June 2015

Successful alternative fuels system in Asia using automatic cranes and

dosing extractor for RDF, Rice husk and shredded tires.
 Storage – Dosing Extraction – Transfer – Introduction
More About Us

250 persons / 50 M €

FLOOR + OVERHEAD CONVEYING SYSTEMS SOLUTIONS FOR ALTERNATIVE SOLID FUELS

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 Storage – Dosing Extraction – Transfer - Introduction
ATS Conveyors India
About us
Located in Pune

Started in 2005

100% subsidiary of ATS group

Mechanical and Automation

Concepts from Europe

Critical items from Europe

Fabrication & Assembly in India

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 Storage – Dosing Extraction – Transfer - Introduction
ATS India
Extractor

Safety shut off gate

Office Electrical division

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Storage – Dosing Extraction – Transfer - Introduction
Workshop ATS India

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 Preprocessing
Shredding and Sorting Plateform

Waste becomes fuel 6

 Co-processing
Use of alternative fuels

Storage Extraction Introduction

Transfer
& dosing

Flexible solutions
Your installation should enable you to
choose your alternative fuel at any time
and get the best price for it
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 Storage – Dosing Extraction – Transfer - Introduction
Use of alternative fuels

CALCINER
(ASF coarse)
MAIN BURNER
(ASF fine)

KILN INLET
(whole tires)
 Storage – Dosing Extraction – Transfer - Introduction
Solid fuels examples

Rice Husk Cashewnuts shells Wood pieces Fluff

Grain size 1 to 500 mm

Density 0,1 to 1,5

Shredded tires Coconuts husks Car Lamps AFR

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 Storage – Dosing Extraction – Transfer - Introduction

Case Studies
1. Holcim Vietnam (RDF)
2. SCCC Thailand (Coarse and fine
RDF)
3. Zuari India (Rice husk)
4. Whole tires installation

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 new technologies related to the co-processing
Holcim Vietnam

Extractor
- Big investment in new technologies related to the co-processing in
2014.
- Upgrading the calciner, building a waste storage integrated with a
closed belt conveyor and feeding system to take waste up to level 5
of the preheater.
- Improve the thermal substitution rate (TSR) during clinker
production up to 35% burning paper, plastics, rubber, as well as
agricultural wastes such as rice husks. 11
 new technologies related to the co-processing
Storage building
Technical Data
- Flow rate: 20 T/h
- Product: RDF
- 2D< 200mm, 3D<100mm
- Feeding point: Calciner

Technical Solution Extractor

- Storage building 6600m3
capacity
- 1 automated bridge crane
16T
- 2 Dosing extractors

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 Automatic bridge crane system
bridge crane
Electrical cabinet (AD04)
bridge
trolley

Electrical cabinet (AD03)

grab

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Automatic bridge crane system
bridge manufacturing

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Storage – Dosing Extraction – Transfer - Introduction
Our proposal

TURNKEY INSTALLATIONS FOR ASF

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 Storage – Dosing Extraction – Transfer - Introduction
Holcim Vietnam

RDF in storage
Extractor

2 dosing extractors and

1 automated crane

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3 unloading pits
 Storage – Dosing Extraction – Transfer - Introduction
Metallic apron extractor and Dosing

Integrated
dosing
system
using load
cells

High flexibility with extractor

Fine and coarse material acceptable
Perfect sealing with rubber belt
Acccurate dosing 17
 Storage – Dosing Extraction – Transfer - Introduction
Lost of weight dosing system

A controlled constant flow!

APRON
M3~
SPEED
CONTROLLER

LOAD CELLS
~
DOSING
~ SYSTEM
A

-
REG
+

FLOW SET
POINT
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 new technologies related to the co-processing
SCCC Thailand (Saraburi)
- Second cement producer
in Thailand
- First Cement exporter
- 6 production lines

SIAM City Cement

Cement production: 17 000 000 T/year

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 new technologies related to the co-processing
SCCC Thailand (Saraburi)
Two additional automated lines systems for ASF
feeding into the calciner in 2007:

Target: Increasing of TSR

Line fine Line coarse

• Controlled flow rate at 5tph • Controlled flow rate at 5tph

• carbon black, shredded plastic • Car lamps, heavy lumps, cords

• Size 0 to 80 mm max • Size: 400 mm max

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 SCCC Thailand
Introduction point
Coarse
• Introduction point into
calciner
Fine
• Introduction with double
valve air lock

