04 ELECTRONIC CONTROL SYSTEM

Electronic Control System Overview EC210B-04-01

Vehicle Electronic Control System EC210B-04-02
Control Circuit EC210B-04-03
Engine Speed and Work Mode Control EC210B-04-04
Engine and Pump Control Specification EC210B-04-05
F Mode Operation EC210B-04-06
Emergency Control EC210B-04-07
Auto Idling Operation EC210B-04-08
Power Boost Operation EC210B-04-09
Automatic Travel Speed Control EC210B-04-10
Safe Start and Stop Operation EC210B-04-11
Operating Data Memory EC210B-04-12
Pump Flow Control(option) EC210B-04-13
Machine Status Indication EC210B-04-14
Self Diagnosis Error Code EC210B-04-15
VECU EC210B-04-16
Display ECU(MDU) EC210B-04-17
Engine Speed Control Switch / Flow Control Switch(option) EC210B-04-18
Power Shift Valve / Flow Control Valve(option) EC210B-04-19
Emergency Switch / Auto Manual Switch EC210B-04-20
Resistor Box EC210B-04-21
Hydraulic Oil Pressure Switch EC210B-04-22
Service Socket EC210B-04-23
CLICK THE VOLVO-LOGO IN
MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Electronic Control System Overview

EMS(E-ECU) VECU MDU(D-ECU)

MID128 MID187 MID140
SA0 SA17 SA23

J1939(CAN)

J1587(J1708)

VCADS Pro
SDU(Service
/ MATRIS
Contronic)
MID172

Volvo Construction Equipment EC210B-04-01

Korea Ltd.
Vehicle Electronic Control System
RH Switch

Hammer/ Travel Att Hammer B/Float Safety

Boost/Shear
Engine P/Max Auto Idle Start Flow Pilot Pilot Pilot Position Lever
Select
Rotator B/Float Switch Speed Select Select Switch Control Pressure Pressure Pressure Pressure Switch
Switch Switch Control SW Switch Switch Switch Switch Switch Switch Switch

V-ECU

Auto/Manual Relay Display

Relay Emergency
Switch Flow ECU
Quick Switch
Control
Fit
B/Float Sol.
Power Valve Instrument
Switch Travel Speed Pannel
Shift
Select Switch Valve
Confirm
Switch Battery
Relay
A

Resistor
Power Boost, Boom/Arm Box
Travel Speed Conflux Cut-off Engine ECU

Volvo Construction Equipment EC210B-04-02

Korea Ltd.
Control Circuit
F24 F15 ES Key ACC F25
5A 20A 10A

F14
5A R3 R4
EMS EMS DATA
POWER RECORD

21C11
21C5
SDU / MATRIS 21C4 MDU

21C12(H)
21C1(H)
21C7(L)

21C6(L)
/ VCADS PRO

21C2

21C3
21C9

21C8
21C10
B4 B11 B12
B9
EMS1

B26(B)
B25(A)

B1(H)
B2(L)
B10
MDU

23C13
Service Socket
23C8(A)
23C9(B)
23C10
23C11
23C1
23C2
23C3
23C4
23C5
23C6
23C7

