AW7000 45° Time L=231,5 mm 177 315,00
44,0350,1466 3 C Multilock AW701 45° Time 177 292,00
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97
K4 fume extractor torch
MIG/MAG-pulsed arc welding with water- structural steels
cooled torches Automotive and allied vendor industries
Ferritic / austenitic Crni steels Shipbuilding and Offshore
Duplex-steels
Aluminium materials Combi inner liner for Al- and CrNi-wires
Magnesium materials Contact tubes with centre bore for Al-wire
Copper materials Up/Down, JobMaster function
Top-mounted torch trigger at standard hose
pack
Special lenghts of hose pack 1,5 - 6,0m
Standard equipment gascooled from 4,5m with 35 mm² power
Steel inner liner for steel wire Gascooled welding torch: Fabric protective cable
Airflow regulator with single-hand control hose 1,3m Leather protective hose
Torch body 45° Coaxial cable
Spatter protection wigh high thermal stability Rubber anti-kink feature at machine end
Contact tube, CuCrZr-alloy Watercooled welding torch: Swirl-free gas
Extraction nozzle flow no loss of gas
Swivel-mounted extractor torch Leather protective hose at torch end

Forced contacting arrangement for welding
wire
AL2300 K4 AL3000 K4 AL4000 K4 AW2500 AW4000 AW5000 AW7000 Time701

K4 K4 K4 Time/K4 K4
Weight 1,5kg 1,9kg 2,1kg 1,6kg 2kg 2,2kg 1,65kg 1,65kg
Welding duration current (ArCO2) 120A 150A 220A 220A 330A 400A 700A 700A
Welding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40%
Welding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40%

Fume extractor torches, gascooled, F connection
4,035,647 3 B AL2300 K4 G/F/3,5m 180 492,00
4,035,648 3 B AL2300 K4 G/F/4,5m 180 561,00
4,035,649 3 B AL3000 K4 G/F/3,5m 180 555,00
4,035,650 3 B AL3000 K4 G/F/4,5m 180 600,00
4,035,651 3 B AL4000 K4 G/F/3,5m 180 587,00
4,035,652 3 B AL4000 K4 G/F/4,5m 180 634,00
Fume extractor torches, watercooled, F++ connection

4,035,653,000 3 B AW2500 K4 W/F++/3,5m 180 752,00
4,035,654,000 3 B AW2500 K4 W/F++/4,5m 180 796,00
4,035,655,000 3 B AW4000 K4 W/F++/3,5m 180 739,00
4,035,656,000 3 B AW4000 K4 W/F++/4,5m 180 782,00
4,035,657,000 3 B AW5000 K4 W/F++/3,5m 180 759,00
4,035,658,000 3 B AW5000 K4 W/F++/4,5m 180 801,00
TIME fume extractor torches, watercooled, F++ connection

4,035,598,000 3 B AW7000 Time/K4 W/F++/3,5m 177 1.154,00
4,035,599,000 3 B AW7000 Time/K4 W/F++/4,5m 177 1.209,00
customer specific:
K4 fume extractor torch in Up/Down-edition. Additional price see special
production.
K4 fume extractor torch in JobMaster-edition. Additional price see spe-
cial production.
www.fronius.com
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98
PullMig CMT hose pack
Processes
CMT-brazing
CMT-welding
CMT-pulsed arc welding
MIG/MAG-welding
MIG-brazing

structural steels

Constructional steels Duplex-steels Special materials
Coated constructional steels Nickel based materials Magnesium materials
Ferritic / austenitic CrNi steels Aluminium materials Copper materials
Standard equipment
Torch body: Hose pack: Forming pressure stepless adjustable
Spatter protection with high thermal stability AC-direct drive for high dynamic wire feeding Power stepless adjustable
Forced contacting arrangement for welding Signal-LED for status display Rotatable stored protection hose
wire Rubber anti-kink feature at machine and torch
360° rotatable end
PullMig CMT W PullMig CMT G PullMig CMT G/JM PullMig CMT W/JM
Wire Ø 0,8-1,6mm 0,8-1,2mm 0,8-1,2mm 0,8-1,6mm
Welding current / Duty cycle [ArCO2] 500A / 40% [CMT 210A 210A / 40% [CMT 180A 210A / 40% [CMT 180A 500A / 40% [CMT 210A /
/ 60%] / 35%] / 35%] 60%]
Welding current / Duty cycle [CO2] 500A / 40% 210A / 40% 210A / 40% 500A / 40%

PullMig CMT hose packs gascooled
4,047,977 3B C PullMig CMT G/F/4m 3.727,00
4,047,983 3B C PullMig CMT G/F/UD/4m 3.758,00
4,047,980 3B B PullMig CMT G/F/JM/4m 3.932,00
PullMig CMT hose packs watercooled

4,047,970,000 3B B PullMig CMT W/F++/8m 3.897,00
4,047,974,000 3B C PullMig CMT W/F++/UD/4m 3.763,00
4,047,971,000 3B B PullMig CMT W/F++/JM/4m 3.937,00
(8m not to use with aluminium wire with ø < 1,2 mm)
www.fronius.com
136
When ordering for the first time, please order a basic kit.
44,0350,2834 10B B Basic kit CMT G/Al 0,9mm 160,00
44,0350,2399 10B B Basic kit CMT W/Al 0,9 160,00
44,0350,2385 10B B Basic kit CMT G/W CrNi 0,8mm 147,00
44,0350,2386 10B A Basic kit CMT G/W CrNi 1,0mm 147,00
Attention:
Multilock torch body has to be ordered separately.
Released torch bodies:
ML AL3000/AW4000 0°, 15°, 30°
ML AL4000/AW5000 0°, 15°, 30°
ML AW7000 0°, 15°, 30°
www.fronius.com
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99
PullMig hose packs / PullMig JobMaster hose packs
MIG/MAG-pulsed arc welding with water- structural steels
cooled torches Automotive and allied vendor industries
Duplex steels
Aluminium materials Torch body:
Magnesium materials Contact tubes with centre bore for Al-wire
Copper materials Contact tubes, CuCrZr-alloy
Customer specific torch body bend
Customer specific lengths up to 1200 mm,
from 500 mm support is necessary!
Standard equipment
Torch body: Continuously adjustable power Hose pack:
Spatter protection with high thermal stability Powerful gear motor unit Steel inner liner for steel wire
Forced contacting arrangement for welding Toothed drive and pressure rollers ø 0,8 – 1,2 Toothed drive and pressure rollers 1,6 mm
wire mm Customer specific lengths
Torch neck rotates through 360° Bronze inner liner diameter ø 2,0 mm for gascooled: 3,5 – 10 m
Multilock torch body watercooled: 3,5 – 16 m
Hose pack: Swivel mounted protective hose
Graphit inner liner ø 2,5 mm Coaxial cable at gascooled welding torch

Rubber anti-kink feature at machine and torch
end
Standard equipment - JobMaster only

Hose pack: Parameter correction mode
Integrated remote control Recall function for operating points and jobs
Frequency parameter recall Digital parameter display
Weight Wire Ø Welding duration Welding current / Duty Welding duration Welding current / Duty
current (ArCO2) cycle [ArCO2] current (CO2) cycle [CO2]
AL2300 0,95kg 0,6-1mm 120A 200A / 40% 150A 230A / 40%
AL3000 1,1kg 0,8-1,2mm 150A 250A / 40% 190A 300A / 40%
AL4000 1,35kg 1-1,6mm 220A 350A / 40% 250A 400A / 40%
PullMig 2,25kg 0,8-1,6mm 170A 280A / 40% 210A 330A / 40%
AW2500 1,1kg 0,6-1,2mm 220A 250A
AW4000 1,2kg 0,8-1,2mm 350A 400A
AW5000 1,4kg 1-1,6mm 400A 500A
AW7000 1,65kg 1-1,6mm 550A 700A
Multilock AW332 0,26kg 0,8-1,2mm 150A 200A / 60% 190A 250A / 60%
Multilock AW335 0,39kg 0,8-1,2mm 150A 200A / 60% 190A 250A / 60%
Time701 K4 W 1,65kg 1-1,6mm 700A
PullMig W 2,15kg 0,8-1,6mm 400A 500A

PullMig hose packs, gascooled F connection
4,047,986 3 C PullMig G/F/6m 1.786,00
4,047,987 3 B PullMig G/F/8m 1.838,00
4,047,988 3 C PullMig G/F/10m 1.892,00
PullMig JobMaster hose packs, gascooled, F connection

4,047,989 3 C PullMig G/F/JM/6m 1.991,00
4,047,990 3 C PullMig G/F/JM/8m 2.038,00
4,047,991 3 C PullMig G/F/JM/10m 2.085,00
PullMig hose packs, watercooled, F++ connection

4,047,992,000 3 B PullMig W/F++/6m 1.951,00
4,047,993,000 3 B PullMig W/F++/8m 1.977,00
4,047,994,000 3 B PullMig W/F++/10m 2.004,00
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PullMig JobMaster hose packs, watercooled, F++ connection

4,047,995,000 3 B PullMig W/F++/JM/6m 2.156,00
4,047,998,000 3 B PullMig W/F++/JM/8m 2.183,00
4,047,999,000 3 B PullMig W/F++/JM/10m 2.239,00

4,100,083 2 D I-kit PMR Z/VS 3400/4000/5000 with Fronius system 1.235,00
Attention:
When ordering please consider I-kits, and Multilock torch bodies.
138 Multilock torch body has to be ordered separately.
3400
MTG5300-M S / MTW5000-M S automatic welding torches
(automatic welding torches for TransSteel)
Processes Standard equipment
MIG/MAG welding Torch body 50° (MTG5300)
Torch body 45° (MTW5000)
Recommended base materials Coaxial cable at gascooled torches
Steel Fronius System Connector (FSC)
Anti-ink feature at central connector side
Recommended areas of use Automatic tube ø38
structural steel Options
Shipbuilding and offshore engineering Customer specific lengths 1,0-6,0m
Construction of special vehicles and Customer specific torch body bend
construction machinery Customer specific torch body lengths up to
Construction of rail vehicles & rolling stock max. 1200mm, for more than 500mm a sup-
port is necessary.
Holding and adjusting clamp (only with redu-
cing sleeve)
Reducing sleeve
MTG5300-M S MTW5000-M S
Wire Ø 1-1,6mm 1-1,6mm
Welding current / Duty cycle [ArCO2] 500A / 40% -

Welding current / Duty cycle [CO2] 530A / 40% -

MTG5300 S automatic hose packs, gascooled, FSC connection
4,035,915 3 C MTG5300-M S/G/FSC/1,5m 469,00
4,035,916 3 C MTG5300-M S/G/FSC/2,5m 513,00
4,035,917 3 C MTG5300-M S/G/FSC/3,5m 557,00
MTW5000 S automatic hose packs, watercooled, FSC connection

4,035,918 3 C MTW5000-M S/W/FSC/1,5m 568,00
4,035,919 3 C MTW5000-M S/W/FSC/2,5m 591,00
4,035,920 3 C MTW5000-M S/W/FSC/3,5m 615,00
Options
48,0339,0404 13 A FRR 44,2-38 reducer ring (Ø 1,74/ Ø 1,496inch) 43,50
www.fronius.com
139
Multilock automatic hose packs, Robacta automatic hose
101
packs / Time automatic hose packs
MIG/MAG-pulsed arc welding for watercooled structural steels
torches Automotive and allied vendor industries
Coated constructional steel Construction of rail vehicles and rolling stock
Duplex-steels
Aluminium materials Multilock torch body:
Copper materials Contact tubes with centre bore for Al-wire
Contact tubes, CuCrZr-alloy
Customer specific torch body bend
Customer specific lenghts up to 1200 mm,
from 500 mm support possible!
Standard equipment
Mulitlock torch body: Insulated gas nozzle for gascooled welding Multilock robot hose pack:
Spatterprotection with high thermal stability torches Combi inner liner for Al- and CrNi-wire
Forced contacting arrangement for welding Contact tube, CuCrZr-alloy Customer specific lenghts 1,0 – 6,0 m
wire Forced contacting arrangement for welding (gascooled: with 35mm2 power cable if more
Torch neck rotates through 360° wire than 4,5m - technical data see AL3000)
Torch body bend 0°, 22°, 36°, 45°
Multilock robot hose pack: Robacta torch body:
MIG/MAG robot welding torches
Automatic tube diameter-ø 38 mm Robacta robot hose pack: Contact tube with centre bore for Al-wire
Steel inner liner for steel wire Automatic tube diameter -ø 38 mm Customer specific torch body bend
Coaxial cable at gascooled welding torch Steel inner liner for steel wire Customer specific lenghts up to 500 mm
Rubber anti-kink feature at machine end Button „Wirefeed FWD”
Swirl-free gas flow - no loss of gas Robacta robot hose pack:
Robacta torch body: UV, temp, and ozone-resistant, rubber fabric Separate gas and blow-out lines
Insulated sleeve for watercooled welding hoses Combi inner liner for Al- and CrNi-wire
torches Rubber anti-kink feature at machine end Customer specific lenghts 1,0 – 6,0 m
Holding and adjusting clamp (only with redu-
cing sleeve)
Reducing sleeve
Multilock-M G Multilock-M W Robacta-M W Time-M W

Weight 1,75kg 1,65kg 4kg 2,4kg
Wire Ø 0,8-1,6mm 0,8-1,6mm 0,8-1,6mm 1-1,6mm
Welding duration current (CO2) 250A 500A 700A

Multilock automatic welding torch hose packs, gasc.,F connection
4,035,457 3 B Multilock-M G/F/1,5m 472,00
4,035,458 3 B Multilock-M G/F/2,5m 486,00
4,035,459 3 B Multilock-M G/F/3,5m 500,00
Tube diameter 44mm
Multilock automatic welding torch hose packs, watercooled, F++

4,035,454,000 3 A Multilock-M W/F++/1,5m 468,00
4,035,455,000 3 B Multilock-M W/F++/2,5m 506,00
4,035,456,000 3 B Multilock-M W/F++/3,5m 543,00
Tube diameter 44mm
Robacta automatic welding torch hose packs, watercooled, F++

4,047,263,000 3 C Robacta-M W/F++/1,5m 704,00
4,047,264,000 3 C Robacta-M W/F++/2,5m 747,00
4,047,265,000 3 C Robacta-M W/F++/3,5m 790,00
www.fronius.com

Tube diameter 38mm
Multilock torch body sets Multilock automatic torch hose packs page
132
Robacta torch body sets Robacta automatic torch hose pack page 146
Time automatic welding torch hose packs, watercooled,

F++ connection incl. 30° torch body
4,035,430,000 3 B Time-M W/F++/1,5m 971,00
4,035,431,000 3 B Time-M W/F++/2,5m 1.036,00
140 4,035,432,000 3 B Time-M W/F++/3,5m 1.102,00
Robacta torch bodies MTG3500 S / MTG5000 S / MTW3500 S /
3080
MTW5000 S
(robot welding torches for TransSteel)
structural steel
Shipbuilding and offshore engineering
Construction of special vehicles andconstruc-
tion machinery
Construction of rail vehicles & rolling stock
Robot welding
Options
Torch body:
customer specific torch body lengths and
customer specific angle
Hose pack:
inner liner for CrNi-wire
customer specific lengths 1,0m to 4,5m
Robacta MTG conventional Robacta MTW conventional
Robacta MTG PAP Robacta MTW PAP
Hose pack PAP:
Processes Recommended base materials steel inner liner for steel wire
MIG/MAG welding Steel CrNi inner liner for CrNi wires
Standard equipment
Torch body gascooled: Changeable nozzle stock Hose pack PAP:

Precision TCP ± 0,5 Outer tube of brass Abrasion resistant hose pack components
Gas nozzle fixing “Fast Snap” Fronius System Connector FSC
Insulated gas nozzle Hose pack: One control line (für Crashbox)
Changeable nozzle stock Fronius System Connector FSC Bare steel inner liners can be used
Outer tube of steel Corrugated hose additional watercooled:
Anti-kink feature at machine and torch end Water stop at machine and torch end
Torch body watercooled: Bare steel inner liners can be used Separate gas and blow out line
Precision TCP ± 0,5 One control line (for Crashbox)
High quality spatter guard
Robacta MTG3500 S Robacta MTG5000 S Robacta MTW3500 S Robacta MTW5000 S

Wire Ø 0,8-1,2mm 1-1,6mm 0,8-1,2mm 1-1,6mm
Welding current / Duty cycle [ArCO2] 300A / 40% 400A / 40% - -
Welding current / Duty cycle [CO2] 350A / 40% 500A / 40% - -

Robacta torch bodies MTG3500 S, gascooled
44,0350,2934 3 D Robacta MTG3500 S 22° 173 205,00
44,0350,2935 3 D Robacta MTG3500 S 36° 173 205,00
44,0350,2936 3 D Robacta MTG3500 S 45° 173 205,00
Robacta torch bodies MTW3500 S, watercooled

44,0350,2947 3 D Robacta MTW3500 S 22° 174 309,00
44,0350,2948 3 D Robacta MTW3500 S 36° 174 309,00
44,0350,2949 3 D Robacta MTW3500 S 45° 174 309,00
Basic kit
44,0350,3073 3 D Basic kit MTW3500 CrNi/0,8/4,5m also for Robacta MTG3500 21,00
www.fronius.com
In combination with gascooled torches the bare steel inner liner can be
used because of a separate gas hose.
Robacta torch bodies MTG5000 S, gascooled

44,0350,2938 3 D Robacta MTG5000 S 22° 173 253,00
44,0350,2939 3 D Robacta MTG5000 S 36° 173 253,00
44,0350,2940 3 D Robacta MTG5000 S 45° 173 253,00 141
Robacta torch bodies MTW5000 S, watercooled
44,0350,2953 3 C Robacta MTW5000 S 22° 175 314,00
44,0350,2954 3 D Robacta MTW5000 S 36° 175 314,00
44,0350,2955 3 D Robacta MTW5000 S 45° 175 314,00
Basic kit
In combination with gascooled torches the bare steel inner liner can be
used because of a separate gas hose.
New robot welding torches for the TransSteel system only with
FSC-connection available. For F/F++ connection please use
the previous torch line. (Attention: seam tracking line is not possible)
3090
Robacta robot hose pack MTG / MTW

Robacta hose pack, gascooled, FSC connection

Robacta hose pack, watercooled, FSC connection

Robacta PAP hose pack, FSC connection
see page 59
When ordering for the first time please consider suitable holding clamp,
indexdisc and basic kit because the torch and hose pack will be deli-
vered without contact tip, inner liner and wire guide inlet nozzle.
Robacta torch bodies gascooled MTG 2500 / MTG 3200 / MTG

102
4000
structural steels
Construction of chemical plants
Robot welding
Options
Torch body:
Contact tubes with centre bore for Al wire
Customer specific lenghts up to max. 500mm
www.fronius.com
Examination and correction device

Seam-tracking line
Robacta MTG conventional Robacta MTG PAP
Processes Recommended base materials Hose pack:

Combi inner liner for Al- and CrNi-wire
Holding- and adjusting clamp
MIG-brazing Coated constructional steels
Extractor set
Customer specific lenghts 1,0-4,5m
Duplex steels
Hose pack PAP:
142 Copper materials
Combi inner liner for Al- and CrNi wires
Standard equipment
Torch body: Steel inner liner for steel wire Hose pack PAP:
Insulated gas nozzle Separate gas and blow out lines Steel inner liner for steel wire
Gas nozzle fixing „Quick Snap“ Swirl-free gas flow - no loss of gas Highly flexible coaxial cable
Contact tube, CuCrZr-alloy UV, temp and ozone-resistant rubber fabric Abrasion protection
Precision TCP ± 0,5mm hoses no blow-out lines, blow out through gasline
Seam-tracking line in the hose pack (except
Hose pack: PAP)
Corrugated hose
Robacta MTG 2500 Robacta MTG 3200 Robacta MTG 4000 Robacta G/F Robacta G/CB-PAP
Wire Ø 0,8-1,2mm 0,8-1,2mm 0,8-1,6mm 0,8-1,2mm 0,8-1,6mm
Welding current / Duty cycle [ArCO2] 200A / 60% 260A / 60% 320A / 60% 320A / 60% 320A / 60%
Welding current / Duty cycle [CO2] 250A / 60% 320A / 60% 400A / 60% 400A / 60% 400A / 60%

Robacta MTG 2500
34,0350,2148 3 B Robacta MTG 2500 22° L = 246,5mm H = 50,0mm 181 309,00
44,0350,2874 3 D Robacta MTG 2500 22° L = 388,5mm H = 50,0mm 449,00
Robacta MTG 3200


Robacta MTG 4000

34,0350,2150 3 A Robacta MTG 4000 22° L = 246,5mm H = 50,0mm 319,00
44,0350,2877 3 C Robacta MTG 4000 22° L = 388,5mm H = 50,0mm 459,00
34,0350,2151 3 A Robacta MTG 4000 36° L = 229,5mm H = 86,0mm 319,00
44,0350,2348 3 B Robacta MTG 4000 45° L = 214,5mm H = 107,0mm 319,00
44,0350,2593,630 3 D Robacta MTG S-Type OVT 588,00
torch body WITHOUT wear parts (OVT) can be ordered with the additio-
nal number ...,630.
Robacta MTG 2500: without 42,001,5540 nozzle stock, 42,0001,2912
contact tube, 42,0001,5544 gas nozzle
contact tube, 42,0001,5975 gas nozzle, without gas nozzle mounting
contact tube, 42,0001,5532 gas nozzle, without gas nozzle mounting
If MTG4000 is used in combination with Robacta Drive G oder Robacta
Drive CMT G see technical data of hose packs.
price: torch body excluding wear parts
Robacta robot hose packs, gascooled

103
Robacta hose packs, gascooled, F connection
4,047,392 3 C Robacta G/F/1,5m 736,00
4,047,393 3 C Robacta G/F/1,7m 782,00
4,047,511 3 C Robacta G/F/1,2m blow out 792,00
Robacta hose packs with anti-kinkfeature (SPO = spring bend

protection), corrugated protection hose (CT = corrugated tube),
blowout (= BO), gascooled, Euro connection
4,047,897,001 3 C Robacta G/E/1,2m corrugated tube spring band protection blow-out 864,00
www.fronius.com

When ordering for the first time please order suitable holding clamp.
PAP hose packs and collision protection from page 64
Robacta PAP hose packs, gascooled, F connection 143

see page 59
2008
Robacta Drive gascooled with external wire feed hose
MIG/MAG welding Constructional steels
MIG brazing Coated constructional steel
Recommended areas of use Duplex steels
Construction of plant, containers, machinery, Nickel-based materials
structural steel Copper materials
Automobile and allied vendor industries
Robot welding
Options
Torch body: Hose pack: Seam tracking line
Contact tubes with centre bore for Al wire Steel inner liner for steel wire Holding and adjusting clamp
Special lengths up to max. 500mm Customer specific lengths 1,0m to 16m Adaptor for Dinse box
Examination- and correction device Without driving unit Basic kit
Seam-tracking line Extraction set
Standard equipment
Torch body: Driving unit: Hose pack:
Insulated gas nozzle Wirefeed FWD/BACK button Separate gas and blow out lines
Gas nozzle fixing „Quick Snap“ Gas test button Swirl free gas flow – no loss of gas
Contact tube, CuCrZr alloy Display for press-on force-adjustment UV, temp and ozone resistant rubber fabric
Precision TCP +- 0,5mm DC-servermotor with digital encoder hoses
Toothed drive and pressure rollers Equipped for Alu, CuSi and CrNi
Inner liner for ø0,6-2,0mm
Robacta Drive Ext. G/F

Weight 4,24kg
Wire Ø 0,8-1,6mm
Welding duration current (ArCO2) 200A
Welding duration current (CO2) 250A
Welding current / Duty cycle [ArCO2] 260A / 60%
Welding current / Duty cycle [CO2] 320A / 60%
Wire feed speed 22m/min

Robacta Drive G with external wire feed hose
4,047,492 3 C Robacta Drive Ext. G/F/1.5m 3.388,00
Hose pack and torch body = indicated length
Attention: when ordering for the first time please order suitable holding
clamp and basic kit.
Basic kit
www.fronius.com

44,0350,2146 10B B Basic kit Drive 2,0 123,00
Content: 1 wire guide insert, 2 drive rolls, 3 guide nozzles, 1 installation

instruction
Robacta torch body sets page 142

144
2009
Robacta Drive CMT gascooled
Processes
CMT welding
CMT Pulsmix welding
CMT brazing
MIG/MAG welding

Coated constructional steel
Duplex steels
Aluminium materials
Copper materials
Special materials

Conventional PAP
structural steel
Options Construction of special vehicles and
Wire buffer set (1,2m, 1,6m) Special lengths up to max. 500mm construction machinery
Wire buffer connections (Universal, for ABB) Examination- and correction device Construction of chemical plants
Holding angle (0°, 22°, 36°, Flex) Seam-tracking line Construction of rail vehicles & rolling stock
Torch body Recommended torch bodies: MTG 2500/4000 Shipbuilding and offshore engineering
Contact tubes with centre bore for Al wire (22°, 36°) Robot welding
Standard equipment

Torch body: AC direct drive for high dynamic wire feeding Hose pack
Insulated gas nozzle External wire feed hose only Demountable hose pack
Gas nozzle fixing „Quick Snap“ Wirefeed FWD/BACK button Separate gas and blow out line (except PAP)
Contact tube, CuCrZr alloy Gas test button Swirl free gas flow – no loss of gas
Precision TCP +- 1,5mm Self centering pressure rolls UV, temp and ozone resistant rubber fabric
Precision TCP Robacta Drive CMT +- 0,5mm Display for press-on force adjustment hoses
Signal LED for status display
Driving unit: Precision TCP +- 1,5mm
Robacta Drive CMT G

Weight 2,648kg
Wire Ø 0,8-1,2mm [Al 1,6mm]
Welding current / Duty cycle [ArCO2] 260A / 60%
Welding current / Duty cycle [CO2] 320A / 60%

Driving unit
4,036,355 3B C Robacta Drive CMT G 3.351,00
Holding angle
42,0201,2123 3B A Holding angle 22° 127,00
42,0201,2124 3B A Holding angle 36° 127,00
42,0201,2122 3B A Holding angle CMTflex 22°/36° 112,00
TCP Adjusting CMT for complete system

44,0350,5015 3 A TCP adjustment CMT 22° / 36° / 45° 360,00
44,0360,0072 11 D Adjusting device RA Drive CMT G/W 2.965,00
suitable only for Binzel CAT
Hose packs
4,047,535 3B C Robacta Drive CMT G/F/4,25m 1.251,00
www.fronius.com
Hose packs PAP

see page 76
Wire buffer set

4,001,698 3B A Wire buffer set CMT 6,25m/var. (for 6,25m hose pack) 930,00
145
4,001,699 3B A Wire buffer set CMT 8,25m/var. (for 8,25m hose pack) 952,00
4,001,698 also for 4,25m hose pack possible
Basic kit CMT
Option
4,001,665 11 A Tool serviceset CMT torch 536,00
clamp and basic kit.
Robacta torch bodies watercooled 2500 / 280 / 300 400 / 500

104
/ 5000 / 700 / 700 Time / 7000

Processes
MIG/MAG-welding

MIG-brazing

Duplex steels
Copper materials

structural steels
Conventional PAP
Options
Torch body: Holding- and adjusting clamp Construction of chemical plants
Contact tube with centre bore for Al-wire Extractor set Maintenance and repair
Customer specific lenghts up to 500mm Seam-tracking line in the hose pack Construction of rail vehicles and rolling stock
Customer specific torch body angle Special lenghts 1,0-4,5m Shipbuilding and Offshore
Examination- and correction device Corrugated hose
Seam-tracking line
Hose pack PAP:
Hose pack: Combi inner liner for Al- and CrNi-wire
Combi inner liner for Al- and CrNi-wire Seam-tracking line
Standard equipment
Torch body: Steel inner liner for steel wire Hose pack PAP:
Insulation sleeve Wirefeed FWD button Steel inner liner for steel wire
Contact tube, CuCrZr-alloy Separate gas and blow-out lines Abrasion resistant hose pack components
Forced contacting arrangement for welding Swirl-free gas-flow - no loss of gas Swirl-free gas-flow - no waste of gas
wire UV-, temp, and ozone-resistant rubber fabric no separate blow-out lines, blow out through
Precision TCP ± 0,5mm hoses gasline
Rubber anti-kink feature at machine and torch
Hose pack: end
www.fronius.com
Weight Wire Ø Welding duration Welding duration

current (ArCO2) current (CO2)
Robacta 2500 22° 0,515kg 0,6-1,2mm 250A 250A
Robacta 280 0° 0,52kg 0,8-1,2mm 280A 280A
Robacta 300 0° 0,515kg 0,8-1,2mm 350A 350A
Robacta 400 0° 1,9kg 0,8-1,2mm 400A 400A
Robacta 500 0° 0,858kg 0,8-1,6mm 500A 500A
Robacta 5000 0° 0,585kg 0,8-1,6mm 500A 500A
Robacta 700 0° 0,575kg 1-1,6mm 700A 700A
Robacta 7000 0° 0,575kg 1-1,6mm 700A 700A
Robacta W 1,6kg 0,8-1,6mm 700A 700A
Robacta W/CB-PAP 2,4kg 0,8-1,6mm 500A 500A
146
RA 2500 - with changable nozzle stock
34,0350,2217,630 3 C Robacta 2500 22° L = 241,0mm H = 50,0mm OVT 431,00
44,0350,2586,630 3 D Robacta 2500 36° L = 224,0mm H = 86,0mm OVT 431,00
44,0350,2587,630 3 B Robacta 2500 45° L = 209,0mm H = 107,0mm OVT 431,00

34,0350,1778 3 B Robacta 280 0° L = 250,0mm 432,00
34,0350,1779 3 A Robacta 280 22° L = 246,0mm H = 27,0mm 432,00
44,0350,2628 3 A Robacta 280 36° L = 236,0mm H = 44,5mm 432,00
44,0350,2808 3 C Robacta 280 36° L = 319,5mm H = 52,0mm 567,00
34,0350,1780 3 A Robacta 280 45° L = 228,5mm H = 56,5mm 432,00
34,0350,2040 3 C Robacta 280 60° L = 212,5mm H = 71,0mm 432,00
44,0350,3366 3 D Robacta 280 0° L = 335,0mm 504,00
44,0350,3367 3 D Robacta 280 22° L = 331,0mm H = 27,0mm 504,00
44,0350,3368 3 D Robacta 280 36° L = 321,0mm H = 44,5mm 504,00
44,0350,3369 3 D Robacta 280 45° L = 313,5mm H = 56,5mm 504,00
44,0350,3373 3 D Robacta 280 60° L = 297,5mm H = 71,0mm 504,00

44,0350,2435 3 D Robacta 400 0° L = 250,0mm 399,00
44,0350,2436 3 A Robacta 400 22° L = 241,0mm H = 50,0mm 399,00
34,0350,1908 3 A Robacta 400 36° L = 224,0mm H = 86,0mm 399,00
44,0350,2437 3 A Robacta 400 45° L = 209,0mm H = 107,0mm 399,00

34,0350,1972 3 A Robacta 5000 0° L = 250,0mm 385,00
34,0350,1973 3 A Robacta 5000 22° L = 241,0mm H = 50,0mm 385,00
44,0350,2489 3 A Robacta 5000 22° L = 383,0mm H = 50,0mm 466,00
34,0350,1974 3 A Robacta 5000 36° L = 224,0mm H = 86,0mm 385,00
44,0350,2490 3 A Robacta 5000 36° L = 366,0mm H = 86,0mm 466,00
34,0350,1975 3 A Robacta 5000 45° L = 209,0mm H = 107,0mm 385,00
44,0350,2491 3 A Robacta 5000 45° L = 351,0mm H = 107,0mm 466,00
44,0350,2591,630 3 C Robacta 5000 36° S-Type L = 338,0mm OVT 580,00
44,0350,3256 3 D Robacta 5000 narrow-gap 1.187,00
RA 5000 CT (coarse thread) - with changable nozzle stock

44,0350,3078,630 3 C Robacta 5000 22° L = 241,0mm H = 50,0mm OVT screwed 350,00
44,0350,3079,630 3 C Robacta 5000 36° L = 224,0mm H = 86,0mm OVT screwed 350,00
44,0350,3080,630 3 D Robacta 5000 45° L = 209,0mm H = 107,0mm OVT screwed 350,00

44,0350,2619 3 C Robacta 7000 0° L = 250,0mm 493,00
44,0350,2620 3 C Robacta 7000 22° L = 241,0mm H = 50,0mm 493,00
44,0350,2621 3 C Robacta 7000 36° L = 224,0mm H = 86,0mm 493,00
44,0350,2622 3 C Robacta 7000 45° L = 209,0mm H = 107,0mm 493,00
RA 160 - with brazed nozzle stock

44,0350,2596 3 C Robacta 160 22° L = 224,60mm H = 18,3mm 398,00
44,0350,2631 3 D Robacta 160 36° L = 218,5mm H = 31,5mm 398,00
44,0350,2316 3 A Robacta 160 45° L = 212,5mm H = 40,0mm 398,00
Attention: RA 160 only recommended for MIG-brazing

34,0350,1679 3 A Robacta 300 0° L = 250,0mm 338,00
34,0350,1781 3 A Robacta 300 22° L = 241,0mm H = 50,0mm 338,00
34,0350,1903 3 A Robacta 300 22° L = 382,0mm H = 50,0mm screwed 448,00
34,0350,1680 3 A Robacta 300 36° L = 224,0mm H = 86,0mm 338,00
44,0350,2731 3 B Robacta 300 36° L = 366,0mm H = 86,0mm screwed 464,00
34,0350,1893 3 A Robacta 300 45° L = 209,0mm H = 107,0mm 338,00
44,0350,2732 3 D Robacta 300 45° L = 351,0mm H = 107,0mm screwed 464,00

34,0350,1682 3 A Robacta 500 0° L = 250mm 355,00
www.fronius.com
34,0350,1836 3 A Robacta 500 22° L = 241,0mm H = 50,0mm 355,00

34,0350,1948 3 A Robacta 500 22° L = 383,0mm H = 50,0mm 456,00
34,0350,1683 3 A Robacta 500 36° L = 224,0mm H = 86,0mm 355,00
34,0350,1949 3 B Robacta 500 36° L = 366,0mm H = 86,0mm 456,00
34,0350,1894 3 A Robacta 500 45° L = 209,0mm H = 107,0mm 355,00
34,0350,1950 3 A Robacta 500 45° L = 351,0mm H = 107,0mm 456,00
147

34,0350,1685 3 A Robacta 700 0° L = 250,0mm 396,00
34,0350,1774 3 A Robacta 700 0° L = 187,5mm 493,00
34,0350,1934 3 A Robacta 700 22° L = 241,0mm H = 50,0mm 396,00
34,0350,1686 3 A Robacta 700 36° L = 224,0mm H = 86,0mm 396,00
34,0350,1773 3 A Robacta 700 45° L = 209,0mm H = 107,0mm 396,00
34,0350,1688 3 A Robacta 700 Time 0° L = 258,0mm 400,00
34,0350,1689 3 C Robacta 700 Time 36° L = 230,5mm H = 90,7mm 400,00
If RA 700 / 7000 is used in combination ith Robacta Drive W see techni-

cal data of hose packs .
If RA 400 / 500 / 5000 / 700 / 7000 is used in combination with Robacta
Drive CMT W see technical data of hose packs.
Torchbody for Robacta TX can be ordered with the additional number

...,636
Torch body without wear parts (OVT) can be ordered with the additional
number ...,630 (except Robacta 700/7000)
Robacta 280: without 42,0001,5044 nozzle stock, 42,0100,0134 spatter

protection, 42,0001,2912 contact tube, 42,0001,5042 gas nozzle
Robacta 300: without 42,0001,2930 fixing sleeve, 42,0001,2912 contact

tube, 42,0001,2933 gas nozzle
Robacta 500: without 42,0001,2970 fixing sleeve, 42,0001,1577 contact

tube, 42,0001,2968 gas nozzle
Robacta 400: without 42,0001,2930 fixing sleeve, 42,0001,5084 nozzle

stock, 42,001,2912 contact tube, 42,0001,5096 gas nozzle
Robacta 5000: without 42,0001,5122 nozzle stock, 42,0100,1007

spatter protection, 42,0001,2970 fixing sleeve, 42,0001,5128 gas nozzle,
42,0001,1578 contact tube
Price: torch body excluding wear parts

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148
105
Robacta robot hose pack, watercooled
Robacta hose packs, watercooled, F++ connection
4,047,255,000 3 A Robacta W/F++/1,2m 690,00
4,047,234,000 3 A Robacta W/F++/1,5m 707,00
4,047,323,000 3 C Robacta W/F++/1,75m 729,00
4,047,235,000 3 A Robacta W/F++/2,5m 795,00
4,047,236,000 3 C Robacta W/F++/3,5m 883,00
4,047,248,000 3 C Robacta W/F++/4,5m 972,00
Robacta hose packs with anti-kink feature (SBP = spring bend pro-
tection) and corrugated protection hose, Euro connection
4,047,894,001 3 C Robacta W/E/1,2m corrugated tube SBP spring band protection 770,00
Robacta PAP hose packs, watercooled, F++ connection

see page 64
Robacta hose packs, watercooled, F++ connection, with shaft

protection hose
4,047,534,000 3 C Robacta W/F++/1.5m corrugated tube 734,00

When ordering for the first time please order suitable holding clamp. See

page 158
Robacta torch bodysets page 132
Robacta Drive watercooled / Robacta Drive watercooled with

107
external wire feed hose

MIG/MAG standard welding Constructional steels
MIG/MAG pulsed arc welding Coated constructional steels
MIG brazing Ferritic / austenitic CrNi steels
Duplex-steels
Aluminium-materials
Recommended areas of use Copper materials
structural steels Options
Automotive and allied vendor industries Torch body:
Construction of special vehicles and Customer specific lenghts up to 500mm
construction machinery Examination and testing device
Construction of chemical plants Seam tracking line
Shipbuilding and Offshore Hose pack:
Robot welding Steel inner liner for steel wire
Customer specific lenghts 1,0m bis 16m
Standard equipment Without driving unit
Torch bod: DC-servomotor with digital encoder Extraction set
Contact tube, CuCrZr alloy Toothed drive and pressure rollers Seam tracking line
Forced contacting arrangement Holding and adjusting clamp
Precision TCP ±0,5mm Hose pack: Adaptor for Dinse box
Separate gas and blow out lines Basic kit
Driving unit: Swirl free gas flow - no loss of gas
Wirefeed FWD/BACK button UV-, temp and ozone resistant rubber fabric
Gas test button hoses
Display for press-on force adjustment Equipped for Al, CuSi and CrNi
Inner liner for ø 0,6-2,0 mm
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Robacta Drive W/F++/1,5m

Weight 2,3kg
Wire Ø 0,8-1,6mm [Al 2,0mm)

Robacta Drive hose packs, watercooled, F++ connection
4,047,257,000 3 A Robacta Drive W/F++/1,5m 187 3.076,00
4,047,395,000 3 C Robacta Drive W/F++/1,75m 187 3.091,00
149
Robacta Drive hose pack, watercooled, F++ connection with exter-

nal wire feeder hose
4,047,368,000 3 C Robacta Drive Extern W/F++/1,50m 187 3.227,00
Hose pack + torch body = indicated length

clamp and order basic kit.
Basic kit
44,0350,2146 10B B Basic kit Drive 2,0 123,00
Content: 1 wire guide insert, 2 driving rolls, 3 outlet nozzles, 1 installation

instruction
For RA280 45° we recommend the wire guide insert 44,0350,1806
Robacta torch bodysets page 132
Installation kits
Laser Hotwire
Recommended base materials Options
Copper materials Customer specific hose pack length
Holder L
Duplex steels Adaptor from Robacta to Euro
3410

Laser brazing Recommended areas of use Robacta connector
Automotive and allied vendor industries Distance ring for a defined stop at Laser HW
with holder 69mm
Laser HW/G Laser HW/W
Wire Ø 0,8-1,6mm 1-1,6mm

Laser Hotwire gascooled
34,0350,1846 3 A Laser HW/G/0,37m 683,50
4,035,842 3 C Laser HW/G/1,57m 723,00
Laser Hotwire watercooled without shielding gas

4,035,837 3 C Laser HW/W 0,62m Holder 31mm 818,00
Laser Hotwire watercooled with shielding gas

www.fronius.com
4,035,841 3 C Laser HW/S/W 0,62m Holder 31mm 983,00

4,035,910 3 C Laser HW/S/W 0,62m Holder 69mm 983,00
4,035,832 3 C Laser HW/S/W 1,52m Holder 31mm 1.017,00
Option
43,0001,1259 6 C Actual value wire sensor hotwire 1,0-1,2 3.393,00
43,0001,3404 6 D Actual value wire sensor Hotwire 3.309,80
44,0350,3481 3 D Holding clamp Robacta Drive 9x30° 265,00
34,0350,1998 3 A Adapter RA - Euro 680,00
150 does only work with watercooled Robacta Drive
Contact tip and inner linner have to be ordered seperately
106
Robacta Drive CMT watercooled
Processes
CMT-welding
CMT-pulsed welding
CMT-brazing
MIG/MAG welding

structural steel
Robot welding
Conventional PAP

Options Constructional steels uncoated / coated
Wire buffer set (1.2 m, 1.6 m) Torch body:
Duplex steels
Wire buffer set variabel Robacta torch bodies recommended
Aluminium steels
Wire buffer connections (Universal, for ABB) RA300/500/5000 (0°, 22°, 36°)
Copper materials
Holding angle (0°, 22°, 36°, Flex) Customer specific lenghts up to 500mm
Examination and testing device
Standard equipment

Torch body: Self centering pressure roll
Contact tube with centre bore Display for press-on force adjustment
Forced contacting arrangement Signal LED for status display
Precision TCP ±1,5mm Precision TCP ±1,5mm
Precision TCP Robacta Drive CMT ± 0,5mm
Hose pack:
Driving unit: Demountable hose pack
AC-direct drive for highdynamic wire feeding Separate gas and blow out line (except PAP)
External wire feed hose only Swirl-free gas flow - no loss of gas
Wirefeed FWD/BACK button UV-, temp and ozone resistant rubber fabric
Gas test button hoses
Robacta Drive CMT W

Weight 2,478kg
Wire Ø 0,8-1,2mm [Al 1,6mm]

Driving unit
4,036,319 3B B Robacta Drive CMT W 180 3.351,00
4,036,324 3B B Robacta Drive CMT Pro W 180 3.508,00
Holding angle
42,0201,2123 3B A Holding angle 22° 180 127,00
42,0201,2124 3B A Holding angle 36° 180 127,00
42,0201,2122 3B A Holding angle CMTflex 22°/36° 180 112,00
TCP Adjusting CMT for complete system

44,0350,5015 3 A TCP adjustment CMT 22° / 36° / 45° 360,00
44,0360,0072 11 D Adjusting device RA Drive CMT G/W 2.965,00
suitable only for Binzel CAT

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Robacta Drive CMT hose packs, watercooled, F++ connection

4,047,429,000 3B A Robacta Drive CMT W/F++/4,25m 180 1.321,00
please don‘t use for aluminum wires with ø <1,2mm
Robacta Drive CMT PAP hose packs, watercooled, F++ connection
see page 74 151

Wire buffer set

4,001,635 3B A Wire buffer set CMT 4,25m/1,2m 180 909,00
4,001,698 also for 4,25m hose pack possible
Basic kit CMT

44,0350,2406 10B B Basic kit CMT W Al 1,4 160,00
Attention: when ordering for the first time please consider holding clamp
and order basic kits.
Options
4,001,665 11 A Tool serviceset CMT torch 536,00
58,0657,0000 12 X Torch cooling system CMT 2.362,00
44,0001,3398 4 W Water hose Chilly l=5m (2 pc. /l=196,85inch) 48,70
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152
108
Robacta Twin 900 / Twin 600 / Compact / Compact Complete
MIG/MAG-welding Duplex-steels
MIG/MAG-high performance welding Recommended areas of use
MIG-brazing Construction of plant, containers, machinery,
structural steels
Options Automotive and allied vendor industries
Torch body: Construction of special vehicles and
Torque key for RA Twin Compact construction machinery
Hose pack: Robot welding
Combi inner liner for Al- and CrNi-wire Construction of rail vehicles
Customer specific lenghts 1,1 - 4,6m Shipbuilding and Offshore
Standard equipment
Torch body: Hose pack:
Contact tube „industrial“ with centre bore at Steel inner liner for steel wire
Robacta Twin 900 Wirefeed button at Robacta Twin 900
Contact tube „industrial“ at Robacta Twin Separate gas and blow out line
Compact Swirl-free gas flow - no loss of gas
Wire electrodes insulated from one another UV-, temp, and ozone resistant rubber fabric
Spatter protection with high thermal stability hoses
Forced contacting arrangement for welding Rubber anti-kink feature at machine and torch

wire end
Precision TCP ± 0,5mm Holding clamp mounted
Seam tracking line for Robacta Twin Compact Seam tracking line for Robacta Twin Compact
Integrated blow out line
RA Twin900 Robacta Twin 600 Robacta Twin Robacta Twin Robacta Twin900 Robacta Twin Compact
Single W/F++ Compact W/F++
Weight 1,5kg 1,25kg 0,95kg 4kg 1,7kg 1,5kg
Wire Ø 1,2-1,6mm 0,8-1,2mm 0,8-1,2mm 1,2-1,6mm 1,2mm 1,2mm
Welding duration current (ArCO2) 900A 600A 300A 900A 900A 900A

Robacta Twin 900 torch bodies, screwed gas nozzle fixation
44,0350,2544 3 D Robacta Twin900 22° L354 Sr symmetric 1.563,00
Better contacting with bended torch bodies, we recommend 22° or 30°.

All Twin torch bodies are available with bigger contact tip distance as
option (also Compact and Compact Complete)
Robacta Twin 600 torch bodies, screwed gas nozzle fixing and
single alternative
44,0350,3381 3 D Robacta Twin 600 36° L=285,5 H=45,2 1.922,00
44,0350,3386 3 D Robacta Twin Single 300A 1.458,00
Robacta Twin hose packs, F++ connection

4,047,270,000 3 C Robacta Twin W/F++/1,6m 1.973,00
4,047,271,000 3 C Robacta Twin W/F++/2,6m 2.135,00
consisting of master- and slave-hose pack
Torch body withouth wear parts (OVT) can be ordered with the additional
www.fronius.com
number ...,630.
Robacta Twin 900 sym. srewed gas nozzle fixing without 44,0350,1840
gas nozzle and 2 pcs. 42,0001,5005 contact tubes
price: torch body excl. wear parts
Robacta Twin Compact Complete incl. torch body, F++ connection

4,035,869,000 3 C Robacta Twin Compact 30° F++/1,6m 3.986,00
4,035,878,000 3 C Robacta Twin Compact 45° F++/2,6m 4.159,00 153
Robacta Twin Compact torch body, contact tip angle 4°
44,0350,2922 3 D Robacta Twin HD Compact 30° PB 2.254,00
Robacta Twin Compact torch body, contact tip angle 11,5°

34,0350,2152 3 C Robacta Twin900 Compact 30° PA 191 2.254,00
34,0350,2153 3 A Robacta Twin900 Compact 30° PB 191 2.254,00
44,0350,2476 3 D Robacta Twin900 Compact 45° PB 191 2.254,00
Robacta Twin Compact hose packs, F++ connection

4,047,380,000 3 C Robacta Twin Compact W/F++/1,6m 191 2.558,00
4,047,422,000 3 C Robacta Twin Compact W/F++/2,6m 191 2.731,00
number ...,630.
without 44,0350,2274 gas nozzle and 42,0001,1578 contact tube
price: torch body excluding wear parts
Recommended torch cleaning system: Robacta Reamer Twin
Options Twin Compact

42,0201,1693 6 A Wrench for union nut M60x1,6 25,70
44,0350,2434 3 A Nozzle stock key SW13 64,00
42,0435,0090 11 C Torque wrench 5-50 NM 203,00
42,0435,0091 11 D Plug key insert 13 3/8“ 31,90
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109
Robacta Drive Twin
MIG/MAG-pulsed arc welding structural steel
MIG/MAG-high performance welding Automotive and allied vendor industries
Duplex-steels Robot welding
Aluminium-materials Construction of rail vehicles and rolling stock
Options
Hose pack:
Steel inner liner for steel wire
Adaptor for other power-cut out boxes
Basic kits
Customer specific lenghts 1,1 – 10,1 m
Standard equipment
Torch body: Hose pack: Separate gas and blow out lines
TCP correctness +- 0,5 mm Graphit inner liner ø 2,5 mm for Al- and CrNi- Swirl-free gas flow - no loss of gas
Contact tube, CuCrZr-alloy with wire UV-, temp and ozone resistant rubber fabric
centre bore Exact speed regulation assured by digital hoses
Wire electrodes insulated from each other encoder Rubber anti-kink feature at machine and torch
Spatter protection with high thermal stability Toothed drive and pressure rollers end
Forced contacting arrangement for welding Wirefeed FWD/BACK button Holding clamp mounted
wire Gas test button Integrated blow out line
Robacta Twin900 symmetric L = 360mm 0° Robacta DriveTwin W/F++/1,6m

Weight 1,5kg 6,1kg
Wire Ø 1,2-1,6mm 1,2-1,6mm

Robacta Twin torch body kits, screwed gas nozzle fixation
44,0350,2544 3 D Robacta Twin900 22° L354 Sr. symmetric 1.563,00
44,0350,2545 3 D Robacta Twin900 30° L339 Sr. symmetric 1.563,00
Robacta Drive Twin hose packs, watercooled, F++ connection

4,047,273,000 3 C Robacta DriveTwin W/F++/1,6m 187 6.232,00
4,047,274,000 3 C Robacta DriveTwin W/F++/2,6m 187 6.356,00
4,047,275,000 3 C Robacta Drive Twin W/F++/3,6m 187 6.481,00
consisting of master and slave hose pack
Robacta Drive Twin hose packs, watercooled, F++ connection with

external wire guide hose
4,047,444,000 3 C Robacta Drive Twin Extern W/F++/1,6m 6.888,00
Attention: when ordering for the first time please consider holding clamp
and order basic kit.
Basic kit
44,0350,2010 10B B Basic kit Drive Twin 0,8 176,00
www.fronius.com

Contents: 2 wire guide inserts, 4 driving rolls, 4 outlet nozzles, 1 installa-
tion instruction
Torch bodysets see Robacta Twin 900 page 132/153
Installation kits
Options
42,0201,1909 6 D Mounting angle Twin Drive 218,00
44,0350,2434 3 A Nozzle stock key SW13 64,00 155
4000
Robacta Twin Compact Pro
structural steels
Robot welding
Construction of rail vehicles
Processes
CMT Twin
MIG/MAG-welding
Integrated blow out line Kit for seam tracking line
Wire electrodes insulated from one another BasicKits for different applications
Forced contacting arrangement for welding Holding angle for CMT Twin
wire Water circulation handle use for Robacta Twin
Precision TCP ± 0,5mm / Robacta Drive Twin

Robacta Twin Compact Pro torch body
1 44,0350,3337,630 3 A Robacta Twin Compact PRO 30° PA OVT 1.986,00
44,0350,3338,630 3 D Robacta Twin Compact PRO 45° PA OVT 1.986,00
2 44,0350,3339,630 3 D Robacta Twin Compact PRO 30° PB OVT 1.986,00
44,0350,3340,630 3 D Robacta Twin Compact PRO 45° PB OVT 1.986,00
BasicKits
44,0350,5112 3 D Basic kit CMT Twin HD 1,2mm 368,00
44,0350,5127 3 D Basic kit CMT Twin Alu 1,2 mm 411,00
44,0350,5128 3 D Basic kit CMT Twin Alu 1,6 mm 411,00
Holding bracket and Crashbox Dummy for CMT Twin

44,0350,3348 3B D Holding angle CMT Twin 976,00
44,0350,2664 3 A Collision box replacement complete 432,00
Adapter flange see page
Options
44,0350,2729 6 A Water circulation handle PTW3500 67,40
4,100,900 3 D I-kit gas nozzle position TWIN PRO 60,00
Further components for CMT Twin see page 151

Robacta Twin / Robacta Drive Twin components see page 153 / 155
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110
Robacta Pipe
MIG/MAG welding Clamped contact tip
MIG/MAG pulsed arc welding Wire electrodes insulated from each other
MIG/MAG high performance welding Forced contact arrangement for welding wire
Steel inner liner for steel wire
Recommended base materials UV-, temp, and ozone resistant rubber fabric
Pipeline steels up to X120 hoses
Duplexsteels Robacta Pipe suitable for temperatures up to
-20°C
Recommended areas of use Robacta Pipe Artic suitable for temperatures
Pipeline construction up to -50°C
Corrugated hose for Robacta Pipe
Leather protection hose for Robacta Pipe
Artic
Robacta Single Pipe F++ Robacta Twin Pipe F++

Weight 0,64kg 3,7kg
Wire Ø 1mm 1mm

Robacta Pipe, suitable for temperatures up to minus 20°C
4,035,867,000 3 C Robacta Single Pipe F++/4m 192 971,00
4,035,848,000 3 C Robacta Twin Pipe F++/4m 193 2.913,00

4,047,864,000 3 D Robcata Single Pipe Ext. W/F++/4,5m 1.783,00
Robacta Pipe Artic, suitable for temperatures up to minus 50°C

4,035,868,000 3 C Robacta Single Pipe F++/4m Arctic 192 1.367,00
4,035,849,000 3 C Robacta Twin Pipe F++/4m Arctic 193 3.643,00
number ...,630.
Robacta Single Pipe + Artic: without 42,0001,5913 nozzle stock,

42,0001,5914 clamping sleeve, 42,0001,3703 contact tube,
42,0001,5926 gas nozzle
Robacta Twin Pipe + Artic: without 2 pcs 42,0001,5913 nozzle stock, 2
pcs 42,0001,5914 clamping sleeve, 2 pcs 42,0001,3703 contact tube,
44,0350,2222 gas nozzle
Price: torch body excluding wear parts
Robacta Pipe CMT gascooled

4,047,507 3 D Robacta Pipe G CMT 1,3m 1.175,00
4,036,319,630 3B B Robacta Drive CMT Pipe W 3.126,00
4,047,538 3B D Robacta Drive CMT Pipe G/6,5m 1.315,00
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111
Holding clamps Robacta
25
26 27

Holding clamp Robacta G/W
1 42,0201,0005 3 A Holding clamp Robacta for Binzel CAT 98,00
44,0350,3292 3 D Holding clamp Robacta for magnetic collision box 265,00
2 32,0201,0004 3 A Holding clamp exhaust device Robacta for Binzel CAT 158,00
3 32,0201,0079 3 A Holding clamp exhaust device Robacta 9° for Binzel CAT, for Dinse DIX 186,00
SASS
8 44,0350,2644 3 D Holding clamp Robacta 23° 495,00
4 44,0350,2275 3 D Holding clamp Robacta adjustable for Dinse DIX SASS 434,00
Holding clamp Robacta Drive W

5 32,0201,0045 3 A Holding clamp Robactra Drive for Binzel CAT 129,00
6 32,0201,0044 3 A Holding clamp exhaust device Robacta Drive for Binzel CAT 230,00
7 32,0201,0080 3 A Holding clamp exhaust device RA Drive 15,5° for Binzel CAT, for Dinse 228,00
DIX SASS
8 34,0350,2028 3 B Holding clamp Robacta Drive 23° for Binzel CAT 490,00
Holding clamp Robacta Drive G

Accessories Robacta
5 44,0350,2668 3 D Holding clamp Drive G 269,00

8 44,0350,2745 3 C Clamp drive G 23° 490,00
Adjusting clamp Robacta G/W

9 34,0350,1945 3 A Adjusting clip Robacta for Binzel CAT, for Dinse DIX SASS 709,00
10 34,0350,2133 3 D Adjusting clip Robacta 36° for Binzel CAT, for Dinse DIX SASS 895,00
10 34,0350,2134 3 D Adjusting clip Robacta 45° for Binzel CAT, for Dinse DIX SASS 895,00
Adjusting clamp Robacta

11 34,0350,1946 3 B Adjusting clip Robacta Drive for Binzel CAT, for Dinse DIX SASS 695,00
12 34,0350,1936 3 B Adjusting clip Robacta Drive 36° for Binzel CAT, for Dinse DIX SASS 895,00
12 34,0350,1937 3 C Adjusting clip Robacta Drive 45° for Binzel CAT, for Dinse DIX SASS 895,00
Holding clamp and extension

13 42,0201,1644 3 A Holding clamp for Binzel & for Dinse (for Binzel CAT, for Dinse DIX SASS) 118,00
14 42,0201,1651 3 A Extension holding clamp/80mm 116,00
14 42,0201,1652 3 A Extension holding clamp/100mm 120,00
14 42,0201,1525 3 A Extension holding clamp/120 mm 124,00
42,0201,1526 3 A Holding clamp mounting-for Yaskawa/Motoman 140,00
Holding clamp Robacta MTG/MTW 3500/5000

15 44,0350,1000 3 A Holding clamp Robacta S/P 233,00
44,0350,1997 3 C Indexdisc 22° 47,00
44,0350,1998 3 C Indexdisc 36° 47,00
44,0350,1999 3 C Indexdisc 45° 47,00
16 44,0350,3082 3 D Holding clamp S/P for Binzel CAT 265,00
Please order indexdisc according to torch body angle.

