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conductance tester
with DIY sensor
Conductivity in the sense
it is used in this article is
the ability of a substance
such as water to conduct
electric current. It is
expressed in terms of
current per unit of applied
voltage. It is the reciprocal
of resistivity. Conduc-
tance is the reciprocal of
resistance and is mea-
sured in siemens. It is
therefore the ratio of the
current through a sub-
stance to the potential dif-
ference at its ends.The INTRODUCTION CONDUCTIVITY AND
Water with a very high pH is not good CONDUCTANCE
tester described in this for fish, plants or making tea or coffee. Conductivity (or specific conductance),
This is the reason that many aquarium being the reciprocal of resistivity, is
article is intended for owners, orchid growers, horticulturists, measured in the same way as resis-
assessing the quality of and many others use distilled or fil- tance and expressed in S m–1 (siemens
tered water. Water filters are very pop- per metre); its symbol is σ. At constant
water, based on the acid- ular in domestic use, where the quality temperature, the value of conductance,
ity or alkalinity (pH), by of tap water is suspect. However, water
filters themselves present a risk of ger-
symbol G, of a substance depends on
the cross-sectional area, A, in m2 , the
means of a measurement mination, requiring good attention to length, l, in m, and the conductivity, σ,
cleanliness (bottle needs thorough in S m–1:
of the conductance of the washing at least once a week).
water. A very environment-friendly way G= σ A/ l. S (siemens)
of obtaining low-pH water is the use of
rainwater, but this depends heavily on This equation can be used with a solid
the area where the rainwater is col- as well as with a liquid substance.
lected. Such water may be tested for The sensor used in the present
low pH, that is, low conductivity, with tester consists of two annular elec-
the present tester. trodes having a cross-sectional area of
The pH of water is a logarithmic 1 cm which are spaced 1 cm apart.
index of the hydrogen-ion concentra- These dimensions make the calculation
tion in the water. It is given by of the conductance of the water being
tested straightforward.
pH=log 10 (1/[H + ]) Pure water, sold as distilled water, as
used, for instance, in electric irons, lead-
where [H+] is the hydrogen-ion con- acid batteries and for horticultural pur-
centration. A pH below 7 indicates acid- poses, has a conductivity of 1×10 –3
Design by P. Baer ity and one above 7, alkalinity, at 25 °C. S m–1, so that the present meter would
R7 D3
BT1 C6
20k
C11 37
AC
9V 38
OF 100n
28
100n 39 2P T4
X
2 1
Y BP
3 K 40 R8
BAT C2 C4
BC557B
22k
C3 330n T3
10µ
G3
G2
G1
E3
D3
C3
B3
A3
E2
D2
C2
B2
A2
E1
D1
C1
B1
A1
F3
F2
F1
63V
9V 32 31 9 10 11 29 30 27 26 13 14 15 24 25 23 22 17 18 19 20 21 220n
BC547B
1M
R1 R3
R6
21 20 19 22 17 18 15 24 16 23 25 13 14 9 10 11 12 7 6 8 2 3 4 5 D2
470k
10k
R2
G3
F3
E3
D3
C3
B3
A3
G2
F2
E2
D2
C2
B2
A2
G1
F1
E1
D1
C1
B1
A1
BP
POL
AB
1 1M
31 V T1
IN HI 36 C5 T2
REF HI 330n R5
P1 IC1 C1
100k
37 ICL7106
TEST 35
100n BF
10k REF LO
4M7
32 245A BC547B
30 COMM R4
OSC 1
OSC 2
OSC 3
C REF
C REF
BUFF
IN LO 26 D1
A/Z
INT
V
40 39 38 34 33 29 28 27
R9 R10
1N4148
C7 C8 C9 C10
100k
47k
H1
FIX2
Probe Resistors:
R7
LCD1 C2 C3
C11 R1 = 470 kΩ
980104-1
1 D3 R2, R3 = 1 MΩ
R3
T4 R4 = 4.7 MΩ
R5, R9 = 100 kΩ
IC1
R1
R6 = 10 kΩ
R6
R8
D2 R7 = 20 kΩ
R2
R4
C1 C4 T3 R8 = 22 kΩ
ROTKELE )C(
1-401089
T1
R10 = 47 kΩ
P1 = 10 kΩ preset potentiometer
C5 T2
1
C8
C7
R5 Capacitors:
C10 C9
R10 R9
FIX3
C1, C6, C8, C11 = 0.1 µF
FIX4
D1
C6 P1
C2 = 10 µF, 63 V, radial
C3, C10 = 0.22 µF
C4, C5 = 0.33 µF
C7 = 100 pF
C9 = 0.47 µF
(C) ELEKTOR
980104-1
Semiconductors:
D1 = 1N4148
D2, D3 = LED, green, 3 mm
T1 = BF254A
T2, T3 = BC547B
T4 = BC557B
Integrated circuits:
IC1 = ICL7106CPL (Maxim)
Miscellaneous:
LCD1 = 3.5 digit liquid-crystal dis-
play (note that IC1 and LCD1 are
available as a set)
Figure 3. The printed- BT1 = 9 V dry battery with clip
diameter of 6 mm and circuit board for the ing each other) should 1 off switch with on contact
an outer one of 13 mm conductance tester. then be covered with Enclosure as appropriate
to give them an effec- silicon cement. PCB Order no. 980104-1 (see Read-
tive area of just under ers Services towards the end of
1 cm2. The inner diameter allows them CONSTRUCTION this issue)
to just fit over the inner conductor of The remainder of the tester is best con-
the coaxial cable, whose outer insula- structed on the printed-circuit board
tion must be removed over a length of shown in Figure 3. Mind the polarity
about 15 mm from one end and 10 mm of the diodes and electrolytic capaci- Conductivity at 20 °C
of the exposed braid cut off. The tors. The IC should be soldered directly
remaining 5 mm of braid must be to the board to allow the display to be Silver 1.6 × 10–8 S m–1
folded back over the outer insulation fitted directly above it.
Copper 1.7
of the cable. This ensures that the two Connect a standard potentiometer
brass rings are about 1 cm apart (see across the test inputs and check that the Aluminium 2.8
Figure 2). The inner core of the coaxial display shows corresponding conduc- Tungsten 5.6
cable is then soldered to the outer brass tance values when the potentiometer is Nickel 6.8
ring and the braid to turned from, say, 10 kΩ Iron 10
the inner ring. The Figure 4. The com- to 1 kΩ. Steel 18
outer surfaces of the pleted prototype When all is well, fit Manganin 44
rings (but not those fac- board. the completed board Carbon 3500
F I N A L LY …
The tester has a range of 50 µS, which
corresponds to a resistance of 20 kΩ
and a maximum test voltage at IC1 of
2 V. This value will be displayed when
the tester, or rather, the sensor, is dry.
The upper limit of the test range
(1999 µS) is set by the characteristics of
IC1. Note also that the basic error of 5
per cent increases slightly when the
test range is given an upper limit of
more than 1000 µS. [980104]