23C14 Air F13

Clean. Q/Fit Key Key 10A
B/float

J1587

J1939
Ind. Confirm R2 ACC
R/H J/S B/float
S/W Ind. AC CF R2 ACC
BF2 BF3

F27
JA2
JA26
JA49
JA25
JA1
JA48
JA24

JA34

JA13

JA22

JA47

(B)JB4
(A)JB12

(L)JB6
(H)JB14
JB13
JB5
JB69
JB52

JA51
JA42

JB2
JB9
JB7
JB8
20A JA33
JA7
JA60 JA5
JA35 VECU JB15
JB16 MDU
JA38

JA37

JA36

JA12
JA61

JA20
JA17
JA59

JA63
JA19
JA43

JA68

JA44
JA28
JA27
JA67
JA18

JA32
JA23

JB11
JA62
JA14
JA56
JA30
JA66
JA70

JA39
JA3

JB1
R2 R1
BT C SL HM PH WT WL
Power Battery Safety Hammer Pre Cool. Cool.
Boost Ind. Relay Lever Select Heat Temp. Level
Ind. Ind. Ind.
B/float Engin RPM Power
Sol. Power Max Auto Idle Flow Flow Ctrl. Ctrl.SW Shift Valve
Travel Travel Ctrl.SW Valve
Speed Speed Boost SW/
B/float Att. Shear Operation
Hammer
Boom Arm Power
Press Press. Q/F SW Press. Resistor
s/w Travel Rotator LH
Conflux Conflux Boost Box
Press. Rotator RH
Cutoff Cutoff

Volvo Construction Equipment EC210B-04-03

Korea Ltd.
Engine Speed and Work Mode Control
(1) (2)
Request Request
Unload RPM Unload RPM
Engine Speed Any RPM Engine Speed
Control SW F,I Control SW P,H,G Unload RPM
mode mode
Engine ECU

VECU

VECU
Engine ECU
Fixed Current
P/Max Select P/Max Select Fixed Current
Switch Power Shift Switch
Power Shift
Valve
Valve

(3)

Request
Unload RPM
Engine Speed
Control SW P,H,G Loaded RPM
mode
VECU

Engine ECU
Increased
P/Max Select Current
Switch
Power Shift
Valve

Volvo Construction Equipment EC210B-04-04

Korea Ltd.
Engine and Pump Control Specification

USA Market Other Market

Switch Engin RPM Mode Powershift Powershift Switch Engin RPM Mode Powershift Powershift
step Unload/Loaded Current Pressure step Unload/Loaded Current Pressure
(mA) (kgf/cm2[psi]) (mA) (kgf/cm2[psi])

9 2000/1900 H 215/var. 3.8[54]/var. 2000/1900 P 215/var. 3.8[54]/var.

9
8 1900/1800 G1 250/var. 5.8[82]/var. 1900/1800 H 250/var. 5.8[82]/var.

7 1800/1700 G2 8 1800/1700 G1
290/var. 8.1[115]/var.
6 1700/1600 G3 7 1700/1600 G2 290/var. 8.1[115]/var.

5 1500 F1 6 1600/1500 G3

4 1400 F2 450 19.8[282] 5 1500 F1

3 1300 F3 4 1400 F2 450 19.8[282]

2 1000 I1 3 1300 F3
555 28.5[405]
1 800 I2 2 1000 I1
555 28.5[405]
1 800 I2

Volvo Construction Equipment EC210B-04-05

Korea Ltd.
F Mode Operation

Unload RPM
Any RPM

Engine ECU

Fixed Current

F Power Shift
Engine Speed mode
VECU
Valve
Control SW
Cut-off Power
Energize Relay
to Travel Speed Sol.

Energize Power Boost Sol.

Energize Boom/Arm Conflux Cut-off Sol.

Volvo Construction Equipment EC210B-04-06

Korea Ltd.
Emergency Control
(1) (2)

Neutral Up
800 rpm 1900 rpm

VECU

VECU
Emergency Emergency
Switch Engine ECU Switch Engine ECU
555mA 340mA

Power Shift Power Shift

Valve Valve
(3)
(4)

Neutral
/ Up 800 / Down 2sec.
1900 rpm (Off Engine)
VECU

Emergency
Emergency
Switch Engine ECU Switch Engine ECU
Manual 340mA (engine does not
(Off VECU) stop with key)
Power Shift
Auto/Manual Valve
Switch
Resistor Box

Volvo Construction Equipment EC210B-04-07

Korea Ltd.
Auto Idling Operation
On

Auto Idle
Select Switch

Step >2, Not operating - 5 sec. later I1 mode control

- Any input change will return
Engine Speed mode to switch setting
Control SW - It is possible to change the
Off delay time ( 3 ~10 sec) with
VCADS Pro.
Travel Pilot Engine ECU
Pressure Switch

