Case 8000 Exercise Testing System: Field Service Manual

CASE 8000
exercise testing system

field service manual
PN 2000656-009 Revision C
T-2

CASE 8000
exercise testing system
field service manual

PN 2000656-009 Revision C
NOTE
Due to continuing product innovation,
specifications in this manual are subject to
change without notice.
MD1321-001
 Copyright GE Marquette Medical Systems, Inc. 2000. All rights reserved.
Trademarked names appear throughout this document. Rather than list the names and entities that own the trademarks or insert
a trademark symbol with each mention of the trademarked name, the publisher states that it is using the names only for
editorial purposes and to the benefit of the trademark owner with no intention of improperly using the trademark.
900 SC, ACCUSKETCH, AccuVision, APEX , AQUA-KNOT, ARCHIVIST, Autoseq, BABY MAC, C Qwik Connect,
CardioServ, CardioSmart, CardioSys, CardioWindow, CASE, CD TELEMETRY, CENTRA, CHART GUARD, CINE 35,
COROLAN, CORO, COROMETRICS, Corometrics Sensor Tip, CRG PLUS, DASH, Digistore, Digital DATAQ, E for M,
EAGLE, Event-Link, FMS 101B, FMS 111, HELLIGE, IQA, IMAGE STORE, INTELLIMOTION, LASER SXP, MAC,
MAC-LAB, MACTRODE, MANAGED USE, MARQUETTE, MARQUETTE MAC, MARQUETTE MEDICAL
SYSTEMS, MARQUETTE UNITY NETWORK, MARS, MAX, MEDITEL, MEI, MEI in the circle logo, MEMOPORT,
MEMOPORT C, MINISTORE, MINNOWS, Monarch 8000, MULTI-LINK, MULTISCRIPTOR, MUSE, MUSE CV, Neo-
Trak, NEUROSCRIPT, OnlineABG, OXYMONITOR, Pres-R-Cuff, PRESSURE-SCRIBE, QMI, QS, Quantitative Medicine,
Quantitative Sentinel, RAC, RAMS, RSVP, SAM, SEER, SILVERTRACE, SOLAR, SOLARVIEW, Spectra 400, Spectra-
Overview, Spectra-Tel, ST GUARD, TRAM, TRAM-NET, TRAM-RAC, TRAMSCOPE, TRIM KNOB, Trimline, UNION
STATION, UNITY logo, UNITY NETWORK, Vari-X, Vari-X Cardiomatic, VariCath, VARIDEX, VAS, and Vision Care
Filter are trademarks of GE Marquette Medical Systems, Inc., registered in the United States Patent and Trademark Office.
12SL, 15SL, Access, AccuSpeak, ADVANTAGE, BAM, BODYTRODE, Cardiomatic, CardioSpeak, CD TELEMETRY®-
LAN, CENTRALSCOPE, Corolation, DASH, EK-Pro, EDIC, Event-Link Cumulus, Event-Link Cirrus, Event-Link Nimbus,
HI-RES, ICMMS, IMAGE VAULT, IMPACT.wf, INTER-LEAD, IQA, LIFEWATCH, Managed Use, MARQUETTE
PRISM, MARQUETTE® RESPONDER, MENTOR, MicroSmart, MMS, MRT, MUSE CardioWindow, NST PRO,
NAUTILUS, OCTANET, O2 SENSOR, OMRS, PHi-Res, Premium, Prism, QUIK CONNECT V. QUICK CONNECT, QT
Guard, SMARTLOOK, SMART-PAC, Spiral Lok, Sweetheart, UNITY, Universal, Waterfall, and Walkmom are trademarks
of GE Marquette Medical Systems, Inc.Windows is a registered trademark of Microsoft Corporation.
T-2 CASE 8000 exercise testing system Revision C

2000656-009 25 May 2000
Contents
1 Introduction ...................................................... 1-1

Manual Information ........................................................................... 1-3
Revision History ..................................................................... 1-3
Manual Purpose ..................................................................... 1-3
Intended Audience ................................................................. 1-3
Conventions ........................................................................... 1-4
Safety Information ............................................................................. 1-5

Message Definitions ............................................................... 1-5
Messages ............................................................................... 1-5
Responsibility of the Manufacturer ......................................... 1-5
Intended Use .......................................................................... 1-6
General ................................................................................... 1-6
Equipment Symbols ............................................................... 1-7
Service Information ........................................................................... 1-8

Service Requirements ............................................................ 1-8
Equipment Identification ......................................................... 1-8
2 Equipment Overview ........................................ 2-1

General Description .......................................................................... 2-3
Front View .............................................................................. 2-3
Rear View ............................................................................... 2-3
Preparation for Use ........................................................................... 2-4
Revision C CASE 8000 exercise testing system i

2000656-009
3 Maintenance ...................................................... 3-1
Introduction ....................................................................................... 3-3
Recommended Maintenance ................................................. 3-3
Required Tools and Supplies ................................................. 3-3
Inspection and Cleaning ................................................................... 3-4

Visual Inspection .................................................................... 3-4
Exterior Cleaning .................................................................... 3-4
Interior Cleaning ..................................................................... 3-4
Disassembly ............................................................... 3-4
General ....................................................................... 3-4
Thermal Printhead ...................................................... 3-4
Domestic Electrical Safety Tests ..................................................... 3-5

AC Line Voltage Test ............................................................. 3-5
120 VAC, 50/60 Hz ..................................................... 3-5
240 VAC, 50/60 Hz ..................................................... 3-5
Leakage Tests ........................................................................ 3-6
Leakage Test Diagrams ......................................................... 3-7
Test #1 ................................................................................... 3-7
Test #2 ................................................................................... 3-7
Test #3 ................................................................................... 3-8
Test #4 ................................................................................... 3-8
Ground Continuity .................................................................. 3-9
Preventive Maintenance Form ....................................................... 3-10
4 Troubleshooting ............................................... 4-1

