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Electrochimica Acta 50 (2005) 3401–3406

Photocathodic protection effect of TiO2 films for carbon steel in


3% NaCl solutions
Moucheng Lia,∗ , Suzhen Luob , Pengfei Wua , Jianian Shena
a Institute of Materials, Shanghai University, P.O. Box 269, 149 Yanchang Road, Shanghai 200072, PR China
b State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, PR China

Received 22 September 2004; received in revised form 13 December 2004; accepted 18 December 2004
Available online 25 January 2005

Abstract

Titanium dioxide (TiO2 ) films were prepared by anodization of titanium foils at different voltages in dilute NaOH solutions and characterized
by XRD and scanning electron microscopy (SEM) techniques. The thin TiO2 films are mainly composed of anatase phase in the form of
nano-crystallites. The photoelectrochemical behavior and photocathodic protection effect for these films were also investigated in 3% NaCl
solutions by using electrochemical measurement techniques and coupling test. The tremendous decrease of film resistance and open circuit
potential of each TiO2 film takes place under ultraviolet (UV) illumination. TiO2 film formed at 120 V can serve as photoanode and supply
a protective photocurrent about 8 ␮A/cm2 to carbon steel, when it is connected to carbon steel in test solution with an area ratio of 2:1. But
TiO2 films can accelerate the corrosion of carbon steel in the dark. In addition, electrochemical impedance spectroscopy (EIS) characteristics
and coupling behaviors for TiO2 films were discussed in detail.
© 2005 Elsevier Ltd. All rights reserved.

Keywords: Titanium dioxide; Photocathodic protection effect; EIS; Corrosion; Anodization

1. Introduction solutions [1–6]. Nevertheless, carbon steel is difficult to be


protected from corrosion by this effect, because its corrosion
Under ultraviolet (UV) illumination, electron–hole pairs potential is more negative than that of stainless steel. Though
are created in titanium dioxide (TiO2 ) film. The electrons can the photoprotection effect of TiO2 coatings could be achieved
transfer to some metals in contact with the TiO2 films, and on carbon steel in alkaline solutions (pH = 11) [7] or on preox-
then inhibit corrosion of the metals. This behavior is similar idized carbon steel in NaCl solutions [8,9], these conditions
to that of sacrificial anodes such as zinc in cathodic protec- were of insignificance in practice. In other ways, Ohko et
tion systems for metals, which can be called photocathodic al. [10] recently showed that SrTiO3 photoanodes (SrTiO3
protection effect of TiO2 semiconductor. Unlike sacrificial coatings on indium-tin oxide glass plate) were effective to
anodes in corrosion system, TiO2 can theoretically act as a photo-protect carbon steels in NaCl solutions, owing to the
non-sacrificial photoanode because the anodic reaction is not much lower flatband potential of SrTiO3 than that of TiO2 . In
the decomposition of TiO2 itself but the oxidation of water addition, composite coatings composed of TiO2 and electron
(H2 O) and/or adsorbed organic species by photogenerated storage materials (e.g., WO3 [11] and SnO2 [12]) could have
holes [1–3]. Thus, the photocathodic protection effect of TiO2 cathodic protection effect under both UV illumination and
has already received special interest. dark conditions. Of course, these semiconductor coatings are
The photocathodic protection ability of TiO2 coatings had inert barriers for shielding the substrate metals from corrosive
been confirmed on stainless steel and copper in aqueous NaCl environments. Furthermore, TiO2 films can be used as sepa-
rated photoanode to supply photogenerated electrons through
∗ Corresponding author. Tel.: +86 2156034450; fax: +86 2156335353. external circuit to protect metals from corrosion. Park et al.
E-mail address: mouchengli@yahoo.com.cn (M.C. Li). [13] had reported that the corrosion of carbon steel could be