VECU
Off

Attachment Pilot Power Shift

Pressure Switch Valve
Off

Float position Pilot

Pressure Switch

Off

Rotator Switch
Volvo Construction Equipment EC210B-04-08
Korea Ltd.
Power Boost Operation
(1) (2)
On
Energize Energize
Travel Pilot
Power Boost Sol. Power Boost Sol.
F Pressure Switch
mode Off

VECU

VECU
Engine Speed
Control SW Attachment Pilot
Pressure Switch

Off

(3)
Rotator Switch
Off

Travel Pilot Energize

Pressure Switch Power Boost Sol.
for 9 sec.
VECU

On Boost

Hammer/Boost/Shear
RH Switch Select Switch

Volvo Construction Equipment EC210B-04-09

Korea Ltd.
Automatic Travel Speed Control(Stop and F mode)

Energize Cut Off Power to

Off Travel Speed Relay Travel Speed Sol.

VECU
Travel Pilot
Pressure Switch

Volvo Construction Equipment EC210B-04-10

Korea Ltd.
Safe Start and Stop Operation
(1) Supply (2)
Energize power On to
Start signal,
Relay Start
I2 speed request
I2 speed request
Off Start Switch
to On VECU I2 mode Engine ECU Engine ECU

VECU
current
Off
Start Switch Power Shift Valve I2 mode
Safety current
Energize
Limit Power Shift Valve
Switch
Power Battery Relay

(3) (4)
Save Operating Data
- I2 mode control
- Any attachment operation 1) Key Off signal
or Speed Control Switch 2) Power Off allowed
Start operation will return mode On
to On to Off 3) Off Power Off

VECU
to switch setting
VECU

Engine ECU Engine ECU

Relay
Start Switch Start Switch
4) Power Off
Power Shift Valve

Power Off Battery Relay

Volvo Construction Equipment EC210B-04-11

Korea Ltd.
Operating Data Memory
Input signals
VECU
Data
Engine ECU
1. Machine Utilization
2. Auto/Manual Operation Ratio
3. Engine, Average number of starts per hour
4. Engine, speed distribution (%)
5. Engine, speed distribution (h)
6. Engine, temperature distribution (%)
7. Engine, temperature distribution (h)
8. Engine, start at different engine temperature
9. Engine, control mode distribution (%)
10. Engine, fuel distribution on mode (%)
11. Engine, fuel rate distribution on mode (%)
12. Engine, fuel in no work (L)
13. Engine, load distribution (%)
14. Engine, low oil pressure hours (h)
15. Engine, low oil pressure count
16. Engine, low coolant level hours (h)
Volvo Construction Equipment
Korea Ltd.
Save
Operating Data
17. Engine, low coolant level count
18. Engine, air filter pressure drop hours (h)
19. Engine, air filter pressure drop count
20. Engine, number of high speed stop
21. Engine, turn off delayed count in idle speed (%)
22. Hydraulic temperature, distribution (%)
23. Hydraulic temperature, distribution (h)
24. Hammer/Shear, operating hours (h)
25. Hammer/Shear, operating distribution on mode (%)
26. Travel, high/low hours (%)
27. Pump, power control percent (%)
28. Pump, power control current distribution (%)
29. Flow control distribution (%)
30. Power boost operating hours (h)
31. Rotator operating hours (h)
32. Quick fit, operating count distribution (%)
EC210B-04-12
Pump Flow Control(option)
(1) (2)
Change setting Show set flow Set value Show calculated
for 10sec. flow(when selected)
Flow Control Flow Control Switch

