WELDING PROCEDURE SPECIFICATION(WPS)

(ASME SEC. IX)

Project : South Pars Gas Field Development(Phases 9&10) Date : 30 DEC,05
WPS No. CON-WPS-ASME-001 Rev. 2 JOINTS (QW-402)
PQR No. CON-PQR-ASME-003 Rev. 1 Joints Design Single V Butt Joint
Welding Process GTAW-SMAW Backing ■ No GT ■ Yes for SM
Types Manual □ Semi-Automatic □ Automatic Backing Material or Type GTAW root passes
BASE METALS (QW-403) For Normal Carbon Steel
P-No. 1 G-No. 1 &2 to P-No. 1 G-No. 1&2 37.5 ± 2.5 º
Thickness Range 4.76 < t ≤ 19 mm
Diameter Range All
FILLER METALS (QW-404)
F-No. 6&4 A-No. 1
Spec. No.(SFA) SFA : 5.18 & 5.1
AWS No.(Class) ER-70S-6 & E 7018
Size of Filler Metal 2.4,2.5, 3.2 & 4
GTAW: Up to 11.2 mm
Deposit Thickness Qualified
SMAW: Up to 14.2 mm 3.2 ± 1.6 mm 1.6 ± 0.8mm

Trade Name OK Tigrod 12.64 Ø 2.4

OK 48.00 Ø 2.5,3.2 & 4.0 Joint Details
POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position ALL Current AC or DC DC
Welding Progression Up Hill Polarity, Amps & Volts(Range) DCSP & DCRP
Tungsten Electrode Size & Type 1.6 ~ 2.4 mm & EWTh-2
PREHEATING & INTERPASS TEMP. (QW-406) Transfer Mode N/A
Preheat Temp. Min. 10 º C Note (1) Wire Feed Speed N/A
Interpass Temp. Max. 250 º C
Preheat Maintenance N/A TECHNIQUE (QW-410)
String or Weave Bead Both Note (2)

POST WELD HEAT TREATMENT (QW-407) Cleaning Method Grinding & Brushing
Temperature Range ( º C ) N/A Multi or Single Pass Multiple
Time Range N/A Single or Multiple Electrodes Single
Heating Rate ( º C ) N/A
Cooling Rate ( º C ) N/A GAS (QW-408)
Percent Composition Gas Mixture Flow Rate(l/min)
Shielding Argon 99.99% (8 ~12 )
Trailing N/A N/A N/A
Backing N/A N/A N/A
ELECTRODE
Welding Filler Metal Current Volt Travel Speed
Weld Layers Others
Process Class Dia(mm) Type Polar. Amp Range(A) Range(V) Range(cm/min)
1st GTAW ER 70S-6 2.4 DC SP 100 ~ 130 9 ~ 13 4 ~ 10
2 nd GTAW ER 70S-6 2.4 DC SP 140 ~ 180 9 ~ 13 7 ~ 16
Filling SMAW E7018 Ø2.5&3.2 & 4 DCRP 105 ~ 150 19 ~ 26 8 ~ 15
Cap SMAW E7018 3.2 DCRP 100 ~ 130 20 ~ 24 11 ~ 20

Note : 1- When Moisture Removal is required (50º )

2- Oscillation for weave bead is < 3 time of OD electrode

Name
Signature
Date
SUBCONTRACTOR CONTRACTOR TPA/COMPANY
Page 1 of 1
 WELDING PROCEDURE SPECIFICATION(WPS)
(ASME SEC. IX)
Project : South Pars Gas Field Development(Phases 9&10) Date : 30 DEC,05
WPS No. CON-WPS-ASME-002 Rev. 2 JOINTS (QW-402)
PQR No. CON-PQR-ASME-004 Rev. 1 Joints Design Single V Butt Joint
Welding Process GTAW-SMAW Backing ■ No GT ■ Yes for SM
Types Manual □ Semi-Automatic □ Automatic Backing Material or Type GTAW root passes
BASE METALS (QW-403) For Normal Carbon Steel
P-No. 1 G-No. 1 &2 to P-No. 1 G-No. 1&2
Thickness Range 19 < t ≤ 47.7 mm
Diameter Range All
FILLER METALS (QW-404)
F-No. 6&4 A-No. 1
Spec. No.(SFA) SFA : 5.18 & 5.1
AWS No.(Class) ER-70S-6 & E 7018
Size of Filler Metal 2.4 & 3.2 & 4
GTAW: Up to 8.6 mm
Deposit Thickness Qualified
SMAW: Up to 39.1 mm