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158
2002
Accessories Robacta
Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5 Pos. 6
Pos. 13

Divers
43,0009,0007 8 A Gas flow controller till 25 l/min 7,50
1 43,0009,0044 3 A Gas-flow-meter RA Twin 79,00
2 42,0405,0468 3 A Hosepack holder universal 45,00
3 40,0001,0451 8 B Hose protector wendel 27x32 1m 19,00
4 45,0200,1261 3 A Wrench for RA-union nut 20,00
Accessories Robacta
5 42,0435,0021 6 A Mounting tool RA G 10,60
6 42,0435,0090 11 C Torque wrench 5-50 NM 203,00
42,0001,6256 3 D Test tip TCP M6 MTG 3200 Stickout 14mm 31,00
42,0001,6257 3 D Test tip TCP M6 RA 2500/400 Stickout 12mm 31,00
42,0001,2946 3 A Test tip TCP M8 RA 280/300/400 21,50
7 42,0001,2920 3 A Test tip TCP M10 RA 500/700/5000/7000 21,50
42,0001,4276 3 D Test tip TCP M8 type H 31,00
42,0001,4273 3 D Test tip TCP Contec SO15 47,80
42,0001,4274 3 D Test tip TCP Contec SO17 47,80
8 42,0001,5312 3 D Gas nozzle milling tool manual Aø16,4/Iø14,5 99,00
8 42,0001,5548 4 A Gas nozzle milling tool manual Aø11,8/Iø9,2/8,5 84,00
42,0001,6008 3 A Contact tip insert M10/L62 AW7000 15,00
9 4,001,582 3 D Extractor-set Robacta/Drive 536,00
4,100,543 3 C I-kit gas nozzle position search 62,00
10 44,0350,2478 4 B Organiser box configurable 48,00
34,0350,1998 3 A Adapter RA - Euro 680,00
Accessories shaft protection hose

11 42,0300,2805 4 B Anti-abrasion sleeve NW29 8,40
12 42,0300,2806 4 B Pipe clip NW29 8,60
12 42,0300,2807 4 B Half-shells 2pcs ribs NW29 4,40
12 42,0300,2808 4 B Half-shells 2pcs slide NW29 4,40
13 42,0100,1309 3 A Abrasion protection sleeve Ø80 for corrugated hose Ø36 39,00
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159
2003
Robot torch collision protection conventional
6
2 3

Divers
2 44,0350,2664 3 A Collision box replacement complete 432,00
5 44,0450,1335 4 C Adapter LK 50 for ABB 135,00
42,0510,0147 4 C Adapter LK 100 for collisions box 302,00
6 44,0450,1336 4 C Adapter LK 160 for Kuka 266,00
44,0450,1257 4 B Spiral cable collision box 56,00
43,0004,2433 3 A Adapter cable Robacta/for Dinse 3-pin plug on 2-pin bushing 90,00
43,0004,2062 3 A Adapter caable Robacta Drive/for Dinse 84,00
43,0004,2934 3 A Adapter cable Robacta / CAT-NA 93,00
PAP collision protection from page 64
Robacta MTG/MTW 3500/5000

44,0350,0999 3 C Collision box magnetic conventional 1.162,00
44,0350,1001 3 C Collision box magnetic conventional - Dummy 453,00
42,0001,3783 3 D Collision box magnetic flange LK 40 139,00
42,0001,3784 3 D Collision box magnetic flange LK 50 139,00
Accessories Robacta
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112
Robacta examination device and correction device
Robacta examination device / correction device

Pos. 1 - Basic kit Pos. 5
Pos. 2 - Examination device
Pos. 3 - Correcting set
Pos. 4 - see photo above

For watercooled welding torches
44,0360,0063 11 A Examination device Robacta watercooled 1.067,00
44,0350,2206 11 A *)Correction device Robacta basic kit 206,00
44,0350,1963 11 C Correcting- and examination set RA280 79,00
44,0350,1646 11 A Correcting- and examination set RA300/RA400/RA MTW3500 79,00
44,0350,1648 11 D Correcting- and examination set RA700 79,00
44,0350,2630 11 A Correction and testing set RA7000 79,00
44,0350,2223 11 C Correction and testing set RA2500 79,00
44,0350,3094 11 D Correcting- and examination set Robacta 5000 screw-on gas nozzle 79,00
*) Correction device basic kit only for torch body length 187,5mm to
259mm. For torch body length from 260mm the support nut and the
lever have to be ordered separately (see options)
Variations in dimension till 5mm can be corrected.
When ordering for the first time please order correction device, examina-
tion device and correcting- and examination set.
For gascooled welding torches

44,0360,0064 11 D Examination device Robacta gascooled 1.444,00
44,0350,2433 11 C *)Correction device Robacta G basic kit Robacta MTG / MTW 145,00
Variations in dimension till 5mm can be corrected.
For gas- and watercooled welding torches

4 44,0350,2534 11 D Correction device Robacta Pro 758,00
except RA160, RA280 and RA MTG3200
For Robacta Twin welding torches

44,0360,0065 11 D Examination device Robacta Twin 1.860,00
44,0360,0071 11 D Examination device Robacta Twin professional 2.285,00
Total system
44,0360,0066 11 D Testing device Robacta complete system 3.757,00
44,0360,0067 11 D Testing device Robacta Twin complete system 4.158,00
For customer specific welding torches

44,0360,0070 11 D Testing device Robacta W/V 3.186,00
44,0360,0069 11 D Testing device Robacta G/V 3.363,00
44,0360,0068 11 D Testing device Robacta Twin/V 3.551,00
Basic kit, examination device and correction set has to be ordered
separately.
Options
42,0001,5335 3 D Support nut 45° correction device RA 116,00
34,0350,1971 3 A Lever correction device Robacta 159,00
www.fronius.com
42,0001,5830 11 D Testing shaft Robacta W 302,00

42,0001,5831 11 D Testing shaft Robacta G 302,00
42,0001,6099 6 D Mandrel l=200 57,50
For Robacta MTG / MTW

44,0360,0073 11 D Examination device MTW/G 3500/5000 1.120,00
44,0350,2433 11 C Correction device Robacta G basic kit Robacta MTG / MTW 145,00
For Robacta TX 161

5 44,0360,0074 11 D Examination device Robacta TX W 2.167,00
3430
Robacta TX
Torch body changeover system
MIG/MAG robot welding with TPS technology Constructional steels
Recommended areas of use Ferritic / austenitic CrNi
Construction of plant, containers, machinery, Duplex-steels
structural steel Nickel based materials
Automotive and allied vendor industries Copper materials
Construction of special vehicles
Construction of machinery Options
Construction of chemical plants Bus modules
Robot welding Anti-contamination cover
Construction of rail vehicles & rolling stock Holder for TCP sensor
Shipbuilding and offshore engineering Frnoius cleaning system
Robacta TX examination and correction
device
TXW tool kit
Standard equipment
Podium with 3 torch body racks
Wire end sensor

Robacta TX W basic configuration without torch cleaning system
(P02392)
44,0350,3076 3 A Interchangeable coupling TX W Torch change 872,00
4,044,008 3 D Podium TX W incl. 3 torch mountings 6.111,00
43,0004,4261 6 D I-kit Standard I/O 178,00
44,0450,1355 4 C Wire cutter for Robacta Reamer V with protection cover - electric 687,00
43,0004,4256 3 D Cable wire cutter TX Torch changing system 137,00
43,0004,1141 3 D Robot connection cable 8m 286,00
44,0350,3092 3 D Tool kit TX W Service and mounting tool 1.040,00
40,0001,0519 6 C Hose PUR 6x2mm 50m black, input VR 120,00
Accessories Robacta
Pos. 22 not necessary if a Fronius cleaning system is used
Additional torch body mounting

44,0350,3048 6 D Torch mounting TX W 267,00
Robacta TX_W torch bodies
Torch bodies see page 146

Robacta TX torch bodies can be ordered with the additional number
...,636
Please order a suitable wire intake part if you order for the first time
Wire guide insert for torch body
Robacta W, Robacta Drive see wear parts Robacta Drive

Robacta Drive CMT see wear parts Robacta Drive CMT
Wire intake part for torch body

42,0100,0516 10 D Intake part TX 4,1 (for wire guide inner liners till AD 4,1mm) 11,20
Robacta TX G basic configuration without torch cleaning system

(P02393)
44,0350,3032 3 D Interchangeable coupling TX G 1.362,00
4,044,009 3 D Podium TX G incl. 3 torch mountings 4.631,00
www.fronius.com
43,0004,4256 3 D Cable wire cutter TX Torch changing system 137,00

44,0350,3123 3 D Tool kit TX G Service and mounting tool 397,00
Pos. 22 not necessary if a Fronius cleaning system is used
Additional torch body mounting

44,0350,3047 6 D Torch mounting TX G 267,00
162
Robacta TX_G torch bodies
Torch bodies see page 142

Please order a suitable wire intake part if you order for the first time
Wire guide insert for torch body
Robacta G, Robacta Drive see wear parts Robacta Drive

Robacta Drive CMT see wear parts Robacta Drive CMT
Wire intake part for torch body

Control variants for gas- and watercooled

4,100,707 3 D I-kit Profinet AIDA 2.754,00
ohter bus systems on request
Variants connection cables for I-kit Standard I/O for gas- and water-
cooled
43,0004,1383 3 D Connection cable 15m robot 417,00
Option cover
4,100,727 3 D Cover RA TX pneumatic max. 5 torch bodies 1.286,00
for 5 torch bodies, 2 pieces when fully loaded
Option TCP measuring

BP2,0201,0012 3 D Holding bracket TCP Advintec 72,00
Leoni TCP 3D sensor on request
Option torch body coding for watercooled system

44,0350,3077 3 C Torch coding TX W 10,50
1 per torch body
Accessories
42,0510,0121 4 D Filter controller AW30 F03H G3/8‘‘ incl. distributor 104,00
Connection for cleaning system

43,0004,4260 3 D Cable ReamerV Torch changing Torch changing system 332,00
43,0004,4257 3 D Cable reamer wire cutter Torch changing 284,00
43,0004,5262 3 D Cable TC wire cutter Torch changing 274,00
Cleaning system Robacta Reamer see page 167

Examination and correction device see page 161
www.fronius.com
163
4010
Robacta TC 2000
Electromagnetic and touchless cleaning of Construction of plant, containers, machinery,
MIG/MAG welding torches structural steels
Recommended base materials Construction of special vehicles and
Constructional steels construction machinery
Coated constructional steels Robot welding
Options
Wire cutter
Liquid level monitoring
Interface for Fieldbus connection
Standard equipment
Completely remote controllable CE-mark
Galvanic separated control UL-/CSA-indication
Constant, defined cleaning efficiency Liquid reservoir
Self-test if cleaning process has been perfor- Discharge coil Ø30 (not suitable for RA7000)
med Control via Standard I/O
Quick-Stopp-function Electrolyte spraying system
Release agent sensor
MIG/MAG torch cleaning systems
Overtemperature protection
Robacta TC 2000
Dimension / b 296mm
Weight 24,4kg
Dimension / h 472mm
Dimension / l 380mm
Max. main compressed air 6 Bar
Power consumption 350W
Capacity 0,75l
Min. circle time 20-50Sek.
Discharge current 1800A
Control voltage external 24V
Mains voltage (via power source) 230V

Robacta TC 2000 (P03566)
4,075,123 3 D Robacta TC 2000 4.069,00
4,045,907 3 A Mounting socket 700mm Robacta TC 272,00
42,0300,3007 4 D Suction line 1m-0,42m 73,00
4,100,885 3 A Assembly Set-kit wire cutter TC2000 128,00
44,0450,1285 4 A Wire cutter electric 24VDC for Robacta TC 466,00
Please note: Use torch body only with screw-on gas nozzle, because the
wrapped gas nozzle can break loose when you use to much force.
www.fronius.com
164
4020
Accessories Robacta TC 2000

Accessories
1 4,100,885 3 A Assembly Set-kit wire cutter TC2000 128,00
2 44,0450,1285 4 A Wire cutter electric 24VDC for Robacta TC 466,00
42,0300,3007 4 D Suction line 1m-0,42m 73,00
3 4,045,916 3 A Mounting socket 150mm Robacta TC 231,00
4 4,100,884 3 A I-kit Liquid level inject system 527,00
5 BE2,0201,3777 6 D *)Mounting kit wire cutter TC2000 BE 36,00
*) is needed if a TC1000 exchanged to TC2000 and if a wire cutter is in

use.
Release agent / Spraying unit

42,0411,8038 8 A Anti-spatter-fluid Robacta TC Cool 1L dip in 7,60
42,0411,8048 8 A Anti-spatter-fluid Robacta TC Cool MD 0,95l dip in 7,60
42,0411,8049 8 A Anti-spatter-fluid Robacta TC Cool MD 4l dip in 23,70
www.fronius.com
165
113
Robacta TC 1000
Electromagnetic and touchless cleaning of Construction of plant, containers, machinery,
MIG/MAG robot torches structural steels
Constructional steels construction machinery
Coated constructional steels Robot welding
Options
Autotrafo Robacta TC 1000
Wire cutter
Interface for Fieldbus connection
Compressed air blow out 16 bar
Discharge coil Ø35
Standard equipment
Completely remote controllable Overtemperature protection
Galvanic separated control CE-mark
Constant, defined cleaning efficiency Liquid reservoir (Robacta TC 1000 / Twin /
Self-test if cleaning process has been perfor- Twin Compact)
med Discharge coil Ø30 (not suitable for RA7000)
Quick-Stopp-function Control via Standard I/O
Release agent sensor (Robacta TC 1000 / Electrolyte spraying system
Twin / Twin compact)
Robacta TC 1000 Robacta TC 1000 external

Weight 13kg 11,5kg
Max. main compressed air 6bar
Power consumption 180W 180W
Min. circle time 40 sec 40 sec
Discharge current 1500A 1500A
Control voltage external 24V 24V
Mains voltage (via power source) 230V 230V

Robacta TC 1000 (P00593)
1 4,075,122 3 B Robacta TC 1000 2.865,00
4,100,485 3 A I-kit anti spatter injection V 313,00
4,045,913 3 A Mounting-kit wire cutter Robacta TC 104,00
Robacta TC 1000 external (P00594)

4,075,122,632 3 D Robacta TC 1000 external without cleaning unit 2.188,00
4,045,946 3 D Cleaning unit S Robacta TC 1.135,00
4,100,485 3 A I-kit anti spatter injection V 313,00
4,045,913 3 A Mounting-kit wire cutter Robacta TC 104,00
Cleaning units vertical (torch positioning from the top)

2 4,045,946 3 D Cleaning unit S Robacta TC 1.135,00
4,045,956 3 D Cleaning unit S Twin Robacta TC 1.381,00
www.fronius.com
4,045,965 3 D Cleaning unit S Twin compact Robacta TC 1.381,00
Cleaning units for portals (torch positioning sideways)

3 4,045,954 3 D Cleaning unit P Robacta TC 1.642,00
4,045,955 3 D Cleaning unit P Twin Robacta TC 1.688,00
Robacta TC 1000 Twin

4,075,122,630 3 D Robacta TC 1000 Twin 3.265,00
4,075,122,633 3 D Robacta TC 1000 Twin Compact 3.265,00
166
4030
Accessories Robacta TC 1000

Accessories
4,001,624 11 D Autotrafo 110/230V 50/60Hz Robacta TC 1000 396,00
4,001,637 11 D Autotransformer 400/230V 50/60Hz Robacta TC 1000 544,00
4 4,045,913 3 A Mounting-kit wire cutter Robacta TC 104,00
5 44,0450,1285 4 A Wire cutter electric 24VDC for Robacta TC 466,00
6 4,045,907 3 A Mounting socket 700mm Robacta TC 272,00
4,045,952 3 D Mounting socket 790mm cleaning unit S 418,00
Release agent / Spraying unit

7 4,100,485 3 A I-kit anti spatter injection V 313,00
8 43,0002,0474 4 D KQ6002 level sensor 133,00
Anti-spatter-fluid see page 165

114
Robacta Reamer / Robacta Reamer Twin
Standard equipment Processes

Completely remote controllable Spray-in mount adjustable Mechinical cleaning of MIG/MAG
Wire cutter (Robacta Reamer Twin) 360° mounting robot welding torches
Prism-shaped gas nozzle mounting CE-mark
Cut-off and ventilation valve Wire cutter suitable for wires up to ø1,6 Recommended areas of use
Equal milling- and spray-in position (Twin: wires with ø1,6mm and higher have to Construction of plant, containers, machinery,
be pinched off with the electrical wire cutter structural steels
seperately) Automotive and allied vendor industries
Options construction machinery
Mounting socket Construction of chemical plants
Adjustment aid Robacta Twin 500/900 Robot welding
Interface for Fieldbus connection Construction of rail vehicles and rolling stock
Robacta Robacta Robacta Robacta Robacta Robacta

Reamer V Reamer V Reamer brush Reamer V Reamer Alu Reamer V Twin
Easy head alu Easy Han6P 900rpm
Weight 10kg 11,5kg 7,16kg 11,5kg 9kg 17kg
www.fronius.com
Capacity 1l 1l 0l 1l 0,25l 1l
Power consumption 12W 12W 0W 2,4W 3,2W 14,4W
Control voltage external 24V 24V 24V 24V 24V 24V
Max. main compressed air 6bar max. 0,6bar 8bar 6bar max. 0,6bar 6bar
Min. circle time 4-7,5sec 3-5sec 3-5Sek 7,5 3-5sec 8,5-10sec
167
Gas nozzle milling tool article nr.
Gas nozzle Iø mm
Torch body
Iø1 inch
Iø2 inch
Iø1 mm
Iø2 mm
Aø inch
Aø mm
Iø inch
Robacta 280 13 .512 44,0450,1158 12 0.472 9 0.354 -
15 .591 44,0450,1385 14 0.550 9 0.354 -
Robacta 280 H 13 .512 44,0450,1158 12 0.472 9 0.354 -
15 .591 44,0450,1159 14,5 0.570 12,5 0.492 9 0.354
15 .591 44,0450,1457 *) 14,5 0.650 12,5 0.492 9 0.354
Robacta 2500 10 .394 - - -
12 .472 - - -
17 .669 44,0450,1161 16,5 0.650 11 0.433 -
Robacta 300 10 .394 - - -
11 .433 - - -
13 .512 44,0450,1158 12 0.472 9 0.354 -
15,2 .598 44,0450,1159 14,5 0.570 12,5 0.492 9 0.354
15,2 .598 44,0450,1157 *) 14,5 0.570 12,5 0.492 9 0.354
15,5 .610 44,0450,1159 14,5 0.570 12,5 0.492 9 0.354
15,5 .610 44,0450,1157 *) 14,5 0.570 12,5 0.492 9 0.354
Robacta 400 11 .433 - - -
13 .512 44,0450,1158 12 0.472 9 0.354 -
15,2 .598 44,0450,1385 14 0.550 9 0.354 -
17 .669 44,0450,1161 16,5 0.650 11 0.433 -
Robacta 500 13 .512 - - -
15 .591 44,0450,1160 14,5 0.570 11 0.433 -
17,2 .677 44,0450,1387 16,5 0.650 14 0,55 11 0.433
17,2 .677 44,0450,1460 *) 16,5 0.650 14 0,55 11 0.433
Robacta 5000 13 .512 - - -
15,2 .598 44,0450,1160 14,5 0.570 11 0.433 -
17 .669 44,0450,1161 16,5 0.650 11 0.433 -
17,2 .677 44,0450,1161 16,5 0.650 11 0.433 -
20 .787 - - -
Robacta 5000 H 15 .591 44,0450,1160 14,5 0.570 11 0.433 -
17 .669 44,0450,1161 16,5 0.650 11 0.433 -
Robacta 700 17 .669 44,0450,1255 16,5 0.650 14,5 0.570 11 0.433
17 .669 44,0450,1458 *) 16,5 0.650 14,5 0.570 11 0.433
Robacta 7000 17,2 .677 44,0450,1161 16,5 0.650 11 0.433 -
Robacta 900 Twin 14 .551 44,0450,1162 13,5 0.531 11 0.433 -
18 .709 44,0450,1163 17 0.670 13 0.512 -
Robacta 900 Twin Compact 18 .709 44,0450,1163 17 0.670 13 0.512 -
Robacta Twin Compact Pro 14 .551 44,0450,1476 *) 13 0.512 9 0.354 -
18 .709 44,0450,1475 *) 17 0.670 9 0.354 -
Robacta MTG 2500 13 .512 44,0450,1158 12 0.472 9 0.354 -
15 .591 44,0450,1159 14,5 0.570 12,5 0.492 9 0.354
15 .591 44,0450,1457 *) 14,5 0.570 12,5 0.492 9 0.354
Robacta MTG 3200 15 .591 44,0450,1385 14 0.550 9 0.354 -
Robacta MTG 4000 15 .591 44,0450,1160 14,5 0.570 11 0.433 -
17 .669 44,0450,1255 16,5 0.650 14,5 0.570 11 0.433
17 .669 44,0450,1458 *) 16,5 0.650 14,5 0.570 11 0.433
Robacta MTW 3500 S 13 .512 44,0450,1158 12 0.472 9 0.354 -
Robacta MTW 5000 S 15 .591 44,0450,1160 14,5 0.570 11 0.433 -
17 .669 44,0450,1458 16,5 0.650 14,5 0.570 11 0.433
Robacta MTG 3500 S 15,2 .598 44,0450,1160 14,5 0.570 11 0.433 -
Robacta MTG 5000 S 17,2 .667 44,0450,1161 16,5 0.650 11 0.433 -
*) for Robacta Reamer V
www.fronius.com

Robacta Reamer V Easy (without gas nozzle milling tool, with 5-pin
control plug), recommended for steel (P00596)
1 44,0450,1444 4 C Robacta Reamer V Easy without wire cutter 1.915,00
44,0450,1152 4 C Mounting socket Robacta Reamer/Alu Edition/V 122,00
168
Robacta Reamer V (without gas nozzle milling tool, with 17-pin con-
trol plug), recommended for steel (P00595)
2 44,0450,1304 4 C Robacta Reamer V without wire cutter (without gas nozzle milling) 3.405,00
Robacta Reamver V Easy Han6P (with 6 pin Harting plug), recom-

mended for steel (P03563)
44,0450,1478 4 C Robacta Reamer V Easy Han6P without cleaning bevel cutter 2.085,00
Robacta Reamer Alu brush head 900 upm (with 5-pin control plug),
for aluminium and CuSi (P02394)
3 44,0450,1449 4 C Robacta Reamer brush head alu 1.729,00
44,0350,3058 4 D Brush head alu Robacta Reamer 910,00
Robacta Reamer Alu Edition 900 upm brush head (with 5-pin control
plug), recommended for aluminium and CuSi (P00597)
44,0350,2267 3 A Adaptor cleaning brush ø25x36mm 61,00
44,0450,1228 4 C Cleaning brush round ø16x35 11,50
Robacta Reamer milling tool for aluminium and CuSi (P03564)

44,0450,1280 4 C Gas nozzle milling tool Aø15 Iø10,2 for aluminum, for Robacta Reamer 94,00
Alu Edition
42,0001,5703 3 D Adaptor gas nozzle milling tool Alu 28,00
Robacta Reamer V Twin with wire cutter (without gas nozzle milling
tool, with 17-pin control plug), recommended for steel (P01882)
6 44,0450,1421 4 C Robacta Reamer V Twin with wire cutter and inject system 4.305,00
Robacta Reamer Twin, recommended for steel

44,0450,1282 4 C Robacta Reamer Twin (without gas nozzle milling tool) 3.958,00
44,0450,1229 4 C Robacta Reamer Twin without injection unit with wire cutter left 4.233,00
Gas nozzle milling tool

44,0450,1158 4 A Gas nozzle milling tool Aø12,0/Iø9,0 for Robacta Reamer/V 33,00
44,0450,1385 4 C Gas nozzle milling tool Aø14,0/Iø9,0 for Robacta Reamer 33,00
44,0450,1159 4 A Gas nozzle milling tool Aø14,5/Iø12,5/9 for Robacta Reamer/V 33,00
44,0450,1387 4 C Gas nozzle milling tool Aø16.5/Iø14/11 33,00
44,0450,1255 4 A Gas nozzle milling tool AD16,5 ID14,5/11,0 for Robacta Reamer 33,10
44,0450,1162 4 D Gas nozzle milling tool Aø13,5/Iø11,0 Twin for Robacta Reamer Twin 33,00
44,0450,1163 4 A Gas nozzle milling tool Aø17,0/Iø13,0 Twin for Robacta Reamer Twin 33,00
44,0450,1457 4 B Gas nozzle cutter Oø14,5/Iø12,5/ø9 for Robacta Reamer V, L=78 51,00
44,0450,1460 4 B Gas nozzle cutter Aø16,5/Iø14/ø11 for Robacta Reamer V, L=84 51,00
www.fronius.com
44,0450,1476 4 C Gas nozzle cutter Oø13,0/Iø9,0 64,00

44,0450,1475 4 C Gas nozzle cutter Oø17,0/Iø9,0 64,00
44,0450,1280 & 42,0001,5703 only in connection with Robacta Reamer

Alu edition 3000 upm
115
169
Accessories
44,0450,1149 4 D Wire cutter for Robacta Reamer Twin - mechanic 696,00
42,0001,5560 3 A Adjusting support Robacta Twin 900 102,00
44,0450,0098 4 B Disc brush ø15x56mm 23,00
115
Accessories torch cleaning systems

Spraying units
1 4,100,451 3 D I-kit release agent spraying system 618,00
Blow out with compressor 16bar

2 44,0450,1289 4 D Pressure booster 1:4 16bar 1.658,00
Interface connection for Fronius power source

3 4,100,287 3 A I-kit fieldbus external I/O 14pin 406,00
(in connection with all Fieldbus-variants except Interbus 2 MB RL)
Interface for direct connection to Fieldbus

4 41,0018,0025 4 D Bus coupler Interbus 2MB Rugged Line 734,00
41,0018,0030 4 D Bus coupler Interbus 500kB Rugged Line 829,00
5 42,0201,1597 4 D Mouting for bus coupler 12,20
43,0004,2541 3 D Connection cable 1m Robacta Reamer M12 5pin 251,00
43,0004,2466 3 D Connection cable 0,6m Robacta TC M12 5pin 322,00
43,0004,2541 & 43,0004,2466 only in connection with buscoupler Inter-

bus 2 MB Rugged Line
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170
3440
Wear part kits TransSteel

Robacta MTG S wear part kits
44,0350,5092 3 C Wear part kit MTG3500 S Ø0,8 73,00
44,0350,5093 3 D Wear part kit MTG3500 S Ø0,9 73,00

Content: 1 nozzle stock, 1 gas nozzle, 5 contact tips, 1 tool for wear
parts
Robacta MTW S wear part kits

44,0350,3063 3 D Wear part kit MTW3500 S Ø0,8 78,00
Content: 1 nozzle stock, 1 gas nozzle, 1 spatter guard, 5 contact tips, 1

tool for wear parts
116
Wear part kits
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171
Contact tip tool SW8 / M10
Wrench for RA-union nut
Fillister head cap screw

Screw-wrench 17x19
Gas nozzle mounting
Screw wrench 13x15

Screw wrench 10x12
Contact tip tool SW7

Socket wrench Twin
Screw-wrench 8x10
Mounting tool SW8

Gas nozzle cleaner
Gas nozzle conical
Inner hexagon key

Side-cutting pliers
Insulation sleeve
Insulation plate
Contact tip 0,8
Contact tip 1,0
Contact tip 1,2
Contact tip 1,6
Collet 160 mm
Insulation ring
Sealing round
Spatter guard
Nozzle stock
Fork-key 13
Counter nut
Spacer ring
Union nut
Hole ring
Seal
AL2300/AW2500 1 1 2 2 1 1 1
AL3000/AW4000 1 1 2 2 1 1 1
AL4000/AW5000 1 1 2 2 1 1 1
AL5000 1 2 2 1 1 1 2 1
AW7000 1 3 1 1 2 1 1 1 1 1
AW4000/AL3000 CMT 1 1 2 2 1
AL4000/AW5000 CMT 1 1 2 2 1
Time 1 3 1 1 2 1 1 1 1
Robacta MTG 2500 1 1 1 1 1 1 1 1
Robacta MTG 3200 1 1 1 1 1 1 1 1 1
Robacta MTG 4000 1 1 1 1 1 1 1 1
Robacta 2500 1 1 1 6 1 1 1 1
Robacta 280 1 1 1 1 6 1 1 1 1
Robacta 300 1 1 6 1 1 1
Robacta 400 1 1 1 6 1 1 1
Robacta 500 1 1 6 1 1 1
Robacta 5000 1 1 6 1 1 1
Robacta 700 1 1 8 1 1 1 1 1
Robacta 7000 1 1 8 1 1 1 1 1 1 1 1
Robacta 500 Twin 1 2 2 1 14 1 1 1 1
Robacta 900 Twin 1 2 2 1 14 1 1 1 1
Robacta 900 Twin Compact 1 2 2 1 20 1 1 1 1 1 2

MIG/MAG wear part kits
44,0350,2632 3 D Wear part kit AL5000 151,00
44,0350,1794 3 D Wear part kit AW7000 227,00
CMT wear part kits

44,0350,2820 3 D Wear part kit AW5000/AL4000 CMT 97,00
Time wear part kits

44,0350,1486 3 D Wear part kit Time 183,00
with special tools for Time manual- and automatic welding torches
Robacta MTG wear part kits

44,0350,3087 3 D Wear part kit RA MTG 2500 173,00
44,0350,3088 3 D Wear part kit RA MTG 3200 173,00
44,0350,3089 3 C Wear part kit RA MTG 4000 185,00
Robacta wear part kits

44,0350,2783 3 D Wear part kit RA2500 104,00
44,0350,1938 3 A Wear part kit RA280 110,00
44,0350,1939 3 A Wear part kit RA300 78,00
44,0350,2799 3 D Wear part kit RA400 99,00
44,0350,1940 3 D Wear part kit RA500 87,00
44,0350,2022 3 A Wear part kit RA5000 87,00
44,0350,1941 3 D Wear part kit RA700 Time 137,00
44,0350,2784 3 D Wear part kit RA7000 193,00
44,0350,1942 3 D Wear part kit RA500 Twin 287,00
44,0350,1943 3 D Wear part kit RA900 Twin 269,00
44,0350,2268 3 D Wear part kit RA Twin Compact 386,00
www.fronius.com
172
3120
MTG3500 S / Robacta MTG3500 S Wear parts

1 42,0404,0397 10 A Flat spring CrNi ø20,8mm 4,60
2 42,0100,0513 10 A Insulating ring ceramic 19x5mm 1,20
3 42,0001,6243 10 A *)Nozzle stock M8/SW 15x33 5,70
42,0001,3919 10 D Nozzle stock M8/SW15x38 6,00
5 44,0350,2886 10 A *)Gas nozzle Ø15,2/Ø25x72 7,90
44,0350,3225 10 A Gas nozzle ø10/ø25x70 13,50
Pos. 4 - contact tip M8 page 196

*) Standard fittings

3130

1 42,0404,0397 10 A Flat spring CrNi ø20,8mm 4,60
2 42,0100,0513 10 A Insulating ring ceramic 19x5mm 1,20
3 42,0001,6247 10 A Nozzle stock M10x1,25/SW 15x44,5 6,50
5 42,0001,3847 10 D *)Gas nozzle socket M24x1,5 12,00
6 42,0001,3855 10 B *)Gas nozzle cap M14x1,5 gas nozzle metal 12,40
7 44,0350,2887 10 A Gas nozzle Ø17,2/Ø25x86,5 9,00
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173
3450

42,0100,1368 10 A *)Insulation sleeve ø14/ø19x11 4,50
2 42,0001,3874 10 A Nozzle stock M8/SW15x49 MTG5300S 16,50

4 44,0350,3180 10 A Gas nozzle ø18/ø27x87,5 CT 22,50
44,0350,3179 10 A Gas nozzle ø17/ø27x83,5 CT 28,00
5 42,0404,0431 10 A Steel inner liner insulated 1,0/3,5m MTG 9,00
42,0404,0433 10 C Steel inner liner insulated 1,0/3,5m/E MTG 9,00
3140
MTW3500 S / Robacta MTW3500 S Wear parts

MTW3500 S / Robacta MTW3500 S Wear parts
1 42,0001,2930 10 A Fixing sleeve ø22/ø25x22 6,50
2 42,0100,1083 10 A Insulating ring ø14/ø18,7x12,8 4,50
3 42,0001,6296 10 A Nozzle stock M8/SW 10x30 6,00
4 42,0100,1130 10 A Spatter guard ø10,1/ø18,8x19 7,50
42,0001,3866 10 D Gas nozzle conical Ø10/Ø22x70 16,00
6 42,0001,6295 10 A Gas nozzle conical ø13/ø22x74,5 7,20
www.fronius.com
42,0001,3868 10 D Gas nozzle conical Ø15/Ø22x74,5 11,50

42,0001,3869 10 D Gas nozzle conical Ø15/Ø22x80 16,00
42,0001,3867 10 D Gas nozzle cylindric Ø18/Ø22x80 17,00
174
3150
MTW5000 S / MTW5000-M S / Robacta MTW5000 S Wear parts

MTW5000 S / MTW5000-M S / Robacta MTW5000 S Wear parts
2 42,0100,1016 10 A Insulating ring ø15/ø21x10 (AW5000, ML torch body, MTW5000 S) 5,70
3 42,0001,6297 10 A Nozzle stock M10x1,25/SW13x30 6,20
4 42,0100,1007 10 A Spatter guard ø10 / ø20,8x28,5 8,90
6 42,0001,5127 10 A Gas nozzle cylindric ø20/ø25x79 8,10
42,0001,5128 10 A *)Gas nozzle conical ø17/ø25x79 7,10
42,0001,5607 10 A Gas nozzle conical ø17/ø25x74,5 7,10
42,0001,5130 10 A Gas nozzle conical ø17/ø25x79 massive 8,10
42,0001,5129 10 A Gas nozzle conical ø15/ø25x79 7,10
42,0001,5155 10 A Gas nozzle conical ø17,2/ø25x85 solid Time 13,30

Wire guide inlet nozzles

42,0001,6270 10 A Wire intake nozzle FSC ø0,8 5,20
3460
AL2000 Flex neck wear parts
5
3
6
2 1
7

AL2000 Flex neck wear parts
1 42,0001,3826 10 D Nozzle stock M6/SW7x14,5 Flex torch 12,00
2 42,0100,0174 10 A Spatter guard Ø2,6/Ø18,7x9 20,30
5 44,0350,0660 10 A Gas nozzle conical Ø13,5/Ø22x36 16,00
6 44,0350,0851 10 A Gas nozzle conical Ø13,5/Ø22x39 quater-turn lock 21,60
7 44,0350,0658 10 A Gas nozzle conical Ø13,5/Ø22x39 diagonal quater-turn lock 23,90
Pos. 3 - contact tip M6 L=24mm page 195

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175
117
AL2300 / AW2500 wear parts

AL2300 / AW2500
1 42,0100,0225 10 A Insulating ring ø10,8/ø16,9x12 7,00
3 42,0001,1718 10 A Nozzle stock M6/SW12x24 5,50
5 42,0001,5172 10 A Gas nozzle cylin. ø17/ø20x66 insulated 7,40
42,0001,5173 10 A *)Gas nozzle conical ø12/ø20x66 insulated 6,90
42,0001,5174 10 A Gas nozzle conical ø10/ø20x66 insulated 7,40
42,0001,6010 10 A Gas nozzle conical ø12/ø20x62,5 insulated 7,40
119

1 42,0100,1014 10 A Insulation ring ø16,9/ø14x13 (AL3000) 5,50
42,0100,1010 10 A Insulation ring ø16,9/ø14x11 (AW4000, ML torch body) 5,10
42,0100,1221 10 A Insulating ring ø14/ø16.9x11.2 Teflon 5,80
5 42,0001,5269 10 A Gas nozzle conical ø15,2/ø22x67 insulated 7,60
42,0001,5821 10 A Gas nozzle cylin. ø17/ø22x67 insulated 7,60
6 44,0350,2070 10 A Gas nozzle for spot welding ø18/ø22x82 insulated 23,00
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176
120
AL4000 / AW5000 / AL3500 Flex neck wear parts

AL4000 / AW5000 / AL3500 Flex neck wear parts
1 42,0100,1018 10 A Insulating ring ø15/ø21x16 (AL4000) 6,10
42,0100,1016 10 A Insulating ring Ø15/Ø21x10 (AW5000, ML torch body, MTW5000 S) 5,70
7 42,0001,5155 10 A Gas nozzle conical Ø17,2/Ø25x85 solid Time 13,30

121
AL5000 wear parts

AL5000 wear parts
1 42,0100,1205 10 A Insulating stop AL5000 6,20
42,0100,0312 10 A Insulation sleeve ø19/ø23x51 TIME 11,30
3 42,0001,5912 10 A Nozzle stock M10 7,80
42,0001,5652 10 A Gas nozzle AL5000 conical ø18/ø27x77 thread-type 32,00
122
AW7000 / AW7000 Time wear parts

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AW7000 / AW7000 Time wear parts

1 42,0400,1003 10 A Cap nut M18x1,5 13,50
2 42,0100,0128 10 A Connection ring ø16,1/ø21,3x3,5 2,70
3 42,0300,0016 10 A Sealing round Iø15x3 0,20
4 42,0100,0417 10 A Hole ring 9,40
5 42,0100,0418 10 A Insulation sleeve ø18,5/ø21,3x41,5 12,30
7 44,0350,1698 10 A *)Gas nozzle conical ø17/ø28x82 (AW7000) 43,00
8 44,0350,1699 10 A *)Gas nozzle conical ø17/ø28x90 (AW7000 Time) 46,00
*) Standard fittings 177

Pos. 6 - contact tip page 196
123
AW332 wear parts
4
2
5
1
6
3
7

AW332 wear parts
1 42,0100,0174 10 A Spatter guard Ø2,6/Ø18,7x9 20,30
4 44,0350,0660 10 A *)Gas nozzle conical Ø13,5/Ø22x36 16,00
6 44,0350,0658 10 A Gas nozzle conical Ø13,5/Ø22x39 diagonal quater-turn lock 23,90
Pos. 2 - contact tip M6 L = 24mm page 195
Pos. 3 - contact tip M6 L = 33mm page 195
AW335 wear parts

124

AW335 wear parts
1 44,0350,0773 10 A *)Contact tip 0,8-1,0/M6 bended 13,90
44,0350,0721 10 A Contact tip 1,0-1,2/M6 bended 13,90
44,0350,2213 10 A Contact tip 1,2-1,4/ M6 bent 13,90
2 44,0350,0718 10 A Gas nozzle conical 45° ø15/ø25x79 insulated 35,00
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178
126
Time wear parts

Time wear parts
1 44,0350,0889 10 A Insulation ring Time 11,10
2 42,0001,2186 10 A Nozzle stock Time/L50 21,50
42,0001,5270 10 A Nozzle stock M10x1,25/SW15x48 38,50
3 42,0100,0312 10 A Insulation sleeve ø19/ø23x51 TIME 11,30
4 42,0001,2266 10 D Contact tip 0,8/ø8x51 Time 2,70
42,0001,2187 10 A Contact tip 1,0/ø8x51 Time 2,70
42,0001,2628 10 D Contact tip 2,0/ø8x51 2,90
5 44,0350,1170 10 A *)Gas nozzle conical ø17/ø27x77 88,00
44,0350,1570 10 D Gas nozzle conical ø14/ø27x77 Time 133,00

Narrow gap nozzle and contact tip

7 44,0350,1485 10 D Narrow gap gas nozzle L=60mm with hose connection 210,00
8 42,0001,2653 10 A Narrow gap contact tip ø1,2 for gas nozzle L=60mm 27,00
9 44,0360,0017 10 D Gas nozzle narrow L=120 complete Time with hose connection 256,00
10 44,0350,1524 10 A Contact tip 1,2/Ø10x145/Time for gas nozzle L=118mm 53,00
12 44,0350,1458 10 D Contact tip 1,2/Ø10x227/Time for gas nozzle L=205mm 79,00
127
AW701 wear parts

AW701 Time wear parts
1 42,0400,0067 10 A Cap nut M20x1,5 13,90
3 42,0402,0182 10 B Sealing ø14,0x3,5 1,40
4 44,0350,1330 10 A Water-distributor ring 20,80
5 42,0100,0350 10 A Stop ring 6,80
6 44,0350,1084 10 A Nozzle stock ø19x45 18,80
7 42,0001,2266 10 D Contact tip 0,8/ø8x51 Time 2,70
42,0001,2628 10 D Contact tip 2,0/ø8x51 2,90
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8 44,0350,1332 10 A *)Gas nozzle ø17/ø28x93 64,00

9 44,0350,1481 10 D Gas nozzle ø17/ø27x93 62,00
179
128
K4 fume extractor wear parts

K4 smoke exractor wear parts
1 42,0001,2915 10 A *)Extraction nozzle ø20,5/ø35x70 (AL2300 K4, AL2500 K4) 26,30
2 42,0001,2916 10 A *)Extraction nozzle ø22,5/ø35x95 (AL3000 K4, AW4000 K4) 29,50
3 42,0001,2917 10 A *)Extraction nozzle ø25,5/ø35x100 (AL4000 K4, AW5000 K4) 29,70
4 42,0001,2539 10 A Extraction nozzle ø42/ø22,5x68 (AL3000 K4/AW4000 K4) 30,00
42,0001,2504 10 A Extraction nozzle ø25,5/ø42x70 (AL4000 K4, AW5000 K4) 30,00
5 42,0001,2918 10 A Adaptor for extraction nozzle 35,80
141
PullMig wear parts

PullMig wear parts
1 42,0001,6210 6 A *)Wire inlet part PM ø5.0 32,00
42,0001,5575 6 A Wire inlet part PM ø4,1 31,90
2 42,0100,1112 10 A Intake nozzle 0,8 7,60
42,0100,1113 10 A Intake nozzle 1,0 7,60
42,0100,1114 10 A *)Intake nozzle 1,2 7,60
42,0100,1121 10 A Intake nozzle 1,6 7,60
3 42,0001,0455 10 D Feeder roll 0,6H 39,70
42,0001,0456 10 A *)Pressure roll 0,8-1,2/H/MZ 39,70
42,0001,0457 10 A Pressure roll 1,6/H 39,70
4 42,0001,0452 10 A Drive roll 0,6/H 45,30
42,0001,0453 10 A *)Drive roll 0,8-1,2/H/MZ 45,30
42,0001,0454 10 A Drive roll 1,6/H/MZ 45,30
5 42,0100,1003 10 A *)Guide nozzle ø1,2 red 9,80
42,0100,1008 10 A Guide nozzle ø1,6 black 9,80
Wire guide insert for torch body: Al-,CrNi- and Mg-wire

6 44,0350,2397 10 A Wire guide insert G/B 0,6-1,0 L=0,42m 15,40
44,0350,1788 10 A *)Wire guide insert G/B 1,2 L=0,42m 15,40
44,0350,1798 10 A Wire guide insert G/B 2,5x1 L=0,42m 15,40
7 44,0350,1806 10 A Wire guide insert G 0,8-1,2 L=0,42m (only for watercooled) 22,00
44,0350,1838 10 A Wire guide insert G 2,5 L=0,42m (only for watercooled) 24,30
44,0350,1806 + 44,0350,1838 only available for PullMig manual welding

torches watercooled
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CuSi-wire
Pos. 8 - Bronze inner liner see page 204
Steel wire
Pos. 9 - Bare steel inner liner see page 202
180
131
Robacta MTG 2500 wear parts

1 44,0350,2325 6 A Gas nozzle admission 47,30
4 42,0001,5544 10 A *)Gas nozzle conical ø15/ø24,5x74 insulated 21,00
42,0001,3586 10 A Gas nozzle conical ø13/ø24,5x72 insulated 21,00
2004

7 6
5 4 3 2 1

1 44,0350,2616 6 A Gas nozzle holder MTG ceramic 31,90
3 42,0001,5973 10 A Nozzle fitting M6/SW17x21 13,00
5 42,0001,5975 10 A *)Gas nozzle conical Ø15/Ø27x49 26,00
6 42,0001,3930 6 A Gas nozzle mounting MTG ceramic screwed 20,00
7 44,0350,3230 10 A Gas nozzle conical ø15/ø27x49 CT M25x3 33,50

*) standard fittings
www.fronius.com
181
132
12 11 10
9 8 7 6
5 4 3 2 1

1 44,0350,2616 6 A Gas nozzle holder MTG ceramic 31,90
3 42,0001,5528 10 A Nozzle stock M10 /SW17x36,5 8,90
5 42,0001,5532 10 A *)Gas nozzle conical ø17/ø27x73 insulated 30,00
6 42,0001,3930 6 A Gas nozzle mounting MTG ceramic screwed 20,00
7 42,0001,3929 10 A Nozzle stock MTG M8/SW17x39,5 8,20
9 44,0350,3228 10 A Gas nozzle ø17/ø27x73 CT M25x3 34,00
44,0350,3229 10 A Gas nozzle conical ø15/ø27x71 CT M25x3 34,00
10 42,0001,3928 10 A Nozzle stock MTG M6/SW17x37 8,20

11 44,0350,3232 10 A Gas nozzle conical ø13/ø27x71 CT 34,00
Robacta 160 wear parts

2005

1 42,0001,1373 10 A Contact tip 0,8/M6/ø8x24 2,00
42,0001,1391 10 A *)Contact tip 1,0/M6/ø8x24 (AW332, MTG3200, RA160) 2,00
42,0001,1392 10 A Contact tip 1,2/M6/ø8x24 2,00
2 42,0300,0108 10 A *)Gas nozzle ceramic ø11,2/ø16,2x29,5 thread-type 1,60
42,0300,0109 10 A Gas nozzle ceramic ø12,7/ø17,6x29,5 thread-type 1,60
42,0300,0110 10 A Gas nozzles ceramic ø16/ø21x30 thread-type 1,60
*) standard fittings

2006
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1 42,0100,0225 10 A Insulating ring ø10,8/ø16,9x12 7,00
182
Pos. 4 - contact tip M6 L33 mm
133
15
14 13

42,0001,4153 10 A Gas nozzle holder RA280 4,30
3 42,0001,5044 10 A Nozzle stock M8 /SW13x29 8,40
4 42,0100,0134 10 A Spatter protection ø12,8/ø20,8x25 8,90
6 42,0001,5042 10 A *)Gas nozzle conical ø13/ø25x48 thread-type 14,70
42,0001,5041 10 A Gas nozzle conical ø13/ø25x43 thread-type 14,70
7 42,0001,5673 10 A Gas nozzle conical ø13/ø25x48 Alu thread-type 33,80
9 42,0001,5381 10 A Gas nozzle narrow gap ø13/ø25x63 thread-type 19,50
10 42,0001,5579 10 A Nozzle stock M8/SW13x29 RA280 15,30

11 42,0100,1122 10 A Insulating sleeve RA280 sleeve system 6,90
12 42,0001,5578 10 A Gas nozzle ø13/ø25x48 RA280 thread-type, sleeve system 14,30
42,0001,5822 10 A Gas nozzle ø15/ø25x43 thread-type, sleeve system 14,30
42,0001,5381: Decrease of performance to 200 A/100 %
For watercooled gas nozzle

13 42,0001,4167 10 A Union nut RA280 watercooled gas nozzle 17,00
14 42,0001,4166 10 A Locking ring RA280 watercooled gas nozzle 11,00
44,0350,3099 10 A Gas nozzle RA280 watercooled 141,00
44,0350,3099: Increase of performance to 350 A/100 %

Please order the hosepack as project with external water hose for gas
nozzle cooling.
134

2 42,0100,0425 10 A Insulation sleeve ø12/ø18,9x31 7,00
4 42,0001,2933 10 A *)Gaz nozzle conical ø15,2/ø22x72 9,00
42,0001,5083 10 A Gas nozzle conical ø15,5/ø22x65 9,20
42,0001,2932 10 A Gaz nozzle conical ø13/ø22x67 9,20
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5 42,0001,2985 10 A Gaz nozzle conical ø15,2/ø22x72 thread-type 10,20
42,0001,5214 10 A *)Gas nozzle conical ø13/ø22x70,5 10,20
6 42,0001,5672 10 A Gas nozzle conical ø15.2/ø22x72 Alu thread-type 23,20
42,0001,5657 10 A Gas nozzle conical ø13/ø22x70,5 Alu thread-type 23,20
7 42,0001,2986 10 A Fixing nozzle M22x1 7,80
183
137

1 42,0100,1221 10 A *)Insulating ring ø14/ø16.9x11.2 Teflon 5,80
42,0100,1010 10 A Insulation ring ø16,9/ø14x11 (AW4000, ML torch body) 5,10
42,0001,5269 10 A Gas nozzle conical ø15,2/ø22x67 insulated 7,60
8 42,0001,2986 10 A Fixing nozzle M22x1 7,80
9 42,0001,5246 10 A Gas nozzle conical ø13/ø22x67 thread-type 10,70
10 42,0001,5998 10 A Gas nozzle conical ø13/ø22x67 thread-type, insulated (for Al) 25,00
135

2 42,0100,0432 10 A Insulation sleeve ø13,6/ø20,9x31 7,50
4 42,0001,2968 10 A *)Gaz nozzle conical ø17,2/ø25x79 9,90
42,0001,2969 10 A Gaz nozzle conical ø17,2/ø25x74 9,90
5 42,0001,2994 10 A Gaz nozzle conical ø17,2/ø25x79 thread-type 13,00
42,0001,5490 10 A Gas nozzle conical ø17,2/ø25x74 thread-type 13,00
42,0001,5376 10 A Gas nozzle conical ø13/ø25x77,5 thread-type 13,00
6 42,0001,5674 10 A Gas nozzle conical ø15/ø25x79 Alu thread-type 19,30
42,0001,5591 10 A Gas nozzle conical ø13/ø25x77.5 Alu thread-type 16,60
7 42,0001,2995 10 A Fixing nozzle M25x1,5 7,20
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184
136
Robacta 700 / 700 Time wear parts

Robacta 700 / 700 Time wear parts
1 42,0400,1003 10 A Cap nut M18x1,5 13,50
3 42,0300,0016 10 A Sealing round Iø15x3 0,20
4 42,0100,0417 10 A Hole ring 9,40
5 42,0100,0418 10 A Insulation sleeve ø18,5/ø21,3x41,5 12,30
7 44,0350,1698 10 A *)Gas nozzle conical ø17/ø28x82 (AW7000) 43,00
8 44,0350,1699 10 A *)Gas nozzle conical ø17/ø28x90 (AW7000 Time) 46,00
9 44,0350,2318 10 D Gas nozzle conical ø17/ø28x82 for Alu 77,00
10 44,0350,3051 6 D Water guide sleeve complete 272,00
11 42,0001,0042 10 D Contact tube adapter M10x1,25 41,00
12 42,0001,0043 6 D Clamping nut Ø30x17 50,40
13 42,0100,0844 10 D Insulating sleeve M16x1,5 39,00

14 44,0350,1524 10 A Contact tip 1,2/Ø10x145/Time for gas nozzle L=118mm 53,00
16 44,0350,1458 10 D Contact tip 1,2/Ø10x227/Time for gas nozzle L=205mm 79,00
138

2 42,0100,1016 10 A Insulating ring Ø15/Ø21x10 (AW5000, ML torch body, MTW5000 S) 5,70
7 42,0001,5155 10 A Gas nozzle conical Ø17,2/Ø25x85 solid Time 13,30
8 42,0001,2995 10 A Fixing nozzle M25x1,5 7,20
42,0001,5515 10 A Gas nozzle conical ø15,2/ø25x79 thread-type 13,00
42,0001,5576 10 A Gas nozzle conical ø13/ø25x77,5 thread-type 13,00
10 42,0001,5675 10 A Gas nozzle conical ø15,2/ø25x79 Alu, thread-type 17,70
42,0001,5676 10 A Gas nozzle conical ø13/ø25x77,5 Alu, thread-type 17,70
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Recommended for steel

11 42,0001,5605 10 A Nozzle stock M8/SW13x37,5 11,60
44,0350,2440 10 A Insulating sleeve RA5000 H Cu. complete 18,50
13 42,0001,3556 10 A Contact tip 0,8/M8/Ø10x35 H 2,80
42,0001,3555 10 A Contact tip 1,0/M8/Ø10x35 H 2,80
42,0001,5873 10 A Gas nozzle conical Ø15,2/Ø25x79 screwed 22,70 185
42,0001,5620 10 A Gas nozzle cylindric ø17/ø25x74 thread-type 20,70
3470
Robacta 5000 CT (coarse thread) wear parts
11
10 9 8 7
5
4 3 2 1

Robacta 5000 CT (coarse thread) wear parts
1 42,0100,1016 10 A Insulating ring Ø15/Ø21x10 (AW5000, ML torch body, MTW5000 S) 5,70
42,0001,3859 10 A Gas nozzle conical ø15/ø25x79 Screwable coarse scr. thread 15,90
5 42,0001,0080 10 A *)Gas nozzle conical Ø17/Ø25X79 screwable 15,90
6 42,0001,0079 10 D Gas nozzle conical Ø15,2/Ø25X79 Alu screwable 17,70
10 42,0001,3860 10 A Gas nozzle conical ø17/ø25x79 25,00

11 42,0001,3850 10 A Gas nozzle conical Ø15,2/Ø25x79 Alu screwable 26,00
0
Robacta 5000 narrow gap wear parts
4 3 2 1

Robacta 5000 narrow gap wear parts
42,0400,0036 6 A Union nut M27x1,5 26,80
42,0001,5122 10 A Nozzle stock M10/SW13x32 8,20
2007
44,0350,3255 10 D Contact tip ø2,4 with support ring 59,00
44,0350,3257 10 D TIME narrow gap nozzle wire ø2,0 529,00

1 42,0100,0183 6 A Seal M20X1,5 24,70
2 42,0001,2166 6 A Nozzle stock M10x1,25/SW12x32 19,00
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3 42,0100,0182 6 A Distance ring D=18.2/23.3x4 7,30

4 42,0300,0098 6 A Sealing round 16x3.0 NBR70 0,65
5 42,0100,0181 6 A Ring ø18,05/ø23,2x16 11,80
4 42,0300,0098 6 A Sealing round 16x3.0 NBR70 0,65
6 42,0100,0315 6 A Counter nut 90G AW801/1 RO 12,80
8 44,0350,1057 10 A *)Gas nozzle conical 7G AW801/1-RO 63,00
44,0350,2768 10 C Gas nozzle conical ø20/ø30x75 63,00
44,0350,2626 10 D Gas nozzle conical ø17.2/ø30x83 89,00
9 44,0350,2961 10 D Gas nozzle conical ø17,0/ø30x75 Alu 74,00
186 *) Standard fittings

Pos. 7 - Contact tip M10 see page 196
Robacta Drive / Robacta Drive G Ext / Robacta Drive Twin
90
wear parts

Robacta Drive / Robacta Drive G Ext / Robacta Drive Twin wear
parts
1 42,0100,1120 10 A Guide nozzle ø0,8 gray 9,80
42,0100,1119 10 A Guide nozzle ø1,0 blue 9,80
42,0100,1003 10 A Guide nozzle ø1,2 red 9,80
42,0100,1078 10 A Guide nozzle ø2,0-2,4 Drive 9,80
2 42,0403,0141 10 A Driver roller ø0.8 GL 30,00
42,0403,0143 10 A Driver roller ø0.9 GL 30,00

3 42,0403,0142 10 C Driver roller ø0,8 slot 32,00
42,0403,0144 10 A Driver roller ø0,9 slot 32,00
4 32,0001,5468 10 D Wire guide ring 0,4K 20,80
32,0001,5469 10 D Wire guide ring 0,6K 20,80
32,0001,5023 10 A Wire guide ring 0,8K 20,80
5 32,0403,0127 6 A Driving wheel 1 RA Drive 57,60
7 40,0001,0054 10 A Graphit inner liner 1,6 1m 3,50
40,0001,0416 10 A Teflon inner liner HQ 1,6 1m 7,30
8 42,0001,5412 6 A Clamping piece cyl. ø1,6 6,50
9 42,0400,1024 6 A Clamping nut for guide nozzle 2,05
10 42,0400,1025 6 A Clamping nut 4,9 /SW10x19 2,05
Wire guide insert for torch body: Al-, CrNi- and Mg-wire
11 44,0350,2397 10 A Wire guide insert G/B 0,6-1,0 L=0,42m 15,40
44,0350,1788 10 A Wire guide insert G/B 1,2 L=0,42m 15,40
44,0350,2396 10 A Wire guide insert G/B 0,8-1,0 L=0,42m 21,60
44,0350,1797 10 A Wire guide insert G/B 1,2 L=0,42m (Twin) 21,60
44,0350,1807 10 A Wire guide insert G/B 1,6 L=0,42m (Twin) 21,60
CuSi-wire
Bronze inner liner see page 204

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Steel wire
Bare steel inner liner see page 202
187
140
Laser hotwire / Laser hotwire S wear parts

Laser hotwire / Laser hotwire S wear parts
1 42,0100,1150 6 A Insulating sleeve 2 L-HD 20,60
2 42,0100,1148 6 A Insulating sleeve 1 L-HD 39,40
3 42,0100,1149 10 A Insulating washer L-HD 12,80
4 42,0001,5663 10 A Contact tip ø1,0 M6/ø8x30 7,60
42,0001,5664 10 A Contact tip ø1,2 M6/ø8x30 7,60
5 42,0300,0108 10 A Gas nozzle ceramic ø11,2/ø16,2x29,5 thread-type 1,60
6 44,0350,2259 10 A Combi inner liner LH 0,6-1,0/2m 49,70
44,0350,2260 10 A Combi inner liner LH 1,2-1,6/2m 49,70
Pos. 7 - Bronze inner liner see page 204

1410
Robacta Drive CMT G/W / PullMig G/W CMT wear parts

Robacta Drive CMT / PullMig CMT wear parts
Pos. 1 - contact tip Industrial for Al and CuSi page 196
Aluminium, gascooled
44,0350,1788 10 A Wire guide insert G/B 1,2 L=0,42m 15,40
Steel, CuSi and CrNi

42,0404,0178 10 A Bronze inner liner 0,8-1,2/0,32m 4,80
40,0002,0015 10 A Bronze inner liner 1,2 coil length 30m 1m 13,40
Divers
4 42,0001,5733 10 A Feeding driver roller 0.8 CMT 21,00
42,0001,5774 10 A Feeding driver roller 0,9 CMT 21,00
42,0001,5734 10 A Feeding driver roller 1.0 CMT 21,00
42,0001,5735 10 A Feeding driver roller 1.2 CMT 21,00
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5 42,0001,5732 10 A Pressure roller 0.8 CMT 22,50

42,0001,5772 10 A Pressure roller 0,9 CMT 22,50
42,0001,5731 10 A Pressure roller 1.0 CMT 22,50
42,0001,5730 10 A Pressure roller 1.2 CMT 22,50
42,0001,5773 10 A Pressure roller 1,4 CMT 22,50
42,0001,5729 10 A Pressure roll 1,6 CMT 22,50
Wire guide inner liners from the driving unit to the wire buffer Al and
CrNi
Pos. 6 - Graphit inner liner see page 203
188
Steel and CuSi
40,0002,0002 10 A *)Bare steel inner liner 1,2 1m 0,90
40,0002,0003 10 A *)Bare steel inner liner 2,3x1,2 for 1m 0,95
Wire guide inserts wire buffer

7 44,0350,2444 10 A Wire guide insert wire buffer 0,8-1,4 14,00
42,0404,1012 10 A Wire guide insert wire buffer 1,6-2,4 16,00
Wire guide inner liners from the wire buffer to the wire feeder Al
Pos. 8 - Graphit inner liner see page 203
Steel and CuSi

40,0002,0002 10 A *)Bare steel inner liner 1,2 1m 0,90
40,0002,0003 10 A *)Bare steel inner liner 2,3x1,2 for 1m 0,95
*) Yard ware, please indicate the required length
CrNi
Graphit inner liner see page 203
Al and CrNi

Steel and CuSi
42,0001,5833 6 A Clamping piece cyl. ø1,2 6,50
Al, Steel, CuSi, CrNi

1420
Robacta Twin 900 wear parts

1 42,0300,7098 10 A *)Insulating plate bevelled bore symmetric H=14 43,00
42,0300,7046 10 A Insulation panel h=14mm 43,00
3 42,0100,1046 10 A Spatter guard ø13/ø17,7x24,5 12,20
5 42,0001,3580 10 A Contact tip 1,0/M10/sharp Ø10x40 5,05
42,0001,5823 10 A Contact tip 1,2/M10/sharp Ø10x40 5,00
42,0001,5368 10 A Contact tip 1,2/M10/CB4,1/sharp Ø10x40 4,50
6 44,0350,1980 10 A *)Gas nozzle 18/31x78,5 Twin 900 107,00
44,0350,2429 10 A Gas nozzle 18/31x75,5 Twin 900 107,00
7 44,0350,2317 10 D Gas nozzle 18/32x82,5 Twin 900 for Alu 149,00
8 44,0350,2398 10 A Gas nozzle 18/32x78,5 Twin 900 107,00
10 42,0100,0512 10 A Spatter guard ø18x17mm 13,60
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12 44,0350,2883 10 D Gas nozzle 18/31x78,5 Twin 900 HD 113,00
13 42,0402,0211 10 B Sealing round Iø32,0x1,0 1,10
In combination with magnetic cleaning the contact tips with peak (Pos 5)
are recommended
when using Pos 9-12: better cleaning with Robacta Reamer Twin 189
4050
5 4 3 2 1

42,0100,0449 10 A Insulation ring ø13,1/ø18x4,5 4,00
42,0001,6461 10 D Nozzle stock M6/SW11x20,2 25,80
42,0100,0531 10 A Spatter protection ø9,2/ø17,2x17 HD 3,90
44,0350,3384 10 A Gas nozzle 18/31x45 Twin 600 157,00
Pos. 4 - contact tip M6 see page 195
4060
Robacta Twin-Single 300 A wear parts
7 6 5 4 3 2 1

Robacta Twin-Single 300 A wear parts
42,0001,4166 10 A Locking ring RA280 watercooled gas nozzle 11,00
42,0001,4167 10 A Union nut RA280 watercooled gas nozzle 17,00
42,0100,1352 10 D Insulating ring Single-Twin 700 21,60
42,0001,6461 10 D Nozzle stock M6/SW11x20,2 25,80
42,0100,0531 10 A Spatter protection ø9,2/ø17,2x17 HD 3,90
44,0350,3342 10 D Gas nozzle RA280 watercooled HD 146,00

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190
143
Robacta Twin Compact wear parts

Robacta Twin Compact wear parts
1 42,0300,7098 10 A *)Insulating plate bevelled bore symmetric H=14 43,00
42,0300,7046 10 A Insulation panel h=14mm 43,00
3 42,0100,1046 10 A Spatter guard ø13/ø17,7x24,5 12,20
5 42,0001,3580 10 A Contact tip 1,0/M10/sharp Ø10x40 5,05
42,0001,5823 10 A Contact tip 1,2/M10/sharp Ø10x40 5,00
42,0001,5368 10 A Contact tip 1,2/M10/CB4,1/sharp Ø10x40 4,50
6 44,0350,2394 10 A *)Gas nozzle Twin Compact L=77,5mm 147,00
44,0350,2274 10 A Gas nozzle Twin Compact L=82,5mm 147,00
7 42,0402,0211 10 B Sealing round Iø32,0x1,0 1,10

9 42,0100,0512 10 A Spatter guard ø18x17mm 13,60
11 44,0350,2751 10 A Gas nozzle Twin Compact HD 156,00
In combination with magnetic cleaning the contact tips with peak (Pos 5)
are recommended
when using Pos 8-11: better cleaning with Robacta Reamer Twin
Robacta Twin Compact with contact tip angle 4°

1 42,0300,7086 10 D Insulating panel Twin 4° 30,00
11 44,0350,3115 10 A Gas nozzle Twin Compact 77,5 HD cylindric 156,00
Pos. 2-9 - see Robacta Twin Compact
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191
4040
5 4 3 2 1
9 8 7 6

42,0300,7098 10 A Insulating plate bevelled bore symmetric H=14 43,00
Wear parts for Speed / HD

42,0001,4124 10 A Nozzle stock M6/SW13x29 13,20
42,0100,0512 10 A Spatter guard ø18x17mm 13,60
44,0350,3351 10 A Gas nozzle Twin Compact Pro HD 152,00
44,0350,3352 10 A Gas nozzle Twin Compact Pro Speed 152,00
Wear parts for aluminium

42,0001,5040 10 A Nozzle stock M10/SW13x26,5 12,80
42,0100,1046 10 A Spatter guard ø13/ø17,7x24,5 12,20

44,0350,3364 10 A Gas nozzle Twin Compact Pro Alu 197,00
Pos. 8 - contact tip M10 with centre bore see page 196
Wear parts also can be used from Robacta Twin Compact.
144
Robacta Single Pipe / Robacta Single Pipe Arctic

Robacta Single Pipe / Robacta Single Pipe Artic wear parts
1 42,0100,1209 10 A Insulating ring ø14/ø20x10 5,90
2 42,0001,5913 10 A *)Nozzle stock M10 SW13x38 17,30
3 42,0100,0134 10 A Spatter protection ø12,8/ø20,8x25 8,90
4 42,0001,5914 10 A Clamping nut 3/8“ SW11x13 8,00
5 42,0001,3703 10C A *)Contact tip 1,0/ø6,3x48 0,90
42,0001,3732 10C D Contact tip 1,2/ø6,3x48 0,90
6 42,0001,5926 10 A Gas nozzle conical ø17/ø25x95 17,90
8 42,0001,3274 6 A Contact tip 1,0/M8/ø8x45 CB 3,50
9 42,0404,0368 10 B Tolerance ring 20x8 4,20
10 42,0300,2763 10 A O-ring Iø19x1 0,60
11 42,0404,0353 10 A Bare steel inner liner 1,0/4,5m 8,90
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192
145
Robacta Twin Pipe / Robacta Twin Pipe Arctic wear parts

Robacta Twin Pipe / Robacta Twin Pipe Arctic wear parts
1 42,0100,1105 10 A Insulating panel Pipe ø48x10 53,00
2 42,0100,1104 10 A Insulating panel gas nozzle Pipe 138,00
3 42,0001,5913 10 A *)Nozzle stock M10 SW13x38 17,30
4 42,0001,5914 10 A Clamping nut 3/8“ SW11x13 8,00
5 42,0001,3703 10C A *)Contact tip 1,0/ø6,3x48 0,90
42,0001,3732 10C D Contact tip 1,2/ø6,3x48 0,90
6 44,0350,2222 10 D *)Gas nozzle ø30/ø60x96 W 275,00
44,0350,2265 10 D Gas nozzle ø35/ø60x96 gascooled 199,00
8 42,0100,0437 10 A Spatter protection ø14,5/ø18x24,5 12,60
42,0001,3270 6 A Contact tip 0,8/M8/ø8x45 ZB 3,50
9 42,0001,3274 6 A Contact tip 1,0/M8/ø8x45 CB 3,50
42,0001,3269 6 A Contact tip 1,2/M8/ø8x45 ZB 3,50

10 42,0404,0353 10 A Bare steel inner liner 1,0/4,5m 8,90
LaserHybrid wear parts

146
9
1
2 8
3
4 7 10
5 6

LaserHybrid wear parts
1 42,0100,1056 10 D Spatter guard ø10/ø18,8x19 LH 18,60
42,0001,5383 10 D Precision contact tip 1,0/ø9x32 CB 4,3 8,40
42,0001,3827 10 A Contact tip 1,2/ø9x32/CB4,5 8,40
42,0001,5385 10 A Precision contact tip 1,6/ø9x32 CB 4,3 8,40
3 42,0400,1021 10 A Clamping nut M10x1 SW12x13 16,00
4 34,0350,2044 10 A Precision Gas nozzle conical ø10/ø25x76,5 LaserHybrid 191,00
34,0350,2061 10 A Precision Gas nozzle conical ø12/ø25x76,5 LaserHybrid 191,00
44,0350,3091 10 D Precision gas shield conical ø15/ø22x76,5 Laser Hybrid 191,00
40,0002,0002 10 A Bare steel inner liner 1,2 1m 0,90
42,0404,1015 10 C Steel inner liner 1,2/04m 22,60
5 44,0350,5002 10D D Contec LaserHybrid 98,00
Wire guide insert for torch body steel wire

5 44,0350,2072 10 B Wire guide insert G 2x1,25x0,4m for steel wire ø1,0 35,00
44,0350,2073 10 A Wire guide insert G 2x1,25x0,4m for steel wire ø1,2 35,00
44,0350,2074 10 A Wire guide insert G 2,5x1x0,4m for steel wire ø1,6mm 34,00
Alu-wire
5 44,0350,2045 10 A Wire guide insert T(HQ) 2x0,25x0,4m for aluminium wire ø1,0mm 38,00
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44,0350,2046 10 A Wire guide insert T(HQ) 2x1,25x0,4m for aluminium wire ø1,2mm 38,00
44,0350,2047 10 A Wire guide insert T(HQ) 2,5x1x0,4m for aluminium wire ø1,6mm 38,00
7 42,0001,3462 10 C Wire guide ring 1,0x1,0 ø23,3 20,80
42,0001,3463 10 C Wire guide ring 1,2x1,2 ø23,6 22,50
8 42,0001,3465 10 C Wire guide ring 1,0-1,6 smooth ø22,4 22,00
9 40,0001,0054 10 A Graphit inner liner 1,6 1m 3,50 193
3190
Contec wear parts
Use: MTG2500, MTG4000, RA5000

Contec Shells
3 42,0001,3912,10 10D B Contec-Shell 10 pcs MD 145x110x6mm 43,00
Clamping nut
42,0001,6419 10D D Clamping nut Contec/SW11x15,5 RA7000 7,70
Nozzle stocks MD
4 44,0350,3211 10D D Nozzle stock Contec MD RA280 L=32,4 38,00
44,0350,3212 10D D Nozzle stock Contec MD RA400 L=33,2 38,00
44,0350,3213 10D A Nozzle stock Contec MD RA5000 L=42,4 38,00
44,0350,3214 10D D Nozzle stock Contec MD RA7000 L=42,4 38,00
1 44,0350,3215 10D D Nozzle stock Contec MD MTG2500 L=45,7 41,00
44,0350,3216 10D D Nozzle stock Contec MD MTG4000 L=44,2 41,00
4 44,0350,3217 10D D Nozzle stock Contec MD Twin500 41,00
44,0350,3218 10D D Nozzle stock Contec MD Twin900 41,00
Robacta Twin 500/900 - spatter guard 42,0100,1156 (Pos. 5)

Robacta 5000 - spatter guard 42,0100,0134 (Pos. 5)
Robacta 5000 with sleeve system is not possible
Torque wrench
42,0435,0188 11 C Torque srewdriver 1-5 Nm 97,70
42,0435,0189 11 C Square interchanging blade 1/4‘‘ Torch screwdriver 5,60
42,0435,0190 11 C Socket 1/4‘‘ SW11 long 11,00
recommended setting for Contec is 2,5 Nm
Divers
42,0435,0191 11 C Plug key with grip SW11 18,10
44,0350,3028 7 A Contec model 16,00
Startersets Contec HD
44,0350,3219 10D D Starterset Contec MD RA 280 139,00
44,0350,5025 10D D Starterset Contec MD MTG4000 139,00
44,0350,5024 10D D Starterset Contec MD MTG2500 139,00
44,0350,3222 10D D Starterset Contec MD Twin 500 139,00
44,0350,3223 10D D Starterset Contec MD Twin 900 139,00
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194
2033
Contact tips
Industrial
high quality material (CuCrZr), precise processing, little manufacturer allowances - „Fronius standard fittings“
Recommendation:
- for steel, CrNi and special alloys
- for aluminum and CuSi
Standard
high quality material (CuCrZr)
Recommendation:
- for steel, CrNi and special alloys

147
M6 contact tips
Use: AL2300, AL2400, AL3000, AW2500, AW332, AW4000, MTG 3200, Robacta 160, Robacta 2500, Robacta 400

Industrial for steel, CrNi and special alloys
42,0001,0052 10 D Contact tip 0,6/M6/ø6x33 (AL2300) 1,85
42,0001,0053 10 A *)Contact tip 0,8/M6/ø8x33 (AL2300) 1,85
42,0001,3276 10 A Contact tip 0,9/M6/ø8x33 1,85
42,0001,0054 10 A *)Contact tip 1,0/M6/ø8x33 (AW2500) 1,85
42,0001,0055 10 A Contact tip 1,2/M6/ø8x33 1,85
42,0001,1929 10 A Contact tip 1,4/M6/ø8x33 1,85
42,0001,0056 10 A Contact tip 1,6/M6/ø8x33 1,85
42,0001,1373 10 A Contact tip 0,8/M6/ø8x24 2,00
42,0001,1391 10 A *)Contact tip 1,0/M6/ø8x24 (AW332, MTG3200, RA160) 2,00
42,0001,1392 10 A Contact tip 1,2/M6/ø8x24 2,00
42,0001,4120 10 A Contact tip 1,4/M6/ø8x24 2,00
42,0001,1393 10 A Contact tip 1,6/M6/ø8x24 2,00
Standard
42,0001,3648 10C A Contact tip 0,8/M6/ø8x33 SQ 1,10
Options
42,0001,1901 3 A Adapter M10x1,25/M6 69,00
Please use the spatter protection 42,0100,0134 instead of 42,0100,1007

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195
148
M8 contact tips
Use: AL3000, AW4000, RA280, RA300, Robacta 400, Robacta MTG 2500, MTG 3500, MTW 3500

42,0001,2911 10 A Contact tip 0,8/M8/ø8x35 2,20
42,0001,3082 10 A Contact tip 0,9/M8/ø8x35 2,20
42,0001,2912 10 A *)Contact tip 1,0/M8/ø8x35 (AL3000, RA280, RA300, RA400, RA MTG 2,20
2500)
42,0001,2913 10 A *)Contact tip 1,2/M8/ø8x35 (AW 4000) 2,20
Industrial for aluminum and CuSi

42,0001,5082 10 A Contact tip 0,8/M8/ø8x35/CB4,1 2,60
Standard
149
M10 contact tips
Use: AL4000, AL5000, AW5000, AW7000 Time, RA500, RA700, RA700 Time, RA 7000, RA Twin900, RA5000, Robacta MTG 4000, Robacta Twin
Compact, MTG 5000, MTW 5000

42,0001,1576 10 A Contact tip 0,8/M10/ø10x40 2,80
42,0001,3277 10 A Contact tip 0,9/M10/ø10x40 2,80
42,0001,1577 10 A Contact tip 1,0/M10/ø10x40 2,80
42,0001,1578 10 A *)Contact tip 1,2/M10/ø10x40 (AL4000, AL/AW/RA 5000, AW7000, RA700, 2,80
RA500, RA MTG 4000)
42,0001,1930 10 A Contact tip 1,4/M10/ø10x40 2,80
42,0001,1579 10 A Contact tip 1,6/M10/ø10x40 (RA 7000) 2,80
42,0001,2314 10 A Contact tip 1,8/M10/ø10x40 3,40
42,0001,1662 10 A Contact tip 2,0/M10/ø10x40 3,40
42,0001,1663 10 A Contact tip 2,4/M10/ø10x40 3,40
42,0001,1664 10 D Contact tip 2,8/M10/ø10x40 3,40
Industrial for aluminum und CuSi

42,0001,3654 10 A Contact tip 0,9/M10x40/CB4,1 3,20
42,0001,5057 10 A Contact tip 1,0/M10/L40/CB4,1 3,20
42,0001,5005 10 A Contact tip 1,2/M10/L40/CB4,6 (TimeTwin) 3,20
Standard
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42,0001,3785 10C A Contact tip 1,4/M10/ø10x40-SQ 1,70

Contact tip-mounting tool
42,0410,0570 3 A Contact tip tool SW7 M6/M8/TIME 7,20
42,0410,0138 3 A Contact tip tool SW8 M10 7,20
196
150
Bare steel inner liners / CrNi bare inner liners
Steel inner liner for steel wire, CrNi inner liner for CrNi wire for watercooled welding torches
Use: AW2500, AW2500 K4, AW252 K4, Time, Time 701 K4, AW4000, AW4000 K4, AW5000, AW5000 K4, AW5000 Time, AW5000 Time K4,
AW7000 Time, AW7000 Time K4, Robacta, Robacta M, Robacta Twin, Robacta Drive/Drive Twin, Twin ZM, Multilock M, MTW3500 S, MTW5000 S,
Robacta MTG3500 S, Robacta MTG5000 S, Robacta MTW3500 S, Robacta MTW5000 S
All steel inner liners blank also for torch lengths 1,5m and 2,5 m!
Wire ø Inner liners (inside ø x wall thickness)

0.03 inch / 0,8 mm 0.05 x 0.04 inch / 1,3 x 1,2 mm
0.03 inch / 1,0 mm 0.06 x 0.04 inch / 1,5 x 1,2 mm
0.04 inch / 1,2 mm 0.07 x 0.04 inch / 1,9 x 1,2 mm
0.06 inch / 1,6 mm 0.11 x 0.03 inch / 2,9 x 1,0 mm
0.07 - 0.09 inch / 2,0 - 2,4 mm 0.13 x 0.02 inch / 3,5 x 0,75 mm