Assembly Descriptions ..................................................................... 4-3
Monitor ................................................................................... 4-3
Keypad ................................................................................... 4-3
Thermal Writer ........................................................................ 4-3
Power System ........................................................................ 4-4
Standard PC Components ..................................................... 4-4
Motherboard ............................................................... 4-4
PS/2 Keyboard ........................................................... 4-4
PS/2 Mouse ................................................................ 4-4
Video Card ................................................................. 4-4
Network Card ............................................................. 4-4
Hard Drive .................................................................. 4-4
Floppy Drive ............................................................... 4-4
ii CASE 8000 exercise testing system Revision C

2000656-009
CD-ROM Drive ........................................................... 4-5
Acquisition/Interface Card .......................................... 4-5
Input and Output Connectors .......................................................... 4-6

USB A or B ............................................................................. 4-6
COM A – D ............................................................................. 4-6
Analog and TTL I/O ................................................................ 4-7
Acquisition Interface ............................................................... 4-7
Motherboard Power and I/O ................................................... 4-8
General Fault Isolation .................................................................... 4-11

Visual Inspection .................................................................. 4-11
Power-up Self-test ................................................................ 4-11
Diagnostic Tests .............................................................................. 4-12

Introduction ........................................................................... 4-12
Access the Tests .................................................................. 4-12
Acquisition Test .................................................................... 4-14
Writer Test ............................................................................ 4-15
Keypad Test ......................................................................... 4-16
5 Parts Lists and Drawings ................................ 5-1

Ordering Parts ................................................................................... 5-3
Introduction ............................................................................. 5-3
Field Replaceable Units .................................................................... 5-4
Rev D Upper-level Assembly ........................................................... 5-5
901005-001J Parts List...................................................................... 5-7
901005C Generic Assembly .......................................................... 5-10
421302-002C PC Subassembly .................................................... 5-21
D421302-002B PC Subassembly ................................................... 5-22
421302-203A Hard Disk .................................................................. 5-27
419976-001F Parts List.................................................................... 5-28
419976A Writer Assembly ............................................................. 5-29
Revision C CASE 8000 exercise testing system iii

2000656-009
Appendix A: Abbreviations ............................. A-1
Standard Abbreviations .................................................................... A-3
Appendix B: Technical Description ................ B-1

Technical Specifications .................................................................. B-3
iv CASE 8000 exercise testing system Revision C

2000656-009
1 Introduction
Manual Information .............................................................................. 3

Revision History ........................................................................ 3
Manual Purpose ........................................................................ 3
Intended Audience .................................................................... 3
Conventions .............................................................................. 4
Safety Information ................................................................................ 5

Message Definitions .................................................................. 5
Messages .................................................................................. 5
Responsibility of the Manufacturer ............................................ 5
Intended Use ............................................................................. 6
General ...................................................................................... 6
Equipment Symbols .................................................................. 7
Service Information .............................................................................. 8

Service Requirements ............................................................... 8
Equipment Identification ............................................................ 8
Revision C CASE 8000 exercise testing system 1-1

2000656-009
1-2 CASE 8000 exercise testing system Revision C
2000656-009
Introduction: Manual Information
Manual Information
Revision History Each page of the document has the document part number and revision letter at
the bottom of the page. The revision letter identifies the document’s update level.
The revision history of this document is summarized in the table below.
Table 1-1. Revision History PN 2000656-009
Revision Date Comment

A 9 June 1999 Initial release.
B 15 November 1999 Updated drawings, part lists, System Config. and Service screen.
Also made editorial changes throughout the manual.
C 25 May 2000 Updated parts lists and drawings to reflect the latest product changes.
Manual Purpose This manual supplies technical information for service representative and
technical personnel so they can maintain the equipment to the assembly level.
Use it as a guide for maintenance and electrical repairs considered field
repairable. Where necessary the manual identifies additional sources of relevant
information and or technical assistance.
See the operator manual for the instructions necessary to operate the equipment
safely in accordance with its function and intended use.
Intended Audience This manual is intended for the person who uses, maintains, or troubleshoots this
equipment.

2000656-009
Introduction: Manual Information
Conventions
Table 1-2. Styles
Style Definition
Black text Indicates keys on the keyboard, text to be

entered, or hardware items such as buttons
or switches on the equipment.
Italicized text Indicates software terms that identify menu

items, buttons or options in various windows.
Cntrl+Esc Indicates a keyboard operation. A (+) sign

between between the names of two keys
indicates, you press and hold the first key
while pressing the second key once.
For example, “Press Cntrl+Esc” means to

press and hold down the Cntrl key while
pressing the Esc key.
<Space> Indicates that you must press the spacebar.

When instructions are given for typing a
precise text string with one or more spaces,
the point where the spacebar must be
pressed is indicated as: <Space>. The
purpose of the < > brackets is to ensure you
press the spacebar when required.
Enter Indicates that you must press the “Enter” or

“Return” key on the keyboard. Do not type
“enter”.

2000656-009
Introduction: Safety Information
Safety Information
Message Definitions Indicates an imminently hazardous

DANGER
situation which, if not avoided, WILL
result in death or serious injury.
WARNING Indicates a potentially hazardous

situation which, if not avoided,
COULD result in death or serious
injury.
CAUTION Indicates a potentially hazardous

situation which, if not avoided may
result in minor or moderate injury.
Messages Additional safety messages may be found throughout this manual that provide
appropriate safe operation information.
DANGER CAUTION
Do NOT use in the This equipment contains no user
presence of flammable serviceable parts. Refer servicing to
anesthetics. qualified service personnel.
M15287-38A
M15287-1B
WARNING CAUTION
This is Class I U.S. Federal law restricts this device to
equipment. The mains sale by or on the order of a physician.
plug must be connected M15287-17B
to an appropriate power
supply.
M15287-5C
Responsibility of the GE Marquette Medical Systems, Inc. is responsible for the effects of safety,
reliability, and performance only if:
Manufacturer ■ Assembly operations, extensions, readjustments, modifications, or
repairs are carried out by persons authorized by Marquette.
■ The electrical installation of the relevant room complies with the
requirements of the appropriate regulations.
■ The equipment is used in accordance with the instructions for use.

