Evac User'S Manual: Zodiac, Mastering The Elements

Zodiac, mastering the elements.
EVAC USER’S MANUAL

NC-215
COLOMBO DOCKYARD LIMITED
Delivered: 2008 1. REPRESENTATIVES WORLDWIDE
Evac project No. 1404901
2. GENERAL
- Safety instructions
- Chemical resistance of major polymers
- Chemical resistance of major elastomers
- Units and unit conversions
3. PIPING
- Design and installation
- Tightness requirement
- Operation and maintenance
- Pipe cleaning
4. TOILET, CLASSIC, WALL MODEL

- Installation
- Trouble shooting
- Spare parts
5. EVAC STP 55 C
- General
- Technical data
- Installation
- Trouble shooting
- Spare parts
6. DRAWINGS FOR EVAC STP 55 C

- Mechanical drawing
- Electrical drawings
Evac Oy - Sinimäentie 14 - 02630 Espoo - Finland

Tel.: +358 20 763 0200 - Fax : +358 20 763 0222
evac.marine@evac.zodiac.com – www.evac.com
1. REPRESENTATIVES WORLDWIDE
EVAC COMPANIES AND
MARINE REPRESENTATIVES WORLDWIDE 1
EVAC Companies
Finland EVAC Marine Representatives Hassler & Associates

Evac Oy (Marine Head Office) 12408 Tanager Drive
Sinimäentie 14 Argentina Gig Harbor, WA 98332
FIN-02630 Espoo Marine Logistics,S.A. Mr. Carl Hassler
Finland Avenue Alvarez Jonte 6469 Tel.: +1-253-851-3248
Tel.: +358-20 7630 200 1408 Buenos Aires Fax: +1-253-851-3249
Fax: +358-20 7630 222 Argentina carl_hassler@msn.com
evac.marine@evac.zodiac.com Mr. Francisco Agolio (British Columbia)
www.evac.com, www zodiac-marine- Tel.: +54-11-4644 4449
pool.com/en/ Fax: +54-11-4642 2460 EMAR Services
franciscoagolio@marinelogistics.com.ar 1680 D River Road, PO Box 281
China, P.R. www.marinelogistics.com.ar Manotick, Ontario, CN K4M 1A3
Evac Vacuum Systems Mr. Steve Cant
(Shanghai) Co. Ltd Australia Tel.: +1-613-692-1114
Unit F, 24th floor, JiuShi FuXing Mansion H.I. Fraser Pty Ltd Fax::+1-613-692-1342
No. 918 Huai Hai Road (M) 27a Stockdale Rd scant@emarservice.net
SHANGHAI 200020 O'Connor, WA 6163 www.emarservice.com
People's Republic of China Australia (Ontario, Quebec, Manitoba,
Tel.: +86-21-6415 9580 Mr. Jeff McDonald Saskatchewan)
Fax: +86-21-6415 7550 Tel.: +61-8-9314 7877
info.evaccn@evac.zodiac.com Fax::+61-8-9314 5933 Chile
jeff@hifraser.com Maquinarias E Inversiones
France www.hifraser.com Tecnicas S.A. (MITSA)
Evac E.U.R.L. Avda Vicuna Mackenna
35/37 Avenue du Gros Chêne Bolivia No. 882 – Renaca
Parc d’Activités des Bellevues Maquinarias E Inversiones Vina Del Mar, Chile
BP 50098, ERAGNY Tecnicas S. A. (MITSA) Mr. Eduardo De la Iglesia
F-95613 CERGY-PONTOISE CEDEX Avda Vicuna Mackenna Tel.: +56-32-2834052
France No. 882 – Renaca Fax: +56-32-2833692
Tel.: +33-1-3421 9988 Vina Del Mar, Chile evacequips@mitsachile.com
Fax: +33-1-3464 3900 Mr. Eduardo De la lglesia www.mitsachile.com
infofr@evac.zodiac.com Tel.: +56-32-2834 052
Fax: +56-32-2833 692 Croatia, Slovenia, Makedonia,
USA evacequips@mitsachile.com Bosnia Herzegovina, Serbia
Evac North America Inc. www.mitsachile.com Montenegro
1260 Turret Drive IG D.o.o.
Machesney Park Brazil Halilovici br.2
Illinois 61115-1486 P-VAC Vacuum Parts Sarajevo
USA Rua Luis Otávio No. 2.955 Bosnia Herzegovina
Tel.: +1-815-654 8300 Campinas - SP Mr. Nikica Baran
Fax: +1-815-654 8306 13087 - 560 Tel.:+ 387-61148039/+386 31226147
marine.us@evac.zodiac.com Brazil Baran.nikica@gmail.com
Mr. Pedro Nobrega
Norway Tel.: +55-19-3256 3490 Denmark
Norsk Inova AS Fax: +55-19-3256 4661 Max Sibbern A/S
Heddalsvn. 11 pn1@p-vac.com.br Marielundvej 18
P.O. Box 44 www.pvac.com.br DK-2730 HERLEV
NO-3671 Notodden Denmark
Norway Canada Tel.: +45-4450 0404
Tel.: +47-350 29700 CTH Instruments Ltd. Fax: +45-4450 0405
Fax: +47-350 29701 10 Akerley Blvd., Suite 36 post@maxsibbern.dk
norsk.inova@nsk.zodiac.com Dartmouth, Nova Scotia, CN B3B 1J4 www.maxsibbern.dk
www.inova.no Mr. Arnold Horne
Tel.: +1-902-468-6832 Egypt
Fax: +1-902-468-6833 Basco Engineering & Trading
arnold@cthinst.com 20 Asma Fahmy St.
www.cthinst.com 4th district-Heliopolis
(New Brunswick, Newfoundland, Nova CAIRO
Scotia, Prince Edward Islands) Egypt
Tel.: +202 290 6997
Fax: +202 290 6774
Info.egypt@basco-group.com
Evac Oy/RiJ 3.9.2008

EVAC COMPANIES AND
Italy Peru
Ecuador Sanitrade S.r.l. Maquinarias E Inversiones
Maquinarias E Inversiones Via Parma 355/1 Tecnicas S.A. (MITSA)
Tecnicas S.A. (MITSA) IT-16043 CHIAVARI Avda Vicuna Mackenna
Avda Vicuna Mackenna Italy No. 882 – Renaca
No. 882 – Renaca Tel.: +39-0185-385 065 Vina Del Mar, Chile
Vina Del Mar, Chile Fax: +39-0185-385 066 Mr. Eduardo De la lglesia
Mr. Eduardo De la lglesia sanitrad@tin.it Tel.: +-56-32-2834 052
Tel.: +56-32-834052 Fax: +-56-32-2833 692
Fax: +56-32-833692 Iran evacequips@mitsachile.com
evacequips@mitsachile.com Pishro Petrogas Consultant Engineers www.mitsachile.com
Co.
Germany 1st floor, No. 20 Nikan St.
Virtus GmbH North Sohrevardi Ave. Poland
Kleines Wegfährels 10 Teheran – Iran IPaKo
D-21756 OSTEN Tel.: +9821 88454680/5202/9848 Systemy prózniowe
Germany info@ppgc.info ul.Teczowa 2
Tel.: +49-4776-8383 81 577 GDYNIA
Fax: +49-4776-83 84 85 Japan Poland
customer@virtus-ship.de Harada Corporation Tel.: +48-58-624 9222
www.virtus-ship.de Tokyo Branch Fax: +48-58-624 9394
Tokio Kaijo Bldg. pawel.kolodziej@vp.pl
Great Britain and Eire Shinkan 2-1, Marunouchi 1-chome
Transvac Marine Systems Ltd Chiyoda-ku, TOKYO 100-0005 Portugal
Marlowe House Japan Cogema Comercio Geral De Maguinas,
Unit B Rudford Industrial Estate Tel.: +81-3-5222 7172 Limitada
Ford, Near Arundel, Fax: +81-3-3213-8399 Avenida Sidonio Pais, 28-4.DT
West Sussex. tanabe-t@haradacorp.co.jp 1050-215 LISBOA
BN18 OBF www.haradacorp.co.jp Portugal
Great Britain Tel.: +351 21 355 6843, 314 0162
Tel.: +44-1903-736900 Korea Fax: +351 21 355 7498
Fax: +44-1903-731569 Haesung Co. cogema@mail.telepac.pt
sales@transvac-systems.co.uk No. 1409, Centum IS Tower
www.transvac-systems.co.uk 1209, Jaesong-Dong, Haeundae-Gu Romania
PUSAN Martrade Srl
Greece Korea 13, Domneasca Street
Environmental Protection Eng. S.A. Tel.: +82-51-626 6363 Dunarea Business Center
st
24, Dervenakion Str. Fax: +82-51-626 3459 1 Floor, Rooms: 105, 110
GR-18545 PIRAEUS jclee@haesungco.com 800015-Galatzi
Greece Romania
Tel.: + 30-210-4060 000 Mexico Tel.: +40 236 460814, +40 236 466152
Fax: + 30-210-463 3334 Reeisa de CV Fax: +40 236 463930
epe@epe.gr Venustiano Carranza 374 Sur martrade@martrade.ro
www.epe.gr Monterrey, NL.
Mexico Russia
Hong Kong Mr. Carlos Duran MarineTechnics
Wartsila China Ltd. Tel.: +81 8345-2010 Bumagnaya str. 18, lit. A
TYTL 108 RP, Fax: +81 8345-2013 Saint Petersburg
Sai Tso Wan Road, cduran@reeisa.com.mx 198020 Russia
Tsing Yi Island, NT, Mr Aleksandr Tereschenko
Hong Kong Netherlands Tel. +7 (812) 332-32-42
Tel.: +852-2528 6605 Qua-Vac B.V. Fax: +7 (812) 332-32-34
Fax: +852-2529 9488 Televisieweg 157 salesk@marinetec.com
NL-1322 BH ALMERE www.marinetec.com
India, Sri Lanka, Bangladesh, The Netherlands
Pakistan Tel.: +31-36-546 1999 Singapore
VACman Sanitation Solutions P Ltd. Fax: +31-36-535 0909 Pamarine Pte Ltd.
A301, Ganapati Complex, Sec. 27 info@quavac.com 10 Chia Ping Road
Nerul, Navi Mumbai 400 706 www.quavac.com SINGAPORE 619978
India Singapore
Tel/Fax::+91 22 27720006 Tel.: +65-6264 0823
Mobile: +91 98206 24393 Fax: +65-6261 4887
prasad.rekhi@vacman.co.in

EVAC COMPANIES AND
geho@pamarine.com.sgwww.pamarine. Fax: +66-2-236 1081 Mr.Joel Anderson

com.sg wattana@pacific.net.th Mr. Robert Green
Tel.: +1-713-242-9114
South Africa Turkey Fax: +1-713-242-9134
Aquamarine Water Treatment Envac Ltd. Houston@greenmarine.com
Unit D2 Prime Park Mocke Road Aydintepe mh. G-50sk. www.greenmarine.com
Diep River No: 22/5 Tuzla, 34947 Istanbul (State:TX)
Cape Town Turkey
South Africa Tel.: +90-216 494 0920, 494 0921 Hanrahan & Associates
Mr. George Glover Fax: +90-216 494 0924 1525 Shiloh Road
Tel.: +27-21-705-6562 info@dopltd.com Sturgeon Bay, WI 54235
Fax: +27-21-705-6562 www.dopltd.com Mr. Frank Hanrahan
george@aquamarinewater.co.za Tel.: +1-920-746-0377
United Arab Emirates, Saudi-Arabia, Fax: +1-920-746-0378
Spain Bahrain, Qatar and Oman fhanrahan@doorpi.net
Facet Iberica S.A. Local representative for spare parts (States: WI, MI, MN, OH, IN)
Avda. Da Ponte 16 sales:
Pol. Industrial de Sabón United Technical Services Hassler & Associates
15142 Arteixo A CORUÑA P.O. Box 277 12408 Tanager Drive
Spain Abu Dhabi Gig Harbor, WA 98332
Tel.: +34-981-601 400 United Arab Emirates Mr. Carl Hassler
Fax: +34-981-601 000 Tel. +971-26-774400 Tel.: +1-253-851-3248
facet@facetinternational.net Fax: +971-26-722012 Fax: +1-253-851-3249
www.facetinternational.com zaskari@utsco.com carl_hassler@msn.com
(States: WA, OR, AK )
Sweden USA
Local representative for project sales: Allied Marine Services, Inc. Valve Automation & Controls
MRvakuum Konsult 188 Log Canoe Circle 2390 Boswell Road
Liljestigen 72 Stevensville, MD 21666 Suite 400
197 34 Bro Mr. John Hautala Chula Vista, CA 91914
Sverige Tel.: +1-410-643-6313 Mr. Cal Cardiff
Tel: +46 8 582 40826 Fax: +1-410-643-6437 Tel.: +1-619-656-7420
mrvakuum@telia.com jhautala@shipequip.com Fax: +1-619-421-7518
www.amsgroup.net ccardiff@valveauto.com
Local representative for spare part sales: (States: DE, GA, MD, NJ, PA, SC, NC, (State: CA)
Axel H. Carlsson & Co. AB VA, CT, ME, NH, NY, MA, RI, VT)
P.O. Box 300 44 Venezuela
S-400 43 Gothenburg Representative for cruise liners DIMA S.A.
E.A. Rosengrensgata 29B after sales in Florida: Av. Sur O
S-421 31 Västra Frölunda Evac North America Inc. Edificio Puente Restaurador PB
Sverige 1260 Turret Drive (Antes del Laboratorio Vargas)
Tel. +46 31 4989 00 Machesney Park, IL 61115 Parroquia Santa Teresa
Fax: +46 31 47 29 41 Mrs. Sheila Kadet 1010 Caracas, Venezuela
info@axelhcarlsson.se Tel: + 1-815-639-7729 Mr. Louk W.M. Minderop
www.axelhcarlsson.se Fax: +1-815-637-0229 Tel.: +58-212-542-0866
skadet@evac.zodiac.com Fax: + 58-212-545-4247
Taiwan dimaint@telcel.net.ve
Union Group Business Co. Ltd Green Marine & Industrial
8F - 2, No. 189, Sec.2, Equipment Co., Inc.
Keelung Road, 1111 Central Avenue
TAIPEI, Metairie, LA 70001
Taiwan, ROC Mr. John Green
Tel.: +886-2-2378 7977 Mrs. Charlie Unger
Fax: +886-2-2378 7986 Tel.: +1-504-833-7386
uniongb@ms11.hinet.net Fax: +1-504-834-1153
info@greenmarine.com
www.greenmarine.com
Thailand (States: AL, LA, MS, FL)
Wattana Co. Ltd.
House NBR 1, Soi Pipat 2 Green Marine & Industrial
Covent Road, Bangrak Equipment Co., Inc.
BANGKOK 10500 340 Garden Oaks Blvd.
Thailand Houston, TX 77018
Tel.: +66-2-266 7200 Mr. Danny Moore

2. GENERAL
- Safety instructions
- Chemical resistance of major polymers
- Chemical resistance of major elastomers
- Units and unit conversions
EVAC Date: 16 Dec 2004 Doc. 3:300D
Commercial Marine Equipment OPERATION AND MAINTENANCE
G ENERAL
EN
SAFETY INSTRUCTIONS
Safety summary
The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times,
observe safety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated
into the design and manufacture of this equipment; however, personnel must be aware of the following potential
hazards.
Gas hazards
Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficient
atmosphere. When removing access covers, fresh air from known outside source must be supplied to the surrounding
area. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Under
no circumstances should any person service a tank without a second person, capable of rendering aid, standing by.
If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.
Chemical hazards
If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,
manufactures safety regulations must be followed.
Disease hazards
Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses and
worms. Some of these may be pathogenic, meaning they have the capability of causing serious communicable
diseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.
Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. After
coming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselves
with a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing
hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical
attention.
Mechanical hazards
Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized and
labeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.
Electrical hazards
The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoid
electrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this before
performing any maintenance on electrical equipment or motors. Personnel should exercise extreme caution when
opening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.
1
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved.
EVAC Date: 16 Dec 2004 Doc. 1:01134B
Commercial Marine Equipment TECHNICAL DATA
P IP E CLEANING
PIPE AN G A D CLEANING
AND LEA I C EM C
CHEMICALS
CHEMICAL RESISTANCE OF MAJOR POLYMERS USED IN EVAC COMPONENTS
Chemicals PP PE PVC PA Chemicals PP PE PVC PA