VECU

VECU
Switch Display ECU On Display ECU

Hammer Pilot Set current

Pressure Switch
Flow Control Valve
Specification
Flow Ctrl. Set Pump Flow Flow Control Flow Control
Switchstep lpm(gpm) Current (mA) Pressure
kgf/cm2(psi)
9 200(53) 260 7.8(111)
8 180(48) 330 10.3(147)
7 160(42) 370 13.1(186)
6 140(37) 405 16.0(228)
5 120(32) 435 18.8(267)
4 100(26) 470 21.6(307) * Set pump flow is a specification at rated engine rpm,
3 one pump flow condition.
80(21) 505 24.4(347)
2 (set pump flow) x (current rpm)
60(16) 540 27.2(386) ** (calculated flow) =
1 (rated rpm)
40(11) 600 30.0(426)

Volvo Construction Equipment EC210B-04-13

Korea Ltd.
Machine Status Indication

Data
Display ECU
Data

VECU
Operate
Engine ECU Indicators

Instrument Panel

Display ECU Indicator Operation

1. Key number 1. Preheating condition : preheating case only (not after heating)
2. Battery voltage 2. High coolant temperature : Temp. > 103 oC (217.4 F)
3. Setting Mode 3. Low coolant level : Switch Off
4. Setting pump flow rate 4. Air cleaner clogged : Pressure < 0.86 kgf/cm2(12 psi)
5. Engine Speed
6. Hammer working hour

Volvo Construction Equipment EC210B-04-14

Korea Ltd.
Self Diagnosis Error Code

Input signals, Output signals

Error Code

VECU
Data Display ECU

Indicator Contents Error Indicator Contents Error

VECU ER11 Boost temperature sensor(PID105) ER42

EMS ER12 Engine speed sensor(Crank, SID22) ER43

J1939(Fast link) ER13 Boost pressure sensor(PID102) ER44

J1587(Slow link) ER14

VECU input voltage high ER21

Powershift valve ER31

Flow control valve ER32

Volvo Construction Equipment EC210B-04-15

Korea Ltd.
VECU

JB JA

VECU

S08365K

Volvo Construction Equipment EC210B-04-16

Korea Ltd.
Display ECU(MDU)

Display
ECU

Volvo Construction Equipment EC210B-04-17

Korea Ltd.
Engine Speed Control Switch / Flow Control Switch(option)

3 Engine Speed
Control Switch
2

Pin Signal
switch step Signal(V) Flow Control
1 Power(B+) Switch
2 Output(Signal) 1 0.5
3 Ground(GND) 5 2.5
4 Shield GND 9 4.5

Volvo Construction Equipment EC210B-04-18

Korea Ltd.
Power Shift Valve / Flow Control Valve(option)

Inspection Method

Flow Control Valve Power Shift Valve

Volvo Construction Equipment EC210B-04-19

Korea Ltd.
Emergency Switch / Auto Manual Switch

Emergency Switch Auto Manual Switch

2 3 4 1
6 3
5 2 1 4
2
2 5
4 1 5
3 6
5 6 Bottom View 3
6 Bottom View

Auto/Manual
1
Switch 2

0 Emergency
1
2
Switch

Volvo Construction Equipment EC210B-04-20

Korea Ltd.
Resistor Box

Rated resistance (at 25 oC) : 60

Current value to powershift valve : 340mA

Resistor box

Volvo Construction Equipment EC210B-04-21

Korea Ltd.
Hydraulic Oil Pressure Switch E

C A

Circuit
D
Pressure Switch Turn-on Turn-off

Attatchment, Travel,
Travel alarm, 20 1.5kgf/cm2[284 21psi] 14 1kgf/cm2[199 14psi]
Safety
Safety
Boom Floating, 7 1kgf/cm2[100 14psi] 5 1kgf/cm2[71 14psi] View E
Hammer

Travel
Hammer pilot Boom float

Attachment
pilot
Px2 Travel
alam

View D
View A View B Detail C
Volvo Construction Equipment EC210B-04-22
Korea Ltd.
Service Socket

1 2 3
4 5 6

While connecting and disconnecting VCADS Pro, Service Contronic, Matris

to the socket, key switch must be at "OFF" position.

Volvo Construction Equipment EC210B-04-23

Korea Ltd.