2000656-009
Intended Use This device is intended for use under the direct supervision of a licensed health
care practitioner. It is a diagnostic device intended to monitor and record
electrocardiographic data from the patient during exercise, as well as perform
resting ECG analysis.
This device is not intended to be used as a vital signs physiological monitor.
This device will not cause abnormal operation of a patient’s cardiac pacemaker
or other electronic stimulator.
This device is not intended for use with high frequency surgical units. Disconnect
the patient from the device before using the high frequency surgical unit.
This device is intended to be used as a computerized analysis program that can be

used as a tool in ECG tracing interpretation. This computerized interpretation is
only significant when used in conjunction with clinical findings. All computer-
generated tracings should be overread by a qualified physician.
General To ensure patient safety, use only parts and accessories manufactured or
recommended by GE Marquette Medical Systems.
Contact GE Marquette Medical Systems for information before connecting any

devices to this equipment that are not recommended in this manual.
If the installation of this equipment, in the USA, will use 240 V rather than 120
V, the source must be a center-tapped, 240 V, single-phase circuit.
Parts and accessories used must meet the requirements of the applicable IEC 601
series safety standards, and/or the system configuration must meet the
requirements of the IEC 601-1-1 medical electrical systems standard.
The use of ACCESSORY equipment not complying with the equivalent safety
requirements of this equipment may lead to a reduced level of safety of the
resulting system. Consideration relating to the choice shall include:
■ use of the accessory in the PATIENT VICINITY; and
■ evidence that the safety certification of the ACCESSORY has been
performed in accordance to the appropriate IEC 601-1 and/or IEC 601-
1-1 harmonized national standard.

2000656-009
Equipment Symbols The following symbols appear on the equipment.
Consult accompanying documents
In Europe, this symbol means dangerous or high voltage. In the United

States, this symbol represents the caution notice below:
CAUTION
To reduce the risk of electric shock, do
NOT remove cover (or back). Refer
servicing to qualified personnel.
M15287-16A
Type BF equipment, external defibrillator protected
Power switch (ON-OFF)
Equipotential
Signal input
Signal output
Fuse
On/Standby
CL
ASSIFIED Classified with respect to electric shock, fire, mechanical, and other
C R US specified hazards only in accordance with UL 2601-1, CAN/CSA C22.2 No.
MEDICAL EQUIPMENT
UL 2601-1 CAN/CSA 601.1
4P41 601-1, CAN/CSA C22.2 No. 601-2-25, EN 60601-2-25, EN 60601-1-1.
M13495,MD1325-099,MD1325-098,M13551,MD1325-108,M13498,M13497,M14497,MD1321-000,MD1325-181

2000656-009
Introduction: Service Information
Service Information
Service Refer equipment servicing to GE Marquette Medical System’s authorized service

personnel only. Any unauthorized attempt to repair equipment under warranty
Requirements voids that warranty.
It is the user’s responsibility to report the need for service to GE Marquette

Medical Systems or to one of their authorized agents.
Equipment Every GE Marquette Medical Systems device has a unique serial number for
identification. The serial number appears on the product label on the base of each
Identification unit.
XXXXXXXXX A
XXXXXXXX XXXXXXX XXXXXXX XXX
XXXXXXXXX XX XXXX XX XXXXX B
J6XX0415FXX C
I H G F E D MD1113-022C
Table 1-3. Equipment Identifications
Item Name Description
A name of device CASE 8000 exercise testing system

B manufacturer GE Marquette Medical Systems, Inc.
C serial number Unique identifier
D device characteristics One or two letters that further describe the unit, for example: P = prototype
not conforming to marketing specification; R = refurbished equipment; S =
special product documented under Specials part numbers; U = upgraded unit
E division F = Cardiology G = Monitoring J = GW Labs
F product sequence Manufacturing number (of total units manufactured)

number
G product code Two-character product descriptor DH = CASE 8000 exercise testing system
H year manufactured 8= 1998, 9= 1999, 0 = 2000 (and so on)
I month manufactured A = January, B = February, C = March, D = April, E = May, F = June, G = July,

H = August, J = September, K = October, L = November, M = December

2000656-009
2 Equipment Overview
General Description ............................................................................. 3

Front View ................................................................................. 3
Rear View .................................................................................. 3
Preparation for Use .............................................................................. 4

2000656-009
2000656-009
Equipment Overview: General Description
General Description
Front View
Monitor
Console for keyboard
and mouse
Function keypad
Paper tray Power switch, disk

and CD drive
MD1321-003
Rear View
CPU access
panel
Equipotential pin,
power inlet with
fuses, Mains switch
MD1321-004

2000656-009
Equipment Overview: Preparation for Use
Preparation for Use
1. Connect cables to the system components, then to the rear panel

connectors. Secure with retaining screws.
MD1321-011
2. Press the release button on the paper compartment and add paper. The
print side faces up and the queue hole is at the top left corner.
3. Connect the system and all components to line power.
4. Switch on the mains power switch on the back of the system.
5. Switch on the power switch on the front of the system.
The system starts up and runs self-test. When the initial program screen appears,
the system is ready for use.

2000656-009
3 Maintenance
Introduction ...................................................................................... 3
Recommended Maintenance .................................................... 3
Required Tools and Supplies .................................................... 3
Inspection and Cleaning ...................................................................... 4

Visual Inspection ....................................................................... 4
Exterior Cleaning ....................................................................... 4
Interior Cleaning ........................................................................ 4
Disassembly .................................................................. 4
General .......................................................................... 4
Thermal Printhead ......................................................... 4
Domestic Electrical Safety Tests ........................................................ 5

AC Line Voltage Test ................................................................ 5
120 VAC, 50/60 Hz ........................................................ 5
240 VAC, 50/60 Hz ........................................................ 5
Leakage Tests ........................................................................... 6
Leakage Test Diagrams ............................................................ 7
Test #1 ...................................................................................... 7
Test #2 ...................................................................................... 7
Test #3 ...................................................................................... 8
Test #4 ...................................................................................... 8
Ground Continuity ..................................................................... 9
Preventive Maintenance Form .......................................................... 10