Bare steel inner liners Fronius / FSC (TransSteel) connection
42,0404,0188 10 A Bare steel inner liner 0,8/3,5m 5,50
42,0404,0244 10 A *)Bare steel inner liner 1,0/3,5m 1,5x1,2/steel wire 5,50
42,0404,0245 10 A *)Bare steel inner liner 1,0/4,5m 6,50
42,0404,0174 10 A *)Bare steel inner liner 1,9x1,2/3,5m (AW4000, AW5000,AW5000/7000 5,50
Time,ML M, RA M,RA,RATwin)
42,0404,0181 10 A *)Bare steel inner liner 1,2/4,5m 6,50
42,0404,0217 6 C Flat inner liner 2,0-2,4/3,5m 36,00
42,0404,0218 6 C Flat inner liner 2,0-2,4/4,5m 36,00
Bare steel inner liners Euro connection

42,0404,0222 10 C Bare steel inner liner 0,8/3,5m/E 5,50
42,0404,0223 10 A Bare steel inner liner 0,8/4,5m/E 6,50
42,0404,0295 10 A *)Bare steel inner liner 1,0/3,5m E (AW2500, Time, Time 701 K4) 5,50
42,0404,0296 10 A *)Bare steel inner liner 1,0/4,5m E (AW2500, Time, Time 701 K4) 6,50
42,0404,0226 10 A *)Bare steel inner liner 1,2/3,5m E(AW4000, AW5000,AW5000/7000 5,50
Time,ML M,RA M,RA,RA Twin)
42,0404,0227 10 A *)Bare steel inner liner 1,2/4,5m E (AW4000, AW5000, AW5000/7000 Time, 6,50
RA)
42,0404,0230 10 A Bare steel inner liner 1,6/3,5m E 7,30
42,0404,0231 10 A Bare steel inner liner 1,6/4,5m/E 8,30
CrNi bare inner liners Fronius / FSC (TransSteel) connection

42,0404,0414 10 A CrNi-bare inner liner 0,8/3,5m 1,3x1,2 CrNi-wire 12,80
42,0404,0423 10 A CrNi-bare inner liner 1,6/4,5m 2,9x1,0 19,00
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197
151
Steel inner liner insulated / CrNi inner liner insulated
Steel inner liner for steel wire, CrNi inner liner for CrNi wire for aircooled welding torches
Use: AL2300, AL2300 K4, AL3000, AL3000 K4, AL4000, AL4000 K4, Multilock aircooled, MTG3500 S, MTG5000 S

0.03 inch / 0,8 mm 0.05 x 0.04 inch / 1,3 x 1,2 mm
0.03 inch / 1,0 mm 0.06 x 0.04 inch / 1,6 x 1,2 mm
0.04 inch / 1,2 mm 0.07 x 0.03 inch / 2,0 x 1,0 mm
0.06 inch / 1,6 mm 0.09 x 0.04 inch / 2,5 x 1,05 mm

Steel inner liner insulated Fronius / FSC (TransSteel) connection
42,0404,0270 10 A *)Steel inner liner insulated 0,8/3,5m 7,50

42,0404,0278 10 A Steel inner liner insulated 1,6/3,5m 7,80
42,0404,0279 10 A Steel inner liner insulated 1,6/4,5m 8,70
Steel inner liner insulated Euro connection

42,0404,0282 10 A *)Steel inner liner insulated 1,3x1,2/3,5mE (AL2300) 7,50
42,0404,0287 10 A *)Steel inner liner insulated 2x1/3,5m E (AL4000, Multilock) 7,50
42,0404,0288 10 A *)Steel inner liner isolated 2x1/4,5m E (AL4000, Multilock) 8,40
42,0404,0289 10 A Steel inner liner insulated 1,6/3,5m/E 7,80
42,0404,0290 10 A Steel inner liner insulated 1,6/4,5m/E 8,70
CrNi inner liner Fronius / FSC (TransSteel) connection

42,0404,0416 10 A CrNi-inner liner insulated 0,8/3,5m 1,3x1,2 CrNi-wire 14,20
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198
152
Combi inner liners
Al-, CrNi- and CuSi wire for gas- and watercooled welding torches
Use: AL2300, AL3000, AL4000, Multilock, AL2300 K4, Al3000, K4, Al4000 K4
Use: AW2500, AW4000, AW5000, AW7000, Multilock, Time, Time 7000, ML Time 701, Time 7000 K4, AW2500 K4, AW4000 K4, AW5000 K4, Ro-
bacta, Robacta M, Robacta Twin, Twin ZM, Multilock M

0.02 - 0.03 inch / 0,6 - 0,8 mm 0.04 x 0.06 inch / 1,1 x 1,7 mm
0.03 inch / 1,0 mm 0.05 x 0.05 inch / 1,5 x 1,5 mm
0.04 inch / 1,2 mm 0.07 x 0.04 inch / 2,0 x 1,25 mm
0.06 inch / 1,6 mm 0.09 x 0.02 inch / 2,5 x 1,0 mm

Fronius connection
44,0350,2305 10 C Combi inner liner 0,6-0,8/1,5m 39,80

44,0350,1607 10 C Combi inner liner 1,0/1,5m 22,10
44,0350,1608 10 A Combi inner liner 1,0/2,5m 27,60
44,0350,2029 10 A Combi inner liner 1,2/3,5m/40mm (AW4000/AW5000/AW7000/W) 34,50
44,0350,2594 10 A Combi inner liner 1.2/4.5m/40mm (AW4000/AW5000/AW7000/W) 40,10
44,0350,1610 10 C Combi inner liner 1,6/1,5m 23,10
44,0350,2420 10 A Combi inner liner EP1,6/3,5m/50mm bronze inner liner 38,00
44,0350,2421 10 A Combi inner liner EP1,6/4,5m/50mm bronze inner liner 39,80
Euro connection
44,0350,2326 10 C Combi inner liner 0,8/1,5m/E 1,5x1,0/Al-,CrNi-, CuSi-wire 39,80
44,0350,1630 10 C Combi inner liner 1,0/1,5m/E 22,10
44,0350,1632 10 A Combi inner liner 1,0/3,5m/E 33,20
44,0350,2603 10 A Combi inner liner 1.2/3.5m/40mm/E (AW4000/AW5000/AW7000/W) 34,50
44,0350,2604 10 A Combi inner liner 1.2/4.5m/40mm/E (AW4000/AW5000/AW7000/W) 40,10
44,0350,2607 10 C Combi inner liner ø1.6/3.5m/50mm bronze inner liner (Easy Push, 38,00
AW4000, AW5000, AW7000, ML W)
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44,0350,2608 10 C Combi inner liner ø1.6/4.5m/50mm bronze inner liner (Easy Push, 39,80
AW4000, AW5000, AW7000, ML W)
199
153
Teflon inner liners
Al-, CrNi- and CuSi wire for watercooled welding torches
Use: AW2500, AW4000, AW5000, AW7000, Multilock, Time 7000, Time 7000 K4, AW2500 K4, AW4000 K4, AW5000 K4, Robacta

0.02 - 0.03 inch / 0,6 - 1,0 mm 0.05 x 0.05 inch / 1,5 x 1,5 mm
0.04 inch / 1,2 mm 0.07 x 0.049 inch / 2,0 x 1,25 mm
0.06 inch / 1,6 mm 0.09 x 0.04 inch / 2,5 x 1,0 mm
0.07 - 0.09 inch / 2,0 - 2,4 mm 0.11 x 0.02 inch / 3,0 x 0,75 mm

Fronius connection
44,0350,2171 10 C Teflon inner liner HQ 1.0/3.5m 1,5x1,5/Al-,CrNi-,CuSi-wire 52,10
44,0350,0983 10 A Teflon inner liner HQ 1,2/3,5m 45,50
44,0350,1451 10 A Teflon inner liner HQ 1,6/3,5m 45,50
44,0350,1452 10 C Teflon inner liner HQ 2,0-2,4/3,5m 45,50
Euro connection
44,0350,2170 10 C Teflon inner liner HQ 1.0/3.5m/E 1,5x1,5/Al-,CrNi-,CuSi-wire 47,00
44,0350,1062 10 A Teflon inner liner HQ 1,2/3,5m/E 45,50
44,0350,1063 10 C Teflon inner liner HQ 1,6/3,5m 45,50
44,0350,1474 10 C Teflon inner liner HQ 2,0-2,4/3,5m/E 45,50
154
Wire guide inner liners for PullMig welding torches
STEELWIRE for gas- and watercooled welding torches

0.02 - 0.06 inch / 0,6 - 1,6 mm 0.11 x 0.03 inch / 2,9 x 1,0 mm

Fronius connection
42,0404,0159 10 C Bare steel inner liner 0,6-1,6/6m 23,90
42,0404,0160 10 A Bare steel inner liner 0,6-1,6/8m 26,40
42,0404,0161 10 C Bare steel inner liner 0,6-1,6/10m 29,80
Euro connection
42,0404,0257 10 C Bare steel inner liner 0,6-1,6/6m/E 23,90
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200
441
Wire guide inner liners for PullMig welding torches
Al- and CrNi-wire for gas- und watercooled welding torches
Basic kit 0,6-1,6 PullMig

0.02 - 0.06 inch / 0,6 - 1,6 mm 0.09 x 0.04 inch / 2,5 x 1,0 mm

Fronius connection
42,0300,0343 10 A *)Graphit inner liner 0,6-1,6/6m 35,30

Euro connection
44,0350,1137 10 A Graphit inner liner 0,6-1,6/6m/E 35,30
155
Wire nozzle

Wire hozzles F/F++ connection
42,0001,0916 10 A Wire nozzle 0,8 / SW10x32,5 6,20
42,0001,1743 10 A Wire nozzle 1,0 / SW10x32,5 T/H 6,00
42,0001,0422 10 A Wire nozzle 2,4 / SW10x30 V 10,20
42,0001,0637 10 A Gas nozzle 2,8 / SW10x29 V 14,40
Wire hozzles FSC TransSteel

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201
156
Wire guide inner liners as yard ware
Steel inner liners blank for steelwire, CrNi inner liners for CrNi wire

0.03 inch / 0,8 mm 0.05 x 0.04 inch / 1,3 x 1,2 mm
0.03 inch / 1,0 mm 0.06 x 0.04 inch / 1,6 x 1,2 mm
0.04 inch / 1,2 mm 0.07 x 0.04 inch / 1,9 x 1,2 mm
0.06 inch / 1,6 mm 0.11 x 0.03 inch / 2,9 x 1,0 mm
0.07 - 0.09 inch / 2,0 - 2,4 mm 0.13 x 0.02 inch / 3,5 x 0,75 mm

Steel inner liners
1 40,0002,0016 10 A Bare steel inner liner 0,8 1m 0,90
40,0002,0020 10 A Flat inner liner blank 2,0-2,4 1m 1,25
CrNi bare inner liners

40,0002,0031 10 A CrNi-bare inner liner 0,8 1m 4,10
Clamping of steel inner liners (Fronius connection)

Clamping nuts
3 42,0001,5689 10 A Clamping nut ø0,8 /SW10x22 6,00
42,0001,5690 10 A Clamping nut ø1,0 /SW10x22 6,00
Clamping ring (Fronius connection)

42,0001,0295 6 A Clamping ring for inner liner 0,8-1,0 2,90
42,0001,0296 6 A Clamping ring for inner liner 1,2 2,90
Clamping ring (Euro connection)

42,0001,2162 6 A Holding nipple for inner liner 0,8-1,0 6,30
42,0001,2161 6 A Holding nipple for inner liner 1,2 6,30
Clamping ring pincer

42,0410,0331 11 C Clamping ring pincer 87,00
www.fronius.com
202
442
Steel inner liners insulated (length 50m) for steelwire, CrNi inner liners insulated for CrNi wire

0.03 inch / 0,8 mm 0.05 x 0.04 inch / 1,3 x 1,2 mm
0.03 inch / 1,0 mm 0.06 x 0.04 inch / 1,6 x 1,1 mm
0.04 inch / 1,2 mm 0.07 x 0.03 inch / 2,0 x 1,0 mm
0.06 inch / 1,6 mm 0.09 x 0.04 inch / 2,5 x 1,05 mm

Steel inner liners
40,0002,0023 10 A Steel inner liner insulated 0,8 1m 1,10
CrNi inner liners insulated

40,0002,0037 10 C CrNi-bare inner liner 1,2 1m 4,50
40,0002,0038 10 C CrNi-bare inner liner 1,6 1m 5,10
Clamping ring (Fronius connection)

42,0001,2688 6 A Clamping ring for inner liner 1,6 6,40

Clamping ring (Euro connection)
Clamping ring pincer

42,0410,0331 11 C Clamping ring pincer 87,00
443
Graphit inner liners (length 100m) for Al-, CrNi- and CuSi-wire

0.02 - 0.03 inch / 0,6 - 0,8 mm 0.04 x 0.06 inch / 1,1 x 1,7 mm
0.03 inch / 1,0 mm 0.05 x 0.05 inch / 1,5 x 1,5 mm
0.04 inch / 1,2 mm 0.07 x 0.04 inch / 2,0 x 1,25 mm
0.06 inch / 1,6 mm 0.09 x 0.04 inch / 2,5 x 1,05 mm
0.07 - 0.09 inch / 2,0 - 2,4 mm 0.11 x 0.02 inch / 3,0 x 0,75 mm

Graphit inner liners
1 40,0001,0445 10 A Graphit inner liner 0,6-0,8 1m 6,20
40,0001,0383 10 A Graphit inner liner 1,0 1m 3,50
40,0001,0055 10 A Graphit inner liner 2,0-2,4 1m 3,50
Recommended for Push

www.fronius.com
Recommended for Push/Pull

203
444
Teflon inner liner for Al-, CrNi- and CuSi-wire

0.02 - 0.03 inch / 0,6 - 1,0 mm 0.05 x 0.05 inch / 1,5 x 1,5 mm
0.04 inch / 1,2 mm 0.07 x 0.04 inch / 2,0 x 1,25 mm
0.06 inch / 1,6 mm 0.09 x 0.03 inch / 2,5 x 1,0 mm
0.07 - 0.09 inch / 2,0 - 2,4 mm 0.11 x 0.02 inch / 3,0 x 0,75 mm

Teflon inner liners
1 40,0001,0414 10 D Teflon inner liner HQ 0,6-1,0 1m 7,30
40,0001,0036 10 A Teflon inner liner HQ 2,0-2,4 1m 7,30
Recommended for Push


Recommended for Push/Pull

445
Bronze inner liners for CuSi-wire

0.02 - 0.03 inch / 0,6 - 1,0 mm 0.05 x 0.03 inch / 1,5 x 1,0 mm
0.04 inch / 1,2 mm 0.07 x 0.03 inch / 2,0 x 1,0 mm
0.06 inch / 1,6 mm 0.10 x 0.03 inch / 2,7 x 1,0 mm

Bronze inner liners
40,0002,0029 10 A Bronze inner liner 0,6-1,0 coil length 30m 1m 13,00
www.fronius.com
204
TIG
International welding accessories from page 406 With Tungsten Inert Gas (TIG)
Torches from page 242 welding, the arc burns between the
Torch wearing parts from page 253
workpiece and a non-consumable
Installation kits from page 227
Tungsten electrode. An Argon
Power sources from page 206
Software- and servicetools from page 227
shielding gas is normally used. TIG
Interfaces from page 228 welding produces seams of the
Cooling units from page 230 highest quality, with an excellent
Carriages from page 234 surface finish.
www.fronius.com
Electrodes- and earth cables from page 233

KD-supply from page 237
205
157
TransTig 1750 Puls / Set
TIG-DC Constructional steels
Manual electrode (MMA) welding Ferritic / austenitic CrNi steels
Duplex steels
Options Nickel-based materials
Remote control unit Copper materials
Calibrationdocument Special materials

structural steel
Industry plant and pipeline construction
Maintenance, repair and assembling
Construction of chemical and paper plants
Standard equipment
Touch-down ignition / HF switch-selectable Overtemperature protection
Gas-test button 2-step mode, 4-step mode
Generator-compatible Spot-welding / Puls mode
S-mark, CE-mark Digital display
Thermostat-controlled fan TAC – special tack mode
Carrying strap Ground fault detection
UpDown control from torch
TransTig 1750 Puls G/F

Dimension / b 180mm
Weight 9,1kg
Dimension / h 280mm
Dimension / l 430mm
Mains fuse 16A
Mains voltage [+/-10%] 230V
Operating voltage 10,1-16,8V

TIG DC inverter
TransTig 1750 Puls, gascooled, F connection (P02046)

4,075,167 5 B TransTig 1750 Puls G/F 1.645,00
4,035,689 3 A TTG1600A F/UD/4m 242 311,00
44,0350,0872 3 A Wear part kit TTG1600A/TTW2500A/TTW3000A 253 72,00
CH, CZ, SLO,...)

4,075,167,639 5 B TransTig 1750 Puls G/F nc 1.638,00
nc = not connected, without mains cable
Mains cable country-specific

43,0004,5292 6 D Mains cable TT1750 2,5m without plug 40,00
43,0004,5294 6 A Mains cable TT1750 2,5m Type-J 64,30
43,0004,5293 6 D Mains cable TT1750 2,5m Type-I AS 3112 43,80
TransTig 1750 Puls Set

4,075,167,850 2 B TransTig 1750 Puls G/F/Set on request
4,075,167,851 1 B TransTig 1750 Puls G/F/Set on request
www.fronius.com
Welding torch TIG 1600A, GroundCable 16mm2, Pressure regulator

Ar/CO2 Standard, diverse wear parts ((all in practical and attractively
styled case)
206
158
TransTig 800 Job / 2200 / 2200 Job
Duplex steels
Options Nickel-based materials
Remote-controllable Copper materials
Robot Interface, digital Special materials
TIG JobMaster
Calibrationdocument Recommended areas of use
structural steel
Industry plant & pipeline construction
Robot welding
Standard equipment
Automatic cooling-unit cut-out Overtemperature protection
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode
Gas-test button Spot-welding / Puls mode
Generator-compatible Digital display
Job mode Compatible for bus-system
S-mark, CE-mark TAC – special tack mode
Thermostat-controlled fan Earth leakage monitoring
Carrying strap 0,8-80A, current range in 0,1 ampere-steps
UpDown control from torch (TT 800 Job)
TransTig 800 Job G/F TransTig 2200 G/F
Operating voltage 10-13,2V 10,1-18,8V
Protection class 23 IP23
Mains fuse 16A 16A
Mains voltage [+/-10%] 230V 230V
Welding current / Duty cycle [10min/40C] 60A 150A / 100%
Welding current / Duty cycle [10min/40C] 80A 180A / 60%
TIG DC inverter
TIG-DC
Inverter Article Number PG LK Alternative Price Euro
TransTig 2200, gascooled, F connection (P00310)
4,075,126 1 B TransTig 2200 G/F 2.845,00
4,035,709 3 A TTG2200A F/UD/4m 322,00
CH, CZ, SLO,...)
TransTig 2200 Job, watercooled, F++ connection (P00043)

4,075,120 1 B TransTig 2200 Job G/F 3.107,00
4,045,886,632 3 B Cooling unit FK 2200 FC 1.304,00
4,045,917 3 A Carriage Easy-LT 379,00
4,035,850 3 A TTW2500A F++/UD/4m 365,00
44,0350,0872 3 A Wear part kit TTG1600A/TTW2500A/TTW3000A 72,00
CH, CZ, SLO,...)
www.fronius.com

TransTig 800 Job, gascooled, F connection (P00044)

4,075,159 1 B TransTig 800 Job G/F 3.185,00
CH, CZ, SLO,...)
4,035,903 3 B TTG1200A F/UD/4m 315,00
42,700,020 7 Commissioning 1h 83,00 207
Alternative Article Number PG LK Alternative Price Euro
TIG-DC Inverter power sources with UL-/CSA-indication for USA/
Canada (not EU-conforming)
4,075,126,800 1 D TransTig 2200 G/F 3.123,00
4,075,120,800 1 D TransTig 2200 Job G/F 3.385,00
TransTig 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort /

159
3000 Comfort
TIG-DC Construction of plant, containers, machinery,
Manual electrode (MMA) welding structural steel
Recommended base materials Maintenance, repair and assembling
Constructional steels Construction of chemical and paper plants
Ferritic / austenitic CrNi steels Automobile and allied vendor industries
Duplex steels Robot welding
Nickel-based materials Construction of rail vehicles & rolling stock
Copper materials Shipbuilding and offshore engineering
Special materials
Options
Remote-controllable
Robot interface
TIG JobMaster
Rate-of-flow watchdog for torch cooling
Standard equipment
Automatic cooling-unit cut-out S-mark, CE-mark Spot-welding / Puls mode
Touch-down ignition / HF switch-selectable Thermostat-controlled fan Digital display
Gas-test button UpDown control from torch TAC – special tack mode
Generator-compatible Overtemperature protection Earth leakage monitoring
Job mode (only for TT 4000 / 5000 Job) 2-step mode, 4-step mode V-down compatible welding of Cel electrodes
(only for TT 2500)
TransTig 2500 G/F TransTig 3000 Job G/F
TIG DC inverter

Mains fuse 16A 16A
Mains voltage [+/-10%] 3 x 400V 3 x 400V
TIG-DC
TransTig 2500, gascooled, F connection (P00045)
4,075,151 1 B TransTig 2500 G/F 3.685,00
CH, CZ, SLO,...)
4,035,709 3 A TTG2200A F/UD/4m 242 322,00
44,0350,0498 3 A Wear part kit TTG2200A/TTW4000A 253 76,00

4,075,154 1 B TransTig 3000 Job G/F 4.457,00
4,045,985,632 3 B Cooling unit FK 2500 FC 230 1.199,00
www.fronius.com
4,045,989 3 A Carriage Easy 2500 234 411,00

CH, CZ, SLO,...)
4,035,850 3 A TTW2500A F++/UD/4m 244 365,00
208
TIG-DC Inverter power sources
4,075,151,630 1 B TransTig 2500 G/F MV 3.963,00
4,075,152 1 B TransTig 2500 Job G/F 3.947,00
4,075,152,630 1 B TransTig 2500 Job G/F MV 4.225,00
4,075,152,631 1 B TransTig 2500 Comfort G/F 4.319,00
4,075,152,632 1 B TransTig 2500 Comfort G/F MV 4.597,00
4,075,153 1 B TransTig 3000 G/F 4.195,00
4,075,153,630 1 B TransTig 3000 G/F MV 4.473,00
TIG-DC Inverter power sources with UL-/CSA-indication for USA/

Canada (not EU-conforming)
4,075,151,800 1 B TransTig 2500 G/F MV 3.963,00
4,075,153,800 1 B TransTig 3000 G/F MV 4.473,00
160
TransTig 4000 / 5000 / 4000 Job / 5000 Job / 4000 Comfort
Manual electrode (MMA) welding structural steel
Recommended base materials Maintenance, repair and assembling
Constructional steels Construction of chemical and paper plants
Duplex steels Robot welding
Nickel-based materials Construction of rail vehicles & rolling stock
Special materials
Options
Remote-controllable
Robot interface
TIG JobMaster
TIG DC inverter
Standard equipment
Automatic cooling-unit cut-out S-mark, CE-mark Spot-welding / Puls mode
Touch-down ignition / HF switch-selectable Thermostat-controlled fan Digital display
Gas-test button UpDown control from torch TAC – special tack mode
Generator-compatible Overtemperature protection Earth leakage monitoring
Job mode (only for TT 4000 / 5000 Job) 2-step mode, 4-step mode
TransTig 4000 G/F TransTig 4000 Job TransTig 5000 Job G/F TransTig 5000 Job G/F
G/F MV MV
460V 460V
www.fronius.com
209
TIG-DC
TransTig 4000, watercooled, F++ connection (P00047)
4,075,128 1 D TransTig 4000 G/F 6.095,00
CH, CZ, SLO,...)
4,035,778 3 A TTW4000A F++/UD/4m 244 414,00

4,075,131 1 B TransTig 5000 Job G/F 7.207,00
CH, CZ, SLO,...)
4,035,798 3 B TTW5000A F++/UD/4m 244 546,00

TIG-DC Inverter power sources
4,075,129 1 B TransTig 4000 Job G/F 6.357,00
4,075,129,631 1 D TransTig 4000 Comfort G/F 6.729,00
4,075,128,630 1 D TransTig 4000 G/F MV 6.523,00
4,075,129,630 1 D TransTig 4000 Job G/F MV 6.785,00
4,075,130 1 D TransTig 5000 G/F 6.945,00
4,075,130,630 1 D TransTig 5000 G/F MV 7.373,00
TIG-DC Inverter power sources, without mains cable with UL-/CSA-

indication for USA/Canada (not EU-conforming)
4,075,128,800 1 D TransTig 4000 G/F MV 6.523,00
4,075,129,801 1 D TransTig 4000 Comfort G/F MV 7.157,00
4,075,130,800 1 D TransTig 5000 G/F MV 7.373,00
For use of the FK-4000-R with MV-version the I-kit autotrafo 200V-460V
www.fronius.com
210
161
MagicWave 1700 / 2200 / 1700 Job / 2200 Job
TIG-AC/DC Ferritic / austenitic CrNi-steels
Manual electrode (MMA) welding Duplex steels
Options Aluminium, aluminium alloyed materials
Remote-controllable Magnesium materials
Robot interface Copper materials
TIG JobMaster Special materials
Calibrationdocument
structural steel
Standard equipment Aerospace industry
Automatic cap-shaping Carrying strap Robot welding
Automatic cooling-unit cut-out UpDown control from torch
Touch-down ignition / HF switch-selectable Overtemperature protection
Gas-test button 2-step mode, 4-step mode
Generator-compatible Spot-welding / Puls mode
Job mode Digital display
Polarity reversal TAC – special tack mode
S-mark, CE-mark Quiet arc, due to fuzzy logic
Thermostat-controlled fan Earth leakage monitoring
Carrying handle (MW 2200) Compatible for bus-system
MagicWave 1700 G/F MagicWave 2200 Job G/F

Weight 15kg 17,4kg
Mains fuse 16A 16A
TIG AC/DC inverter

Mains voltage [+/-10%] 230V 230V
TIG-
AC/DC
MagicWave 1700, gascooled, F connection (P00049)
4,075,127 5 B MagicWave 1700 G/F 2.945,00
CH, CZ, SLO,...)
4,035,709 3 A TTG2200A F/UD/4m 242 322,00
MagicWave 2200 Job, watercooled, F++ connection (P00050)

4,075,119 1 B MagicWave 2200 Job G/F 3.507,00
CH, CZ, SLO,...)
4,045,917 3 A Carriage Easy-LT 234 379,00
4,035,758 3 A TTW3000A F++/UD/4m 244 359,00
www.fronius.com

211
TIG-AC/DC Inverter power sources
4,075,125 1 B MagicWave 2200 G/F 3.245,00
TIG-AC/DC Inverter power sources with UL-/CSA-indication for

USA/Canada (not EU-conforming)
4,075,127,800 5 D MagicWave 1700 G/F 2.997,00
4,075,121,800 5 D MagicWave 1700 Job G/F 3.160,00
4,075,125,800 1 D MagicWave 2200 G/F 3.523,00
www.fronius.com
212
MagicWave 2500 / 3000 / 2500 Job / 3000 Job / 2500 Com-
162
fort / 3000 Comfort
TIG-AC/DC structural steel
Manual electrode (MMA) welding Industry plant & pipeline construction
Recommended base materials Construction of chemical and paper plants
Constructional steels Automobile and allied vendor industries
Ferritic / austenitic CrNi-steels Construction of rail vehicles & rolling stock
Duplex steels Aerospace industry
Nickel-based materials Shipbuilding and offshore engineering
Aluminium, aluminium alloyed materials Robot welding
Magnesium materials
Copper materials Options
Special materials Remote-controllable
Robot interface
TIG JobMaster
Standard equipment
Automatic cap-shaping UpDown control from torch
Job mode (only for MW 4000 / 5000 Job) TAC – special tack mode
Polarity reversal Quiet arc, due to fuzzy logic
S-mark, CE-mark Earth leakage monitoring
Thermostat-controlled fan Compatible for bus-system
MagicWave 2500 G/F MagicWave 3000 Comfort G/F

TIG AC/DC inverter

Mains fuse 16A 16A
Mains voltage [+/-10%] 3x 400V 3x 400V
TIG-
AC/DC
MagicWave 2500, watercooled, F++ connection (P00051)
4,075,155 1 B MagicWave 2500 G/F 4.785,00
4,045,989 3 A Carriage Easy 2500 234 411,00
4,035,850 3 A TTW2500A F++/UD/4m 244 365,00
CH, CZ, SLO,...)
MagicWave 3000 Comfort, watercooled, F++ connection (P00052)

4,075,158,631 1 B MagicWave 3000 Comfort G/F 5.719,00
www.fronius.com
4,100,540 3 A AssemblySet TT/MW 2200/2500/3000 86,00

4,035,758 3 A TTW3000A F++/UD/4m 244 359,00
CH, CZ, SLO,...)
213
4,075,155,630 1 B MagicWave 2500 G/F MV 5.063,00
4,075,156,630 1 B MagicWave 2500 Job G/F MV 5.325,00
4,075,156,632 1 B MagicWave 2500 Comfort G/F MV 5.697,00
4,075,157 1 B MagicWave 3000 G/F 5.085,00
4,075,157,630 1 B MagicWave 3000 G/F MV 5.363,00
TIG-AC/DC Inverter power sources, with UL-/CSA-indication for

USA/Canada (not EU-conforming)
4,075,157,800 1 B MagicWave 3000 G/F MV 5.363,00
163
MagicWave 4000 / 5000 / 4000 Job / 5000 Job /4000 Comfort
Manual electrode (MMA) welding Industry plant & pipeline construction
Recommended base materials Construction of chemical and paper plants
Constructional steels Automobile and allied vendor industries
Ferritic / austenitic CrNi-steels Construction of rail vehicles & rolling stock
Duplex steels Aerospace industry
Nickel-based materials Shipbuilding and offshore engineering
Aluminium, aluminium alloyed materials Robot welding
Magnesium materials
Copper materials Options
Special materials Remote-controllable
Robot interface
TIG AC/DC inverter
TIG JobMaster
Standard equipment
Automatic cap-shaping UpDown control from torch
Job mode (only for MW 4000 / 5000 Job) TAC – special tack mode
Polarity reversal Quiet arc, due to fuzzy logic
Thermostat-controlled fan Compatible for bus-system
MagicWave 4000 G/F MagicWave 5000 Job MagicWave 4000 Job MagicWave 5000 Job
G/F G/F MV G/F
Mains fuse 35A 35A 63A / 35A 63A / 35A
Mains voltage [+/-10%] 3 x 400V 3 x 400V 3 x 200-240V / 3 x 380- 3 x 200-240V / 3 x 380-
460V 460V
www.fronius.com
214
TIG-AC/DC
MagicWave 4000, watercooled, F++ connection (P00053)
4,075,132 1 D MagicWave 4000 G/F 8.195,00
4,001,590 6 A I-kit extension bottle mounting PickUp 234 108,00
CH, CZ, SLO,...)
4,035,778 3 A TTW4000A F++/UD/4m 244 414,00
MagicWave 5000 Job, watercooled, F++ connection (P00054)

4,001,590 6 A I-kit extension bottle mounting PickUp 234 108,00
CH, CZ, SLO,...)
4,035,798 3 B TTW5000A F++/UD/4m 244 546,00

4,075,133,631 1 D MagicWave 4000 Comfort G/F 8.829,00
4,075,132,630 1 D MagicWave 4000 G/F MV 8.623,00
4,075,133,630 1 D MagicWave 4000 Job G/F MV 8.885,00
4,075,134 1 D MagicWave 5000 G/F 9.645,00
4,075,134,630 1 D MagicWave 5000 G/F MV 10.073,00
TIG-AC/DC Inverter power sources, without mains cable with UL-

/CSA-indication for USA/Canada (not EU-conforming)
4,075,132,800 1 D MagicWave 4000 G/F MV 8.623,00
4,075,133,801 1 D MagicWave 4000 Comfort G/F MV 9.257,00
4,075,134,800 1 D MagicWave 5000 G/F MV 10.073,00
For use of the FK-4000-R with MV-version the I-kit autotrafo 200V-460V
(4,100,225) has to be ordered. www.fronius.com
215
TIG
ROBOT CONFIGURATIONS
www.fronius.com
216
3230
PAP watercooled TIG-KD TT/MW 2500/3000

Power Source
1 4,075,152 1 B TransTig 2500 Job G/F 3.947,00
4,075,154 1 B TransTig 3000 Job G/F 4.457,00
TIG robot power sources

KD-Supply
2 4,100,627 3 A I-kit KD Control int. PAP/A(SR41) KD-Supply TT-MW 4000/5000 (Attenti- 784,00
on:factory-inst.)
3 4,045,984 3 B KD Supply 2500 1.176,00
Interface
Attention: Please order additionally remote control cable (see page 228)
and if necessary order LocalNet distributor 4,100,261
Cooling Unit
Hosepack PAP W
6 4,047,671 3 C Robacta W/CB-PAP/TIG-Plasma/6m 1.621,00
7 43,0004,4148 6 C KD 1500 control line 9m 263,00
www.fronius.com
Bracket for Hosepack

217
VR-Bracket PAP
1900EA1800/1900
10L
Feeder PAP
10 4,049,004 3 D KD 1500-PAP-11m 4R/CB robot 1.282,00
Collision Box PAP

Adapter plastic flange PAP

44,0350,3132 6 D Plastic flange collision box-Robacta for Reis complete 442,00
44,0350,3133 6 D Plastic flange collision box-Robacta for Yaskawa/Motoman complete 442,00
44,0350,3134 6 D Plastic flange collision box-Robacta for Kuka complete for KR5arcHW, 442,00
KR16arcHW8L
44,0350,3135 6 D Plastic flange collision box-Robacta for Fanuc complete 442,00
44,0350,3136 6 D Plastic flange collision box-Robacta for ABB complete 442,00
Robacta Torch PAP TIG

13 44,0350,2909 3 D Torch body Robacta TTW5500 PAP 1.167,00
44,0350,3034 3 C Torch body Robacta TTW4500 PAP 1.035,00
Wire feeding
14 44,0350,2910 3 A KD holding lock swivel PAP 616,00
Wire coil mounting

EA / VA
10L
Wire feed hose
Carriage
Options PowerSource
1 4,100,317 3 A I-kit key switch High End 89,00
4,100,526 3 D *)I-kit Ar/He switching TT/MW 2500/3000/4000 /5000 (Attention: only 295,00
factory-installation)
Attention: 4,100,374 (options cold wire, page 237) + 4,045,997 (options

Software- and Servicetools, page 227) not possible.
www.fronius.com
218
3231
PAP watercooled TIG-KD TT/MW 4000/5000

Power Source
1 4,075,129 1 B TransTig 4000 Job G/F 6.357,00
4,075,131 1 B TransTig 5000 Job G/F 7.207,00

KD-Supply
on:factory-inst.)
3 4,100,475 3 A I-kit KD-Engine supply 55V/4A (Attention: only factory-installation) 404,00
Interface
Cooling Unit
Hosepack PAP W

www.fronius.com
219
VR-Bracket PAP
1900EA1800/1900
10L
Feeder PAP
Collision Box PAP


KR16arcHW8L
Robacta Torch PAP TIG

13 44,0350,2909 3 D Torch body Robacta TTW5500 PAP 1.167,00
Wire feeding
Wire coil mounting

EA / VA
10L
Wire feed hose
Carriage
Options PowerSource
4,100,526 3 D I-kit Ar/He switching TT/MW 2500/3000/4000 /5000 (Attention: only 295,00
www.fronius.com
220
165
TIG cold wire welding MW2200 Job / KD 4000 D-11 manual
Processes
TIG-DC
TIG-AC/DC

Duplex steels
Aluminium materials
Magnesium materials
Copper materials
Special materials

Standard equipment structural steel
Robot welding
4-roller drive Rate-of-flow watchdog for torch cooling
Industry plant & pipeline construction, si-
Automatic cap shaping (FK2200 FC)
teerection firms
Automatic cooling-unit cut out Up-down control from torch
Automatic cold wire retract Overtemperature protection
HF ignition 2-step mode, 4-step mode
Aerospace industry
Gas-test button Spot-welding / Pulse mode (only Job mode)
Generator compatible Digital Display Options
Job mode (only with Job mode) TAC special tack mode (only Job mode)
Remote controllable
Polarity reversal (only MW-series) Quiet arc due to Active Wave
Robot interface
JobMaster TIG (only Job mode)
Thermostat controlled fan Synchronized wire puls mode
Bus compatible
Jobexplorer / WinRCU
Service module
OPC-Data
TIG cold wire manual

TIG cold wire welding MagicWave 2200 Job / KD 4000 D-11 manual
(P00055)
1 4,075,119 1 B MagicWave 2200 Job G/F 3.507,00
2 4,045,957 3 D KD-Supply 237 1.072,00
3 4,045,886,632 3 B Cooling unit FK 2200 FC 230 1.304,00
4 4,045,839 3 A Carriage PickUp 234 397,00
5 4,045,959 3 B KD 4000 D-11 wire feeder(0,1-11,0m/min) 237 2.116,00
6 4,047,440 3 A Connection hose pack W/2m/70mm² 575,00
7 4,035,834 3 B TTW4000A-KD F++/JM/Le/4m (suitable for wire Ø 0,8-1,2mm) 244 1.102,00
CH, CZ, SLO,...)
www.fronius.com
221
166
TIG cold wire welding TT 3000 Job / KD4000 D-11 manual
Processes
TIG-DC

Ferritic / austenitic CrNi-steels
Duplex steels
Magnesium materials
Copper materials
Special materials

structural steel
Standard equipment
Robot welding
4-roller drive Flow conrol for torch cooling system Construction of rail vehicles & rolling stock
Automatic cap-shaping FK 4000R FC Shipbuilding and offshore engineering
Automatic cooling-unit-cut-out UpDown control from torch
Automatic cold-wire retract Overtemperature protection Options
Remote controllable
Gas-test-button Spot welding / Puls mode
Robot Interface
Generator compatible Digital display
Job mode Quiet arc, due to fuzzy logic
Jobexplorer / WinRCU
Polarity reversal (only MW-series) Ground fault detection
S-mark, CE-mark Synchronized wire pulse mode
Service Module
Thermostat-controlled fan
OPC-Data

TIG cold wire welding TransTig 300 Job / KD 4000 D-11 manual
TIG cold wire manual
(P00056)
1 4,075,154 1 B TransTig 3000 Job G/F 4.457,00
2 4,045,984 3 B KD Supply 2500 1.176,00
3 4,045,985,632 3 B Cooling unit FK 2500 FC 1.199,00
4 4,045,839 3 A Carriage PickUp 397,00
5 4,100,218 3 A I-kit turning pintle mounting VR 4000 108,00
6 4,045,959 3 B KD 4000 D-11 wire feeder(0,1-11,0m/min) 2.116,00
8 4,035,834 3 B TTW4000A-KD F++/JM/Le/4m (suitable for wire Ø 0,8-1,2mm) 1.102,00
CH, CZ, SLO,...)
www.fronius.com
222
168
Robotset MW2200 Job with robot interface Rob 3000
Processes
TIG-DC
TIG-AC/DC

Duplex steels
Aluminium, aluminium alloyed materials
Magnesium materials
Copper materials
Special materials

structural steel
Standard equipment Construction of chemical and paper plants
Automatic cap-shaping UpDown control from torch Automobile and allied vendor industries
Automatic cooling-unit-cut-out Overtemperature protection Construction of rail vehicles & rolling stock
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode Aerospace industry
Gas-test-button Spot welding / Puls mode Robot welding
Generator compatible Digital display
Job mode TAC - special tack mode Options
Polarity reversal (only MW-series) Quiet arc, due to fuzzy logic Remote controllable
S-mark, CE-mark Earth leakage monitoring Robot Interface
Thermostat-controlled fan Synchronized wire puls mode (only Job mode) Calibration document
Flow conrol for torch cooling system Compatible for bus system (only Job mode) Jobexplorer / WinRCU
FK 4000R FC Upgrades by add-on modules
Service Module
OPC-Data

Robot set MW 2200 Job with robot interface Rob3000 (P00058)
2 4,045,886,632 3 B Cooling unit FK 2200 FC 230 1.304,00
3 4,100,254 3 A I-kit Rob3000 autom. interface 227 343,00
6 4,047,442 3 C Robacta TTW4500 F++/6m/20ft 249 1.651,00
CH, CZ, SLO,...)
43,0004,0157 8 D GroundCable 25mm² 3m 250A 60% plug 35mm²/cable lug 10,5mm 233 48,00
Pos. 4/5 - Automation (acc. to manufacturer, type)

www.fronius.com
223
169
Robotset MW 3000 comfort with cold wire feeding PushPull
Processes
TIG-DC
TIG-AC/DC

Duplex steels
Magnesium materials
Copper materials
Special materials

structural steel
4-roller drive Flow conrol for torch cooling system Automobile and allied vendor industries
Automatic cap-shaping FK 4000R FC Construction of rail vehicles & rolling stock
Automatic cooling-unit-cut-out UpDown control from torch Aerospace industry
Automatic cold-wire retract Overtemperature protection Shipbuilding and offshore engineering
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode Robot welding
Gas-test-button Spot welding / Puls mode
Generator compatible Digital display Options
Job mode Quiet arc, due to fuzzy logic Remote controllable
Polarity reversal (only MW-series) Earth leakage monitoring Robot Interface
S-mark, CE-mark Synchronized wire pulse mode Calibration document
Thermostat-controlled fan Compatible for bus system Jobexplorer / WinRCU
Service Module
OPC-Data

Robotset MW 3000 Comfort with cold wire feeding PushPull
(P00059)
1 4,075,158,631 1 B MagicWave 3000 Comfort G/F 5.719,00
5 4,100,255 3 A I-kit Rob5000 Interface 1.322,00
4,100,471 3 A I-kit TIG Rob5000 Cable harness 1,5m 190,00
2 4,045,984 3 B KD Supply 2500 237 1.176,00
3 4,045,985,633 3 D Cooling unit FK 2500 Rob 230 1.949,00
4 4,045,839 3 A Carriage PickUp 234 397,00
4,100,455 3 A I-kit KD Drive 335,00
11 4,047,442 3 C Robacta TTW4500 F++/6m/20ft 246 1.651,00
12 4,045,950 3 C Robacta KD-Drive F/6m 3.566,00
44,0350,2142 10B B Basic kit TIG RO 1,2 98,50
CH, CZ, SLO,...)
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Pos. 6/7 Robot control, robot (acc. to manufacturer, type)
224
Robotset Power-sharing MW5000 with cold wire feeding Push-
2030
Pull

Robotset Power-sharing MW5000 with cold wire feeding PushPull
(P01254)
1 4,075,135 1 B MagicWave 5000 Job G/F 2 pcs 19.814,00
2 4,100,456 3 A I-kit KD Digital/LocalNet (Attention: only factory-installation) 2 pcs 906,00
3 4,100,386 3 A I-kit LHSB TPS 4000/5000 2 pcs 1.408,00
8/15 43,0004,0459 3 A Remote control cable 10-pin/5m 2 pcs 235 228,00
6 43,0001,0971 6 A Symmetry inductance 672,00

11 4,045,958 3 B KD 1500 D-11 wire feeder (0,1-11,0m/min) 237 2.303,00
4,100,455 3 A I-kit KD Drive 335,00
9 4,047,499 3 C Robacta TTW5500 F++/6m 1.873,00
43,0004,2339 6 D Connection current cable 95mm²/4m 315,00
34,0350,2211 3 A Adaptor electrode TTG/TTW 143,00
44,0450,1144 4 A Collision box XL 406 778,00
CH, CZ, SLO,...)
10 43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug Ø 233 658,00
13,5mm 2 pcs
42,700,020 7 Commissioning 5h 415,00
www.fronius.com
225
171
Robot set MW 5000 Job with cold wire feeding Push
Processes
TIG-DC
TIG-AC/DC

Duplex steels
Magnesium materials
Copper materials
Special materials

structural steel
4-roller drive FK 4000R FC Automobile and allied vendor industries
Automatic cap-shaping UpDown control from torch Construction of rail vehicles & rolling stock
Automatic cooling-unit-cut-out Overtemperature protection Aerospace industry
Automatic cold wire retract 2-step mode, 4-step mode Shipbuilding and offshore engineering
Touch-down ignition / HF switch-selectable Spot welding / Puls mode Robot welding
Gas-test-button Digital display
Generator compatible TAC - special tack mode Options
Job mode Quiet arc, due to fuzzy logic Remote controllable
Polarity reversal (only MW-series) Earth leakage monitoring Robot Interface
S-mark, CE-mark Synchronized wire pulse mode (only Job Calibration document
Thermostat-controlled fan mode) Jobexplorer / WinRCU
Flow conrol for torch cooling system Compatible for bus system (only Job mode) Upgrades by add-on modules
Service Module
OPC-Data

Robotset MW 5000 Job with cold wire feeding PushPull (P00061)
4,100,456 3 A I-kit KD Digital/LocalNet (Attention: only factory-installation) 453,00
4 4,100,230 3 A I-kit DeviceNet external 1.621,00
8 4,047,441 3 C Connection hose pack W/5m/70mm² 246 1.020,00
9 4,045,958 3 B KD 1500 D-11 wire feeder (0,1-11,0m/min) 237 2.303,00
10 4,047,472 3 C Robacta TTW4500 F++/1,35m 249 1.479,00
11 4,045,949 3 C Robacta KD F/3m 975,00
CH, CZ, SLO,...)
43,0004,2527 8 A GroundCable 50mm² 4m Plug 50mm² + cable lug Ø 10,5mm 233 93,00
Pos. 5/6 Robot control, robot (acc. to manufacturer, type)

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226
172
MW 4000/5000/4000 Job / 5000 Job

TT 4000/5000/4000 Job / 5000 Job
MW 2500/3000 Job / Comfort

TT 2500/3000 Job / Comfort
4,100,317 - I-kit key switch High End • • •
4,100,456 - I-kit KD Digital/LocalNet (Attention: only factory-
installation) • •
4,100,475 - I-kit KD-Engine supply 55V/4A (Attention: only
factory-installation) • •
4,100,298 - I-kit activ LocalNet distributor (Attention: only
factory installation) • •
4,100,526 - I-kit Ar/He switching TT/MW 2500/3000/4000
/5000 (Attention: only factory-installation) • • • •
4,100,563 - I-kit electrode jack TT/MW 2500/3000 • •
4,100,627 - I-kit KD Control int. PAP/A(SR41) KD-Supply
TT-MW 4000/5000 (Attention:factory-inst.) • • • •
4,100,603 - I-kit safety B3 • •

TIG options and accessories

4,100,475 3 A I-kit KD-Engine supply 55V/4A (Attention: only factory-installation) 404,00
4,100,563 3 D I-kit electrode jack TT/MW 2500/3000 64,00
4,100,627 3 A I-kit KD Control int. PAP/A(SR41) KD-Supply TT-MW 4000/5000 (Attenti- 784,00
on:factory-inst.)
4,100,603 3 A I-kit safety B3 819,00
173
Software- and Servicetools

Software options
4,061,112 3 D Software FS TCS (Tig Comfort Stop) 285,00
4,061,119 3 D Software FS VRD 15V (Attention: only factory-installation) 64,80
4,061,120 3 D Software FS documentation 292,00
4,045,934 3 D Licence Key USB for digital machines 430,00
4,061,108 3 D Software FS Weld Process Data Enterprise 1.336,00
4,061,121 3 D Software FS Docu Enterprise 887,60
Servicetools
4,050,082 3 A BSL-Tool (incl. Software-tool CD) 1.154,00
4,100,262 3 A I-kit LocalNet RS232 Converter (incl. Software-tool CD) 456,00
used for MW/TT 800 / 2200 / 2500 / 3000 / 4000 / 5000 and MW1700
www.fronius.com
Options
4,045,992 6 D External HF-ignition EHF 5000 1.351,00
4,045,995 6 A External gas control 0.2-10.0 l/min 1.970,00
4,045,997 6 A External gas control 5-30 l/min 1.911,00
227
3480
Q-Master
4 4
3 3
5
3 3
4 2 4
5

Q-Master
174
Interface options TIG

Standard I/O
4,100,254 3 A I-kit Rob3000 autom. interface 343,00
4,100,239 3 A I-kit Rob4000 Interface LocalNet 1.130,00
4,100,474 3 A I-kit Rob5000 OC Interface 1.339,00
Options Standard I/O

4,100,396 3 D I-kit double head-switch Unibox 765,00
4,100,284 3 D I-kit for Yaskawa/Motoman digital XRC 306,00
4,100,289 3 D I-kit for Yaskawa/Motoman analogue XRC 273,00
4,100,316 3 A I-kit for Yaskawa/Motoman analogue XRC+ 275,00
4,100,342 3 A I-kit cable harness for Yaskawa/Motoman Digital XoI 345,00
4,100,500 6 D I-kit for Fanuc IB/CRW SW>=6.40-1Q for Rob5000 OC 538,00
4,100,511 6 A I-kit for Fanuc IB/CRW SW<6.40-1Q for Rob5000 OC 461,00
4,100,270 3 A I-kit Rob5000 LocalNet 46,00
32,0405,0183 6 A Cover disk for mounting case 3,70
Fieldbus (Buscoupler/Buscontroller) - for all variants

4,100,491 3 A I-kit Profibus external 1.515,00
4,100,230 3 A I-kit DeviceNet external 1.621,00
4,100,594 3 D I-kit CANopen external (Unibox) 1.922,00
4,100,737 3 A I-kit EtherCAT external 1.700,00
4,100,772 3 A I-kit Ethernet IP external 1.688,00
Options Fieldbus
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4,100,287 3 A I-kit fieldbus external I/O 14pin 406,00

4,100,462 3 D I-kit fieldbus external 2AO/2DO 1.040,00
4,100,363 3 D I-kit Arc-sensing fieldbus 790,00
4,100,458 3 D I-kit Component number 1.040,00
4,100,419 3 A I-kit high speed touch sensing for Kuka 1.339,00
see interface MIG/MAG
Fieldbus 2MB (Fronius) - only for MW/TT 4000/5000

4,045,923 3 D I-kit Interbus 2MB Cu 1.518,00
228
Options Fieldbus 2MB
4,100,332 3 D I-kit Rob I/O 484,00
4,100,467 3 D I-kit Installation Fernbus US1/US2 620,00
Feldbus AB (AnyBus Module) - only for MW/TT 4000/5000

4,045,971 3 D AB Profibus DP 2.045,00
4,045,978 3 D AB Interbus FSMA 2.819,00
4,045,980 3 C AB ProfiNet RT 2.034,00
4,045,981 3 D AB DeviceNet Enterprise 2.121,00
4,078,012 3 D AB EtherCAT 2.115,00
Feldbus AB (AnyBus Module) - for all variants

4,045,993 3 D AB Profibus DP external 2.550,00
4,078,008 3 D AB Ethernet IP external 2.244,00
Options Fieldbus AB - Options

4,100,493 3 D I-kit Installation Fernbus Profibus 856,00
4,100,501 3 A I-kit External supply UBST 287,00
4,100,507 3 D I-kit Datacable lead LWL 332,00
4,100,509 3 D I-kit External supply connection 24V Harting 122,00
4,100,510 3 D I-kit Ethernet connection Harting 233,00
4,100,763 3 A External I/O for AB Interface 595,00
see interface MIG/MAG
Ethernet - only for MW/TT 4000/5000

4,045,927 3 C *)Ethernet T(P)S 4000/5000 795,00
4,045,983 3 C *)Ethernet inside 635,00
*) in connection with min. Software Gateway Level 1 Gateway Modebus

UDP is possible
Ethernet - for all variants

4,078,007 3 D *)Ethernet external 1.129,00
*) in connection with min. Software Gateway Level 1 Gateway Modebus

UDP is possible
Ethernet options
Extended options
Remote control cables

43,0004,2737 3 A Remote control cable 10-pin/3.5m 66,00
www.fronius.com
229
175
Cooling units TIG
FK 2200 FK 2500 / FC FK 4000-R FK 9000-R

FK 2200 FC FK 2500 Rob FK 4000-R FC
FK 2500 MV FK 4000 Rob
FK 2500 MV FC
FK 2500 MV Rob
Cooling unit FK Cooling unit FK Cooling unit FK Cooling unit FK Cooling unit FK
2200 2500 2500 MV 4000-R 9000-R
Weight 6,6kg 9kg 11,6kg 13,8kg 28kg
Dimension / h 180mm 225mm 225mm 250mm 475mm
Dimension / b 180mm 240mm 240mm 290mm 290mm
Dimension / l 510mm 625mm 625mm 700mm 700mm
Max. throughput 3l/min 3,5l/min 3,5l/min 3,5l/min 5l/min
Max. pump pressure 4,3bar 4bar 4bar 4bar 6bar
Cooling capacity (40°C) Q=1l/min 310W 500W 500W 870W 1650W
Cooling capacity (25°C) Q=1l/min 500W 800W 800W 1360W 2730W
Max. lift of the pump 30000mm 30000mm 30000mm 30000mm 45000mm
Coolant volume 1,5l 4l 4l 5,5l 9l
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 230V 400V 230 / 460V 400V 230 / 400V
Protection class IP23 IP23 IP23 IP23 IP23
4,045,985,832 - Cooling unit FK 2500 MV FC



4,045,886,632 - Cooling unit FK 2200 FC
4,045,985,632 - Cooling unit FK 2500 FC

Rob
Power sources
TT800 Job • •
TT/MW 2200 • •
TT/MW 2200 Job • •
TT/MW 2500 / 3000 • • • • • •
TT/MW 2500 / 3000 Job / Comfort • • • • • •
TT/MW 4000 / 5000 • • • •
TT/MW 4000 Job / 5000 Job • • • •
Options
4,100,432 - I-kit flow meter FK 2200 •
4,100,469 - I-kit water flow control FK 2200 without filter •
4,100,214 - I-kit flow meter FK 4000-R •
4,100,215 - I-kit thermal guard FK 4000 (Attention: only factory-
installation) • •
4,100,225 - I-kit Autotrafo FK 4000-R 50/60Hz 200V-230V-400V-
440V-460V • • • •
4,100,388 - I-kit Autotrafo FK 9000-R 200V - 460V 50/60Hz (Atten-
tion: only factory-installation) •
40,0009,0046 - Torch-cooling liquid 5l (up to -10° outside tempe-
rature) • • • • • • • • • • • •
40,0009,0075 - Torch-cooling liquid 30l (up to -10° outside tem-
perature) • • • • • • • • • • • •
4,100,873,U - C-kit flow control FK 2500 • •
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Equipment
Thermal guard S S S S S S O O S S
Water flow control O S O O O S S
Flow sensor S S S S S
Water filter O O S S S
Multivoltage (Autotrafo) S S S O O O O
Rotation pump S S S S S S S S S
Magnetic connected rotation pump S S S
50/60 Hz - capable S S S S S S S S S S S S
5l torch cooling liquid S S S S S S S S S S S S
230 O = Option
Cooling units for TIG power sources
4,045,886 3 B Cooling unit FK 2200 1.204,00
4,045,837,633 3 B Cooling unit FK 4000 Rob 1.981,00
4,045,985 3 B Cooling unit FK 2500 1.078,00
4,045,985,633 3 D Cooling unit FK 2500 Rob 1.949,00
4,045,985,800 3 D Cooling unit FK 2500 MV 1.345,00
4,045,985,832 3 D Cooling unit FK 2500 MV FC 1.473,00
4,045,985,833 3 D Cooling unit FK 2500 MV Rob 2.223,00
4,100,432 3 D I-kit flow meter FK 2200 314,00
4,100,469 3 D I-kit water flow control FK 2200 without filter 174,00
4,100,215 3 A I-kit thermal guard FK 4000 (Attention: only factory-installation) 52,00
4,100,388 3 D I-kit Autotrafo FK 9000-R 200V - 460V 50/60Hz (Attention: only factory- 465,00
installation)
4,100,873,U 3 D C-kit flow control FK 2500 178,00
If using a FK-4000 / 9000-R for MV-version please consider to order the

I-kit Autotrafo (4,100,225 / 4,100,388).
72050
Water chiller
Recommended areas of use Standard equipment

Quality intensification of the protection • Waterlevel control outside
process • Stainless steel coil evaporator
The constant cooling-water temperature • High tech. scroll compressor / low noise
enables a higher degree of utilisation and • High efficiency air cooled condensor
reproducibility of your production equipment • Digital thermostat hysteresis +/- 1,0 K
in combination with welding.(Plasma, High • Refrigerant circuit with high pressure switch
temp welding) • Chiller IP 44
• Operating temperature max. 42° C ambient
Options • Plastic water tank
• Water outlet manometer • Draining through water level control
• Waterlevel switch for • Environment friendly refridgerant R 407 c
pump-protection • Internal by-pass for pump protection
• Common alarm (potetial free) • Non ferrous water circuit
• 2 x water inlet / outlet • Water connection quick cuppling
• Special voltage
• Flow switch
• Autom. fresh water supply
• By-Pass valve
• Non return valve + magnetic valve
• Carriage for Chilly 08/15/25
Chilly 08 50- Chilly 15 50- Chilly 25 50- Chilly 35 50Hz Chilly 45 50Hz Chilly 45 60Hz
60Hz 60Hz 60Hz
Weight 49kg 55kg 65kg 81kg 90kg 90kg
Coolant volume 18l 18l 18l 30l 30l 30l
Max. pump pressure 2,2bar 3,6bar 2,9bar 2,6bar 2,3bar 2,3bar
Max. throughput 2,3l/min 4,3l/min 7,2l/min 10l/min 12,9l/min 12,9l/min
Mains voltage [+/-10%] 230V 230V 230V 230V 230V 230V
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231
8,045,312 - Chilly 08 50-60Hz
8,045,313 - Chilly 15 50-60Hz
8,045,463 - Chilly 25 50-60Hz
8,045,199 - Chilly 35 50Hz
8,045,200 - Chilly 45 50Hz
8,045,342 - Chilly 45 60Hz

POWER SOURCE
TT2200 - TT 2200 / TT 2200 Job • • • • • •
TT2500 - TT 2500/3000 Job / Comfort • • • • • •
TT4000 - TT 4000/5000/4000 Job / 5000 Job • • • • • •
MW1700 - MW 1700/2200 / 1700 Job / 2200 Job • • • • • •
MW2500 - MW 2500/3000 Job / Comfort • • • • • •
MW4000 - MW 4000/5000/4000 Job / 5000 Job • • • • • •
OPTIONS
48,0005,0819 - I-kit Flow meter with inspection glass S S S O O O
48,0005,0820 - I-kit Float switch for water shortage S S S O O O
48,0005,0821 - I-kit Accumulative fault S S S O O O
48,0005,0881 - I-kit 2 x water inlet and outlet O O S O O O
8,045,451 - Carriage Chilly 08/15/25 O O O
40,0009,0046 - Torch-cooling liquid 5l (up to -10° outside
temperature) • • • • • •
40,0009,0075 - Torch-cooling liquid 30l (up to -10° outside
temperature) • • • • • •
• = useable
o = Option

Water chiller
8,045,312 4 X Chilly 08 50-60Hz 2.424,00
Including Options:
• Accumulative fault
• Flow meter with inspection glass
• Float switch for water shortage
8,045,313 4 X Chilly 15 50-60Hz 3.014,00

Including Options:
• Increased outlet flow
8,045,463 4 X Chilly 25 50-60Hz 3.587,00

Including Options:
• 2 x water inlet and outlet
8,045,197 4 X Chilly 25 50Hz 2.723,00

8,045,314 4 X Chilly 25 60Hz 2.863,00
8,045,199 4 X Chilly 35 50Hz 3.104,00
8,045,200 4 X Chilly 45 50Hz 3.528,00
8,045,342 4 X Chilly 45 60Hz 3.659,00
Option Article Number PG LK Alternative Price Euro

Options for Chilly
48,0005,0819 4 X I-kit Flow meter with inspection glass 318,40
48,0005,0820 4 X I-kit Float switch for water shortage 201,90
48,0005,0821 4 X I-kit Accumulative fault 102,50
48,0005,0881 4 X I-kit 2 x water inlet and outlet 134,80
*) In combination with option I-kit 2 x water inlet and outlet 2 sets of

www.fronius.com
water hose Chilly are necessary!
All options are factory installation!

Accessories for Chilly
8,045,451 4 W Carriage Chilly 08/15/25 694,00
44,0001,3399 4 W Water hose Chilly - power source l=1,2m (2 pc.) (47,244inch) 48,70
232
176
Electrode- and GroundCables

GroundCables
43,0004,2632 8 D GroundCable 25mm² 6m 250A 60% plug 25mm³ + cable lug Ø 13,5mm 85,00
13,5mm
13,5mm
Electrode cables
43,0004,2092 8 D Electrode cable 50mm² 10m 400A plug 50mm² 219,00

Connection current cables

43,0004,2339 6 D Connection current cable 95mm²/4m 315,00
www.fronius.com
233
177
Carriages TIG
Carriage Carriage Carriage Carriage Podium

Easy-LT Easy Allround PickUp digital machine
Easy 2500
Podium digital machines

Carriage Easy 2500
Carriage Allround
Carriage Easy-LT
Carriage PickUp
Carriage Easy
Power sources
TT 1750 Puls • •
TT800 Job • • •
MW 1700 / 1700 Job • • •
TT/MW 2200 • • •
TT/MW 2200 Job • • •
TT/MW 2500 / 3000 • • • •
TT/MW 2500 / 3000 Job / Comfort • • • • •
TT/MW 4000 / 5000 • • • •
TT/MW 4000 Job / 5000 Job • • • •
Options
4,100,167 - C-kit carriage Easy X
4,100,184 - C-Kit Gas cylinder holder Allround X
4,100,540 - AssemblySet TT/MW 2200/2500/3000 X X X X
4,100,391 - I-kit PickUp strenghtening X
4,100,218 - I-kit turning pintle mounting VR 4000 X
4,001,590 - I-kit extension bottle mounting PickUp X
4,045,858 - Bottle mounting plate Duo X
4,045,865 - Crane-transport PickUp X
4,001,577 - Transport handles for PickUp X
4,045,872 - VR-mounting double head VR 4000 X
4,100,321 - I-kit wheel-brake PickUp X
4,100,380 - I-kit turning pintle mounting podium (for VR
X
4000/7000)
4,100,579 - I-kit turning pintle mounting podium TT/MW X
2500/3000

Carriages TIG
4,045,917 3 A Carriage Easy-LT 379,00
4,045,804 3 A *)Carriage Easy 365,00
4,045,807 3 A Carriage Allround 614,00
4,045,989 3 A Carriage Easy 2500 411,00
*) Please consider that the MW4000 system inkl. cooling unit is too big.