Acetaldehyde 1 3 4 1 Magnesium Hydroxide 1 1 1 2
Acetamide 1 1 4 1 Mercury 2 1 2 1
Acetic Acid 80% 1 4 4 4 Oleum 100% 4 4 4 4
Acetone 1 2 4 1 Petrolatum 4 2 2 4
Acetylene 1 1 1 1 Phenol 2 2 3 3
Alcohols: Amyl 2 2 1 1 Phosphoric Acid 2 2 2 2
Bennzyl 1 4 4 1 Picric Acid 2 - 4 3
Butyl 1 1 1 1 Potassium Carbonate 1 1 1 1
Ethyl 1 2 3 1 Silver Nitrate 1 2 1 1
Isopropyl 1 1 1 2 Sodium Bicarbonate 1 1 1 1
Methyl 1 1 1 1 Stearic Acid 1 2 2 1
Aluminum Sulfate 1 1 1 1 Sulfuric Acid 105 1 1 1 4
Ammonia 1 3 1 2 Sulfuric Acid >75% 3 2 4 4
Ammonia Nitrate 1 - 2 4 Tannic Acid 1 2 1 3
Aniline 3 2 3 3 Toluene 3 2 4 1
Anti-Freeze 4 - 1 4 Zinc Sulfate 1 1 1 1
Aromatic Hydrocarbons 4 3 4 -
Arsenic Acid 1 2 1 3
Barium Carbonate 1 2 1 1
Barium Sulfate 2 2 2 1
Benzaldehyde 1 1 4 3 ! NOTE: Check always chemical reisistance of Evac
Benzene 3 3 3 1 components if you are using any of the listed chemicals
Benzoic Acid 3 2 1 3
Benzol 1 3 - 4 in your sewage system.
Borax 2 1 2 1
Boric Acid 1 1 1 2
Butadiene 4 4 3 1
Butane 3 3 3 1
Butylene - 2 3 2
Calcium Sulfate 1 2 1 4
Carbon Bisulfide 3 - 4 1
Carbon Dioxide 1 3 1 1
Carbon Disulfide 4 3 4 2
Carbonic Acid 2 2 1 1
Chloric Acid - - 1 4
Chlorine, anhidrous 2 2 3 4
Chloroform 3 3 4 4
Chromic Acid 50% 2 1 3 4
Citric Acid 1 1 2 1
Clorox (Bleach) 4 - 1 1
Copper Sulfate 1 2 1 3
Cyanic Acid - - - -
Diesel Fuel 1 3 1 1
Ethane 3 - 4 4
Ethylene Glycol 1 1 1 2
Fatty Acids 2 1 2 1
Ferric Chloride 2 1 1 3
Ferric Sulfate 2 1 1 1
Fluorine 4 3 4 4 PP = Poly propene
Formaldehyde 100% 3 2 1 4 PE = Polyethylene
Formic Acid 1 2 1 3 PVC = Polyvinyl chloride
Gasoline 3 3 3 1 PA = Polyamide
Grease - - 1 -
Heptane 3 2 3 1
Hydrazine 3 - - -
Hydrocloric Acid 20% 2 1 1 4 Class:
Hydrocloric Acid 100% 2 - 2 4 1 = Very good
Hydrogen Peroxyde 30% 2 3 1 4 2 = Good
Hydrogen Peroxyde 100% 2 3 3 4 3 = Moderate
Iodine 4 1 4 4 4 = Not recommended
© Copyright Evac Oy. All rights reserved. 2
G ENERAL
EN
CHEMICAL RESISTANCE OF MAJOR ELASTOMERS USED IN EVAC COMPONENTS
Chemical Agent NR NBR EPDM SBR Chemical Agent NR NBR EPDM SBR
Acetaldehyde 3 4 1 4 Dry chlorine 3 3 3 -
Acetylene 1 1 - 1 Wet chlorine 4 4 4 4
Acetophenone 3 4 1 4 Dibutyl phthalate 4 4 1 4
Acetone 1 1 1 4 Diethylene glycol 1 1 1 1
Acetic Acid 10% 4 4 3 4 Diethyl sebacate 4 - 2 4
Acetic Acid 50% 4 4 4 3 Dinitrotoluene - 4 4 4
Acetic Acid 25% 4 4 4 4 Dioctyl phthalate 4 4 1 3
Acetic Acid 100% 4 1 1 2 Dioctyl sebacate 4 - 2 3
Boric Acid 10% 1 1 1 1 Epychlorohydrin - - 2 4
Citric Acid 1 1 1 1 Hexane 4 4 4 1
Chloroacetic Acid 3 3 3 3 Ethanol 1 1 1 2
Chromic Acid 40% 4 4 4 4 Fluorobenzene 4 4 4 4
Formic Acid 3 2 2 2 Formaldehyde 40% 1 1 - 1
Formic Acid - - - 3 Freon 11 2 2 4 1
Phosphoric Acid 60% 2 1 1 3 Freon 12 1 1 2 1
Hypochlorous Acidc - 1 - 2 Freon 21 3 3 3 3
Lactic Acid 1 1 - 1 Freon 22 1 1 1 1
Maleic Acid 1 - 2 2 Freon 113 3 2 3 3
Naphthenic Acid - - - 1 Freon 114 1 - 1 1
Nitric Acid 10% 2 2 3 3 Glycerine 1 1 1 1
Nitric Acidc 65% 4 4 4 4 Silicone wax - - 1 1
Palmitic Acid 3 3 2 1 Hydrogen 1 - 1 1
Salicyclic Acid 1 - 1 3 Calcium Hydroxide 1 1 - 2
Stearic Acid 3 3 2 2 Sodium hypochlorite 10% 2 2 1 2
Sulfuric Acid 10% 1 1 1 3 Mik 2 - 1 1
Sulfuric Acid 20% 1 1 - 1 Mercury 1 1 - 1
Sulfuric Acid 25% 1 1 - 4 Methanol 1 1 1 2
Sulfuric Acid 50% 1 1 - 4 Methyl ethyl ketone 3 3 1 4
Sulfuric Acid 60% 1 1 - 4 Naphtha 4 4 4 2
Sulfuric Acid 75% 4 4 - 4 Nitrobenzene 4 4 1 4
Sulfuric Acid 65% 4 4 3 4 Nitroethane 2 3 2 4
Sulfurous Acid 1 2 2 2 Nitrometane 1 1 2 4
Tannic Acid 1 3 - 2 Nitropropane 3 3 1 4
Tartaric Acid 10% 1 1 2 1 Animal oli (Whale-seal) 4 4 2 1
Deionized water 2 1 1 1 Cereal oil 4 4 1 1
Turpentine 4 4 - 4 Coconut oil 3 - 3 -
Acrylonitrile 1 4 2 4 Cod liver oil 4 - 2 1
Ammonia 2 1 1 1 Olive oil 4 3 3 1
Aniline 2 2 2 4 Cotton seed oil 4 4 2 1
Aniline 4 4 1 4 Silicone oil - - 1 1
Asphalt 4 4 4 1 Castor oil 2 1 1 2
ASTM 1OIL 4 3 4 1 Oxygen 3 3 1 1
ASTM 2 OIL 4 4 4 1 Ozone 4 4 1 4
ASTM 3 OIL 4 4 4 1 Perchloroethylene 4 4 4 3
Benzene 4 4 4 4 Potassium Permanganate 25% 4 - 4 -
Sodium Bicarbonate 1 1 1 1 Tetraethyllead - - 4 -
Carbon dioxide 1 1 1 1 Propane 4 - 1 2
Butter 4 4 3 1 Soda (sodium hydroxide) 10% 1 1 1 1
Butadene - - - 4 Styrene 4 4 4 4
Liquid Butane 4 4 4 1 Toluene 4 4 4 4
Fuel A (100% Isoctane) 4 3 4 1 Trichloroethylene 4 4 4 4
Fuel B (70% Isoctane, 50%Toluol) 4 4 4 2 Sulfur 3 3 1 1
Fuel C (50% Isoctane, 50%Toloul) 4 4 4 2
Fuel with methanol or ethanol 4 4 4 3
Kerosene 4 4 - 1
Cyclohexane 4 4 4 1
Cloroacetone - - 1 4 NR= Natural rubber
Chlorobenzene 4 4 4 4 NBR = Nitrile rubber
Chloroforme 4 4 4 4 EPDM = Ethylene propylene rubber
Choloroprene chlorine 4 4 4 4 SBR = Styrene butadiene rubber
Class:
! NOTE: Check always chemical reisistance of Evac 1 = Very good
components if you are using any of the listed 2 = Good
3 = Moderate
chemicals in your sewage system. 4 = Not recommended
EVAC Date: 28 Jan 2005 Doc. 0:01022A
Commercial Marine Equipment GENERAL
G ENERAL
EN
UNITS AND UNIT CONVERSIONS
Units and unit conversions

All units in the Evac product catalogue are SI-units if not otherwise stated. All dimensions in drawings are in mm if not
otherwise stated. Please, use following conversion table to convert SI-units to U.S. / imperial units and vice versa.
Units of Mass: Units of Mass:

1 Kg = 2.205 lb 1 lb = 0.4535 kg
1g = 0.03527 oz 1 oz = 28.3498 g
Units of Volume: Units of Volume:

1 m3 = 35.31467 cu ft 1 cu ft = 0.028316 m3
1 m3 = 264.1721 gal (US) 1 gal (US) = 0.003785 m3
1 m3 = 219.9692 gal (imp) 1 gal (imp) = 0.004546 m3
1l = 0.2642 gal (US) 1 gal (US) = 3.785412 l
1l = 0.2200 gal (imp) 1 gal (imp) = 4.546092 l
1l = 1.057 qt (US) 1 qt (US) = 0.946352 l
1l = 0.8799 qt (imp) 1 qt (imp) = 1.136 l
1l = 0.03531 cu ft 1 cu ft = 28.31685 l
1 ml = 0.03381 oz (US) 1 oz (US) = 29.57353 ml
1 ml = 0.03519 oz (imp) 1 oz (imp) = 28.41307 ml
1 ml = 0.06102 cu in 1 cu in = 16.38706 ml
Units of Length: Units of Length:

1m = 3.281 ft 1 ft = 0.3048 m
1 mm = 0.03937 in 1 in = 25.4 mm
Units of Torque: Units of Torque:

1 Nm = 0.1020 kg-m 1 kg-m = 9.80665 Nm
1 Nm = 0.7376 ft-lb 1 ft-lb = 1.35582 Nm
1 Nm = 8.851 in-lb 1 in-lb = 0.1129848 Nm
Units of Force: Units of Force:

1N = 0.1020 kg 1 kg = 9.80665 N
1N = 0.2248 lbf 1 lbf = 4.448222 N
1 kg = 2.205 lbf 1 lbf = 0.4535924 kg
Units of Pressure: Units of Pressure:

1 kPa = 0.01020 kg/cm2 1 kg/cm2 = 98.0665 kPa
1 kPa = 0.1450 psi 1 psi = 6.894757 kPa
1 kPa = 0.7501 cm Hg 1 cm Hg = 1.333224 kPa
1 kPa = 0.2953 in. Hg. 1 in. Hg. = 3.3863 kPa
1 kPa = 0.01 bar 1 bar = 100 kPa
1 bar = 14.50377 psi 1 psi = 0.06894757 bar
Units of Temperature: Units of Temperature:

(1.8 x °C) + 32 = °F (°F-32)/1.8 = °C
Units of Speed: Units of Speed:

1 km/h = 0.6214 mph 1 mph = 1.609344 km/h
Units of Power: Units of Power:

1 kW = 1.341 HP 1 HP = 0.7456999 kW
3. PIPING
- Design and installation
- Tightness requirement
- Pipe cleaning
EVAC Date: 29 Jul 2008 Doc. 5:01001E
Commercial Marine Equipment PIPING
PIPING
DESIGN AND INSTALLATION
Table of contents Page
1. General system description 2

2. Pipe materials 3
3. Pipe sizes 3
4. Pipe connections 4
5. Pipe fittings 5
6. Brackets 6
7. Optimal piping design 6
8. Pipe profile, slope and transport pockets 6
9. Branches 8
10. Riser pipes for toilets and interface valves 9
11. Non-return valves 10
12. Shut-off valves 11
13. Inspection openings 12
14. Deck penetrations examples 12
15. Pipe manifold 13
16. Tank vent pipe 14
17. Standard flange for port discharging 14
18. Useful hints 14
Enclosure:
Piping (Doc no. 5:01004) :

Tightness requirement 15
Tightness test protocol 16
Existing rules, regulations and standards must be observed. In case of doubt, check with
the manufacturer. Metric units are used throughout the manual. Dimensions are given in
millimetres (mm), unless otherwise stated.
PIPING
1. General system description
In vacuum systems sewage transport is done by vacuum (air) instead of water and gravity. Sewage is transported in
"slugs". Optimal "slug" transport is obtained by following these Design and Installation instructions.
System capacity must be dimensioned considering normal daily variations in use and different operation conditions.
System load (flushings) should be divided evenly between main lines. Ships pitch, a roll and trim shall be considered
in horizontal pipe design to prevent sewage back flow. The best horizontal transport solution is obtained with sloped
pipe, transport pocket at interval of 25 - 30m and/or non-return valve. Piping shall be designed so that possible clogging
or maintenance is not stopping the whole system. System pipe tightness must be tested, documented and maintained
for good system operation and low energy consumption. Piping shall be accessible and divided in sections for easy
maintenance.
Ventilation
Vent pipe
Vacuum interface valve
Urinal
Exhaust-air Main line

pipe Non-return valve
Inspection opening
Transport pocket
Vacuum Shore
interface valve connection
Vacuum gauge Main line valve

Sloped Pressure Air inlet valve
min. 1:20 switch
Inlet manifold
Over flow pipe Shut-off valve
Ejector Discharge valve
Pump Connection to a
Collecting unit * sewage treatment
plant or holding tank
*) The collecting unit can be based on Evac ejector system, where the collecting tank
is under atmospheric pressure, or on Evac vacuum tank system, or On-line vacuum
generating system.
PIPING
2. Pipe materials
Pipe material must be suitable for sewage transport in vacuum conditions (pressure piping). Fire, corrosion and
maintenance aspects must be considered.
Material HDPE PVC Stainless steel Steel LORO-VAC

Zinc coated Cu/Ni
AISI 316 orsteel
equal
Use In accommodation, In In engine room area In In Special
up to size DN 65 accommodation, and in areas where accommodation, accommodation, application
up to size DN 65 the temperature is up to size DN 65 up to size DN 65
higher than average (70) (70)
room temperature,
Sizes above DN 65
Minimum PN 10 (PN 6) PN 10 (PN 6) PN 10 To be tested and To be tested and
pressure approved for approved for
class vacuum vacuum
applications applications
Joints Butt welding Glue joint Welded joint Socket Socket
Resistance welding Flange coupling Couplings Couplings
HDPE = High Density Polyethylene

PVC = Polyvinylchloride
When plastic pipes are used, fire protection regulations must be observed. Note the differences between the different
kinds of plastic materials. HDPE may not be allowed by some authorities.
Check carefully aspects relating to safety and industrial hygiene. Vapours released by PVC solvents are harmful.
Plastic piping does not resist temperatures above 40°C. ( Check always with the pipe manufacturer. )
3. Pipe sizes
Number of or Public Minimum pipe size (d x s)
vacuum toilets* Connection HDPE PVC Steel Stainless steel Zinc coated Cu/Ni
toilets in DN d x s (mm) d x s (mm) d x s (mm) d x s (mm) steel d x s (mm)
cabins * d x s (mm)
3 or 1 40 (50) 50 x 4.6 50 x 2.4 48.3 x 2.6 50 x 1.0 ~53 x 1.5*** 44.5 x 1.5
25 or 5 50 63 x 5.8 63 x 3 60.3 x 2.9 50 x 1.0 ~53 x 1.5 57.0 x 2.0
100 or 25 65 (70) 75 x 6.9 75 x 3.6 76.1 x 2.9 75 x 1.0*** ~73 x 1.6*** 89.0 x 2.5
d = Outside diameter, s = Wall thickness
Pipe sizing is based on the assumption that 2 - 3 persons are using a cabin toilet per peak hour. For public
toilets up to 15 flushes per hour is estimated.
Heavily used public toilets are recommended to be connected to their own individual pipe connected directly
down to manifold.
* Normally maximum number of toilets in one main line is limited to 50 - 60 toilets for easy maintenance.
** When using zinc coated steel pipes, the recommended riser pipe size is DN40 (42 x 1.5).
***Nominal pipe size is DN50 and DN70 respectively.
PIPING
4. Pipe connections
Connections have to be tight. Joints must be smooth and must not in any way decrease the cross-section area of
the pipe.
HDPE to HDPE
Chamfer
Mirror welding
HDPE-pipes are joined together either by means of mirror welding or with an electric sleeve. In manual mirror welding,
the interior of the pipe is chamfered prior to welding. Observe heating temperature, compression time and power, given
by manufacturer of the pipe. Mirror welding is mainly used for prefabricated subassemblies.
Electric welding sleeve is used in places where access is

limited, e.g. for joining the prefabricated subassemblies in
the final location.
PVC to PVC
PVC-pipes are joined together by means of solvent sleeve.
STEEL to STEEL
The steel pipes are joined together either by welding or by flange connection.
PIPING
HDPE to STEEL PVC to STEEL
5. Pipe fittings
Use fittings with large enough curvature radius or use fittings with 45° bends.
Pipe bends located > 3 m from the toilet or interface valve must have large radius or 2 x 45° elbows.
Plastic Galv´d steel