2000656-009
2000656-009
Maintenance: Introduction
Introduction
Recommended A regular equipment maintenance program helps prevent unnecessary equipment

and power failures and also reduces possible health hazards. This chapter
Maintenance contains instructions for the following recommended maintenance:
■ Inspecting and cleaning the unit
■ AC line voltage tests to verify the power outlet is properly wired
■ Leakage tests to verify the equipment does not propose a health hazard
■ Ground continuity test to verify all exposed metal is properly grounded
Required Tools and In addition to a standard set of hand tools, you will need the special tools and
items listed below to maintain or repair the unit.
Supplies
Table 1-1. Tools and Supplies
Leakage Current Tester

120 V (or equivalent)
240 V (or equivalent)
Multimeter
Isopropyl Alcohol
Dust Remover (compressed air)
Lint-free Cloth

2000656-009
Maintenance: Inspection and Cleaning
Inspection and Cleaning
Visual Inspection Perform a visual inspection of all equipment and peripheral devices daily. Turn
off the unit and remove power before making an inspection or cleaning the unit.
■ Check the case and display screen for cracks or other damage.
■ Regularly inspect all cords and cables for fraying or other damage.
■ Verify that all cords and connectors are securely seated.
■ Inspect keys and controls for proper operation.
◆ Toggle keys should not stick in one position.
◆ Knobs should rotate fully in both directions.
Exterior Cleaning Clean the exterior surfaces once per month, and more frequently if needed.
1. Use a clean, soft cloth and a mild dishwashing detergent diluted in
water.
2. Wring the excess water from the cloth. Do not drip water or any liquid
on the equipment, and avoid contact with open vents, plugs, or
connectors.
3. Dry the surfaces with a clean cloth or paper towel.
Interior Cleaning
Disassembly To clean the interior, remove 19 screws from the CPU access door, then remove
the door.
General Check for dust buildup on the surfaces of the interior circuit boards, components,
and assemblies. Use commercially available compressed air to blow away
accumulated dust. Follow the manufacturer’s directions for use.
Thermal Printhead Clean the thermal printhead every three months, or more often with heavy use. A
build-up of thermal paper coating on the printhead can cause light or uneven
printing.
Use a solution containing alcohol on a nonwoven, nonabrasive cloth such as

Techni-Cloth to wipe off the printhead. Do not use paper toweling, as it can
scratch the printhead.

2000656-009
Maintenance: Domestic Electrical Safety Tests
Domestic Electrical Safety Tests
AC Line Voltage Test This test verifies that the domestic wall outlet supplying power to the equipment
is properly wired. For international wiring tests, refer to the internal standards
agencies of that particular country.
120 VAC, 50/60 Hz Use a digital voltmeter to check the voltages of the 120-volt AC wall outlet
(dedicated circuit recommended). If the measurements are significantly out of
range, have a qualified electrician repair the outlet. The voltage measurements
should be as follows:
1. 120 VAC (± 10 VAC) between the line contact and neutral and between
the line contact and ground.
2. Less than 3 VAC between neutral and ground.
NEUTRAL ❶ LINE
❷ ❶
GROUND MD1128-011A
240 VAC, 50/60 Hz Use a digital voltmeter, set to measure at least 300 VAC, to check the voltages of
the NEMA 6-20R, AC wall outlet (dedicated circuit recommended). If the
measurements are significantly out of range, have a qualified electrician repair
the outlet. The voltage measurements should be as follows:
1. 120 VAC (± 10 VAC) between either “hot” contact and ground.
2. 210 to 230 VAC between the two “hot” contacts.
HOT ❷ HOT
❶ ❶
MD1128-012A
GROUND

2000656-009
Leakage Tests The leakage tests are safety tests to ensure that the equipment poses no electrical
health hazards. Use the table below to determine which tests apply to the unit
under test and the maximum allowable leakage currents. For international
leakage limits, refer to the internal standards agencies of that particular country.
If the unit under test fails the leakage tests, do not allow the customer to use the
equipment. Call Tech Support for assistance. (See the “How to Reach Us” page
in the front of the manual.)
GE Marquette Medical Systems recommends that you perform these tests:

■ Before applying power for the first time
■ Every 6 months as part of routine maintenance
■ Whenever internal assemblies are serviced.
NOTE
The accuracy of the leakage tests depends
on a properly-wired wall outlet. Do not
proceed until you verify the integrity of the
power source.
WARNING
Total system leakage

current must not
exceed 300
microamperes.
M15287-76A
Table 1-2. Leakage Tests and Maximum Allowable Leakage Currents
Maximum Current
Test
(µA)
1 Ground-wire-leakage-to-ground 300
2 Chassis-leakage-to-ground 300
3 Patient-cable-leakage-to-ground 10
4 Patient-cable-leakage-into-patient-leads-from-120 V ac 20

2000656-009
Leakage Test These diagrams show only a representation of how a typical leakage current
tester functions. Follow the instructions provided with the leakage current tester
Diagrams that you use.
Test #1 Ground-wire-leakage-to-ground
“To be tested” power connector on back of

tester (may not be labeled on some testers).
Tester Tester
power Polarity UUT
cord Norm power
Line Line cord
Neutral
Unit
Neutral under
test
Gnd Rvs (UUT)
Gnd
1K
Meter
connectors
V M13052-01E
Test #2 Chassis-leakage-to-ground
Apply line voltage to the UUT chassis for this test.

Tester Tester
power Polarity UUT
cord Norm power
Line Line cord
Neutral Unit
under
Neutral test
(UUT)
Gnd Rvs
Gnd
1K
Meter Probe to
connectors exposed chassis
V
M13052-02E

2000656-009
Test #3 Patient-cable-leakage-to-ground

Tester Tester
power Polarity UUT
cord Norm power
Line Line cord
Neutral
Unit
under
Neutral test
(UUT)
Gnd Rvs
Gnd
1K
Meter Patient cable
connectors
Patient
cable connectors M13052-03E
Test #4 Patient-cable-leakage-into-patient Leads-from 120 VAC

During this test, line voltage is applied to the patient cable connectors. To
prevent erroneous readings, do not allow the leadwires to contact conductive
materials such as metal handles, and do not place the leadwires on the floor.