Allround
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4,100,184 3 D C-Kit Gas cylinder holder Allround 215,00
Easy
4,100,167 3 D C-kit carriage Easy 125,00
(strenghtening for watercooled machines)
Pick Up
4,100,303 3 C C-kit hose sleeve F++ 39,00
234 4,100,218 3 A I-kit turning pintle mounting VR 4000 108,00
4,045,865 3 D Crane-transport PickUp 1.332,00
4,001,577 3 D Transport handles for PickUp 297,00
4,100,321 3 D I-kit wheel-brake PickUp 325,00
Podium for digital machines

4,100,579 3 D I-kit turning pintle mounting podium TT/MW 2500/3000 476,00
178
Remote control units
for TIG DC / TIG AC/DC inverter power sources
TR 1000 TR 1100 TR 1300 TR 1600 TR 2000 TR 2200 F

TR 2200-FM TR 1200 TR 3000 TR 4000 RCU 2000
TR 52 MC


4,046,089 - Remote control RCU 2000 TIG


3000 with cable 5m

sal with cable 5m
sal with cable 5m
sal with cable 5m

with cable 5m
with cable 5m
cable 4,5m
cable 5m
cable 5m
Power sources
TT 1750 Puls • • • • •
TT800 Job • • • • • • • • •
MW 1700 / 1700 Job • • • • • • • • •
TT/MW 2200 • • • • • • • • •
TT/MW 2200 Job • • • • • • • • •
TT/MW 2500 / 3000 • • • • • • • • •
TT/MW 2500 / 3000 Job / Comfort • • • • • • • • •
TT/MW 4000 / 5000 • • • • • • • • •
TT/MW 4000 Job / 5000 Job • • • • • • • • •
Options
Equipment
Welding current X X X X X X X X X
MMA arc force E E E E E
Hotstart E E
Polarity reversal E X
Puls / Standard X
Puls Duty-Cycle X
www.fronius.com
Pulsing frequency range X

Spot welding time X
AC-balance W X
AC-frequency W X
Magnetic holder X O X O
Display X X X X
I2 W W W
Job recall X X
Switch of TIG/E mode X X
E = Mode: Electrode
W = Mode: TIG
X = Mode: TIG/Electrode
O = Option
235
Remote control units and cables
4,046,043 3 D TR 22-P operating-point recall remote-control 698,00
4,046,050 3 A TR 52 MC Pedal-operated 595,00
4,046,052 3 D TR 51 MC Spot-welding 867,00
4,046,049 3 D TR 50 MC Pulsed-arc 516,00
4,046,089 3 A Remote control RCU 2000 TIG with cable 5m 1.181,00
4,001,560 3 C Simulator for torch key TIG 159,00
179
Autotrafos
Autotrafo 2x460-230V/E MW Autotrafo 3x500V/480V-400V Autotrafo MW 3000 3x600/575-

1700/2200 50/60Hz 50/60 Hz 460V
Apparent output at ED100 [10min/40C] 3700W 20700W 9000W
Apparent output at ED40 [10min/40C] 6600W 27600W 12000W
Mains fuse 16A 32A 13A

Mains voltage [+/-10%] 2 x 460V 3 x 500V 3 x 600V
Output voltage 2 x 230V 3 x 400V 3 x 460V
MW 1700/2200 / 1700 Job / 2200 Job
MW 4000/5000/4000 Job / 5000 Job

TT 4000/5000/4000 Job / 5000 Job
MW 2500/3000 Job / Comfort

TT 2500/3000 Job / Comfort
TT 2200 / TT 2200 Job
4,001,620 - Autotrafo 2x460-230V/E MW 1700/2200 50/60Hz • •

4,001,620,800 - Autotrafo 2x460-230V MW 1700/2200 • •
4,001,680 - Autotrafo MW 3000 3x600/575-460V MW 2500
50/60 Hz • •
4,001,583 - Autotrafo 3x500V/480V-400V 50/60 Hz TPS 5000 • •

Autotrafos
4,001,620 11 D Autotrafo 2x460-230V/E MW 1700/2200 50/60Hz 1.493,00
4,001,620,800 11 D Autotrafo 2x460-230V MW 1700/2200 1.332,00
4,001,680 11 D Autotrafo MW 3000 3x600/575-460V MW 2500 50/60 Hz 1.015,00
4,001,620,800 with UL-/CSA-indiction for USA/Canada (not EU-confor-

ming)
www.fronius.com
236
181
Coldwire
KD 4000 KD 7000 KD 1500 KD 1500-PAP
4,049,004 - KD 1500-PAP-11m 4R/CB robot

4,045,958 - KD 1500 D-11 wire feeder (0,1-
4,045,959 - KD 4000 D-11 wire feeder(0,1-
4,045,960 - KD 7000 D-11 wire feeder(0,1-

11,0m/min)
11,0m/min)
11,0m/min)
Power sources
TT 2200 Job • • •
TT 2500/3000 Job / Comfort • • • •

TT 4000/5000/4000 Job / 5000 Job • • • •
MW 2200 Job • • •
MW 2500/3000 Job / Comfort • • • •
MW 4000 Comfort / 4000 Job / 5000 Job • • • •
Options
4,100,455 - I-kit KD Drive • •
4,100,374 - I-kit digital gas sensor • •
4,100,538 - I-kit digital gassensor gas 10 • •
4,100,371 - I-kit wire end VR 4000 •
4,100,370 - I-kit wire end VR 7000 •
4,100,322 - I-kit wire end socket • • •

Wire feeder options
4,045,959 3 B *)KD 4000 D-11 wire feeder(0,1-11,0m/min) 2.116,00
4,045,960 3 B *)KD 7000 D-11 wire feeder(0,1-11,0m/min) 2.902,00
4,045,958 3 B *)KD 1500 D-11 wire feeder (0,1-11,0m/min) 2.303,00
4,049,004 3 D *)KD 1500-PAP-11m 4R/CB robot 1.282,00
4,045,957 3 D KD-Supply 1.072,00
4,045,984 3 B KD Supply 2500 1.176,00
*) inkl. wire feeder rolls 1,0H (42,0001,1613)

Wire feeder rolls see page 121
4,045,957 please use when using a KD-system in connection with

TT/MW 2200 Job.
4,045,984 please use when using a KD-System in connection with TT/
MW 2500/300 Job/Comfort.
KD wire feeder with UL-/CSA-indiction for USA/Canada (not EU-

conforming)
4,045,959,800 3 D *)KD 4000 D-11 wire feeder(0,1-11,0m/min) 2.076,00
4,045,960,800 3 D *)KD 7000 D-11 wire feeder(0,1-11,0m/min) 2.846,00
4,045,958,800 3 D *)KD 1500 D-11 wire feeder (0,1-11,0m/min) 2.316,00
4,049,004,800 3 D *)KD 1500-PAP-11m 4R/CB robot 1.242,00
www.fronius.com
4,045,957,800 3 D KD-Supply 1.072,00

4,045,984,800 3 D KD-Supply 2500 MV 1.324,00
*) without wire feeder rolls

Wire feeder rolls see page 121
4,045,957,800 please use when using a KD-system in connection with

TT/MW 2200 Job.
4,045,984,800 please use when using a KD-System in connection with
TT/MW 2500/300 Job/Comfort.
237
Options
4,100,455 3 A I-kit KD Drive 335,00
4,100,374 3 A *)I-kit digital gas sensor 980,00
4,100,538 3 D *)I-kit digital gassensor gas 10 1.169,00
4,100,371 3 D I-kit wire end VR 4000 935,00
4,100,370 3 C I-kit wire end VR 7000 667,00
4,100,322 3 A *)I-kit wire end socket 88,50
*) only factory-installation

4,047,440 3 A Connection hose pack W/2m/70mm² 575,00
4,047,441 3 C Connection hose pack W/5m/70mm² 1.020,00
4,047,464 3 C Connection hose pack W/10m/70mm² 1.445,00
2041
Wire feed hoses

QuickConnect
*) per meter
1: Wire coil
2: Big coil
3: Wire feeder motor plate
4: MS-Adapter + wire inlet part for aluminum + existing QuickConnect
www.fronius.com
version
238
3170
Wire coil mountings


for Kuka KR5 ARC
for Kuka KR6 ARC

for ABB IRB 1400
for ABB IRB 1410
for ABB IRB 1600
for ABB IRB 2400
for ABB IRB4600
for Kuka KR 15
for Kuka KR 16
for Kuka KR 6
4,100,294 - Wire coil mounting robot UP6 for Yaskawa/Motoman A • A A A A A A
4,100,489 - Wire coil mounting robot for Yaskawa/ Motoman /Mo-
tomanUP20 / HP / EA / VA • • •
4,100,476 - Wire coil mounting robot for ABB IRB 1400/2400 • • • •
4,100,556 - Wire coil mounting robot for Kuka KR5arc HW •

Wire coil mountings
4,100,489 3 A Wire coil mounting robot for Yaskawa/ Motoman /MotomanUP20 / HP / 316,00
EA / VA

1
Robot mountings TIG


for Kuka KR5 ARC
for Kuka KR6 ARC

for ABB IRB 1400
for ABB IRB 1410
for ABB IRB 1600
for ABB IRB 2400
for ABB IRB4600
for Kuka KR 15
for Kuka KR 16
for Kuka KR 6
4,100,295 - I-kit mounting VR 1500/KD1500 UP6/KR6/KR15/KR16 • • • • • •

4,100,428 - I-kit mounting VR 1500/KD1500 KR6/KR15/KR16/
KR16KS/UP6 • • • • • •
4,100,497 - I-kit mounting VR 1500/KD1500 HP6/HP20/UP6/UP20 • • • •
4,100,441 - I-kit mounting VR 1500/KD1500 ArcMate 100iB/120iB • •
4,100,426 - I-kit mounting VR 1500/KD1500 IRB 1400/2400 for
ABB (in connection with 4,100,256) • • •
4,100,499 - I-kit mounting VR 1500/KD1500 IRB1600 •
4,100,692 - Mounting bracket VR 1500 IRB 4600 for ABB robots •
4,100,564 - Mounting VR1500/KD1500 IRB1600 20° for ABB •
4,100,487 - Mounting VR 1500 for KR6 •

Robot mountings TIG
4,100,426 3 A I-kit mounting VR 1500/KD1500 IRB 1400/2400 for ABB (in connection 188,00
with 4,100,256)
www.fronius.com

4,100,497 3 A I-kit mounting VR 1500/KD1500 HP6/HP20/UP6/UP20 252,00
4,100,499 3 A I-kit mounting VR 1500/KD1500 IRB1600 137,00
4,100,692 3 D Mounting bracket VR 1500 IRB 4600 for ABB robots 129,00
4,100,564 3 D Mounting VR1500/KD1500 IRB1600 20° for ABB 93,00
4,100,487 3 D Mounting VR 1500 for KR6 328,00
239
Special production / product information
Special production (mention number of option)
PG LK
3 C Option 01 – Calculation plan for special lengths of hose packs:

The hose pack difference is added to the standard torch and a surcharge for special production has to be added to the total of these two
positions. Projects costs*) can be devided by the quantity.
*) Manual welding torches, TTG/TTW extension hose packs Euro 55,- till 16m / Euro 110,- from 16,5m
Automatic- and Robacta welding torches Euro 76,- till 16m / Euro 152,- from 16,5m
Example: part-number. 4,035,684 TTG 1600A F/8m/26.24ft – special production about 2m longer than standard
Price of 4,035,684 8m/26.24ft 360,00

Price of 4,035,683 4m/13.12ft 301,00
Difference 59,00 : 4 = 14,75 x 2 29,50 for 2m/6.56ft hose pack
+ 360,00 price of torch4,035,684/8m/26.24ft
+ 55,00 for special production
444,50 Total amount for 10m/32.8ft
Attention: from 12m could impaired the HF ignition.
3 C Option 02 – TIG manual welding torch and TIG extension hose pack with reinforced protection hose:
Euro 60,- additional price to the standard product with 4m/13.12ft will be invoiced.
Euro 120,- additional price to the standard product with 8m/26.24ft will be invoiced.
Euro 15,- additional price per meter.
3 C Option 03 – TIG manual welding torch with 0,7m/2,29ft leather protection hose:
Euro 92,- additional price to the standard product will be invoiced
Minimal extension = 40mm
3 C Option 04 – TIG torch body:

special torch body length: Euro 219,- additional price to the standard product will be invoiced.
3 C Option 05 – TIG torch body:

special torch body bend: Euro 108,- additional price to the standard product will be invoiced.
3 C Option 06 – TIG manual welding torch with flexible torch body:

3 C Option 07 – TIG robot welding torches with torch bodies for manual welding torches:
If ordering this option please mention the required angle of the torch body
3 C Option 08 – TIG manual welding torch with Jobmaster function:

Euro 266,- additional price to the Up/Down product will be invoiced
3 C Option 09 – TIG manual welding torches with zop-mounted torch trigger Euro 89,-.
Order example for special production (mention number of option)
Standard part-number Designation Number of option Special production

4,035,683 TIG 1600A F/4m Option 01 (special length) about 2m longer than standard
4,035,758 TTW3000A F++/UD/4m Option 02 (reinforced protection hose)
4,035,734 TTG1600A F/JM/Le/8m Option 03 (0,75m leather protection hose)
www.fronius.com
TIG P-system (with screw-on gas nozzle):
3 C If you order the indicated part-number with the end number ,630 you will get the TTG- and TTW torch with screw-on gas nozzle system.
Euro 10,- additional price to the standard product will be invoiced (except promotion torches).
240
F++ connection with external water Z connection with internal water
1 = water, 2 = gas 2 = gas
Length specification hose pack Weight specification
Designation of new TIG torch:
Taking the type designation for the „TTG 2200A F/F/JM/Le/8m“ welding torch as an example, we shall now explain the reference letters and digits that
are
used to denote the various different types of torch:
Typ of torch:
Options
TT G 2200 A F F JM Le 8m
4m ..... Torch length 4m

8m ..... Torch length 8m
Le ...... Highly flexible protective hose made of nappa leather 0,75m
JM ..... JobMaster functionality or

UD ..... Up/Down functionality
F ........ Fronius central connector or

F++ .... Fronius central connector with external water connections
F ........ Correction facility for gas-nozzle position
A ........ Plug-on gas-nozzle or

P ........ Srew-on gas-nozzle
2200 ... Welding amperage up to 220 A
G ....... Gas-cooled torch

W ...... Water-cooled torch
TT ..... TIG torch
www.fronius.com
241
183
TTG1200A / 1600A / 2200A / 2600A / PL10
Processes
TIG-DC
TIG-AC/DC

Aluminium materials
Magnesium materials
Standard equipment
Plug-on gas nozzle system
Torch body rotates through 90°
Easy-to-use rocker switch
Swivel-mounted protective hose
UV and ozone-resistant protective hose
Gas nozzle, tungsten electrode, torch cap
long
Anti-kink feature at machine and torch end
Options
Flexible leather protection hose L = 0,7 m Special lengths of hose pack 1,0 – 20,0 m Recommended areas of use
Gas lenses (HF-ignition can be impaired started from 12 Automobile and allied vendor industries
P-system (screw-on gas nozzle) m) Construction of chemical plants
Fabric-reinforced protection hose KD-feeding for TTG2200 Maintenance and repair
Adapter for old machines Pipeline construction
Structural steel
TTG1200A TTG1600A TTG2200A TTG2600A PL10

Welding current / Duty cycle [DC] 90A / 60% 120A / 60% 170A / 60% 200A / 60% 65A / 60%
Welding current / Duty cycle [AC] 85A / 35% 120A / 35% 180A / 35% 220A / 35% 60A / 40%
TIG manual welding torches
Diameter electrode 1-3,2mm 1-3,2mm 1-4mm 1,6-6,4mm 1-2,4mm

TTG1200A, TIG Manual welding torch, gascooled, F connection
4,035,901 3 B TTG1200A F/4m 290,00
4,035,902 3 B TTG1200A F/8m 346,00
4,035,903 3 B TTG1200A F/UD/4m 315,00
4,035,904 3 B TTG1200A F/UD/8m 370,00
TTG1200A, TIG Manual welding torch, flexible torch body, gas-

cooled, F connection
4,035,905 3 B TTG1200A F/F/UD/4m 338,00
4,035,906 3 B TTG1200A F/F/UD/8m 394,00
TTG1600A, TIG Manual welding torches, gascooled, F connection

4,035,683 3 A TTG1600A F/4m 254 301,00
4,035,684 3 A TTG1600A F/8m 254 360,00
4,035,689 3 A TTG1600A F/UD/4m 254 311,00
4,035,690 3 A TTG1600A F/UD/8m 254 364,00
4,035,705 3 A TTG1600A F/JM/Le/4m 254 555,00
4,035,706 3 A TTG1600A F/JM/Le/8m 254 611,00
TTG1600A, TIG Manual welding torches, flexible torch body, gas-

4,035,685 3 A TTG1600A F/F/UD/4m 254 350,00
4,035,686 3 A TTG1600A F/F/UD/8m 254 406,00

4,035,713 3 A TTG2200A F/4m 255 313,00
4,035,714 3 A TTG2200A F/8m 255 369,00
4,035,709 3 A TTG2200A F/UD/4m 255 322,00
4,035,712 3 A TTG2200A F/UD/8m 255 399,00
www.fronius.com
4,035,731 3 A TTG2200A F/JM/Le/4m 255 567,00

4,035,734 3 A TTG2200A F/JM/Le/8m 255 623,00
TTG2200A, TIG Manual welding torches, flexible torch body, gas-

4,035,717 3 A TTG2200A F/F/UD/4m 255 361,00
4,035,718 3 A TTG2200A F/F/UD/8m 255 419,00
4,035,735 3 B TTG2200A F/F/JM/Le/4m 255 590,00
4,035,741 3 B TTG2200A F/F/JM/Le/8m 255 690,00
242
4,035,742 3 B TTG2600A F/4m 452,00
4,035,743 3 B TTG2600A F/8m 255 547,00
4,035,744 3 B TTG2600A F/UD/4m 255 477,00
4,035,745 3 B TTG2600A F/UD/8m 255 574,00
4,035,750 3 B TTG2600A F/JM/Le/4m 255 706,00
4,035,751 3 B TTG2600A F/JM/Le/8m 255 769,00
P-System (gas nozzle thread-type)
can be ordered with the additional part-number ...,630 (except TTG2600,

TTG1600A-Pot)
PL10 TIG Manual welding torches, gascooled, Fronius-Z connection

Up/Down
4,035,663 3 B PL10 G/Z/UD/4m 260 502,00
4,035,664 3 B PL10 G/Z/UD/8m 260 566,00
Adapter for old series of welding power sources

34,0350,2158 3 A Adaptor TIG-TTG 45,00
Adaptor for Euro-ZA

34,0350,2212 3 A Adaptor Euro ZA - TTG/TTW 183,00
KD-Supply (only suitable for TTG2200)

4,045,873 3 C KD-Feeding 4m KD7000/4010 1,2mm 518,00
TTG1600A WKZ / 1600A-POT / 1600A S / 2200 S / 2200-TCS /

184
1500 A

TTG1600A WKZ TTG1600A-Pot TTG1600A TTG2200A TTG2200-TCS
Diameter electrode 1-3,2mm 1-3,2mm 1-3,2mm 1-4mm 1-4mm

TTG1500A, WITIG Manual welding torches, gascooled, for Accu-
Pocket
4,035,978 18 C *)TTG 1600 A FS/TL/4m 212,00
4,035,979 18 A *)TTG 1600 A FS/UD/4m 234,00
TL = Triggerless
*) small Bajonett connection
TTG1600A, WKZ, TIG Manual welding torches, gascooled, F connec-

tion
www.fronius.com
4,035,831 3 B TTG1600A WKZ F/4m 261,00
TTG1600A, TIG Manual welding torches with potentiometer, gas-

4,035,858 3 A TTG1600A-Pot FS/4m 254 253,00
4,035,859 3 B TTG1600A-Pot FS/8m 254 321,00
TTG1600A, TIG Manual welding torches with potentiometer, flexible

torch body, gascooled, F connection
4,035,860 3 B TTG1600A-Pot F/FS/4m 254 276,00
4,035,861 3 B TTG1600A-Pot F/FS/8m 254 345,00 243
TTG1600A, TIG Manual welding torch, with gas valve, gascooled,
Bajonett connection
4,035,862 3 B TTG1600A S/B/4m 309,00
4,035,863 3 B TTG1600A S/B/8m 386,00
4,035,862,635 3 A *)TTG1600A S/B25/4m System 286,00
*) small Bajonett connection
TTG2200A, TIG Manual welding torch, with gas valve, gascooled,

Bajonett connection
4,035,864 3 A TTG2200A S/B/4m 320,00
4,035,865 3 B TTG2200A S/B/8m 397,00
TTG2200-TCS, TIG manual welding torches, gascooled, F connec-

tion TIG Comfort Stop
4,035,818 3 A TTG2200-TCS F/4m 293,00
4,035,819 3 B TTG2200-TCS F/8m 374,00
Adaptor for old series of welding power sources

34,0350,2158 3 A Adaptor TIG-TTG 45,00
Adaptor for Euro-ZA

185
TTW2500A / 3000A / 4000A / 5000A / PW18
Processes
TIG-DC
TIG-AC/DC


Duplex steels
Aluminium materials
Magnesium materials
Copper materials

structural steel
Standard equipment
Plug-on gas nozzle system UV and ozone-resistant protective hose Maintenance and repair
Torch body rotates through 90° Gas nozzle, tungsten electrode, torch cap Pipeline construction
Easy-to-use rocker switch long Construction of rail vehicles & rolling stock
Swivel-mounted protective hose Anti-kink feature at machine and torch end Shipbuilding and offshore engineering
Options
Flexible leather protection hose L = 0,7 m
Gas lenses
P-system (screw-on gas nozzle)
Fabric-reinforced protection hose
Special lengths of hose pack 1,0 – 20,0 m
(TTW2500 only until 8,0m; HF-ignition can be
impaired started from 12 m)
KD-feeding for TTW4000
Adapter for old machines
TTW2500A TTW3000A TTW4000A TTW5000A PW18

www.fronius.com
Diameter electrode 1-3,2mm 1-3,2mm 1-4mm 1,6-6,4mm 1-2,4mm

TTW2500A, TIG Manual welding torches, watercooled, F++ connec-
tion
4,035,881 3 B TTW2500A F++/4m 254 340,00
4,035,882 3 B TTW2500A F++/8m 254 435,00
4,035,850 3 A TTW2500A F++/UD/4m 254 365,00
4,035,851 3 A TTW2500A F++/UD/8m 254 435,00
4,035,852 3 B TTW2500A F++/UD/Le/4m 254 401,00
244 4,035,853 3 B TTW2500A F++/UD/Le/8m 254 435,00
TTW2500A, TIG Manual welding torches, flexible torch body, water-
cooled, F++ connection
4,035,854 3 B TTW2500A F/F++/UD/4m 254 389,00
4,035,855 3 B TTW2500A F/F++/UD/8m 254 458,00
Attention: max. power only in connection with the cooling unit FK2500!
(detailed technical data see operating instruction)

tion
4,035,752 3 A TTW3000A F++/4m 254 352,00
4,035,753 3 A TTW3000A F++/8m 254 446,00
4,035,758 3 A TTW3000A F++/UD/4m 254 359,00
4,035,759 3 A TTW3000A F++/UD/8m 254 449,00
4,035,768 3 A TTW3000A F++/UD/Le/4m 254 412,00
4,035,769 3 A TTW3000A F++/UD/Le/8m 254 508,00
4,035,770 3 A TTW3000A F++/JM/Le/4m 254 606,00
4,035,771 3 A TTW3000A F++/JM/Le/8m 254 701,00

4,035,754 3 A TTW3000A F/F++/UD/4m 254 400,00
4,035,755 3 A TTW3000A F/F++/UD/8m 254 495,00
4,035,772 3 B TTW3000A F/F++/JM/Le/4m 254 628,00
4,035,773 3 B TTW3000A F/F++/JM/Le/8m 254 725,00

tion
4,035,774 3 A TTW4000A F++/4m 255 410,00
4,035,775 3 A TTW4000A F++/8m 255 506,00
4,035,778 3 A TTW4000A F++/UD/4m 255 414,00
4,035,779 3 A TTW4000A F++/UD/8m 255 507,00
4,035,788 3 B TTW4000A F++/UD/Le/4m 255 472,00
4,035,789 3 B TTW4000A F++/UD/Le/8m 255 569,00
4,035,792 3 B TTW4000A F++/JM/Le/4m 255 664,00
4,035,793 3 B TTW4000A F++/JM/Le/8m 255 759,00

4,035,780 3 B TTW4000A F/F++/UD/4m 255 459,00
4,035,781 3 A TTW4000A F/F++/UD/8m 255 556,00
4,035,794 3 B TTW4000A F/F++/JM/Le/4m 255 688,00
4,035,795 3 B TTW4000A F/F++/JM/Le/8m 255 783,00
TTW4000A, TIG Manual welding torch, potentiometer, flexible torch

body, watercooled, F++ connection
4,035,830 3 B TTW4000A KD_Pot F++/UD/Le/4m 722,00
KD-Supply
4,045,873 3 C KD-Feeding 4m KD7000/4010 1,2mm 518,00
(only suitable for TTW4000/TTG2200)

tion
4,035,796 3 B TTW5000A F++/4m 255 522,00
4,035,797 3 B TTW5000A F++/8m 255 617,00
4,035,798 3 B TTW5000A F++/UD/4m 255 546,00
4,035,799 3 B TTW5000A F++/UD/8m 255 642,00
4,035,808 3 B TTW5000A F++/JM/Le/4m 255 777,00
4,035,809 3 B TTW5000A F++/JM/Le/8m 871,00
can be ordered with the additional part-number ...,630 (except TTW5000)

www.fronius.com
PW18, TIG Manual welding torch, watercooled, Fronius Z-connec-

tion, Up/Down
4,035,665 3 B PW18 W/Z/UD/4m 260 591,00
4,035,666 3 B PW18 W/Z/UD/8m 260 717,00

34,0350,2159 3 A Adaptor TIG-TTW 120,00
Adaptor for Euro-ZA

34,0350,2212 3 A Adaptor Euro ZA - TTG/TTW 183,00 245
TTW2500A WKZ / TTW3000P-KD internal / 4000A FumeEx /
186
4000A-KD internal / 5500P
TTW2500A-WKZ TTW3000P-KD TTW4000A UD TTW4000A-KD TTW5500P UD

JM/ FumeEx JM
Diameter electrode 1,2-3,2mm 1-3,2mm 1-4mm 1-4mm 3,2-6,4mm

TTW2500A, WKZ, TIG Manual welding torch, watercooled F++ con-
nection
4,035,866 3 C TTW2500A-WKZ F++/4m 254 300,00
TTW3000P, TIG Manual welding torch, KD internal, watercooled, F++

connection
4,035,875,630 3 C TTW3000P-KD F++/JM/Le/4m (suitable for wire Ø 0,8-1,2mm) 1.011,00
TTW4000A, TIG Manual welding torch, watercooled, F++ connection

with extraction function
4,035,839 3 D TTW4000A F++/UD/8m FumeEx 255 1.160,00
TTW4000A, TIG Manual welding torch, KD internal, watercooled, F++

connection
4,035,834 3 B TTW4000A-KD F++/JM/Le/4m (suitable for wire Ø 0,8-1,2mm) 255 1.102,00
TTW5500P, TIG Manual welding torches, watercooled, F++ connec-

tion
4,035,846,630 3 B TTW5500P F++/UD/4m 260 652,00
4,035,847,630 3 B TTW5500P F++/UD/8m 260 748,00

34,0350,2159 3 A Adaptor TIG-TTW 120,00
Adaptor for Euro-ZA

180
Extension hose packs
Options Article Number PG LK Wear Parts Price Euro

Extension hose packs
4,047,376 3 A TTG extension hose pack UD/10m 25mm² 578,00
4,047,377 3 A TTW extension hose pack UD/10m 25mm² 714,00
4,047,377,001 3 C TTW extension hose pack E/UD/10m 25mm² 821,00
www.fronius.com
4,047,378 3 C TTG extension hose pack JM/10m 25mm² 727,00

4,047,379 3 C TTW extension hose pack JM/10m 25mm² 862,00
246
187
Automatic welding torches TTG2200A-M, TTW4000A-M
Duplex steels (watercooled torches) Construction of chemical plants
Nickel-based materials (watercooled torches) Maintenance and repair
Aluminium materials Pipeline construction
Magnesium materials Construction of rail vehicles & rolling stock
Copper materials (watercooled torches) Shipbuilding and offshore engineering
Options
TIG automatic welding torch:
Gas lenses
Cold wire feeding like for TIG robot torches
Standard equipment
TIG automatic welding torch: Automatic tube diameter 32 mm
Screw-on or plug-on gas nozzle system Adapter from ø 32 mm to ø 35 mm
UV and ozone-resistant protective hose Anti-kink feature at machine- and torch end
TTG2200A-M TTW4000A-M
Weight 1kg 1kg
Welding current / Duty cycle [DC] 170A / 60% 400A / 60%
Welding current / Duty cycle [AC] 130A / 60% 350A / 60%
Diameter electrode 1-4mm 1-4mm

TIG Automatic welding torches, gascooled, F connection
1 4,035,822 3 B TTG2200A-M F/4m 262 410,00
TIG robot welding torches

4,035,823 3 B TTG2200A-M F/8m 262 470,00
TIG Automatic welding torches, watercooled, F++ connection

4,035,883,630 3 B TTW4000P-M F++/1.5m 438,00
1 4,035,824 3 B TTW4000A-M F++/4m 262 477,00
4,035,825 3 B TTW4000A-M F++/8m 262 555,00
can be ordered with the additional Art. No ...,630
KD-Supply for TIG Automatic welding torches

2 4,045,935 3 C CW-Feeding M/F/4m Dm. 1,2 mm KD7000/4010 596,00
3 4,045,967 3 C CW-Feeding M/F/4m (157,480inch) Ø 1,0/1,2mm (0,039/0,047inch) 409,00
Options and accessories see page 251
Holding clamps
42,0201,0135 3 A Holding clamp TIG-RO-KD for Binzel CAT 177,00
www.fronius.com
247
188
Robot welding torches TTW4000
Duplex steels Construction of chemical plants
Nickel-based materials Maintenance and repair
Aluminium materials Pipeline construction
Magnesium materials Construction of rail vehicles & rolling stock
Options
TIG robot welding torch:
Adjusting device for torch head
Special lengths 1,0 – 20 m (HF-ignition can be
impaired started from 12 m)
Holding clamp for TIG RO without KD-feeding
Standard equipment BasicKit for TIG RO KD-Drive
Torch head exchangeable: Teflon inner liner 0,8 – 1,2 Wire feed speed 0 – 5 m/min or 0 – 22 m/min
Screw-on gas nozzle system
Gas lens Coldwire feeding Pull:
Wire feed speed 0 – 10 m/min
Hose pack: Graphit innerliner ø 2,5 mm for Al- and CrNi-
Automatic tube diameter 32 mm wire
UV- and ozone-resistant protective hose pack 3 x 90° mountable
Wire feeder tube rotatable
Coldwire feeding Push: Holding clamp
3 x 90° mountable Exact speed regulation assured by digital
Wire feeder tube rotatable encoder
Holding clamp Toothed drive and pressure rollers
Wirefeed FWD/BACK button
TTW Robot Robacta TTW4000 Robacta KD

Welding current / Duty cycle [DC] 400A / 60% 400A / 60%
Welding current / Duty cycle [AC] 280A / 60% 280A / 60%
Diameter electrode 1,6-4mm
Wire Ø 0,8-2mm

Cold wire feeding Pull
1 34,0350,2020 3 A Robacta TTW4000 0° 263 265,00
44,0350,2890 3 C Robacta TTW4000 0° Jumbo 327,00
2 4,047,372 3 C TTW Robot F++/6m 263 1.220,00
4,047,373 3 C TTW Robot F++/8m 263 1.308,00
3 4,045,878 3 C KD-feeding TIG robot Drive F/6m 263 3.648,00
Please consider a basic kit for your first order:

KD-Supply Push
1 34,0350,2020 3 A Robacta TTW4000 0° 263 265,00
2 4,047,372 3 C TTW Robot F++/6m 263 1.220,00
4,047,373 3 C TTW Robot F++/8m 263 1.308,00
4 4,045,877 3 C Robacta KD F/3m 263 1.038,00
www.fronius.com
TIG Robot without KD-Supply

1 34,0350,2020 3 A Robacta TTW4000 0° 263 265,00
2 4,047,372 3 C TTW Robot F++/6m 263 1.220,00
4,047,373 3 C TTW Robot F++/8m 263 1.308,00
5 42,0201,0135 3 A Holding clamp TIG-RO-KD for Binzel CAT 263 177,00
248
189
Processes
TIG-DC
TIG-AC/DC

Duplex-steels
Aluminium materials
Magnesium-material
Copper materials

structural steels
Construction of chemical plants and paper
Standard equipment
plants
Torch head: Swivel-mounted wire guide tube with locking Automotive and allied vendor industries
Gas nozzle thread type-system Combi inner liner 0,8-1,2 Robot welding
Gas lenses Construction of rail vehicles & rolling stock
Adjusting device for electrodes Cold wire feeding Pull: Shipbuilding and offshore engineering
Hose pack: Wire guide speed 0-10 m/min
UV and ozone-resistant corrugated hose Graphit inner liner ø2,5mm for Al- and CrNi- Options
Holding clamp (4x90° mountable) wire TIG robot welding torch:
Line for shutoff box Swivel-mounted wire guide tube with locking customer specific hose pack length 1,0 - 20
Exact DC-servomotor with digital encoder m (HF-ignition can be impaired started from
Cold wire feeding Push: Toothed drive and pressure roller 12 m)
Wire feed FWD/BACK button Extension for holding clamp
Basic kit for TIG Ro KD Drive
Wire feed speed 0-5m/min or 0-22m/min

Ignition aid
Gas lens for 3/4“ gas nozzle
Customer specific torch body bend 90°
Robacta TTW4500 Robacta KD-Drive

Weight 1,1kg 3kg
Welding current / Duty cycle [DC] 450A / 60%
Welding current / Duty cycle [AC] 320A / 60%
Diameter electrode 1,6-4,8mm
Wire Ø 0,8-2mm

1 4,047,472 3 C Robacta TTW4500 F++/1,35m 265 1.479,00
4,047,442 3 C Robacta TTW4500 F++/6m/20ft 265 1.651,00
2 4,045,950 3 C Robacta KD-Drive F/6m 265 3.566,00

KD-Supply Push
1 4,047,472 3 C Robacta TTW4500 F++/1,35m 265 1.479,00
3 4,045,949 3 C Robacta KD F/3m 265 975,00
www.fronius.com
Robacta TTW4500 without KD-Supply

1 4,047,472 3 C Robacta TTW4500 F++/1,35m 265 1.479,00
Robacta TTW4500 PAP

4,047,671 3 C Robacta W/CB-PAP/TIG-Plasma/6m 1.621,00
44,0350,2910 3 A KD holding lock swivel PAP 616,00
249
2010
Processes
TIG-DC
TIG-AC/DC

Duplex-steels
Aluminium materials
Magnesium-material
Copper materials

structural steels
Construction of chemical plants and paper
Standard equipment
plants
Torch head: Swivel-mounted wire guide tube with locking Automotive and allied vendor industries
Gas nozzle thread type-system Combi inner liner 0,8-1,2 Robot welding
Gas lenses Construction of rail vehicles & rolling stock
Adjusting device for electrodes Cold wire feeding Pull: Shipbuilding and offshore engineering
Hose pack: Wire guide speed 0-10m/min
UV and ozone-resistant corrugated hose Graphit inner liner ø2,5mm for Al- and CrNi- Options
Holding clamp (4x90° mountable) wire TIG robot welding torch:
Line for shutoff box Swivel-mounted wire guide tube with locking customer specific hose pack length 1,0 - 20
Exact DC-servomotor with digital encoder m (HF-ignition can be impaired started from
Cold wire feeding Push: Toothed drive and pressure roller 12 m)
Wire feed FWD/BACK button Extension for holding clamp
Basic kit for TIG Ro KD Drive
Wire feed speed 0-5m/min or 0-22m/min
Ignition aid
Gas lens for 3/4“ gas nozzle
Robacta TTW5500 Robacta KD-Drive

Weight 6,05kg 3kg
Diameter electrode 3,2-6,4mm
Wire Ø 0,8-2mm

1 4,047,499 3 C Robacta TTW5500 F++/6m 266 1.873,00
4,047,500 3 C Robacta TTW5500 F++/8m 266 1.948,00
2 4,045,950 3 C Robacta KD-Drive F/6m 266 3.566,00

Cold wire feeding Push

1 4,047,499 3 C Robacta TTW5500 F++/6m 266 1.873,00
4,047,500 3 C Robacta TTW5500 F++/8m 266 1.948,00
3 4,045,949 3 C Robacta KD F/3m 266 975,00
www.fronius.com
Robacta TTW5500 without KD-supply

1 4,047,499 3 C Robacta TTW5500 F++/6m 266 1.873,00
4,047,500 3 C Robacta TTW5500 F++/8m 266 1.948,00
Robacta TTW5500 PAP

44,0350,2909 3 D Torch body Robacta TTW5500 PAP 1.167,00
250 Options and accessories see page 251

2012
Accessories TIG and Plasma
Pos. 13 Pos. 14 Pos. 15

Holding clamps
1 42,0201,0135 3 A Holding clamp TIG-RO-KD for Binzel CAT 177,00

42,0201,1526 3 A Holding clamp mounting-for Yaskawa/Motoman 140,00
42,0201,1644 3 A Holding clamp for Binzel & for Dinse (for Binzel CAT, for Dinse DIX SASS) 118,00
42,0201,1525 3 A Extension holding clamp/120 mm 124,00
42,0201,1651 3 A Extension holding clamp/80mm 116,00
42,0201,1652 3 A Extension holding clamp/100mm 120,00
2 44,0350,5014 3 D Holding clamp for PAP hosepack 408,00
44,0350,3346 3 D Contact collision box PAP/conventional TIG/Plasma 359,00
Adjusting gauges and devices

34,0350,1987 11 C Adjusting device RA TTW4000 683,00
44,0350,2448 6 A Adjust gage TTW4500 RO M18*1,5 78,00
42,0001,3731 12 D Electrode setting gauge PTW 500 48,00
3 44,0350,2344 6 A Adjust gage ø1,5/2,0 PTW1500 48,20
44,0350,2321 6 A Setting gage Ø2,4/3,0 PTW1500 Ø.094/Ø.118 inch 48,20
4 44,0350,2522 6 A Adjust gage ø1,0-5,0 PTW3500 140,00
Drag gas nozzle

5 44,0350,2536 3 D Drag gas nozzle L=50mm incl. gas hose 6m 474,00
44,0350,3353 3 D Drag gas nozzle L=70mm incl. gas hose 6m 591,00
6 44,0350,2781 3 C Drag gas nozzle L=100mm incl. gas hose 6m 591,00
7 44,0350,2821 3 A Drag gas nozzle PTW3500 complete incl. gas hose 6m 1.536,00
Torch cap keys

8 42,0201,3235 3 D Torch cap key TTG2600, TTW5000, TTW5500, RA TTW5500, RA PTW 24,00
3500
9 42,0201,2368 3 D Torch cap key TTW3000, TTG1200, TTG1600, TTW2500, TTW4500, 24,00
PTW1500
Divers
10 43,0009,0007 8 A Gas flow controller till 25 l/min 7,50
11 42,0405,0468 3 A Hosepack holder universal 45,00
12 40,0001,0451 8 B Hose protector wendel 27x32 1m 19,00
www.fronius.com

45,0200,1261 3 A Wrench for RA-union nut 20,00
44,0350,2345 3 C Power cable G 25/6m HW Plasma TIG/Plasma HW-Set 19,6ft 1.015,00
4,001,724 11 D Tool service TIG-PAP Plasma PAP 177,00
Accessories shaft protection hose

13 42,0300,2805 4 B Anti-abrasion sleeve NW29 8,40
14 42,0300,2806 4 B Pipe clip NW29 8,60
42,0300,2807 4 B Half-shells 2pcs ribs NW29 4,40
42,0300,2808 4 B Half-shells 2pcs slide NW29 4,40
15 42,0100,1309 3 A Abrasion protection sleeve Ø80 for corrugated hose Ø36 39,00 251
3200
Adapter TIG/Plasma
Pos. 13

Adapter TIG/Plasma
1 34,0350,2158 3 A Adaptor TIG-TTG 45,00
2 34,0350,2159 3 A Adaptor TIG-TTW 120,00
3 34,0350,2209 3 A Adaptor TT/MW(G/F) - TIG(G/Z) 86,00

4 34,0350,2210 3 A Adaptor TT/MW(G/F) - TIG(W/Z) 162,00
5 34,0350,2211 3 A Adaptor electrode TTG/TTW 143,00
6 34,0350,2212 3 A Adaptor Euro ZA - TTG/TTW 183,00
7 44,0350,2452 3 A Adaptor MW (G/F) Euro ZA 283,00
8 44,0350,2358 3 A Adaptor TT/MW(G/F)-F gas ext. 142,00
9 44,0350,1823 6 D Adaptor hose pack 124,00
10 44,0350,2495 3 C Adaptor PlasmaModul 10-Fronius Z 196,00
11 44,0350,2629 3 D Adaptor PM10 - Plasma Euro-ZA 421,00
12 44,0350,5013 3 D Adapter Fronius Z to F++/FG 296,00
13 4,001,549 3 A Bajonet Adaptor 25mm²/50mm² 16,60
3210
6
2 3

2 42,0001,5927 3 D Collisionbox alternative 210,00
5 44,0450,1335 4 C Adapter LK 50 for ABB 135,00
www.fronius.com
6 44,0450,1336 4 C Adapter LK 160 for Kuka 266,00

44,0450,1257 4 B Spiral cable collision box 56,00
43,0004,2433 3 A Adapter cable Robacta/for Dinse 3-pin plug on 2-pin bushing 90,00
43,0004,2934 3 A Adapter cable Robacta / CAT-NA 93,00
PAP collision protection see page 217
252
190
Wear part kits

TIG wear part kits
44,0350,1558 3 A Wear part kit TTG1600P/TTW22500P/TTW3000P 75,00
44,0350,1675 3 A Wear part kit TTG2200P/TTW4000P 80,00
44,0350,2559 3 D Wear part kit Robacta TTW4500 234,00
44,0350,5018 3 D Wear part kit Robacta TTW5500 422,00
TTG1600A/TTW3000A - 2 tungsten electrodes, 3 gas nozzles 2 clamping
TIG welding torch wear parts

sleeves, 2 clamping nuts, 1 torch cap long.


TTG1600P/TTW3000P - 2 tungsten electrodes, 3 gas nozzles, 2 clam-

ping sleeves, 1 torch cap long, 1 head shield, 2 clamping sleeves-cases.
TTG2200P/TTW4000P - 2 tungsten electrodes, 3 gas nozzles, 2

clamping sleeves, 1 torch cap long, 1 torch cap short, 1 head shield 2
clamping sleeves-cases.
Robacta TTW4500 - 4 tungsten electrodes, 3 gas nozzles, 2 clamping

sleeves, 2 gas lens, 1 torch cap short, 2 head shields, 2 striking aids.
Robacta TTW5500 – 6 tungsten electrodes, 6 gas nozzles, 3 clamping
sleeves, 2 gas lenses, 1 torch cap short, 1 insulation ring, 1 head shield,
1 striking aid.
www.fronius.com
253
TTG1200A / TTG1500A / TTG1600A / TTW2500A / TTW3000A
191
/ AL1500 / TTG1600A-POT / AL16 / AW32 wear parts

TTG1200A / TTG1600A / TTW2500A / TTW3000A / AL1500 / TT-
G1600A-POT / AL16 / AW32 wear parts
1 44,0350,0336 10 A *)Torch cap long L=153 A 6,90
2 44,0350,0337 10 A Torch cap medium L=64 A 6,40
3 44,0350,0338 10 A Torch cap short L=11 A 5,70
4 42,0001,1148 10 A Clamping sleeve 1,0/ø5,3x12,7 2,30
42,0001,1149 10 A Clamping sleeve 1,6/ø5,3x12,7 1,40
42,0001,1150 10 A *)Clamping sleeve 2,4/ø5,3x12,7 1,40
5 42,0001,0692 10 A Clamping nut 1,0/SW10x10,3 1,90
42,0001,0693 10 A Clamping nut 1,6/SW10x10,3 1,90
6 44,0350,1500 10 A Gas lens 1,0/ø12x11 5,90
44,0350,1501 10 A Gas lens 1,6/ø12x11 5,09
44,0350,1460 10 A Gas lens 2,4/ø12x11 5,90

44,0350,1461 10 A Gas lens 3,2/ø12x11 5,90
7 42,0300,0820 10 A Gas nozzle ceramic ø6,4/ø20,8x33 1,90
42,0300,0821 10 A Gas nozzle ceramic ø8,0/ø20,8x33 1,90
Pos. 9 - Tungsten electrodes page 268
Gas lense 4,0 technical not possible!

42,0001,1671 - no clamping sleeve necessary.
www.fronius.com
254
TTG2200A / TTW4000A / TTW4000 A Fume Ex / AL22-1 /
192
AW42-1 wear parts

TTG2200A / TTW4000A / AL22-1 / AW42-1 wear parts
1 44,0350,0170 10 A *)Torch cap long L=100 A 7,30
2 44,0350,0171 10 A Torch cap short L=19,5 5,40
3 42,0001,0697 10 A Clamping sleeve 1,0/ø6,2x59 3,30
42,0001,0698 10 A Clamping sleeve 1,6/ø6,2x59 3,30
42,0001,0699 10 A *)Clamping sleeve 2,4/ø6,2x59 3,30
4 42,0402,0222 10 D Wear sleeve ø16,5/ø22x20 2,70
5 42,0001,0692 10 A Clamping nut 1,0/SW10x10,3 1,90
42,0001,0694 10 A *)Clamping nut 2,4/SW10x10,3 1,90
42,0001,1481 10 A Clamping nut 4,8/SW9,5x10,3 9,70
6 44,0350,1500 10 A Gas lens 1,0/ø12x11 5,90

44,0350,1501 10 A Gas lens 1,6/ø12x11 5,09
44,0350,1460 10 A Gas lens 2,4/ø12x11 5,90
44,0350,1461 10 A Gas lens 3,2/ø12x11 5,90
42,0300,0462 10 A *)Gas nozzle ceramic ø9,5/ø20,8x44 1,90
42,0300,0463 10 A Gas nozzle ceramic ø11/ø20,8x44 1,90
9 42,0100,0176 10 A Insulation sleeve for spot welding 3,70
10 42,0001,1409 10 C Gas nozzle for spot welding ø22/25,5x33 23,00
13 44,0350,2516 6 A Extraction nozzle TIG TTW4000A 102,00
Gas lens 4,0 technical not possible!

42,0001,1481 - no clamping sleeve necessary.
TTG2600A / TTW5000A / AL27-1 / AL27-M / AW52-1 / AW52-M

193
wear parts
www.fronius.com

TTG2600A / TTW5000A / AL27-1 / AL7-m / AW52-1 / AW52-M wear
parts
1 44,0350,1154 10 A *)Torch cap long L=100 19,90
2 44,0350,1153 10 A Torch cap short L=21 14,30 255
4 42,0001,2278 10 A Clamping nut 1,6/ø16x16 20,30
42,0001,2279 10 A Clamping nut 2,4/ø16x16 20,30
42,0001,2272 10 A *)Clamping nut 3,2/ø16x16 20,30
42,0001,2273 10 A Clamping nut 4,0/ø16x16 20,30
42,0001,2274 10 A Clamping nut 4,8/ø16x16 20,30
42,0001,2275 10 A Clamping nut 6,4/ø16x16 20,30
TTG1200P / TTG1600P / TTW2500P / TTW3000P / PL16 /

194
PW32 wear parts

Torch caps
1 44,0350,1495 10 A *)Torch cap long L=153 8,70
2 44,0350,1496 10 A Torch cap medium L=64 6,60
3 44,0350,1761 10 A Torch cap short L=11 5,40
Standard
4 42,0100,0391 10 A Head shield standard ø20/ø10,1x7 3,10
6 42,0001,2827 10 A Clamping sleeve case 1,0/ø9,5x20,6 2,00
42,0001,0260 10 A Clamping sleeve case 1,6/ø9,5x20,6 2,00
42,0001,0261 10 A *)Clamping sleeve case 2,4/ø9,5x20,6 2,00
7 42,0300,0105 10 A Gas nozzle ceramic ø6,3/ø14,2x29,5 thread-type 1,60
42,0300,0107 10 A *)Gas nozzle ceramic ø9,5/ø14,2x29,5 thread-type 1,60
42,0300,0110 10 A Gas nozzles ceramic ø16/ø21x30 thread-type 1,60
Standard Gas lens

4 42,0100,0391 10 A Head shield standard ø20/ø10,1x7 3,10
www.fronius.com
8 42,0001,1343 10 A Gas lens 1,0/ø14x22,5 13,40

42,0001,1344 10 A Gas lens 1,6/ø14x22,5 13,40
42,0001,1345 10 A Gas lens 2,4/ø14x22,5 13,40
42,0001,1346 10 A Gas lens 3,2/ø14x22,5 13,40
9 42,0300,0982 10 A Gas nozzle ceramic ø6,3/ø20x25,5 thread-type 2,00
42,0300,0983 10 A Gas nozzle ceramic ø8/ø20x25,5 thread-type 2,00
42,0300,0984 10 A Gas nozzle ceramic ø9,5/ø20x25,5 thread-type 2,00
256
Gas lens big
10 42,0100,0407 10 A Head shield big ø30/ø12,8x14 8,20
12 42,0001,3010 10 A Gas lens big 1,0/ø25,4x41 29,70
42,0001,3011 10 A Gas lens big 1,6/ø25,4x41 29,70
42,0001,3012 10 A Gas lens big 2,4/ø25,4x41 29,70
42,0001,3013 10 A Gas lens big 3,2/ø25,4x41 29,70
13 42,0300,2247 10 A Gas nozzle ceramic ø9,5/ø30,5x48 thread-type 5,30
42,0300,2248 10 A Gas nozzle ceramic ø12,5/ø30,5x48 thread-type 5,30
42,0300,2249 10 A Gas nozzle ceramic ø16/ø30,5x48 thread-type 5,30
Gas lens small

15 42,0100,0387 10 A Head shield 7/16“ ø20/ø12x6 6,10
16 42,0100,0388 10 D Head shield long 7/16“ 12,60
42,0001,3004 10 A Clamping sleeve 2,4/ø4x13,5 3,30
18 44,0350,1489 10 A Gas lens 1,0/ø11,5x15 19,90
44,0350,1490 10 A Gas lens 1,6/ø11,5x15 19,90
44,0350,1491 10 A Gas lens 2,4/ø11,5x15 19,90
19 42,0300,2244 10 A Gas nozzle ceramic ø6,5/ø16x16,5 thread-type 1,70
42,0300,2246 10 A Gas nozzle ceramic ø9,5/ø16x16 thread-type 1,70

2013
TTW3000P-KD wear parts

TTW3000P-KD wear parts
1 42,0001,5967 10C D Nozzle KD 0.8 9,40
42,0001,5968 10C D Nozzle KD 1.0 9,40
42,0001,5969 10C D Nozzle KD 1.2 9,40
2 42,0001,5970 6 A KD connecting sleeve 47,30
3 42,0100,1220 6 A Head shield KD 31,90
40,0001,0415 10 A *)Teflon inner liner HQ 1,2 1m 7,30
42,0100,1003 10 A *)Guide nozzle ø1,2 red 9,80
www.fronius.com
Wear parts TTW3000P see page 256
257
TTG2200P / TTG2200P-M / TTW4000P-M / TTW4000P / PL22 /
195
PL22-M / PW42 / PW42-M wear parts
for manual- and automatic welding torches

Miscellaneous
1 44,0350,1597 10 A *)Torch cap long L=118,3 5,50
42,0001,0286 10 A *)Clamping sleeve 2,4/ø6,35x51,5 2,80
4 42,0100,0408 10 A Head shield standard ø22/ø15x10 3,20
Standard
5 42,0001,3032 10 A Clamping sleeve case 1,0/ø11,1x46,8 4,10
42,0001,3034 10 A *)Clamping sleeve case 2,4/ø11,1x46,8 4,10
6 42,0300,2276 10 A Gas nozzle ceramic ø6,5/ø18x47 thread-type 1,85

42,0300,2277 10 A Gas nozzle ceramic ø8/ø18x47 thread-type 1,85
42,0300,2278 10 A *)Gas nozzle ceramic ø9,5/ø18x47 thread-type 1,85
7 42,0300,2283 10 A Gas nozzle ceramic ø8/ø18x76 thread-type 7,10
Clamping sleeve case big

8 42,0001,2862 10 A Clamping sleeve case 2,4/ø19x33 24,80
42,0001,2863 10 A Clamping sleeve case 3,2/ø19x33 24,80
42,0001,2864 10 A Clamping sleeve case 4,0/ø19x33 24,80
42,0300,2826 10 B Gas nozzle ceramic ø9,5/ø24x59 thread-type 7,10
Standard Gas lens

11 42,0100,0401 10 A Insulating ring ø23/ø12,3x13,6 3,40
12 44,0350,1595 10 D Gas lens 1,0/ø19x50 10,60
44,0350,1362 10 A Gas lens 1,6/ø19x50 10,60
44,0350,1363 10 A Gas lens 2,4/ø19x50 10,60
44,0350,1364 10 A Gas lens 3,2/ø19x50 10,60
44,0350,1365 10 A Gas lens 4,0/ø19x50 10,60
www.fronius.com

258
Gas lens big
15 42,0100,0402 10 A Insulating ring large ø30/ø12,3x15,8 10,70
16 42,0001,3027 10 D Gas lens big 1,0/ø25,4x50 25,00
42,0001,3028 10 A Gas lens big 1,6/ø25,4x50 25,00
42,0001,3029 10 A Gas lens big 2,4/ø25,4x50 25,00
42,0001,3030 10 A Gas lens big 3,2/ø25,4x50 25,00
42,0001,3031 10 A Gas lens big 4,0/ø25,4x50 25,00
2014
TTW4000A-KD / TTW4000P-KD wear parts
5 4
2
3
1

TTW4000A-KD / TTW4000P-KD wear parts

1 44,0350,2045 10 A Wire guide insert T(HQ) 2x0,25x0,4m for aluminium wire ø1,0mm 38,00
44,0350,2046 10 A Wire guide insert T(HQ) 2x1,25x0,4m for aluminium wire ø1,2mm 38,00
44,0350,2047 10 A Wire guide insert T(HQ) 2,5x1x0,4m for aluminium wire ø1,6mm 38,00
42,0404,0178 10 A Bronze inner liner 0,8-1,2/0,32m 4,80
2 42,0404,0355 6 D Carrying spring 7,5mx120mm Material: Niro 1.4310 7,70
3 42,0001,5759 6 D Nozzle KD-manual 16,90
4 42,0001,6277 6 D Nozzle KD TTHW4000 ø3,0 30,00
5 42,0001,2418 10 A Nozzle 0,8 D=8x10 KD-feeding 7,30
42,0001,5495 10 A Nozzle 0,9 D=8x10 KD-feeding 7,30
Wear parts TTW4000A/TTW4000P see page 255/258
www.fronius.com
259
196
TTW5500P wear parts

Torch caps
1 44,0350,1154 10 A *)Torch cap long L=100 19,90
Standard (for gase nozzle 1“ - 16G)

3 42,0001,5891 10 A Clamping sleeve 3,2/ø10x50,5 21,30
42,0001,5892 10 A *)Clamping sleeve 4,8/ø10x50,5 21,30
42,0001,5980 10 D Clamping sleeve 4,0/ø10x50,5 TTW5500P / PTW 3500 21,30
42,0001,5893 10 A Clamping sleeve 6,4/ø10x49 21,30
4 42,0100,1211 10 A *)Teflon ring ø34x10 34,80
5 42,0001,5887 10 A *)Gas cladding ring M18x1.5 14,00
6 44,0350,2528 10 A Gas lens M10x1 Jumbo 24,00
42,0300,2248 10 A *)Gas nozzle ceramic ø12,5/ø30,5x48 thread-type 5,30
Gas nozzle 3/4“ - 16 UNF

8 42,0100,1203 10 D Stop ring ø29x10 11,30

9 44,0350,2530 10 A Gas lens 3/4“ M10x1 18,20
197
PL10 / PW18 wear parts

PL10 / PW18 wear parts
42,0001,3004 10 A Clamping sleeve 2,4/ø4x13,5 3,30
www.fronius.com
2 42,0001,3108 10 A Clamping sleeve case 1,0/ø8x12,8 8,50

42,0001,3109 10 A *)Clamping sleeve case 1,6/ø8x12,8 8,50
42,0001,3110 10 A Clamping sleeve case 2,4/ø8x12,8 8,50
3 42,0300,2307 10 A Gas nozzle ceramic ø4/ø16x16,5 thread-type 1,70
42,0300,2244 10 A *)Gas nozzle ceramic ø6,5/ø16x16,5 thread-type 1,70
260
2015
KD feeding manual wear parts

Wire nozzles
1 42,0001,5685 10 A Wire nozzle ø0,8 M6x16 7,70
42,0001,5776 10 A Wire nozzle ø0,9 M6x16 7,70
42,0001,5686 10 A Wire nozzle ø1,0 M6x16 7,70
42,0001,5687 10 A *)Wire nozzle ø1,2 M6x16 7,70
42,0001,5777 10 A Wire nozzle ø1,4 M6x16 7,70
42,0001,5599 10 A Wire nozzle ø1,6 M6x16 7,70
42,0001,5778 10 A Wire nozzle ø2,0 M6x16 7,70
Wire guide inner liner Al, CrNi

40,0001,0415 10 A *)Teflon inner liner HQ 1,2 1m 7,30
40,0001,0055 10 A Graphit inner liner 2,0-2,4 1m 3,50

Yard ware, please indicate the required length
Divers
3 42,0001,5412 6 A *)Clamping piece cyl. ø1,6 6,50
4 42,0400,1025 6 A *)Clamping nut 4,9 /SW10x19 2,05
6 42,0100,1003 10 A Guide nozzle ø1,2 red 9,80
www.fronius.com
261
198
TTG2200A-M / TTW4000A-M / AL22-M / AW42-M wear parts

TTG2200 A-M / TTW4000 A-M / AL22-M / AW42-M wear parts
1 42,0001,1667 10 A Clamping nut 1,0/SW9,5x12,3 6,50
42,0001,1669 10 A *)Clamping nut 2,4/SW9,5x12,3 6,50
2 42,0001,2741 10 A Gas lens collet 2,4 15,10
42,0001,2742 10 A Gas nozzle clamping nut 3,2 15,10
3 44,0350,1462 10 A M-Gas lens 2,4 20,00
44,0350,1463 10 A M-Gas lens 3,2 20,00

2016
KD feeding TIG-M wear parts

Nozzles
1 42,0001,2418 10 A Nozzle 0,8 D=8x10 KD-feeding 7,30
42,0001,2402 10 A *)Nozzle 1,2 D=8x10 KD-feeding 7,30
Wire guie inner liner Al, CrNi

www.fronius.com
Teflon- and graphit inner liners see page 203
Divers
262
2017
KD feeding M wear parts

Wire nozzle / contact tip
1 42,0001,5685 10 A Wire nozzle ø0,8 M6x16 7,70
42,0001,5776 10 A Wire nozzle ø0,9 M6x16 7,70
42,0001,5686 10 A Wire nozzle ø1,0 M6x16 7,70
42,0001,5687 10 A *)Wire nozzle ø1,2 M6x16 7,70
42,0001,5777 10 A Wire nozzle ø1,4 M6x16 7,70
42,0001,5599 10 A Wire nozzle ø1,6 M6x16 7,70
42,0001,5778 10 A Wire nozzle ø2,0 M6x16 7,70
2 42,0001,0053 10 A Contact tip 0,8/M6/ø8x33 (AL2300) 1,85
42,0001,0054 10 A *)Contact tip 1,0/M6/ø8x33 (AW2500) 1,85
42,0001,0055 10 A *)Contact tip 1,2/M6/ø8x33 1,85
42,0001,0056 10 A Contact tip 1,6/M6/ø8x33 1,85
Wire guide inner liner Al, CrNi
Teflon- and graphit inner liners see page 203
Divers

199
Robacta TTW4000 wear parts
7
6 5

Robacta TTW4000 wear parts
1 42,0001,5550 10 A Clamping sleeve ø1,6/ø5,9x60 4,80
42,0001,5551 10 A Clamping sleeve ø2,4/ø5,9x60 4,80
42,0001,5552 10 A *)Clamping sleeve ø3,2/ø5,9x60 4,80
42,0001,5553 10 A Clamping sleeve ø4,0/ø5,9x60 4,80
2 34,0350,1991 10 A Gas lens 1,6-4,0/ø17,5x15 9,30
www.fronius.com

263
Jumbo wear parts
5 44,0350,2858 10 C Gas lens PW 42-WE Jumbo 32,10
*) Standard fittings for TIG RO KD-supply

3260
Robacta KD / Robacta KD Drive TTW4000

Robacta KD / Robacta KD Drive TTW4000
1 42,0001,2418 10 A *)Nozzle 0,8 D=8x10 KD-feeding 7,30

3 42,0001,5311 6 A *)Outlet part 58° L=158mm 79,20
42,0001,5611 6 D Outlet part 30° L=136,5mm 79,20
42,0001,5546 6 D Outlet part 50° L=137,5mm 79,20
42,0001,5494 6 A Outlet part 58° L=170mm (for gas nozzle L=76mm) 91,50
www.fronius.com

*) Standard fittings for TIG RO KD-supply

Pos. 2 - bronze inner liners see page $RE445$
264
3270
Robacta TTW4500 / Robacta TTW4500 PAP wear parts

1 44,0350,0337 10 A *)Torch cap medium L=64 A 6,40
2 44,0350,0336 10 A Torch cap long L=153 A 6,90
4 42,0100,1166 10 A Stop ring ø25x7,3 9,50
5 42,0001,5794 10 A Clamping sleeve 1,6/ø8x44 9,40
42,0001,5796 10 A *)Clamping sleeve 3,2/ø8x44 9,40
7 44,0350,2443 10 A Gas lens ø15x7 M8x1 19,40
8 42,0300,2650 10 A *)Gas nozzle ceramic ø12/ø23x31 7,10
42,0300,2754 10 A Gas nozzle ceramic ø14/ø23x31 7,10
9 42,0201,2152 3 D Ignition aid ø22mm TTW4500 20,50
10 44,0350,2529 10 A Gas lens 3/4“ M8x1 20,30

Pos. 6 - Tungsten electrodes see page 268
www.fronius.com
265
3280

1 44,0350,2523 10 A *)Torch cap short PTW3500 27,60
2 42,0001,5891 10 A Clamping sleeve 3,2/ø10x50,5 21,30
42,0001,5980 10 D Clamping sleeve 4,0/ø10x50,5 TTW5500P / PTW 3500 21,30
42,0001,5892 10 A *)Clamping sleeve 4,8/ø10x50,5 21,30
4 42,0100,1211 10 A Teflon ring ø34x10 34,80
5 42,0001,5887 10 A *)Gas cladding ring M18x1.5 14,00
6 44,0350,2528 10 A *)Gas lens M10x1 Jumbo 24,00
42,0300,2249 10 A *)Gas nozzle ceramic ø16/ø30,5x48 thread-type 5,30
42,0300,2899 10 A Gas nozzle ceramic ø12,5mm/ø32x48mm 6,10
42,0300,2900 10 A Gas nozzle ceramic ø19mm/ø32x48mm 6,10
8 42,0100,1203 10 D Stop ring ø29x10 11,30
9 44,0350,2530 10 A Gas lens 3/4“ M10x1 18,20

Pos. 3 - Tungsten electrodes see page 268
3490
Robacta KD Plasma / TIG PAP wear parts

Robacta KD Plasma / TIG PAP wear parts
1 42,0001,5685 10 A Wire nozzle ø0,8 M6x16 7,70
42,0001,5776 10 A Wire nozzle ø0,9 M6x16 7,70
42,0001,5686 10 A Wire nozzle ø1,0 M6x16 7,70
42,0001,5687 10 A *)Wire nozzle ø1,2 M6x16 7,70
42,0001,5777 10 A Wire nozzle ø1,4 M6x16 7,70
42,0001,5599 10 A Wire nozzle ø1,6 M6x16 7,70
www.fronius.com
2 42,0001,6113 6 D Outlet part 52° L=132mm 102,00

3 42,0404,0178 10 A Bronze inner liner 0,8-1,2/0,32m 4,80
4 42,0100,1269 6 D Insulation DFS TIG/PlasmaPAP 54,50
266
3290
Robacta KD / Robacta KD Drive TTW4500 / TTW5500

Robacta KD / Robacta KD Drive TTW4500 / TTW5500
1 42,0001,5685 10 A Wire nozzle ø0,8 M6x16 7,70
42,0001,5776 10 A Wire nozzle ø0,9 M6x16 7,70
42,0001,5686 10 A Wire nozzle ø1,0 M6x16 7,70
42,0001,5687 10 A Wire nozzle ø1,2 M6x16 7,70
42,0001,5777 10 A Wire nozzle ø1,4 M6x16 7,70
42,0001,5599 10 A Wire nozzle ø1,6 M6x16 7,70
42,0001,5778 10 A Wire nozzle ø2,0 M6x16 7,70
2 44,0350,2336 10 A Teflon inner liner HQ 2,5x1/0,25m 9,20
3 42,0001,5697 6 A Outlet part 45° L=115mm 51,40
42,0001,5911 6 D Outlet part 58° L=160mm 66,90
42,0001,6113 6 D Outlet part 52° L=132mm 102,00

10 40,0001,0054 10 A *)Graphit inner liner 1,6 1m 3,50
www.fronius.com
267
201
Tungsten electrodes

Tungsten electrode cerium WC 20 175 mm - grey
42,0411,4012 10C A Tungsten electrode WC20/ø1,0x175 2,40
42,0411,4001 10C A *)Tungsten electrode WC20/ø1,6x175 (PL10/PW18) 3,00
42,0411,4002 10C A *)Tungsten electrode WC20/ø2,4x175 (TTG1600/TTW 3000/AL1500/ 5,10
TTW2500/TTG2200/TTW4000)
42,0411,4003 10C A *)Tungsten electrode WC20/ø3,2x175 (TTG2600/TTW 5000/RA TTW4000/ 8,40
RA TTW4500)
42,0411,4013 10C A Tungsten electrode WC20/ø4,0x175 14,50
42,0411,4014 10C D Tungsten electrode WC20/ø4,8x175 (RA TTW5500) 24,30
42,0411,4015 10C D Tungsten electrode WC20/ø6,4x175 54,00
Tungsten electrode pure

42,0411,4008 10C A Tungsten electrode WP/ø1,6x175 3,70
42,0411,4007 10C D Tungsten electrode WP/ø4,0x175 15,70
42,0411,4009 10C D Tungsten electrode WP/ø4,8x175 25,40
42,0411,4021 10C D Tungsten electrode WP/ø6.4x175 (for AC with TTW5500P) 50,80
Tungsten electrode gold plus WL 15 175 mm - gold

41,0010,0247 10C C Tungsten electrode GP/ø1,0x175 2,70
41,0010,0246 10C A Tungsten electrode GP/ø1,6x175 3,65
41,0010,0245 10C A Tungsten electrode GP/ø2,4x175 6,95
www.fronius.com
268
164
MagicCleaner
Cleaning current is continuously adjustable Construction of chemical plants
Electrolyte feed is continuously adjustable Maintenance and repair
Adjustable current waveform (AC/DC) Industry plant & pipeline construction, site-
Short-circuit detection and cut-out erection firms
Generator-compatible
CE mark Recommended base materials
Options Copper materials
MagicCleaner printing set
Mains voltage 110V - 115V, 50/60Hz
Processes
Electrochemical cleaning
Electrochemical polishing / burnishing
Electrochemical labelling / printing

Options
4,046,055 3 D MagicCleaner remote-control 395,00
4,045,769 3 C MagicCleaner electrode cable 202,00
42,0411,8003 3 A Electrode 40x54° CrNi complete MagicCleaner set 46,00
42,0411,8014 3 A Cleaning cloth 95x60mm MagicCleaner 3,00
44,0450,0901 5 B Gloves rubber Large 9-9,5 and ESD suitable 5,50
44,0550,0117 9 A Protective goggles Astros 15,30
42,0411,8012 3 C Plastic box for MagicCleaner 1,20
44,0550,0061 9 D Water spray bottle 15,40
40,0006,0122 3 C PVC suitcase MagicCleaner 147,00
If you reorder a logo

42,0411,8024 3 D Logo dimension 25x45mm MagicCleaner (foil 55x75mm) 39,00
TIG MagicCleaner
Long term print foils:
Please use order from (40,0006,0822).

If you order a logo for the first time

Options
42,0300,7030 3 A Printing felt 90x50mm 1,00
42,0411,8021 3 A Electrolyte printing 0,5 l 10,30
42,0411,8023 3 D Print foil disposable 65x195mm 2,90
Printset Article Number PG LK Alternative Price Euro

Printset MagicCleaner
4,100,212 3 D Printset MagicCleaner 58,00
incl. Electrolyte printing 0,5 l, printing felt, printing foil, disposable, plastic
box, spare part box
Options Brush head

42,0435,0192 4 D Brush head 31,7x16,7mm MagicCleaner messing 28,00
42,0001,5602 6 A Electrode holder ø12x44 CrNi MagicCleaner 10,60
www.fronius.com
42,0435,0212 4 D Brush attachment-ø21x45mm Magic Cleaner 37,00
If ordering for the first time please order both articles.