Steel
2x45°
r >2.5d elbows
Solvent / Weld /
Weld Rubber Seal Thread
Toilet and interface valve connections within lenght of max 3 m can be made with short radious bends.
Evac Rubber bend Standard short radius pipe bend
PIPING
6. Brackets
In vacuum piping high "slug" speed temporarily creates strong forces at bends and branches. Pipes must be firmly
secured by using brackets and clamps. For plastic pipes use steel brackets with a resilient liner between bracket and
pipe, or plastic clamps. Ensure that pipes will not be damaged by vibration or thermal expansion / contraction. Brackets
or clamps must be fitted at every change of direction. When connecting a riser pipe to an overhead main line, brackets
or clamps must be secured both behind the toilet and at deckhead. For straight steel pipes, fit brackets at 2.5 m centres
and on plastic pipes at 1.5 m centres, or according to maker´s recommendation.
Bracket must resist lateral forces.
7. Optimal piping design
Vacuum system gives many benefits and flexibility because the system is not depended on gravity.
Downward piping connection is the best for long term system operation and maintenance although sanitary
equipments (toilets and interface valves) can be connected to riser pipes.
When riser pipes are used, please follow enclosed riser pipe rules in item 10.
8. Pipe profile, slope and transport pockets
Ideal pipe profile: Slope and pocket

Sloped, min. 0.2%
Clean out Clean out

Transport pocket
Transport pocket at 25 - 30 m Transport pocket at 25 - 30 m
center to center (C/C)
See detail: Pockets
PIPING
Allowable pipe profile: Pocket at every lift, horizontal pipes
H2
H3
H1
NOTE: The combined height Σ H1 + H2 + .... HN shall not exceed 3 meters.
Pockets in long horizontal branch and main lines
A. No need for reforming pocket

If a horizontal branch or main pipe have to route around an obstacle where pipe pocket lenght is < 1m, no
reforming pocket is needed.
L = <1m
B. Reforming pocket needed

When pocket in branch or main pipe is more than 1 m always design and install a reforming pocket.
Reforming pocket
>1m
Example of a pocket with clean plug
D Slope 0,2%
D
45°
D = outside diameter 4D
C/C 25-30 m horizontally
PIPING
Not allowable pipe profiles
Big pocket with big sewage volume
The combined height H3

H1 H4
Σ H1 + H2 + H3 + H4 ...>3 m
H2
Horizontal pipes
+ 0 With slope (min. 0,2%)
± 0 Can be used if back flow is prevented.
- 0 Not acceptable
Horizontal pipes shall run either downwards in the direction of the flow or horizontally,never with a steady upward
gradient. Trim, roll and pitch of the ship shall be noticed.
Max lenght for a straight horizontal pipe is 25 - 30 m before a pocket, non-return valve or downward piping.
Pipe diameter can´t be reduced in direction of flow.
9. Branches 45°
Branch pipes must be connected to the main line

with an angle of 45° in direction of the flow.
Y- or T- branches are not allowed.
PIPING
A branch pipe is connected to the main line from above. For

example, when connecting branch pipe to a horizontal main d
line, the branch pipe must be connected with a smooth bend
Mainline
to upper side of the main line with a 45° angle.
45°
Upper
projection Branch line
10. Riser pipes for toilets and interface valves
Please remember that downward piping design is best for system operation.
• Typical 2-3 m (one deck height) riser pipe with a toilet or interface valve.
Smooth long radius bends 45° connection

Connection Smooth long radius bends or or 2 x 45° pieces to main pipe
from above 2 x 45° pieces
Min. 1 m
>3D 45° connection to main pipe
A Max. 1.5 m
A
Max. pipe lenght is 30 m
from downward pipe Straight riser
2 ... 3 m
DN40 pipe without

riser pipe changes of
D direction
Transport pocket
45°
Max.
A-A
1.5 m
Connections from above and below should

Deck
have separate horizontal branch pipes.
Each toilet is provided with its own riser
pipe, and maximum distance between
the downward pipe and end toilet riser
pipe is 30 m.
Maximum distance from

downward pipe is 30 m
PIPING
• Riser pipe with lift 3 ... 5 m lift is allowed only immediately after a toilet and back flow must be
prevented by a transport pocket and non-return valve.
Non-return valve
DN50
DN40
Max 30m from Straight riser pipe
downward pipe
Transport pocket (4 x 45° elbows)
• The diameter of the riser pipe must not be enlarged in the rising part.
NO YES
11. Non return valves
A non-return valve is used where a riser or horizontal part of the piping system might become flooded due to backflow.
If a horizontal collector has connections from both above and below, riser pipes are fitted with non-return valves located
at the highest point of the riser pipe.
Non-return valve
PIPING
A non-return valve shall always be fitted in a toilet connection with a riser pipe exceeding 3 metres.
Non-return valve
> 3m
NOTE: As mentioned in section 10, it is preferable to provide two horizontal collectors. One for connections from
above, and one for connections from below. The non-return valves may be omitted.
Max 30 m from last

vacuum toilet downward pipe
12. Shut-off valves
Shut-off valves should be straight-channel valves ( slide, membrane or ball). The valves should be located in such a
way that a malfunction or leakage would not stop the whole system. Valves should generally be installed on each
main pipeline.
If possible, the shut-off valve should be located on a vertical part of a pipe. In such position, possible sedimentation
in front of the slide will not cause a stoppage easily.
NOTE: Horizontal valve installation is allowed with ball valves.
PIPING
13. Inspection openings ( cleaning plugs )
Inspection openings should be located in such a way that a possible clogging in the piping can be reached at all
points. Maximum distance between openings is 25 - 30 metres.
Locations:
1. At the end of horizontal pipelines
2. At the upper end of vertical main pipelines
3. At intervals of 25 - 30 metres on horizontal pipelines
4. At pockets
5. At 90° bends
1. 2. 3.
4. 5.
14. Deck penetration examples
Simple sleeve Alternatively
Vacuum pipe
Seal
Deck Deck
PIPING
Example of a penetration for fireproof bulkhead
500 500
Plastic pipe
50
Steel pipe Mineral wool
50
!NOTE: Fire-protection rules and rules about watertight compartments shall be observed.
15. Pipe manifold
1. Vacuum gauge (BSP 1/2" connection)

BSP 3/8" BSP 1/2"
2. Three-way valve
3. Vacuum switch (BSP 3/8" connection)
4. Incoming mainlines from toilets
5. Shut-off valves
6. Ejector connection DN Y
7. Shut-off valves 3. 1.
8. Pipe manifold
9. Alternate connection closed by a blind
5° 4.
flange (may be used for an incoming
2.
pipelines or for crossconnecting two
collecting units).
10. Instrument branch with 5° slope. DN 40
10.
5. 8. DN X 9.
DN 65
7. 6.
DN X is usually equal or one size larger than the incoming mainlines DN Y, however, DN X
is at a minimum DN 65.
PIPING
16. Tank vent pipe
The smallest recommended diameter for a collecting tank vent pipe is DN100. Maximum pressure drop allowed for the
tank vent pipe is 10 cm water column.There must not be pockets or horizontal parts in the vent pipe where possible
condensate water might remain and block the air flow. The vent pipe must be routed to a place where smell of sewage
is not disturbing passengers or crew.
17. Standard flange for port discharding (”IMO-flange”)
210
Pipe dimensions 170 16
DN 65 80 100
18
d5 77.7 90.3 115.9
d5
Pipe external-Ø 76.1 88.9 114.3
18. Useful hints
Placing a vacuum gauge at the end of

each main pipeline helps to locating a leaking line.
Placing a shut-off valve on each branch pipe makes

cleaning and locating leakages easier.
Placing a valve at the end of the control manifold makes,

checking the functions of vacuum switches and gauges
easier. The air flow also cleans the vacuum switch and
gauge.
The angle of “indicating tree” remove water and other

particles by gravity and increases significantly operation
realibility and service interval.
EVAC Date: 11 Jan 2008 Doc. 5:01004F
P IN
PIPING
TIGHTNESS REQUIREMENT
Piping inspection and tightness
As sewage transportation is based on pressure difference, there should be minimum leakage in the vacuum sewage
system. Leakage in the system will lower systems operation performance and gives excess wear and tear for
components. Electric consumption will increase due to the fact that the pumps must run more often to obtain
vacuum. Low vacuum decreases the sewage flow speed in pipes and it will increase the risk of clogging.
Pipe installation design and tightness of a vacuum pipeline must be checked in stages during construction, one
section pipeline at a time. Tightness testing can be done by using pressure air, water or preferably with vacuum.
Pipeline tightness testing is to be done before installation of toilets etc. Toilet connections shall be blocked during the
test by rubber plugs or equal.
During the pipe installation, tightness tests shall be done to eliminate possible leaks in pipe joints etc. When the
sewage piping system is ready with all vacuum components connected, the test should be run again to check any
possible leakages in toilets, vacuum interface valves etc.
When toilets and other components are connected to the piping, vacuum pressure in the piping system shall stay
between -55 kPa ...-30 kPa for 10-30 minutes without pump starts to guarantee all different operation conditons.
The tightness of the piping system must always be tested. The test procedure and test results must be documented.
( see enclosed test protocol ).
P IN
PIPING
TIGHTNESS REQUIREMENT
General
All piping must be tightness-tested before toilets, interface valves and vacuum units are connected to the piping
system. Tightness must be checked pipe section by pipe section. Finally the complete vacuum piping must be
checked.
Testing methods and requirements

Testing can be done by:
• Vacuum
• Pressure air
• Pressure water
1. Vacuum Test:
-60 kPa vacuum is created to the pipe, all possible leaks are to be removed until leak is limited to
+2 kPa/h (i.e. 2 kPa drop in pressure from -60 kPa to -58 kPa during 1 hour).
2. Pressure Air Test:

300 kPa (3 bar) overpressure is created to the pipe section to be tested.
All possible leaks are removed until leak is limited to 15 kPa/h (i.e. pressure drop from 300 kPa to 285 kPa
during 1 hour ). NOTE: Consult pipe supplier about pressure test before testing.
3. Pressure Water Test:

Piping is filled with water and pressurized to 300 kPa (3 bar). No water leaks are allowed. NOTE: Consult pipe
supplier about pressure test before testing.
Documentation of results
Always document the results ( use enclosed test protocol ).
Ship Hull No.
Testing Method: Vacuum Pressure Water
Tested by / Date Approved by / Date

Pipe section No. / /
cc. Yard
Owner
EVAC
EVAC Date: 07 Feb 2008 Doc. 5:01002E
P IN
PIPING
OPERATION AND MAINTENANCE
co ts
Tab le of contents Page
1. General 2
2. Pipe cleaning 2
3. Pipe cleaning examples 3
P IN
PIPING
1. General
This document provides information about pipe operation and maintenance and shall be used as advisory only. The
maintenance shall be carried out by qualified and authorized personnel to avoid any risks and misuses. While carrying
out the maintenance, the safety instructions must be followed.
Follow-up of pipe condition
As sewage is an aggressive liquid and can cause corrosion which may lead to leakages in pipes and in system
components, it is recommended that the piping should be inspected 2...4 times per year visually through cleaning plugs
and flanges.
During inspection, also check the cleaness of the pipe. The risk of built-up deposits is most likely in horizontal pipe
lines, near urinals, in places where the sewage flow is slow and in areas, where the temperature is high. If any serious
deposits or build-ups occur, clean the pipe by the following method: Rinse the piping with a lime-removing agent, e.g.
15--30% phosphoric acid or similar. The agent should be poured into the toilets at the end of each main branch of the
piping. The acid should be allowed to work for some hours depending on the amount of solid built-ups. Occasionally
a piping treatment may be necessary where toilets and other components are removed and piping plugged and filled
with circulating chemical for 4...24 hours at regular interval.
! NOTE: Before filling up the piping with chemicals, check pipe tightness by filling the pipes with water. Strong chemicals
may be harmful to the pipes and biological treatment plant.
! HINT: Today’s camera technology (camera into vacuum piping) makes it very easy to locate problem section(s) of
piping or how frequently pipe cleaning should be done.
2. Pipe cleaning
Best results will be achieved if regular cleaning procedures are adopted from the very beginning of the vessels delivery
from the yard.
Evac has developed automatic dosing pump set ( P/N 6540390 ) where cleaning chemical can be fed into the piping
automatically.
Pipe cleaning with chemicals
By the time, vacuum sewage piping may exhibit signs of build-up deposit.This problem can in most cases be reduced
or totally eliminated by undertaking relatively simple preventive maintenance measures. It is recommended that ships
experiencing problems with build-up adopt the following maintenance routine:
• Install automatic dosing pump set at strategic places in the piping.
• Pour suitable chemical (see attached list) in each toilet at the end of each vacuum line with a build-up of deposit
problem and flush the toilets.
• Initially, repeat the procedure every week. Once the problem has been brought under control, repeat the treatment
regularly.
• In cases of severe problems, it is recommended that an experienced service company is

contacted to solve the problem.
! NOTE: If used excessively, some chemicals may degrade the performance of some biological treatment plants.
Local regulations must be adhered to when handling some of the listed chemicals.
P IN
PIPING
LIST OF RECOMMENDED PIPE CLEANING CHEMICALS:

Chemical trade name Manufactured Country Contact information
Phosphoric Acid (max. 50%) Commercially available Global
SAF Drew Chemicals USA www.ashland.com
Gamazyme TDS or BTC Unitor Global www.unitor.com
EPC Maskin Import Ab Finland Tel.: + 358-18-23200
Fax: + 358-18-23066
P50 Ab Prols fabrik Sweden Tel.: +46-8-556 21050
Fax: +46-8-68802
Uriclean Uniservice USA www.uniserviceamericas.com
PIPE CLEANING COMPANIES WORKING TOGETHER WITH EVAC:
Excelsum International B.V. Transvac Marine Systems Ltd Virtus Gmbh