Tester Tester
power Polarity UUT
cord Norm power
Line Line cord
Neutral
Unit
under
Neutral test
(UUT)
Gnd Rvs
Gnd
1K
Meter Patient cable

connectors
Patient
cable connectors
M13052-04E

2000656-009
Ground Continuity This test verifies that there is continuity (less than 100 mΩ resistance) between
all the exposed metal surfaces, which have the potential to become energized,
and the ground prong on the mains AC power cord. If the metal surfaces are
anodized or painted, scrape off a small area in an inconspicuous area for the
probe to make contact with the metal.
■ Use a digital multimeter to check all the metal surfaces of the
equipment. Make adjustments for any resistance from the test leads.
■ If the measurements are significantly out of range, check for breaks in
the power cord or in the internal connections within the unit.

2000656-009
Maintenance: Preventive Maintenance Form
Preventive Maintenance Form
GE Marquette Medical Systems recommends that every six months you perform
the maintenance checks and test procedures on the “Preventive Maintenance
Inspection Report”. These maintenance procedures can be performed more often
if indicated. Contact GE Marquette Service for the latest preventive maintenance
procedures for this product.

2000656-009
4 Troubleshooting
Assembly Descriptions ........................................................................ 3

Monitor ...................................................................................... 3
Assembly Descriptions ........................................................................ 3

Monitor ...................................................................................... 3
Keypad ...................................................................................... 3
Thermal Writer ........................................................................... 3
Power System ........................................................................... 4
Standard PC Components ........................................................ 4
Motherboard .................................................................. 4
PS/2 Keyboard .............................................................. 4
PS/2 Mouse ................................................................... 4
Video Card .................................................................... 4
Network Card ................................................................ 4
Hard Drive ..................................................................... 4
Floppy Drive .................................................................. 4
CD-ROM Drive .............................................................. 5
Acquisition/Interface Card ............................................. 5
Input and Output Connectors ............................................................. 6

USB A or B ................................................................................ 6
COM A – D ................................................................................ 6
Analog and TTL I/O ................................................................... 7
Acquisition Interface .................................................................. 7
Motherboard Power and I/O ...................................................... 8
General Fault Isolation ....................................................................... 11

Visual Inspection ..................................................................... 11
Power-up Self-test ................................................................... 11
Diagnostic Tests ................................................................................ 12

Introduction .............................................................................. 12
Access the Tests ..................................................................... 12
Acquisition Test ....................................................................... 14
Writer Test ............................................................................... 15
Keypad Test ............................................................................ 16

2000656-009
2000656-009
Troubleshooting: Assembly Descriptions
Assembly Descriptions
Monitor The system uses a 15" or 17" Sony Trinitron GS Series monitor rated IEC-950
universal AC input. These monitors have a standard IEC320 power cord, an
audio input jack to a mono speaker, a stereo headphone output jack, and the usual
15 pin RGB video connector on cable for the following signals.
■ Analog RGB: 0.7Vp-p, 75 Ω termination

■ External Sync Signals: Composite 1-5 Vp-p polarity-free TTL
■ Sync on Green: 0.3Vp-p negative
Both monitors display excellent waveform quality at the system setting of 1024 x
768 with 16 bit color depth.
Keypad The keypad is designed as a bus powered, low speed USB peripheral using a
Cypress MCU. There is protection from ESD on the PCB as well. The keypad is
hot pluggable, and in the CASE 8000 system it relies on a MMS software driver
running the USB ports on the motherboard under NT 4. The keypad contains one
connector, an USB type ‘B’ R/A connector which uses a low speed or high speed
USB A to B cable to the host PC.
Thermal Writer The thermal writer assembly contains a thermal printhead with cue hole sensor, a
motor/encoder assembly to drive the platen roller, a MMS designed PCB to
receive scan line data and motor commands from the PC over USB. The PCB is
based on an Intel high speed USB MCU with an 80251 core. The program is
stored on a FLASH memory chip which can be reprogrammed from the host PC.
There are also supporting DPRAM and FPGA on board besides power
conversion and motor control ICs. The PCB connects to the thermal printhead
and cue sensor through a 26 pin ribbon harness. Power to this PCB is provided
through a 4 pin Molex connector. Motor power lines, encoder sense lines, and
door open sense lines go through an 8 pin Molex connector. A standard type 'B'
R/A USB connector provides the link to the PC using any high speed USB A to B
cable under 5m.
The functioning of this USB writer PCB depends on communication with the
host PC motherboard USB controller which is under the control of a software
driver. A special driver is always needed to talk to this writer PCB. The entire
writer assembly is removable as a unit, including the power supply connections,
so that only a power cord and USB communication cable come out of the
assembly. This allows bench testing of the assembly as a whole. Check operation
in the CASE 8000 system, since full functionality depends on cooperation with
the motherboard USB ports and associated software drivers.

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Power System AC power comes into the unit through an IEC-320 inlet module that has an
equipotential ground stud mounted near it. The AC power then goes to a power
distribution PCB that is mounted to the front of the isolation transformer. This
PCB has no active components on it. Instead its function is to route AC power
and isolated AC power to the proper places in the unit. Regular AC power is
routed to the ATX medical grade PC power supply and the thermal writer 75
Watt power supply. Isolated AC power is derived from the isolation transformer,
and routed to the IEC-950 CRT monitor. No switching of AC power is needed
with inputs from 90–265 VAC since all supplies and the isolation transformer are
universal input in the unit.
Standard PC
Components
Motherboard The PC motherboard is a standard Intel ATX BI440ZX with audio support using
one 64MB DIMM for memory, and a minimum 366MHz Intel Celeron socket
370 microprocessor with MMX instruction set and a CPU fan. Besides on PCB
connectors for floppy and IDE drives, the motherboard has an I/O panel
arrangement in one corner (per standard ATX designs) that has off PCB
connectors for PS/2 mouse & keyboard, two USB ports, PC serial port #1 and #2,
PC parallel port #1, audio line out/in, microphone in, and MIDI/joystick port.
PS/2 Keyboard A standard 104 key Windows 95 keyboard with PS/2 interface is connected to
the PC I/O panel PS/2 keyboard connector.
PS/2 Mouse A standard two or three button mouse with PS/2 interface is connected to the PC
I/O panel PS/2 mouse connector.
Video Card A plug-in ATI Rage 128 with 16MB RAM is in the AGP slot on the
motherboard. The monitor cable connects directly into the D shell 15-pin
connector on the panel of this video card.
Network Card A plug-in 3Com Etherlink XL PCI 3C900-Combo network controller card for
10baseT with BNC, RJ-45 and AUI connectors provides the interface and
connectors to whatever network is at the customer site. This card plugs directly
into a PCI slot in the motherboard.
Hard Drive An EIDE hard drive in 3.5" form factor. This drive connects to the motherboard
primary IDE channel as a master through a standard IDE ribbon cable. Power
comes from the ATX power supply.
Floppy Drive A 1.44Mbyte floppy drive in 3.5" form factor. This drive connects to the
motherboard floppy channel through a standard floppy ribbon cable. Power
comes from the ATX power supply.