If ordering only the consumable parts please order brush head.
269
Options
4,075,092,361 3 D MagicCleaner STA 100-115/230V without mains plug 50/60 Hz 2.119,00
4,045,818 3 A MagicCleaner hose pack 4m 271,00
44,0001,1176 3 A Electrode 40x54° CrNi complete MagicCleaner 46,00
44,0450,1019 3 A Electrode 40x54° CrNi MagicCleaner 35,00
44,0001,1313 3 A Electrode 40x60° coal complete MagicCleaner 253,00
44,0450,1040 3 A Electrode 40x30° CrNi MagicCleaner 44,00
42,0411,8040 4 A Electrode 40x60° coal MagicCleaner 87,00
42,0411,8014 3 A Cleaning cloth 95x60mm MagicCleaner 3,00
42,0411,8007 3 A Cleaning cloth 115x60mm with rubber MagicCleaner 3,30
42,0411,8013 3 A Cleaning cloth 1000x1000mm Magic Cleaner per m² 79,00
42,0411,8041 3 A Electrolyte powder cleaning for 1l 12,00
42,0411,8047 3 C Mixing tank electrolyte 1l 24,70
42,0411,8003 3 A Electrode 40x54° CrNi complete MagicCleaner set 46,00
42,0411,8052 3 A Electrolyt cleaning red 3,0l MagicCleaner 64,00
42,0411,8015 3 A Electrolyte cleaning red 1 l 31,00
42,0411,8018 3 A Electrolyte polish blue 1 l 33,00
Attention: for air freights only 1l bottles are accepted.
MagicCleaner Stand Alone

4,075,092 3 B MagicCleaner Stand Alone 2.085,00
including cleaning handle with integral electrolyte feed (4m) and acces-
sories compartment which consists of: electrolyte power cleaning (for
1 l electrolyte), mixing tanks, protective goggles, gloves, cleaning cloth,
GroundCable
2029
Special electrodes MagicCleaner
PG 3 - please order with the dummy number 41,400,000 as a project.
(except Pos. 2, 8, 11)

TIG MagicCleaner

recommended cleaning cloth
Price Euro
S-Electrode 20x45° narrow (z0013188) Pos 1 42,0411,8007 147

S-Electrode 30x30° narrow (z0014678) Pos 3 42,0411,8007 147
S-Electrode 40x30° angled (z0013189) Pos 4 42,0411,8007 147
S-Electrode 40x90° angled (z0013446) Pos 5 42,0411,8007 147
S-Electrode 40x90° angled and turned (z0022266) Pos 6 42,0411,8007 147
S-Electrode 40x30° round (z0013190) Pos 7 42,0411,8007 147
S-Electrode 40x90° round (z0013192) Pos 9 42,0411,8007 147
S-Electrode 40xR30 round (z0013193) Pos 10 42,0411,8014 147
www.fronius.com

Special electrodes 2, 8, 11
2 44,0450,1924 3 D S-electrode 25x45 narrow MagicCleaner 147,00
8 44,0450,1923 3 A S-electrode 40x4 flat MagicCleaner 105,00
11 44,0450,1922 3 D S-electrode 50x54 bevel MagicCleaner 134,00
270
MMA WELDING
RECTIFIER
Power sources from page 272 A common welding method für
Manual welding torches from page 283 rust-, acid- and heatproof steel
is arc welding with a consumable
Welding place equipments from page 282
coated electrode. It takes place by
Installation kits from page 279
hand, and is suitable for plate thick-
Carriages from page 280 nesses of 1mm and above.
www.fronius.com
271
4080
AccuPocket
AccuPocket: available from 03/2014
TIG: available from Q2/2014

Manual electrode (MMA) welding (C-version) Constructional steels
Cel-compatible Ferritic / austenitic CrNi steels
TIG-DC Duplex steels
Aluminium materials
Maintenance and repair
structural steel
Industry plant & pipeline construction, si-
teerection firms
Standard equipment
Li/Ion technology Hot-Start
Charger Soft-Start
Generator-compatible (2kVA) Dynamic
S-mark, CE-mark Feeder possible until 100m
Anti-Stick function Capacity display
Automatic gas post-flow Standard- and quick start mode
Touch-down ignition Standalone and Hybrid mode
V-down-compatible welding of CEL elec- TAC function (TIG)
trodes Puls mode (TIG)
1-phase mode possible until 140A (150 A TIG) Comfort-stop (TIG)
Thermostat-controlled fan integrated magnet valve (TIG)
Overtemperature protection UpDown control from torch
Dust filter
Technical data
Technical data for EU: Service temperature: -20 °C - +40 °C Input circuit max.: 16 A eff
ActiveCharger 1000 /230 Protection class: IP43S Output circuit: 18 ADC
Input voltage: 230 VAC / 50 Hz Weight: 2 kg Output line max.: 1073 W
Output voltage: 30 - 58 VDC Efficiency factor up to 96 %
Input circuit max.: 10 A eff Technical data for USA: Service temperature: -20 °C - +40 °C
Output circuit: 18 ADC ActiveCharger 1000 /120 Protection class: IP43S
Output line max.: 1073 W Input voltage: 120 VAC / 60 Hz Weight: 2 kg
Efficiency factor up to 96 % Output voltage: 30 - 58 VDC
AccuPocket 150/230V/E, EU
Inverter
Dimension / b 160mm
Dimension / h 310mm
Dimension / l 435mm
10,9kg
Mains voltage [+/-10%] 52,8V DC charging voltage
Welding current / Duty cycle [10min/40C] 40A / 100% ED [Hybrid]

AccuPocket 150/400 system package
4,075,200,860 18 C AccuPocket 150/230V/E, EU 2.443,00
AccuPocket 150/400 TIG system package

4,075,201,860 18 C AccuPocket 150 TIG/230V/E, EU 2.875,00
www.fronius.com
AccuPocket 150/400 system package country variant for CAN/US/JAP

4,075,200,861 18 B AccuPocket 150/120V/B, CAN/US 2.443,00
4,075,200,864 18 C AccuPocket 150/100V/B, JAP 2.443,00
AccuPocket 150/400 TIG system package

country variant for CAN/US/JAP
4,075,201,861 18 B AccuPocket 150 TIG/120V/B, CAN/US 2.875,00
4,075,201,864 18 B AccuPocket 150 TIG/100V/B, JAP 2.875,00
Including charger ActiveCharger1000, manual electrode 16mm², GroundCa-

272 ble 16mm², not including TIG torch (all in high gloss carton package)
4090
AccuPocket Set
AccuPocket: available from 03/2014
TIG: available from Q2/2014

AccuPocket 150/400 Set
4,075,200,850 18 C AccuPocket 150/230V/Set/E, EU 2.720,00
AccuPocket 150/400 TIG Set

4,075,201,850 18 B AccuPocket 150 TIG/230V/Set/E, EU 3.385,00
AccuPocket 150/400 set country variant for CAN/US/JAP

4,075,200,851 18 C AccuPocket 150/120V/Set/B, CAN/US 2.720,00
4,075,200,854 18 B AccuPocket 150/100V/Set/B, JAP 2.720,00
AccuPocket 150/400 TIG set country variant for CAN/US/JAP

4,075,201,851 18 B AccuPocket 150 TIG/120V/Set/B, CAN/US 3.385,00
4,075,201,854 18 B AccuPocket 150 TIG/100V/Set/B, JAP 3.385,00
Including charger ActiveCharger1000, welding place equipment, TIG

torch shield, slag hammer/wire brush, manual electrode 16mm², Ground-
Cable 16mm², not including pressure regulator (all in practical and
attractively styled case with trolley function)
Power sources
4,075,200 18 C AccuPocket 150 without ActiveCharger 2.128,00
4,075,201 18 B AccuPocket 150 TIG without ActiveCharger 2.595,00
Charger
Inverter
4,010,341 18 B ActiveCharger 1000/230V/E 510,00
4,010,342 18 B ActiveCharger 1000/120V/B, CAN/US 510,00
4,010,341,865 18 B ActiveCharger 1000/230V/nc 510,00
4,010,342,866 18 B ActiveCharger 1000/120V/nc 510,00
4,010,342,864 18 B ActiveCharger 1000/100V/B, JAP 510,00
Welding place equipment

4,001,039 8 A Welding place equipment 16mm² 4m+3m plug small 25mm² for 9mm 56,60
connection
Set
40,0006,1301 8 A Set-case AccuPocket 216,00
Wall bracket
4,001,722 A Wall bracket ‚‘Snap-in‘‘ Active Inverter 1kW on request
Manual welding torches

4,035,862,635 3 A TTG1600A S/B25/4m System 286,00
www.fronius.com
4,035,978 18 C TTG 1600 A FS/TL/4m 212,00

4,035,979 18 A TTG 1600 A FS/UD/4m 234,00
273
203
TransPocket 1500 / 1500 RC / 1500 TIG
TIG-DC Construction of chemical plants
Manual electrode (MMA) welding Maintenance and repair
Cel-compatible Construction of plant, containers, machinery,
structural steel
Recommended base materials Industry plant & pipeline construction, site-
Constructional steels erection firms
Duplex steels Options
Aluminium materials Remote control unit
Standard equipment
Generator compatible V-down-compatible welding of CEL elec-
S-mark, CE-mark trodes
Anti-Stick function Remote-controllable (RC version)
Automatic gas post-flow Thermostat-controlled fan
(dep. on welding current – TIG-version) Carrying strap
Touch-down ignition Overtemperature protection
Energy-saving inverter technology Dust filter
TransPocket 1500
Dimension / b 110mm
Weight 4,7kg
Dimension / h 200mm
Dimension / l 315mm
Mains fuse 16A
Operating voltage 10,4-25,6V

TransPocket 1500 (P00067)
4,075,108 5 A TransPocket 1500 658,00
connection
4,035,862,635 3 A TTG1600A S/B25/4m System 286,00
Inverter
TransPocket 1500 RC (P00068)

4,075,109 5 A TransPocket 1500 RC 698,00
4,046,086 3 A Remote control electrode TR 1500 188,00
connection
4,035,862,635 3 A TTG1600A S/B25/4m System 286,00
TransPocket 1500 TIG (P00069)

4,075,110 5 A TransPocket 1500 TIG 827,00
connection
44,0001,0538 6 A Gas hose 1,5m 2x1/4“ 12,90
4,035,858 3 A TTG1600A-Pot FS/4m 253,00
All welding workplace kits come complete with shield and slag hammer,
www.fronius.com
electrode holder, earth clamp with mounted cable connectors or cable

lugs.
274
204
TransPocket 1500 / 1500 RC / 1500 TIG Set
Cel-compatible Duplex steels
Aluminium materials

Maintenance and repair
structural steel
Industry plant & pipeline construction, site-
erection firms

TransPocket 1500
4,075,108,630 5 A TransPocket 1500 MMA set 856,00
Earth cable 16mm², manual electrode 16mm², hand shield, slag ham-
mer/wire brush and welding gloves (all in practical and attractively styled
case, without pressure regulator)
TransPocket 1500 RC
4,075,109,630 5 D TransPocket 1500 RC MMA set 896,00
Remote control unit TR 1500 electrode with cable 5m, Earth cable
16mm², manual electrode 16mm², hand shield, slag hammer/wire brush
and welding gloves (all in practical and attractively styled case, without
pressure regulator)
TransPocket 1500 TIG

4,075,110,630 5 A TransPocket 1500 TIG TIG-DC-set 1.025,00
Torch TTG1600A-Pot FS/4m, tungsten electrode ø2,4; 2 gas nozzles,

earth cable 16mm², manual electrode cable 16mm², hand shield, slag
hammer/wire brush and welding gloves (all in practical and attractively
styled case, without pressure regulator)
TransPocket 1500 VRD

4,075,108,638 5 D TransPocket 1500 VRD 895,00
4,075,110,638 5 D TransPocket 1500 VRD TIG-DC 1.064,00
4,075,108,639 5 D TransPocket 1500 VRD Stick-Set 1.087,00
Inverter
4,075,110,639 5 D TransPocket1500 VRD TIG-DC Set MMA Inverter-power source 1.256,00
MMA Inverter power source with UL-/CSA-indication for USA/Cana-

da (not EU-conforming)
4,075,108,800 5 D TransPocket 1500 USA E-Hand 785,00
www.fronius.com
275
205
TransPocket 2500 / 3500
Manual electrode (MMA) welding Constructional steels
TIG-DC Ferritic / austenitic CrNi steels
Cel-capable Duplex-steels
Aluminium materials

Maintencance and repair
structural steel
Site erection firms
Options
Remote control unit
Wireless remote control
Standard equipment
Generator compatible Remote controllable (RC, Comfort and TIG
S-mark, CE-mark Version)
Anti-Stick Function Thermostat-controlled fan
Automatic post flow Carrying strap
(depending on welding current - TIG-Version) Overtemperature protection
Touch-down ignition Dust filter
Energy-saving inverter technology Hot-Start
Capability of vertical down welding Soft-Start
1-phase mode possible until 140A (only with Dynamic
MVm versions)
TransPocket 2500 TransPocket 2500 TransPocket 3500 TransPocket 3500

MVm MVm
Weight 12,5kg 13,5kg 20kg 21kg
Mains voltage [+/-10%] 3 x 380-460V 3 x 380-460V / 3 x 200- 3 x 380-460V 3 x 380-460V / 3 x 200-
240V 240V
MMA
Inverter
inverter Article Number PG LK Alternative Price Euro

4,075,141 5 B TransPocket 2500 2.245,00
4,001,042 8 A Welding place equipment 35mm² 4m+3m plug big 35mm² 172,00
4,035,864 3 A TTG2200A S/B/4m 320,00

4,075,142 5 D TransPocket 2500 TIG 2.525,00
44,0001,0538 6 A Gas hose 1,5m 2x1/4“ 12,90
4,035,818 3 A TTG2200-TCS F/4m 293,00

www.fronius.com
4,075,143 1 B TransPocket 3500 3.245,00

4,001,044 8 D Welding place equipment 50mm² 4m+4m plug big 50mm² 220,00
4,035,864 3 A TTG2200A S/B/4m 320,00

4,075,144 1 D TransPocket 3500 TIG 3.525,00
276
MMA
inverter Article Number PG LK Alternative Price Euro
44,0001,0538 6 A Gas hose 1,5m 2x1/4“ 12,90
4,035,818 3 A TTG2200-TCS F/4m 293,00
TransPocket 3500 Comfort (P00074)

4,075,145 1 D TransPocket 3500 Comfort 3.752,00
4,035,818 3 A TTG2200-TCS F/4m 293,00
lugs.
Welding cable as yard ware - see international welding accessories

Recommended TIG torches included, without pressure controller and
spare part box.
MMA Inverter power sources

4,075,141,630 5 B TransPocket 2500 MVm 2.347,00
4,075,142,630 5 D TransPocket 2500 MVm 2.627,00
4,075,148,630 1 D TransPocket 2500 MVm Comfort 2.854,00
4,075,148 1 D TransPocket 2500 Comfort 2.752,00
4,075,149 5 B TransPocket 2500 RC 2.444,00
4,075,144,630 1 D TransPocket 3500 MVm TIG 3.627,00
4,075,145,630 1 D TransPocket 3500 MVm Comfort 3.854,00
4,075,150 1 B TransPocket 3500 RC 3.444,00
MVm = Multivoltage manual (manual change of the mains voltage range)
MMA Inverter power source with UL-/CSA-indication for USA/Cana-

da (not EU-conforming)
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206
TransPocket 4000 Cel / 5000 Cel
Arc-air gouging Aluminium materials

Generator compatible (except MV) Shipbuilding and offshore engineering
Microprocessor control Maintenance and repair
S-mark, CE-mark Industry plant & pipeline construction,
Digital welding process control site-erection firms
Earth leakage monitoring
V-down-compatible welding of CEL elec- Options
trodes Wireless remote control unit
Remote-controllable Keylock switch
Thermostat-controlled fan Remote control unit
Overtemperature protection Calibrationdocument
Anti-stick function
TransPocket 4000 Cel TransPocket 4000 TransPocket 5000 Cel TransPocket 5000 MV
MV Cel Cel
Weight 36,1kg 40kg 37kg 40,5kg
Operating voltage 20,4-35,2V 20,4-35,2V 20,4-39,2V 20,4-39,2V
460V 460V
MMA
TransPocket 4000 Cel (P00075)
4,075,111 1 D TransPocket 4000 Cel 4.845,00
4,035,864 3 A TTG2200A S/B/4m 320,00
TransPocket 5000 Cel (P00076)

4,075,113 1 D TransPocket 5000 Cel 5.245,00
Inverter

4,035,864 3 A TTG2200A S/B/4m 320,00
lugs and welding gloves.
Welding cable as yard ware - see international welding accessories

Recommended TIG torches included, without pressure controller and
Spare part box.
MMA Inverter power source

4,075,111,630 1 D TransPocket 4000 MV Cel 5.265,00
4,075,113,630 1 D TransPocket 5000 MV Cel 5.665,00
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207
Installation kits
TP 2500/2500TIG / 2500C / 2500RC
TP 3500/3500TIG / 3500C / 3500RC

TP 1500/1500RC / 1500TIG
TP 4000Cel / 5000Cel
4,001,549 - Bajonet Adaptor 25mm²/50mm² •
40,0006,0124 - Set suitcase TP1500 (empty) •
43,0004,1013 - Coupler 5x16 to earthing contact •
4,100,355 - I-kit 50V Transpocket 1500 (Attention: only
factory-installation) •
4,100,479 - I-kit earth current TP 2500/3500 (Attention: only
4,100,411 - I-kit TP 4000/5000 TIG •
4,100,413 - Option filter digital power source •
4,045,883 - Polarity inverter TransPocket 4000/5000 •
4,100,466 - I-kit earth current detection TP 1500 (Attention:
only factory-installation) •
4,100,480 - I-kit VRD 12V TP 2500/3500 (Attention: only
MMA options and accessories

Installation kits
4,001,549 3 A Bajonet Adaptor 25mm²/50mm² 16,60
40,0006,0124 3 A Set suitcase TP1500 (empty) 155,00
43,0004,1013 3 D Coupler 5x16 to earthing contact 35,00
4,100,355 3 D I-kit 50V Transpocket 1500 (Attention: only factory-installation) 64,80
4,100,479 3 D I-kit earth current TP 2500/3500 (Attention: only factory-installation) 76,00
4,100,411 3 D I-kit TP 4000/5000 TIG 158,00
4,045,883 3 D Polarity inverter TransPocket 4000/5000 1.658,00
4,100,466 3 D I-kit earth current detection TP 1500 (Attention: only factory-installation) 102,00
4,100,480 3 D I-kit VRD 12V TP 2500/3500 (Attention: only factory-installation) 65,00
208
Autotrafos
Autotrafo 3x500V/480V-400V 50/60 Hz

Weight 47,8kg
Dimension / h 250mm
Dimension / b 290mm
Dimension / l 650mm
Apparent output at ED100 [10min/40C] 20700W
Apparent output at ED40 [10min/40C] 27600W
Mains fuse 32A
Output voltage 3 x 400V

Autotrafos
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209
Carriages MMA welding rectifier
TP 2500/2500TIG / 2500C / 2500RC
TP 3500/3500TIG / 3500C / 3500RC

TP 1500/1500RC / 1500TIG
4,045,868 - Carriage Everywhere •
4,045,869 - Crane-hoisting lugs Everywhere •
8,045,531 - Carriage Rack TP06 •

Carriages
4,045,868 3 A Carriage Everywhere 249,00
4,045,869 3 A Crane-hoisting lugs Everywhere 149,00
8,045,531 4 X Carriage Rack TP06 3.904,00
210
for MMA inverter power sources
TP08 TP09 TR1000 TR1100 TR1200 TR1300
TR1500 TR1500-F TR1600 TR2000 TR2200-F TR2200-FM

www.fronius.com
TR3000 TR4000
280


4,046,084 - Remote control electrode TP 08
4,046,094 - Remote control TR1500 H Elec-

4,046,087 - Remote control pedal-operated
4,046,099 - Remote control TP09 Electrode



trode with cable 5m

3000 with cable 5m
sal with cable 5m
sal with cable 5m
sal with cable 5m

with cable 5m
TR1500-F
cable 5m
cable 5m
1500
Power sources
TP 1500RC / 1500TIG • • •
TP 2500TIG / 2500C / 2500RC • • • • •
TP 3500TIG / 3500C / 3500 RC • • • • •
TP 4000Cel / 5000Cel • • • • • • • • •
Options
I-kit magnet for RC • • • • •
MAUS - Equipment
Welding current S S S S S S S S S S S S
MMA arc force S S S S S S
Hotstart S S
Welding current regulated S
Magnetic holder S O S O
Display amperage - comm. Value S S S S S
Voltage display S
Holddisplay S S
Function selection switch S
Polarity display S
O = Option

4,046,084 3 D Remote control electrode TP 08 783,00
4,046,086 3 A Remote control electrode TR 1500 188,00
4,046,087 3 D Remote control pedal-operated TR1500-F 496,00
4,046,099 3 A Remote control TP09 Electrode 425,00
4,046,094 3 A Remote control TR1500 H Electrode with cable 5m 271,00
4,100,265 3 D I-kit magnet for RC 62,00
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211
AccuPocket 150/AccuPocket 150 TIG
TP 2500/2500TIG / 2500C / 2500RC
TP 3500/3500TIG / 3500C / 3500RC

TP 1500/1500RC / 1500TIG
4,001,039 - Welding place equipment 16mm² 4m+3m plug
small 25mm² for 9mm connection • •
small 25mm² for 9mm connection • •
big 35mm² •
big 50mm² •
big 70mm² •

connection
connection
CH, CZ, SLO,...)
44,0001,0538 6 A Gas hose 1,5m 2x1/4“ 12,90
lugs.
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212
AccuPocket 150 TIG/230V/E, EU

AccuPocket 150/230V/E, EU
TP 2500TIG / 2500C
TP 3500TIG / 3500C
TP 2500 / 2500RC
TP 3500 / 3500RC
TP 1500TIG
TP1500
4,035,978 - TTG 1600 A FS/TL/4m •
4,035,979 - TTG 1600 A FS/UD/4m º
4,035,862,635 - TTG1600A S/B25/4m System • •
4,035,862 - TTG1600A S/B/4m X • • • • •
4,035,863 - TTG1600A S/B/8m X • • • • •
4,035,864 - TTG2200A S/B/4m X º • º • º
4,035,865 - TTG2200A S/B/8m X • • • • •
4,036,295 - AL27 S G/B/4m • • • • •
4,036,277 - AL27 S G/B/8m • • • • •
4,035,862,630 - TTG1600P S/B/4m X • • • • •
4,035,863,630 - TTG1600P S/B/8m X • • • • •
TTG2200P S/B/4m X • • • • •
4,035,865,630 - TTG2200P S/B/8m X • • • • •

4,035,831 - TTG1600A WKZ F/4m • •
4,035,818 - TTG2200-TCS F/4m º º
4,035,819 - TTG2200-TCS F/8m • •
4,035,831,630 - TTG1600P WKZ F/4m • •
TTG2200P-TCS 4m • •
4,035,819,630 - TTG2200P-TCS 8m • •
4,035,858,635 - TTG1600A-Pot FS/4m System •

4,035,858 - TTG1600A-Pot FS/4m º
4,035,859 - TTG1600A-Pot FS/8m •
TTG1600A-Pot F/FS/4m •
TTG1600A-Pot F/FS/8m •
X = Adapter Bajonett 50mm²/25mm²
º = recommended torch

4,035,978 18 C TTG 1600 A FS/TL/4m 212,00
4,035,979 18 A TTG 1600 A FS/UD/4m 234,00
4,035,862,635 3 A TTG1600A S/B25/4m System 286,00
4,035,862 3 B TTG1600A S/B/4m 309,00
4,035,863 3 B TTG1600A S/B/8m 386,00
4,035,864 3 A TTG2200A S/B/4m 320,00
4,035,865 3 B TTG2200A S/B/8m 397,00
4,036,295 3 C AL27 S G/B/4m 984,00
4,036,277 3 C AL27 S G/B/8m 1.081,00
4,035,862,630 3 B TTG1600P S/B/4m 3.326,00
4,035,863,630 3 B TTG1600P S/B/8m 2.940,00
4,035,864,630 3 B TTG2200P S/B/4m 3.339,00
4,035,865,630 3 B TTG2200P S/B/8m 2.940,00
4,035,831 3 B TTG1600A WKZ F/4m 261,00
4,035,818 3 A TTG2200-TCS F/4m 293,00
4,035,819 3 B TTG2200-TCS F/8m 374,00
4,035,831,630 3 B TTG1600P WKZ F/4m 272,00
4,035,818,630 3 B TTG2200P-TCS 4m 1.971,00
www.fronius.com
4,035,819,630 3 B TTG2200P-TCS 8m 1.961,00

4,035,858 3 A TTG1600A-Pot FS/4m 253,00
4,035,859 3 B TTG1600A-Pot FS/8m 321,00
4,035,860 3 B TTG1600A-Pot F/FS/4m 276,00
4,035,861 3 B TTG1600A-Pot F/FS/8m 345,00
283
www.fronius.com
284
PLASMA
214
Softplasma- and MicroPlasma welding TT800/2200 manual
Processes
SoftPlasma, PlasmaKeyhole, Plasma brazing
(DC mode)

Stainless steel
Conctructional steel
Aluminium materials
Titanium
Copper materials

structural steel
Standard equipment Options Construction of rail vehicles & rolling stock
Gas check button Robot interface (not for manual welding)
Stepless adjustable pilot current Plasma torch
(acc. to type of torch) Hot wire (not for manual welding)
Digital indication of amps of pilot current Coldwire feeder unit
Digital indication of plasma gas quantity Push Pull system (not for manual welding)
Touchless ignition of pilot arc Water recooler
Preselection of addressing (internal/external)
Mountable on carriage
PlasmaModule 10
Dimension / b 180mm
Weight 14,2kg
Dimension / h 344mm
Dimension / l 505mm
Mains fuse 16A
Protection class 23
Test mark CE
Plasma manual
Plasma-manual welding with TT2200 power source (P00077)
1 4,075,146 3 B PlasmaModule 10 5.195,00
2 4,075,120 1 B TransTig 2200 Job G/F 3.107,00
8,045,284 12 D Mounting plate PlasmaModule 10 TT/MW 2200 FK 4000-R 87,00
5 4,035,833,000 3 C PTW 1500 F++/FG/UD/4m 1.312,00
44,0350,2322 3 A Wear parts kit PTW 1500 175,00
Micro-Plasma welding with TT800 power source (P00078)

1 4,075,146 3 B PlasmaModule 10 5.195,00
2 4,075,159 1 B TransTig 800 Job G/F 3.185,00
www.fronius.com

8,045,284 12 D Mounting plate PlasmaModule 10 TT/MW 2200 FK 4000-R 87,00
5 4,035,876,000 12 C PTW 500 F++/FG/UD/4m 1.598,00
44,0350,2801 12 D Wear parts kit PTW 500 279,00
285
3250
PAP watercooled Plasma-KD TT/MW 4000/5000

Power Source
1 4,075,129 1 B TransTig 4000 Job G/F 6.357,00
4,075,131 1 B TransTig 5000 Job G/F 7.207,00
Plasma mechanised
KD Controll
on:factory-inst.)
3 4,100,475 3 A I-kit KD-Engine supply 55V/4A (Attention: only factory-installation) 404,00
Interface
Cooling Unit
Hosepack PAP W

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286
VR-Bracket PAP
1900EA1800/1900
10L
Feeder PAP
Collision Box PAP


KR16arcHW8L
Robacta Torch PAP Plasma

13 44,0350,2908 3 A Torch body Robacta PTW3500 PAP 1.918,00
44,0350,3033 3 D Torch body Robacta PTW1500 PAP 1.464,00
Wire feeding
Plasma Module
15 4,075,146 3 B PlasmaModule 10 5.195,00
16 4,100,477 3 A I-kit turning pintle mounting PlasmaModule 395,00
17 4,100,478 3 A I-kit water flow control PlasmaModule 122,00
Interface Plasma Module
Attention: Please order 4,100,261 LocalNet distributor passive and addi-

tional remote control cable (see page 235)
Wire coil mounting

EA / VA
10L
Wire feed hose
Carriage
Options PowerSource
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287
2028
Robotset Plasma TT3000

Robotset Plasma TT3000 (P01198)
1 4,075,146 3 B PlasmaModule 10 5.195,00
4,100,478 3 A I-kit water flow control PlasmaModule 122,00
3 4,075,154 1 B TransTig 3000 Job G/F 4.457,00
4 4,045,985,633 3 D Cooling unit FK 2500 Rob 1.949,00
4,100,579 3 D I-kit turning pintle mounting podium TT/MW 2500/3000 476,00
8 4,035,821,000 3 C Robacta PTW 1500 F++/FG/4m 1.951,00
Plasma mechanised

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288
3380
Robotset Plasma Q-Master

Robotset Plasma Q-Master
Plasma mechanised
Pos. 4 - 2 pieces per system are necessary
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289
215
Robot set Plasma TT4000 Job with KD Push/Pull

SoftPlasma welding at the robot with TT power source (P00081)
1 4,075,146 3 B PlasmaModule 10 5.195,00
4,100,478 3 A I-kit water flow control PlasmaModule 122,00
3 4,075,129 1 B TransTig 4000 Job G/F 6.357,00
4 4,100,239 3 A I-kit Rob4000 Interface LocalNet 1.130,00
4,100,470 3 D I-kit TIG Rob4000 Cable harness 1,5m 102,00
Plasma mechanised

10 4,035,821,000 3 C Robacta PTW 1500 F++/FG/4m 1.951,00
13,5mm
Cold wire feeding PushPull (P00082)

13 4,045,872 3 A VR-mounting double head VR 4000 1.402,00
4,100,455 3 A I-kit KD Drive 335,00
11 43,0004,2737 3 A Remote control cable 10-pin/3.5m 66,00
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290
2022
Plasma manual welding torch PTW 500 / PTW 1500
Plasma DC negative pole Aerospace industry
Recommended base materials structural steel
Duplex steels Construction of special vehicles and
Nickel-based materials construction machinery
Aluminum materials Construction of chemical plants
Titan tantalum zirconium Maintenance and repair
Options
Fabric-reinforced protection hose
KD-feeding external
Special lengths of hose pack up to 8,0m
Standard equipment
Swivel-mounted protective hose Anti-kink feature at machine and torch end
UV- and ozone-resistant protective hose Easy-to-use rocker switch
Flexible leather protection hose 0,7m
PTW 500 PTW 1500

Weight 2,78kg 1kg
Diameter range 0,6-1,6mm 1-3mm
Max. welding current at 3mm 50A / 60% 150A / 100%

PTW 500 Plasma manual welding torch
4,035,876,000 12 C PTW 500 F++/FG/UD/4m 293 1.598,00
PTW 1500 Plasma manual welding torch

4,035,833,000 3 C PTW 1500 F++/FG/UD/4m 294 1.312,00
Plasma welding torches

4,045,873 3 C KD-Feeding 4m KD7000/4010 1,2mm 294 518,00
Plasma robot welding torch Robacta PTW 500 / Robacta PTW

217
1500 / Robacta PTW 3500
Processes
Plasma DC negative pole

Duplex steels
Aluminium materials
Titan tantalum zirconium
Options
Adjusting device for Plasma nozzle ø1,5mm
Basic kit for Robacta Plasma KD-Drive
Special lengths 1,0 - 10m
Spare parts set
Adaptor TT/MW (G/F) - F gas ext.
Adaptor hose pack
Extension holding clamp / 120mm /140mm/
Standard equipment
160mm
UV and ozone-resistant protective hose Standard equipment cold wire feeding Pull Holding clamp mounting
Fix defined TCP with alu-square-fastening (Robacta Plasma KD Drive): Customer specific torch body bend 90° (PTW
bolt Wire feed speed 0-11 m/min 1500)
4 x 90° mountable Exact speed regulation assured by digital
Holding bracket encoder Recommended areas of use
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Adjust gauge for tungsten electrode to plasma Wirefeed FWD/BACK button Aerospace industry
nozzle ø2,5mm Locking rocker for defined cold wire feeding- Construction of plant, containers, machinery,
position structural steel
Standard equipment cold wire feeding Push Wire feeder tube rotatable Automobile and allied vendor industries
(Robacta Plasma KD): Graphit inner liner Construction of special vehicles and
Locking rocker for defined cold wire feeding- Standard equipment hot wire: construction machinery
position Drive rollers made of plastic Construction of chemical plants
Wire feeding tube swivel mounted Leather hose 3,0m with hook and look Maintenance and repair
Copper wire tube for hot wire applications fastener Pipeline construction
ø1,2mm
Combi inner liner 1,2 291
Robacta PTW 500 Robacta PTW 1500 Robacta KD-Drive
Diameter range 0,6-1,6mm 1-3mm
Max. welding current at 3mm 50A / 60% 150A / 100%
Wire Ø 0,8-2mm

Robacta PTW 500 robot welding torch
4,035,884,000 12 C Robacta PTW 500 F++/FG/4m 293 2.217,00

Robacta PTW 1500 PAP robot welding torch

44,0350,3033 3 D Torch body Robacta PTW1500 PAP 1.464,00

Robacta PTW 3500 PAP robot welding torch

44,0350,2908 3 A Torch body Robacta PTW3500 PAP 1.918,00
Robacta Plasma cold wire feeding

4,045,949 3 C Robacta KD F/3m 296 975,00
4,045,950 3 C Robacta KD-Drive F/6m 296 3.566,00
Please order a basic kit if you order for the first time:

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218
Wear parts kit

Wear part kit PTW 500
Content: 1 gas nozzle, 2 ceramic tube, 6 plasma nozzles, 1 clamping

sleeve, 3 tungston electrodes, 1 O-ring
Plasma welding torch wear parts

44,0350,2322 3 A Wear parts kit PTW 1500 175,00
Content: 1 gas nozzle, 2 ceramic tube, 5 Plasma nozzles, 1 clamping

sleeve, 1 stop ring, 1 torch cap, 3 tungsten electrodes

Content: 1 gas nozzle, 1 adjust gage, 1 water circulation handle, 2 cera-

mic tube, 6 plasma nozzles, 1 torch cap, 1 clamping sleeve, 1 tungsten
electrode, 1 stop ring
2024
PTW 500 manual welding torch / Robacta PTW 500 wear parts

PTW 500 manual welding torch / Robacta PTW 500 wear parts
1 42,0001,3722 12 B Torch cap M6x0,75 mm PTW 500 46,00
2 42,0100,1166 10 A Stop ring ø25x7,3 9,50
3 42,0001,3721 12 B Clamping sleeve ø1,0mm Ms ø3x14,3mm 15,20
4 42,0001,3729 12 B Thread-type spacer PTW 500 88,00
5 42,0300,2797 6 A O-ring Iø5x1,5 FKM 1,05
6 42,0404,0372 12 D Compress spring steel 6x0,6mm 10,60
7 42,0001,3730 12 B Electrode guide insert 1 mm 16,50
8 42,0100,1260 12 A Insulation ring 21x5 PTW 500 18,20
9 42,0411,4023 12 C Tungsten elctrode 1,0 mm PTW 500 19,50
10 42,0300,2792 12 B Inlet tip ceramic 1,0mm 11,20
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11 42,0001,3723 12 B Plasma nozzle ø0,6 PTW 500 14,30

42,0001,3724 12 B Plasma nozzle ø0,8 PTW 500 14,30
42,0001,3726 12 B *)Plasma nozzle ø1,2 PTW 500 14,30
12 42,0300,2791 10 B Gas nozzle ceramic ø11.20/ø18.5x17 45,00
293
2025
PTW 1500 manual welding torch wear parts

PTW 1500 manual welding torch wear parts
1 44,0350,0336 10 A Torch cap long L=153 A 6,90
2 44,0350,0337 10 A *)Torch cap medium L=64 A 6,40
4 42,0001,5836 10 A Clamping sleeve ø1,6 10,10
42,0001,5635 10 A *)Clamping sleeve ø2,4 PTW1500 10,10
42,0001,5837 10 A Clamping sleeve ø3,2 10,10
5 42,0100,1166 10 A Stop ring ø25x7,3 9,50
6 42,0300,7143 10C A Tungsten electrode WL15/ø1,6x55 11,00
41,0010,0266 10C A *)Tungsten electrode WL15/ø2,4x75 9,50
42,0300,7144 10C C Tungsten electrode WL15/ø3,2x55 16,00
7 42,0300,2688 10 C Ceramic tube ø1,6ø5x20 11,60
42,0300,2649 10 A *)Ceramic tube ø2,5ø5x20 11,60
42,0300,2689 10 A Ceramic tube ø3,2ø5x20 11,60
8 42,0001,3687 10 A Plasma nozzle ø1,0/24 10,60
42,0001,5713 10 A Plasma nozzle ø1,5/24 PTW1500 10,60

42,0001,3686 10 A Plasma nozzle ø2,0/29 13,40
42,0001,5624 10 D *)Plasma nozzle ø2,5/24 PTW1500 10,60
42,0001,5715 10 D Plasma nozzle ø3,0/24 PTW1500 10,60
9 42,0300,2650 10 A *)Gas nozzle ceramic ø12/ø23x31 7,10
219
Robacta PTW 1500 /Robacta PTW 1500 PAP wear parts

Robacta PTW 1500 /Robacta PTW 1500 PAP wear parts
44,0350,0337 10 A Torch cap medium L=64 A 6,40
2 42,0100,1126 10 A Stop ring PTW1500 11,00
3 42,0001,5836 10 A Clamping sleeve ø1,6 10,10
42,0001,5635 10 A *)Clamping sleeve ø2,4 PTW1500 10,10
42,0001,5837 10 A Clamping sleeve ø3,2 10,10
4 42,0300,7143 10C A Tungsten electrode WL15/ø1,6x55 11,00
41,0010,0266 10C A *)Tungsten electrode WL15/ø2,4x75 9,50
42,0300,7144 10C C Tungsten electrode WL15/ø3,2x55 16,00
5 42,0300,2688 10 C Ceramic tube ø1,6ø5x20 11,60
42,0300,2649 10 A *)Ceramic tube ø2,5ø5x20 11,60
42,0300,2689 10 A Ceramic tube ø3,2ø5x20 11,60
6 42,0001,3687 10 A Plasma nozzle ø1,0/24 10,60
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42,0001,3686 10 A Plasma nozzle ø2,0/29 13,40
42,0001,5624 10 D *)Plasma nozzle ø2,5/24 PTW1500 10,60
42,0001,5715 10 D Plasma nozzle ø3,0/24 PTW1500 10,60
7 42,0300,2650 10 A Gas nozzle ceramic ø12/ø23x31 7,10
294
2026
Robacta PTW 3500 / Robacta PTW 3500 PAP wear parts

Robacta PTW 3500 / Robacta PTW 3500 PAP wear parts
1 44,0350,2523 10 A *)Torch cap short PTW3500 27,60
44,0350,3086 10 D Torch cap long PTW 3500 41,00
2 42,0001,5892 10 A *)Clamping sleeve 4,8/ø10x50,5 21,30
3 42,0001,6067 10C A *)Tungsten electrode WL15/ø4.8x85 46,00
42,0001,6066 10C D Tungsten electrode WL15/ø6.4x85 66,00
4 42,0300,2833 10 A *)Ceramic pipe 4.8ø10x29 59,50
42,0300,2834 10 A Ceramic pipe 6.4ø10x29 59,50
42,0001,6473 10 A Plasma nozzle PTW3500 ø2,0/31 35,00
42,0001,6474 10 A Plasma nozzle PTW3500 ø2,5/31 35,00
5 42,0001,3741 10 B *)Plasma nozzle PTW3500 ø3,2/31 35,00
42,0001,3742 10 B Plasma nozzle PTW3500 ø3,5/31 35,00
42,0001,3743 10 B Plasma nozzle PTW3500 ø4,0/31 35,00
42,0001,3747 10 B Plasma nozzle PTW3500 ø3,2/31/4 with extra hole 48,00

42,0001,6200 10 B *)Plasma nozzle PTW3500 ø3,2/40 conical 54,00
42,0001,4064 10 D Plasma nozzle PTW3500 ø2,5/40 conical 54,00
42,0001,6201 10 B Plasma nozzle PTW3500 ø5,0/40 conical 54,00
42,0001,3758 10 B Plasma nozzle PTW3500 ø2,0/40/2 conical, with extra hole 54,00
42,0001,6199 10 B Plasma nozzle PTW3500 ø2,5/40/2 conical, with extra hole 54,00
42,0001,3814 10 A Plasma nozzle PTW3500 ø3,5x40/2 conical, with extra hole 54,00
6 42,0100,1229 10 D Ring nut PTW3500 33,80
7 44,0350,2737 6 A Gas nozzle holder PTW3500 cpl. 297,00
8 42,0001,6065 10 A *)Gas nozzle PTW3500 105,00
9 42,0100,1200 10 D Stop ring ø37x10 M30x1.5 19,50
10 42,0300,2845 10 B Gas nozzle ceramic ø25/ø34x26.5 8,60
11 42,0100,1274 10 D Stop ring Plasma PAP 36,00
12 42,0001,6347 10 A Lock washer ø33x15 Plasma PAP 29,00
13 42,0300,2894 10 A *)Gas nozzles ceramic ø23,5/17x32mm 10,50
42,0001,6065: Standard fittings conventional
42,0300,2894: Standard fittings PAP
www.fronius.com
295
3180
Robacta KD / Robacta KD Drive PTW 1500 / PTW 3500

Robacta KD / Robacta KD Drive PTW 1500 / PTW 3500
1 42,0001,5685 10 A Wire nozzle ø0,8 M6x16 7,70
42,0001,5776 10 A Wire nozzle ø0,9 M6x16 7,70
42,0001,5686 10 A Wire nozzle ø1,0 M6x16 7,70
42,0001,5687 10 A Wire nozzle ø1,2 M6x16 7,70
42,0001,5777 10 A Wire nozzle ø1,4 M6x16 7,70
42,0001,5599 10 A Wire nozzle ø1,6 M6x16 7,70
42,0001,5778 10 A Wire nozzle ø2,0 M6x16 7,70
2 44,0350,2336 10 A Teflon inner liner HQ 2,5x1/0,25m 9,20
3 42,0001,5697 6 A Outlet part 45° L=115mm 51,40
42,0001,5911 6 D Outlet part 58° L=160mm 66,90
42,0001,6113 6 D Outlet part 52° L=132mm 102,00

www.fronius.com
296
220
LaserHybrid
Processes
LaserHybrid welding
Laser welding
LaserHotwire brazing
Laser brazing

Duplex steels
Aluminium materials
Magnesium materials
Special materials
Zinc-plated sheet metal

Standard equipment Options structural steel
4-roller drive Holder for optic Automobile and allied vendor industries
Wire-inching without gas or current Profi wire feeder rolls (grounded) Aerospace industry
Gas-test button Holding device for different torches Construction of rail vehicles & rolling stock
S-mark, CE-mark Precision contact tips
Protective glass changer Plug-in, watercooled gas nozzle, lockable
Collision unit (+/–0,05 mm) Precision wire guide innerliner
LaserHybrid - robot power sources

Adjustment unit for Arc / Laser 360 mm Guide nozzle
(x, y, z nonius) Calibrationdocument
Crossjet with integrated exhaust duct Software Laser brazing CC/CV
Mirror inverted mounting Roboter Interface Feldbus
Precision torch (+/–0,05 mm) Gas sensor
SynchroPuls
LaserHybrid welding head

Weight 19 kg
Dimension / b 160mm
Dimension / l 770mm
Dimension / h 420mm

LaserHybrid TPS 5000 for Alu ø1,6 (P00086)

2 4,045,837 3 B Cooling unit FK 4000-R 923,00
7000/pull relief
5 4,045,848,000 3 B VR 1500 4R/F++ robot wire feeder 1.804,00
4,100,257 3 A I-kit cover VR 1500 106,00
6 4,047,452 3 D LH VR 1500 Ext. W/F++/6m 2.549,00
42,0300,7072 10 C Graphit inner liner 1,0-1,6/6,5m/Z 33,00
7 4,036,306 4 D LaserHybrid welding head (without optical characteristic) 24.164,00
44,0001,1209 6 A Feeder roll 1,6H D31,5 Profi 2 pcs 80,00
44,0350,2467 6 D Robot connection flange LH 1.124,00
4,001,607 4 D Optical holding device Trumpf 200/220 2.113,00
www.fronius.com
44,0350,2074 10 A Wire guide insert G 2,5x1x0,4m for steel wire ø1,6mm 34,00
42,0001,5385 10 A Precision contact tip 1,6/ø9x32 CB 4,3 8,40
44,0350,0274 3 A Wire feed hose 3,5m 116,00
9 43,0004,2130 8 A GroundCable 95mm² 10m 1000A 35% plug 95mm² + cable lug Ø 329,00
13,5mm
297
10 42,0510,0011 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min;W21,8 x 1/14“ (AT, DE, 56,50
CH, CZ, SLO,...)
42,300,022 11 Engineering of LaserHybrid weld seam (feasibility analysis) 16 h 1.456,00
42,300,021 11 LaserHybrid Welding trial (per hour) 40 h 7.680,00
42,700,020 7 Commissioning 2h 166,00
42,500,000 7 Expert training 24 h 1.992,00
A feasibility check is required for process-capability!

The price depends on the project and is on request.
Feeder rolls
44,0001,1184 6 A Feeder roll 1,0H D31,5 Profi 40,00
Wire guide inner liners

44,0350,2072 10 B Wire guide insert G 2x1,25x0,4m for steel wire ø1,0 35,00
44,0350,2073 10 A Wire guide insert G 2x1,25x0,4m for steel wire ø1,2 35,00
Precision contact tips

Wire feed rolls

Precision-Hybrid-Gas protection
Accessories
43,0001,1245 4 D Driving unit LH internal DFS 3.033,00
4,001,606 4 D Optical holding device Rofin F=250mm 2.283,00
42,0201,1770 6 D robot flange LK 80 d9 Kawasaki F 30/45/60, Stäubli, RX 170 B, for 796,00
Yaskawa/Motoman UP 50
44,0350,2469 6 D robot flange LK100 d8 for Kuka KR 30/45/60 1.248,00
42,0201,1182 6 D robot flange LK 100 d11 for ABB IRB 4400 1.114,00
42,0201,1771 6 D robot flange LK125 d11 for ABB IRB 6400 for Comau Smart - H1, for 769,00
Fanuc R-200I/165F
42,0201,1769 4 D robot flange LK160 d11 for Kuka KR100/125/140/150 480,00
44,0350,2468 6 D Pressure control CrossJet 324,00
4,045,953 3 D Cleaning unit LaserHybrid 3.435,00
40,0010,0016 4 D Cleaning brush LaserHybrid 32,00
44,0001,1415 4 D Trumpf laser welding optic 200/220 („D“-plug) 7.159,00
34,0350,2041 3 X LaserHybrid 250 0° 2.035,00
www.fronius.com
298
3500
LaserHybrid 10kW

LaserHybrid 10kW (P02395)
4,100,252 3 A I-kit DeviceNet 1.872,00

4,100,257 3 A I-kit cover VR 1500 106,00
4,036,361 4 D LaserHybrid welding head 10KW (incl. Torch body 34,0350,2041) 24.673,00
4,100,714 6 D Optics holder Precitec 300/10KW 5.526,00
44,0001,1435 4 D Optics Precitec 300/10KW D LaserHybrid 16.686,00
7000/pull relief
4,047,452 3 D LH VR 1500 Ext. W/F++/6m 2.549,00
44,0350,2467 6 D Robot connection flange LH 1.124,00
44,0350,2469 6 D robot flange LK100 d8 for Kuka KR 30/45/60 1.248,00
13,5mm
CH, CZ, SLO,...)
42,0100,1056 10 D Spatter guard ø10/ø18,8x19 LH 2 pcs 37,20
42,0001,5384 10 D Precision contact tip 1,2/ø9x32 CB 4,3 10 pcs 84,00
42,0400,1021 10 A Clamping nut M10x1 SW12x13 5 pcs 80,00
34,0350,2061 10 A Precision Gas nozzle conical ø12/ø25x76,5 LaserHybrid 2 pcs 382,00
44,0350,2073 10 A Wire guide insert G 2x1,25x0,4m for steel wire ø1,2 3 pcs 105,00
42,0001,3465 10 C Wire guide ring 1,0-1,6 smooth ø22,4 22,00
44,0001,1434 4 D Optics Trumpf 300/10KW QBH LaserHybrid 10.097,00
4,100,715 4 D Optics holder Trumpf 300/10KW 4.315,00
www.fronius.com
299
3350
LaserHybrid 90°
8kW-version on request

LaserHybrid 90° (P02396)
4,100,252 3 A I-kit DeviceNet 1.872,00
4,045,832,000 3 B VR 7000 4R/G/W/F++ 1.866,00

13,5mm
4,047,452 3 D LH VR 1500 Ext. W/F++/6m 2.549,00
4,036,360 4 D LaserHybrid 90° 22.999,00
4,001,719 1B D Variant steel 1,0 LaserHybrid Modular 4.962,00
42,0201,1182 6 D robot flange LK 100 d11 for ABB IRB 4400 1.114,00
44,0001,1427 4 D Trumpf optics D200 90° 10.986,00
42,0001,3574 6 D Reduction sleeve for Kuka KR 30/45/60 348,00
44,0350,2964 6 D LaserHybrid L=170 30° 2.272,00
44,3000,0084 1B D Installation Trumpf BE070-200 90° 5.160,00
www.fronius.com
300
0
Fillet weld head

Fillet weld head (P03567)
4,100,252 3 A I-kit DeviceNet 1.872,00

4,045,832,000 3 B VR 7000 4R/G/W/F++ 1.866,00
7000/pull relief
42,0300,7072 10 C Graphit inner liner 1,0-1,6/6,5m/Z 2 pcs 66,00
4,036,362 4 D Laser Hybrid 10KW fillet weld 6.927,00
44,3000,0100 6 D Torch mounting left filled weld 15.186,00
44,0001,1468 4 D Welding optic 300mm 10kW 11.959,00
44,0350,3249 3 D Robacta 7000 60° L=216 H=159 MIG/MAG robot torch neck 718,00
4,047,402,000 3 C Robacta Drive Extern W/F++/6,25m 3.668,00
42,0300,7072 10 C Graphit inner liner 1,0-1,6/6,5m/Z 2 pcs 66,00
44,3000,0135 1B D Robot connection for Kuka 2-part KR30/45/60 9.574,00
44,0350,2468 6 D Pressure control CrossJet 2 pcs 648,00
42,700,020 7 Commissioning 50 h 4.150,00
42,500,000 7 Expert training 20 h 1.660,00
www.fronius.com
301
Power sources
4,100,238 3 D I-kit Interbus D-SUB 2.073,00
4,100,253 3 D I-kit Interbus LWL 2.313,00
4,100,231 3 A I-kit Profibus 1,5MB 1.793,00
4,100,232 3 D I-kit Profibus 1,5MB/LWL 2.370,00
4,100,233 3 A I-kit Profibus 12MB 1.862,00
4,100,251 3 D I-kit Canopen 1.866,00
4,100,252 3 A I-kit DeviceNet 1.872,00
CollingUnits
Carriage / Podiums
4,100,340 3 A I-kit podium braking wheel digital machines 268,00
Feeder VR 1500
4,100,257 3 A I-kit cover VR 1500 106,00
Robacta connection)
Feeder VR 7000
4,045,832,000 3 B VR 7000 4R/G/W/F++ 1.866,00
www.fronius.com
Robacta connection)
302
7000/pull relief
7000/pull relief
4,047,319 3 B Connection hose pack W/15m/95mm² for VR 1500/VR 4000/VR 5000/VR 1.675,00
7000/pull relief
7000/pull relief
7000/pull relief
CH, CZ, SLO,...)
GroundCables
13,5mm
13,5mm
Control unit
4,045,859 3 D RCU4000 remote control 1.461,00
welding head
4,036,362 4 D Laser Hybrid 10KW fillet weld 6.927,00
44,3000,0100 6 D Torch mounting left filled weld 15.186,00
44,0001,1468 4 D Welding optic 300mm 10kW 11.959,00
44,0350,3249 3 D Robacta 7000 60° L=216 H=159 MIG/MAG robot torch neck 718,00
44,3000,0132 1B D Robot connector for ABB 4400 2-part 7.512,00
www.fronius.com
303
221
Laser Hotwire
Processes
Laser welding
Laser hotwire-brazing (hotwire)
Laser-brazing (coldwire)

Duplex-steels
Special materials
Zinc-plated plate metal

4-roller drive Construction of plant, containers, machinery,
Wire-inching without gas or current structural steel
Gas test button Automobile and allied vendor industries
S-mark, CE-mark Aerospace industry

Laser Hotwire-brazing TPS 4000 (P00087)
4,100,257 3 A I-kit cover VR 1500 106,00
13,5mm
7000/pull relief
34,0350,1846 3 A Laser HW/G/0,37m 683,50
44,0350,2000 3 A Wire feed hose 1,6m 87,00
42,700,020 7 Commissioning 2h 166,00
Options
www.fronius.com

4,100,235 3 A I-kit Gas watchdog 167,00
44,0350,2132 3 A Coupling Marathonbox / wire feed hose 28,00
304
3370
Robot RobactaPowerDrive LaserHotwire
Processes
Laser welding

Duplex-steels
Special materials


RobactaPowerDrive LaserHotwire (P02140)
7000/pull relief
4,049,013,000 3 B VR 1550 4R/F++ robot 1.823,00
4,100,519,U 3 A C-kit PM 43 PullMig controller 259,00
4,100,257 3 A I-kit cover VR 1500 106,00
34,0350,1846 3 A Laser HW/G/0,37m 683,50
42,0300,2917 4 B PowerLiner (coil length 25m) 10 m 900,00
4,100,701 3 A QuickConnect PowerLiner VR 1500 / VR 1550 / VR 7000 150,00
4,100,702 3 D Mounting PowerLiner Drive 173,00
13,5mm
42,700,020 7 Commissioning 5h 415,00
5/6 - Robot control, robot manufacturer ( acc. to robot type)
11/12 - Adapterflange, collisionbox (acc. to customer)
16 - Laser optical characteristic (acc. to customer)
Options
www.fronius.com
4,100,235 3 A I-kit Gas watchdog 167,00
4,035,738 3 C Laser HW/W 1,52m Holder 31mm 852,00 305
222
Laser cold wire
Processes
Laser welding

Duplex-steels
Special materials


Laser brazing (coldwire) (P00088)
4,045,853 3 D KD 7000 wire feeder(0,1-11,0m/min) 2.629,00
4,100,304 6 C Option motor plate 10m/min for KD7000 1.187,00
4,045,929 3 C Robacta Laser KD-Drive max. Speed 10m/min. 3.207,00
44,0350,2218 3 B Basic kit KD-Drive 1,2 73,00
44,0350,2000 3 A Wire feed hose 1,6m 87,00
42,700,020 7 Commissioning 2h 166,00
Options
43,0004,2590 6 D Extension cable 5m KD-Drive 316,00
4,045,867 3 D VR 1530-KD wire feed unit (0,5-11m/min) 1.450,00
43,0004,2096 6 D Connection cable 5m KD7000-VR1530-KD 164,00
www.fronius.com
306
AUTOMATION
Components & Basic configurations Orbital welding systems

Control units and remote controls Orbital System-controller
from page 308 from page 364
Turntables Software „FPA Xplorer“
Gripper chucks Closed chamber weld heads
Rotator units Open weld heads
Pipe welder Wire feed unit
Column & boom Orbital tracking vehicles
Carriages Tube to tube sheet weld heads
Oscillation-systems
from page 345
Weld head periphery
from page 348
www.fronius.com
Camera system
from page 352 Mechanized welding systems please find in price list 2014 -
Division welding technology / Automation
307
2032
Control units FCU and remote controls FRC
FCU-10 FCU-11 FCU-20 / FCU-20.O FCU-50 / FCU-50.O FRC-60 FRC-1 / FRC-3
FRC-2 FRC-5 FRC-30 FRC-40
2121
Assignment of control unit and remote control
Components and basic configurations
FRC-30 with cable 3m (118,110inch)

FCU-20.O
FCU-50.O
FCU-10
FCU-11
FCU-20
FCU-50
Turntable FTT 10/ 40/ 150 • • •

Turntable FTT 380 up to 70000 • •
Turntable FRT 50 (H/V) • • •
Turntable FRT 150 (H/V) O O
Turntable FRT 1000/H up to 10000/H • •
Foot remote control unit FRC-1 • O O • •
Foot remote control unit FRC-2/ 3 • • •
Foot remote control unit FRC-5 • • •
Column & boom FCB 900/ 1500/ 2000 • •
Carriage FDV 80 •
Carriage FDV 50 •
Carriage FTV 25 •
Carriage FTV 20/ 50 •
Rotator unit FRU 1000 CR • •
Oscillation unit FOU 40/ML5/R •
• = useable
o = Option
www.fronius.com
308
2048
Functions control units FCU and remote controls FRC
8,046,035 - FRC-12/SE with cable 5m
8,046,023 - FRC-30 with cable 3m

8,040,073,630 - FCU-20.O
8,040,054,630 - FCU-50.O
8,040,052 - FCU-10
8,040,057 - FCU-11
8,040,073 - FCU-20
8,040,054 - FCU-50
(118,110inch)
(118,110inch)
(118,110inch)
(118,110inch)
(196,85inch)
Main switch S S S S S S
Welding on/off S S S S S S S
Current flow-signal, emergency-stop with Rob3000 AUTOMATION O O O
Welding on/off with Rob3000 AUTOMATION O O O
2-step mode S S S S S S
2-step/ 4-step mode S
Job switching segment (actuating cam) S S
Job switching way with Rob3000 AUTOMATION S

Welding step axis S
Selection direction S S S S S S S S S
Jogging-switch for fine positioning S S S S S S S S
Potentiometer speed S S S S S S S
Multifunctional wheel for parameter input S S S S
Display speed S S S S S S S S S
Rapid motion S S S S S S S S S
Automatic back-travel S S S S
Emergency-stop S S S S S S S S S
Segment welding via actuating cam (only FTT 40/ 150) S S
Potentiometer start-up time-lag S S S S
Potentiometer overlap-time S S
Cooling time S S
Button pneumatic torch adjustment S S S S S S S
Preselection power source A/B via Rob3000 AUTOMATION O O O
Touch Display S S S S
Programmable parameter S S S
Time start-up time-lag S S S S
Time overlap-time S S S
Time start current S
Time downslope S S S
Time endcrater current S S S
Time lag external start-stop S S S
Flying start S S S
Direction S S S
Pneumatic On-Off S S S
External start (Cold wire On-Off or Oscillation On-Off) S S S
Segment welding On-Off S S S
Speed in cm/min S
Calculation rotation speed S S
Input travel distance in mm S S
Way measurement-system S S
Dwell time S
Program sequence S S S
Program memory of 99 S S S S
Selection language S S S S
o = Option
www.fronius.com
309
2120
Technical data control units FCU
8,040,073,630 - FCU-20.O
8,040,054,630 - FCU-50.O
8,040,052 - FCU-10
8,040,057 - FCU-11
8,040,056 - FCU-12
8,040,073 - FCU-20
8,040,054 - FCU-50
Mains voltage 230V / 50-60Hz S S S S S S S
Mains cable with plug 5m (196,85inch) S S S S S S S
Control line motor 3,5m (137,795inch) S S S S S S S
Control line limit switch 3m (118,11inch) S S S S
Control line power source 5m (195,85inch) S S S S
I-kit Connection cable FCU-20 - KD 4010 3m (118,110inch) O O
I-kit Connection cable FCU-20/FTV/FDV 80 5m (196,850inch) O O
I-kit Connection cable FPT 5m (196,850inch) O O O O
o = Option
2037
Control units FCU and remote controls FRC

Control units
8,040,052 13 C FCU-10 1.287,00
• For turntable FTT 10-150, FRT 50, FRU 1000
• Foot remote control unit FRC-1 (8,045,011)/FRC-2/FRC-3 is necessary
8,040,073 13 C FCU-20 3.160,00

• Activation of 1 power source is included (via plug 9-pin)
• For activation of 1 power source via Rob3000 AUTOMATION please
order additionally 38,0101,0014
• Foot remote control FRC-1 is optional
• For turntables FTT 10/40/150, FRT 50H/V
• For turntable FRT 150H/V (only with I-kit 8,100,125)
8,040,073,630 13 C FCU-20.O 3.590,00

• Activation of 1 power source is included (via plug 9-pin)
• Activation of 1 power source via Rob3000 AUTOMATION please order
additionally 38,0101,0014
• Foot remote control FRC-1 (8,045,011) is optional
• For turntable FTT 380 - FTT 70000, FRT 1000/H - 10000/H
8,040,054 13 C FCU-50 2.819,00

• For turntables FTT 10-150, FRU 1000
• For turntable FRT 150 (only with I-kit 8,100,125)
• Foot remote control unit FRC-1 (8,045,011)/FRC-2/FRC-3 is optional
8,040,054,630 13 C FCU-50.O 2.566,00

• For turntables FTT 380-70000, FRT 1000/H-10000/H
For FCU-20
8,100,112 12 C I-kit Activation FRC-1 for FCU-20 147,40
Only possible,
• if no i-kit start-stop A/B or A and B (8,100,113)
www.fronius.com
• if foot remote control unit FRC-1 (8,045,011) is used

• Factory installation in FCU-20
8,100,113 12 C I-kit Job switch FCU-20 Start-Stop A/B or A and B (2 power sources) 282,50
• Job switching (same job at A and B)
• 2 pc. I-kit Rob3000 AUTOMATION (38,0101,0014) additionally neces-
sary
• Only in combination with digital power source necessary
310
8,100,125 12 C I-kit Activation FRT-150/H/V for FCU-20/FCU-50 428,40
• Factory installation in FCU-20/FCU-50
8,100,151 12 W I-kit Step axis FCU-20/FCU-20.O 107,20

• Modification FCU-20 to connect with column & boom FCB
• Only with i-kit step axis FCB/FCU-20 (8,100,152 or 8,100,152,630)
• Factory installation in FCU-20/FCU-20.O
38,0100,0081 12 C I-kit Connection cable FPT 5m (196,850inch) 82,40

• In combination with carriages, factory installation in FDV/FTV
• In combination with turntables, factory installation in control unit FCU
• In combination with column & booms, factory installation in FCB
38,0100,0128 12 D I-kit Connection cable FCU-20 - KD 4010 3m (118,110inch) 75,00
For FCU-20.O
8,100,112 12 C I-kit Activation FRC-1 for FCU-20 147,40
Only possible,
• if no i-kit start-stop A/B or A and B (8,100,113)
• if foot remote control unit FRC-1 (8,045,011) is used
8,100,113 12 C I-kit Job switch FCU-20 Start-Stop A/B or A and B (2 power sources) 282,50
• 2 pc. I-kit Rob3000 AUTOMATION (38,0101,0014) additionally neces-
sary
• Only in combination with digital power source necessary


38,0100,0128 12 D I-kit Connection cable FCU-20 - KD 4010 3m (118,110inch) 75,00
For FCU-50 / FCU-50.O

8,100,125 12 C I-kit Activation FRT-150/H/V for FCU-20/FCU-50 428,40
• Factory installation in FCU-20/FCU-50
8,100,107 12 C I-kit Start-stop for 2 power sources 95,80

• Start-stop is simultaneous
• No monitoring of current flow signal
• No emergency-stop function for power source
• Factory installation in FDV 50/FCU-50/FCU-50.O


Accessories for FCU
8,045,316 13 W Rack FCU/5 (single) 311,20
8,045,316,630 13 W Rack FCU/6 (dual) 326,00
38,0100,0219 12 C Connection cable FCU-20/FRC-40 - MW/TT 5m (196,85inch) 79,20
38,0101,0014 12 A I-kit Rob3000 AUTOMATION 180,10
Remote control
8,046,023 13 C FRC-30 with cable 3m (118,110inch) 750,60
• For column & booms FCB 900/1500/2000
www.fronius.com
• For positioning
8,046,022 13 C FRC-40 with cable 3m (118,110inch) 1.397,00

• For carriage FDV 80, FTV 20, FTV 50

• For positioning / welding axis
311
Foot remote control units for FCU-10/ FCU-20/ FCU-50
8,045,011 13 A FRC-1 with cable 3m (118,110inch) 235,20
• Foot switch for start-stop mode
4,045,426 13 D FRC-2 with cable 3m (118,110inch) 517,00

• Pedal for start-stop mode resp. speed regulation

• Foot switch for start-stop-left and for start-stop-right
8,046,032 13 X FRC-5 with cable 3m (118,110inch) 1.790,00

Foot switch for start-stop-left / start-stop-right / roller for speed regulati-
on / emergency stop
519
Tilting turntables FTT 10 / 40 / 150 (Type MA)
Tilting turntables (manual tilting) for 10 up to 150 kg
Universal use for all welding processes and
positioning of workpieces
Options
Control unit FCU-10

Control unit FCU-20
Control unit FCU-50
Foot switch FRC-1/2/3/5
Chucks FGC, FSG, FMC
Mounting sets for chucks
I-kit Welding current transfer 800A
Actuating cam for segment welding
Gearbox for other rotational speed range
Standard equipment
Stepless tilting range +/-90° Hollow shaft (FTT 150)
Constant rotation speed Lifting facility for hook-in
AC-motor Limit switch function 360° (rotation unit)
Welding current transfer 400A/ 50mm2 Faceplate machined for clamp chucks
Prepared for segment welding Protection-housing (tilting- /rotation unit)
(FTT 40, FTT 150) Base

Tilting turntables FTT
8,045,225 12 C FTT 10/MA 1.693,00
8,045,010 12 C FTT 40/MA 3.840,00
8,045,109 12 C FTT 150/HS28/MA 4.893,00
Control unit FCU-10, FCU-20, FCU-50 is necessary.
Weight part kg (G) = torque (Nm)/ 9,81 /eccentricity in m (e)

Options for FTT
8,100,132 12 W I-kit FTT150/HS28/SP 551,00
• Tilting stepless fixable
• Factory installation
8,100,170 12 C I-kit Current transfer +400A FTT 10 196,60

• To extend from 400A up to 800A
www.fronius.com
8,100,089 12 C I-kit Current transfer +400A FTT 40/150 158,10

8,100,171 12 D More price limit switch in steel FTT 10 103,00

312
8,100,172 12 D More price limit switch in steel FTT 40/150, FRT 50H/150H 205,90
4 D I-kit Gear box for other speed range 707,90
Speed depends on welding-diameter and can be calculated as follows:

Speed v (cm/min) = dia. (mm) x π x n (rpm) / 10
Accessory Article Number PG LK Alternative Price Euro
Accessories general
48,0009,0175 4 A Current transfer compound 30g for FAR 28,50
48,0313,0404 12 A Cam FD/FTT/FCB Segment welding, low design 36,40
• Only in combination with control unit FCU-20
• Factory installation; for FTT 40/150
520
Tilting turntables FTT 380 / 750 / 1500 (Type MA)
Tilting turntables (manual tilting) for 380 up to 1500 kg
Universal use for all welding-processes and I-kit limit switch 360° and actuating cam for
positioning of workpieces rotation unit
I-kit 4-cycle-control for turntable
I-kit current transfer +300A

I-kit encoder
Control unit FCU-20.O (no segment welding)
Control unit FCU-50.O
Foot switch FRC-1 / FRC-2 / FRC-3 / FRC-5
Gearbox for other rotational speed range
Standard equipment
Fabricated frame of mild steel plate and chan- Cam operated limit switch’s to prevent over- Hand remote control Functions:
nel section material run and fixed tilting speed • Switch rotation left-stop-right
Stepless tilting range 0-135° Faceplate with concentric circular markings • Potentiometer for rotation speed
Stepless adjusting of rotation speed and machine with slots for rapid centering • Emergency-stop
Table rotation by AC motor controlled by and clamping
inverter unit, through worm reduction gears Control unit with main switch
and spur gears Welding current transfer
Table supported on large diameter crossroll Mains cable with plug
bearing Remote control with cable l=4,5m
Machine cut precision gearing for smooth Not suitable for cladding and slip-rings
rotation of table
Table tilting by crank through worm reduction
and steel spur gear

Tilting turntables FTT /MA
8,045,139 14 Y FTT 380/MA 7.326,00
8,045,140 14 Y FTT 750/MA 10.844,00
8,045,242 14 Y FTT 1500/MA 13.958,00
• Including hand remote control unit with cable, welding current transfer
and mains cable with plug
• Not suitable for cladding and slip-rings

For tilting turntables FTT
8,045,321 14 C I-kit Limit switch 360° with actuating cam for turntable FTT/FRT 284,00
www.fronius.com
• Necessary in combination with control unit FCU-50.O/FCU-20.O

• Factory installation in turntable FRT/FTT
8,045,371 14 C I-kit 4-cycle-control for turntable FTT u. FRT-H /FRC-1 197,00

• For turntable FTT /MA, FTT /MO, FRT /H
• Only in combination with FRC-1 (8,045,436)
• Factory installation in turntable FTT/FRT
48,0005,1611 14 Y I-kit Current transfer +300A for turntable 289,00

• For FRT/H, FRT/V, FTT, FHP, FLP, FHS, FTS
• Factory installation in turntable
313
Accessories FTT /MA
8,045,436 4 W FRC-1 with cable 7m (275,59inch) 302,00
• For use with standard control unit (not in combination with FCU control
unit)
Control unit FCU
Applicable for advanced scope of

operation in mechanized welding activity
are FCU 20.O and FCU 50.O
Control unit FCU see page 310.
736
Tilting turntables FTT 380 up to FTT 70000 (Type MO)
Tilting turntables (motorized tilting) for 380 up to 70000 kg
Universal use for all welding-processes and I-kit limit switch 360° and actuating cam for
positioning of workpieces rotation unit
I-kit 4-cycle-control
I-kit encoder
Control unit FCU-20.O (no segment welding)
Control unit FCU-50.O

Foot switch FRC-1 / FRC-2 / FRC-3 / FRC-5
Gear box for other rotation speed range
Standard equipment
Fabricated frame of mild steel plate and chan- Cam operated limit switch’s to prevent over- Hand remote control functions:
nel section material run and fixed tilting speed • Switch rotation left-stop-right
Stepless tilting range 0-135° Faceplate with concentric circular markings • Button tilting up-down
Stepless adjusting of rotation speed and machine with slots for rapid centering • Potentiometer for rotation speed
Table rotation by AC motor controlled by and clamping • Emergency-stop
inverter unit, through worm reduction gears Control unit with main switch
and spur gears Welding current transfer
Table supported on large diameter crossroll Mains cable with plug
bearing Remote control with cable l=4,5m
Machine cut precision gearing for smooth Not suitable for cladding and slip-rings
rotation of table
Tilt by AC geared motor fitted w. fail-safe
electro-magnetic brake

Tilting turntables FTT/HS/MO (hollow shaft)
8,045,320 14 Y FTT 380/HS125/MO 10.045,00
• Including remote control unit with cable, welding current transfer and
mains cable with plug
Tilting turntables FTT/MO

8,045,335 14 Y FTT 380/MO 9.604,00
8,045,148 14 Y FTT 750/MO 11.730,00
8,045,149 14 Y FTT 1500/MO 16.221,00
8,045,150 14 Y FTT 3000/MO 20.692,00
8,045,151 14 Y FTT 4500/MO 24.903,00
8,045,152 14 Y FTT 7500/MO 38.167,00
www.fronius.com
8,045,153 14 Y FTT 12000/MO 50.580,00

8,045,154 14 Z FTT 15000/MO 76.356,00
8,045,155 14 Z FTT 21000/MO 93.507,00
8,045,156 14 Z FTT 28000/MO 116.415,00
8,045,135 14 Z FTT 35000/MO 129.760,00
8,045,136 14 Z FTT 50000/MO 148.846,00
8,045,137 14 Z FTT 56000/MO 168.495,00
8,045,138 14 Z FTT 70000/MO 193.454,00
• Including hand remote control unit with cable, welding current transfer
314 and mains cable with plug
For tilting turntables FTT



Accessories FTT /MO
unit)
Control unit FCU

521
Rotation tables FRT 50/HS125/H/V, FRT 150/HS125/H/V
Turntables horizontal/vertical with hollow shaft for 50 up to 150 kg
Recommended areas of use Options and accessories
Universal use for all welding-process and I-kit current transfer +400A
positioning of workpieces I-kit encoder
Actuating cam for segment welding
Standard equipment Gearbox for other rotational speed range
Constant speed control Control unit FCU-10 / FCU-20 / FCU-50
AC-motor Foot switch FRC-1 / FRC-2 / FRC-3 / FRC-5
Welding current transfer 400A/ 50mm2 Chucks FGC, FSG, FMC
Prepared for segment welding Mounting sets for chucks
Hollow shaft 125mm Base
Limit switch function 360°
Faceplate machined for clamp chucks
Protection-housing (rotation device)

Rotation tables horizontal/ vertical FRT/H/V
8,045,064 12 X FRT 50/HS125/H/V 3.972,00
8,045,134 12 X FRT 150/HS125/H/V 5.017,00
Controller FCU-10, FCU-20 or FCU-50 is necessary, see page 310!

