Fons Technology International

Ugras Akay
Vice President
.

Fons Delta Cooler

”Brilliant solutions spring from the will to

go beyond the limits of what you imagine
is technically possible”

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Workshop Assembled
W8xL12xF10 3500 tpd

Modular design

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 Economic Benefits
• The flexible construction in modules
minimizes the time spent on erecting and
engineering the Fons Delta Cooler, and it can
fitt into exsisting casing.

Shuttle Floor Transport system

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 Shuttle Floor

Shuttle Floor
Horizontal clinker transport =>
no Red River Flowing

Adjustable stroke length for each lane =>

Increase heat recuperation

High transport efficiency =>

Low speed

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 Benefits
• Stationary clinker to protect the grate line
• Grate and Seals not a wear item!

Linear Motion

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 Is there a choice?
• Creating a compact, wear resistant, non
sensitive, 100,00% linear motion!

Four Joints Mechanism

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 Four Joints Mechanism

Spherical plane bearings

Steel/Steel (greased)

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 Benefits
• Sealable
• High reliablity
• Easy maintenance,
• Central automatic greasing system
• Cost effective installation

Is Four Joints Mechanism seen before?

Heat Recuperation

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 Is there a choice?

STAFF
Stepped Air Flow Function

STAFF
Spring loaded Valve with adjustable orifice

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 STAFF
High clinker resistance Lower clinker resistance Lowests clinker resistance

No STAFF resistance 50% STAFF resistance 100% STAFF resistance

STAFF
Adjust air-flow setting with out
spare parts and in operation by
just reposition orifice.
Flow possible above 100%
resistance – with out fixed
orifice opening. For upside
condition of kiln.

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 Economic Benefits
• Having a STAFF (but not on the payroll) serving you 24-
7, giving you automatic optimal heat recuperation
• Lower compartment pressure => saving eletricity
• One STAFF for every Grate Plate (400x400 mm)

Hydraulic Station
Load Sensing (LS) pump system
with stand-by pump

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 Seals between lanes
Dead pocket of clinker

No through fall of clinker

No conveying system below the cooler
Wear parts with no critical dimensions – wear welding easy

Fixed inlet and transition zone

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Under Grate Compartments

Double Door Sluice

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 One Unit
Workshop / Site

Fixed inlet
Moveable grate line
Askale 15 days flame off / flame on!

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 Features
• Both for new coolers and retrofit, 2 weeks downtime!
• No trough fall of clinker, reduced building height
• Low energy consumption (fuel and electrical)
• Up to 50 kCal/kg and 1-1.5 kWh/t savings
• Operating 1,94-2,33 kg_air/kg_clinker (1,5-1,8Nm3/kg)
• Design 2.56 kg_air/kg_clinker (1,98 Nm3/kg) (+10%)
• Gurantee: Clinker (65 deg+amb)
• : Standard cooler loss: 95kCal/kg
• : 4,0 kWh/t (fans); 0,3 kWh/t (hydr.)
• 0,002 euro/ton = 2/10 euro cent/ton (10% of others!)
• Grate Line: no more wear part. 5 years guarantee!

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