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CD-ROM Drive An EIDE CD-ROM drive in 5.25" form factor. This drive connects to the
motherboard primary IDE channel as a slave through a standard IDE ribbon cable
daisy chained with the hard drive. Power comes from the ATX power supply.
Acquisition/Interface Card Designed and built by GE Marquette, this Motorola DSP based PCB plugs into a
legacy ISA slot on the motherboard and provides an interface to the PC that
allows CAM-14 acquisition and analog/TTL I/O and needed COM ports.

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Troubleshooting: Input and Output Connectors
Input and Output Connectors
The pin-by-pin descriptions identify the signal names and pin outs for each
connector on the unit.
USB A or B
Table 1-1. USB Jack or Plug
Pin Name
1 Vcc
2 - Data
3 + Data
4 Ground
COM A – D Table 1-2. Acquisition PCB Serial Ports

Pin Name
1 HANDSHAKE OUT
2 HANDSHAKE IN 7 6
8
3 XMIT 422- 4
4 GND
5 RXD 422- 5 3
6 XMIT 422+
7 +12V, 0.5A MAX
8 RXD 422+ 2 1
MD1322-007
SHLD CHASSIS

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Analog and TTL I/O Table 1-3. Acquisition PCB Analog & TTL I/O Connector
Pin Name
1 +12V, 300mA
MAX
2 CH1OUT
3 TTL-I/O
4 CH2OUT 5 1
5 GND
6 CH3OUT
7 AN2IN 9 6
8 CH4OUT
9 AN1IN MD1322-010
SHLD CHASSIS
Acquisition Interface
Table 1-4. Acquisition Module I/F
Pin Name
1 +12V, 0.5A MAX
2 GND
3 AMTX+
4 AMTX-
5 AMRX+
6 AMRX-
7, 8, 9, 10 N/C

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Motherboard Power
Table 1-5. Power Supply Connector
and I/O
Pin Name
1 +3.3V
2 +3.3V
3 GROUND
4 +5V
5 GROUND
6 +5V
7 GROUND
8 PWRGD (power good)
9 +5VSB (standby for real-time clock)
10 +12V
11 +3.3V
12 -12V
13 GROUND
14 PS-ON# (power supply remote on/off

control)
15 GROUND
16 GROUND
17 GROUND
18 -5V
19 +5V
20 +5V
Table 1-6. PS/2 Keyboard and Mouse Connector
Pin Name
1 DATA
2 N/C
3 GROUND
4 +5V (fused)
5 CLOCK
6 N/C

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Table 1-7. Parallel Port Connector

Pin Name
1 STROBE #
2 DATA BIT 0
3 DATA BIT 1
4 DATA BIT 2
5 DATA BIT 3
6 DATA BIT 4
7 DATA BIT 5
8 DATA BIT 6
9 DATA BIT 7
10 ACK#
11 BUSY
12 ERROR
13 SELECT
14 AUTO FEED #
15 FAULT #
16 INIT #
17 SLCT IN #
18 GROUND
19 GROUND
20 GROUND
21 GROUND
22 GROUND
23 GROUND
24 GROUND
25 GROUND

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Table 1-8. Serial Port Connector

Pin Name
1 DCD #
2 SERIAL IN
3 SERIAL OUT
4 DTR #
5 GROUND
6 DSR #
7 RTS #
8 CTS #
9 RI #
Table 1-9. MIDI/Game Port Connector
Pin Name
1 POWER
2 JOYSTICK BUTTON 0
Q JOYSTICK X1
4 GROUND
5 GROUND
6 JOYSTICK Y1
7 JOYSTICK BUTTON 1
8 POWER
9 POWER
10 JOYSTICK BUTTON 2
11 JOYSTICK X2
12 MIDI OUT
13 JOYSTICK Y2
14 JOYSTICK BUTTON 3
15 MIDI IN

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Troubleshooting: General Fault Isolation
General Fault Isolation
Visual Inspection A thorough visual inspection of the equipment can save time. Small things—
disconnected cables, foreign debris on circuit boards, missing hardware, loose
components—can frequently cause symptoms and equipment failures that may
appear to be unrelated and difficult to track.
Take the time to make all the recommended visual checks (refer to the visual
inspection list) before starting any detailed troubleshooting procedures
Table 1-10. Visual Inspection List
Area Look for the following problems

I/O Connectors and Fraying or other damage
Cables Bent prongs or pins
Cracked housing
Loose screws in plugs
Fuses Type and rating. Replace as necessary.
Interface Cables Excessive tension or wear

Loose connection
Strain reliefs out of place
Circuit Boards Moisture, dust, or debris (top and bottom)

Loose or missing components
Burn damage or smell of over-heated components
Socketed components not firmly seated
PCB not seated properly in edge connectors
Solder problems: cracks, splashes on board, incomplete feedthrough, prior
modifications or repairs
Ground Wires/Wiring Loose wires or ground strap connections

Faulty wiring
Wires pinched or in vulnerable position
Mounting Hardware Loose or missing screws or other hardware, especially fasteners used as
connections to ground panes on PCBs
Power Source Faulty wiring, especially AC outlet
Circuit not dedicated to system
(Power source problems can cause static discharge, resetting problems,
and noise.)
Power-up Self-test On power-up, the system automatically runs an internal self-test. If all circuits
test good, the start up screen displays.