0013-4686/$ – see front matter © 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.electacta.2004.12.031
3402 M.C. Li et al. / Electrochimica Acta 50 (2005) 3401–3406

suppressed substantially in alkaline solution (pH = 11) as long software. An alternating current signal with the frequency
as it was connected to the TiO2 photoanode, and the organic range from 98 kHz to 10 mHz and an amplitude of 10 mV
substances (e.g., formate) in the photoanode cell markedly (rms) was applied to the working electrode at the open cir-
increased protective current. Due to the depletion of organic cuit potential (OCP). EIS spectra were interpreted using the
substances with time, the practical application of this tech- non-linear least square (NLLS) fitting procedure developed
nology will be seriously limited. by Boukamp [15]. Values of OCP, polarization curves and
In this work, TiO2 films were prepared by anodization, a coupling current (Icc ) were obtained with an electrochemi-
traditional method to modify the surface structure and proper- cal measurement system, which included an M273A and the
ties of titanium for photocatalyst. The electrochemical char- M352 software. Polarization curves were determined poten-
acteristics of these films and their coupling behaviors to car- tiodynamically with a potential scan rate of 60 mV/min. All
bon steel electrodes were investigated under UV illumination experiments were repeated by using different specimens to
in simulated seawater, too. The main purposes were to make confirm reproducibility of the results.
a new type of anodes for photocathodic protection systems, Coupling tests were carried out through connecting TiO2
and to get a deeper understanding of the photocathodic pro- films (2 cm2 as anode) to carbon steel electrodes (1 cm2 as
tection effects of TiO2 films. cathode) (Fe, balance; C, 0.46; Mn, 0.85; Si, 0.27; Cu, 0.2;
S, 0.035, wt.%). Before each experiment, the square carbon
steel specimen embedded in epoxy resin was ground with
2. Experimental
700 grit waterproof abrasive paper and cleaned with ethanol
2.1. Preparation of TiO2 films and distilled water. Each coupling test was performed after
the OCP measurement under illumination about 90 min.
Commercial titanium foils (purity > 99.7 wt.%) with di-
mensions of 60 mm × 10 mm × 0.2 mm were used in exper-
iments. The initial surface treatment was to grind with 800 3. Results and discussion
grit waterproof abrasive paper and rinse with tap water. Prior
to anodization, titanium plates were pickled in dilute HF so- 3.1. Characteristics of TiO2 films
lutions (5 vol.%) [14] and cleaned with ethanol and distilled
water. Titanium was anodized with a direct current power Fig. 1 gives the SEM morphologies of TiO2 films formed
in 0.1 M NaOH solutions (60 ◦ C) at given voltages (40, 80 at different voltages. The surface formed at 40 V still showed
and 120 V) for 5 min to form TiO2 films. The anodized films small terraces left by anodic dissolution of titanium substrate
were characterized by scanning electron microscopy (SEM, because the oxide film was very thin on it. The specimens
Philips XL30) and X-ray diffraction (XRD, Rigaku D/max anodized at 80 and 120 V were obviously covered by oxide
2550 V) with Cu K␣ radiation. films. Many white points appeared on the films, which im-
plied that severe breakdown took place in the films during the
2.2. Electrochemical tests anodizing process. It was reported that the breakdown favored
crystallization of the films [16–18]. Due to the development
Each electrochemical experiment was performed at room of breakdown, some small pores formed in the film at 120 V,
temperature in a three-electrode system which was estab- but the pores did not evolve as large holes through the film.
lished on a beaker containing 500 mL test solution (3 wt.% The crystalline structure of anodic TiO2 films was charac-
NaCl solutions, i.e., simulated seawater) without pH con- terized by XRD, as shown in Fig. 2. The XRD patterns only
trol and any aeration. A saturated calomel electrode (SCE) showed one peak of anatase phase in the film formed at 120 V,
and a platinum foil served as the reference electrode and from which the crystallite size of anatase was calculated by
counter electrode, respectively. TiO2 film was bended to im- using Scherrer’s formula and the result was about 26 nm.
merse horizontally an area of 2 cm2 into test solution and It was known that TiO2 photocatalyst in anatase phase had
5 mm lower than the solution surface, being used as work- much higher photocatalytic properties than in other phases
ing electrodes. One thin aluminum (Al) plate with a rect- [19]. Anatase in photoanode should also be important for
angular hole about 15 mm × 25 mm and two small circular the photocathodic protection effect because this effect came
holes lidded the beaker to prevent the solution from irradi- from the photoelectrochemical reactions on TiO2 photocata-
ation of UV lamp. The electrodes were fixed on Al plate lysts. According to literatures [14,18,20], anatase crystallites
through the holes. A 125 W high pressure mercury lamp were the major components for the films formed at 40 and
was located above the solution surface about 6 cm as an 80 V because crystallization in the anodized films occurred at
illuminant. these voltages, though a certain amount of amorphous phase
Measurements by electrochemical impedance spec- might exist. However, the signals from these two films were
troscopy (EIS) were conducted using an electrochemical almost not detected, which could be attributed to the very low
measurement system from PAR (Princeton Application Re- film thickness. It was estimated that all films were less than
search, AMETEK Inc.), which comprised an M273A po- 300 nm in thickness, simply assumed a growth constant of
tentiostat, an M5210 lock-in amplifier and the PowerSine 2.34 nm/V and an initial film thickness of about 1 nm [21].
M.C. Li et al. / Electrochimica Acta 50 (2005) 3401–3406 3403