Options for FRT
8,100,089 12 C I-kit Current transfer +400A FTT 40/150 158,10
www.fronius.com
8,100,172 12 D More price limit switch in steel FTT 40/150, FRT 50H/150H 205,90
4 D I-kit Gear box for other speed range 707,90
Speed depends on welding-diameter and can be calculated as follows:

Speed v (cm/min) = dia. (mm) x π x n (rpm) / 10
Weight part kg (G) = torque (Nm)/ 9,81 /eccentricity in m (e)

315
Accesories for FRT
48,0009,0175 4 A Current transfer compound 30g for FAR 28,50
48,0313,0404 12 A Cam FD/FTT/FCB Segment welding, low design 36,40
• Only in combination with control unit FCU-20
• Factory installation; for FTT 40/150
BP8,0375,0303 12 W Base FRT 50/H/V horizontal/vertical 39,80

BP8,0642,0301 12 W Base FRT 150/H/V vertical 27,60
BP8,0642,0302 12 W Base FRT 150/H/V horizontal 41,90
There are 2 pc. base per turntable necessary
0
Rotation tables FRT /V
Vertical rotation tables from 250 to 10000 kg
Universal use for all welding-processes and Face plate with 4 slots for rapid centering and
positioning of workpieces clamping
AC-drive controlled by frequency inverter
Options and accessories Welding current transfer via brushes/sliprings
Option hollow shaft Mains cable with plug
I-kit current transfer +300A Control unit with main switch, emergency-
I-kit 4-cycle-control stop, potentiometer for rotation speed, push
I-kit limit switch 360° and actuating cam for button for rotation left/rigth
rotation unit
Control unit FCU-20.O/FCU-50.O

Vertical rotation tables FRT/V
8,045,428 14 X FRT 250/V 7.711,00
8,045,429 14 X FRT 500/V 8.655,00
8,045,430 14 Y FRT 1000/V 9.427,00
8,045,431 14 Y FRT 2000/V 9.931,00
8,045,432 14 Y FRT 5000/V 10.961,00
8,045,433 14 Z FRT 10000/V 12.988,00
Including control unit, remote control with cable, welding current transfer
and mains cable with plug.
Options FRT /V


Accessories FRT /V
www.fronius.com
unit)
Control units FCU
Applicable for advanced scope of operation in mechanized welding

activity are FCU 20.O and FCU 50.O
316
522
Rotation tables FRT 1000/H - 2000/H - 5000/H - 10000/H
Horizontal turntables for 1000 up to 10000 kg
Universal use for all welding-processes and
positioning of workpieces
Options
I-kit limit switch 360° and actuating cam for
rotation unit
I-kit encoder
Control unit FCU-20.O / FCU-50.O
Foot switch FRC-1 /FRC-2 /FRC-3 / FRC-5
Gear box for other speed range
Standard equipment
Stepless adjusting of rotation speed Remote control unit with cable
Table rotation by AC motor controlled by Functions

inverter unit, through worm reduction gears • Switch rotation left-stop-right
and spur gears • Potentiometer for rotation speed
Table supported on large diameter crossroll
bearing
Faceplate with concentric circular markings
and machine with slots
Control unit with main switch and emergency
stop
Mains cable with plug

Rotation tables FRT/H
8,045,141 14 Y FRT 1000/H 9.166,00
8,045,271 14 Y FRT 2000/H 9.994,00
8,045,142 14 Y FRT 5000/H 10.846,00
8,045,143 14 Y FRT 10000/H 12.893,00
Including remote control unit with cable, welding current transfer

and mains cable with plug.
Attention! Not suitable for cladding and slip-rings!

Options for FRT /H


Accessories for FRT /H

www.fronius.com
unit)
Control unit FCU

317
523
Three jaw chucks FGC
Clamp chuck range from 3 up to 630 mm
Robust construction For clamping of flanges, fittings, tubes, etc.
Hollow shaft
Centering DIN 6350 Accessories
3-jaws centrically clamping Mounting sets for turntables
Key assembly wrench and mounting screws
Simple and fast mountable
1 set jaws for inside clamping and 1 set for
outside clamping
Jaws useable on both sides

Three jaw chucks FGC
44,0450,0361 12 D FGC 3-100/HS20 334,00
44,0450,0362 12 D FGC 3-125/HS32 376,00

44,0450,0817 12 D FGC 3-160/HS42 439,00
44,0450,0818 12 D FGC 4-200/HS55 526,00
48,0005,0184 12 D FGC 10-315/HS103 941,00
44,0450,0819 12 D FGC 10-400/HS136 1.610,00
44,0450,0820 12 D FGC 20-500/HS190 4.355,00
44,0450,0821 12 D FGC 30-630/HS252 5.797,00
Mounting sets for chucks are not included!

Please take care as to net weight and dimensions of clamp chucks!
Mounting set turntable for gripper chuck FGC

8,045,114 12 C Mounting set FGC 3-100 for FTT 10 235,00
8,045,121 12 C Mounting set FGC 3-100 for FRT 50/150, FRP 150/300 385,00
www.fronius.com
318
524
Self-centering gripper chucks FSG
Clamp chuck range from 20 up to 1200 mm
Standard equipment
Robust construction and slim design
Fast, smooth close / open action using lever /
chuck key to firmly lock or release workpiece
(self-centering)
Jaws are useable both-sided

Clamp chuck for flanges, fittings, tubes, etc.
Accessories
Mounting sets for turntables

Self-centering gripper chucks FSG with lever
8,045,039 12 B FSG 20-210/HS80 518,10

8,045,040 12 B FSG 80-280/HS100 737,70
8,045,041 12 C FSG 120-380/HS170 1.570,00

Self-centering gripper chuck FSG with key chuck

8,045,348 4 D FSG 50-540/HS270 5.953,00
8,045,358 4 D FSG 150-620/HS365 7.385,00
8,045,360 4 D FSG 250-830/HS540 8.980,00
8,045,361 4 D FSG 450-1050/HS700 12.025,00
8,045,362 4 D FSG 600-1150/HS830 15.536,00
8,045,378 4 D FSG 150-1050/HS700 12.491,00
8,045,379 4 D FSG 150-1150/HS830 16.401,00

Mounting set turntable for gripper chuck FSG with lever
8,045,236 12 C Mounting set FSG 20-210 for FTT 10 255,10
8,045,042 12 C Mounting set FSG 20-210 for FTT 40/150 302,60
8,045,188 12 C Mounting set FSG 20-210 for FRT 50/150, FRP 150/300 348,00
8,045,062 12 C Mounting set FSG 80-280 for FRT 50/150, FRP 150/300 335,00
8,045,063 12 W Mounting set FSG 120-380 for FRT 50/150, FRP 150/300 276,00
Mounting set turntable for gripper chuck FSG with key chuck
Mounting set turntable for gripper chuck FSG with key chuck on request.
525
Three jaw chucks FMC
Clamp chucks heavy-duty range from 40 up to 1800 mm
Very robust construction Clamp chuck for flanges, fittings, tubes, etc.
Closed protected housing
Jaws simple and fast adjustable Accessories
Mounting sets for turntables
www.fronius.com
319
Clamp chucks FMC heavy-duty
44,0450,1248 14 X FMC 40-700 4.784,00
44,0450,1249 14 X FMC 50-1000 8.902,00
48,0005,1378 14 X FMC 300-1800 12.559,00


Mounting set for chucks FMC
Mounting set for chucks FMC on request.
526
Rotator unit FRU 1000 (Type CR)
Rotator unit up to 1000 kg (per unit)
Wheel driven motorized section For turning and positioning of workpieces
Idler section (vessels, tanks, pipes, …)
Polyurethane rolls
AC-motor with frequency transformer Options
HF-compliant Control unit FCU-10 /FCU-50
Quick adjust via mounting-bolt Foot switch FRC-1 / FRC-2 / FRC-3 / FRC-5
Lift-facilities to hook-in Earth connection endless rotating

Machine feet adjustable

Rotator unit FRU 1000/CR
8,045,054 13 C FRU 1000/D50-3000/CR/Drive 2.374,00
48,0426,0001 13 C FRU 1000/D50-3000/CR/Idler 1.106,00

Wheels
48,0426,0105 12 X Steel wheel for drive FRU 1000 853,10
48,0007,0060 12 X Steel wheel idler FRU 1000 154,60
For drive unit 1 pc. 48,0426,0105 and 1 pc. 48,0007,0060 are necessary
For idler unit 2 pcs. 48,0007,0060 are necessary
Control units for FRU 1000/CR

8,040,052 13 C FCU-10 1.287,00
• For turntable FTT 10-150, FRT 50, FRU 1000
• Foot remote control unit FRC-1 (8,045,011)/FRC-2/FRC-3 is necessary
8,040,054 13 C FCU-50 2.819,00

• For turntables FTT 10-150, FRU 1000
• For turntable FRT 150 (only with I-kit 8,100,125)
Foot remote control units FCU-10/FCU-50

8,045,011 13 A FRC-1 with cable 3m (118,110inch) 235,20
4,045,426 13 D FRC-2 with cable 3m (118,110inch) 517,00

• Pedal for start-stop mode resp. speed regulation
www.fronius.com

• Foot switch for start-stop-left and for start-stop-right
8,046,032 13 X FRC-5 with cable 3m (118,110inch) 1.790,00

Foot switch for start-stop-left / start-stop-right / roller for speed regulati-
on / emergency stop
320
527
Rotator units FRU (Type CR)
Rotator unit for 1500 kg up to 50000 kg (per unit)
For rotation and positioning of workpieces/ I-kit tachogenerator for speed indicator
vessels in the range of machine-, container- I-kit encoder
and pipe-construction I-kit anti-creep function to prevent axial move-
ment of workpiece
Earth connection endless rotating
Drive sections synchronized controlled
Driving vehicle (DV-MO motorized/DV-MA
manual)
Rail A 55
Interface 0-10V
Standard equipment
Four interchangeable reduction gearbox con- AC motors and reduction gearing with dyna- Remote control unit with cable 8m
necting shafts to permit adjustment of rollers mic braking, giving variable speed drive (stan-
across frames to suit varying diameters dard speed range 75 - 1500mm per minute) Remote control unit - functions:

Manual adjustment of rollers across frames Inverter control panel attached to main frame • Button for rotation forward-stop-reverse
(no leadscrew) houses mains isolator, overload fuses and • Potentiometer for stepless adjusting of
Robust fabricated all steel frames emergency-stop pushbutton rotation speed
Base frame on top and roll mounting below Machine painted in Red (RAL 3020) • Emergency-stop
ex FRU 12500/CR machined to give accurate Motors to have Class F insulation
alignment of rollers Control cabinet to IP54 dustproof regulations
Each section equipped with two rollers having Equipment suitable for operation at maxi-
steel centers with interchangeable solid po- mum ambient temperature 50°C, maximum
lyurethane tyres, mounted on machined steel humidity 85% and maximum height above
axles carried in sealed heavy duty bearings sea level 1000m
Drive Section equipped with 20:1 ratio
inverter controlled

Rotator units FRU 1500/CR to 50000/CR
8,045,157 15 Y FRU 1500/D180-2750/CR/Drive 6.399,00
8,045,158 15 Y FRU 1500/D180-2750/CR/Idler 2.742,00
8,045,159 15 Y FRU 2500/D250-3000/CR/Drive 7.142,00
8,045,160 15 Y FRU 2500/D250-3000/CR/Idler 3.038,00
8,045,161 15 Y FRU 5000/D250-3000/CR/Drive 8.313,00
8,045,162 15 Y FRU 5000/D250-3000/CR/Idler 3.342,00
8,045,163 15 Y FRU 7500/D300-4600/CR/Drive 12.645,00
8,045,164 15 Y FRU 7500/D300-4600/CR/Idler 5.342,00
8,045,165 14 Y FRU 10000/D300-4600/CR/Drive 13.479,00
8,045,166 14 Y FRU 10000/D300-4600/CR/Idler 5.727,00
8,045,167 14 Y FRU 12500/D400-4600/CR/Drive 14.491,00
8,045,168 14 Y FRU 12500/D400-4600/CR/Idler 6.892,00
8,045,243 14 Z FRU 15000/D400-4600/CR/Drive 15.764,00
8,045,244 14 Z FRU 15000/D400-4600/CR/Idler 8.317,00
8,045,237 14 Z FRU 20000/D525-5200/CR/Drive 17.727,00
8,045,238 14 Z FRU 20000/D525-5200/CR/Idler 9.276,00
8,045,245 14 Z FRU 25000/D525-5200/CR/Drive 17.314,00
8,045,246 14 Z FRU 25000/D525-5200/CR/Idler 10.028,00
8,045,247 14 Z FRU 30000/D450-5500/CR/Drive 20.496,00
8,045,248 14 Z FRU 30000/D450-5500/CR/Idler 11.050,00
8,045,249 14 Z FRU 40000/D450-5500/CR/Drive 32.969,00
8,045,250 14 Z FRU 40000/D450-5500/CR/Idler 17.733,00
8,045,251 14 Z FRU 50000/D450-6000/CR/Drive 42.827,00
8,045,252 14 Z FRU 50000/D450-6000/CR/Idler 18.282,00
www.fronius.com
• Incl. remote control unit and mains cable with plug
321
0
Rotator units FRU (Type VP - self aligning)
Rotator unit from 3000 kg up to 50000 kg with remote control unit
For rotation and positioning of workpieces / I-kit tachogenerator for speed indicator
vessels in the range of machine-, container- I-kit encoder
and pipe-construction I-kit anti-creep function to prevent axial move-
ment of workpiece
Earth connection endless rotating
Drive sections synchronized controlled
Driving vehicle (DV-MO motorized/DV-MA
manual)
Rail A 55
Interface 0-10V
Standard equipment
Four interchangeable reduction gearbox con- inverter controlled AC motors and reduction Remote control unit with cable 8m
necting shafts to permit adjustment of rollers gearing with dynamic braking, giving variable Remote control unit - functions:
across frames to suit varying diameters speed drive (standard speed range 75 - • Button for rotation forward-stop-reverse
Manual adjustment of rollers across frames 1500mm per minute) • Potentiometer for stepless adjusting of
(no leadscrew) Inverter control panel attached to main frame rotation speed
Robust fabricated all steel frames houses mains isolator, overload fuses and • Emergency-stop
Base frame on top and roll mounting below emergency-stop pushbutton
ex FRU 12500/CR machined to give accurate Machine painted in Red (RAL 3020)
alignment of rollers Motors to have Class F insulation
Each section equipped with two rollers having Control cabinet to IP54 dustproof regulations
steel centers with interchangeable solid po- Equipment suitable for operation at maxi-
lyurethane tyres, mounted on machined steel mum ambient temperature 50°C, maximum
axles carried in sealed heavy duty bearings humidity 85% and maximum height above
Drive Section equipped with 20:1 ratio sea level 1000m

Rotator units FRU 1500/VP to 25000/VP
8,045,253 14 Y FRU 1500/D200-2400/VP/Drive 10.742,00
8,045,254 14 Y FRU 1500/D200-2400/VP/Idler 4.648,00
8,045,255 14 Y FRU 2500/D380-3100/VP/Drive 10.934,00
8,045,256 14 Y FRU 2500/D380-3100/VP/Idler 4.636,00
8,045,257 14 Y FRU 5000/D450-4600/VP/Drive 15.080,00
8,045,258 14 Y FRU 5000/D450-4600/VP/Idler 6.847,00
8,045,259 14 Y FRU 7500/D450-4600/VP/Drive 19.083,00
8,045,260 14 Y FRU 7500/D450-4600/VP/Idler 8.161,00
8,045,261 14 Y FRU 10000/D450-4600/VP/Drive 20.182,00
8,045,262 14 Y FRU 10000/D450-4600/VP/Idler 8.902,00
8,045,263 14 Y FRU 12500/D450-4600/VP/Drive 22.763,00
8,045,264 14 Z FRU 12500/D450-4600/VP/Idler 9.810,00
8,045,265 14 Z FRU 15000/D450-5200/VP/Drive 27.220,00
8,045,266 14 Z FRU 15000/D450-5200/VP/Idler 11.854,00
8,045,267 14 Z FRU 20000/D450-5200/VP/Drive 31.295,00
8,045,268 14 Z FRU 20000/D450-5200/VP/Idler 13.527,00
8,045,269 14 Z FRU 25000/D450-5200/VP/Drive 32.215,00
8,045,270 14 Z FRU 25000/D450-5200/VP/Idler 14.088,00
• Incl. remote control unit and mains cable with plug

www.fronius.com
322
555
Pipe welder FPW
Pipe welder for 300 to 2000 kg
For clamping, rotating, and tilting of pipes I-kit motorized tilting (FPW 1000/D25-400/
with round profiles in manual and mechanized SR135°)
welding. I-kit motorized tensioning arm FPW 1000
Set of rollers - rubber coated FPW 300
Standard equipment Set of rollers - stainless steel FPW 300
Tilting via handwheel ( FPW 300/SR180 & Support frame (idler roller) - height adjustable
FPW 1000/SR135) or motorized (FPW 2000/ with spindle
SR135) Welding current transfer FPW 300/FPW 1000,
Switch cabinet mounted on the machine 150A, M10 (*)
frame Welding current transfer FPW 2000, 300A,
Prepared for foot remote control operation M16 (*)
(optional) Rack with wheels (FPW 300)
Torch holder with adjustment unit
Controller functions:
Main switch on/off FRC-16 foot remote control with cable 7m
Switch: Start left / Stop / Start right • Pedal for start-stop-mode and changing
Potentiometer for rotation speed direction
• Roller for rotary speed
• FRC-1 foot remote control with cable 7m

• Pedal for start-stop-mode

(*) Not possible with rubber rolls!

Pipe welder FPW
8,045,287 4 X FPW 300/D25-200 5.104,00
8,045,344 4 Y FPW 1000/D25-400 10.538,00
8,045,346 4 Y FPW 2000/D25-800 21.411,00
Rotary speed (stepless 5-130cm/min) and direction are set at the pipe
welder
Start-stop by foot remote switch (not included in delivery)
Pipe welder FPW (tilting)

8,045,286 4 X FPW 300/D25-200/SR180° 6.145,00
• Tilting via handwheel
8,045,343 4 Y FPW 1000/D25-400/SR135° 13.192,00

• Tilting via handwheel
8,045,345 4 Y FPW 2000/D25-800/SR135° 33.707,00

• Tilting motorized
Rotary speed (stepless 5 - 130cm/min) and direction are set at the pipe
welder
Start-stop by foot remote switch (not included in delivery)
Foot remote control for FPW

8,045,288 4 W FRC-16 with cable 7m (275,59inch) 1.394,00
• Pedal for start-stop-mode and changing direction
• Roller for speed regulation

unit)
Options FPW
48,0005,1218 4 X I-kit Current transfer 150A, M10, FPW 300 650,00
www.fronius.com
48,0005,1219 4 X I-kit Current transfer 150A, M10, FPW 1000 650,00

48,0005,1220 4 X I-kit Current transfer 300A, M16, FPW 2000 1.036,00
I-kit current transfer not possible with rubber rolls
323
Accessories FPW
48,0005,1233 4 X Roller set gummed FPW 300 1.584,00
48,0005,1236 4 X Roller set stainless FPW 300 1.733,00
Roller sets for stainless steel pipes and flanges
529
Stand brackets FSB
Small column and boom - manual adjustment
Recommended areas of use Accessories
1
Manual torch adjusting / positioning via hand FSU 3 swivel unit
9
wheel (vertical axis) and handle (horizontal Plug 30/L45
axis) FTH 4 torch holder for machine torch inside-Ø
30/44,2mm
4 Standard equipment FSU 7/SR360° ball joint and FTH torch holder
Modular system / construction Support FGU 4
3 6 Easy assembly, high stability Mounting set
FPT pneumatic torch movement
5 Linear guides
8 Self-locking trapezoid-threaded spindle Slewing ring
7 (vertical axis) Hose pack holder
Fixing of the horizontal axis via clamping lever

Stand brackets FSB 720-420/ML40
1 8,045,334 12 X 1*)FSB 720-420/ML40 2.430,00
3 48,0342,0311 12 C Mounting set FGU 4/ 4 63,50
4 8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00
5 48,0342,0304 12 A Plug 30/L45 8,70
6 48,0339,1000 12 A Mounting set FSU 7/1/H/V/D30 53,80
7 8,045,019 12 A FSU 7/SR360° ball joint Alu 117,00
8 48,0339,4000 12 A 2*)FTH 3/D44,2 for machine torch outside-Ø 44,2mm (1,74inch) 52,30
2 8,045,340 12 X Base FSB/ML80/H725/DV-MA 807,30
41,100,129 7 PAT Automation 1h 63,00

Accessories FSB 720-420/ML40
9 58,0317,0004 12 C Hose pack holder 68,30
8,045,341 12 X Slewing ring 260/ML60 manual 1.631,00
48,0339,0405 13 C FRR 44,2-16 reducer ring (Ø 1,74/ Ø 0,63inch) 43,50
Alternativ Article Number PG LK Alternative Price Euro

www.fronius.com
Alternativ for stand brackets FSB 720-420/ML40

8,045,333 12 X 1*)FSB 720-720/ML40 2.520,00
Alternativ for torch holder FTH 3

48,0339,5000 12 C 2*)FTH 1/D55 for TimeTWIN torch outside-Ø 55mm (2,165inch) 308,80
48,0339,6000 12 C 2*)FTH 2 for Robacta Twin/Drive 227,60
48,0339,7000 12 A 2*)FTH 5 for manual torch (rectangular prism) 142,40
48,0339,8000 12 C 2*)FTH 6/D44,2 for Pullmig-torch (2 half-shell) 126,90
48,0339,9000 12 C 2*)FTH 7/D50 for Robacta Drive with Ø 50mm (1,969inch) 202,30
48,0527,0000 12 C 2*)FTH 8 for manual torch (rectangular prism) 149,10
324 • Useable only with torch holder inside-Ø 44,2mm (1,740inch)
3040
Column and booms FCB
Column and boom - motorized motion
Column and boom for motorized positioning
of the torch and for mechanized welding via
one of the travel-axis
18 16
Standard equipment
HF-compliant
17
Constant speed
1
AC-motor
4
7 Vertical axis with rack and pinion drive
10 Protective bellow for vertical slide
Horizontal axis with rack and pinion drive
Transport hook
5
6 Linear guides
8 9 12 Limit switch function
11 Control box FCB (mounted)
14 Aluminium profile
13
2
15 Options and accessories
Remote control FRC-60 (for positioning and
mechanized welding)
I-kit welding step axis FCU-30 (in combination

3
with FCU-20)
Uptake wire feeder unit
Hose pack holder

1 8,045,365 12 X 1*)FCB 900-1000/ML60 11.414,00
8,046,023 13 C 2*)FRC-30 with cable 3m (118,110inch) 750,60
2 8,045,357 12 X Slewing ring 600 manual 1.209,00
• Ø 600mm (23,622inch) and 360° manual rotating
• Fixation with 3 pc. clamps
3 8,045,038 12 X FRF 1600/ML250 Stationary base for FCB 783,00

• Rack frame with 3 pcs. adjustable feets
4 48,0342,0314 12 W Mounting plate FSU 3 - FCB 41,40

5 48,0405,0000 12 B FSU 3/SR360°/ML15 294,50
6 48,0342,0307 12 C Mounting set FGU 4/ 3 105,30
7 8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00
8 48,0342,0305 12 C Mounting set FGU 4/2/L260-W80 80,00
9 58,0055,0303 12 B Mounting set FPT /1 60,80
10 8,045,227 12 W FPT 150/ML15 833,00
11 58,0055,0302 12 C Mounting set plug 30/3 40,80
12 48,0342,0304 12 A Plug 30/L45 8,70
41,100,129 7 PAT Automation 2h 126,00

Option mechanized circumferencial welding without activation turn-
table, with remote control FRC-60
38,0100,0018 12 B Adapter cable 3m (118,11inch) Tuchel - Amphenol 69,80
• Connection line from e-cabinet FCB to welding power source
Option mechanized circumferencial welding with activation turnta-

ble, with remote control FRC-60
www.fronius.com
8,100,152 12 W I-kit Step axis FCB/FCU-20 307,60

• Connection cable to turntable control unit FCU-20 5m (196,85inch)
• Connection cable to turntable limit switch 360° 4m (157,48inch)
• Step axis horizontal or vertical
• Adjusting of step axis via parameter time and speed
• Only in combination with FRC-60 and turntable with FCU-20
• Welding process MIG-MAG
• Factory installation in e-cabinet FCB
325

Accessories column and boom FCB
16 8,100,137 12 W Uptake wire feeder/6 153,10
17 BP8,0604,0000 12 A Uptake FRC/1 (Holder for remote control) 42,90
18 58,0317,0004 12 C Hose pack holder 68,30

Alternative for FCB 900-1000/ML60
8,045,364 12 Y 1*)FCB 900-500/ML100 10.266,00
• Motorized motion, vertical axis with bellows
• Incl. control box
• Remote control unit FRC-30/FRC-60 is necessary
Alternative for FRC-30

8,046,027 13 C 2*)FRC-60 with cable 3m (118,110inch) 1.117,00
Alternatives for torch holder FTH 3

• Useable only with torch holder inside-Ø 44,2mm (1,740inch)
www.fronius.com
326
7150
Column and boom - motorized motion
Column and boom for motorized positioning
of the torch and for mechanized welding via
one of the travel-axis
Standard equipment
HF-compliant
Constant speed
17 AC-motor
Vertical axis with rack and pinion drive
5 Protective bellow for vertical slide
7 Horizontal axis with rack and pinion drive
Transport hook
4 10
Linear guides
Limit switch function
6 11
8
Control box FCB (mounted)
9 12 Steel profiles
13 16 Options and accessories
14 Remote control FRC-30, FRC-60 (for positio-
15 ning and mechanized welding)
2
Uptake wire feeder unit

Hose pack holder

1 8,045,513 4 X 1*)FCB 1500-1000/ML60/AC 17.867,00
• Without energy chain
8,046,023 13 C 2*)FRC-30 with cable 3m (118,110inch) 750,60

2 8,045,357 12 X Slewing ring 600 manual 1.209,00
• Ø 600mm (23,622inch) and 360° manual rotating
• Fixation with 3 pc. clamps
3 8,045,523 13 D Base FCB 1.885,00

4 8,045,339 12 B FSU 2/SR180°/ML45 1.018,00
5 8,045,033 12 B FSU 1/SR90°/ML40 472,50
7 8,045,031,630 12 B FGU 4/SD75-140/ML10/PH-UL 377,00
9 58,0055,0303 12 B Mounting set FPT /1 60,80
10 8,045,227 12 W FPT 150/ML15 833,00
11 58,0055,0302 12 C Mounting set plug 30/3 40,80
12 48,0342,0304 12 A Plug 30/L45 8,70
16 48,0339,0407 13 A FRR 44,2-32 reducer ring (Ø 1,74/ Ø 1,260inch) 43,50
41,100,129 7 PAT Automation 2h 126,00

Option mechanized circumferencial welding without activation turn-
table, with remote control FRC-60
38,0100,0018 12 B Adapter cable 3m (118,11inch) Tuchel - Amphenol 69,80
• Connection line from e-cabinet FCB to welding power source
Option mechanized circumferencial welding with activation turnta-

www.fronius.com
ble, with remote control FRC-60

8,100,152 12 W I-kit Step axis FCB/FCU-20 307,60
• Connection cable to turntable control unit FCU-20 5m (196,85inch)
• Connection cable to turntable limit switch 360° 4m (157,48inch)
• Step axis horizontal or vertical
• Adjusting of step axis via parameter time and speed
• Only in combination with FRC-60 and turntable with FCU-20
• Welding process MIG-MAG
• Factory installation in e-cabinet FCB
327

Accessories FCB

Alternative to FCB 1500-1000/ML60
8,045,484 4 X 1*)FCB 2000-1500/ML60/AC 19.893,00
Alternative to FRC-30
8,046,027 13 C 2*)FRC-60 with cable 3m (118,110inch) 1.117,00
Alternatives for torch holder FTH 3

www.fronius.com
328
531
Column and boom FCB
Medium-Duty column and boom mountable on stationary base or vehicle
Column and boom for motorized positioning Plateform for control unit, power sources
of a compound slide system FCS or weld Mounting plates
head for internal and external welding Brackets suitable for weld torch
Encoder-system for weld axis
Driving vehicle motorized (DV-MO) or manual
(DV-MA)
Rail-system
Standard equipment
Column rotating on crossroll bearing to enable Carriage raised and lowered by electric motor Lift facilities to hook-in
the boom to be moved manual through 360° fitted with electro-magnetic brake through Electric cabinet mounted at base of column
manual rotation rack and pinion (forward/ stop/ reverse/ 2x speed pot. one for

Column dimensions 250 x 320mm Boom machined accurately throughout it’s each direction/ raise/ lower/ emergency stop)
Mounted on all rigid fabricated base complete length and mounted in adjustable guide rollers Remote control unit (forward/ stop/ reverse/
with machined guideways for elevation of running in totally enclosed bearings, giving raise/ lower/ emergency stop) with cable
boom carriage vibrationless movement of mounted devices Mains cable 10m without plug
Robust fabricated steel boom carriage coun- and mounted on a fixed base
terbalanced and fitted with an anti-fall safety Boom dimensions 80 x 230mm
device Horizontal traverse of boom through an inver-
ter controlled variable speed AC-motor
Hosepack carrier and cable management

Column and booms FCB with stationary base
8,045,172 14 Y FCB 2400-2000/ML130 28.712,00
8,045,173 14 Y FCB 2400-2500/ML120 28.903,00
8,045,174 14 Y FCB 2400-3000/ML110 29.130,00
8,045,175 14 Y FCB 3400-3000/ML110 32.153,00
8,045,180 14 Y FCB 3400-3500/ML90 33.635,00
8,045,190 14 Y FCB 3400-4000/ML75 33.862,00
Standard scope of FCB:

• Column mounted on a fixed-stationary base
• Slewing ring manual 360° rotation
• Control unit mounted at base of column
• Remote control unit with 8m cable
• Functions remote control unit (raise/ lower/ forward/ stop/ reverse/pot
speed)
• Safety device and AC-motor fitted with electro-magnetic brake
• Cable management
• 4 pc. concrete anchor with M24 nut
• 4 pc. leveling device (metal plates and screws)
Attention: Boom-axis not qualified for welding axis!

www.fronius.com
329
Column and booms FCB with driving vehicle (motorized, variable
speed)
8,045,229 14 Y FCB 2400-2000/ML130/DV-MO 33.936,00
8,045,230 14 Y FCB 2400-2500/ML120/DV-MO 34.139,00
8,045,231 14 Y FCB 2400-3000/ML110/DV-MO 34.354,00
8,045,232 14 Y FCB 3400-3000/ML110/DV-MO 38.477,00
8,045,233 14 Y FCB 3400-3500/ML90/DV-MO 38.668,00
8,045,234 14 Y FCB 3400-4000/ML75/DV-MO 38.883,00

• Motorized base, variable speed
• Column mounted on base
• Functions remote control unit (raise/ lower/ forward/ stop/ reverse/pot
speed)
Attention: Boom-axis not qualified for welding axis!

Accessories for FCB
14 D Platform for power source and control unit 1.510,00
• Mounted on column
• Basic measurements LxB = 1350x1100mm
• Max. load capacity 300kg
www.fronius.com
330
532
Column and boom FCB Heavy-Duty
Heavy-Duty unit - column and boom mountable on stationary base or under motorized carriage
Column and boom for motorized positioning Plateform for control unit, power sources
of a compound slide system FCS or weld Mounting plates
head Brackets suitable for weld torch
for internal and external welding Encoder-system for weld axis
Driving vehicle motorized (DV-MO) or manual
(DV-MA)
Rail-system
Standard equipment
Column rotating on crossroll bearing to enable Boom dimensions 220 x 390mm 4 pc. leveling device (metal plates and screws)
the boom to be moved manual through 360° Hosepack carrier and cable management Electric cabinet mounted at base of column
Column dimensions 412 x 540mm Lift facilities to hook-in (forward/ stop/ reverse/ 2x speed pot. one for

Mounted on all rigid fabricated base complete Mounting plate FCB - FCS (58,0597,1305) each direction/ raise/ lower/ emergency stop)
with machined guideways for elevation of Power distribution box FCB (48,0005,1383) Remote control unit (forward/ stop/ reverse/
boom carriage 4 pc. concrete anchor with M24 nut raise/ lower/ emergency stop) with cable 8m
Robust fabricated steel boom carriage Mains cable 10m without plug
counterbalanced and fitted with safety device
against counterbalance wire rope breakage
Carriage raised and lowered by electric motor
fitted with electro-magnetic brake through
rack and pinion
Boom machined accurately throughout it’s
length and mounted in adjustable guide rollers
running in totally enclosed bearings, giving
vibrationless movement of mounted devices
and mounted on a fixed base

Column and booms FCB Heavy-Duty with stationary base
8,045,070 14 Y FCB 3000-4000/ML420/FPA 50/60Hz 51.740,00
8,045,179 14 Y FCB 4000-4000/ML420/FPA 50/60Hz 53.159,00
8,045,096 14 Y FCB 4000-5000/ML420/FPA 50/60Hz 54.055,00
8,045,071 14 Y FCB 5000-4000/ML420/FPA 50/60Hz 54.055,00

• Column mounted on a fixed-stationary base
• Functions remote control unit (raise/lower/forward/ stop/reverse/pot
speed)
• 4 pc. concrete anchor with M24 nut
• 4 pc. leveling device (metal plates and screws)
• Mounting plate FCB - FCS (58,0597,1305)
• Power distribution box FCB /HD (48,0005,1383)

Accessories for FCB
14 D Platform for power source and control unit 1.510,00
• Mounted on column
• Basic measurements LxB = 1350x1100mm
• Max. load capacity 300kg
www.fronius.com
331
2042
Carriage FDV 15/MF / FDV 22/MF
Carriage
For mechanized welding (MIG/MAG) of
longitudinal seams in horizontal, vertical and
overhead position
Options
Oscillation unit FOU 30/ML6 (FDV 22/MF)
Standard equipment
Compact and lightweight design Steel wheels with rubber (O-rings) Digital travel speed display
Control unit integrated in driving vehicle Microprozessor controlled with digital display Switch: Welding On / Off
Battery powered - no mains cable necessary (FDV 22/MF) Programming buttons for path, segment
Permanent magnet for powerful traction in all Control line to power source (Tuchel 9pin) welding, endcrater fill
welding positions L=10m (FDV 22/MF)
Guide wheels automatically track the torch in Functions control unit FDV 15/MF:
the filled joint Functions control unit FDV 22/MF: Switch: On / Off
Universal torch holder for hand- and machine Switch: On / Off Switch: Start left / Stop / Start right
torche Switch: Start left / Stop / Start right Speed knob
Battery charger and rechargeable battery Speed knob
14,4V/ 2Ah
4-wheel drive via stepper motor

Carriage FDV /MF
8,045,369 13 A FDV 15/MF 2.615,00
• Welding position: PA, PB, PC, PF, PG
• Welding process MIG/MAG
• Max. load 15kg
• Min. thickness of material 4mm (0,157inch)
• Travel speed horizontal 0 - 150cm/min (0 - 59,055inch/min)
• Travel speed vertical 0 - 130cm/min (0 - 51,181inch(min)
• Power supply 14,4V DC (2Ah rechargeable battery)
• Pulling force: 120N / 80N (horizontal / vertical)
• Weight: 5,5kg (without battery)
• Universal torch holder for hand- and machine torch
• Torch holder-Ø 16-22mm (0,630-0,866inch)
• Adjustable range of torch 28mm / 28mm vertical/horizontal
(1,102/1,102inch)
• Incl. battery charger and rechargeable battery 14,4V / 2Ah
8,045,368 13 A FDV 22/MF 4.549,00

• Welding position: PA, PB, PC, PF, PG
• Max. load 22kg
• Travel speed horizontal 0 - 140cm/min (0 - 55,118inch/min)
• Travel speed vertical 0 - 125cm/min (0 - 49,213inch/min)
• Power supply 14,4V DC (2Ah rechargeable battery)
• Pulling force: 220N / 120N (horizontal / vertical)
• Control line to power source (plug 9-pin) l=10m (393,70inch)
• Weight: 14kg (without battery)
• Universal torch holder for hand- and machine torch
• Torch holder-Ø 16 - 22mm (0,630-0,866inch)
• Adjustable range of torch 28mm / 28mm (vertical / horizontal)
(1,102/1,102inch)
www.fronius.com
• Incl. battery charger and rechargeable battery 14,4V / 2Ah

Oscillation unit for FDV 22/MF
8,045,370 13 A FOU 30/ML6 1.220,00
• For use only with carriage FDV 22/MF
• Max. load 6kg
• Oscillation width (amplitude) 1 - 30mm (0,039-1,181inch)
• Speed / frequency (cycle/min): 12 - 110 (on 10mm width)
• Dwell time 0 - 3sec.
332 • Oscillation motion radial
Accessories general
48,0005,1086 14 A Battery charger FDV /MF 230V 50-60Hz / 14,4V 134,00
38,0006,0164 14 A Voltage converter 110/120V - 230V 50/60Hz 28,10
• Necessary at mains voltage 110/120V 50-60Hz additionally with char-
ger 48,0005,1086 (with american plug)
48,0005,1085 14 A Rechargeable battery FDV /MF 14,4V 2,0Ah 137,00

48,0005,1424 4 W Brush FDV 15/MF 1 packing unit 31,70
48,0005,1425 4 W Brush FDV 22/MF 1 packing unit 38,80
535
Carriage FDV 50
Carriage
8 Recommended areas of use
For mechanized welding of longitudinal welds
1 (MIG-MAG)
Options and accessories

2
Remote control unit FRC-9 with cable 3m
Uptake for remote control unit
Torch holder and adjustment devices
FRR reducer rings for torch holder
Customized wheels

Rail system
I-kit limit switch function
Adjustable guide rolls
3
Twin holder for two wire feeders
4
5
6
7
Standard equipment
Robust, compact and modular design Mains cable with plug l=5m
Power supply and PLC integrated in vehicle Wheels in steel with groove
Robust frame and adequate uptake for wire
feeder Remote control unit FRC-9 with cable 3m
Torch holder and adjustment
Motor coupling

Carriage FDV 50
1 8,045,099 12 X FDV 50 4.201,00
2 48,0342,3000 12 W Uptake FGU/1/L360 69,60
3 8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00
4 48,0342,0304 12 A Plug 30/L45 8,70
7 48,0339,4000 12 A *)FTH 3/D44,2 for machine torch outside-Ø 44,2mm (1,74inch) 52,30
41,100,129 7 PAT Automation 1h 63,00
www.fronius.com
333
For FDV 50
8,100,107 12 C I-kit Start-stop for 2 power sources 95,80
• Start-stop is simultaneous
• No monitoring of current flow signal
• No emergency-stop function for power source
• Factory installation in FDV 50/FCU-50/FCU-50.O
8,100,095 12 X I-kit Limit switch function FDV 50/FDV 80 252,20

• Actuating cams are not included in kit


Accessories FDV 50
Reducer rings FRR for torch holder inside-Ø 44,2mm


Alternativ torch holders
48,0339,5000 12 C *)FTH 1/D55 for TimeTWIN torch outside-Ø 55mm (2,165inch) 308,80
48,0339,6000 12 C *)FTH 2 for Robacta Twin/Drive 227,60
48,0339,7000 12 A *)FTH 5 for manual torch (rectangular prism) 142,40
48,0339,8000 12 C *)FTH 6/D44,2 for Pullmig-torch (2 half-shell) 126,90
48,0339,9000 12 C *)FTH 7/D50 for Robacta Drive with Ø 50mm (1,969inch) 202,30
48,0527,0000 12 C *)FTH 8 for manual torch (rectangular prism) 149,10
www.fronius.com
334
5350
Carriage FDV 80
Carriage
FRC-40
16
START STOP
15
15
5
6
11
12
1 12
13
2 14

4 7
9
10
Features and Benefit Standard equipment General features

• Mobile longitudinal welding system • 4-wheele drive with stepper motor Mobile and high-modular system for MIG/
• Very versatile and suitable for different appli- • Polyurethane wheels (one side with groove) MAG welding of longitudinal welds.
cations by its modular design • Viscose-damper for constant drive Composed with driving vehicle, remote
• Variable adjustable torch head system • Integrated way-measurement system control unit, torch-head and seam tracker, it
• Mechanical seam tracking system for • Robust frame and adequate uptake for wire enables a wide range of applications.
perfect torch guiding on parallel, reducing or feeder
curved profiles • 4 pcs. lift facilities to hook in Options and accessories
• Segment welding function • Integrated power supply and PLC • Uptake for remote control FRC-40
• Job-selection • Mains cable with plug 12m • Torch holder and adjustment devices
• Programmable welding distance • Control line to power source 10m • FRR reducer rings
• On-board remote control for fast and easy • Remote control FRC-40 with cable 3m • Customized wheels
control of welding parameters • Mechanical seam tracking system • Rail system
• I-kit limit switch functions
• Adjustable guide rolls (side)

Carriage FDV 80 S001
8,045,278 12 X 1*)FDV 80 5.320,00
1 58,0070,0000 12 X 2*)FAU 50-100/SD600/ML20 1.074,00
• Linear guide alu with mounting plate
• Manual slide with bearing and clamping plate
2 8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00

3 48,0366,1301 12 C Mounting set FST/1 56,50
6 48,0474,1000 12 C 3*)FST 40-40/ML6 seam tracking Height and side +/- 20mm (0,787inch) 655,70
7 48,0342,0304 12 A Plug 30/L45 8,70
8 48,0366,5000 12 C Mounting set guide roll /1 121,10
9 48,0366,0001 12 C Guide roll FST 2/side/L280 146,60
10 48,0366,0002 12 C Guide roll FST 1/height/L280 117,80
www.fronius.com

12 8,045,317 12 A FGU 1/SD50/ML5 2 pcs 490,00
13 48,0315,2304 12 B Mounting set FSU 5/6 113,40
14 48,0315,2000 12 A FSU 5/SR135°/ML5/D44,2 193,70
41,100,129 7 PAT Automation 2h 126,00
Customized version of rolls on request.
335
Options FDV 80
48,0385,0106 12 W 1*)Running wheel FDV/1 100x45mm (3,93-1,77inch) Steel, smooth, without 375,80
groove 2 pcs
48,0385,0105 12 W 1*)Running wheel FDV/2 100x45mm (3,93-1,77inch) Steel, smooth, with 391,60
groove 2 pcs
15 58,0732,1800 12 X 1*)Lateral guide FDV 80 4 pcs 556,80
8,100,095 12 X 1*)I-kit Limit switch function FDV 50/FDV 80 252,20
• Actuating cams are not included in kit
8,100,138 12 C 1*)I-kit Job switch FTV/FDV 353,20

• Start-stop welding power source, current flow-signal, emergency-stop
• I-kit Rob3000 AUTOMATION (38,0101,0014) is included
• Connection line Rob3000 AUTOMATION to power source l=5m
(196,85inch)
• Job switching (4 Jobs; Job no. 0,1,2,3) via way (Rob3000 AUTOMATI-
ON)
• Only in combination with digital power source and control unit FRC-40
• Factory installation in carriage
In terms of the running wheels, 2 pcs. are necessary.
Alternative linear guide FAU

1 58,0070,0001 12 X 2*)FAU 50-100/SD1100/ML20 1.175,00
• Linear guide alu with mounting plate
• Manual slide with bearing and clamping plate
Alternativ FST 40-40/ML6 seam tracking

6 48,0366,0000 12 C 3*)FST 40/ML6 seam tracking Height +/- 20mm (0,787inch) 741,50
• Alternate to 48,0474,1000
• Guide roll FST 2/side/L280 (48,0366,0001) is not needed
Option adjustment vertical

4 58,0732,2000 12 X 4*)Adjustment vertical 500mm (19,685inch) FDV 80 484,60
5 58,0469,0303 12 C Mounting plate FGU 1 76,10
When using this option (58,0732,2000 + 58,0469,0303) the mounting set

FST/1 (48,0366,1301) is NOT needed!
AlternativeArticle Number PG LK Alternative Price Euro

Alternatives adjustment vertical

Accessories FDV 80 S001
Recommended welding equipment
TransPuls Synergic 5000 water cooled, F++ connector

4,045,831,000 3 B VR 4000 4R/G/W/F++ 1.602,00
www.fronius.com
pull relief
4,035,455,000 3 B Multilock-M W/F++/2,5m 506,00
13,5mm
CH, CZ, SLO,...)
336
TIME 5000 Digital water cooled, F++ connector
4,075,140,930 1C B TIME 5000 Digital 7.195,00
4,045,966,000 3 D VR 4000-30 4R/W/F++ 2.953,00
pull relief
4,035,431,000 3 B Time-M W/F++/2,5m 1.036,00
13,5mm
CH, CZ, SLO,...)
44,0350,1486 3 D Wear part kit Time 183,00
TransSynergic Digital water cooled, F++ connector

4,045,831,000 3 B VR 4000 4R/G/W/F++ 1.602,00
pull relief
4,035,455,000 3 B Multilock-M W/F++/2,5m 506,00
CH, CZ, SLO,...)
Accessories for welding power source equipment

More power sources you will find in chapter MIG / MAG.
www.fronius.com
337
536
Carriages FTV 20 / FTV 50
Carriage
14
12
2
4 3
5
6
8 11
9
1
13
10
7
Recommended areas of use Options and accessories Standard equipment

For mechanized welding of longitudinal welds Uptake for remote control unit Compact design
(MIG-MAG) in PA-position (FTV 20) and in PA-, FRR reducer rings for torch holder 4x maintenance-free linear guide rolls
PC-, PG-, PF-position (FTV 50) Uptake wire feeder Rack and pinion drive
Track connector (rail to rail) Limit switch function
Processes Vacuum-equipment complete Remote control unit FRC-40
MIG/MAG FGU 4 spindle cross joint
TIG Plug 30/L45
Plasma FSU 7/SR360° ball joint aluminium and FTH
torch holder
Rail-system with toothed rack
Cable management system
Mounting system magnet with mounting plate
for PA-position

Carriage FTV 20
1 8,045,279 12 X 1*)FTV 20 3.970,00
2 8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00
3 48,0342,0304 12 A Plug 30/L45 8,70
7 48,0490,E000 12 C 3*)Rail FTV/1/L3 1.370,00
8 48,0490,F000 12 B I-kit Actuating cam 1 Rail FTV/1 2 pcs 85,00
9 48,0490,C000 12 W Energy chain for rail FTV/1/L3 947,00
10 48,0490,B000 12 X 4*)Mounting system 2/Rail FTV/1 magnet/reversible 5 pcs 3.480,00
41,100,129 7 PAT Automation 2h 126,00

Options FTV 20 / 50
8,100,098 12 D 1*)I-kit External start FTV - KD 4010 136,00
38,0100,0081 12 C 1*)I-kit Connection cable FPT 5m (196,850inch) 82,40
www.fronius.com
8,100,138 12 C 1*)I-kit Job switch FTV/FDV 353,20

(196,85inch)
ON)
338
8,100,142 12 C 1*)I-kit Start-Stop A/B or A+B FTV/FDV 282,50
• I-kit Start-stop A/B or A and B (in case of 2 power sources)
• 2 pc. I-kit Rob3000 AUTOMATION (38,0101,0014) are additionally
necessary!
38,0101,0014 12 A 1*)I-kit Rob3000 AUTOMATION 180,10

Accessories FTV 20 / 50
14 8,100,126 13 B Uptake wire buffer/1/CMT with carabiner 124,20
12 48,0385,4303 12 W Uptake wire feeder/2 FTV 20/FTV 50 89,80
13 48,0490,A000 12 W Track connector 2 Rail FTV/1 mobile 164,00
13 48,0003,0171 12 C Track connector FTV/3 stationary 2 pcs 43,80
• Necessary to connect rail with rail
• With connector stationary - 2 pc. are necessary
• For stationary operation(permanently mounted)
• Not suitable for mobile use

Alternative carriage FTV 50
8,045,280 12 X 1*)FTV 50 5.450,00
• Remote control FRC-40 is necessary
8,100,098 12 D I-kit External start FTV - KD 4010 136,00
Alternatives for torch holder FTH3

6 48,0339,5000 12 C 2*)FTH 1/D55 for TimeTWIN torch outside-Ø 55mm (2,165inch) 308,80
6 48,0339,6000 12 C 2*)FTH 2 for Robacta Twin/Drive 227,60
6 48,0339,7000 12 A 2*)FTH 5 for manual torch (rectangular prism) 142,40
6 48,0339,8000 12 C 2*)FTH 6/D44,2 for Pullmig-torch (2 half-shell) 126,90
6 48,0339,9000 12 C 2*)FTH 7/D50 for Robacta Drive with Ø 50mm (1,969inch) 202,30
6 48,0527,0000 12 C 2*)FTH 8 for manual torch (rectangular prism) 149,10
Alternative rail systems

7 48,0490,D000 12 C 3*)Rail FTV/1/L1 529,00
• Excl. actuating cams and excl. mounting plate
7 48,0490,H000 12 C 3*)Rail FTV/1/L2 904,00

• Excl. actuating cams and excl. mounting plate
Alternative assembly systems for rail FTV/1/2

10 48,0640,7000 12 C 4*)Mounting system 1/Rail FTV/1/2 magnet/permanent 137,50
• Assembly bracket with 2 permanent magnet
• Per meter rail approx. 2-3 pairs are required
• Use only in horizontal position (PA)
10 58,0147,0000 12 X 4*)Mounting system 4/Rail FTV/1 vacuum feet with hand lever 356,00
• 2 pc. vacuum feet
• Per meter rail approx. 2-3 pairs are required
• Use only in horizontal position (PA)
10 8,100,065 12 X 4*)Mounting system 3/Rail FTV/1 vacuum/L3 8.800,00

• Pump with air filter
• 6 pc. Vacuum feet with mounting plates
• Max. distance between vacuum feet 50cm (19,86inch)
• Connection hoses an srew fittings
• Only in combination with FTV 50
www.fronius.com
339
0
Carriage FlexTrack 45
For mechanized welding (MIG/MAG, CMT) of
longitudinal and circular seams
General features
The highly flexible carriage offers a wide
range of application possibilities. Flexible rails
can be used on objects that are flat, curved or
round and can be fixed with different bridges.
One carriage for all applications

High quality components
Robust aluminium housing
Designed for rough application area
Fast and easy setup of rails and carriage
Highest reproducibility
Constant welding speed
0
Configuration of carriage FlexTrack 45
3
7
5
6 8
9
4
10

Carriage FlexTrack 45
1 8,045,565 13 D FlexTrack 45 4.757,00
• Welding position PA, PB, PC, PF, PG
• E-cabinet with mains cable 10m (393,70inch)
• Mains voltage 230V 50-60Hz
• Power supply 24V DC
• Max. load capacity horizontal/vertical 30/45kg
www.fronius.com

• Travel speed horizontal 5 - 150cm/min (1,97-59,05inch)
• Travel speed vertical 5 - 135cm/min (1,97-53,15inch)
• Weight 12,5kg
• Control line to e-cabinet 10m (393,70inch)
• Control line to power source (plug 9-pin) l=10m (393,70inch)
• Universal holder for torch hose pack
• Limit switch function in both directions
• Custom fitting transport box (metal box) for the entire system
(rails separately)
• Tool kit
340 • Without remote control unit FRC-45 and torch holder
• Rails and mounting systems are not included
2 8,046,036 13 D FRC-45 without cable 602,00

• Integrated magnetic holder
• Remote control cable disconnectable
• Control via CanBus
• Weight 1,5kg
3 38,0100,0433 13 D Remote control cable FRC-45 10m (393,7inch) 420,00

Torch holder for torch MIG/MAG (without oscillation unit)

4 8,045,578 13 D FGU 8/SD80-28 Support hor./vert. 342,00
• Only for use without oscillation unit FOU 30/ML10
• Torch bracket ist not included
8 48,0005,1752 13 D FTH 18/D16-25 for torch outside-Ø 16-25mm (0,63-0,98inch) 325,00

Total Amount 667,00
Additional torch holder

• Additionally torch holder depending on torch-outside-Ø
Torch holder for torch CMT (without oscillation unit)

9 48,0005,1776 13 D FTH 20 for Robacta Drive CMT 119,50

Total Amount 461,50
Torch holder for torch Robacta Drive (without oscillation unit)

10 48,0005,1777 13 D FTH 21 for Robacta Drive 290,00

Total Amount 632,00
Oscillation unit FOU

5 8,045,579 13 D FOU 30/ML10 1.468,00
• Amplitude 2 - 30mm (0,079-1,18inch)
• Dwell time 0 - 3sec.
• Weight 2kg
• Oscillation motion linear
• Mountable left or right on carriage
• Inkl. control line to carriage
• Only for use with FlexTrack 45
Torch holder for torch MIG/MAG (with oscillation unit)

6 8,045,581 13 D FGU 9/SD28 Support vert. 182,60
• Only for use with oscillation unit FOU 30/ML10

Total Amount 507,60
Additional torch holder

• Additionally torch holder depending on torch-outside-Ø
Torch holder for torch CMT (with oscillation unit)

www.fronius.com
9 48,0005,1776 13 D FTH 20 for Robacta Drive CMT 119,50

Total Amount 302,10
Torch holder for torch Robacta Drive (with oscillation unit)

341
10 48,0005,1777 13 D FTH 21 for Robacta Drive 290,00
Total Amount 472,60
0
Configuration of rail / ring rail FlexTrack 45

Straight rail
11 48,0005,1754 13 D Rail straight 1884mm (74,17inch) FlexTrack 45 408,70
• Weight 5,5kg
• Rigid rail
• Incl. connection pieces to extend the rail
• Without actuating cams and mounting systems
• Per rail 3 mounting systems (part no. 48,0005,1755) are required
12 8,100,224 13 D I-kit Actuating cam Rail FlexTrack 45 2 pcs 60,00

• 2 pc. are necessary
Total Amount 468,70
Mounting system for straight rail

13 48,0005,1755 13 D Magnetic bridge /1 Rail FlexTrack 45 157,20
• Weight 2,5kg
• Assembly bracket with 2 switchable permanent magnets
• Heat resistant up to 180°C ambient temperature (356°F)
14 13 D Vaccum bridge on request

• Assembly bracket with 2 vacuum cups Ø 120mm
• Pneumatic hose with connections
• El. vacuum pump 230V/50Hz with air filter
Flexible rail
www.fronius.com
15 48,0005,1756 13 D Rail flexible 1130mm (44,49inch) FlexTrack 45 168,00

• Weight 3,3kg
• Quantity and type of mounting systems see selection chart
342
• Weight 4,8kg

• Weight 5,5kg
• Per rail 5 mounting systems (part no. 48,0005,1759) are required (for
use as a straight rail)
12 8,100,224 13 D I-kit Actuating cam Rail FlexTrack 45 2 pcs 60,00

• 2 pc. are necessary
Mounting system for flexible rails

16 48,0005,1759 13 D Magnetic bridge /2 Rail FlexTrack 45 192,80
• Weight 2,7kg
• Assembly bracket with 2 switchable permanent magnets and distance
block
• Heat resistant up to 180°C (356°F)

Rigid ring rail (workpiece-Ø 200-840mm / 7,87-33,07inch)

18 48,0005,1760 13 D Rigid ring rail 200-300mm (7,87-11,81inch) FlexTrack 45 944,00
18 48,0005,1761 13 D Rigid ring rail 300-480mm (11,81-18,89inch) FlexTrack 45 1.079,00
• Consisting of 2 segments with quick fastener

• Mounting systems (part no. 48,0005,1769 / 48,0005,1764) are not
included
• Quantity of mounting systems see selection chart
Rigid ring rail (workpiece-Ø 840-1560mm / 33,07-61,41inch)

• Consisting of 3 or more segments with quick fastener

• Mounting systems (part no. 48,0005,1769) are not included
• Quantity of mounting systems see selection chart
Mounting system for rigid ring rails (workpiece-Ø 200-1560mm /

7,87-61,41inch)
21 48,0005,1769 13 D Magnetic bridge adjustable /1 Rail FlexTrack 45 260,00
• Gewicht 3,4kg
• Assembly bracket with 2 switchable permanent magnets, adjustment
unit with metric scale and distance block
22 48,0005,1764 13 D Screw feet bridge adjustable Rail FlexTrack 45 136,20

• Weight 1,5kg
• Assembly bracket with adjustment unit with metric scale and distance
block
Flexible ring rail (workpiece-Ø 1560-3360mm / 61,41-132,25inch)

www.fronius.com

• Weight 3,3kg

• Weight 4,8kg
343
• Weight 5,5kg
• Per rail 5 mounting systems (part no. 48,0005,1759) are required (for
use as a straight rail)
• Existing of assembled flexible rails

• According to workpiece-Ø please specify the quantity of flexible rails,
see page 344.
Mounting system for flexible ring rail

23 48,0005,1770 13 D Magnetic bridge adjustable /2 Rail FlexTrack 45 261,00
• Weight 3,4kg
• Assembly bracket with 2 switchable permanent magnets, adjustment
unit with metric scale and distance block

Quantity of flexible rails and mounting systems according to

5040
workpiece-Ø (200-3360mm / 7,87-132,28inch)
48,0005,1756 - Rail flexible 1130mm
48,0005,1757 - Rail flexible 1695mm
48,0005,1758 - Rail flexible 1884mm

Workpiece diameter [mm]
(44,49inch) FlexTrack 45
Mounting systems
200-300 (7,87-11,81inch) - - - 3
300-480 (11,81-18,89inch) - - - 4
480-660 (18,89-25,98inch) - - - 6
660-840 (25,98-33,07inch) - - - 8
840-1020 (33,07-40,15inch) - - - 9
1020-1200 (40,15-47,24inch) - - - 12
1200-1380 (47,24-54,33inch) - - - 15
1380-1560 (54,33-61,41inch) - - - 16
1560-1740 (61,41-68,50inch) 1 3 - 18
1740-1920 (68,5-75,59inch) 1 - 3 18
1920-2100 (75,59-82,67inch) - 1 3 20
2100-2280 (82,67-89,74inch) 2 - 3 25
2280-2460 (89,74-96,85inch) - 5 - 25
2460-2640 (96,85-103,93inch) - 2 3 25
2640-2820 (103,93-111,02inch) 1 5 - 28
2820-3000 (111,02-118,11inch) - 6 - 30
3000-3180 (118,11-125,19inch) - 3 3 30
3180-3360 (125,19-132,28inch) - - 6 30
www.fronius.com
344
537
Oscillation system radial
Control unit FCU-11 with oscillation FOU 40
Mechanical oscillation for MIG-MAG welding
Options
FRR reducer rings for torch holder
Standard equipment
Standard equipment FCU-11: Functions Oscillation movement radial
EMV compatible • Main switch on-off DC-motor
HF-compliant • Potentiometer for oscillation speed 0-150 strokes/min (step less regulation)

Compact design Rotating and swivelling uptake for support
Mains cable 5m with plug Standard equipment FOU 40/ML5/R: Torch amplitude adjustable (way +/- 20mm)
Control line 3,5m to FOU 40 Mechanical oscillation unit with swivelling Torch holder FTH 10 for inside-Ø 44,2mm
Designed for external start-stop bracket Ø 30mm Torch positioning manual via handwheel-sup-
port

Oscillation unit FOU radial
8,045,273 13 W FOU 40/ML5/R 1.855,00
• Max. loading capacity 5kg
• Oscillation motion radial
• Support FGU 1 swivelling manually adjustable 50mm (1,969inch) via
handwheel
• FTH-10 torch holder with inside-Ø 44,2mm (1,740inch)
• Swiveling mounting bracket oscillation unit Ø 30mm (1,181inch)
• Control unit FCU-11 ist necessary
Control unit for FOU 40/ML5/R

8,040,057 13 C FCU-11 1.009,00
• For oscillation unit FOU 40/ML5/R
www.fronius.com
345
0
Oscillation system linear
Control unit with linear slide FMS
FRC-12
START STOP

Graphical user interface Connection line e-cabinet to oscillation unit Welding of fill- and multi layer, high wall thick-
Touchscreen-display for easy navigation and 5m (196,85inch) ness with seam preparation (MIG/MAG, TIG).
altering parameters
Changeable protective-sheets (weld-spatter Functions:
resistant) • Main switch on-off
Multifunction-wheel for selecting and altering • Multifunction-wheel for navigation and
parameters even while the welding procedure altering parameters
is running • Start-stop
Prepared for external start-stop • Pre-selection oscillation on-off
Only for FMS slides with servo motor • Fine-positioning
Mains cable with plug 5m (196,85inch)

Connection line FRC-12/SE to e-cabinet 5m
(196,85inch)

Control unit (e-cabinet) with remote control
1 8,040,092 4 D E-cabinet FRC-12/SE 5.144,00
2 8,046,035 4 D FRC-12/SE with cable 5m (196,85inch) 1.308,00
Weld head configuration

8,045,339 12 B FSU 2/SR180°/ML45 1.018,00
8,045,033 12 B FSU 1/SR90°/ML40 472,50
48,0342,0305 12 C Mounting set FGU 4/2/L260-W80 80,00
8,045,031,630 12 B FGU 4/SD75-140/ML10/PH-UL 377,00
58,1162,0002 12 D Mounting set FGU 4 - FMS 40 108,60
3 8,045,576 4 D FMS 40/4/ML50/SE/LE (Servomotor `L`) 2.836,00
4 58,1162,0001 12 D Adapter plate FMS 40/FSU 5 118,30
5 48,0315,2000 12 A FSU 5/SR135°/ML5/D44,2 193,70
6 48,0339,0407 13 A FRR 44,2-32 reducer ring (Ø 1,74/ Ø 1,260inch) 43,50
For other weld head configurations with slide FMS please see pricelist
Fronius International GmbH / Sales division welding technology / Auto-
mation.
www.fronius.com
346
0
AVC system
Control unit with AVC-slide (DC motor)
Standard equipment
Control unit FCU-8:
• Main switch On-Off
• Potentiometer for time (AVC-up)
• Potentiometer for distance (touch & retract)
at TIG-DC
• External start-stop
• Mains cable with plug 5m
• Connection line FCU-8 to AVC-slide 5m
• Connection line FCU-8 to power source 5m
Remote control FRC-8:

• Button start-stop
• Flip switch AVC On-Off
• Jogging switch for manual positioning up-
down
• Display for welding voltage
• Potentiometer for AVC-voltage
Recommended areas of use • Potentiometer for AVC start delay
For automatic height control or distance • Potentiometer for AVC-sensitivity
control of the torch to the work piece, while • Button Error-Reset
welding. Useable with TIG/DC (digital) and • Remote control cable 5m
Plasma welding process.