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Troubleshooting: Diagnostic Tests
Diagnostic Tests
Introduction Use the diagnostic tests to check that the unit is operating properly. The tests
check operation of the acquisition module and board, writer, and keypad. A burn-
in test in the menu is for factory production only.
Access the Tests 1. On the startup screen, click System Configuration.

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2. On the System Configuration screen click For Service Only.
3. From the bottom of the Service Screen choose the CASE Test Software
you want to view. Note that Burn-in and Loopback Test keys are used
for manufacturing purposes only.

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Acquisition Test Click ACQ TEST at the bottom of the service screen. The acquisition test screen
appears.
The screen consists of information about the status of data acquisition.

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Writer Test Click WRTR TEST at the bottom of the service screen.
The screen provides information about the writer settings. If the printhead is
replaced, the resistance value must be entered in this screen, then select Recalc
and Save. Speed and roller tests can be run from this screen.

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Keypad Test Click KEYPAD TEST at the bottom of the service screen.
Press each key and watch the interactive screen to be sure all are functioning
properly.

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5 Parts Lists and Drawings
Ordering Parts ................................................................................... 5-3

Introduction ............................................................................. 5-3
Field Replaceable Units .................................................................... 5-4
Rev D Upper-level Assembly ........................................................... 5-5
901005-001J Parts List...................................................................... 5-7
901005C Generic Assembly .......................................................... 5-10
421302-002C PC Subassembly .................................................... 5-21
D421302-002B PC Subassembly ................................................... 5-22
421302-203A Hard Disk .................................................................. 5-27
419976-001F Parts List ................................................................... 5-28
419976A Writer Assembly ............................................................. 5-29

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Parts Lists and Drawings: Ordering Parts
Ordering Parts
Introduction The parts lists and assembly drawings in this chapter supply enough detail for
you to order parts for the assemblies considered field serviceable. For
component-level information, refer to the pcb assemblies chapter. See the
appendices for information on assemblies used in previous configurations.
If you require additional information, schematic diagrams, or troubleshooting

assistance, contact Tech Support.
To order parts, contact Service Parts at the address or telephone number on the,
“How to Reach Us...,” page provided at the beginning of this manual.

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Parts Lists and Drawings: Field Replaceable Units
Field Replaceable Units
The following items may not be assigned separate manufacturing part numbers
because they are normally part of a larger assembly. Since they are considered
field replaceable units (FRUs), they have specific service part numbers so they
can be ordered and replaced by service technicians. Contact Tech Support for
FRU information for assemblies used on previous configurations.
NOTE
Verify part numbers before ordering service
parts (field replaceable units). See the tech
memo series for this product for changes or
additions to this list.
Table 1-1. Field Replaceable Units
Item Part Number
Computer Parts
Main CPU mother board W/SRAM, Bios and 421302-102

CPU
Video PCB 420412-002
Acq. I/F PCB 801284-002
Network PCB 418764-002
Analog I/O Panel 801500-001
Writer
Writer CPU PCB 801282-001

Writer Power Supply 420025-003
Printhead 422397-001
Roller Kit 422396-001
Drives
Floppy Diskette Drive 6121-922
CDROM Drive 2003141-001

Hard Drive loaded with software 421302-203
Miscellaneous
Function Keypad Assembly 418278-001

Main Power Supply 419782-001
CAM-14 PCB 801280-001

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Parts Lists and Drawings: Rev D Upper-level Assembly
Rev D Upper-level Assembly
Item Number Description

CS8000_KISS_PUMP CASE 8000 KISS PTO OPTION CLASS
38401873 KIT KISS CASE8000 EXTERNAL
38401892 KIT KISS CASE8000 INTERNAL
CS8000_STARTER_KIT CASE 8000 STARTER KIT PTO OPTION
CLASS
900155-001 KIT STARTER MAX-1 BASIC
900155-002 KIT STARTER MAX-1 BASIC A4
CS8000_MONITOR CASE 8000 MONITOR PTO OPTION
CLASS
2001131-002 MONITOR 15" COLOR 100-240V
408057-009 MONITOR 17" COLOR SONY
CS8000_SOFTWARE CASE 8000 SOFTWARE PTO OPTION
CLASS
422284-001 OPT ACT CASE 8000 12SL
422284-002 OPT ACT CASE 8000 FULL DISCL
422284-003 OPT ACT CASE 8000 REMOTE VIEW
422284-004 OPT ACT CASE 8000 STORE TO MUSE
NETWORK
422284-005 OPT ACT CASE 8000 RISK FACTORS
422284-006 OPT ACT CASE 8000 CD ARCHIVE
CS8000_CAM14 CASE 8000 CAM14 PTO OPTION CLASS
901142-003 KIT CAM14 STRESS AHA
901142-004 KIT CAM14 STRESS IEC
901142-006 KIT CAM14 STRESS W/KISS IEC
CS8000_NETWORK CASE 8000 NETWORK PTO OPTION
CLASS
900968-001 KIT CARDIOSYS TWSTD PAIR NETWK
900968-002 KIT CARDIOSYS THIN NETWORK
CS8000_KEYBOARD CASE 8000 KEYBOARD PTO OPTION
CLASS
420064-010 KEYBOARD WIN ’95 WHITE-USA
420064-003 KEYBOARD WIN ’95 WHITE-GERM
420064-007 KEYBOARD WIN ’95 WHITE-JAPAN
420153-002 LABEL KEYPAD CASE 8000 ENGLISH

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Parts Lists and Drawings: Rev D Upper-level Assembly
Item Number Description