Fig. 2. XRD patterns of TiO2 films.

of photogenerated electrons and formation of surface states


such as titanium peroxide (Ti4+ O2 2− ) species [23]. And
eventually steady states were attained with approximately un-
changing OCP values, owing to the balancing rate between
creation and depletion of photogenerated carriers. It also can
be seen from Fig. 3 that the relatively stable OCP values at
90 min decreased with the increase of the film forming volt-
ages, and OCP of 120 V-formed film reached −720 mVSCE or
more negative values. According to the principle of cathodic
protection, OCP values of TiO2 photoanodes must be lower
than the corrosion potentials of metals to be protected. Thus,
the 120 V-formed TiO2 film should be possible to protect car-
bon steel (its corrosion potential at about −700 mVSCE [24])
to a certain extent from corrosion in seawater.
Fig. 4 shows the potentiodynamic polarization curves
for a 120 V-formed film before and after UV illuminations
and for a carbon steel electrode in 3% NaCl solutions. The
titanium/TiO2 film electrode was in perfectly passive state
under dark condition with a passive current density no more
than 0.5 ␮A/cm2 . When the UV lamp was turned on, the OCP
was shifted to −730 mVSCE and the anodic polarization be-
came very easy. The significant changes in these two polar-
ization curves were caused by the presence of a new anodic

Fig. 1. SEM morphologies of anodic TiO2 films formed at (a) 40 V; (b) 80 V


and (c) 120 V.

3.2. Electrochemical performance

Fig. 3 shows OCP versus UV-illumination time curves


for anodic TiO2 films in 3% NaCl solutions. OCP dropped
rapidly down to much more negative values as a result of the
sudden creation of electron–hole pairs in the films [22]. After
about 2 min of rapid drop, OCP decreased slowly and tended Fig. 3. Variation of open circuit potential with time for TiO2 films in 3%
to stabilize, which could be attributed to further accumulation NaCl solutions under UV illumination.
3404 M.C. Li et al. / Electrochimica Acta 50 (2005) 3401–3406

Fig. 4. Polarization curves for a 120 V-formed TiO2 film in the absence and
presence of UV light and for a carbon steel electrode in 3% NaCl solutions.