AVC Control unit
1 8,040,068 4 X FCU-8 7.688,00
• For AVC-motor slides (FMS) with DC-motor
The power source has to be equipped with the options software FS LN

gateway level 1 and level 2 (4,061,115/ 4,061,116)!
Software for digital power source

Weld head configuration

8,045,339 12 B FSU 2/SR180°/ML45 1.018,00
8,045,033 12 B FSU 1/SR90°/ML40 472,50
58,0686,0002 12 D Mounting plate FSU1/ML40-FMS140 173,70
2 8,045,203 12 X FMS 140/6/ML50/DC/LE 3.728,00
58,0017,0164 12 D Mounting plate FMS 140/FSU 5 159,40
48,0315,2000 12 A FSU 5/SR135°/ML5/D44,2 193,70
www.fronius.com
347
539
Supports FGU
1 2 3
4 5 6

Supports for one axis
1 8,045,317 12 A FGU 1/SD50/ML5 245,00
2 8,045,331 12 C FGU 2/SD150/ML5 763,50

3 48,0005,0437 4 C FGU 6/SD200/ML30 702,40
FGU 1 / 2 / 6 are useable as cross joint
Supports two axis

4 8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00
5 8,045,108 12 C FGU 5/SD200-300/ML20/PH-UR 1.168,00
Support three axis

6 48,0005,0963 12 C FGU 7/SD50-50-50/ML15 1.296,00
There is none torch bracket included. (valid für all FGU)

Torch brackets for FGU 1 and FGU 2
48,0349,1000 12 A FTH 10 torch holder Inside-Ø 44,2mm (1,740inch) 102,20
48,0315,2000 12 A FSU 5/SR135°/ML5/D44,2 193,70
48,0315,4000 12 C FSU 5/SR135°/ML5/D50 192,70
48,0315,2304 12 B Mounting set FSU 5/6 113,40
• Necessary for mounting FSU 5 with FGU 1/FGU 2/FMS
Mounting sets FGU 4

48,0366,1301 12 C Mounting set FST/1 56,50
Mounting sets FGU 5

Mounting set FPT

58,0055,0303 12 B Mounting set FPT /1 60,80
Uptake plug ball joint FSU 7 with FSB

48,0342,0304 12 A Plug 30/L45 8,70
BP8,0342,0321 12 W Mounting set for plug 30/5 27,90
Uptake plug ball joint FSU 7 with FCB

48,0323,9000 12 C Plug 30/L100/90° 105,80
www.fronius.com
48,0342,6000 12 C Mounting set plug 30/4 62,40
348
540
Swivel units FSU

Swivel units FSU manual

1 8,045,332 12 C FSU 1/SR90°/ML10 287,00
2 8,045,033 12 B FSU 1/SR90°/ML40 472,50
2 8,045,187 12 C FSU 1/SR90°/ML70 926,00
3 58,0929,6000 12 D FSU 2/SR90°/ML80 554,00
5 8,045,339 12 B FSU 2/SR180°/ML45 1.018,00
4 8,045,359 12 C FSU 2/SR180°/ML100 1.191,00
9 48,0405,0000 12 B FSU 3/SR360°/ML15 294,50
10 48,0441,5000 12 C FSU 4/SR360°/ML15/D50 84,80
12 58,0858,3000 12 C FSU 5/SR135°/ML5/CMT/WL>400 340,10
14 48,0315,9000 12 C FSU 5/SR135°/ML5 101,20
15 58,0389,5000 12 C FSU 5/SR135°-SR180°/ML5 287,00
• Suitable for torch Robacta PTW / TTW
16 48,0315,8000 12 C FSU 5/SR135°/ML5/CMT/WL<400 164,30

17 48,0315,2000 12 A FSU 5/SR135°/ML5/D44,2 193,70
18 48,0315,4000 12 C FSU 5/SR135°/ML5/D50 192,70
20 58,0858,2000 12 C FSU 5/SR135°/ML5/D42 349,00
19 58,1124,2W00 12 W FSU 5/SR135°/ML5/D44,2/D30,0 215,20
6 58,0296,0000 12 C FSU 8/SR90°/ML400 5.805,00
13 58,0708,2000 12 D FSU 9/SR360°/ML15 1.693,00
7 48,0005,1103 12 D FSU 9/SR360°/ML20 Swivel unit x-axis 363,70
8 48,0005,1104 12 D FSU 9/SR360°/ML15 Swivel unit x-axis 670,30
www.fronius.com
349
2039
Swivel unit FSU 7 / Torch holder FTH
2 a 9
b
7
1
3
4
5
6 10
8
11

Swivel unit FSU 7

Mountable on plug 30/L 45.
Torch holder for FSU 7

3 48,0339,5000 12 C FTH 1/D55 for TimeTWIN torch outside-Ø 55mm (2,165inch) 308,80
4 48,0339,6000 12 C FTH 2 for Robacta Twin/Drive 227,60
5 48,0339,4000 12 A FTH 3/D44,2 for machine torch outside-Ø 44,2mm (1,74inch) 52,30
6 48,0339,7000 12 A FTH 5 for manual torch (rectangular prism) 142,40
7 48,0339,8000 12 C FTH 6/D44,2 for Pullmig-torch (2 half-shell) 126,90
8 48,0339,9000 12 C FTH 7/D50 for Robacta Drive with Ø 50mm (1,969inch) 202,30
9a 48,0315,3000 12 W FTH 9 for Robacta Drive Twin / Twin 900 Comp. 299,40
9b 58,0338,0104 12 W Mounting set FTH 9/1 to mount FTH 9 with FSU 7 32,30
10 48,0527,0000 12 C *)FTH 8 for manual torch (rectangular prism) 149,10
11 58,0268,0105 12 C *)FTH 14 /22° for Robacta Drive CMT 196,40
11 58,0268,0106 12 C *)FTH 14 /36° for Robacta Drive CMT 196,40
All torches are suitable with swivel unit FSU 7.(8,045,019)
*) FTH 8 and FTH 14 are only useable in combination with FTH 3.
(48,0339,4000)
0
Reducer rings FRR
www.fronius.com

Reducer rings FRR
350 48,0339,0406 13 C FRR 44,2-42 reducer ring (Ø 1,74/ Ø 1,654inch) 43,50
Reducer rings are useable for FTH with Ø 44,2 mm.
541
Pneumatic torch movement FPT
Version 1 Version 2 Version 3

Pneumatic torch movement FPT
8,045,228 12 W FPT 100/ML10 819,00

8,045,227 12 W FPT 150/ML15 833,00
• Dynam. loading capacity 15kg
• Stroke 150mm (5,906inch)
• Mounting plate and torch bracket are not included
• Compressed air supply: filtered, oiled or unoiled, 0,16 - 12bar

Accessories general
8,100,154 12 W Filter regulator incl. 5m pneumatic hose (196,85inch) Ø 6x1 for FPT 153,20
100/150
Torch holder version 1: with torch holder FTH 4

8,045,228 12 W FPT 100/ML10 819,00
48,0342,0304 12 A Plug 30/L45 8,70
48,0488,0000 12 A FTH 4 torch holder Inside-Ø 44,2/30mm (1,740/1,181inch) 54,30
Torch holder version 2: with swivel unit (ball joint Alu) FSU 7
8,045,228 12 W FPT 100/ML10 819,00
48,0342,0304 12 A Plug 30/L45 8,70
8,045,019 12 A FSU 7/SR360° ball joint Alu 117,00
48,0339,1000 12 A Mounting set FSU 7/1/H/V/D30 53,80
• Mountable on plug 30/L 45
48,0339,4000 12 A FTH 3/D44,2 for machine torch outside-Ø 44,2mm (1,74inch) 52,30
Torch holder version 3: with torch holder FTH 4

8,045,334 12 X FSB 720-420/ML40 2.430,00
48,0405,0000 12 B FSU 3/SR360°/ML15 294,50
48,0342,0307 12 C Mounting set FGU 4/ 3 105,30
8,045,031 12 A FGU 4/SD75-140/ML10/PH-UR 377,00
58,0055,0303 12 B Mounting set FPT /1 60,80
8,045,227 12 W FPT 150/ML15 833,00
www.fronius.com
48,0342,0304 12 A Plug 30/L45 8,70

48,0488,0000 12 A FTH 4 torch holder Inside-Ø 44,2/30mm (1,740/1,181inch) 54,30
351
4070
Camera system ArcView single - Terminal version
Visual monitoring of welding processes
ArcView
5 9
6
3
4
7
2
8
General features Standard equipment Features and Benefit

ArcView camera system for visual monitoring Camera module Protective glass - pneumatically controllable
of welding processes with extensive features. Camera cable Protective glass - cleaning via compressed air
The pneumatic controllable protective glass Control unit FCU ArcView incl. stand console Prepared for air and water cooling
allows direct arc viewing, camera settings like with wheels, display (15“) for up to 2 cameras Easy exchangeable protective glass
focus and iris can be set up individually at the Prepared for camera cooling Focus and iris - controllable via control unit
control unit with a 15” display. Additionally the Spare parts - case Robust aluminium housing
control unit offers optional recording on USB- Plug & play
volumes as well as live viewing via network Options and accessories Cable length up to 50m (1968,50inch)
connection (intranet/internet). Recorder with remote control for recording Cross line can be positioned freely via display
and playback - USB/SD-Card - for comfortable seam tracking inspection
Light source with bracket (optional)
Network transfer Live-view of video data via ethernet possible
Flexible camera bracket (optional)
Cross line, shown on LCD-display

Control unit FCU ArcView
1 8,040,084 4 X FCU ArcView single (Terminal) Control unit 5.233,00
• Control unit with mobile stand, adjustable tilting angle
• LCD-colour display 15“
• Mains voltage 230V/50Hz
• Incl. mains cable and air supply 9m (354,33inch), thereof 5m
(196,85inch) in a protective hose

Options FCU ArcView
1 8,100,176 4 X I-kit Function recorder single ArcView 1.683,00
• For video recording on USB-stick and play back
• Incl. remote control and USB-stick 4GB
• Factory installation in FCU ArcView
1 8,100,174 4 X I-kit Network connection ArcView 188,30

• To connect with a network (Intranet/Internet)
• Only in combination with i-kit recorder single/dual possible
• Factory installation in mobile stand of control unit FCU ArcView
1 8,100,175 4 X I-kit Function cross line single ArcView 787,40

• Shown on LCD-display, free positioning
• For control of seam tracking and positioning
www.fronius.com
4 8,100,179 4 X Camera light single ArcView 876,70

• Halogen lamp 12V, 15W, with holder
• Ambient temperature max. 150°C
• Incl. 1m cable (39,37inch)
• Cable camera light ArcView is required (1 pc.)
352
Camera module ArcView
2 38,0009,0196 4 X Camera module F 15 ArcView 6.750,00
• CCD-camera
• Focus 50-300mm (1,969-11,811inch)
• From ambient temperature > 50°C air-/gas cooling ist required, water
cooling > 80°C
• Incl. cable (plugable after 1m) and wear part box
• Cable camera ArcView ist required (1 pc.)
Attention: Low distance to the welding arc, therefore not suiteable for all
welding processes!

• CCD-camera
• Focus 100-500mm (3,937-19,685inch)
cooling > 80°C
Accessories camera module ArcView

3 8,100,178 4 X Cooling camera ArcView 48,00
• Connecting kit for camera cooling l=1m (39,37inch)
Camera cable
5 38,0100,0431 4 D *)Cable camera ArcView 7m (275,590inch) 460,00
38,0100,0314 4 X *)Cable camera ArcView 10m (393,700inch) 550,90
38,0100,0434 4 D *)Cable camera ArcView 12m (472,44inch) 597,00
38,0100,0317 4 X *)Cable camera ArcView 30m (1181,1inch) 1.166,00
*) 1 pc. cable camera is necessary, please select the required length

Pneumatic hose 48,0001,0085 is necessary
Cable for light system

6 38,0100,0320 4 X *)Cable camera light ArcView 10m (393,700inch) 344,00
38,0100,0321 4 X *)Cable camera light ArcView 15m (590,550inch) 379,00
*) 1 pc. cable is necessary, please select the required length
Camera cooling - air-/gas cooling

Camera cooling with pressure air or gas only from ambient temperature
50°C up to 80°C
I-kit Cooling camera is necessary (8,100,178)
Camera cooling - water cooling

7 8,045,313 4 X Chilly 15 50-60Hz 3.014,00
Including Options:
8 44,0001,3398 4 W Water hose Chilly l=5m (2 pc. /l=196,85inch) 48,70

www.fronius.com
Water cooling only possible up to max. 150°C ambient temperature

Cooling only parallel (e.g. welding torch,…) not serial
If ambient temperature is > 150°C technical clarification ist necessary
353
Accessories
48,0007,2225 12 X Hinge stand 400/11 hydraulically clamped 320,20
• Camera holder with 3 joints and a central, hydraulic clamp via star
knob
• Easy mounting with thread M8
9 48,0001,0085 12 A Pneumatic hose PU 4x0,75 1m 1,00

• Material sold by the meter
Specify the required length (length pneumatic hose = length from cable
camera ArcView)
Spare- and wear parts for camera module

48,0005,1686 4 W Protective glass clear Ø 12,5mm (0,492inch) ArcView (1 sales unit = 5 66,30
pc.) 1 packing unit
48,0005,1687 4 W Filter glass Ø 12,5mm (0,492inch) ArcView (1 sales unit = 5 pc.) 1 204,60
packing unit
8,046,031 4 X Remote control ArcView for i-kit recorder 125,10
• Delivered with battery 38,0008,0092
38,0002,0162 4 B Halogen lamp 12V 20W ArcView 40,10

38,0008,0092 12 C Battery 3,0V 160mAh CR2025 3,70
www.fronius.com
354
0
Camera system ArcView single - Desk version
ArcView
5 9
6
3
4
7
2
8

The pneumatic controllable protective glass Control unit FCU ArcView incl. stand for desk, Prepared for air and water cooling
allows direct arc viewing, camera settings like display (15“) for up to 2 cameras Easy exchangeable protective glass
volumes as well as live viewing via network Options and accessories Cable length up to 50m (1968,50inch)

1 8,040,094 4 D FCU ArcView single (Desk) Control unit 5.741,00
• Control unit with desk stand, adjustable tilting angle
• LCD-colour display 15““
• Cable for camera and light in a separate protective hose
(5m/196,85inch)
48,0005,1772 7 D Flight case ArcView (Desk) for truck- and airfreight 748,00
• Stable case with 4 retractable handle and 4 guide rolls for an easy and
safe transportation
• Demountable cover
• 4 lash eyes with 2 belts for fixing
• Flexible foam inside

Options FCU ArcView
1 8,100,176 4 X I-kit Function recorder single ArcView 1.683,00
• For video recording on USB-stick and play back
• Incl. remote control and USB-stick 4GB
www.fronius.com

1 8,100,175 4 X I-kit Function cross line single ArcView 787,40

355
4 8,100,179 4 X Camera light single ArcView 876,70
• Halogen lamp 12V, 15W, with holder

• CCD-camera
• Focus 50-300mm (1,969-11,811inch)
cooling > 80°C
welding processes!

• CCD-camera
• Focus 100-500mm (3,937-19,685inch)
cooling > 80°C

3 8,100,178 4 X Cooling camera ArcView 48,00
Camera cable
*) 1 pc. cable camera is necessary, please select the required length



50°C up to 80°C

7 8,045,313 4 X Chilly 15 50-60Hz 3.014,00
Including Options:
www.fronius.com

8 44,0001,3398 4 W Water hose Chilly l=5m (2 pc. /l=196,85inch) 48,70


356 If ambient temperature is > 150°C technical clarification ist necessary
Accessories
48,0007,2225 12 X Hinge stand 400/11 hydraulically clamped 320,20
knob

camera ArcView)
Spare- and wear parts for camera module

pc.) 1 packing unit
packing unit

38,0008,0092 12 C Battery 3,0V 160mAh CR2025 3,70
www.fronius.com
357
0
Camera system ArcView dual - Terminal version
ArcView
5 9 5
6
3 3
4
7
2 2
8 8

The pneumatic controllable protective glass Control unit FCU ArcView incl. stand console Prepared for air and water cooling
allows direct arc viewing, camera settings like with wheels, display (15“) for up to 2 cameras Easy exchangeable protective glass
volumes as well as live viewing via network Options and accessories Cable length up to 50 m (164 ft)

1 8,040,085 4 X FCU ArcView dual (Terminal) Control unit 7.787,00
• Control unit with mobile stand, adjustable tilting angle
• LCD-colour display 15“
• Incl. i-kit recorder dual

Options FCU ArcView
1 8,100,177 4 X I-kit Function cross line dual ArcView 1.176,00

4 8,100,180 4 X Camera light dual ArcView 1.121,00

• 2 pc. halogen lamps 12V, 15W, with holder
www.fronius.com

358
2 38,0009,0196 4 X *)Camera module F 15 ArcView 6.750,00
• CCD-camera
• Focus 50-300mm (1,969-11,811inch)
cooling > 80°C
welding processes!

• CCD-camera
• Focus 100-500mm (3,937-19,685inch)
cooling > 80°C
*) 2 pc. camera module are necessary

3 8,100,178 4 X Cooling camera ArcView 2 pcs 96,00
Camera cable
*) 2 pc. cable camera are necessary, please select the required length


50°C up to 80°C

7 8,045,313 4 X Chilly 15 50-60Hz 3.014,00
Including Options:
www.fronius.com
7 48,0005,0881 4 X I-kit 2 x water inlet and outlet 134,80

8 44,0001,3398 4 W Water hose Chilly l=5m (2 pc. /l=196,85inch) 2 pcs 97,40

359
Accessories
48,0007,2225 12 X Hinge stand 400/11 hydraulically clamped 2 pcs 640,40
knob

camera ArcView)
Spare- and wear parts for camera system

pc.) 1 packing unit
packing unit

38,0008,0092 12 C Battery 3,0V 160mAh CR2025 3,70
www.fronius.com
360
0
Camera system ArcView dual - Desk version
ArcView
5 9 5
6
3 3
4
2 7 2
8 8

The pneumatic controllable protective glass Lighting system Prepared for air and water cooling
allows direct arc viewing, camera settings like Control unit FCU ArcView incl. stand for table, Easy exchangeable protective glass
focus and iris can be set up individually at the display (15“) for up to 2 cameras Focus and iris - controllable via control unit
control unit with a 15” display. Additionally the Prepared for camera cooling Robust aluminium housing
control unit offers optional recording on USB- Spare parts - case Plug & play
volumes as well as live viewing via network Cable length up to 50 m (164 ft)
connection (intranet/internet). Options and accessories Cross line can be positioned freely via display
Recorder with remote control for recording - for comfortable seam tracking inspection
and playback - USB/SD-Card (optional)
Light source with bracket Live-view of video data via ethernet possible
Network transfer (optional)
Flexible camera bracket

1 8,040,095 4 D FCU ArcView dual (Desk) Control unit 8.209,00
• Control unit with desk stand, adjustable tilting angle
• LCD-colour display 15““
• Incl. i-kit recorder dual
• Cable for camera and light in a separate protective hose
(5m/196,85inch)
48,0005,1772 7 D Flight case ArcView (Desk) for truck- and airfreight 748,00
• Stable case with 4 retractable handle and 4 guide rolls for an easy and
safe transportation
• Demountable cover
• 4 lash eyes with 2 belts for fixing
• Flexible foam inside

Options FCU ArcView
www.fronius.com
1 8,100,177 4 X I-kit Function cross line dual ArcView 1.176,00

4 8,100,180 4 X Camera light dual ArcView 1.121,00

• 2 pc. halogen lamps 12V, 15W, with holder
• Factory installation in FCU ArcView 361
• CCD-camera
• Focus 50-300mm (1,969-11,811inch)
cooling > 80°C
welding processes!

• CCD-camera
• Focus 100-500mm (3,937-19,685inch)
cooling > 80°C
*) 2 pc. camera module are necessary

3 8,100,178 4 X Cooling camera ArcView 2 pcs 96,00
Camera cable
*) 2 pc. cable camera are necessary, please select the required length


50°C up to 80°C

7 8,045,313 4 X Chilly 15 50-60Hz 3.014,00
Including Options:
www.fronius.com
7 48,0005,0881 4 X I-kit 2 x water inlet and outlet 134,80

8 44,0001,3398 4 W Water hose Chilly l=5m (2 pc. /l=196,85inch) 2 pcs 97,40

362
Accessories
48,0007,2225 12 X Hinge stand 400/11 hydraulically clamped 2 pcs 640,40
knob

camera ArcView)
Spare- and wear parts for camera system

pc.) 1 packing unit
packing unit

38,0008,0092 12 C Battery 3,0V 160mAh CR2025 3,70
www.fronius.com
363
547
Orbital system-controller FPA 2020 AC/DC
Orbital welding power source with integrated microprocessor-controller
TIG welding AC/DC with or without filler wire Fronius Process Automation - FPA System-
Controller are universal and functional with
Accessories orbital weld heads useable for tube-tube/
GroundCable, gas hose tube-flange/ tube-tube sheet welding
Carriage with console and tool box PickUp
Gas pressure regulator • Microelectronics
Closed and open weld heads with or without • Pharmacy/ Biochemical Industry
filler wire • Food Industry
Adaptor cable for MW weld heads • Climate Technology
Hosepack extension • Aeronautics/ Aerospace
Manual TIG torch • Heat Exchangers
USB-stick
Printer paper
Standard equipment
FPA 2020 Orbital Controller • Welding speed (cm/min) 1 pc. USB-stick 4GB
Integrated inverter 200A, single phase • Wire feed speed (cm/min) Welding data-documentation
Generator compatible Installed printer
Integrated water cooling Programming welding parameter: FPA 2020-RC remote control with cable 10m
Mains cable 2,5m with plug • Internal memory (200 programs)
Mountable on carriage • 3 special tack programs with up to 20 tack Functions on remote control:
Integrated gas and water flow control points • Selection of program
Simple programming via intuitive menue • 10 sectors/ program free definable • Start/stop with slope, immediate weld stop
Touch-screen operation with graphical pro- • Emergency-stop
cessvisualisation (colour) Additional memory of programs on USB-stick • Manual positioning of axes
Language selection (De/Gb/Fr/It/Es/Pb/Ru/Cz) Creation of backup on USB-stick • Manual wire inching (forward/reverse)
Welding-data documentation on USB-stick • Parameter adjusting during welding (on the
Display during weld cycle: Addressing torch rotation axis and wire axis fly)
• Welding currrent (A) SynergicMode (material, pipe outside diame- • Test button for shielding- and on-off purging
Orbital welding systems
• Arc Voltage (V) ter, wall thickness, gas, ..) gas

• Torch position (degree) Auto-Diagnose-System (Error-Code)
Optimum control of weld process via remote
control unit

Orbital system-controller and power source FPA 2020
8,040,051 13 C FPA 2020 Orbital System controller AC/DC 14.495,00
• PLC control (selection language)
• Welding process TIG AC/DC
• Operator panel with colour touch-screen
• Remote control FPA 2020-RC with cable 10m (393,70inch)
• Integrated printer (incl. 1 roll print paper)
• USB-interface
• 1 pc. USB-stick 4GB
• Integrated gas flow control
• Integrated water cooler with water control
• Control welding current
• Control wire feeder
• Control rotation axis with encoder
• Control purging gas
41,100,130 7 PAT Automation Orbital FPA 2020 87,00

www.fronius.com
364
General accessories
38,0100,0086 12 C Connection cable Tuchel - Head MW 40/65/115/170 and TS 34 133,20
38,0008,0025 13 A Printpaper FPA 2020 / FPA 2030 1 roll 2,30
40,0006,2918 3 D USB-stick 4 GB 21,50
Software for Offline-operation

8,100,135 13 C Software FPA-Xplorer OFFLINE FPA 2020/2030 1.589,00
• CD-ROM with software FPA-Xplorer for computer
• Monitoring and visualization of all parameter on computer
• Modification, archiving and programming of data on PC
• Printout of AVR-data in numerical and graphical form with PC
• Datatransfer from FPA 2020/2030 to PC manually via USB-Stick
GroundCable
43,0004,2091 8 A Earth cable 50mm² 10m 400A 60% plug 50mm² earth clamp 192,00
Pressure regulator
CH, CZ, SLO,...)
42,0510,0008 8 A Pressure regulator Ar/CO2 flowmeter, 3-30 l/min;W21,8 x 1/14“ (AT, DE, 105,00
CH, CZ, SLO,...)
42,0510,0010 8 C Pressure regulator Ar/CO2 forming; 5-50 l/min ;W21,8 x 1/14“ I.h.(AT, DE, 119,00
CH, CZ, SLO, ...)
42,0510,0009 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min; G3/4“ (UA, RUS, ...) 59,90
Carriage
8,045,061 4 W Console with box PickUp 596,00
Shieldinggas-hose to pressure regulator

44,0001,0538 6 A Gas hose 1,5m 2x1/4“ 12,90
Adapter PS/F++ FPA 2020 for Fronius manual torch

44,0350,2479 3 D Adaptor FPA 2020 - TIG TTW 328,00
Attention: Jobmaster-torch is not useable with FPA 2020
www.fronius.com
365
548
Orbital system-controller FPA 2030
Orbital system-control unit with integrated microprocessor-controller
Processes Options
TIG welding DC or AC/DC Addressing AVC / Touch & Retract (MU IV, TS)
Addressing OSC / electrode-centering (MU IV)
Recommended areas of use Manual positioning of axes (AVC, OSC)
Fronius Process Automation FPA System- Touch&Retract function
Controller are universal and functional Software ’FPA Xplorer’ for offline mode (data
with orbital weld heads useable for tube-tube/ documentation/ -archiving)
tube-flange/ tube-tube sheet welding Ethernet cable
• Microelectronics Remote diagnosis via modem (analogue/
• Pharmacy/ Biochemical Industry digital)
• Food Industry Adaptor-set for welding heads
• Climate Technology Welding power sources, cooling units, cold
• Aeronautics/ Aerospace wire supply
• Heat Exchangers Carriage PickUp
• Chemical industry Orbital welding heads
• Shipbuilding Hosepack extension
• Energy / boilers USB-stick
• Power stations Printer paper
• Measurement sensors
• Tank manufacturers
Standard equipment
FPA 2030 Orbital system-controller Welding-data documentation on USB-stick Functions on remote control FPA 2030-RC:
Generator compatible SynergicMode (Material, pipe outside diame- • Selection of program
Mounted on carriage ter, wall thickness, gas, ..) • Start/stop with slope, immediate weld stop
Integrated digital gas sensor Auto-Diagnose-System (Error-Code) • Emergency-stop
Integrated printer Ethernet and RS232 interface for service • Manual positioning of axes
USB-stick 4GB • Manual wire inching (forward/reverse)
Remote control FPA 2030-RC with cable 10m Programming welding parameter: • Parameter adjusting during welding cycle
Easy programming via intuitive program • Internal memory (200 programs) (on the fly)
interface • 3 special tack programs with up to 20 tack • Test button for shielding gas and purging
Touch-screen operation with graphical pro- points gas on/off
cessvisualisation (colour) • 10 sectors/ program free definable • Touch & Retract

Language selection (De/Gb/Fr/It/Es/Pb/Ru/Cz)
Addressing welding power source parameter Display during weld cycle: Interfaces:
Addressing torch rotation axis with encoder • Welding current (A) • USB
Addressing wire feeder • Arc Voltage (V) • RS 232
Addressing purging gas • Torch position (degree) • Ethernet
Load and save programs to USB-stick • Welding speed (cm/min)
Creation of backup on USB-stick • Wire feed speed (cm/min)

Orbital System-Controller FPA 2030 Digital
8,040,067 13 W FPA 2030 Orbital DC-control PS-welding head 15.210,00
• Operator panel with colour touch-screen
• PLC controller (selection language)
• Software welding process TIG AC/DC
• 10 sectors
• Integrated Gateway Interface
• Control welding parameters digital power source
• Control torch rotation axis with encoder
• Control purging gas
• Control wire feeder
• Integrated digital gas control 30
• Integrated printer (incl. 1 roll print paper)
• USB-interface
• 1 pc. USB-stick 4GB
• RS 232-interface
• Ethernet-interface
• Remote control FPA 2030-RC incl. display and 10m (393,70inch) cable
(8,046,028)
• Power supply from power source
www.fronius.com

Soft-/Hardware FPA 2030 Digital
8,100,133 13 W I-kit Control AVC/Touch&Retract (DC-mode) FPA 2030 2.810,00
• In combination with MU IV, TS
366
8,100,223 13 D I-kit Control AVC/Touch&Retract FPA 2030 for weld head TS 8/75 507,20
• In combination with TS 8/75
8,100,134 13 W I-kit Control OSC/Electrode-centering FPA 2030 2.780,00

• In combination with MU IV

Software for Offline-operation
8,100,158 13 C Software FPA-Xplorer OFF/ONLINE FPA 2030 2.445,00

• CD-ROM with software „FPA XPlorer“ for computer
• Datatransfer from FPA 2030 to PC via cable/ethernet interface
• Incl. PVI-Dongle, patch cable 5m, USB/Ethernet -adapter
Connection cable
8,100,136 13 W Connection set / F (water) head cooling unit 96,90
• Necessary for watercooled heads
Paper for printer

38,0008,0025 13 A Printpaper FPA 2020 / FPA 2030 1 roll 2,30
Modems
8,100,019 12 A Remote diagnosis software (analogue transfer) 360,00
• Modem (56k Message Modem external)
• Transfer cable 2m (78,74inch)
8,100,123 12 W Remote diagnosis software (ISDN) 607,00

• Modem (EURO ISDN protocol DSS1 X70)
• Telefon cable 3m (118,11inch)
• Transfer cable 7m (275,59inch)
USB-Stick
40,0006,2918 3 D USB-stick 4 GB 21,50
Recommended welding equipment
TransTig 2500 Job G/F complete mounted, WIG-DC

4,075,152 1 B TransTig 2500 Job G/F 3.947,00
4,045,984 3 B KD Supply 2500 1.176,00
42,0510,0119 8 D *)Pressure regulator G30 Ar/CO2; 3-30 l/min; W21,8x1/14“ (AT, DE, CH, 64,90
CZ, SLO,...)
www.fronius.com
Earth cable not necessary with closed weld heads!
367
TransTig 3000 Job G/F complete mounted, WIG-DC
4,075,154 1 B TransTig 3000 Job G/F 4.457,00
4,045,984 3 B KD Supply 2500 1.176,00
CZ, SLO,...)
MagicWave 2500 Job G/F complete mounted, WIG-AC/DC

4,045,984 3 B KD Supply 2500 1.176,00
CZ, SLO,...)
MagicWave 3000 Job G/F complete mounted, WIG-AC/DC

4,045,984 3 B KD Supply 2500 1.176,00
CZ, SLO,...)
4,045,984 and 4,100,475 are necessary for power supply of FPA 2030!

Alternative pressure regulator
42,0510,0120 8 D *)Pressure regulator G30 Ar/CO2; 3-30 l/min; G3/4“ (UA, RUS,...) 69,00
Accessory PickUp for 2nd gas bottle

www.fronius.com

More power sources you will find in chapter TIG.
368
549
Software „FPA-Xplorer“
Welding-data documentation, visualization, archiving and parameter programming for FPA 2020 and FPA 2030 system controllers.
General features
Software functions of the offline-version:
• Creating, visualizing and archiving of pro-

cess parameters
• Displaying, recording and archiving of event
data (Log-files) stored on USB flash drives
• Management-central for several devices
• Data transfer via USB flash drive
• Printout all stored data
• Search function with filters
Software functions of the online-version:
• Creating, visualizing and archiving of pro-

cess-parameters
• Displaying, recording and archiving of event
data (log-files) stored on USB flash drives
• Management-central for several devices
• Data transfer via USB flash drive
• Printout all stored data
• Search function with filters
• Live-visualization of actual values in graphi-
cal or numerical form
• Live-display of alarm messages
• Direct download of process-, event- and
logfiles from the controller
CD-ROM FPA-Xplorer The FPA-Xplorer offers a wide variety of • Direct upload of programs to the controller
USB-Dongle functions for easy creating, visualizing and • Automatical identification of connected
Documentation archiving of process data for FPA 2020 und devices
FPA 2030 system controllers. Actual value • Automatic comparing programs between
Additional items of the Online-version: recording and archiving for better quality controller and FPA Xplorer database
PVI-Dongle management. • Synchronize in both directions

Ethernet Cable
USB -> Ethernet adaptor Off-/Online version available in the
languages De/Gb/Fr/It/Es/Pb/Ru/Cz

Software FPA-Xplorer
8,100,158 13 C Software FPA-Xplorer OFF/ONLINE FPA 2030 2.445,00

• CD-ROM with software „FPA XPlorer“ for computer
• Datatransfer from FPA 2030 to PC via cable/ethernet interface
• Incl. PVI-Dongle, patch cable 5m, USB/Ethernet -adapter www.fronius.com
369
Closed chamber weld heads UHP 250-2 / UHP 500-2 / UHP
550
1500-2
Welding of tube to tube joints
TIG welding Special for welding of thin-walled tubes (tube
Flush joint welding without filler wire outer-Ø 1,6 - 33,7mm) in High-Purity-Indus-
tries
Accessories UHP 250-2 up to wall-thickness of max.
Clamping inserts (titanium) for one tube 1,0mm
outer-Ø UHP 500-2 up to wall-thickness of max.
Clamping cassettes for one tube outer-Ø 1,5mm
UHP 1500-2 up to wall-thickness of max.
2,5mm
• Microelectronics
• Pharmacy / biochemical Industry
• Food industry
• Aerospace / aeronautics
• Heat exchangers
• Measurement sensors
Standard equipment
Closed chamber weld head with hosepack Special gas arrival to avoid particle emissions
5,5m Air-cooled
Sturdy construction, featuring reduced High-precision drive unit
dimensions Modular clamping cassette /collets system
Protection chamber for gas covering to avoid Transport case
coloration
Compact design for use in areas with limited
access
Non-symmetrical design allows welding of
fitting featuring reduced straight sections
Titanium tube clamps for optimum hold and
positioning

Closed chamber heads UHP
8,044,162 15 X UHP 250-2 for tube outside-Ø 1,6-6,35mm (0,06-0,25inch) 7.953,00
Delivered without clamping cassettes and collets.

Clamping cassetts and collets for UHP
14 X Clamping cassette UHP 250-2 for one tube outer-Ø 2.148,00
14 X Clamping cassette UHP 500-2 for one tube outer-Ø 2.286,00
14 D Clamping cassette UHP 500-2 extra wide for one tube outer-Ø on request
14 X Collets UHP 1500-2 for one tube outer-Ø 435,00
Components UHP 250-2 / UHP 500-2 / UHP 1500-2

48,0005,0788 15 W Gear rim module UHP 250-2 3.544,00
48,0005,0791 15 W Clamping system UHP 1500-2 without collets 2.442,00
www.fronius.com
370
551
Closed chamber weld heads MW 40 / MW 65 / MW 115
Recommended areas of use Processes
Special for welding of thin-walled tubes and TIG welding DC respectively AC/DC
high productivity applications Flush joint welding without filler wire
(tube outer-Ø 6,0 - 115,0mm)
Options and accessories
• Microelectronics Collets (titanium) for one tube outer-Ø
• Pharmacy / biochemical industry Special designed collets
• Food industry Adapter for collets of previous MW model
• Aerospace / aeronautics Offset electrode holder (tubes with reduced
• Heat exchangers straight length)
• Measurement sensors Shield for one tube outer-Ø (tube-elbow)
Extension hosepack
Standard equipment
Closed chamber weld head with hosepack Modular collet-system (quick change)
5,5m Transport case
Protection chamber for gas covering to avoid Viewport for weld joint inspection
coloration
Compact design for use in areas with limited Control buttons integrated in handle of weld
access head
“Flex” Titanium tube clamps for optimum hold • Out of weld cycle: rotation movement, gas
and positioning and water-circuit test
Special gas arrival to avoid particle emissions • During weld cycle: start cycle, downslope,
Consistent high quality welding due to water stop
cooling
DC-motor drive with encoder-system (vibrati-
on free drive)

Closed chamber weld head MW 40-3
8,044,113 15 W MW 40-3 for tube outside-Ø 6-40mm (0,236-1,575inch) 9.829,00

• Delivered without collets

Collets MW 40-3
14 X Collets MW 40 for one tube outer-Ø 275,00
• For each tube outer-Ø 2 kits are necessary
Welding tube to elbow MW 40-3

48,0005,0254 14 X Holder MW 40 for shield 320,00
48,0005,0255 14 X Shield MW 40 for one tube outside-Ø 148,00
• 1 collet set will be replaced by this shield
• Information on bend radius is required
48,0005,0258 14 X Offset electrode holder MW40/65/115 11mm (0,433inch), electrode-Ø 314,00

1,6mm (0,063inch)
1,6mm (0,063inch)

Collets MW 65-3

www.fronius.com


1,6mm (0,063inch)
1,6mm (0,063inch)
371
Collets MW 115-3


1,6mm (0,063inch)
1,6mm (0,063inch)
General accessories for MW 40-3 / MW 65-3 / MW 115-3

38,0100,0127 13 X Hose pack extension MW-Head 15m (590,55inch) MW 40/65/115/170 1.268,00
Every collet and clamping cassette is made from Titan and has joints for
compensating tube diameter-tolerances.
All MW heads have control buttons integrated in the handle

• Out of weld cycle:
Rotation movement / gas and water circuit test
• During weld cycle:
Start program cycle / downslope / stop
www.fronius.com
372
552
Open weld heads MU IV P / MU IV mit AVC-OSC
Special for welding of thin-walled and thick-
walled tubes / pipes
(tube /pipe outer-Ø 8 - 275mm)
• Pharmacy / biochemical industry

• Food industry
• Aerospace / aeronautics
• Chemical industry
• Shipbuilding
• Energy / boilers
• Power plants
Processes
TIG welding with or without filler wire
Welding of multi-pass with filler wire in
combination with arc length control (AVC) and
torch-oscillation (OSC)
Standard equipment
Open weld head with hosepack 9m Modular design (wire feeder-, AVC-, OSC-unit) Options and accessories
Stepless adjustable centering- /clamping Mechanical height tracking (MU IV P) Integrated (mounted) wire feeder with wire
system 2-axes wire adjustment device and wire liner spool Ø 100mm
Mechanical side adjustment (electrode) +/- (MU IV AVC-OSC) External wire feeder KD 4000 with wire spool
2,5mm (MU IV P) High duty cycle due to water cooling Ø 300mm/ 20kg
Simple adaptation to different tube geome- Transport case Adapter-set for connecting wire guide
tries Toolings and wear part box Connection line 9m KD 4000 to controller
Torch tiltable 0° up to 45° (flange) 2-axes wire adjustment device and wire inliner
Button clutch for rotation axis and manual (MU IV P)
turnable for rapid cable unwind (MU IV 195) Motorized cross-slide-system (AVC- and
OSC-slides) for arc lenght control and torch
oscillation
Hosepack-extension

Angle gear box for tilting the motor (90° /
180°)
Flange-kit
Balancer
Gas drags for purging

Open weld heads MU IV P
8,044,076 15 W MU IV 8/38 P for tube outside-Ø 8-38mm (0,315-1,496inch) 10.237,00
8,044,058 15 X MU IV 14/28 P for tube outside-Ø 14-28mm (0,551-1,102inch) 11.206,00
• To reduce the minimal tube outer-Ø (14mm) to 8mm (0,551 to
0,315inch) you need 2 additional adapters 48,0005,1055 (

• Incl. tool kit and wearing part box.

For TIG-welding in AC and material Aluminium you need a special torch
hosepack, please contact Fronius!

Wire feeder unit and wire guide
8,044,056 15 D Wire feeder on board for MU IV 195/245/275 6.370,00
• For spool-Ø 100mm / ca. 1,5kg (Ø 3,937inch)
• Incl. 2-axes wire guide swivelling (dovetail guide, 48,0003,0129)
• Wire innerliner for wire-Ø 0,8mm (0,031inch)
www.fronius.com
4,045,855 13 C KD 4000 4R/PS/0,8T Wire feeder unit Orbital 2.695,00

38,0100,0041 15 C Connection cable FPA 2020/2030 - KD 4000 9m (354,33inch) 194,00
48,0003,0129 15 D MU IV 2-axis wire feed hose 1.364,00
General accessories for MU IV heads

8,044,103 13 X Hose pack extension MU IV 15m (590,55inch) for MU IV-P, -> length 2.055,00
24m (944,8inch)
8,044,104 15 X Angle gear box MU IV (MU IV 38 to MU IV 128) 1.482,00
• Handle / motor from 90° in 180° position
373
8,044,105 4 X Torch offset holder MU IV (uptake extension for torch) on request

48,0005,0271 4 X Toolings and wear part box for MU IV 38 up to 80 and MU IV 128 390,70
48,0005,0272 4 X Toolings and wear part box for MU IV 104 to 275 (without MU IV 128) 462,80
Open weld heads MU IV AVC-OSC

8,044,142 15 X MU IV 8/38 AVC-OSC for tube outside-Ø 8-38mm (0,315-1,496inch) 17.973,00
8,044,148 15 X MU IV 114/275 AVC-OSC for tube outside-Ø 114-275mm (4,48- 29.781,00
10,82inch)
• Incl. tool kit and wearing part box.

• Incl. 2-axes wire guide swivelling. (48,0005,0129)
Wire inliner for wire-Ø 0,8mm, length 2,2m. (ex MU IV 42/115 length
3,2m)
For TIG-welding in AC and material Aluminium you need a special torch

hosepack, please contact Fronius!

Wire feeder unit and wire guide
8,044,056 15 D Wire feeder on board for MU IV 195/245/275 6.370,00
• For spool-Ø 100mm / ca. 1,5kg (Ø 3,937inch)
• Incl. 2-axes wire guide swivelling (dovetail guide, 48,0003,0129)
• Wire innerliner for wire-Ø 0,8mm (0,031inch)

General accessories for MU IV AVC-OSC heads

8,044,106 13 X Hose pack extension MU IV 15m (590,55inch) for MU IV AVC-OSC, -> 2.975,00
length 24m (944,8inch)

8,044,105 4 X Torch offset holder MU IV (uptake extension for torch) on request

48,0005,0271 4 X Toolings and wear part box for MU IV 38 up to 80 and MU IV 128 390,70
48,0005,0272 4 X Toolings and wear part box for MU IV 104 to 275 (without MU IV 128) 462,80
48,0005,0300 4 W Gas nozzle ceramic (GM) Ø 13/L36mm (Ø 0,512inch, l=1,417inch) 14,80
• To enlarge the welding diameter to tube outer-Ø 25 - 115mm (0,984-
4,528inch)
• Only for weld head MU IV 42/115 AVC-OSC
48,0005,0301 4 W Gas nozzle ceramic (GM) Ø 16/L36mm (Ø 0,630inch, l=1,417inch) 14,80

• To enlarge the welding diameter to tube outer-Ø 25 - 115mm (0,984-
4,528inch)
• Only for weld head MU IV 42/115 AVC-OSC
General accessories for MU IV/P and MU IV AVC-OSC heads

48,0005,1033 12 W Balancer spring return 6-10kg Lifting length 2m (78,740inch) 462,70
48,0005,1037 12 W Balancer spring return 30-35kg Lifting length 2m (78,740inch) 1.082,00
www.fronius.com
Please take care regarding net weight of head!
374
553
Wire feeder unit KD 4000
Wire feeder Orbital for external addressing
Wire feeder for mechanized orbital coldwire
TIG welding
Accessories
System-Controller FPA 2020 / 2030
Connection line 9m KD 4000 to controller
2-axes wire adjustment device and wire liner
Ø 0,8mm
TIG power sources
Standard equipment
Wire feeder unit Closed wire spool cover for Ø 300mm/ 15kg
External addressing wire speed via interface Protection cover motorplate
4 rolls for wire Ø 0,8mm (trapezoid-groove) Handle

Wire feeder unit extern
• 4 rolls wire-Ø 0,8mm (0,031inch) with trapezoid-groove
• Wire feeder speed 10 - 750cm/min (3,937-295,275inch/min)
• For wire spool-Ø 300mm /15kg (Ø 11,811inch)

Wire guide
48,0003,0129 15 D MU IV 2-axis wire feed hose 1.364,00
• Incl. 2-axes wire guide swivelling (dovetail guide)
• Wire inliner for wire-Ø 0,8mm, l=3,2m (Ø 0,031inch, l=125,98inch)
www.fronius.com
375
554
Orbital tracking vehicle Polycar 60-2
Welding of pipe to pipe joints
TIG welding DC, AC/DC with filler wire Flexible and adaptable tracking vehicle for all
Multi pass with filler wire in combination with welding tasks on welding of pipe construc-
arc length control (AVC) and torch oscillation tions from tube outer-Ø 114mm
(OSC)
• Chemical industry
Recommended base materials • Shipbuilding
Steel • Power plant construction
Stainless steel
Titanium Accessories
Inconel Precise guide ring
Aluminium Rail-system
etc. 2” or 4” distance-feet for guide ring and rail
Camera system
Hosepack extension
Purging gas drag
Additional wire-Ø on request
Standard equipment
Orbital tracking vehicle with hosepack 9m Current and wire are synchronised relative to
High duty cycle due to water cooling the position of the electrode on
Integrated wire feeder 5 rolls the tube
0,8mm(trapezoid-groove) Closed loop feedback regulates the travel
Special 2-axes wire holder and adjustment speed and wire feed rates to a close
device tolerance
Cold wire liner Motorized cross slide system (AVC- and
Uptake torch and tilting device with scale OSC-slide) for arc length control and torch
+/-45° oscillation
Using a position based on integrated pulse Simple adaptation to different tube geome-
generator rotation and an encoder coordi- tries
nates the weld cycle Transport case

Orbital tracking vehicle Polycar
8,044,170 15 X Polycar 60-2 Cold wire AVC-OSC, from tube outside-Ø 168mm 31.789,00
(6,614inch)
8,044,172 15 X Polycar 60-2 Coldwire Low Profile AVC-OSC, from tube outside-Ø 32.803,00
168mm (6,614inch)
• Delivered without guide rings.

Guide rings for Polycar 60-2
48,0005,0098 14 W Guide ring Polycar 60-2 for tube outside-Ø 168mm (6,614inch) 5.469,00
14 D Polycar straight guide ring, length 2,5m (98,425inch) for longitudinal 6.355,00
welding
www.fronius.com
• Delivered with 1 set extension feet for one tube /pipe outer-Ø.
• Please specify outer- and inside-Ø!
• For use on preheated tubes, please refer to Fronius.

Extension feet for one tube / pipe outer / inside-Ø
14 D Set extension feet for one tube outer-Ø Extension feet up to guide ring on request
406mm (16“)
14 D Set extension feet for one tube outer-Ø Extension feet from guide ring > on request
406mm (16“)
376
557
Closed weld head TS 34
Welding of tube to tubesheet joints
Processes
TIG welding without filler wire
Accessories
Expandable mandrel for one tube inside-Ø
Customized clamp system
Standard equipment
Closed weld head with hosepack 9m
Lever for fixing and opening of the clamping-/
positioning-system
Modular design
Front ring and shielding gas chamber
Centering spindle for centering mandrel
Storage case

Special for welding of flush tubes (highly • Pharmacy / Biochemical Industry
oxidisable materials) on tubesheet • Food Industry
(from tube inside-Ø 9,5mm up to tube out-
side-Ø 37,7mm)
Tube / tube sheet: max. 1mm recessed /max.
0,5mm protruding

Closed weld head TS 34
8,044,169 15 W TS 34-2 for tube-Ø 9,5-33,7mm (0,374-1,327inch) 15.229,00
• Incl. 4 pcs. clamping assembly kit
• For tube inside-Ø 9,5-14mm (0,374-0,551inch)
• For tube inside-Ø 14-19mm (0,551-0,748inch)

• For tube inside-Ø 19-25mm (0,748-0,984inch)
• For tube inside-Ø 25-33,7mm (0,984-1,327inch)
• Front ring and shielding gas chamber
• Hose pack 9m (354,33inch) watercooled
• Encoder system
• Storage case
• Toolings and spare parts
• Delivered without centering mandrel

Centering mandrels
14 X Centering mandrel TS 34 for one tube inside-Ø 570,00
Centering units for inside-Ø 9,5 - 33,7mm

48,0005,1708 15 W Clamping assembly kit TS 34 for tube inside-Ø 9,5-14mm (0,374- 214,00
0,551inch)
48,0005,1713 15 W Clamping assembly kit TS 34 for tube inside-Ø 14-19mm (0,551- 216,00
,0748inch)
48,0005,1714 15 W Clamping assembly kit TS 34 for tube inside-Ø 19-25mm (0,748- 218,00
0,984inch)
48,0005,1715 15 W Clamping assembly kit TS 34 for tube inside-Ø 25-33,7mm (0,984- 206,00
1,327inch)
Adapter cable
38,0100,0086 12 C Connection cable Tuchel - Head MW 40/65/115/170 and TS 34 133,20
As to technical clarification please contact us!

www.fronius.com
377
560
Open weld head TS 8/75
Welding of tube to tubesheet joints
Processes
TIG welding with or without filler wire
Standard equipment
Pneumatic clamp system
Closed water cycle cooling system
Hosepack 9m
Wire adjustment
Tool box
Special transport case
Recommended areas of use Accessories

Weld head for welding tube to tubesheet Expandable mandrel for one tube inside-Ø
(pneumatic clamp system)
Welding of protuding tubes: max. 13mm Centering mandrel and spindle for one tube
Welding of flush mounted tubes inside-Ø (without pneumatic clamp system)
Welding of recessed tubes: max. 2mm Torch holder
Tube-inside welding on request Integrated wire feeder (spool 1,5kg) oder
external wire feeder KD 4000 (spool 15kg)
Balancer

Weld head TS 8/75 with pneumatic clamp system
8,044,182 15 W TS 8/75 without integrated wire feeder for tube-Ø 8,0-75,0mm (0,315- 16.443,00
2,953inch)
8,044,183 15 W TS 8/75 with integrated wire feeder for tube-Ø 8,0-75,0mm (0,315- 19.228,00
2,953inch)
8,044,185 15 W TS 8/75-AVC without integrated wire feeder for tube-Ø 8,0-75,0mm 19.987,00
(0,315-2,953inch)
8,044,186 15 W TS 8/75-AVC with integrated wire feeder for tube-Ø 8,0-75,0mm (0,315- 22.769,00
2,953inch)
8,044,187 15 W TS 8/75-AVC with rotating wire feeder for tube-Ø 8,0-75,0mm (0,315- 23.680,00
2,953inch)
Delivered without spindle, without centering mandrel and without torch /

electrode holder.
Weld head TS 8/75 without pneumatic clamp system on request.

Expandabel mandrel for pneumatic clamping system
14 X Expandable mandrel for one tube inside-Ø range Ø 15,0-22,0mm (0,591- 551,00
0,866inch)
1,181inch)
1,575inch)
For one tube inside-Ø will be one expandable mandrel required!
Torch holder
48,0005,1414 14 X Torch holder G TS 8/75 Angle to tube-axis 0° 675,00
48,0005,1413 14 X Torch holder G TS 8/75 Angle to tube-axis -5° 675,00
www.fronius.com
48,0005,1412 14 X Torch holder G TS 8/75 Angle to tube-axis -15° 675,00

48,0005,1420 14 X Torch holder W TS 8/75 Angle to tube-axis -0° 1.170,00
48,0005,1421 14 X Torch holder W TS 8/75 Angle to tube-axis 5° 1.170,00
A correct torch holder will be required!
378
Necessary accessories if no pneumatic clamping system
48,0005,1437 14 W Centering spindle TS 8/75 Ø 6,5mm (0,25inch) for tube inside-Ø 10,5- 502,00
15mm (0,413-0,591inch)
48,0005,1436 14 W Centering spindle TS 8/75 Ø 8,0mm (0,31inch) for tube inside-Ø 15- 502,00
60mm (0,591-2,362inch)
14 X Centering mandrel for one tube inside-Ø, range Ø 10,5-15mm (0,413- 299,00
0,591inch)
14 X Centering mandrel for one tube inside-Ø, range Ø > 15-30mm (0,591- 299,00
1,181inch)
14 X Centering mandrel for one tube inside-Ø, range Ø > 30-60mm (1,181- 426,00
2,362inch)
For one tube inside-Ø will be one centering mandrel and the correct
centering spindle required!
Centering spindle with monobloc-centering mandrels for tube inside-Ø

<10,5mm on request.
Wire feeder external

General accessories
48,0005,1438 4 X Sparepart box TS 8/75 564,00
Please take care regarding net weight of head!
www.fronius.com
379
0
Tubesheet welder FTW PRO
Processes
Welding process MIG/MAG
Welding positions PA/PB/PG/PF
Description
The FTW PRO’s range of use contains mainly
areas where factors like less time effort, best
quality and highest reproducibility are re-
quested. For tube-to tubesheet joints in heat
exchangers or cooling elements these criteria
are for utmost importance.
Innovations like the pneumatic clamping
system or the hanging device simplify the
operators work considerably and additionally
decrease the time effort. Precise torch positio-
ning is provided by the 3-point support – even
at different tube protrusion.
Features and Benefit
Pneumatic clamping system Robust housing
Different mandrels and clamping jaws for Graphical user interface
different tube inner diameters Touch-display
Adjusting units for precise torch adjustments Multifunctional wheel
Special torch with multilock and water cooling Changeable protective sheets
Hanging device (optional) Parameter program- and storable
Comfortable handle for quick-starting of Different languages
welding programs Job-switching (optional)
3-point support (optional)
Control unit with remote control:
System overview FTW PRO

FRC-40
START STOP
0
Configuration FTW PRO
www.fronius.com
380
Tubesheet welder FTW PRO
1 8,044,192 13 X FTW 24-120 PRO Tubesheet welder 9.582,00
Tubesheet welder:
• For tube inside-Ø 30-120mm (1,181-4,724inch; Ø 0,945inch on reque-
st)
• Pneumatic clamping system
• Rotary speed 0-10rpm
• Manual torch adjustment 50mm (1,969inch) , torch holder-Ø 44,2mm
(1,74inch)
• For torch body Multilock ML AW332 20° or 30°
• Compressed-air supply with protective hose 7m (275,59inch)
• E-cabinet FTW 24-120 PRO:

• Mains switch On-Off
• Cable l=5m (196,85inch) to FTW 24-120 PRO
• Cable l=3m (118,11inch) to welding power source (9-pin plug)
• Mains cable l=5m (196,85inch) with plug
• Handle with start-button and cable l=6m (236,22inch), plugable
• Delivered without mandrel, welding torch and remote control FRC-

40/FTW

Options FTW PRO
2 8,100,200 13 X I-kit 3-point support pneumatically FTW PRO 2.066,00
• For positioning und constant distance of torch to workpiece
• Function is integrated in system controller
3 8,100,201 13 X I-kit Handle for balancer FTW PRO 1.662,00

• Holder for balancer for weight unloading especially for welding position
PC
• Handle with start-button is easy to integrate
8,100,141 12 C I-kit Job switch FTW 353,20

(196,85inch)
ON)
• In combination with TransSteel i-kit LocalNet distributor passive (part.
no. 4,100,261) is necessary
• Factory installation in e-cabinet FTW
Remote control unit

8,046,022,630 13 C FRC-40/FTW with cable 3m (118,110inch) 1.397,00
Mandrel and support rings 30-54mm (1,181-2,126inch)

4 58,0890,1000 13 W Mandrel FTW 24-120 PRO Ø 30-54mm (1,181-2,126inch) 688,00
5 58,0890,1100 13 W Clamping jaw set FTW 24-120 PRO Ø 30-38mm (1,181-1,496inch) 478,00
6 58,0890,1200 13 W Support ring FTW 24-120 PRO Ø 30-38mm (1,181-1,496inch) 75,00
Please select the correct mandrel and the clamping jaw set according to
your workpiece.

www.fronius.com
your workpiece.
381
11 58,0890,3500 13 W Clamping jaw set FTW 24-120 PRO Ø 90-100mm (3,54,-3,937inch) 522,00
12 58,0890,3600 13 W Support ring FTW 24-120 PRO Ø 90-100mm (3,54,-3,937inch) 124,00
12 58,0890,3A00 13 W Support ring FTW 24-120 PRO Ø 110-120mm (4,331-4,724inch) 167,00
your workpiece.
Machine welding torch Multilock

4,035,972,000 3 D Multilock-hose pack FTW PRO W/F++ 2,5m 817,00
4,035,973,000 3 D Multilock-hose pack FTW PRO W/F++ 3,5m 855,00

Accessories FTW PRO
Recommended welding equipment - TransSteel, F++ connector

4,075,160 1 B TransSteel 3500 3.345,00
4,048,001 3 B Cooling unit FK 5000 786,00
4,049,008,000 3 B VR 5000 4R/W/F++ Synergic 1.501,00
CH, CZ, SLO,...)
Recommended welding equipment - TransPuls Synergic, F++ con-

nector
4,045,831,000 3 B VR 4000 4R/G/W/F++ 1.602,00
42,0001,1361 6 A Feeder roll 1,2T D31,5 Standard 2 pcs 84,00
42,0001,1732 6 A Pressure roll smooth D31,5 Standard 2 pcs 30,00
CH, CZ, SLO,...)
Recommended welding equipment - VarioSynergic, F++ connector

4,045,903 2 B VR 3300 4R/F++ 746,00
4,047,362 2 B Connection hose pack W/70mm²/1,2m 160,00
www.fronius.com
CH, CZ, SLO,...)

382
SERVICES
Product Demonstrations and Tests ab Seite 384
Welding Trials ab Seite 385
PA / PAT ab Seite 386 TAILORED TO CUSTOMERS‘ WISHES
Warranty Extension ab Seite 387
Commissioning ab Seite 389 Fronius offers system solutions. Long-lived and
Trainings / Seminars / Courses ab Seite 390
highly cost-effective welding systems are just
Expert Training ab Seite 391
as much a part of this as are individually custo-
Calibration ab Seite 392
Calibration System ab Seite 393 mized planning, advice, corrective maintenance
Safety Inspection ab Seite 394 and servicing. The aim is perfect welding results
Maintenance Packages ab Seite 395 and a high level of customer satisfaction.
www.fronius.com
Repair Service ab Seite 397

Welding System Conversions ab Seite 398 / The very highest welding-system reliability
Production Support ab Seite 399
/ Know-how and experts on hand locally
Process / Parameter Optimisation ab Seite 400
/ All-round protection
Customised Project Support ab Seite 401
Services Automation ab Seite 402
FeeL the TPS/i ab Seite 403
383
462
Product demonstrations and tests
TRY BEFORE YOU BUY
The purchase of a new welding system is an important investment decision! It requires a comprehensive evaluation.
The investment risk can be minimised through demonstrations or trial installations using Fronius demo systems on the customer’s premises. Custo-
mers can satisfy themselves of the system’s capabilities, try it out and appreciate the advantages oft he system and ist suitability for their own
individual requirements.
The responsible Sales and Service Team is always there to help – simply call to arrange an appointment!
The service in detail:
/ A Fronius application engineer visits the customer with the welding system he is interested in
/ The system is presented, explained and demonstrated in detail
/ The customer has the opportunity to try out the system himself
/ If required, the customer can keep the welding system on his premises for testing and evaluation over a prolonged period.
/ The trial period will be agreed individually
Appointment, contents and periods of demonstrations and trial installations are individually agreed with the customer.
Customers are not charged for demonstrations and trial installations using Fronius demo systems for the period agreed with the Sales and Service
Team. If the customer wants to extend the trial period, he has the possibility to rent the required welding system.
Services
www.fronius.com
384
3530
Welding Trials
WE DEVELOP WELDING TECHNOLOGY SOLUTIONS
Fronius experts carry out welding trials using customer specific materials and components. This allows them to determine the optimum welding
process for use by the customer.
/ The customer sends components or prepared sheets to Fronius

/ Welding trials are carried out with the customer’s own components or sheets. This involves:
/ Parameter finding
/ Determination of feasibility with reproducible welding results
/ Based on tests carried out at Fronius or on the customer’s premises, Fronius finds out how the customer’s productivity can be increased by using
the most efficient welding process
/ Documentation, presentation and discussion of the results.
The welding trials are carried out in the local Fronius branch, at Fronius’ Austrian headquarters or on the customer’s premises, depending on the
task. Tests are carried out manually, on the robot or on components of the automation system – depending on the application and requriements.
The achieved results are documented and then presented and jointly discussed.

Hourly Rates „Welding Trials“
42,300,023 11 Manual welding trial (per hour) 1h 115,00
42,300,024 11 Robot welding trial (per hour) 151,00
Special Welding Trial „LaserHybrid“

42,300,021 11 LaserHybrid Welding trial (per hour) 1h 192,00
42,300,022 11 Engineering of LaserHybrid weld seam (feasibility analysis) 1h 91,00
Services
www.fronius.com
385
3540
PA / PAT
PRE-ASSEMBLED / PRE-ASSEMBLED AND TESTED
Welding systems can be ordered factory pre-assembled or pre-assembled and tested. A system that is ready to use straight away means custo-
mers do not have to assemble it themselves, so they can start work immediately.
The service “PA” in detail:
Mechanical set-up of welding systems as ordered:

/ Trolley
/ Cooling unit (will be filled with coolant)
/ Power source
/ Wire-feed unit – correct wire feed rollers will be fitted
/ Hosepack(s)
/ All ordered options (installation and modification kits, interfaces, accessories) are installed
“PAT” – Additional activities:
/ Welding torches are finished with inner liner, contact tip, gas nozzle,…
/ PushPull welding torches, intermediate drives and Robacta welding torches are adjusted tot he wire-feed units. Coolant will be re-filled.
/ Roboter will be commissioned within the networt of Fronius
/ A test weld is carried out
/ A PAT certificate is provided
Assignment PA / PAT Service PAT Standard
Service PAT HighEnd

Service PA Standard
Service PAT Inverter

Service PA Inverter
Services
VarioStar X
VarioSynergic X X
TS, TSt, TPS, TPS/i X X
TimeTwin / CMT Twin / CMT Advanced X
Robacta TC 1000 X
Power source with Interface X
TT, MW X X
TIG mechanised X X
Plasma X
LaserHybrid X

PA (Pre-Assembled)
42,700,015 7 Service PA Standard 41,00
42,700,016 7 Service PA Inverter 72,00
www.fronius.com
PAT (Pre-Assembled and Tested)

386
Warranty extension for new welding systems
THE CUSTOMISED WARRANTY PACKAGE

Fronius offers a flexible, individual and transparent warranty programme. There are several warranty periods to choose from. The customer can
simply choose the package, that offers the best protection for his requirements. With a warranty extension he will enjoy total protection over the
whole period.
/ Option:
Single-shift operation (max. 8 h/day): Warranty extension of 2 to 5 years maximum
Year 1 Year 2 Year 3 Year 4 Year 5
Standard
2. year totally +1 year +2 years +3 years
Labour, materials,
travel costs Materials
Labour, materials, travel costs
Multi-shift operation (up to 24 h/day): Warranty extension of 2 to 3 years maximum
Year 1 Year 2 Year 3
2. years +1 year
Labour, materials,
Labour, materials, travel costs travel costs
/ One.off payment at the beginning of the warranty period

/ Defined services – Fronius accepts all costs for materials, labour and return journey time (up to a maximum of 200 km / 3 hours journey time)
/ Not tied to registration cards, guarantee certificates or annual inspections.
The warranty extension applies to every serially numbered part of the purchased system (including the cooling circuit, wire-feed unit, etc.). It does
not cover welding torches or the replacement of parts that experience normal wear and tear. When using non original parts, warranty is excluded!
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387
The prices for warranty extensions are linked to product categories:
Category A Category B Category C Category D
MW 1700 G/F MW 2200 G/F MW 2200 W/F++ MW 4000 W/F++

TP 1500 MW 2500 G/F MW 2500 / 3000 W/F++ MW 5000 W/F++
TP 2500 MW 3000 G/F TP 4000 / 5000 Cel TPS 3200 / 4000 / 5000 W/F++
TT 1750 Puls G/F TP 3500 TPS 2700 W/F TPS 320i / 400i W/F++
VSt 1500 G/F TPS 2700 G/F TPS 3200 G/F TS 4000 / 4000 C W/F++
VSt 2500 G/F TT 2200 G/F TPS 270i G/F TS 5000 / 5000 C W/F++
VSt 3100 G/F TT 2500 G/F TPS 270i W/F++ TT 4000 W/F++
TT 3000 G/F TPS 320i G/F TT 5000 W/F++
VS 3400 / 3400-2 G/F TSt 3500 c
VS 4000 / 4000-2 G/F TSt 3500 / 5000
Standard / Professional / Yard
TT 2200 Job W/F++
TT 2500 / 3000 W/F++
VS 3400 / 3400-2 W/F++
VS 4000 / 4000-2 W/F++
VS 5000 / 5000-2 W/F++
Warranty extension for single-shift operation
Item number 41,200,016 41,200,017 41,200,018 41,200,019

up to 2 years in total Price Euro 65,00 104,00 146,00 194,00
Cat. A2 Cat. B2 Cat. C2 Cat. D2
Item number 41,200,020 41,200,023 41,200,026 41,200,029

up to 3 years in total Price Euro 97,00 262,00 430,00 719,00
Item number 41,200,021 41,200,024 41,200,027 41,200,030
up to 4 years in total Price Euro 168,00 465,00 754,00 1.130,00

Item number 41,200,022 41,200,025 41,200,028 41,200,031

up to 5 years in total Price Euro 239,00 599,00 1.079,00 1.790,00
The warranty extension for single-shift operation can be agreed within one year of the invoice date or date of purchase.
Warranty extension for multi-shift operation
Item number 41,200,040 41,200,042 41,200,044 41,200,046
up to 2 years in total Preis Euro 89,00 142,00 198,00 264,00
Cat. AM2 Cat. BM2 Cat. CM2 Cat. DM2
Item number 41,200,041 41,200,043 41,200,045 41,200,047
up to 3 years in total Preis Euro 132,00 356,00 585,00 978,00
Cat. AM3 Cat. BM3 Cat. CM3 Cat. DM4

The warranty extension for multi-shift operation can be agreed at the time of ordering the new machine.
www.fronius.com
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3550
Commissioning
READY TO USE CONFIGURATION FOR NEW FRONIUS WELDING SYSTEMS
By having a new welding system commissioned, the customer benefits from the valuable technical know-how of a qualified Fronius technician. The
new system will be configured ready for use and explained.
/ Connection of power source to electricity and gas supply (TIG, MIG/MAG systems)
/ Connection of welding torch to power source
/ For MIG/MAG systems, the inner liner is threaded in and cut to length and the wirespool is inserted and fed in
/ The operator is trained in the basic welding system functions.

Commissioning
42,300,005 7 Travelling time 1h 69,00
42,300,000 7 Milage allowances 1 km 0,77
42,300,010 7 Expenses (hotel, taxi, flight) according to
costs
If the service “Commissioning” is ordered, travel expenses will also be

billed.
Services
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Training / Seminars / Courses
PREMIUM TRAINING FOR PREMIUM PRODUCTS
Premium products demand premium skills. That’s why Fronius offers customers a suitable training and further education programme to enable
them to acquire and develop welding skills and product-specific know-how as well as repair know-how für internal maintenance of equipment.
Modular format, geared to individuals’ level of knowledge

/ BASIC
/ ADVANCED
/ EXPERT
Training area “product”“

/ Product training: Getting to know the welding systems, operation and applications
/ New products: Learning about new products, their operation and applications, functions and maintenance
Training area “welding”

/ Welder training: Getting to know the welding processes, applications and uses
Training area „maintenance of equipment“

/ Service and maintenance training: Getting information about the function and maintenance of the different welding systems
/ Repair training: Learning the professional repair oft he different welding systems and torches
Customised training sessions with tailored contents are offered by arrangement.

Training at the Customer and Training Centre in Wels
42,200,011 11 Service TechSupport Training acc. to training catalogue welding techn. 313,00
per day/participant
42,100,014 11 Customised training per day up to 6 participant 1.077,00
Training on the customer’s premises

42,100,012 11 Customised training per day up to 6 participant 808,00
costs
Services
Equipment, consumables (gases, filler materials, auxiliary materials) are

tob e provided by the customer.
Training Documents
42,300,011 11 Training documents / parcticipant 38,00
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Expert Training
TRAINING WELDERS TO BECOME EXPERTS
The “expert training” service turns the future operators of the new Fronius system into expert users of the equipment. This training is based on the
ready-to-use configuration as included in the standard “welding system commissioning”.
/ Welding specimen components

/ In-depth training in all system features
/ Issue an dpresentation of certificate to participants
The expert training is carried out with each individual employee who is to use the Fronius system in the future. The employee is issued with a quali-
fication certificate confirming that he has received expert training.

