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Quality risk management

SI.NO Work Description

Many of the times we have seen that concrete


ordered from outside source/from batching
plant were not utilised ontime some times Timed
1 out concrete using in structure , or redozing of
concrete by adding additional cement and
admixture , adding more water to increase
slump and some extra concrete will be wasted

We seen in site during reinforcement work many


of the rods lapping work , coupler providing ,
2 rings and strips providing , column steel support
will not done as per IS codes

During piling some serious points were


neglected like, work area , machines condition ,
weather condition , lack of co-ordination with
safety, execution , mehanical and quality dept ,

3
ality risk management
Risk factor Oppurunities to avoid risk

concrete losing its strength and results in Order less qty of concrete , take suggestion of
structure failure quality dept

Improper detailing and placingof steels leads to follow work as per IS code , guidline to be


poor functioning of structural element or taken from quality dept , train labors about
even collapse of the structure. their wrong method of work

Main thing is co-ordination with each dept ,


can cause harm for labor , cause pile failure in
sufficient skilled labors and staffs , good
tests
condition machinaries
Risk analyze Prioritize to avoid risk Plan to be away from risk

Improper planning , Discuss with quality dept , take exact


Do not order concrete without
insufficient lobors, non qty of concrete required ,no
manager instruction, quality
technical staff , Targets to additional admixture or cement
engineer should be present on each
complete work, weather added without informing quality
concrete work / vehicle ,
condition dept

Before commencing concreting


check drawings approved from
work, the reinforcement
consulatants and clients , keep
Untrained labors , non details should be verified as per the
sufficient dia and number of steels
technical staff , material drawings. Bar diameter, cut length, in site , keep sufficient skilled labor
shortage, work target lap joints, Beam-column joints,
in site,keep checking of steel for
column extension length at footing each work/day
should be checked thoroughly.

Machines not in proper Check the loaction from client ,


condition, using check vehicle condition , barriacde
untarined labor and staff 2mts around piling area, proper
follow safety and quality dept each
for serious work of PPEs for labors, proper marking
and every day on site
piling ,not training labors while tempory casing lowering ,
and staff about risk in keep high experienced techniacl
piling daily , staff during work
Implement on plan Effectiveness of action taken

Tracking of each concrete work


concrete vehicle can track easily , no wory of time
/vehicle by quality dept, taking sign
out of concrete , no additional mixing works
of client for each vehicle batch slip
required, make staffs more aware and careful, not
intime and out time , quality person
require to break any structure , minimise NCRs
from contractor end and client end
rising in concrete works , Good finish and more
should present at site while each
strength will achieve
concrete work

mark important points from


drawings like lapping length ,
extension length , spacing of bars ,
couplers of proper dia with proper
No work can skip from this, no chance of structure
threading , get steel checked from failure, minimise steel waste ,
both client and consultant , proper
method binding and good quality of
binding wire used , proper covers
around steel to avoid cracks

Works should start and stop each


ady in the presence of senior staff
in site, traffic and houskepping to
be checked evrytime to avoid
accidnets , bentonite application
should be done as per procudure
and quality person presence to minimise safety accidents, minimise machine
avoid soil errosion in piling , steels break down , minimise work delay , gaining good
should be checked thoroughly with knowledge with proper work sequence , can get
client prior lowering strel cage in prpare to next activity of work back to back
pile , temie pipe and machinery to ,smooth functioning of piling drilling, casing, steel
be checked prior and after fixing , cage lowering and concreting
concrete should be monitore with
qc presene until completion .after
piling concrete complets and casing
removed surrounding should be
well compacted fot futher load
tests
Learn from experience

Never hurry for concrete works , never cross


quality dept and order concrete , wastage of
time and cost if concrete loss its strength , will
get good comments from client if concerete
done as per sequence followed

good to know technical things in steel


reinforcement , avoid rework of steel
reinforcemnet and save time , work will checked
and cleared ontime

no accidents in site, no work delay , smooth


working condition , good work sequence can be
maintained , no cahnce of pile failure during
several tests

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