Mr. Rogier van der Laan Unit G3, 14 Beeding Close Kleines Wegfährels 10
Dukdalfweg 57 Southern Cross Trading Estate D-21756 OSTEN
1332 BL Almere Bognor Regis Germany
The Netherlands WEST SUSSEX PO22 9TS Tel: +49-4776-8383
Tel.: +31-(0)-36 5491530 Great Britain Fax: +49-4776-838484
Mobile: +31 650263133 Tel.: +44-1243- 840 860 or 838 485
Fax: +31-(0)-36 5290511 Fax: +44-1243- 840 861 E-mail:
E-mail: Rogier_vanderlaan@excelsum.nl E-mail: sales@transvac-systems.co.uk klaeke@virtus-ship.de
www.excelsum.nl
3. Pipe cleaning examples
Best results will be achieved when regular cleaning procedures are adopted from the very beginning of the vessels
delivery from the yard.
The build-ups occur most easily in places such as low bends in the horizontal part of the piping, where the sewage has
a possibility to lie still for longer periods of time or where the flow velocity is low. Heat stimulates the build-up of deposits.
Piping cleaning, dosing method
Automatic
dosing pump
Chemical
tank
1. Pipe cleaning is carried out by automatic dosing unit at the end of pipe line approximately once per week.
EVAC reserves the right to make alterat ons to this specificat on without prior notice.
P IN
PIPING
2. It is recommended to dose chemical into the manifold and collecting unit, to keep the pumps and ejectors valves
free from deposits.
Chemical
! NOTE: It is recommended to use the dosing method regularly. In order to prolong the need for using a more complicated
methods.
Piping cleaning, cooking method
! NOTE: Only for toilets with discharge pipes downwards
1. Estimate the volume of the piping system, to be able to fill the piping with correct amount of chemical for the
treatment.
P IN
PIPING
2. Isolate the horizontal branch pipe to be treated from vertical main pipe by means of the shut-of valve.
3. Check the piping drawings to be sure that there are no connections to, for instance, the toilets with riser pipes.
Chemical mixture may overflow through the riser toilets.
4. It is always recommended to pressure test the piping with water to ensure that there are no leaks or connections
with overflow possibility before chemicals are fed into the pipe.
P IN
PIPING
5. There can be places in the piping system where a drilled hole has been used to find the location of a pipe blockage.
Occasionally such drill holes may have been plugged inappropriately only to stand vacuum, not pressure or
chemicals. In this case there is a risk the cleaning chemical may penetrate the plugged hole and cause leakage.
Such holes shall be secured properly by ordinary connectors prior the work and pressure tested with water.
A drilled hole
6. To ventilate the piping during chemical filling, open the vacuum piping for instance adjacent to the chemical feeding.
It is important that the open end of the piping system is well ventilated, because chemical cleaning process is creating
toxic gases. Do not have open flames, sparks, or any sources of fire in the vicinity of the open end of piping.
Proper ventilation
Chemical
7. Fill the branch pipe with the cleaning chemical. The reaction between the deposits and the chemical will start
immediately and the "cooking process" begins.
8. During the treatment, the piping can be knocked to remove the deposits from the pipe walls.
9. Normally the treatment time varies from 4 to 24 hours.
10. After the treatment, flush the piping thoroughly with water starting from the toilets nearest the vertical main pipe.
(If the flushing will be started from the end of horizontal main pipe, there is a risk that the removed deposits will block
the pipe). Occasionally a second treatment may be necessary.
Piping cleaning, circulation method
There are speciliazed companies to clean sewage pipes by circulating cleaning chemicals through the piping section.
All components are first disconnected from the section pipe to be cleaned. Piping is filled with water to be sure that
there are no leaks. Chemical circulation hoses are connected to the pipe to be cleaned. Chemical is circulated until
the section pipe is clean. More detailed information is available on request.
When using cleaning chemicals always follow manufacturer’s instructions for safe use chemical and disposal.
P P C
PIPE E NI G AND
CLEANING A D CLEANING
L A N CHEMICALS
HE I A
CHEMICAL RESISTANCE OF METAL PIPES USED IN EVAC SYSTEMS
Chemical Pipes
SS 316 Black steel Galvanized Steel Epoxy coated, CuNiFer
galvanized steel,
type LORO
Hydrochloric Acid 100% 2 3 3 4 3
Hydrochloric Acid 20% 2 3 3 4 3
Phosphoric Acid 2 1 2 2 2
Chlorine 2 2 2 2 2
Scale:
1 = Very good
2 = Good
3 = Moderate
4 = Not recommended
TYPE: TOILET, CLASSIC, WALL 4. TOILET, CLASSIC, WALL MODEL
P/N: 6544286 - Installation
- Trouble shooting
- Spare parts
EVAC Date: 03 Apr 2008 Doc. 001992-3
VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)
Control mechanism on wall:

optional wall push button kit P/N 6543766,
30 not included in P/N 6544286
Control mechanism on Water supply 1/2”

porcelain
Shut-off valve
500
Seat and cover Vacuum breaker

Flexible water
connection hose
500 90
380
Edge strip
(or Ø57)
300
470
Ø50
180
Bowl
300
150
120
230
Discharge connection sleeve
Materials Bowl: White vitreous china

Seat: PP
Cover: PP
Control mechanism: ABS, POM
Discharge valve; plastic parts: POM, PP, rubber parts: NR, EPDM
Operating data Water pressure: 300 ...1000kPa

Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 ±0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~60 ±10 litres/flush (normal atmospheric air)
Connections Water supply: 1/2" MPT, flexible hose

Discharge: Connection sleeve to O.D. 48 - 52mm and ( 55 - 60mm pipe) includes two hose
clamps.
Shipping data Net weight: 16 ±0.5kg

Shipping weight: 18.3 ±0.5kg
Shipping volume: 0.168m3
1
© Copyright Evac Oy. All rights reserved.
EVAC Date: 04 Apr 2008 Doc. 001993-2
Commercial Marine Equipment INSTALLATION
VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
Max.30
Control mechanism
on wall: optional
wall push button kit
Shut-off valve
1/2" MPT
350 (Water supply hose)
Vacuum
620
Control mechanism breaker

Seat and cover
Flexible
water hose
A Discharge pipe
47
alignment
B tolerance
A 90
to be ±3.0 mm
150
150
120
230 U-beam
(Not included in EVAC supply)
Fasten the beam to a solid structure.
Dimensions of toilet service opening through the wall
Recommended service opening for all Classic Minimum service opening for Classic toilets
toilets without USPH and optional place
for control mechanism
(Optional place
for control mechanism,
installation hole Ø48)
620
230
230
200 80
Ø13 Ø30
Ø13
80
197
150
150
160
120
150
150
Ø70 Ø70
EVAC Date: 04 Apr 2008 Doc. 001993-2
VACUUM TOILET
Toilet supporting beams ( not Evac supply ) for Evac Classic toilet
U-beam 50x30x2
Bolt M12, welded
230
310
220
200
Length according to
the space available
Toilet installation on the wall, Cross section A - A

Edge strip
Toilet bowl
Beam
Bolt M12 (not EVAC supply) to be welded.

! NOTE: Thread on the bolt must be full length.
Guiding nut Plastic nut M12
T 65±2 Total length of bolt = T + 65 ± 2
Connection pipes installation, Cross section B - B
Pipe size O.D. 48 - 52 Pipe size O.D. 55 - 63

Secure with hose clamps. Secure with hose clamps.
Sleeve coupling Cabin Service area Sleeve coupling Cabin Service area
Sleeve Rubber
coupling connector
Bushing Bushing
Discharge valve Discharge valve

outlet pipe outlet pipe
Wall, max.30 Hose clamps Wall, max.30 Hose clamps
Installation kit consists of:
Guiding nut ......... 2 pcs Nut ......................2 pcs Sleeve coupling .... 1 pcs Rubber connector . 1 pcs
Edge strip ........... 1 pcs Bushing ...............1 pcs Sleeve coupling .... 1 pcs Hose clamp ..........4 pcs
EVAC Date: 04 Apr 2008 Doc. 002016-2
VACUUM TOILET
Water supply Shut-off valve/vacuum breaker assembly

Shut-off valve
Vacuum breaker
Water connection hose A

Seat and cover
Guiding nuts B
Water valve
Fastening bolt
Edge strip installation

Edge strip
Discharge connection Edge strip Wall
Bowl
Nut C Bowl
Fig.1
! NOTE: Do not use any kind of grease during installation.
Optional place on wall for the control mechanism Vacuum hoses

Control mechanism
• Remove three vacuum hoses from the control mechanism.
• Remove the control mechanism and replace Covering washer
by the covering washer.
• See recommended hole sizes for the control mechanism
on the wall in the document 001993-2.
Toilet installation
• Connect the water connection hose A to the water valve.

• Install the guiding nuts B on the fastening bolts.
• Lift the bowl onto the fastening bolts and tighten the securing nuts C. Tightening torque is 15-20 Nm.
! NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses will
not have any kinks.
• Fit the edge strip as shown in figure 1. Place the joint of the strip to the bottom side of the bowl.
• Install the seat and the cover.
• Connect the discharge connection.
! NOTE: Secure with the hose clamp. See installation of the connection pipes in the document 001993-2.
EVAC Date: 04 Apr 2008 Doc. 002016-2
VACUUM TOILET
• Connect the shut-off valve/vacuum breaker assembly to the water supply. The shut-off valve must be installed to
the water supply piping's side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum
breaker must be installed vertically as shown.
• Connect the water connection hose A to the shut-off valve/vacuum breaker assembly.
Optional place on wall for the control mechanism
• Connect the extention joints and the extention hoses to the disconnected hoses.
• Install the control mechanism on wall (installation hole Ø48).
• Connect the hoses to the right places to the control mechanism.
Wall push button kit

Control mechanism
Extention hoses
Hose to the water valve
Extention joint
Covering washer
Vacuum inlet hose

Hose to the discharge valve
The control mechanism installation The control mechanism installation

on the insulated sheet metal wall on the compact wall plate
Sheet metal Insulation Max. 30

wall
~ Ø100 Mark D: Compact Mark D:
to discharge valve wall plate to discharge valve
Mark V: Mark V:
Ø48
Ø48
vacuum inlet vacuum inlet
Mark W: Mark W:
to water valve to water valve
Control Control
mechanism mechanism
Gasket Gasket
EVAC Date: 04 Apr 2008 Doc. 002025-2
VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE
Shut-off valve
Filter ( not in USPH model )
Vacuum breaker
Water hose
Water valve
Filter in water valve
Flushing nozzle
Control mechanism/push button
Mini-check valve
Discharge valve
Operation
The toilet is flushed by pressing the push button. The water valve opens and lets rinsing water flow into the bowl
through the flushing nozzle. After a short delay, the vacuum acts in discharge valve housing and forces the rubber
diaphragm in discharge valve to open. The contents of the bowl is drained to the vacuum sewer by a pressure
difference between the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse enters the discharge
valve, which closes. After a short delay, atmospheric air pulse reaches water valve, which closes and lets a certain
level of water at the bottom in the bowl.
After the flushing cycle has stopped, the push button and system will be ready for next flush.
Start-up
• Clean bottom of the bowl inside.
• Check that the mini-check valve and discharge valve are clean and working correctly.
• Check that the water supply hose and the filter of the water valve are not blocked up.
• Check that sufficient vacuum (-30kPa) is available.
• Open the shut-off valve in the water supply piping.
• Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and the
contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
• When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of the
water valve.
Monitoring the v acuum toilet in nor

vacuum mal oper
normal opera a tion
• Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts the
bowl contents when the push button is pressed.
• Check that the push button returns to it´s non-activated state.
• Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water valve
time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
• Check that there are no water or air leaks.
! NOTE: Water consumption is dependent on water supply pressure.
EVAC Date: 04 Apr 2008 Doc. 002025-2
VACUUM TOILET
Preparation for a toilet not to be used for a long period

• Close the water supply valve.
• Run a flush cycle by pressing the push button.
• Close the toilet seat cover.
Cleaning instruction for the seat
• The seat is easy to clean, with just a few simple directions for you to observe.
• Use a mild soap solution or biological cleaners.
• Seat and hinges should not be left damp, but be dried with a soft cloth.
• When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner has
been flushed away.
Scheduled maintenance program
Maintenance Program is based on 20 toilet flushes per day and 20 years operation.
Every year:
• Change Mini-check valve 5959902 if toilet is connected to riser pipe.
• Check operation, push button, seat and cover, rinse pattern, discharge pattern.
• Check possible water and vacuum leakage.
• Clean Filter ( not in USPH models ) in water supply.
Every 5 years:
• Change Mini-check valve 5959902 in every toilet.
• Open and clean Water valve filter 5774150.
• Check Flushing nozzle 6542428 and flushing operation.
Every 10 years:
• Change Mini-check valve 5959902 in every toilet.
• Change Hose diaphragm 6543130 and Sleeve diaphragm 6542990 in discharge valve..
• Change Water valve diaphragm 5774400.
• Open and clean Water valve filter 5774150.
• Check flushing operation.
Water valve and flushing nozzle Discharge valve
Rubber diaphragm Water valve Sleeve

Hose diaphragm
diaphragm
Filter
Flushing nozzle
EVAC Date: 04 Apr 2008 Doc. 002024-1
Commercial Marine Equipment TROUBLE SHOOTING
VACUUM TOILET
Water supply
Shut-off valve
Filter ( not in USPH model )
Seat and cover
Vacuum breaker
Water hose
Water valve
Flushing nozzle Filter in water valve
Control mechanism
Mini-check valve
Discharge pipe
Bowl Discharge valve
Trouble Cause Remedy

Toilet is discharging contineously • Foreign object in the bowl or • Shut off the problematic branch line
(discharge valve open) discharge valve valve
• Remove foreign object
• Change discharge valve
• Check and if necessary change the
control mechanism
Bowl is not emptying, but water • Blocked porcelain • Clean bowl / clean discharge valve /
comes (high water lewel in bowl) • Blocked discharge valve clean vacuum hoses
• Loose / clogged hoses
No water, but otherwise flushing • Water shut-off valve closed • Open valve
or too little rinsing water • No water pressure • Provide water pressure
• Filter full or dirty in water valve • Clean filter
• Flush nozzle clogged • Clean flushing nozzle
• Filter blocked up in water supply • Clean filter
Toilet is overflowing • Water valve jammed in open • Close water shut-off valve
position • Clean / change water valve nozzles,
• Bowl clogged or discharge valve not springs, rubbers
operating • Discharge bowl, valve and piping
• Misuse (buckets of water thrown in with normally flushing
the bowl)
• Too low vacuum (less than 30%) to
flush
Toilet does not flush. • No vacuum or low vacuum • Check vacuum level, remove
(less than 30kPa) blockage in piping
• Clogged mini-check valve • Clean / change mini-check valve
• Jammed control mechanism • Change the control mechanism
• Check air filter condition. It should
be place.
EVAC Date: 04 Apr 2008 Doc. 001995-2
Commercial Marine Equipment SPARE PARTS
VACUUM TOILET
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
See recommended spare 5980801 6543264

part kit in spare part WATER SYPPLY KIT WATER SYPPLY KIT, USPH
document: Doc no. 6:131H 5432728 5432728 6542462
Seal Seal Vacuum breaker,
6542432 USPH
5431884
Seat and cover
Shut-off valve 5431884
with hinges
Shut-off
6543414 valve
Filter
5433215
5432548
Connection
Vacuum breaker
hose with
5433215 seals
Connection hose
5774000 with seals
Water valve
(document 6:131H)
6542428 6542430
Hose (not in USPH)
Flushing nozzle
5481150* 5470214* 6543766
Hose Hose WALL PUSH BUTTON KIT
6542434
Control mechanism Control mechanism
(not included
5779098 in wall push button kit)
Guiding nut
5736303
Hose
5959902 6543768
Mini-check Hose nipple 5481150
valve Hose
5990180 5433594
Hose clamp 4000700
Hose clamp 6544228 Hose nipple
Sleeve 6540561
6543130
Hose 6542424 Rubber 6543767
6542503
diaphragm Bowl connection Covering washer
Edge strip
5433572
6542990 5990759 Connection
Sleeve 6542458
Nut hose
diaphragm Screw
6544235
6543128 6543129 Connection pipe
Discharge valve Outlet pipe with lugs 6543265
INSTALLATION KIT
6542438
* Hoses are available as a bulk Button
( P/N 5470214, P/N 5481150).
When ordering, please inform lenght.
6542434
CONTROL MECHANISM
EVAC Date: 31 Jul 2008 Doc. 6:131H
VACUUM TOILET
5774000 WATER VALVE
6543030 RECOMMENDED SPARE PART KIT:

1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet
Diaphragm
5774500
Slider
5774800
Permanent magnet
5522700
Conic spring
5774300
Valve washer Bottom
Valve washer + Jet
5774200
Fixing bracket
Jet
3752211
O-ring
5774600
Cover
V-ring
5990740
Screw Filter
5774100
Solenoid valve
TYPE: EVAC STP 125 C 5. EVAC STP 55 C
P/N: 705521225 - General
Serial No. 5892 - Technical data
- Installation
- Trouble shooting
- Spare parts
EVAC Date: 15 Jul 2008 Doc. 0:01021D
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
Evac combined sewage treatment plants
The Evac combined sewage treatment plant consists of an integrated vacuum generator and a biological sewage
treatment plant. In the sewage treatment plant an aerobic process of the biopopulation convert organic substances
existing in waste water to carbon dioxide and water without danger of methane gas production.
All waste water, both black water (toilets, urinals, hospital) and grey water (galley, showers and sinks) can be treated
in the Evac sewage treatment plants. The treatment plant can operate in all vessels which are sailing in salt, brackish
or fresh water areas.
The sewage treatment plants are fully automatic in normal operation and they require low maintenance. See operation
and maintenance instructions.
The Evac marine sewage treatment plants are designed to fulfill the requirements of IMO MARPOL 73/78 Annex IV
and USCG 33 CFR Part 159 for inspected vessels which specifys discharged waste water from sewage treatment
plants. The effluent quality is as follow:
• BOD5 < 50 ppm
• Suspended solids < 50 ppm (tested on shore) or 100 ppm (tested aboard ship)
• Faecal coliforms < 250 pcs/100ml M. P. N.
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
Biological treatment process
Black sewage water is collected by an integrated Evac vacuum ejector system or by Evac On-line pump system.
Incoming black water must be diluted with technical, grey or sea water. There is a separate dilution/gravity inlet
connection built in chamber I.
All waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to aeration chambers I and II via air distributors. The aerobic
treatment process starts in the aeration chamber I and continues in the aeration chamber II. If treated waste water is
coming from a vacuum toilet system, required dilution water must be added into the aeration chamber I.
An activated sludge is separated in the settling chamber by gravity and clarified water floats to the disinfection
chamber. The activated sludge is pumped back to the aeration chamber I by an air driven ejector(s).
A chlorine based disinfection chemical is added by the dosing pump into the clarified water in the disinfection
chamber to meet IMO’s requirements regarding presence of coliform bacterias in treated water. Treated water is
pumped to sea or ashore by a discharge pump. Disinfection can be also done by UV on special request. Please,
consult Evac.
A mineralized sludge from activation chambers I and II is pumped at given intervals sea, to on shore facilities or to the
vessel’s sludge storing tank. The discharge pump is equipped with an integrated cutting device to prevent blocking.
EVAC Date: 09 Mar 2005 Doc. 1:01229B
COMBINED UNITS
STANDARD EVAC STP COMBI, CAPACITY
Treatment plant capacity