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 SCCC Thailand
Line Coarse
Birail crane 10T

Dosing
Extractor

Belt conveyors

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 SCCC Thailand
Line Coarse
Birail crane 10 T 6 m3 grab

Dosing extractor
(lost of weight system)

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 SCCC Thailand
Automated bridge crane system
Automated storage management
Dosing extractor for ASF: one machine with 2 functions:
Extraction & Dosing

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 SCCC Thailand
Line Fine

Birail crane 10T

Dosing
Screw extractor

Belt conveyors

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 SCCC Thailand
Line Fine
-Birail crane 10 T
capacity
-5 m3 clamshell grab
- Dosing screw
extractor (lost of
weight system)

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 SCCC Thailand
Feeding point

ASF Introduction trough double valve airlock

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 SCCC Thailand
Electric double valve airlock
Top Temperature Single flap
valve sensor

Bottom
valve

Safety shut
off gate

Short cycle time: 6sec

Drive motor
Highly secured :
Counter
counter weight for the valves weight
Air tank for the sliding gate
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 Zuari India- Rice Husk
Manual feeding system in 2009
FLEXIBEL SYSTEMS!
Product
• Grain size: 1 to 500mm
• Density: 0,1 to 0,6T/m3
• Rice husk, Sun flower shells, Paint
sludges, shredded tires

Flow rate: 7tph Extractor

Equipment
• Dosing extractor (Manual loading)
• 3 belt conveyors
• 1 double valve airlock

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 Zuari India- Rice Husk
Belt conveyors: Zuari Cement
• 3 flat belt conveyors
• total lenght: 340 m
 Zuari India- Rice Husk
Feeding point in the calciner

Electrical double valve airlock

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 Zuari India- Rice Husk
Upgrading project in 2015
Step 1 : Manual loading Step 2 : Automatic crane

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 Storage – Dosing Extraction – Transfer - Introduction
Whole tires systems

Tires dimensions
600 to 1200 mm

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 Storage – Dosing Extraction – Transfer - Introduction
Whole tires dosing
Dosing roller conveyor with weight cells

tires feeding in kiln inlet

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Storage – Dosing Extraction – Transfer - Introduction
Some of our customers

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 Storage – Dosing Extraction – Transfer - Introduction
References all over the World!

LAFARGE Le Havre,
ITALCEMENTI, La Couronne, St Pierre MORDOV CEMENT
Matera (Italy) Lacour (France) HOLCIM Kolomna
(Russia)
VICAT Xeuilly, Grave HOLCIM Doternhausen
de peille (France) (Germany)
HOLCIM Campulung
LAFARGE Sagunto, LAFARGE Medgidia (Romania)
Villaluenga (Spain) (Romania)
SALONIT Anhovo
(Slovenia)
HOLCIM Gador, BASTAS BASKENT ZUARI Cement
Carboneras (Spain) Ankara (Turkey)
LA CRUZ AZUL, (India)
Mexico (Mexico) LAFARGE Bouskoura CIMSA Eskisehir AMBUJA Cement
HOLCIM Fes, Settat (Turkey) (India)
HOLCIM Apasco, (Morocco) LAFARGE M’Sila
Hermosillo (Mexico) (Algérie) ACC Ltd HOLCIM
ITALCEMENTI Safi, (Philippines)
(India)
LAFARGE Tula
Ait Baha, Marrakech
LAFARGE Sokhna
(Mexico) (Morocco) HOLCIM
CEMEX Assuit ULTRATECH
(Egypt) Hong Chong (Vietnam)
Kovaya, Aditya (India)
HOLCIM Bogota
(Colombia) VICAT Rufisque HOLCIM
(Senegal) (Sri Lanka)
HOLCIM Pedro
Leopoldo (Brazil) SIAM City Cement
LAFARGE Lichtenburg
Saraburi (Thailand)
(South Africa) HOLCIM Tanga
(Tanzania)

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 Storage – Dosing Extraction – Transfer - Introduction
Our Work involves

System & equipment design Packing & Transport

Detail engineering Erection on site

Manufacturing & factory test Commissioning 37

 Your contacts :
Luc Rieffel Luc Reibel
+33 620 83 73 53 +33 672 08 92 09
l.rieffel@ats-group.com l.reibel@ats-group.com

www.ats-group.com

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Global solution for ASF

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