reaction. Under UV illumination, the anodic reaction should


be the oxidation of H2 O by the photogenerated holes in the
valence band of TiO2 , instead of the passivation of titanium
substrate as in the dark. Certainly, the cathodic reactions were
the reduction of dissolved oxygen (O2 ) in both test cases. In
addition, it can be assumed from these results that titanium
substrate had negligible influence on the photoelectrochem-
ical measurements of anodic TiO2 films. Fig. 4 also showed
that the corrosion potential of carbon steel was nobler than
the OCP of TiO2 film under UV illumination. As a result, the
two polarization curves intersected at about −707 mVSCE at
which the TiO2 electrode was polarized as an anode if con-
nected to the steel electrode [25]. The polarizing behavior of
the films formed at 40 and 80 V were similar to that of 120 V-
formed film (not shown here), but their OCP values under
Fig. 5. Impedance plots for the different TiO2 films in 3% NaCl solutions un-
UV illumination were higher than the corrosion potential of der illumination and in the dark. (a) Nyquist plots; (b) Bode plots. Symbols:
carbon steel. experimental data; lines: fitted values.
In order to obtain further information on TiO2 films and
the electrochemical reactions at interface TiO2 /solution under ble layer capacitance, respectively. In addition, both Cf and
steady state conditions, the impedance plots were determined Cdl were replaced with constant phase element (CPE) in the
at OCP potentials and are shown in Fig. 5. For a clear observa- fitting procedure due to the non-ideal capacitive response of
tion, impedance plots for the films formed at 40 and 80 V were the interface TiO2 film/solution [30,31]. The impedance of
not presented here, which had similar features. Some points CPE is given by
at initial high-frequency part were omitted because of the ap-
pearance of high-frequency phase shift [26]. Experimental 1
ZCPE = (1)
data were also compared with the fitted values obtained from Y0 (jω)α
data processing as described later. The lines represent the
model calculations. Each Nyquist plot was composed of a ca- where Y0 is the admittance magnitude of CPE, and α is the
pacitive arc. Bode plots showed that the electrode systems had exponential term. Pure capacitance behavior is represented
two-time constants feature, especially under dark conditions, by α = 1. In practice, α is in the range from zero to one.
which merged in the Nyquist plots. Due to the significant de-
crease of impedance, the time constant from TiO2 film itself
became very difficult to be defined under illumination con-
ditions. Therefore, based on the existence of thin TiO2 films
on the titanium substrates, the equivalent circuit [27–29] in
Fig. 6 was proposed as a model for the electrochemical system
TiO2 film/solution. Rs represents the electrolyte resistance, Rf Fig. 6. Equivalent circuit of the electrochemical system TiO2 film/solution.
and Cf represent the resistance and capacitance of TiO2 film, Rs , electrolyte resistance; Rf and Cf , resistance and capacitance of TiO2 film;
Rt and Cdl represent the charge transfer resistance and dou- Rt , transfer resistance; Cdl , double layer capacitance.
M.C. Li et al. / Electrochimica Acta 50 (2005) 3401–3406 3405

Table 1
Fitted results of EIS spectra for TiO2 films formed at different anodizing voltages
Voltage (V) Rs ( cm2 ) Y0−f (s␣  cm−2 ) αf Rf ( cm2 ) Y0−dl (s␣  cm−2 ) αdl Rt ( cm2 )
In the dark
40 14.8 3.20 × 10−4 0.62 261 1.36 × 10−5 0.96 9.31 × 106
80 16.6 1.34 × 10−4 0.56 760 2.10 × 10−5 0.90 1.93 × 106
120 14.1 1.19 × 10−4 0.53 997 4.34 × 10−5 0.86 1.82 × 106
Under UV illumination
40 14.6 2.01 × 10−2 0.26 15.8 1.12 × 10−3 0.87 6806
80 12.1 6.17 × 10−3 0.37 56.4 1.99 × 10−3 0.79 4176
120 10.2 1.09 × 10−2 0.33 11.8 1.06 × 10−3 0.75 2782