The required treatment capacity of the sewage treatment plant depends upon various parameters such as number of
persons, type of the vessel, a type of the toilet system, operating hours, type of diluting water, a number of the toilets
etc.. The maximum numbers of persons onboard shown in the chart below are only advisory.
In the chart a smaller figure is a maximum number of persons for systems where all black (vacuum) and all grey water
is processed (24h/day). A larger figure is for systems where only black water (vacuum) and dilution water is processed
(24h/day). Please, consult always Evac for detailed calculations.
Maximum number of persons
EVAC STP 20C 14 25
EVAC STP 40C 20 42
EVAC STP 55C 27 55
50 100
EVAC STP 100C
EVAC STP 125C 60 125
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Maximum hydraulic load and maximum BOD5 load
Max. hydraulic Max. BOD5

TYPE load (m3/day) load (kg/day)
EVAC STP 20C 2.6 1.13
EVAC STP 40C 4.4 1.875
EVAC STP 55C 5.7 2.47
EVAC STP 100C 10.5 4.5
EVAC STP 125C 13.1 5.63
Required information for calculations

To ensure optimal waste water handling process additional information is needed to make calculations and
dimensioning. Please, inform us about:
• Type of the vessel
• Number of persons onboard
• Number of toilets in cabins and in public use
• Type of waste water entering to the sewage treatment plant:
- Black water only
- Black and grey water mixed
• Diluting water:
- Grey water
- Technical water
- Sea water
• Operating hours per day
• Voltage and frequency
• Redundancy requirements
• Number of treatment plants in system
• Other additional information of the toilet and grey water system
COMBINED UNITS
STANDARD EVAC STP COMBI, MAIN DIMENSIONS
Not in Evac
STP 20 C
Tolerances: EN ISO 13920-CH
STP Type Main dimensions Dry weight* Wet weight* Shipping vol.
L1 W1 H1 L2 W2 (kg) ±10% (kg) ±5% (m3) ±10%
EVAC STP 20 C 1838 1280 2229 1449 816 1240 2600 3.9
EVAC STP 40 C 1838 1580 2289 1449 1116 1430 3570 5.0
EVAC STP 55 C 1838 1980 2289 1449 1516 1625 4645 6.2
EVAC STP 100 C 2058 1980 2589 1669 1516 1840 6170 7.3
EVAC STP 125 C 2998 1998 2589 2609 1516 2245 8725 12.0
* 1 x discharge pump, 1 x blower, 1 x ejector
2 x discharge pump, 2 x blower, 2 x ejector +220kg
Materials Tank material: Steel S355 EN10025
Ejector and ejector piping: Acid proof steel EN 1.4404
Connections Connection flanges: DIN 2576 (PN10), DIN 2573 (PN6)
Installation Fixing to base: welded or bolted to steel structure
Operating data Discharge height: 15m
Electrical data Voltage: 380,400,415/440,460V, 50/60Hz
Other Standard color: RAL 5019
COMBINED UNITS
STANDARD EVAC STP COMBI, CONNECTIONS
Gravity inlet
(Only EVAC
STP 20 C)
Flushing
Va c u u m Discharge
inlet
Gravity inlet
(Not STP 20 C)
Ventilation/
Emergency
overflow
Dilution inlet
(Not STP 20 C)
Tolerances: EN ISO 13920-CH

STP Type Vacuum inlet Gravity Inlet Dilution inlet Ventilation
DN65 PN10 DN100 PN10 DN65 PN10 DN80 PN10
VA1 VA2 VA3 IN1 IN2 IN3 ID1 ID2 ID3 V1 V2 V3
EVAC STP 20 C 246 158 1703 23 640 1368 - - - 1133 423 1557
EVAC STP 40 C 246 308 1914 265 185 1617 265 965 1617 1118 573 1617
EVAC STP 55 C 246 508 1914 265 235 1617 265 1365 1617 1133 773 1617
EVAC STP 100 C 246 508 2214 265 235 1917 265 1365 1917 1268 773 1917
EVAC STP 125 C 246 508 2214 265 235 1917 265 1365 1917 1268 773 1917
Discharge Flushing
DN40 PN6 DN50 PN10
DI1 DI2 DI3 F1 F2 F3
712 1115 556 296 1081 106 ! NOTE: EVAC STP 20 C does not have a dilution inlet.
712 1415 556 286 1381 106 The gravity inlet can be used for dilution water.
712 1815 556 286 1781 106
840 1815 556 403 1781 106
1298 1815 556 849 1781 106
COMBINED UNITS
STANDARD EVAC STP COMBI, PART NUMBERS
Part numbers for standard sewage treatment plants

P/N Type Description
702011115 EVAC STP 20 C 1 x discharge pump, 1 x blower, 1 x ejector, 1 x ejector pump
System options
Disinfection can be done optionally by an UV disinfecton system on special request. For more information, please
consult Evac.
Additional components
A sewage treatment plant may require additional components for optimal operation, please consult Evac.
Dilution water
Because a combined treatment plant is processing black water from vacuum toilet system, dilution water must be
added into incoming sewage. There are several system options to control and monitor dilution water:
• flow meter and pressurized fresh or technical water
• grey water buffer/holding tank and constant flow pump
• grey water buffer/holding tank and dilution water feeding by gravity with flow meter
Screen or Catcher
If there is a risk that a lot of non organic solids obstacles are entering in the treatment plant, a screen or catcher must
be installed before the treatment plant.
Grease separator
Grease is harmful for treatment process. If there is galley water entering to the treatment unit, a grease separator
must be installed before treatment plant.
EVAC Date: 31 Jan 2005 Doc. 1:01189B
COMBINED UNITS
72008000 EJECTOR DN80 WITH BENDED END
Loose flange
DN65 PN10 VACUUM
INLET
Cleaning
plug 2"
FROM
THE PUMP
Loose flange
DN80 PN10
Materials Ejector body: Acid proof steel EN 1.4404

Welded flanges, pipe bend: Acid proof steel EN 1.4404
Loose flange: Al
Nozzle: PVC
Flap: Nature Rubber NR
Gaskets: Rubber EPDM
Connections Vacuum inlet: DN65 PN10

Pump connection: DN80
Capacity Depending on the pump
Shipping data Net weight: 20kg

Shipping weight: 24kg
Shipping volume: 0.09m3
EVAC Date: 15 Feb 2008 Doc. 1:310H
COMBINED UNITS
6541199 PUMP TYPE 4/HK 50-F, 3X230V 50/60HZ
6541200 PUMP TYPE 4/HK 50-F, 3X400/460V 50/60HZ
6541574 PUMP TYPE 4/HK 50-F, 3X400/690V 50/60HZ
525 213
177
Capacity 3x400V, 50Hz 3x460V, 60Hz
Electrical data P/N 6541199 Pump type 4/HK 50-F:

Voltage: 3x230V 50/60Hz
Insulation class: F ( 140° - 155° )
Protection class: IP 55
P/N 6541200 Pump type 4/HK 50-F:

Voltage: 3x400/460 V 50/60Hz
Nominal power: 3.0 / 3.6kW, 50/60Hz
Nominal current: 6.5 / 6.2A, 50/60Hz
Starting current: 42.3 / 40.3A, 50/60Hz
Rotation speed: 3000 / 3600rpm, 50/60Hz
Insulation class: F ( 140° - 155° )
Materials Pump casing and interstage casing: Cast iron EN-GJL-250 (GG25)
Impeller: Cast iron EN-GJL-250 (GG25)
Shaft: Stainless steel SIS 2350 (AISI 316Ti)
Impeller nut: Copper alloy UNS 38500
Metal seals: Carbon stainless steel
Other Impeller: Ø130
Shipping data: Net weight: 56kg

EVAC Date: 16 Mar 2007 Doc. 1:01037G
COMBINED UNITS
5430595 SHUT-OFF VALVE DN50
P/N 5430595 Shut-off valve DN50

Ø150
Materials Housing: Nodular cast iron (GGG50)
Slide: EPDM covered Ø19
Spindle sealing and scraper:
345
Synthetic rubber
Connections Pressure class: PN16

Nominal dimension: DN50
Shipping date Net weight: 14kg

Ø50 150
Ø125
Ø165
Ø180
P/N 5430599 Shut-off valve DN65
Materials Body, bonned and handwheel: Ductile iron

Stem: Stainless steel
Stem nut and sealing ring: Brass
380
Wedge: Ductile iron, NBR 4 x Ø19
Connections Pressure class: PN10/16
Ø65 170
Ø145
Ø185
P/N 5430593 Shut-off valve DN80 Ø180
Materials Housing: Nodular cast iron (GGG50)

Slide: EPDM covered
Spindle sealing and scraper:
400
Synthetic rubber
Ø19
Connections Pressure class: PN16
Shipping date Net weight: 20kg
Ø80 180
Ø160
Ø200
EVAC Date: 05 Aug 2005 Doc. 1:01027B
COMBINED UNITS
5437598 VACUUM SWITCH R 3/8”
5437587 THREE WAY VALVE R 3/8”
P/N 5437598 Vacuum switch R 3/8”
67 110
30 30
27 15
52
125
210
15
Ø6
R 3/8”
Operation data Pressure range: 0...100 kPa (abs)
Connections R 3/8”
Electrical data Protection class: IP 66
Shipping data Net weight: 2.0kg
P/N 5437587 Three way valve R 3/8”
Materials Body: Brass nickel-plated

Ball: Brass chrome-plated R 3/8”
R 3/8”

64
EVAC Date: 21 Jan 2008 Doc. 1:01028C
COMBINED UNITS
5437623 VACUUM GAUGE G 1/2”
5437666 THREE WAY VALVE R 1/2”
P/N 5437623 Vacuum g aug

gaug
augee G 1/2” B 44
Operation data Range: 0 ... -100kPa
Connections G 1/2” B
Ø100
132
G 1/2” B 15
P/N 5437666 Three way valve R 1/2”
Materials Body: Brass nickel-plated

Ball: Brass chrome-plated
R 1/2”
R 1/2”
64
EVAC Date: 06 Aug 2008 Doc. 1:01050E
COMBINED UNITS
70235001 PUMP ES 120
Outlet
Inlet
Direction Z
Capacity
3x400V, 50Hz 3x480V, 60Hz
Operating data Operating mode: S 1 continuous duty

Max. ambient temperature: +45°C
Electrical data Voltage: 3x400/480V, 50/60Hz

Nominal power: 2.2/2.6kW, 50/60Hz
Nominal current: 4.55/4.6A, 50/60Hz
Insulation class: F
Rotation speed: 2900/3400rpm, 50/60Hz
Connections Inlet: DN50 PN10

Outlet: DN40 PN6
Materials Pump casing and sealing housing: Cast iron GG20

Impeller: Cast iron GG20
Shaft: Stainless steel X20 Cr13
Nuts, screws: Stainless steel SIS 2333 (AISI 304)
O-rings: NBR
Slide rings: Silicon carbide
Other Impeller: Ø120

EVAC Date: 18 Mar 2005 Doc. 1:01053D
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
70302001 AIR BLOWER V12YR
90 160 170 R 1 1/2"

female
thread
225
Ø 290
433
275
228
240
205
4 x Ø9
Capacity
3x400 V, 50Hz 3x480 V, 60Hz
Tolerance: ±5%
Air volume
Operating data Max ambient temperature: +40°C
Electrical data Voltage: 3x400/480V, 50/60Hz

Nominal power: 1.1/1.3kW, 50/60Hz
Nominal current: 2.7/2.7A, 50/60Hz
Starting current: 14.3/14.3A, 50/60Hz
Rotation speed: 2850/3400 rpm, 50/60Hz
Connections Inlet: R1 1/2” FTP

Outlet: R1 1/2” FTP
Materials Blower casing: Aluminium G-AlSi 10 Mg

Blower impeller: Aluminium G-AlSi 10 Mg
Nuts, screws: Stainless steel SIS 2333 (AISI 304)
Mounting bracket: R St 37-2 DIN 17100

COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5 L
6541578 DOSING PUMP SET, CHEMICAL TANK 30 L
Metering
screw Metering
line
On/Off Rapid
vent valve
Suction
line
Components Dosing pump

Chemical tank
Bottom valve
Suction hose and metering hose
Control cable
Metering valve ( counter pressure 0.5 bar )
Materials Pump head: PVDF

Diaphragm: PTFE-EPDM composite
Seals: FPM/Viton B
Valves: PVDF
Valve balls: Glass
Valve springs: Elgiloy / Hastelloy C4
Housing: Thermoplastic polyester
Color: Blue, RAL 5007
Capacity Pump capacity: 0 - 2.5 l/h, adjustable

Suction head at 100% stroke: 2m
Operating data Max. back pressure: 10 bar

Stroke frequency: 122 1/min
Max ambient temperature: +40°C
Connections Ø4/Ø6, inner/outer diameter
Electrical data Voltage: 230V, 50/60Hz

Nominal power: 10.4/11.5W
Insulation: B
EVAC Date: 31 Jan 2005 Doc. 1:01058D
COMBINED UNITS
70701001 LEVEL SWITCH SSP/3K
Contact changes at:

45 + 15
G1
Ø29
! NOTE: Connect only black and blue cable.

133 ~ 60
Components Float switch

Cable: 3 x 0.75mm2
Materials Body: Polypropylene

Cable: RYFLEX
Operating data Max. operating pressure: 1 bar (+20°C)

Operating temparature: +8 - +60°C
Electrical data Voltage: 24V =/~ - 250V =/~

Nominal power: max. 350W
Current: 0.2A ~ - 3A ~
EVAC Date: 08 Jan 2007 Doc. 1:01125G
COMBINED UNITS
6541033 GATE VALVE DN40
6542225 SHUT-OFF VALVE R 1 1/2”
6541699 SHUT-OFF VALVE R 1”
Gate valve DN40, DN50, DN100

ØH
P/N 6541033 5430595 5430591
Nominal size DN40 DN50 DN100
Pressure class PN16 PN16 PN16
A 140 150 190
B 245 245 355 B
ØFxG
C 150 165 220
D 110 125 180
E 40 50 100
F 19 19 19
G 4 4 8
H 200 200 315 A
ØE
Weight (kg) 11.5 13 31.4
ØD
Materials: Housing: Cast iron ØC
Slide: EPDM covered
Spindle sealing and scraper: Synthetic rubber
Shut-off valve R 1 1/2", R 1" D
P/N 6542225 6541699

Nominal size R 1 1/2" R 1"
A 94 66 C
B 70 44
C 75 63 ØB
D 140 110
Ball valve material Brass Brass A
EVAC Date: 10 Mar 2005 Doc. 2:01069C
COMBINED UNITS
STANDARD EVAC STP COMBI
Foundation
Evac sewage treatment plants are delivered with a foundation allowing welding or bolting to a vessel's deck or
installation frame. Welding instructions below must be carefully followed. Please, consult EVAC for bolted
installation.
Required maintenance
space 500mm ! NOTE: Installation frame/deck must be
flat and even.
! NOTE: Installation frame/deck must
support tank's bottom frame evenly on
whole frame area. Allowed max. distance
between deck’s stiffeners is 800mm.
! NOTE: Piping must be installed so that
there is no stress in flange connections.
a3 100 (200)
! NOTE: Welding outside the foundation

area is not allowed.
! NOTE: Do not damage the painting of the

tank during welding. Observe heat
Ship's installation conduction.
frame/deck
! NOTE: Fill the tank with water before
welding to avoid painting damages during
welding.
space 100mm
space 100mm
space 600mm
space 600mm
COMBINED UNITS
Pipings system
The Evac sewage treatment plant can process:
• Black water from vacuum sewage system (Dilution water required)
• Black water from gravity sewage system
• Black water from vacuum sewage system and grey water (Dilution water may be required)
• Black water from gravity sewage system and grey water
Installation and piping arrangement is depending on the vessel’s sewage system. Please, consult Evac for sewage
treatment system options and required additional components.
A combined standard sewage treatment unit has the following flange connections which must be connected to a
vessel's piping system by the yard/Customer:
• Vacuum sewage inlet
• Gravity sewage inlet
• Dilution water inlet
• Discharge
• Ventilation/Overflow
• Flushing (Only temporary use.)
! NOTE: In custom made treatment plants a number of flange connections may vary. Please, see technical drawings.
! NOTE: Pockets are not allowed in ventilation pipe.
Dilution inlet Ventilation/Emergency