Trade Name OK Tigrod 12.64 Ø 2.4

OK 48.00 Ø 2.5,3.2 & 4.0
POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position ALL Current AC or DC DC
Welding Progression Up Hill Polarity, Amps & Volts(Range) DCSP & DCRP
Tungsten Electrode Size & Type 1.6 ~ 2.4 mm & EWTh-2
PREHEATING & INTERPASS TEMP. (QW-406) Transfer Mode N/A
Preheat Temp. Min. 50,100 º C Note (1) Wire Feed Speed N/A
Interpass Temp. Max. 250 º C
Preheat Maintenance N/A TECHNIQUE (QW-410)
String or Weave Bead Both Note (3)

POST WELD HEAT TREATMENT (QW-407) Cleaning Method Grinding & Brushing
Temperature Range ( º C ) 610 ±10 °C Multi or Single Pass Multiple
Time Range 1/hr for 25mmNote(2) Single or Multiple Electrodes Single
Heating Rate ( º C ) Max.220˚C / hr/inch
Cooling Rate ( º C ) Max.275˚C / hr/inch GAS (QW-408)
Percent Composition Gas Mixture Flow Rate(l/min)
Shielding Argon 99.99% (8 ~12 )
Trailing N/A N/A N/A
Backing N/A N/A N/A
ELECTRODE
Welding Filler Metal Current Volt Travel Speed
Weld Layers Others
Process Class Dia(mm) Type Polar. Amp Range(A) Range(V) Range(cm/min)
1st GTAW ER 70S-6 2.4 DC SP 100 ~ 130 9 ~ 13 6~9
2 nd GTAW ER 70S-6 2.4 DC SP 140 ~ 180 9 ~ 13 7 ~ 16
Filling SMAW E7018 Ø2.5&3.2 & 4 DCRP 105 ~ 190 20 ~ 28 8 ~ 19
Cap SMAW E7018 3.2 DCRP 100 ~ 130 19 ~ 29 11 ~ 18

Note : 1- Above 25mm thickness of material 2- For over 1" add 2.4 minute/1mm
3- Oscillation for weave bead is < 3 time of OD electrode

Name
Signature
Date
SUBCONTRACTOR CONTRACTOR TPA/COMPANY
Page 1 of 1
 WELDING PROCEDURE SPECIFICATION(WPS)
(ASME SEC. IX)
Project : South Pars Gas Field Development(Phases 9&10) Date :09 Dec'05
WPS No. CON-WPS-ASME-003 Rev. 0 JOINTS (QW-402)
PQR No. CON-PQR-ASME-005 Rev. 0 Joints Design SINGLE V BUTT JOINT
Welding Process GTAW Backing No □ Yes
Types Manual □ Semi-Automatic □ Automatic Backing Material or Type N/A
BASE METALS (QW-403) For Normal Carbon Steel
P-No. 1 G-No. 1&2 P-No. 1 G-No. 1&2 37.5 ± 2.5 º
Thickness Range 3∼14 mm
Diameter Range ALL
FILLER METALS (QW-404)
F-No. 6 A-No. 1
Spec. No.(SFA) 5.18
AWS No.(Class) ER-70S-6
Size of Filler Metal 2.4 mm
3.2 + 1.6mm
Deposit Thickness Qualified GTAW:UP TO 14 mm
3.2 ± 1.6 mm 1.6 ± 0.8mm

Trade Name OK TIGROD 12.64 Ø 2.4 & 3.2 Joint Details

POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)

Position ALL Current AC or DC DC
Welding Progression UP HILL Polarity, Amps & Volts(Range) DC SP
Tungsten Electrode Size & Type 1.6 ~ 2.4 MM & EWTH-2
PREHEATING & INTERPASS TEMP. (QW-406) Transfer Mode N/A
Preheat Temp. Min. 10 ° (50 °C) 1 Wire Feed Speed N/A
Interpass Temp. Max. 250 °C
Preheat Maintenance N/A TECHNIQUE (QW-410)
String or Weave Bead BOTH
POST WELD HEAT TREATMENT (QW-407) Cleaning Method GRINDING & BRUSHING
Temperature Range ( º C ) N/A Multi or Single Pass MULTIPLE
Time Range N/A Single or Multiple Electrodes SINGLE
Heating Rate ( º C ) N/A
Cooling Rate ( º C ) N/A GAS (QW-408)
Percent Composition Gas Mixture Flow Rate(l/min)
Shielding ARGON 99.99% 9~11
Trailing N/A N/A N/A
Backing N/A N/A N/A
ELECTRODE
Welding Filler Metal Current Volt Travel Speed
Weld Layers Others
Process Class Dia(mm) Type Polar. Amp Range(A) Range(V) Range(cm/min)
ALL GTAW ER-70S-6 2.4 &3.2 DC RP 80-170 9-16 5~13

Note : 1- When Moisture Removal is required (50º )

Name
Signature
Date
SUBCONTRACTOR CONTRACTOR TPA/COMPANY
Page 1 of 1