The model fitted the experimental data very well in spite


of the approximations made, as shown in Fig. 5. It can be
concluded that the model provided a reliable description for
the electrochemical systems. Table 1 gives the fitted results
of EIS spectra for different TiO2 films in 3% NaCl solutions
in the absence and presence of UV light. The relative errors
from the fitting can reach 50% for Y0−f and Rf because of the
poor separation of the two-time constants, and are less than
5% for other parameters.
For a simple comparison, the values of Rf in the dark tend
to increase with anodizing voltage, resulted from the thicken-
ing of TiO2 film on titanium substrate with the film forming
voltage. Each Rt in the dark is of the order of 106  cm2 ,
due to the passive state of titanium/TiO2 film electrodes in
test solutions as shown in Fig. 4. However, Rt in the dark Fig. 7. Variations of coupling currents with time for the TiO2 film-carbon
decreases with anodizing voltage, which does not increase steel galvanic couples under conditions of light on and off.
with the thickening of TiO2 film as expected. This abnormal
change can be attributed to a certain extent to the formation −14 ␮A under dark conditions respectively. It is obvious that
of more defects such as pores at higher anodizing voltages 120 V-formed TiO2 film does exhibit cathodic protection ef-
(see Fig. 1), which can be further proved by the changes fect under illumination, though its Icc is only about 8 ␮A and
of αf and αdl The values of αf and αdl in the dark become must be improved for complete protection of carbon steel
smaller with increasing the film forming voltage, being in- [24]. These results are consistent with above OCP and po-
dicative of the increase of the defects and surface roughness larization curve results. The Icc for 120 V-formed TiO2 film
of TiO2 film [32,33]. The values of Rf and Rt under UV il- dropped rapidly from 8 to −11 ␮A once the UV lamp was
lumination are significantly smaller than those in the dark, turned off. This important change indicated that, in the dark,
respectively. From dark to UV illumination, the photoeffect the film served as cathode again in the “galvanic couple” and
in TiO2 films results in the huge changes of Rf [34], while did accelerate the corrosion rate of carbon steel.
the appearance of oxidation of H2 O as anodic reaction on The coupling behaviors for different TiO2 films can be
TiO2 films reduces each Rt by a factor of 500 or more. Under explained to a certain extent by OCP curves in Fig. 3 and EIS
UV illumination, Rt also decreases with anodizing voltage. fitted results in Table 1. In illumination cases, the main in-
This change mainly results from the increase of the amount fluence on Icc was from photogenerated carriers. When more
of anatase phase and the thickness of TiO2 film, which tend electron–hole pairs were produced in TiO2 films formed at
to produce more electron–hole pairs. higher voltages, the photoelectrochemical reactions by holes
became easier with lower Rt values, and more photogener-
3.3. Coupling behavior between TiO2 films and carbon ated electrons were accumulated in the films, resulting in
steel electrodes lower OCP values as shown in Fig. 3. Because the potential
difference between 40 V-formed TiO2 film and carbon steel
To observe the actual effect of photocathodic protection is larger than that between 80 V-formed TiO2 film and car-
from TiO2 , the variations of coupling current (Icc ) were bon steel, 80 V-formed TiO2 film showed smaller absolute
recorded between different TiO2 films (2 cm2 ) and carbon values of Icc than 40 V-formed TiO2 film. As the OCP of
steel electrodes (1 cm2 ) in 3% NaCl solutions and are shown TiO2 film became lower than the corrosion potential of car-
in Fig. 7. The values of Icc for TiO2 films formed at 40, 80 bon steel, some photogenerated electrons could transfer to
and 120 V are about −21, −3.5 and 8 ␮A under UV illu- carbon steel, with positive Icc values as 120 V-formed TiO2
mination conditions respectively, and about −25.5, −16 and film in Fig. 7. Film resistance Rf had slight influence on Icc
3406 M.C. Li et al. / Electrochimica Acta 50 (2005) 3401–3406

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