DN65 PN10 overflow DN80 PN10
Gravity inlet
DN100 PN10
Vacuum inlet
DN65 PN10
Discharge
DN40 PN6
Flushing connection
DN50 PN10
COMBINED UNITS
Required additional components

A sewage treatment plant may require additional components for optimal operation, please consult Evac.
Dilution water
Because a combined treatment plant is processing black water from vacuum toilet system, dilution water must be
added into incoming sewage. There are several system options to control and monitor dilution water:
• flow meter and pressurized fresh or technical water
• grey water buffer/holding tank and constant flow pump
• grey water buffer/holding tank and dilution water feeding by gravity with flow meter
Screen or Catcher
If there is a risk that a lot of non organic solids obstacles are entering in the treatment plant, a screen or catcher must
be installed before the treatment plant.
Grease separator
Grease is harmful for treatment process. If there is galley water entering to the treatment unit a grease separator must
be installed before treatment plant.
! NOTE: All external components are installed by a yard/customer.
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Installation principle for vacuum sewage system, dilution by pressurized fresh/technical water
Dilution water control (pressurized
• Dilution water is controlled by

Vacuum sewage system
a flow meter. Dilution water

fresh water/technical water)
must be pressurized and

Vent pipe
water pressure must be

constant for precise
to adjusting.
r f low Slu
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il
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slu w a
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Flu e r Tes
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COMBINED UNITS
Installation principle for vacuum sewage system, dilution by grey water
• Dilution water is controlled by

a constant flow pump and a
timer.
Vent pipe
Vacuum sewage system
to Slu
e r flow (IMdge
Ov or k O f disc
e n lan ha
bilg ge ta ge) rge
u d
sl
To
h
tan oldin
k g
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slu w a
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cha
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utio ter ng
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t tv
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d
hol
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Please, consult Evac for detailed information about installation and piping arrangements.
COMBINED UNITS
1.0 Treatment process
1.1 Vacuum generation

The vacuum generation unit creates vacuum in sewage piping by means of an ejector(s). The vacuum generation
unit consist of ejector, ejector pump(s), pressure switch(s), vacuum gauge, shut-off valve(s) and antifoaming
dosing unit. Vacuum generation is controlled by the vacuum switch(s).
1.2 Aeration and blowers

Waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to the aeration chamber I and II via installed aerators. An
aerobic process continues in the aeration chamber II. Inorganic solids (for instance plastic) are stopped in the
aeration chambers I and II. Air flow can be adjusted between chambers I and II using air valves.
1.3 Settling
Activated sludge is separated in the settling chamber by gravity and clarified water flows to the disinfection
chamber. Activated sludge is pumped back to the aeration chamber I by an air driven ejector pump(s).
Air flow for the sludge ejector is adjusted so that the sludge return from the chamber III is about 1/3 of the pipe section
(See transparent hose above tank). Rest of the air flow produced by the blower(s) is used for aeration and divided
equally between tanks I and II.
Sludge has to be removed frequently from the process to maintain a good biological balance in the sewage treatment
unit. Sludge content in process (in chamber I) must be kept between 100ml/l and 500 ml/l. Sludge is removed by the
discharge pump.
COMBINED UNITS
1. 4 Disinfection
Disinfection chemical (e.g. Sodium hypochlorite (NaClO), solution, active chlorine 10%) is added to the clarified water
in the disinfection chamber to meet IMO's requirements regarding presence of coliform bacterias in treated water.
Residual chlorine must be kept between 2 ppm and 5 ppm. Residual chlorine can be adjusted by the dosing pump's
settings and/or timer settings. Treated water can be pumped to sea or ashore by the discharge pump.
1.5 General notes
Following notes must be paid attention to maintain optimal process conditions and effluent quality.
! NOTE: The unit must be in continuos operation to maintain biological activity.
! NOTE: It will take about one month before effective biomass will overtake the process after first start-up or after
maintenance break. During this bacteria breeding period unit is not working as designed.
! NOTE: Never discharge both aeration chambers totaly at same time. Ensure always that there is bacterical population
left in either chamber I or chamber II to avoid collapse of the biological process.
! NOTE: Amount of the needed dilution water can be calculated. Needed dilution water is 1 x incoming black water
(vacuum system). The amount of black water in vacuum toilet system is 15 l/person/day. A total dilution water need
can be calculated:
Dilution water per day = 1 x 15 l/pers/d x persons onboard.
Dilution water can be fresh, brackish or technical water. Dilution water is added into aeration chamber I.
! NOTE: Dilution is not needed, if vessel’s grey water is also processed in the treatment plant.
! NOTE: Some antifoaming chemicals has a very high BOD5 value. It is recommended to use antifoaming chemicals
which have low BOD5 value.
! NOTE: All substances which might be harmful to the biological process such as large amounts of grease, acids,
alkalines, etc. are not allowed to be led to treatment unit.
COMBINED UNITS
EJECTOR DN80
Incoming line (from sewage piping)
Check valve Flap
Jet tube Nozzle
From pump
Operation
The water ejector consists of a jet tube of stainless steel, a check valve and a nozzle of PVC.
The ejector, powered by the EVAC pump, creates vacuum in the piping. Sewage is pumped from the tank throug the
nozzle of the ejector creating a venturi effect whereby air and waste are inducted from the piping, mixed with the
sewage jet and passed into the collecting tank.
When the pump stops, the rubber flap of the check valve is drawn into the closed position by the vacuum, which is
thereby maintained.
Maintenance
The only moving part in the ejector is a rubber flap in the check valve.
Tightness of the ejector flap shall be checked periodically.
Once a year:
• open and clean ejector check valve
Every five years:

• change ejector flap
• clean ejector nozzle
• check and clean ejector from build-up of deposit
EVAC Date: 31 Jan 2005 Doc. 3:305D
COMBINED UNITS
PRESSURE SWITCH
Scales Knob
Ball valve
3-way valve
5°
Fig. 1 Knurled
knob
Fig. 2
Operation
The vacuum level in the system is controlled by a pressure switch.
The pressure switch or switches and the vacuum gauge should be installed on a separate manifold, to reduce the
chance of impurities entering the switch or gauge (fig. 1). The instrument branch must have 5° slope. Water in the
instrument branch will cause malfunctions.
The switch starts a pump when the vacuum level in the system falls below a preset value. If the vacuum level still
keeps declining, another pump will be started (provided that there is more than one pump in your system). As soon
as the required vacuum level has been reached, the pump(s) will be stopped.
1. Set the stop pressure by turning the knob. As you turn the knob, the indicator on the scale will move. It should be
set between -40kPa and -60kPa (40-60% vacuum). This is the vacuum level at which the pumps will be turned off.
Note that in each system the optimal setting may vary.
2. Set the start pressure by turning the knurled knob, reached by removing the cover of the switch. Turning the knob
will set the starting vacuum level somewhat lower than the “stop”level set by the knob. In effect, whenever the
“stop”level is changed by turning the knob, the starting level will also be changed.
The plant can be provided with a low level pressure switch for low vacuum alarm. Set the “off” pressure to -30kPa.
The setting of the switch(es) may vary from system to system depending on the individual requirements.
The vacuum gauge installed, in each system enables you to check that pressure switches are functioning properly.
Maintenance
Once a year:
• Check the operation of both pressure switch and vacuum gauge.
Every five years:

• Clean or change piping and components between switch and gauge.
COMBINED UNITS
STANDARD EVAC STP COMBI, CONTROL PANEL
Control panel controls

Control switches
MAIN SWITCH ON/OFF
BLOWER 1 MAN/0/AUTO
BLOWER 2* MAN/0/AUTO
DISCHARGE PUMP 1 MAN/0/AUTO
DISCHARGE PUMP 2* MAN/0/AUTO
EJECTOR PUMP 1 MAN/0/AUTO
EJECTOR PUMP 2* MAN/0/AUTO
CHLORINATION PUMP MAN/0/AUTO
ANTIFOAMING PUMP MAN/0/AUTO
(* If installed)
Control push buttons

SHUT DOWN RESET, ALARM RESET, LED TEST 0/1
EMERGENCY STOP 0/1
Control leds
POWER ON White
BLOWER 1 RUNNING Green
BLOWER 2 RUNNING* Green
DISCHARGE PUMP 1 RUNNING Green
DISCHARGE PUMP 2 RUNNING* Green
EJECTOR PUMP 1 RUNNING Green
EJECTOR PUMP 2 RUNNING* Green
CHLORINATION PUMP RUNNING Green
ANTIFOAMING PUMP RUNNING Green
BELOW LOW LEVEL (Tank IV) Yellow
ABOVE HIGH LEVEL (Tank IV) Yellow
HIGH LEVEL ALARM (Tank IV) Red
VACUUM FAILURE/COLLAPSE Red
COMMON ALARM Red
SLUDGE ALARM Red
(* If installed)
Control panel operation, automatic operation mode

Blower 1
Controlled by: Control switch “BLOWER 1” set to “AUTO”
Timer Running time 15min
Pause time 15min
Operation: Starts Contolled by timer, alternates with blower 2*
Stops Contolled by timer
Blower 2*
Controlled by: Control switch “BLOWER 2” set to “AUTO”
Timer Running time 15min
Pause time 15min
Operation: Starts Contolled by timer, alternates
with blower 1
(* If installed)
COMBINED UNITS
Discharge pump 1
Controlled by: Control switch “DISCHARGE PUMP 1” set to “AUTO”
Timer Pump starting delay 5s
Timer Pump stopping delay 5s
"HIGH LEVEL SWITCH" LSH
"LOW LEVEL SWITCH" LSL
Operation: Starts Water level above LSH, starting delay 5s,
alternates with discharge pump 2*
Stops Water level below LSL, stopping delay 3s
Discharge pump 2*
Controlled by: Control switch “DISCHARGE PUMP 2” set to “AUTO”
Timer Pump starting delay 5s
Timer Pump stopping delay 5s
"HIGH LEVEL SWITCH" LSH
"LOW LEVEL SWITCH" LSL
Operation: Starts Water level above LSH, starting delay 5s,
alternates with discharge pump 1
Stops Water level below LSL, stopping delay 3s
(* If installed)
Ejector pump 1
Controlled by: Control switch “EJECTOR PUMP 1” set to “AUTO”
Pressure switch PSC, pump starts at -0.35bar, stops at -0.5bar
Operation: Starts Vacuum level below -0.35bar, alternates with
ejector pump2
Stops Vacuum level -0.5bar reached
Ejector pump 2*
Controlled by: Control switch “EJECTOR PUMP 2” set to “0”
Pressure switch PSC, pump starts at -0.35bar, stops at -0.5bar
Operation: Starts Vacuum level below -0.35bar, alternates with
ejector pump1
Stops Vacuum level -0.5bar reached
(* If installed
If the vacuum level does not reach the presetted value in the presetted time, also the other ejector pump starts. Both
pumps run same time as long as the presetted vacuun level is reached.
Chlorine disinfection pump

Controlled by: Control switch “CHLORINATION PUMP” set to “AUTO”
Timer Running time depending on the unit
Discharge pump mode Pump running/not running information
Operation: Starts Discharge pump stops and water level below LSL
COMBINED UNITS
Antifoaming chemical dosing pump

Controlled by: Control switch “ANTIFOAMING PUMP” set to “AUTO”
Timer Starting time 6.00, 12.00, 18.00 (default), Running
time depending on the unit
Operation: Starts At starting time
Control panel operation, manual operation mode

Blower 1
Controlled by: Control switch “BLOWER 1” set to “MAN”
Operation: Starts Control switch set to “MAN”
Stops Control switch set to “0”
Blower 2*
Controlled by: Control switch “BLOWER 2” set to “MAN”
(* If installed)
Discharge pump 1
Controlled by: Control switch “DISCHARGE PUMP 1” set to “MAN”
Discharge pump 2*
Controlled by: Control switch “DISCHARGE PUMP 2” set to “MAN”
(* If installed)
Ejector pump 1
Controlled by: Control switch “EJECTOR PUMP 1” set to “MAN”
Ejector pump 2*
Controlled by: Control switch “EJECTOR PUMP 2” set to “MAN”
(* If installed)
Chlorinaton pump
Controlled by: Control switch “CHLORINATION PUMP” set to “MAN”
Antifoaming chemical dosing pump

Controlled by: Control switch “ANTIFOAMING PUMP” set to
“MAN”
COMBINED UNITS
Control panel indications

POWER ON Power is switched on and control power is on.
BLOWER 1 RUNNING Blower 1 is running.
BLOWER 2 RUNNING* Blower 2 is running.
DISCHARGE PUMP 1 RUNNING Discharge pump 1 is running.
DISCHARGE PUMP 2 RUNNING* Discharge pump 2 is running.
EJECTOR PUMP 1 RUNNING Ejector pump 1 is running.
EJECTOR PUMP 2 RUNNING* Ejector pump 2 is running.
CHLORINATION PUMP RUNNING Chlorination pump is running.
ANTIFOAMING PUMP RUNNING Antifoaming pump is running.
BELOW LOW LEVEL Water level is below low level LSL in chamber IV.
ABOVE HIGH LEVEL Water level is above high level LSH in chamber
IV.
(* If installed)
Control panel alarms

The control panel alarms are resetted by pressing control switch SHUT DOWN RESET, ALARM RESET, LED TEST.
“SLUDGE ALARM” is resetted by pressing control switch for 10s.
HIGH LEVEL ALARM

• Water level is over high level switch LSH over presetted time, timer setting 30s.
VACUUM FAILURE/COLLAPSE
• Led is on (vacuum failure), ejector pump has been running over presetted time, timer setting 15min.
• Led is blinking (vacuum collapse), vacuum level below presetted value -0.2bar (Pressure switch alarm) over presetted
time, timer setting 2min.
COMMON ALARM
• Emergency stop, emergency stop pressed down.
• High level alarm, see above.
• Blower overload, circuit breaker tripped.
• Discharge pump overload, circuit breaker tripped.
• Control voltage failure, circuit breaker tripped.
• Chlorination pump overload, circuit breaker tripped.
• Antifoaming pump overload, circuit breaker tripped.
SLUDGE ALARM
Presetted number of discharge times reached, counter setting 200 times.
! NOTE: Evac user manual includes complete electrical drawings and block diagrams. For detailed information,
please consult Evac.
COMBINED UNITS
Treatment unit operation modes
Automatic operation mode i.e. Normal operation

Water/sewage valves:
• Close valves "Shut-off valve, tank II" and "Shut-off valve, tank I".
• Open valves "Shut-off valve, ejector”, "Shut-off valve ejector pump”, "Shut-off valve, tank IV", and the shut-off valves of
the discharge pumps.
Antifoaming:
• Check that the antifoaming chemical tank is filled.
• Check that the antifoaming chemical dosing pump is switched on.
Disinfecton:
• Check that the disinfection chemical tank is filled.
• Check that the disinfection chemical dosing pump is switched on.
Control-cabinet:
• Set the unit to the automatic mode i.e. normal operation.
Manual operation mode

Control-cabinet:
• Set the switch(es) to position "MAN”.
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
! NOTE: Automatic control logic is by-passed in manual operation mode. Be extreme careful to avoid misuse of the
treatment plant.
Sludge discharge mode