Expert Training
costs
If the service “Expert Training” is ordered, travel expenses will also be

billed.
Services
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Calibration
QUALITY ASSURANCE BEGINS HERE
At Fronius, the customer’s production quality has top priority. This requires quality assurance through calibration of welding machines. Calibration
must be carried out in welding shops and documented in the Welding Procedure Specification. Fronius recommends a period of 1 year.
Fronius performs these tasks in compliance with the latest regulations, both for arc welding and for DeltaSpot – naturally this can also be done on
site.
/ Performance of a detailed system check

/ Measurement of voltage, amperage and wire feed rate
/ Analysis of results with regard to adherence to tolerances
/ Readjustment of the systems – welding parameters are accurately adjusted.
/ Observance of
/ Quality assurance stanards of the ISO 9000 series
/ Product liability law
/ EN 50504 (Validadtion of arc welding equipment)
/ Issue of
/ Calibration certificate
/ Test record with measured values
/ Once calibration is completed, a calibration sticker is affixed
Fronius executes the calibration service for all types of welding systems – independent of the manufacturer. Customers benefit from our know-how
and experience concerning welding and measurement technology.

Calibration
43,400,040 11 Calibration including documentation (per welding system) 110,00
Calibration Documents for Orders of New Welding Systems

4,100,726 11 B Calibration document new maschines incl. customer data 25,00
Other
Services

costs
The calibration service can be offered and carried out together with the
safety inspection. In this case, a package price for both services exists.
Calibration and Safety Inspection

43,400,042 11 Calibration and safety inspection including documentation (per welding 125,00
system)
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Calibration System
/ Calibration of welding machines / Cooling unit FK 4000 R
/ Static load / Adapter set
/ Testing and inspection of welding machines / Measurement outputs short-circuit-proof
/ Use on the spot / Temperature and water-flow monitoring
/ DC and AC machines / Over-temperature indication
/ Any pulsed waveforms / 3 mains socket with mains filter for powering
/ TIG, MIG/MAG and manual electrode external measuring devices
/ U/I display (mean value)
SERVING WELDING QUALITY
The documentation necessary to execute the calibration service (calibration instructions, calibration protocols, calibration certificates) are available
in the Fronius Download Center.

Calibration System
4,050,080 11 D Calibration system 11.280,00
4,001,571 3 D Worktop carriage Allround 272,00
Warning:
The calibration system is ONLY intended for using it as an equipment for
repair shops (tool) for Fronius distribution partners.
Services
www.fronius.com
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3600
Safety inspection
MEETING LEGAL REQUIREMENTS
At Fronius the customer’s safety has top priority. An important factor in this respect is the protection of personnel by means of an annual safety
inspection based on EN 50178. In Europe these inspections are required by law and must be carried out regularly. Fronius recommends a period of
1 year.
Fronius performs these tasks in compliance with the latest regulations – naturally this can also be done on site.
/ Electrical test
/ Inspection of all relevant safety functions
/ Mains switch, contactor, circuit breakers
/ Voltage reduction devices (VRD)
/ Gas solenoid valve
/ Indicators and control elements
/ Test welding
/ Function test
/ Visual inspection
/ PE conductor resistance
/ Insulation resistance
/ Leakage current – primary and secondary
/ Open circuit voltage
/ Service and repair of welding machines.
/ Checking and guaranteeing safety in the workplace environment.
/ Issue of test record with measured values.
/ Once the safety inspection is completed, a test sticker is affixed.

Safety Inspection
43,400,041 11 Safety inspection including documentation (per welding system) 97,00
Other
costs
Services
The safety inspection can be offered and carried out together with the
calibration service. In this case, a package price for both services exists.
Calibration and Safety Inspection

43,400,042 11 Calibration and safety inspection including documentation (per welding 125,00
system)
www.fronius.com
394
Maintenance Packages
PREMIUM
COMFORT
COMPACT
BASIC
A PERFECTLY TAILORED SERVICE PACKAGE

The Fronius maintenance packages guarantee high productivity by increasing machine availability and ensure the welding system retains ist value
– up to 7 years longer. As well as compliance with legal standards and regulations, the Fronius maintenance packages also guarantee personal and
operational safety.
The four different modular service packages we offer provide customers with a solution that exactly meets their requirements:.
BASIC COMPACT COMFORT PREMIUM
Single-shift: max. 7 years

Period 1) min. 12 months min. 12 months min. 12 months Multi-shift: max. 3 years
Choice of maintenance
X X X X
intervals
Cleaning of entire system X X X X
Check on all components X X X X
Device function check X X X X
Test weld carried out X X X X
Replacement of small
X X X X
parts 2)
Replacement of wearing
Billed according to cost Billed according to cost Billed according to cost
parts 3)
X
Repair 4) X X
Incl. parts and labour
Safety inspection inclu-

X X
ding documentation
Calibration including
documentation X X
Software update 5) X X
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395
1) Period
The contract runs for a minimum period of 12 months and is extended automatically unless terminated by the parties. The „Premium“ maintenance
contract ends in single shift operation 7 years and in multi-shift operation 3 years from the date of purchase of the welding system. After these
maximum periods have expired, the maintenance contract automatically switches to the „Comfort“ service package.
2) Small parts
The term „small parts“ is understood to refer to cable ties, screws, shims, nuts, screwlocks, cleaning materials, greases, oils, sealants and adhe-
sives, plastic and metal spacers for fastening PC boards and internal modules and coolants up to a maximum of 5 liters.
3) Wear parts
Parts subject to natural wear are charged for on the basis of actual cost.
4) Repair
The included material does not extend to welding torches and the replacement of parts that experience normal wear and tear. The water pump,
wire-feed motor and fan are not wearing parts and will be replaced free of charge in the event of necessary repair.
5) Software Update
Software updates will only be carried out by Fronius without the customer‘s consent provided the agreed functions and the assured features will
not be impaired. If impairment of the agreed functions and features cannot be ruled out, the customer‘s consent is required. If components need to
be replaced for a software update, these will be billed on the basis of the actual costs incurred following placement of an order by the customer.
The prices for maintenance packages are linked to product categories:
Category A Category B Category C Category D
AccuPocket MW 2200 G/F MW 2200 W/F++ MW 4000 W/F++

MW 1700 G/F MW 2500 G/F MW 2500 / 3000 W/F++ MW 5000 W/F++
TP 1500 MW 3000 G/F TP 4000 / 5000 Cel TPS 3200 / 4000 / 5000 W/F++
TP 2500 TP 3500 TPS 2700 W/F TPS 320i / 400i W/F++
TT 1750 Puls G/F TPS 2700 G/F TPS 3200 G/F TS 4000 / 4000 C W/F++
VSt 1500 G/F TT 2200 G/F TPS 270i G/F TS 5000 / 5000 C W/F++
VSt 2500 G/F TT 2500 G/F TPS 270i W/F++ TT 4000 W/F++
VSt 3100 G/F TT 3000 G/F TPS 320i G/F TT 5000 W/F++
VS 3400 / 3400-2 G/F TSt 3500 c
VS 4000 / 4000-2 G/F TSt 3500 / 5000
Standard / Professional / Yard
TT 2200 Job W/F++
TT 2500 / 3000 W/F++
VS 3400 / 3400-2 W/F++
VS 4000 / 4000-2 W/F++
VS 5000 / 5000-2 W/F++
Standardized Maintenance Packages
Item number 43,400,000 43,400,001 43,400,002 43,400,003

Basic Price Euro 37,00 47,00 68,00 85,00
Basic Cat. A Basic Cat. B Basic Cat. C Basic Cat. D
Item number 43,400,004 43,400,005 43,400,006 43,400,007

Compact Price Euro 63,00 73,00 92,00 112,00
Compact Cat. A Compact Cat. B Compact Cat. C Compact Cat. D
Item number 43,400,008 43,400,009 43,400,010 43,400,011
Comfort Price Euro 143,00 153,00 174,00 191,00

Comfort Cat. A Comfort Cat. B Comfort Cat. C Comfort Cat. D
Item number 43,400,012 43,400,013 43,400,014 43,400,015

Premium (Single-shift) Price Euro 189,00 269,00 383,00 539,00
Premium Cat. A Premium Cat. B Premium Cat. C Premium Cat. D
Item number 43,400,016 43,400,017 43,400,018 43,400,019

Premium (Multi-shift) Price Euro 227,00 383,00 547,00 820,00
Premium Cat.
Premium Cat. BM Premium Cat. CM Premium Cat. DM
AM
Customized Maintenance Packages (individual agreement)
Item number 43.400.020

Customised
Preis Euro By agreement
www.fronius.com
Travel expenses and travelling-time allowances are not included in the price and will be invoiced separately.
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3610
Repair Service
FAST AND DEDICATED
If a welding system on a customer’s premises should malfunction, he will expect nothing less than fast and dedicated assistance. In this case,
Fronius experts from our repair service provide efficient support – on site at the customer, at the local Fronius branch or in a specialist repair centre,
depending on the situation.
As well as the repair service for welding systems generally, Fronius also offers a specialised welding torch service.
/ Testing of the welding system to diagnose the fault

/ Preparation of a cost estimate – if desired by the customer (analysis of error)
/ Repair of the welding system
/ Execution of a test weld
/ Finally, a safety inspection of the welding system is carried out
/ Once the safety inspection is completed, a test sticker is affixed
Torch service
/ Testing of the welding torch to diagnose the fault.

/ Preparation of a cost estimate – if desired by the customer (analysis of error)
/ Repair of the welding torch
Fronius takes the correct disposal of the defect parts incurring during the repair. If the welding system or torch is not repaired on site, it is handed
back to the customer ready for use once the repair work has been completed. The customer bears the arising transport expenses.

Hourly Rates „Repair Service“
42,100,020 7 Analysis of error 1h 69,00
42,100,000 7 Repair at Fronius (per hour) 1h 69,00
42,100,010 7 Repair at customer’s premises (per hour) 1h 69,00
42,100,002 7 Torch service Push torches 69,00
42,100,004 7 Torch service / repair for push-pull-torches or torches with additional 83,00
functions
Other
Services
costs
Surcharges
42,200,005 7 Surcharge for working time 1h according to
costs
Shipping costs
42,600,011 7 Freight charges according to
costs
42,600,001 7 Packing charges according to
costs
41,700,002 7 Sea box 1 m³ 197,00
41,700,001 7 Wooden box 1 m³ 102,00
In addition to the technician hours necessary to repair the welding sy-

stem / torch, the required costs for materials needed to repair the system
/ torch will be billed.
www.fronius.com
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3620
Welding System Conversions
ADJUSTMENTS IN A BREATH
New welding tasks that can be optimally – with some adaptions – achieved with existing welding systems occur for the customer? In this case
Fronius is the first contact for the customer to do the necessary conversions of the welding systems.
Experts of Fronius execute the conversions – according to the individual situation and complexity at the customer’s premises o rat the Fronius
branch.
Dependent on the customer’s welding tasks and based on a detailed analysis of requirements Fronius provides:
/ Conversions of entire systems

/ Conversions of parts of the system (e.g. torches)
/ Rebuilding
/ Additional assembly of options
Fronius takes the correct disposal of the parts that are no longer necessary for the system incurring during the conversion. If the conversion does
not take place on site, the welding system is handed back to the customer ready for use once the conversion work has been completed. The
customer bears the arising transport expenses.

Hourly rates „Conversion of Welding Systems
42,100,003 7 Conversion at Fronius (per hour) 69,00
42,100,013 7 Conversion at customer’s premises (per hour) 1h 69,00
Other
costs
Surcharges
costs
Services
Shipping costs
42,600,011 7 Freight charges according to
costs
42,600,001 7 Packing charges according to
costs
41,700,002 7 Sea box 1 m³ 197,00
41,700,001 7 Wooden box 1 m³ 102,00
In addition to the technician hours necessary to do the conversion of the

welding system, the required costs for materials needed for the conver-
sion will be billed.
www.fronius.com
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3630
Production Support in the Start-up Phase
WE SUPPORT OUR CUSTOMERS‘ WELDING PROCESSES IN PRODUCTIVE OPERATION
Let us assume the customer has purchased a new Fronius welding system and wishes to integrate it into his production operations as effectively
as possible.
During the start-up phase, as part of the production support undertaken by Fronius experts, the new system is permanently monitored and optimi-
sed for the customer’s individual needs. A qualified Fronius employee is on hand to pass on the benefit of his specialist know-how.
/ Visual and computer-assisted monitoring of the welding process

/ Analysis and adaptation of process parameters in production
/ Optimisation of welding parameters
/ Optimisation of welding speeds
/ Optimisation of torch settings
/ Fault detection and troubleshooting in the welding process
/ Training of system operators in use of the system and its special features, in order to recognise sources of error before they happen

Hourly Rate „Production Support“
42,100,017 7 Production support 134,00
Other
costs
Surcharges
costs
Services
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3640
Process / Parameter Optimisation
ELIMINATING WEAK SPOTS
Perhaps the customer would like to have one or more of his welding systems analysed with regard to productivity, welding quality or resource
conservation – on site in the production environment?
Fronius process optimisation, carried out by experts, includes an analysis oft he customer’s welding system and oft he chosen parameters in
relation tot he individual objectives. The analysis is carried out in the productive environment during the idle periods. Based on the results of the
analysis, adjustments are made to the system so as to optimise the welding process in line with the customer’s requirements.
/ Optimisation of the welding process

/ Selection of optimum characteristic for the application
/ Selection of suitable shielding gas
/ Selection of suitable filler metals
/ Adjustment of wearing parts in the wire-feed system according to the process and filler metal
/ Optimisation of welding parameters, welding speeds and torch settings
/ Fault detection and troubleshooting in the welding process
/ Training of system operators in use of the system and its special features

Hourly Rate „Process / Parameter Optimisation“
42,100,018 7 Process / parameter optimisation 134,00
Other
costs
Surcharges
costs
Services
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3650
Customised Project Support
WE SUPPORT THE PROJECTS OF OUR CUSTOMERS
We focus the needs of our customers. Because of that it is important to provide them with appropriate products. To receive a welding system or
welding characteristiscs that are individually tailored to customer’s needs and requirements the customer has the possibility to order customised
project support at Fronius.
/ Individual project support for customers

/ Creation of individual characteristic curves adapted to the customer’s welding requirements
/ Common, customer specific research and development projects (on request)
Is the customer interested in this customised project support by Fronius – tailored to his requirements? Then he can address his sales contact of
Fronius at any time. He makes contact to the involved Fronius technicians and by this start the process!

Hourly Rate „Project Support“
42,300,020 11 Project support 1h 142,00
Other
costs
Services
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3660
Services Automation
AUTOMATION: QUICK AND CAPABLE SERVICE
Concerning automated welding systems Fronius is an inimitable partner. At all points. Because Fronius offers entire solutions from one source.
From the planning and implementation to the service after finishing the whole system. Each of these steps requires optimum know-how.

PAT – Pre-Assembled and Tested
41,100,129 7 PAT Automation 1h 63,00
System and Application Technology

41,100,104 11 Repair “Automation” at the Fronius branch 1h 97,00
41,100,108 11 System technology “Automation” 1h 97,00
41,100,105 11 Application technology “Automation” 1h 97,00
41,100,134 11 Software support “Automation” 1h 135,00
Other
41,100,125 7 Expenses (hotel, taxi, flight,…) according to
costs
Services
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3680
FeeL the TPS/i: Remote Access and Crosslinking
available from 6/2014
SIMPLE AND EFFICIENT SERVICE FROM AFAR
FeeL – Fronius everytime easy Link stands for an easy link connection between power source(s) and a headquarters – at the customers premises or
at a Fronius subsidiary. Available at any time, this permits the remote access of the power source for troubleshooting, maintenance, data analysis
or process optimization of the weldingsystems. At first two packages are offered: FeeL and FeeL Remote Support.
FeeL – Remote Access by the Customer himself
/ Visualisation and working on the PC.

/ Display power source software and hardware versions ont he PC.
/ Backup / restore functions via PC.
/ Licensing / addition of licenses via PC.
/ Customer-internal remote access (e.g. by internal maintenance staff).
/ Troubleshooting.
/ Fault rectification – if possible.
/ Adding software updates, characteristics,…
These functions are provided through the new Fronius Xplorer Basic.
FeeL Remote Support – Remote Access by Fronius
Fronius technicians can perform the following activities by remotely accessing the power source:
/ Remote diagnosis in the event of a fault.
/ Identify software errors.
/ Identify and localise hardware faults.
/ Identify operating faults.
/ Remote system modifications / fault rectification.
/ Perform software maintenance / software updates to correct software errors.
/ Modify missing parameters (e.g. cooling circuit settings).
/ Make recommendations to rectify hardware faults (customers themselves may effect repairs).
/ Inspect and modify basic power source data (software and hardware verion, backup / restore, install licenses).
/ Remotely upgrade the welding system (e.g. install extra characteristics)
/ Notes.
/ Changes to welding parameters CANNOT be made remotely!
/ Hardware faults still have tob e rectified on site!
Services
/ Remote upgrades – unless free – are invoiced separately!

FeeL Remote Support
4,067,001 11 Activation FeeL Remote Support (per power source) 113,00
43,400,050 11 Operation allowance FeeL Remote Support (per case) 61,00
The service FeeL including all necessary software is free of charge for
the customer.
Both for FeeL and FeeL Remote Support we recommend commissioning

and maybe expert training for the customer!
www.fronius.com
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468
Exchange parts
In order to keep repair times as short as possible and to get clear repair costs
we established the exchange parts system for certain components.
The defective part has to be sent to Fronius International GmbH
in an appropriate packing.
Within a short time a repaired exchange part will be delivered (technically updated)
Pre-deliveries are not possible.

Exchange parts
4,070,412A 6 D Pc-board NMW20 209,00
4,070,413A 6 D Pc-board ZMW20 135,00
4,070,479A 6 D Pc-board PCF14 400,00
4,070,480A 6 D Pc-board PCC14 252,00
4,070,481A 6 D Pc-board PCB14 253,00
4,070,496A 6 D Pc-board TTS8A 228,00
4,070,497A 6 D Pc-board NVZ50 512,00
4,070,542A 6 D Pc-board LPT 20 571,00
4,070,548A 6 A Pc-board BPS 16 270,00
4,070,549A 6 D Pc-board TMS16 227,00
4,070,573A 6 D Pc-board TMS2A 485,00
4,070,584A 6 D Pc-board NMI4RD 992,00
4,070,589A 6 D Pc-board UTI2A 415,00
4,070,590A 6 D Pc-board UTI2B 282,00
Exchange parts
4,070,594A 6 D Pc-board LTP 21 685,00

4,070,626A 6 A Pc-board NT24A 225,50
4,070,627A 6 D Pc-board NT60 171,00
4,070,635A 6 D Pc-board PFU14 420,00
4,070,636A 6 D Pc-board PUU14 344,00
4,070,647A 6 D Pc-board NMI4MIGLI 889,00
4,070,658A 6 A Pc-board BPS 50 937,00
4,070,664A 6 D Pc-board NF3400 165,50
4,070,677A 6 A Pc-board SR41 230,00
4,070,681A 6 D Pc-board BPS 32 790,00
4,070,685A 6 A Pc-board ASU 40 284,00
4,070,718A 6 A Pc-board LCA 15 291,00
4,070,722A 6 D Pc-board LCA 11M 250,00
4,070,738A 6 A Pc-board BPS 42 803,00
4,070,739A 6 A Pc-board BPT 27 486,00
4,070,744A 6 A Pc board UBST1 432,00
4,070,771A 6 A Pc-board BPS 43 755,00
4,070,772A 6 A Pc board BPS 53 960,00
4,070,797A 6 D Pc-board PUU14R 379,00
4,070,798A 6 D Pc-board BPS 17 364,00
4,070,799A 6 A Pc-board BPS 22 473,00
4,070,804A 6 D Pc-board TTS22 233,00
4,070,812A 6 D Pc-board HFF 22 189,00
4,070,822A 6 D Pc-board LCC 12M 346,60
www.fronius.com
4,070,859A 6 A Pc-board CLEANRO1 replacement 257,00

4,070,867A 6 A Pc-board LCA 25 610,00
4,070,905A 6 A Pc-board SR43A 338,00
4,070,906A 6 D Pc-board PM43A 129,30
4,070,960A 6 A Pc board UST2C 327,00
4,100,011A 6 D I-kit TSST153 Interface analog 561,00
4,100,072A 6 A I-kit Static converter MW200-450 293,00
4,100,255A 6 A I-kit Rob5000 Interface 1.322,00
43,0001,0100A 6 D Insert Frowig 160 DC-H 798,00
43,0001,0167A 6 D Insert TC 6 tested 3.140,00
404 43,0001,0434A 6 D PLT 10 380V 5.929,00
43,0001,0477A 6 D PLT TransPocket/TransTig 200 2.512,00
43,0001,0520A 6 D PPM TP/TT 330 1.826,00
43,0001,0521A 6 D PPM TP/TT 450 2.470,00
43,0001,0639A 6 D PPM TransSynergic 330 4.439,00
43,0001,0800A 6 D Driver supply unit TT/TP330/450 845,00
43,0001,0811A 6 D PLT TA500/Time540/760 3.781,00
43,0001,0872A 6 D PPM MagicWave 2000 Fuzzy tested 2.075,00
43,0001,0947A 6 C Power module MC LT3 spare part 315,00
43,0001,1015A 6 D PPM MW/TT 3000 tested 908,00
43,0001,1035A 6 D PPM MW/TT 2600 Cel 993,00
43,0001,1159A 6 D PPM MW 2600 Fuzzy 60%DC 785,00
43,0001,3108A 6 D Insert TC 3 AC/DC tested 1.353,00
43,0001,3162A 6 D Insert TPS 330 Pro 2.028,00
43,0001,3163A 6 D Insert TPS 450 Pro tested 1.909,00
43,0001,3170A 6 D Insert TPS-LCD built-in 1.520,00
43,0001,3181A 6 D Insert TC1-MC AC/DC MW2000 1.258,00
43,0001,3182A 6 D Insert TC1-MC TT2000 1.216,00
43,0001,3186A 6 D Insert TPS Time 2.213,00
43,0001,3195A 6 D Insert TS 331 1.645,00
43,0001,3196A 6 D Insert UTC-AC tested 452,00
43,0001,3197A 6 D Insert UTC-DC tested 418,00
43,0001,3200A 6 D Insert WTU 307 o.F. 521,00
43,0001,3217A 6 D Insert TP 2000 349,00
43,0001,3221A 6 D Insert LCD Time Twin 4.756,00
43,0001,3233A 6 C Insert Magic-Cleaner STA 270,00
43,0001,3234A 6 A Insert TS/TPS2700-5000 Comfort 404,00
43,0001,3235A 6 D Insert TS 4000/5000 230,00
43,0001,3236A 6 D Insert TP 2000 m.F. 716,00
43,0001,3252A 6 D Insert TC 16/17 DC 270,00
43,0001,3258A 6 D Insert TransTig 2200 Job 205,00
43,0001,3259A 6 D Insert MW1700/2200 Job 239,00
43,0001,3272A 6 D Insert MW 4000/5000 319,00
43,0001,3273A 6 D Insert MW 4000/5000 Job 307,00
43,0001,3274A 6 D Insert TransTig 4000/5002 399,00
43,0001,3275A 6 D Insert TT 4000/5000 Job 364,00
43,0001,3279A 6 D Insert MW 1700/2202 220,00
43,0001,3280A 6 D Insert TransTig 2200 206,00
43,0006,0037A 6 D Motor 42 120 30:1 IWGT VR123-R 1.273,00
43,0006,0073A 6 D Motor 42V 30:1 M.IWGT 1.261,00
43,0006,0097A 6 D Pump LNY-2041.69/LWS 230V 307,00
43,0006,0101A 6 D Pump NPY 2051 50HZ 220V 459,00
43,0006,0105A 6 D Motor-P42 146W-5,6A/4,8 24:1 118,00
43,0006,0113A 6 D VR-motor 42V actual value sensor 270,00
44,0350,2499A 6 D Torch body CTW 300 752,00
4,055,320A 6 A Pc-board SRK57 198,00
4,055,354A 6 A Pc-board MR26A 123,00
4,070,098A 6 D PC-board MRT2V 1.609,00
4,070,099A 6 D Pc-board RTR-B-V 596,00
4,070,120A 6 D Pc-board REPO2 667,00
4,070,122A 6 D PC-board MRT3D 291,00
4,070,322A 6 D Pc-board RET34A 293,00
4,070,323A 6 D Pc-board RET34M 292,00
4,070,328A 6 D Pc-board PWM 2 400V 2.679,00
4,070,338A 6 D Pc-board RT 14SL 678,00
4,070,351A 6 D Pc-board PWM3NT34 665,00
4,070,355A 6 D Pc-board PWM3D 389,00
4,070,362A 6 D Pc-board PV 45 S 339,00
4,070,379A 6 D Pc-board NMI4D 379,00
4,070,682A 6 A PC-board PM41A 132,00
4,070,796A 6 D PC-board PFU14R 535,00
4,070,802A 6 D PC-board PFU15R 704,00
4,071,063A 6 D PC-board BPS3000 380,00
4,100,146A 3 D I-kit Robot Interface 1.703,00
4,100,239A 6 A I-kit Rob 4000 LocalNet 501,00
www.fronius.com
43,0001,3209A 6 D Insert TC 16-DC 203,00

43,0001,3229A 6 D Insert TPS LCD alu-ignition SF 4.225,00
43,0001,3292A 6 D Insert TransCut 300 382,00
42,0411,0074A 6 D IPC Box MSI Virtual Welding 2.440,00
42,0411,9021A 6 D 3D glasses set scout replacement part Virtual Welding 1.960,00
405
228
Vizor 3000 Professional / Plus / Standard
General features Vizor 3000 Standard
Automatic darkening due to LCD-technology Adjustable parameters:
Permanent UV-IR-Radiation protection Shade level adjustment 10/11
Adjustable distance betweel cartridge and Sensor bar
eyes
Adjustable helmet inclination Vizor 3000 Professional
Height and diameter adjustable head band Adjustable parameters:
2 spare-front cover lenses per set Stepless Shade level adjustment from 5-13
Opening speed adjustment
Vizor 3000 Plus Grinding mode
Adjustable parameter: Sensitivity adjustment
Stepless shade level adjustment from 9-13 Sensor slide
Opening-speed adjustment Real-colour filter (Vizor 3000 Professional)
Grind modus
Shade-level area adjustment
Sensitivity adjustment
Sensor slider
Vizor 3000 Professional Vizor 3000 Plus Vizor 3000 Standard

Type of cartridge 4 / 5-9bzw. 4 / 9-13 4 / 9-13 4 / 10 bzw. 4 / 11
Cartridge size 90x110x 7mm 90 x 110 x 7mm 90 x 110 x 7mm
Switching time dark / light fast < 0,35 sec / slow > 0,35sec fast < 0,35 sec / slow > 0,35sec 0,2-0,3sec

Welding helmet
42,0510,0083 8 A Vizor 3000 Professional 355,00
42,0510,0085 8 A Vizor 3000 Plus 295,00
42,0510,0084 8 A Vizor 3000 Standard 233,00
Welding protection equipment
Accessories
42,0510,0020 8 A Vizor 1000 Chest protection 29,30
42,0510,0098 8 D Vizor leather protection cap with removable neckprotection 55,00
42,0510,0100 8 D Inside cover lens Vizor 3000 Professional /Plus / Fazor shade level 1,0 (5 9,90
pcs per set)
pcs per set)
pcs per set)
42,0510,0074 8 D Inside cover lens Vizor 3000 Standard shade level 1,0 (5 pcs per set) 9,90
42,0510,0078 8 A BackPack Vizor 18,90
42,0510,0117 8 D Inside cover lens Vizor/Fazor 1,00 Diopter 29,00
42,0510,0167 8 D Industrial helmet set 99,90
Wear parts
42,0510,0023 8 A Front cover lens Vizor (2 pcs per set) 8,99
42,0510,0024 8 A Front cover lens Vizor (5 pcs per set) 19,99
42,0510,0092 8 C Inside cover lens Vizor 3000 Professional /Plus / Fazor (5 pcs per set) 6,90
42,0510,0019 8 A Inside cover lens Vizor 3000 Standard / Vizor 1000 (5 pcs per set) 6,50
42,0510,0018 8 A Head band Vizor/Fazor (2 pcs per set) 4,90
42,0510,0093 8 D Repair kit Vizor 3000 Professional / Plus 8,00
42,0510,0032 8 D Reparation set Clip Vizor 1000/3000 8,00
42,0510,0026 8 A Head band Vizor / Fazor complete 23,50
42,0510,0089 8 C Cartridge Vizor 3000 Professional 284,00
42,0510,0090 8 C Cartridge Vizor 3000 Plus 223,00
42,0510,0091 8 C Cartridge Vizor 3000 Standard 158,00
42,0510,0029 8 D Protection shield Vizor Professional/Plus 77,00
42,0510,0030 8 D Protection shield Vizor Standard 1000/3000 81,00
www.fronius.com
406
2043
Vizor 3000 Air/3 Professional, Air/3 Plus, Air/3 Standard
Features of the welding helmet see page 406
not certificated for America

General features
Fan-filter device, battery charged
Air-flow: adjustable in three levels: 150l/min,
200l/min, 250l/min, controlled
Material: Polyamid (PA-GF)
Fan: ball-bearing fan motor
Filter: type TH3P R SL
Sound level: max. 60dB
Alarm: audible and visible alarm for low
batterie-level, blocked or missing filter and
low air-flow
Vizor 3000 Air/3 Professional Vizor 3000 Air/3 Plus Vizor 3000 Air/3 Standard
Type of cartridge 5-9 / 9-13 9-13 10-11
Cartridge size 90 x 110 x 7mm 90 x 110 x 7mm 90 x 110 x 7mm
Switching time dark / light fast < 0,35 sec / slow > 0,35 sec fast < 0,35 sec / slow > 0,35 sec 0,2-0,3sec
Protection class TH3P (EN12941) TH3P (EN12941) TH3P (EN12941)
Air flow 150l/min, 200l/min, 250l/min 150l/min, 200l/min, 250l/min 150l/min, 200l/min, 250l/min

Welding helmet with fresh-air filter
42,0510,0177 8 D Vizor 3000 Air/3 Professional 1.299,00

42,0510,0178 8 D Vizor 3000 Air/3 Plus 1.240,00
42,0510,0179 8 D Vizor 3000 Air/3 Standard 1.170,00
Conversion kits (if welding helmet is existing)

42,0510,0186 8 D Vizor 3000 Air/3 Professional or Plus 1.030,00
42,0510,0187 8 D Vizor 3000 Air/3 Standard 1.030,00
Accessories Vizor Air/3 and Air

42,0510,0099 8 D Vizor Air leather protection cap with removable neckprotection 57,00
42,0510,0050 8 D Vizor air face seal 57,90
42,0510,0041 8 D Vizor air air hose sleeve black 69,00
42,0510,0168 8 D Industrial helmet set air 179,00
Wear parts for Vizor Air/3

42,0510,0176 8 D Vizor Air/3 fan-filter device in the hard-top case 799,00
42,0510,0183 8 D Vizor Air/3 air hose with air hose sleeve 60,00
42,0510,0173 8 D Vizor Air/3 fresh-air helmet Professional 556,00
42,0510,0172 8 D Vizor Air/3 fresh-air helmet Plus 472,00
42,0510,0174 8 D Vizor Air/3 fresh-air helmet Standard 404,00
42,0510,0185 8 D Vizor Air/3 particle filter with pre-filter 25,00
42,0510,0188 8 D Vizor Air/3 pre-filter (50 pcs in the set) 31,00
42,0510,0175 8 D Vizor Air/3 spark protection grid 12,10
42,0510,0170 8 D Vizor Air/3 seal set for fan-filter 10,00
42,0510,0182 8 D Vizor Air/3 Li-Ion battery Standard about 10h runtime 112,00
42,0510,0181 8 D Vizor Air/3 Li-Ion battery Longlife about 18h runtime 172,00
42,0510,0180 8 D Vizor Air/3 charger (EU, AUS, UK, US) 74,00
Wear parts for Vizor Air

42,0510,0039 8 D Vizor Air TH3P Air particle filter with prefilter 25,00
42,0510,0158 8 D Vizor Air prefilter (50 pcs per set) 18,00
42,0510,0159 8 D Vizor Air fastening straps for particulate filter (6 pcs per set) 6,00
42,0510,0042 8 D Protection shield Vizor Air Professional/Plus without cartridge 265,00
42,0510,0047 8 D Protection shield Vizor Air Standard without cartridge 294,00
42,0510,0040 8 D Vizor Air air hose with air hose sleeve 105,00
42,0510,0096 8 D Vizor 3000 Air Battery Standard 229,00
www.fronius.com
42,0510,0097 8 D Vizor 3000 Air Battery Longlife about 16h runtime 279,00
42,0510,0095 8 D Vizor 3000 Air charger 79,00
42,0510,0169 8 D Helmet adapter for Vizor 3000 Air/3 fan-filter device 4,20
407
3300
Fazor 1000
General features Fazor 1000
Automatic darkening due to LCD-technology Adjustable parameter:
Permanent UV-IR-Radiation protection Stepless shade level adjustment from 9-13
Adjustable distance between cartridge and Opening-speed adjustment
eyes Sensitivity adjustment
Adjustable helmet inclination
Height and diameter adjustable head band
Fazor 1000
Dimension / b 236mm
Weight 0,49kg
Dimension / h 232mm
Dimension / l 285mm
Type of cartridge DIN 9-13
Cartridge size 90 x 110 x 7mm
Switching time dark / light 0,25sec0-00,7sec,0stufenlos0verstellbar

Welding helmet
42,0510,0110 8 C Fazor 1000 179,00
Accessories
42,0510,0092 8 C Inside cover lens Vizor 3000 Professional /Plus / Fazor (5 pcs per set) 6,90
pcs per set)
pcs per set)
pcs per set)
Wear parts
42,0510,0111 8 C Cover lens Fazor (2 pcs per set) 5,75
42,0510,0112 8 C Cover lens Fazor (5 pcs per set) 10,90
42,0510,0018 8 A Head band Vizor/Fazor (2 pcs per set) 4,90
42,0510,0026 8 A Head band Vizor / Fazor complete 23,50
42,0510,0113 8 C Cartridge Fazor 1000 124,00
www.fronius.com
408
229
Protection equipment

Head shield / hand shield
1 44,0450,0051 8 A Head shield Polit 27,20
44,0450,0049 8 A Hand shield Polit 19,50
44,0450,0048 8 A Hand shield Easy 7,90
42,0300,0394 8 C Cover lens 90x110mm 0,40
42,0300,0371 8 C Athermal-glass 90x110mm/DIN A8 2,30
42,0300,0375 8 A Athermal-glass 90x110mm/DIN A12 2,30
Effective protection from radiation and heat
Welding caps
2 42,0510,0004 8 D Welding cap Fronius size 57 red 7,90

42,0510,0006 8 D Welding cap Fronius size 58 red 7,90
Effective protection from welding spatter and radiation

3 4,001,039 8 A Welding place equipment 16mm² 4m+3m plug small 25mm² for 9mm 56,60
connection
connection
Welding place equipment complete with hand shield, slag hammer,

electrode and GroundCable
Welding gloves
42,0510,0157 8 D Welding gloves MMA, MIG/MAG Basic 9 white 6,50
4 42,0510,0016 8 A Welding gloves MMA,MIG/MAG Basic 10 white 6,50
42,0510,0017 8 A Welding gloves MMA,MIG/MAG Basic 11 white 6,50
42,0510,0015 8 A Welding gloves MMA,MIG/MAG HighEnd 10 red 12,50
42,0510,0014 8 A Welding gloves MMA,MIG/MAG HighEnd 11 red 12,50
44,0450,0843 8 D Welding gloves Time ESD suitable, alu laminated/up to 250°C 69,00
44,0450,0056 8 A Welding gloves TIG Basic size 10 6,30
42,0510,0103 8 A Welding gloves TIG Basic size 11 6,30
42,0510,0104 8 A Welding gloves TIG HighEnd size 9 14,00
Perfect protection from radiation and heat
Protective goggles
5 42,0510,0123 8 C UV protective goggles 11,20
42,0510,0125 8 C UV/IR protective goggles 12,90
www.fronius.com
42,0510,0124 8 C Glasses pouch 2,60
409
3310
Welding protective clothing
Quality
HighEnd:
/ 79% cotton
/ 20% polyester
/ 1% static control
/ EN 11612 : 2008
/ EN 11611 category 1
/ EN 1149-5 : 2008
/ EN 61482-1-2: 2007 (category 1)
/ tested for type examination
Basic:
/ 100% cotton
/ EN 11612 : 2008
/ EN 11611 category 1
/ tested for type examination
Basic HighEnd

Protective clothing
42,0510,0161,... 8 D Trousers Basic 79,00
42,0510,0162,... 8 D Dungarees Basic 89,00
42,0510,0163,... 8 D Bomber jacket Basic 79,00

40,0006,0750,... 8 D Trousers HighEnd 95,00
40,0006,2314,... 8 D Coat HighEnd 109,00
40,0006,2315,... 8 D Dungarees HighEnd 119,00
40,0006,2316,... 8 D Bomber jacket HighEnd 99,00
40,0006,2317,... 8 D Waistcoat Fronius 95,00
40,0006,0862,... 8 D Bag for welding protective clothing 2,10
Interim sale reserved

For the repective size please add to the last figure of part-number the
size - xx,xxxx,xxxx,50. The correct order number for the jacket red in
size 50 is 40,0006,2314,50.
3510
Safety boots S3
Quality Recommended areas of use
Upper leather: oil and dirt resistant geniune Construction sites
leather in Scotchguard quality Workshops
Lining: Natural orthoppaedic leather lining
Toe cap: high, wide FreeToes safety steel toe Equipment
cap The sole is:
EN IS 20345: 2004 - oil and fuel resistant, acid resistant, slip
Sizes: 39-47 resistant
- permanently elastic and shock absorbent
- the high muld guarantees good moisture
protection
- contact heat resistant up to 300°C
- heat and cold insulated
- puncture proof

Safety boots S3
www.fronius.com
42,0510,0126,39 8 C Safety footwear S3 (size 39) 112,00

410
453
International welding accessories

Pressure regulator with 2 manometers
1 42,0510,0011 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min;W21,8 x 1/14“ (AT, DE, 56,50
CH, CZ, SLO,...)
42,0510,0009 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min; G3/4“ (UA, RUS, ...) 59,90
42,0510,0035 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min; W24,32 x 1/14“ (NO, ...) 59,90
42,0510,0109 8 C Pressure regulator Ar/CO2 Standard; 3-30 l/min; G5/8“ ext. thread (TR, 63,00
AE,...)
42,0510,0053 8 A Pressure regulator Ar/CO2 Standard; 3-30 l/min; 0,960N - 14NGO-RH- 63,00
EXT (BR, AR, MX,...)
All pressure regulators can be used up to 200 bar input pressure.
Pressure regulator with flowmeter

1 42,0510,0008 8 A Pressure regulator Ar/CO2 flowmeter, 3-30 l/min;W21,8 x 1/14“ (AT, DE, 105,00
CH, CZ, SLO,...)
42,0510,0079 8 D Pressure regulator Ar/CO2 flowmeter, 3-30 l/min; G3/4“ (UA, RUS, ...) 105,00
Welding accessories
Pressure regulator with flowmeter- forming
1 42,0510,0010 8 C Pressure regulator Ar/CO2 forming; 5-50 l/min ;W21,8 x 1/14“ I.h.(AT, DE, 119,00
CH, CZ, SLO, ...)
Pressure regulator with pre-heater (CO2)

3 42,0510,0114 8 D Pressure regulator CO2 with pre-heater (36V - 120Watt); 3-30 l/min; 199,00
G3/4“
Pressure regulator wear parts

42,0510,0080 8 D Working manometer 0-30 l/min 9,90
42,0510,0082 8 D Content manometer 0-315 bar 9,90
42,0510,0081 8 D Manometer seal (10 pcs per set) 17,50
42,0510,0036 8 A Sealing ring Pressure regulator PA white 0,70
Gas flow meter

2 43,0009,0007 8 A Gas flow controller till 25 l/min 7,50
For measuring the gas flow directly at the torch
Special welding wires

41,0010,0269 8 C Alu-wire AlSi3Mn1/ø1,2mm 6kg/mandrel-mounting reel 1 kg 16,50
41,0010,0276 8 C Alu wire AlSi3Mn1/ø1.6mm 6kg/mandrel mounting reel 1 kg 12,20
Wire cleaning
4 44,0450,0067 8 A Wire-cleaning-set (10 cleaning felt+clamp) 11,90
The felt is used for cleaning soiled welding wires and will be clamped on
www.fronius.com
the wire of the motorplate
Welding protection spray / Welding protection liquid / Welding pro-

tection paste
5 42,0510,0002 8 A Welding spray 0,4l 3,40
42,0510,0058 8 A Welding Protection Liquid 0,5l 9,90
42,0510,0059 8 A Welding Protection Liquid 10l refill canister 116,00
42,0510,0060 8 A Welding Protection Liquid 30l refill canister 315,00
42,0510,0061 8 D Welding Protection Liquid 200l refill canister 1.890,00
42,0510,0013 8 A Spatter protection paste Fronius 13,50
411
42,0510,0070 8 D Discharge tap 10L refill canister Welding Protection Liquid 15,00
Perfect protection from spatters on the assembly and gas nozzle
Welding table
6 8,045,282 8 W FWT 1500x750mm welding table 5.799,00
8,100,116 8 D Blinds flexible 5.099,00
8,100,119 8 D Fumes extraction system 3.350,00
8,100,120 8 D Air compressor with blow-out gun 1.499,00
48,0009,0038 8 D Swivel chair - height adjustable 430,00
38,0100,0189 8 D GroundCable distributor x5 310,00
38,0008,0027 8 X Power connection distributor 890,00
48,0005,0962 7 D Transport wooden box for FWT truck, sea- and airfreight 535,00
• Seaworthy packing for multi use
• Foamed material inside
58,0223,F000 7 D Drive-up ramp FWT 230,00
With integrated copper plate, gratings, drawer for clinkers, drawer for
welding samples wire quiver, workholding device and x3 electro distri-
butor
Fixing magnets
42,0510,0056 8 C Multi Magnet 360 26,50
42,0510,0055 8 C Multi Magnet 360 Switch 49,00
42,0510,0127 8 C Multi Magnet Set 360 Switch (4 pcs per set in a suitcase) 185,00
42,0510,0057 8 C Multi Magnet 630 Switch 59,00
42,0510,0107 8 C Multi Magnet 680 Switch Plus 173,00
Wire brushes
8 42,0410,0019 8 B Wire brush cast steel 2,80
42,0410,0020 8 D Wire brush CrNi 4,80
42,0410,0510 8 D Wire brush fillet cast steel 7,10
42,0410,0511 8 D Wire brush fillet CrNi 11,20
For cleaning of welding seams and other metal surfaces
Chipping hammer
9 42,0410,0485 8 A Chipping hammer with wire brush 3,40
44,0450,0064 8 A Slag hammer (250g) 9,00
For simple removal of slag
TIG Grinder
10 42,0510,0129 8 D TIG Grinder Set 2.190,00
42,0510,0130 8 D Grinding-Liquid 250 ml 16,50
42,0510,0131 8 D Grinding-Liquid 500 ml 26,00
42,0510,0142 8 D Grinding-Liquid 5l 79,00
42,0510,0132 8 D Cutting disk 69,00
42,0510,0133 8 D Diamond disk 335,00
42,0510,0134 8 D Collet chuck 0,8 mm 20,00
42,0510,0135 8 D Collet chuck 1,0 mm 19,00
42,0510,0149 8 D Collet chuck 1,6mm 19,00
42,0510,0136 8 D Collet chuck 2,0mm 19,00
42,0510,0150 8 D Collet chuck 2,4mm 19,00
42,0510,0151 8 D Collet chuck 3,2 mm 19,00
42,0510,0137 8 D Collet chuck 4,0 mm 19,00
42,0510,0138 8 D Collet chuck 4,8 mm 20,00
42,0510,0154 8 D Electrode holder front part 69,00
42,0510,0153 8 D Electrode holder- rear part 69,00
42,0510,0155 8 D Electrode holder complete TIG Grinder 138,00
42,0510,0152 8 D Rubber seal TIG Grinder 11,50
42,0510,0160 8 D Spare tank with fluid Spare tank TIG Grinder 58,90
www.fronius.com
wet-grinder for the precise grinding of tungsten-electrodes with an addi-

tional integrated cut-off function. Not certificated for USA/CAN.
TIG Grinder Mobile

11 42,0510,0164 8 D TIG Grinder Mobile Set 635,00
42,0510,0165 8 D Orbital set for short electrodes (only in connection with 42,0510,0166) 34,00
42,0510,0166 8 D Grinding head (1,0 / 4,0 / 4,8 / 6,0mm) 109,00
412
455
International welding accessories

Electrode cables
1 43,0004,1606 8 A Electrode cable 16mm² 4m 200A plug 25mm² 24,70
Welding cable with electrode holder and cable plug, assembled
Electrode holder
2 43,0004,1629 8 A Electrode holder 16-25mm² 150 A for Iø 2,0-3,2mm² 7,90
43,0004,0127 8 A Electrode holder 25-35mm² 200A for Iø 2,5-4mm² 8,20
43,0004,0128 8 A Electrode holder 35-50mm² 250A for Iø 3,2-5mm² 8,50
Polyester resin handle strengthened with glas fibre
Welding cable
3 40,0003,0029 8 A Welding cable 16mm² 1m 5,70
40,0003,0004 8 A Welding cable 25mm² 1m 6,99
Assembly: Copper conductor finely stranded - conductor casing coat of
Welding accessories
high permanent chloropreme natural rubber (CR) black
Earth clamp
4 44,0250,0035 8 A Earth clamp 200A at 60%ED 16-25mm² Material: MS 7,20
43,0004,0136 8 A Earth clamp 400A at 60%ED 25-35mm² Material: MS 7,50
43,0004,0137 8 A Earth clamp 500A at 60%ED 50mm² Material: MS 8,20
43,0004,0138 8 A Earth clamp 600A at 60%ED 70mm² Material: FE 11,00
43,0004,0139 8 D Earth clamp 1000A at 60%ED 70-95mm² Material: FE 55,50
Current plug, cable coupling and branch

5 43,0003,0065 8 A Current plug 16-25mm² 200A 2,20
43,0003,0340 8 B Current plug 16-25mm² 300A 3,90
43,0003,0066 8 A Current plug 35-50mm² 400A 3,99
43,0003,0019 8 A Current plug 50-70mm² 600A 4,80
43,0003,0301 8 A Current plug 70-95mm²/500A/60% 6,70
43,0003,0062 8 A Cable coupling 16- 25mm² 200A 4,35
43,0003,0385 8 B Cable coupling 70- 95mm² 800A 6,50
43,0003,0229 8 D Cable distributor 70-95mm² 41,00
Established bayonett construction, connection via crushing sleeve (will

be delivered) Suitable for all Fronius machines.
Earth cables
6 43,0004,1607 8 A GroundCable 16mm² 3m 200A 60% plug 25mm²/earth clamp 22,70
www.fronius.com
13,5mm
13,5mm
413
2027
Virtual Welding
By the use of virtual welding it is possible for the user to practise the necessary manual skill for welding stationary, without security risk and high
expenditure of plates, filler material and gases.
Also an objective comparison of the results (point system) becomes possible by fixed standards. Appropriate didactical concepts ensure a syste-
matic training progress on different welding joints and welding positions.
Standard equipment
tracking system Ivirtual welding engine work table
22“ LCD touch screen module+frame work piece holder with sensor welding helmet Vizor 3000 with sensor
IPC BOX work pieces (fillet weld, V-preparation, 1. and carrying case mobile (Mobilcase)
operating system Windows embedded 2.) audio system
network connection

Young people for job selection Institutes Personnel Leasing companies
Vocational schools Specialist colleges Welding federations
Vocational training workshops Universities Enterprises

Virtual Welding
Welding Education
42,0411,0148 19 D Mobilcase basic 22.210,00

42,0411,0149 19 D Stand up Terminal basic 22.360,00
The systems only work in connection with one or both Welding Pa-
ckages!
Virtual Welding for USA/Canada

42,0411,0148,800 19 D Mobilcase basic US 22.210,00
42,0411,0149,800 19 D Stand up Terminal basic US 22.360,00
Welding Packages
4,035,909 19 A Application MIG/MAG welding 3.239,30
4,035,975 19 D Application Electrode welding 3.870,00
Options
42,0411,0132 4 D I-kit 3D glasses 4.410,00
42,0411,0133 4 D *)C-kit 3D glasses 524,00
4,100,841 3 D Option overhead mounting Mobilcase 595,00
4,035,909,U 19 D Option MIG/MAG welding 2.940,00
4,035,975,U 19 D Option Electrode welding 4.050,00
43,0004,4492 6 D Data cable for Beamer (DVI/VGA splitter) 68,10
*) necessary if ordering 3D glasses for Virtual Welding Systems to be

delivered before November 2011
Attention: Please order options really as an option!
www.fronius.com
414
230
Teachware Set
Technical colleges
Technical universities
Further education
Training workshops

Teachware Set
44,0350,2273 11 D Teachware Set 634,00
44,0350,1978 3 C Visualising MIG torch 317,00
44,0350,2228 3 C Visualising TIG torch 270,00
(Welding torch samples, welding samples, CD-Rom Fronius Laboratory

and digital welding, electrode holder, contact tip, gas lens packed in an
aluminium suitcase to lock up)
0
Operation: ARC
Welding Education
Operation: ARC
M,06,0085,DE 7 D Operation: ARC German 3,30
M,06,0085,EN 7 D Operation: ARC English 3,30
Operation: ARC is a book for young people and people interested in

(welding) technology. It should arouse the interest of young people for
welding, enhance the image of the welding profession and present
welding technology. Operation: ARC is divided into graphic novel stories,
topics related to welding and authentic reports of testimonials.
www.fronius.com
415
456
Poster / flags / sticker

Poster
40,0006,2677 7 D Poster MIG-system En 17,40
40,0006,2994,EN 7 D Poster TIG-system En 17,40
M,06,0028,EN 7 D Poster shipbuilding & offshore English 55,70
M,06,0053,EN 7 D Poster A0 Power Generation English 84,10
Flags
40,0006,2386 7 D Banner TPS 3200 CrNi 54,00
40,0006,2194 7 D Banner TransPocket 1500, polyester 43,00
40,0006,2281 7 D Flag MagicWave 2200, polyester 23,70
40,0006,3163 7 D Flag Fronius 1000x4000 on request
Sticker
42,0409,2810 6 C Sticker „Checked Fronius Quality“ 100 x 35 mm 0,31
40,0006,0686 7 C Sticker Fronius logo, red with white letters 200 x 55 mm 0,50
40,0006,0734 7 D Fronius logo, aluminium with red letters 1000 x 500 mm 60,70
Welding Education
42,0409,2854 6 C Sticker TransPocket 1500 MMA set 7,60
Roll ups
M,06,0022,EN 7 D Rollup CMT image 1 English 4 colours 165,00
M,06,0023,EN 7 D Rollup CMT image 2 English 4 colours 165,00
M,06,0024,EN 7 D Rollup CMT image 3 German 4 colours 165,00
M,06,0025,EN 7 D Rollup CMT application 1 English 4 colours 165,00
M,06,0026,EN 7 D Rollup CMT application 2 English 165,00
M,06,0027,EN 7 D Rollup CMT Benefits English 165,00
M,06,0034,EN 7 D Roll up shipbuilding and offs. English 169,10
M,06,0043,EN 7 D Roll up TransSteel EN 169,10
M,06,0084,EN 7 D Roll up Virtual Welding En Format 85 x 198 cm 165,00
M,06,0037,EN 7 D Roll up image WT En 169,10
Further languages on request.
457
CD-Rom

CD-Rom
40,0006,2249 7 D CD-Rom Digital Welding DeGbFrItEs 1,65
www.fronius.com
416
458
Welding samples steel / aluminium / chrome nickel
preserved
insribed
punsched
single packed
5 pcs. - packing acc. picture

Welding samples
44,0450,1115 7 D Welding sample steel 5mm K/PB MIG/MAG TPS 4000/5000 5,25
44,0450,1117 7 D Welding sample steel 10mm K/PB MIG/MAG T.I.M.E. Synergic 8,40
44,0450,1124 7 D Welding sample steel 10mm K/PA TIME-TWIN 8,40
44,0450,1126 7 D Welding sample Alu 3mm K/PB WIG MagicWave 2600 3,20
44,0450,1128 7 D Welding sample Alu 2mm E/PA WIG MagicWave 2200 2,15
44,0450,1129 7 D Welding sample Alu 3mm K/PF MIG/MAG TPS 4000 3,20
44,0450,1130 7 D Welding sample Alu 2mm K/PB MIG/MAG TPS 2700 2,15
44,0450,1131 7 D Welding sample Alu 1,5mm Ü/PA MIG/MAG TPS 2700 10,10
44,0450,1147 7 D Welding sample Alu 1,5-3mm LaserHybrid TPS 4000 8,40
44,0450,1136 7 D Welding sample CrNi 3mm K/PB 5,25
44,0450,1137 7 D Welding sample CrNi 2mm E/PA WIG MagicWave 2000 6,90
44,0450,1140 7 D Welding sample CrNi 3mm Ü/PB MIG/MAG TPS 2700 5,25
44,0450,1141 7 D Welding sample CrNi 1,5mm S/PA MIG/MAG TPS 5000 7,90
44,0450,1143 7 D Welding sample CrNi 2mm S Magic-Cleaner/Printen 2,15
Welding samples
44,0450,1216 7 D Welding sample CrNi 2mm Ü/PB LH 8,40
44,0450,1276 7 D Welding sample CrNi 2mm K/PF MIG/MAG TPS 3200 CrNi 2,15
44,0450,1300 7 D Welding sample steel 1mm Ü/PB CMT ELO 1,65
44,0450,1302 7 D Welding sample steel/Alu 1mm Ü/PB TPS 5000 CMT 2,15
44,0450,1310 7 D Welding sample CrNi 0,8mm ST/PA CMT 2,15
44,0450,1311 7 D Welding sample steel/Elo 1mm PB Plasma brazing 10,10
44,0450,1312 7 D Welding sample steel 1mm E/PA Softplasma 1,65
44,0450,1313 7 D Welding sample CrNi 1mm B/PG Softplasma 5,70
44,0450,0002 7 D Welding samples steel 10mm K/PA 2,70
44,0450,1423 7 D Pin pattern CrMi 1,5mm pins PB CMT TPS 4000/5000 3,20
www.fronius.com
417
459
Fronius Collection

Promotion material
40,0006,0776 7 D Fronius pin 1,15
40,0006,0421 7 D Lighter ‚Fronius‘ silver 0,50
40,0006,0423 7 D Ballpoint white/silver 0,85
40,0006,2405 7 D Ruler 30cm Alu 0,15
40,0006,3148 7 D Pocket umbrella 7,20
40,0006,3191 7 D Conference map A4 incl. rubber logo 9,70
40,0006,3142 7 D Watch stainless steel 33,80
40,0006,2541 7 D Paperbox filled 6,40
40,0006,2071 7 D Lamp aluminium 1,65
40,0006,2084 7 D Mini tong 4,20
44,0450,0584 4 D Measurement tool for welding seams incl. etui 3,70
40,0006,2094 7 D Post-it 68x74,5 0,70
40,0006,3214,DE 7 D Notepad A4 German 1,80
40,0006,3214,EN 7 D A4 notepad, English 1,80
40,0006,0406 7 D File Fronius large 3,30
40,0006,0407 7 D File Fronius small 2,80
40,0006,0408 7 D Letter-file transparent/white 2,20
Fronius Collection
40,0006,0409 7 D Letter-file white 2,40

40,0006,3096 7 D Shopping bag small 0,95
40,0006,0862 7 D Shopping bag large 2,15
40,0006,0435 7 D Carrier bag plastic 0,50
40,0006,2282 7 D Napkins 2-layers 1 package 7,40
40,0006,2618 7 D Folder transparent 3,70
40,0006,2290 7 D ID card bag with clip 1,65
40,0006,2472 7 D ID card bag magnetic locking 2,70
40,0006,0187 7 D Place card 0,36
40,0006,2295 7 A CD-Rom wrapping clip black 1,15
40,0006,2797 7 A CD-Rom packaging sleeve transparent 0,21
40,0006,2291 7 D Lipcare stick SPF 20 1,00
42,0411,0026 7 D Acryldisplay Schweissercafe 47,30
40,0006,2555 7 A Sticker Fronius Logo 31x8 3D white/red Evotec 1,80
40,0006,2202 7 C 3D Logo 4,5 cm 2,15
40,0006,2107 7 C 3D Logo 7 cm 2,15
40,0006,2771 7 D Penknife 10,50
40,0006,3012 7 D Badge Wheel 2,10
40,0006,3141 7 D Solar torch 9,40
40,0006,2793 7 D Carpenter‘s pencil white Length 25 cm 0,36
40,0006,2992 7 D Espresso cup + saucer kit, incl print 0,13 l 5,90
40,0006,2911 7 D Coffee cup + saucer 4,80
40,0006,2919 7 D USB stick 2 GB incl. print 8,90
40,0006,2912 7 D Longdrink glass incl. print 0,25l 1,90
40,0006,3079 7 D Sport bag grey with Trolley function 26,70
40,0006,3080 7 D Rucksack grey 12,00
www.fronius.com
40,0006,2996 7 D Fronius balloon red 38cm 0,15

40,0006,3165 7 D Paper clip stands incl. Print 4,50
40,0006,3190 7 D Notebook all divisions 105x148mm incl. print 3,80
40,0006,3257 7 D Magnet Fronius 9 pcs on request
40,0006,0776 7 D Fronius pin 1,15
40,0006,3126 7 D USB adapter white incl. logo 2,50
40,0006,3038 7 D Roll tape measure 5m 2,15
40,0006,2796 7 D Laserpointer silver, metal approx. 15cm 3,70
40,0006,2998 7 D Notebook squared A4, 128 sheets 8,00
40,0006,3171 7 D Energy Drops 1,15
418 40,0006,3153 7 D Drinking cup 2,50
40,0006,3188 7 D Table banner Fronius 19,10
Clothing
40,0006,2862 7 D Baseball cap black 1,65
40,0006,3077 7 D Cap lighting incl. Fronius logo 1,85
40,0006,2074 7 D Polo white, size S short sleeved 11,00
40,0006,2075 7 D Polo white, size M short sleeved 11,00
40,0006,2076 7 D Polo white, size L short sleeved 11,00
40,0006,2077 7 D Polo white, size XL short sleeved 11,00
40,0006,2078 7 D Polo white, size XXL short sleeved 11,00
40,0006,2079 7 D Polo black size S short-sleeved 9,00
40,0006,2080 7 D Polo black size M short-sleeved 9,00
40,0006,2081 7 D Polo black size L short-sleeved 9,00
40,0006,2082 7 D Polo black size XL short-sleeved 9,00
40,0006,2083 7 D Polo black size XXL short-sleeved 9,00
40,0006,3016,46 7 D Men‘s jacket grey size 46 100 % virgin wool 154,00
40,0006,3017,46 7 D Men‘s trousers grey size 46 100 % virgin wool 105,00
40,0006,3018,34 7 D Ladies blazer grey size 34 100 % virgin wool 143,00
40,0006,3019,34 7 D Ladies trousers grey size 34 100 % virgin wool 105,00
40,0006,3020,34 7 D Ladies skirt grey size 34 100 % virgin wool 115,00
40,0006,3021,34 7 D Ladies blouse white 3/4 sleeve size s34 100% cotton 48,00
40,0006,3023,38 7 D Men‘s shirt white shrt sleeve size 38 100% cotton 45,00
40,0006,3023,46 7 D Men‘s shirt white shrt sleeve size46 100% cotton 45,00
40,0006,3026,38 7 D Men‘s shirt white long sleeve size 38 100% cotton 45,00
www.fronius.com
40,0006,3026,40 7 D Men‘s shirt white long sleeve size40 100% cotton 45,00
40,0006,3027 7 D Garment bag 2,80
40,0006,3013 7 D „Design stripes“ tie 12,30
40,0006,3014 7 D „Design stripes“ Nici towel 10,20
419
40,0006,3189 7 D Grey casual jacket, Gr. XS incl. print 25,80
40,0006,3176 7 D Grey casual jacket, Gr. S incl. print 25,80
40,0006,3179 7 D Grey casual jacket, Gr. M incl. print 25,80
40,0006,3180 7 D Grey casual jacket, Gr. L incl. print 25,80
40,0006,3181 7 D Grey casual jacket, Gr. XL incl. print 25,80
40,0006,3182 7 D Grey casual jacket, Gr. XXL incl. print 25,80
461
Brochures

Brochures
40,0006,2262 7 D B TS/TPS 4000/5000/7200/9000 Gb 2,15
40,0006,2252 7 D B TPS 2700 Gb 1,15
40,0006,2231 7 D B MagicWave 1700/2200 / TT 2200 Gb 1,40
40,0006,2053 7 D B TP 4000/5000 Cel Gb 1,15
40,0006,0808 7 D B MIG/MAG welding torches Gb 2,15
40,0006,0258 7 D B PullMig welding torches Gb 1,15
40,0006,2297 7 D B PT-Drive Gb 1,15
40,0006,0868 7 D B Automotiv industry Gb 3,20
40,0006,2376 7 D B TPS 3200/2700 CrNi/3200 CrNi/4000 CrNiGb 1,15
40,0006,2451 7 D B MagicWave 4000/5000 Gb 2,15
40,0006,2706 7 D B DeltaSpot Gb 1,15
40,0006,2027 7 D B Calibration system Gb 1,15
40,0006,2879 7 D Leaflet warranty extension Gb English
40,0006,2568 7 D Leaflet Robacta TC1000 En 1,65
40,0006,2892 7 D Brochure plasma welding Gb English 1,15
40,0006,2852 7 D Leaflet TP09 Gb English 1,15
40,0006,3051,EN 7 D Brochure TransSteel En 1,50
M,06,0001,EN 7 D Technology leaflet CMT En 0,82
M,06,0002,EN 7 D Flyer TransTig 1750 Puls En English, 2 pages 0,30
M,06,0003,EN 7 D Flyer TransSteel Compact En English, 2 pages 0,50
M,06,0004,EN 7 D Flyer Fazor 1000 New En English, 2 pages 0,50
M,06,0005,EN 7 D Leaflet shipyard En and offshore platforms 2,10
M,06,0006,EN 7 D Flyer Fronius Xplorer En English, 2-page 0,70
M,06,0007,EN 7 D Flyer Robacta TX En English, 2-page 0,70
M,06,0013,EN 7 D Flyer Contec MD En English, 2-page 0,40
M,06,0035,EN 7 D Flyer MagicCleaner En English 0,70
M,06,0038,EN 7 D Flyer Q-Master En English 0,80
M,06,0039,EN 7 D Flyer EN 1090 En English 0,80
M,06,0041,EN 7 D Brochure Vizor 3000 En English 0,60
M,06,0042,EN 7 D Flyer VarioSynergic En English 0,70
M,06,0044,EN 7 D Flyer VarioStar En English 2-page 0,70
M,06,0046,EN 7 D Robotics En English 1,10
M,06,0049,EN 7 D Brochure High Performance Welding, English 1,80
M,06,0050,EN 7 D Flyer CMT Twin En English 0,40
M,06,0051,EN 7 D Power Generation brochure En English, 12-page 1,80
M,06,0055,EN 7 D Flyer TPS Steel En English 0,40
M,06,0056,EN 7 D TransPocket 1500 En English 0,60
M,06,0057,EN 7 D TransPocket 2500/3500 En English 0,60
M,06,0058,EN 7 D DeltaSpot English 0,39
M,06,0059,EN 7 D VR 5000 Case English 0,40
M,06,0080,EN 7 D Flyer Robacta TC 2000 En English 0,35
M,06,0082,EN 7 D Leaflet MW-TT 2500-3000 En English 0,75
M,06,0093,EN 7 D Leaflet AccuPocket En English 0,15
M,06,0094,EN 7 D Brochure TPS/i En English 0,90
M,06,0095,EN 7 D Brochure Virtual Welding En English 2,40
M,06,0096,EN 7 D Leaflet Remote Service En English 0,85
M,06,0114,EN 7 D TransSteel 3500-5000 new En 1,60
Further languages on request.

Free Download via DownloadCenter possible!
www.fronius.com
420
Notes
Notes
Notes
www.fronius.com
Fronius subsidiaries
Fronius representatives
E-Mail: sales@fronius.com
Froniusplatz 1, A 4600 Wels
Sales division welding technology
Tel: +43 72 42/241-0, Fax: +43 72 42/241-95 3940

FRONIUS INTERNATIONAL GMBH
Text and images correspond to the current state of technology at the time of printing. Subject to modifications.
40,0006,3206 All information is without guarantee in spite of careful editing - liability excluded. Copyright © 2011 Fronius™. All rights reserved.

Fronius Pricelist 2014

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/ Battery Charging Systems / Welding Technology / Solar Electronics

PRICE LIST 2014

/ Valid from 1st of January 2014.

Prices, conditions, warranty

Complaints, exchange, returns process

TIG Manual power sources 206

MMA welding rectiﬁer Manual power sources 272

Plasma Plasma manual 285

Laser Laser Hybrid 297

Automation Components and basic conﬁgurations 308

Services Maintenance Packages 395

International Welding protective equipment 406

Marketing material Poster, Flags, Stickers 416

Modell number Conﬁgurations

TPS 320i TPS 400i TPS 500i

max. welding current 320A 400A 500A

Article Number PG LK Alternative Price Euro

TPS 400i Standard watercooled (P03500)

Total Amount 9.688,30

Optional Welding Processes

Optional Hardware extension

MIG/MAG inverter power sources

TPS 320i C PULSE /4R/FSC TPS 320i C PULSE /4R/FSC/MV/nc

TPS 320i C Pulse watercooled (P03501)

Alternative power sources

Necessary Hardware extension

Optional Welding Processes

Optional Hardware extension

4,100,810,IK 21 C OPT/i TPS C SpeedNet Connector on request

4 pieces per drive

Article Number PG LK Alternative Price Euro

MIG/MAG inverter power sources

TPS 500i Pulse watercooled (P03502)

Optional Welding Processes

Optional Hardware extension

4,100,808,CK 21 A OPT/i TPS 2. NT241 CU 1400i /CK on request

Article Number PG LK Alternative Price Euro

CU 1100i CU 1100i / CU 1100i CU 1100i CU 1100i CU 1400i CU 1400i

4,048,003,830 - CU 1100i /MV cooling unit

MIG/MAG options and accessories

4,048,004 - CU 1400i Pro cooling unit

4,048,003,800 - CU 1100i / 460V

CU 1400i Pro/MC cooling unit

4,048,007 - CU 800i Pro

4,100,777,IK - OPT/i CU Flow-thermosensor/IK O O O O O O O S

Article Number PG LK Alternative Price Euro

4,048,004 19 B CU 1400i Pro cooling unit 1.580,00

Optional Hardware extension

4,077,008 - Carriage Trabant VR 5000 4

4,077,001 - Podium TransSteel

Article Number PG LK Alternative Price Euro

4,077,009 3 D TU Car 4 262,00

Article Number PG LK Alternative Price Euro

MIG/MAG options and accessories

Connection HosePacks watercooled

WF 15i /4R/W/FSC WF 25i /4R/G/FSC WF 30i /4R/W/FSC

Article Number PG LK Alternative Price Euro

4,049,030,850 19 B WF 15i /4R/W/FSC no spool 2.695,00

Optional Hardware extension

Article Number PG LK Alternative Price Euro

4 pieces per drive

MIG/MAG options and accessories

MTG 250i MTG 320i MTG 400i MTG 5300 S