WELDING PROCEDURE SPECIFICATION(WPS)

(ASME SEC. IX)

Project : South Pars Gas Field Development(Phases 9&10) Date : 19 DEC,05

WPS No. CON-WPS-ASME-007-1 Rev. 0 JOINTS (QW-402)
PQR No. CON-PQR-ASME-010 Rev. 0 Joints Design Single V Butt Joint
Welding Process GTAW Backing ■ No for GT □ No
Types Manual □ Semi-Automatic □ Automatic Backing Material or Type N/A
BASE METALS (QW-403) For LTCS
P-No. 1 G-No. 1 to P-No. 1 G-No. 1 37.5 ± 2.5 º
Thickness Range 3 ≤ t ≤ 10.98 mm
Diameter Range All
FILLER METALS (QW-404)
F-No. 6 A-No. 1
Spec. No.(SFA) SFA : 5.28
AWS No.(Class) ER-80S-Ni1
Size of Filler Metal 2.4,3.2

Deposit Thickness Qualified GTAW: Up to 10.98 mm

3.2 ± 1.6 mm 1.6 ± 0.8mm

Trade Name OK Tigrod 13.24 Ø 2.4,3.2

Joint Details
POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position ALL Current AC or DC DC
Welding Progression Up Hill Polarity, Amps & Volts(Range) DCSP
Tungsten Electrode Size & Type 1.6 ~ 2.4 mm & EWTh-2
PREHEATING & INTERPASS TEMP. (QW-406) Transfer Mode N/A
Preheat Temp. Min. 10 º C Note (1) Wire Feed Speed N/A
Interpass Temp. Max. 130 º C
Preheat Maintenance N/A TECHNIQUE (QW-410)
String or Weave Bead Both
POST WELD HEAT TREATMENT (QW-407) Cleaning Method Grinding & Brushing
Temperature Range ( º C ) N/A Multi or Single pass/side Single
Time Range N/A Single or Multiple Electrodes Single
Heating Rate ( º C ) N/A
Cooling Rate ( º C ) N/A GAS (QW-408)
Percent Composition Gas Mixture Flow Rate(l/min)
Shielding Argon 99.99% (9 ~11)
Trailing N/A N/A N/A
Backing N/A N/A N/A
ELECTRODE
Welding Filler Metal Current Volt Travel Speed
Weld Layers Others
Process Class Dia(mm) Type Polar. Amp Range(A) Range(V) Range(cm/min)
1st & others GTAW ER 80S-Ni1 2.4 & 3.2 DC SP 90 ~ 130 9 ~ 12 6~7 Heat Input(2)
≤13.4 Kj/cm

Note : 1- When Moisture Removal is required (50º )

2- PQR Heat Input≥ WPS Heat input

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Signature
Date
SUBCONTRACTOR CONTRACTOR TPA/COMPANY
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