• Check that unit is in automatic mode i.e. normal operation.
• Close valve "Shut-off valve, tank IV".
• Open valve "Shut-off valve, tank II".
• Set the switch "DISCHARGE PUMP 1" to position "MAN”. The discharge pump will run until it is interrupted by user.
When the chamber is nearly empty, pump's sound level rises (cavitation) and pump must be stopped immediately
by user to avoid damage of the pump.
• Set the switch "DISCHARGE PUMP 1" to position "0”.
• Close valve "Shut-off valve, tank II"
• Open valve "Shut-off valve, tank IV".
• Set the unit to the automatic mode i.e. normal operation.
• Refill the unit with fresh water until the discharge pump starts to run automatically. Unit is nowi n automatic mode
i.e. Normal operation.
! NOTE: The treatment unit is constructed so that the aeration chambers I and II are discharged at same time via
"Shut off valve, tank II" and the minimum required activated sludge volume for the biological process remains automatically
in the aeration chamber I.
! NOTE: Never discharge aeration chamber I below minimum level via "Shut-off valve, tank I" at the same day with the
aeration chamber II. Ensure always that there is a minimum bacterical population left in either chamber I or chamber
II to avoid collapse of the biological process.
! NOTE: Immediately after sludge discharge the effluent might be contaminated by the remaining sludge in the piping
system.
COMBINED UNITS
Start-up
Transparent hose for
adjusting sludge return Air valve,
tank III
Vacuum
switch Level
Vacuum switch,
gauge tank IV
Blower
Ejector Air valve,
Air valve, tank II
Dosing
Dosing tank I
pump set,
pump set (disinfection
(antifoaming chemical
chemical) set)
Ejector
pump
Level
Control
switch,
panel
tank IV
Shut-off
valve,
tank IV
Shut-off Discharge
valve, pump
ejector
Shut-off
valve, Shut-off Shut-off
ejector Shut-off valve, valve,
pump valve, discharge tank II
tank I pump
• Open valve "Shut-off valve, ejector”, "Shut-off valve(s) ejector pump”, "Shut-off valve, tank IV", and the shut-off valves
of the discharge pumps.
• Close valves "Shut-off valve, tank I" and "Shut-off valve, tank II".
• Check that discharge line is open.
• Open control panel and check all circuit breakers.
• Check that all control switches are set to position "0".
• Turn main switch to position "1".
• Reset control panel and check control leds by pressing push button “SHUT DOWN RESET, ALARM RESET, LED
TEST”.
• Check the rotation direction of the pumps and blower(s) by turning control switches to position "MAN". Let the
pumps run only few seconds.
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
COMBINED UNITS
• Fill antifoaming chemical tank and disinfection chemical tank. Prime the dosing pumps. See the operation instruction
of the dosing pump. Adjust the disinfection chemical dosing pump's capacity. See "Disinfection and chlorine
content test" and the operation instruction of the dosing pump.
• Set the control switches of the blower(s), discharge pump(s) and chlorination pump(s) to position "AUTO".
• Fill the treatment unit with fresh water until chamber IV is filled up and discharge pump starts to discharge. The
pump is started by the "High level switch" and stopped by the "Low level switch" in tank IV.
• Check that disinfection chemical dosing pump starts to run after discharge pump has stopped.
• Check that blower(s) starts to run after presetted pause period and stopped after presetted running time.
• Check that air blower(s) has correct direction of rotation.
• Check that sludge returns from settling tank III to activation tank I when the air blower(s) is running.
• Adjust air flow to tank III so that amount of the sludge return from tank III to tank I is about 1/3 of the pipe section (See
transparent hose above tanks). The rest of the air stream must be divided equally between tanks I and II. (Open
manholes and see check bubling in tanks I and II.)
• Set the control switches of the ejector pump(s), antifoaming pump to position "AUTO".
• Check that ejector pump(s) start and ejector(s) create vacuum. Ejector pump(s) will stop when vacuum level reaches
presetted value.
• The sewage treatment unit is now in automatic operation mode.
! NOTE: Effluent quality is within IMO's limits after about one month of the start up.
COMBINED UNITS
Maintenance
Sewage treatment unit and treatment process

Periodical checks are needed to ensure that the biological treatment process is running as designed and there is no
malfunctions with the risk of anaerobic process resulting formation of methane gas and toxic fumes (IMO MSC/CIRC.
648 -1994.06.06.).
Every day
• Observe that the treatment unit is oprating normally and there is no alarms displayed.
• Check that sludge flows through the sludge return hose when the air blower is running.
• Check a smell of the unit. If the unit is smelling, it is most probably that aeration is not working and treatment
process has changed to anaerobic. See “Trouble shooting” of the treatment plant.
Every week
• If the chemical dosing system is in use, check the chlorine content in the effluent water regularly. See "Disinfection
and residual chlorine test”.
• Test sludge content in activation chamber I to ensure that mineral sludge content is within acceptable limits. See
"Sludge test and sludge handling" and discharge sludge if needed.
! NOTE: Take a sludge content test at least every week or every time when sludge “SLUDGE ALARM” is displayed.
Reset “SLUDGE ALARM” by pressing control switch S10 “SHUT DOWN RESET, ALARM RESET, LED TEST” for
10s.
Every month
• Check that there is no obstruction in the aeration piping and in the air distributors.
• Check that there is no obstruction in the overflow between the aeration chamber II and the settling chamber.
• Check that there is no obstruction in the overflow between the settling chamber and the disinfection chamber.
• Check that there is no obstruction in the venting line.
• Inspect the tank's external and internal coatings for corrosion. For repairings see additional coating repairing
instructions.
• Check vacuum function.
Every year
• Empty and clean the unit.
! DANGER: Make sure that the unit is well ventilated and there is enough fresh air in the chamber if you have to go
inside to avoid inhaling toxic fumes and suffocation. One person must stay outside of the tank and keep eye on
person who is working inside the unit.
! NOTE: Make sure that the waste water is lead to a proper holding tank (hull tank or collection tank) during shutdown
or maintenance break
Sewage treatment plant components

Perform the maintenance for the components of the unit according to the component maintenance program.
EVAC Date: 14 Feb 2006 Doc. 3:01110B
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
Sludge test and sludge handling
It is important to keep a sludge content within certain limits i.e. a good biological balance for the treatment process in
the sewage treatment unit.
Sludge content test, aeration chambers I and II

Measure the sludge levels in aeration tanks I and II using test cocks while blowers are running.
• Fill the glass funnel with 1000ml and throw the first “sample” water away immediately. This action will “clean” the
sample valve and increases test result significantly.
• Fill the glass funnel (imhoff glass) with 1000ml of waste water from the test cock of aeration chamber I or aeration
chamber II while the blower(s) is running.
• Let the sludge settle for 30 minutes in this glass.
• Observe the color of the sludge and odor. If the biological process is running well, sample color is grey or brown and
sample will not smell significantly. If the sample color is black and/or it smells, it is a indication that biological
process does not work properly.
• Read the sludge quantity from the side of the glass.
Sludge content measurement:

• below 300 ml/l = sludge content too low for biological process,
contact Evac.
• between 300 ml/l and 600 ml/l = normal
• above 600 ml/l = sludge content too high, discharge sludge.
See “Treatment unit operation, sludge discharge”.
! NOTE: When sludge reading excess 600ml / 1.000ml, sludge must be discharged and the treatment unit must be
filled up with fresh water.
! NOTE: Before entering a restricted area or harbour the treatment unit is recommended to discharge to ensure
that there is a maximum storing capacity in the treatment unit. Use “shut-off valve, tank II” for discharging to ensure
that there is always a minimum bacterial population left in chamber I after discharging.
! NOTE: Never discharge aeration chamber I below minimum volume at the same day with the aeration chamber II.
Ensure always that there is always minimum bacterical population in either chamber I or chamber II to avoid
collapse of the biological process.
! NOTE: Never discharge sludge in a harbour or restricted area.
EVAC Date: 14 Feb 2006 Doc. 3:01111B
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
Disinfection and residual chlorine test

When sailing in areas where chlorine desinfection of treated waste water is required, the chemical dosing system
should be prepared as follows:
• Check that the chlorine container is filled. Fill it if needed.
• Check that dosing pump is on and adjusted correctly.
Chlorine concentration must be monitored regularly. Residual clorine should be 2-5 ppm in effluent. If chlorine test
shows that residual chlorine is higher than 5 ppm or lower than 2 ppm, adjust chlorine pump's stroking rate. See the
dosing pump’s “Operation and maintenance”.
Disinfection chemical
Recommended disinfection chemical is sodium hypochlorite (NaClO), technical quality, concentration 10% active
chlorine.
! NOTE: See disinfection chemical supplier's safety instructions for disinfection chemicals to get detailed information
about handling and storage.
! NOTE: Observe that the chlorine in the dosing tank is active (fresh) and fill it with fresh solution from the store if
needed.
! NOTE: The storage of chlorine solution should be in a dark room, temperature in between 10-15 °C otherwise it will
loose free chlorine. The max.storage time is 180 days at +10°C. The maximum storage time depends on stroring
temperature i.e. the max. storage time is only 50 days at +25°C if redundancy is 50%. See a chart below.
Storing temperature and active chlorine in NaCLO (10%)
+10°C
170
Active chlorine g/l
150
130
110
90
+30°C +25°C +20°C +15°C
70
0 25 50 75 100 125 150 175
Days (max 180 days)
Residual chlorine test

Take a discharge water sample from a test cock after discharge pump while a discharge pump is running. Measure
the free chlorine content from the effluent with a test kit (quick "paper" test).
Test procedure:
• Fill the sample glass and throw the first “sample” water away immediately. This action will increases test accuracy
significantly.
• Fill the sample glass from the test cock after discharge pump while the discharge pump is running.
• Immerse test paper in effluent.
• Read the residual chlorine by comparing test papers color to the reference color map. For detailed information see
the test kit’s instructions.
COMBINED UNITS
VACUUM GENERATION
Pressure switch
Vacuum gauge
Low level switch
Shut-off valve
Vacuum is not created • Tank empty • If the tank is empty, fill to at least to the
even though pump is low level switch. Check the condition of
running. the pump according to the manufacturer´s
instruction.
• Foam instead of liquid in tank • If the pump is pumping foam instead of
liquid, this will be evident due to severe
vibration. Add water to the tank and try
again. If adding water does not help,
reduce the level of foam by pouring
antifoam agent into the tank (1 cup per 2
cubic metres of foam and sewage).
• See also antifoam agent manufacturer
instruction.
• Valves are shut • Check that shut-off valves are fully open
and not clogged.
• Incorrect rotation of motor • If the direction of rotation of the pump is
wrong, change according to the
manufacturer´s instructions.
• Blockage or leakage in piping system. • Close the valves that isolate the collecting
unit from the piping system and start the
pump again. If vacuum now builds up, there
must be a leak in the piping system.
COMBINED UNITS
EJECTOR DN80
Non-return valve
Sealing surfaces
Flange Flap
Connecting
Bend
Plug
Flange
Nozzle
The ejector pumps do not • Sewage plug in the ejector. • Make sure that pump is stopped and shut-
create enough vacuum. off valve is closed.
• Remove plug and clean out ejector. If this
procedure is unsuccesful, the following
steps should be taken.
• Dismantle flange connections and remove
bend.
ejector from tank.
connection cone.
• Withdraw non-return valve from ejector.
• Clean sealing surfaces and if necessary
replace rubber flap.
• While the ejector is dismantled, it is
advisable to check the nozzle and the
inside of the ejector housing for sludge and
impurities.
• Refit ejector and non-return valve in reverse
order to dismantling, at same time checking
the condition of all seals and replacing as
necessary.
• Make sure that non-return valve is correctly
positioned.
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
Problem Possible cause Remedy

Discharge pump does not start. • Motor defect • Replace motor.
• No power • Check the electrical system.
• Automatic fuses off • Check reason for this before
switching fuses on.
• Impeller defect • Measure clearence of impeller.
• Failure in float switch. • Check float switch and wiring, repair
or replace
Discharge pump does not stop. • Failure in float switch. • Check float switch and wiring, repair
or replace.
• Too much water enters the plant. • Allowed in peak periods. Try to
reduce peak flow.
Discharge pump is running but not • Wrong rotation direction. • Change phases on electrical motor.
pumping. • Impeller defect. • Replace impeller.
• Valve in discharge system closed • Check valves in discharge system.
or defect.
There is overflow in system. • Pump is clogged. • Open and clean pump.
• Discharge pump defect. • Open bypass and repair/replace
discharge pump.
• Too much water enters the plant. • Allowed in peak periods. Try to
reduce peak flow.
Air blower does not run. • Screen in aeration chamber clogged. • Clean screen and remove dirt.
• Timer wrongly adjusted. • Check and adjust timer .
• No power. • Check the electrical system.
• Automatic fuses off . • Check reason for this before
• Motor defect. switching fuses on.
• Impeller defect. • Replace or repair.
• Defect non-return valve and water in • Replace impeller.
air blower. • Repair and replace valve.
! NOTE: In case of emergency, use

vessel's air system, but pressure
must be less than 1.5 bar.
Air blower is running, but not creating • Defect non-return valve. • Repair or replace.
sufficient pressure.
Air blower is running, but low • Wrong direction of rotation. • Change phases on electrical motor.
pressure.
Air blower is running , but no surface • Hose or pipe defect. • Repair or replace.
bubbles in the activation tanks. • Air distributors clogged or defect. • Clean or replace air distributors.
Plant smells. • Too much mineral sludge. • Check sludge content and
discharge if required.
• Bacterias killed.Brown sludge • Check air blower function by opening
indicates normal bacteria life. Black the man holes. Surface bubbles
sludge indicates that bacterias are must be seen during blower
killed. operation.
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
Problem Possible cause Remedy

Discharge water is dirty. • Too much water enters the plant, • Allowed in peak periods. Try to
thereby creating too high hydraulic reduce peak flow.
loading.
• From newly started plants, • Check start up date. Time required
bacterias not yet formed. for bacteria formation is
approximately 4 (four) weeks.
• Bacterias killed. • See "plant smells".
There is too much black sludge on • Insufficient operation of sludge • Check and adjust return sludge air
surface in settling tank III. return pump. valve. Check air hoses.
There is no residual chlorine in the • Dosing pump is not operating. • Check pump operation.
discharge water. • Disinfectant tank is empty. • Fill it up with approved disinfectant.
• Dosage rate is too low. • Increase dosage by adjusting dosing
pump.
• Disinfection chlorine is obsolete. • Replace with “fresh” chlorine.
EVAC Date: 08 Jan 2008 Doc. 6:01112E
COMBINED UNITS
72008000 EJECTOR DN80, NOZZLE Ø30
5430571
Ejector bend
2613255
Screw (x 4)
5430816 5430668
Rubber gasket Non-return valve,
6543037 complete
5430834
RECOMMENDED
Nozzle
SPARE PART KIT:
5430827 5430827 5430861

Rubber gasket Gasket Gasket
5437385
Nut (x 4)
5430675
5437385 Flap, complete
Nut (x 4) 5450202
5450324 2613190
Nut (x 8) Screw (x 8) Connection
5430805
joint
O-ring
6543686
Square gasket
6543685
Square flange
with stud screws
6543684
Ejector body
EVAC Date: 21 Jan 2008 Doc. 6:01013J
COMBINED UNITS
6541199 PUMP 4/HK 50-F, 3x230V, 50/60HZ
6541200 PUMP 4/HK 50-F, 3x400/460V, 50/60HZ
6541574 PUMP 4/HK 50-F, 3x690V, 60HZ
6542093 PUMP 4/HK 50-F, 3x400/460V, 690V, 50/60Hz
6543035 RECOMMENDED SPARE PART KIT:

1 x 5490548 Anti-friction bearing, drive side
1 x 5490566 Anti-friction bearing, non drive side
1 x 5490580 Mechanical seal
1 x 5490590 Gasket
6541199 or 6541200 Pump: Mechanical seal 6543120

5450072 Impeller Bracket
6542093 Pump:
79210066 Impeller
5490587
Impeller nut
6543553
Pump housing Gasket 6542052
Fan cover
6542051
Fan
Anti-friction bearing,
non drive side
6542201
Shaft with rotor
Anti-friction
bearing, drive side
6541216 Complete motors:

Bearing cover P/N 6541202 3 x 230V, 50Hz
6541213
Gamma ring P/N 6541203 3 x 400/460, 690V 50/60Hz
EVAC Date: 02 Jan 2006 Doc. 6:01134
COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5L
6541578 DOSING PUMP SET, CHEMICAL TANK 30L
70404001
Dosing pump
6543153
Metering nozzle
Tank
6543152
Suction hose and
metering hose
6543151
Bottom valve Chemical tank
COMBINED UNITS
70230001 PUMP ES 135/4, 3X400/480V, 50/60HZ, IMPELLER Ø135
70235001 PUMP ES 120, 3X400/480V, 50/60HZ, IMPELLER Ø120
6541708
SPARE PART SET FOR PUMPS ES 135/4 AND ES 120 INCLUDES PARTS:
O-ring O-ring Mechanical O-ring O-ring
185x3 80x3 seal 150x3 24x6
6542827 Impeller (ES 120)

6541984 6541985 or
Knife Cutter 6542829 Impeller (ES 135/4)
6542828
MOTOR (ES 120)
or
6542830
MOTOR (ES 135/4)
5490566
Bearing ( ES 120 )
or
6541778
Bearing ( ES 135/4 )
! NOTE: Spare parts which includes in spare part set are not sold separately.
EVAC Date: 07 Mar 2007 Doc. 6:01094G
Environmental Solutions Marine Sector SPARE PARTS
COMBINED UNITS
70302001 AIR BLOWER V12YR COMPLETE, 3X400/460V, 50/60 HZ
6542730
Electrical motor
6541709 SPARE PART SET
Gasket for silencer lid
Muffling material
(12pcs)
Spider
O-ring
Bearing
O-ring
Gasket for silencer
Gasket (2pcs)
or
O-ring (6pcs) Gasket and O-ring
! NOTE: Spare parts which include in spare part set are not sold separately.
TYPE: STP DRAWINGS 6. DRAWINGS FOR EVAC STP 55 C
- Mechanical drawing
- Electrical drawings
ROW SYMBOL DENOMINATION TYPE MANUFACTURER QTY REV
1 E01 ENCLOSURE IP66 AE 1057.600 500x700x250 RITTAL 1

2 E02 DOOR LATCH SZ 2519 RITTAL 1
3 E03 WALL FIXING CLAMPS SZ 2508 RITTAL 4
4 A01 LOGO! 12/24 RC 6ED1052-1MD00-0BA4 SIEMENS 1
5 A02-A04 LOGO! DM812/24R 6ED1055-1MB00-0BA1 SIEMENS 3
6 Q01,Q02 MOTOR PROTECTION CIRCUIT BREA GV2-ME06, 1 - 1.6A TELEMECANIQUE 2
7 OR MOTOR PROTECTION CIRCUIT BREA GV2-ME08, 2.5 - 4A TELEMECANIQUE 2
8 OR MOTOR PROTECTION CIRCUIT BREA GV2-ME10, 4 - 6.3A TELEMECANIQUE 2
9 OR MOTOR PROTECTION CIRCUIT BREA GV2-ME05, 0,63-1A TELEMECANIQUE 2 A
10 Q03,Q04 MOTOR PROTECTION CIRCUIT BREA GV2-ME10, 4 - 6.3A TELEMECANIQUE 2
11 OR MOTOR PROTECTION CIRCUIT BREA GV2-ME07, 1,6-2,5A TELEMECANIQUE 2 A
13 Q05-Q06 MOTOR PROTECTION CIRCUIT BREA GV2-ME14, 6-10A TELEMECANIQUE 2
15 Q01A-Q06A AUXILIARY CONTACT GV-AE20, NO+NO TELEMECANIQUE 6
16 Q01B-Q06B AUXILIARY CONTACT GV-AN11, NO+NC TELEMECANIQUE 6
17 F01 CIRCUIT BREAKER C60N C2P 2A MERLIN GERIN 1
18 OR CIRCUIT BREAKER S222-K2 ABB 1 A
19 F11-F12 CIRCUIT BREAKER C60N C2P 1A MERLIN GERIN 2
20 F11A,F12A AUXILIARY CONTACT OF 26924 MERLIN GERIN 2
21 F11B,F12B AUXILIARY CONTACT OF 26924 MERLIN GERIN 2
22 H00 SIGNAL LIGHT,WHITE XB4-BVB1 24VDC TELEMECANIQUE 1
23 H01-H08 LED , GREEN 71381 MURRELEKTRONIK 8
24 H12-H15 LED , RED 71361 MURRELEKTRONIK 4
25 H10,H11 LED , YELLOW 71371 MURRELEKTRONIK 2
26 K01-K06 CONTACTOR LC1 D09 P7 TELEMECANIQUE 6
27 K10 AUXILIARY RELAY + BASE C7 - A20 24D + S7-M RELECO 1
28 K11-K12 AUXILIARY RELAY + BASE C9 - A41 230A + S9-M RELECO 2
29 K13 AUXILIARY RELAY + BASE C7 - A20 230A + S7-M RELECO 1
30 K14 AUXILIARY RELAY + BASE C7 - A20 24D + S7-M RELECO 1
31 Q00 MAIN SWITCH + HANDLE OT 45 E3 + OHY 2AJ1 ABB 1
32 OR MAIN SWITCH(690V) + HANDLE OT 63 E3 + OHY 2AJ1 ABB 1 A
33 S01-S08 CONTROL SWITCH XB4-BD33 + ZBE101 TELEMECANIQUE 8
34 S10 PUSHBUTTON XB4-BA21 + 2 x ZBE 101 TELEMECANIQUE 1
35 ES1 EMERGENCY STOP BUTTON XB4-BS542 TELEMECANIQUE 1
36 G01 TRANSFORMER ITR 706217 380-480V/230V 50/60Hz 200 VA + 24VDC 2A INTERTRAFO 1
37 OR TRANSFORMER 660-690V/230V 50/60Hz 200 VA + 24VDC 2A INTERTRAFO 1 A
38 X1 TERMINALS M 4/6 ENTRELEC 43
39 X:PE EARTHING BAR EB 4/16 TAS 1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
EVAC CONTROL PANEL STP 20-125 C, 22220 M
3*380-480V/690V/230V 50/60Hz / 24VDC

LIST OF PARTS
A 09.08.06 690V/50Hz ADDED
TAN 11.04.05 EVAC OY 5461455 PAGE 12 (12) A

VACUUM SYSTEMS
BLOWERS
I1 (Blower 1 auto mode)

B004 Q1 (Blower 1) B008 M1
I
& Q M
MI=0h+
OT=0h Blower 1
Q->0=R+En run time counter
B011 B012 B010
>1 >1
RS RS
Rem = off
B006
B007 B013
>1
>1
Rem = off
15:00m+ Blower run/
15:00m pause time
Blower 2
run time counter
B005 Q2 (Blower 2) B009 M2
I2 (Blower 2 auto mode)
& Q M
I
MI=0h+
OT=0h Blower 2
Creator: Tarmo Pelkonen Project: EVAC CONTROL PANEL STP 20-125 C, 22120 M Customer: EVAC OY
Checked: Tas-Power Oy Installation: Diagram No.: 5461455
Created/Changed: 4/11/05 4:34 PM/8/25/05 2:00 PM File: 5461455A01A_V4.lsc Page: 1/6
DISCHARGING
I3 (Discharge pump 1 auto mode)
B021 Q3 (Discharge pump 1) B014 M3
I
& Q M
MI=0h+
OT=0h Discharge pump 1
I11 (Discharge allowed) Q->0=R+En run time counter
I
B028
>1
I8 (High level switch) B046
B045 Q7 (High level failure)
I
6/B061/1
Rem = off RS Q
01:00m+ Rem = off
High level
B034 alarm delay
4/I17 B033 B018

Rem = off
05:00s+
LSH control >1
delay time
RS RS
Rem = off B032
I7 (Low level switch) 4/B049/1
B035 B036 >1
I RS
Rem = off Rem = off
05:00s+
LSL control
delay time B066
B024 Q4 (Discharge pump 2) B016 M4
5/B058/Cnt
&
I4 (Discharge pump 2 auto mode) & Q M
I MI=0h+
OT=0h Discharge pump 2
VACUUM
I13 (Ejector pump 1 automode) B015 Q9 (Ejector pump 1 control) B001 M5
I & Q M
B020 B043/2
MI=0h+
B044 OT=0h Ejector 1
I15 (Pressure switch PSC) >1 Q->0=R+En run time counter
B023
B064 B003
I
>1 B019/Trg
Rem = off &
B027/2 01:00s+ Q10
PSC control B019
delay time B003
B044 B020/2
RS RS B022/2
I16 (Pressure switch PSA) Rem = off
B025 B026
B029 Rem = off Second ejector
I 00:30m+ start delay time
>1
RS B031
Rem = off B068
01:00s+ B043
PSA control Rem = off
delay time 6/B067/En
4/B042/Trg Rem = off RS
B027 01:00m+ Rem = off
I15 >1
4/I17
B065
I12 (Low low level switch LSLL) B043
B030 B022 & Q9 >1 4/B041/Trg
I B044 >1
B031/Trg
Rem = off
10:00s+ Low low level B017 Q10 (Ejector pump 2 control) B002 M6
control delay time
I14 (Ejector pump 2 automode) & Q M
I B003/4
MI=0h+
OT=0h
Q->0=R+En Ejector 2
run time counter
VACUUM FAILURE/COLLAPSE
B041
3/B043 B039 B062
>1 6/B061/3
Rem = off
RS
05:00m+
Ejector excess Rem = off
run alarm time
B042
3/I16 B040
B038 B037 Q11 (Vacuum failure/collapse)
Rem = off RS
01:00m+ >1 Q
Rem = off
Vacuum collapse
alarm delay Rem = off
01:00s+
01:00s Vacuum collapse
pulse 1s/1s
I17 (Alarm reset)
5/B060/2
I
3/B068/R
2/B045/R
CHLORINATION
I5 (Chlorination pump auto mode)
I
B049
2/B036
&
B051 B050
&
Rem = off B047 Q5 (Chlorination pump )
I9 (Chlorination low level) 10:00s+ Chlorination pump
B048 dosing time & Q
I
6/B063/3
Rem = off
05:00s+ Chlorination low
level delay time
ANTIFOAMING
B053 B054
+ &
MTWTFSS
06:00h
06:02h
MTWTFSS
12:00h
12:02h
MTWTFSS
18:00h
18:02h
I6 (Antifoaming pump auto mode) B055 B052 Q6 (Antifoaming pump)
I & Q
Rem = off
20:00s+
I10 (Antifoaming low level) Antifoam
B056 dosing time
I
Rem = off 6/B063/2

05:00s+
Antifoam low
level delay time
SLUDGE ALARM
B060 B059
4/I17 B058
& B057 Q8 (Sludge alarm)
Rem = off 2/B066
10:00s+ Q
On=200+ M7
Off=0 Rem = off
Sludge alarm 01:00s+
reset delay time Rem = on M Sludge alarm
01:00s
1s/1s pulse
Sludge alarm
counter
COMMON ALARM
5/B056 B063 B061 Q12 (Common alarm)

2/Q7
& >1 Q
4/B048
4/B062
B067 M9
3/B068
M
Prio = 0
Quit = off
EJECTORS
CONTINUOUS
MAX TUN TIME
HAS ELAPSED!
Block Number (Type) Parameter
B001(Hours Counter) : MI=0h+

Ejector 1 OT=0h
run time counter Q->0=R+En

Ejector 2 OT=0h
B007(Asynchronous Pulse Generator) : Rem = off

Blower run/ 15:00m+
pause time 15:00m

Blower 1 OT=0h

Blower 2 OT=0h
B011(Pulse Relay) : RS
Rem = off

Discharge pump 1 OT=0h

Discharge pump 2 OT=0h
Rem = off
B023(On-Delay) : Rem = off

PSC control 01:00s+
delay time

PSA control 01:00s+
delay time
B029(Latching Relay) : Rem = off
B030(Off-Delay) : Rem = off

Low low level 10:00s+
control delay time

01:00m+
Rem = off

LSH control 05:00s+
delay time

LSL control 05:00s+
delay time
Creator: Tarmo Pelkonen Project: EVAC CONTROL PANEL STP Customer: EVAC OY
Created/Changed: 4/11/05 4:34 PM/8/25/05 2:00 PM File: 5461455A01A_V4.lsc Page: 7

Vacuum collapse 01:00s+
pulse 1s/1s 01:00s

Ejector excess 05:00m+
run alarm time

Vacuum collapse 01:00m+
alarm delay

Second ejector 00:30m+
start delay time

High level 01:00m+
alarm delay

Chlorination low 05:00s+
level delay time

Chlorination pump 10:00s+
dosing time

Antifoam 20:00s+
dosing time
B053(Weekly Timer) : +
MTWTFSS
06:00h
06:02h
MTWTFSS
12:00h
12:02h
MTWTFSS
18:00h
18:02h

Antifoam low 05:00s+
level delay time

1s/1s pulse 01:00s
B058(Up/Down counter) : Rem = on+

Sludge alarm On=200+
counter Off=0

reset delay time
B067(Message texts) : Prio = 0

Quit = off
EJECTORS
CONTINUOUS
MAX TUN TIME
HAS ELAPSED!
M2(Flag) :
Blower 2
run time counter
Connection Label
I1 Blower 1 auto mode
I2 Blower 2 auto mode
I3 Discharge pump 1 auto mode
I4 Discharge pump 2 auto mode
I5 Chlorination pump auto mode
I6 Antifoaming pump auto mode
I7 Low level switch
I8 High level switch
I9 Chlorination low level
I10 Antifoaming low level
I11 Discharge allowed
I12 Low low level switch LSLL
I13 Ejector pump 1 automode
I14 Ejector pump 2 automode
I15 Pressure switch PSC
I16 Pressure switch PSA
I17 Alarm reset
I18 Spare
I19 Spare
I20 Spare
I21
I22
I23
I24
C1
C2
C3
C4
S1
S2
Connection Label
S3
S4
S5
S6
S7
S8
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1 Blower 1
Q2 Blower 2
Q3 Discharge pump 1
Q4 Discharge pump 2
Q5 Chlorination pump
Q6 Antifoaming pump
Q7 High level failure
Q8 Sludge alarm
Q9 Ejector pump 1 control
Q10 Ejector pump 2 control
Q11 Vacuum failure/collapse
Q12 Common alarm
Q13 Spare
Q14 Spare
Q15 Spare
Q16 Spare
Connection Label
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
X13
X14
X15
X16
Evac Oy
Finland
Commercial Marine Equipment
Part of Zodiac Marine & Pool Evac E.U.R.L.
Tel. : +358 20 7630 200 France
Fax : +358 20 7630 222 Tel. : +33 1 3421 9988
evac.marine@evac.zodiac.com Fax : +33 1 3464 3900
infofr@evac.zodiac.com
Evac North America Inc.
USA Evac Inova AS
Tel. : +1 815 654 8300 Norway
Fax : +1 815 654 8306 Tel. : +47 350 29700
marine.us@evac.zodiac.com Fax : +47 350 29701
norsk.inova@nsk.zodiac.com
Evac Cruise Services
USA Evac Vacuum Systems (Shanghai) Co. ltd.
Spare Parts Sales: China
Tel.: +1 815 654 8300 Tel. : +86 21 6415 9580
Fax: +1 815 654 8306 Fax : +86 21 6415 7550
marine.us@evac.zodiac.com info.evaccn@evac.zodiac.com

Evac User'S Manual: Zodiac, Mastering The Elements

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Zodiac, mastering the elements.

EVAC USER’S MANUAL

4. TOILET, CLASSIC, WALL MODEL

6. DRAWINGS FOR EVAC STP 55 C

Evac Oy - Sinimäentie 14 - 02630 Espoo - Finland

Finland EVAC Marine Representatives Hassler & Associates

Evac Oy/RiJ 3.9.2008

Evac Oy/RiJ 3.9.2008

geho@pamarine.com.sgwww.pamarine. Fax: +66-2-236 1081 Mr.Joel Anderson

Evac Oy/RiJ 3.9.2008

Chemicals PP PE PVC PA Chemicals PP PE PVC PA

Units and unit conversions

Units of Mass: Units of Mass:

Units of Volume: Units of Volume:

Units of Length: Units of Length:

Units of Torque: Units of Torque:

Units of Force: Units of Force:

Units of Pressure: Units of Pressure:

Units of Temperature: Units of Temperature:

Units of Speed: Units of Speed:

Units of Power: Units of Power:

Table of contents Page

1. General system description 2

Piping (Doc no. 5:01004) :

1. General system description

Exhaust-air Main line

Vacuum gauge Main line valve

Material HDPE PVC Stainless steel Steel LORO-VAC

HDPE = High Density Polyethylene

d = Outside diameter, s = Wall thickness

***Nominal pipe size is DN50 and DN70 respectively.

Electric welding sleeve is used in places where access is

PVC-pipes are joined together by means of solvent sleeve.

HDPE to STEEL PVC to STEEL

Plastic Galv´d steel

Evac Rubber bend Standard short radius pipe bend

Bracket must resist lateral forces.

7. Optimal piping design

8. Pipe profile, slope and transport pockets

Ideal pipe profile: Slope and pocket

Clean out Clean out

See detail: Pockets

Allowable pipe profile: Pocket at every lift, horizontal pipes

NOTE: The combined height Σ H1 + H2 + .... HN shall not exceed 3 meters.

Pockets in long horizontal branch and main lines

A. No need for reforming pocket

B. Reforming pocket needed

Example of a pocket with clean plug

Not allowable pipe profiles

Big pocket with big sewage volume

The combined height H3

+ 0 With slope (min. 0,2%)

± 0 Can be used if back flow is prevented.

Pipe diameter can´t be reduced in direction of flow.

Branch pipes must be connected to the main line

A branch pipe is connected to the main line from above. For

10. Riser pipes for toilets and interface valves

Smooth long radius bends 45° connection

DN40 pipe without

Connections from above and below should

Maximum distance from

Transport pocket (4 x 45° elbows)

11. Non return valves