420153-202 LABEL KEYPAD CASE 8000 GER
420064-002 KEYBOARD WIN ’95 WHITE-FRENCH
420153-302 LABEL KEYPAD CASE 8000 FR
420064-004 KEYBOARD WIN ’95 WHITE-ITAL
420153-602 LABEL KEYPAD CASE 8000 IT
420064-005 KEYBOARD WIN ’95 WHITE-SPAN
420153-402 LABEL KEYPAD CASE 8000 SP
420064-006 KEYBOARD WIN ’95 WHITE-SWED
420153-502 LABEL KEYPAD CASE 8000 SW
421670-006 KEYBOARD PS-2 WIN ’95 DUTCH
420153-702 LABEL KEYPAD CASE 8000 DUTCH
CS8000_MANUALS CASE 80000 MANUALS PTO OPTION
CLASS
2000656-012 MNL CASE 8000 OPERATOR, DUTCH
2000656-014 MNL CASE 8000 OPERATOR, ENG
2000656-015 MNL CASE 8000 OPERATOR, FRE
2000656-016 MNL CASE 8000 OPERATOR, GER
2000656-017 MNL CASE 8000 OPERATOR, ITA
2000656-018 MNL CASE 8000 OPERATOR, SPA
2000656-019 MNL CASE 8000 OPERATOR, SWE
2000656-007 INST SHT OP CASE 8000 CBT COMPT
CHKLST
415047-003 CD-ROM CASE 8000 TUTRL

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Parts Lists and Drawings: 901005-001J Parts List
901005-001J Parts List
Find Num Item Number Item Description Qty

1 1908-506 FUSE METRIC 4.0A SLO-BLO 2
2 400040-001 PLUG MC EQUIPOTENTIAL 2
3 400041-001 WASHER LOCK SERRATED F/M-6 2
4 409561-001 WASHER M3 PLAIN S/S 6
5 410919-001 NUT M5 HEX S/S 4
6 411059-006 SCREW SEMS PH M3-.5X6 ZIN, 4
7 411061-001 SCREW SEMS M4- .7X10 3
8 411153-001 FUSE 8 AMP TYPE T 5X20MM 2
9 411324-001 NUT HEX KEPS M4-.7 CLASS 8 ZP 7
10 411373-002 SCREW PH KA30 X 8MM PT 6
11 412048-002 WASHER LOCK M4 EXT TOOTH 1
12 412048-003 WASHER LOCK EXTT M5 4
13 414404-001 BUSHING SNAP 1.50 DIA BLACK 2
14 414404-002 BUSHING HEYCO SNAP LARGE 2
BLK
15 418276-101 WORKSURFACE CASE 8000 1
16 418277-511 ENDCAP 4
17 418277-601 TRAY PAPER CASE 8000 1
18 418277-602 HOLDER-ACQ MODULE CASE 1
8000
19 418277-700 BEZEL ASSEMBLY CASE 8000 1
20 418278-001 KEYPAD ASSY STRESS CASE 1
8000
21 418278-101 HOUSING KEYPAD CASE 8000 1
22 418278-103 KNOB CRT BRCKT CASE 8000 1
23 418653-032 CABLE USB A TO B 2M WHITE 1
24 419785-001 XFMR UNIV ISO CASE 8000 1
25 419960-002 FUSEDRAWER 2-POLE BLACK 1
26 419976-001 WRITER ASSEMBLY CASE 8000 1
28 420430-001 INLET IEC320 MODULE W/SW 1
29 420697-001 CLIP - RIBBON CABLE CASE 8000 2
30 420758-001 SCREW BINDING HEAD M6 X 12 24
31 420759-001 SCREW FLATHEAD M6 X 12 6

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32 420815-001 SCREW 82 DEG FLTHD 8-32 X.63 4
BLK
33 420818-001 WASHER FLAT M5 DIN125A 2
34 420860-001 NUT M6 KEPS 6
35 421200-001 SCREW THREAD FORMING M3 30
ZINC
36 421304-001 FASTENER VELCRO 3
37 421491-001 EMI FILTER 6A LOW LEAKAGE 1
250V
38 421573-001 KIT CHASSIS CASE 8000 1
39 45000-604 SCREW SEMS PH 6-32X1/4, 4
40 45018-906 SCREW SEMS PH 10-32X3/8 4
41 4520-006 WASHER FLAT SS #6, 6
42 4535-102 CABLE CLAMP 7.43LG X.187W,L 8
43 4580-999 BUSHING, SNAP 1.00 DIA BLACK 1
44 4702-022 CASTER SWIVEL 5 IN DIA 2- 2
TONE
45 4702-023 CASTER W/BRAKE 5 IN DIA 2- 2
TONE
46 4851-003 CEMENT LOCTITE 242 .10
47 58017-001 BUTTON PPR TRAY MTG CASE 4
12
48 700691-001 CABLE CRT POWER CASE 100 1
49 700692-001 CABLE POWER CASE 100 2
50 700693-002 CABLE CASE-8000 POWER INLET 1
51 700693-003 CABLE CASE-8000 POWER 1
FILTER
53 70437-001 LABEL SYMBOL HIGH VOLTAGE 1
54 801290-001 PCB CASE 8000 POWER BOARD 1
56 420153-001 LABEL SET CASE 8000 1
58 422059-001 KIT SHIPPING PKG CASE 8000 1
62 404525-001 LABEL BLANK 2 X 3/4 1
64 421602-001 WRENCH 10MM COMBINATION 1
67 422159-007 LABEL CARTON CASE 8000 1
68 700609-001 CABLE TREADMILL TO STRESS 1
SYS
70 413608-001 LABEL CLEAR OVERLAMINATE 1
71 70437-005 LABEL SYMBOL GROUND 1

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73 80307-057 WIRE 16GA GRN/YEL 1
74 422310-001 MOUSEPAD GE MARQUETTE 1
75 422511-001 CLAMP CABLE 4.78MM ID BLK 1
NYL
76 418276-100 DRAWER ASSEMBLY CASE 8000 1
77 416436-002 FERRITE CABLE CLAMP BOX 1
78 421302-002 CASE 8000 BI440ZX BASIC 1
79 2000561-001 LABEL CUSTOM CASE I/O BIMINI 1
80 2000560-001 LABEL CUSTOM CASE CPU MAP 1
BIMINI
81 2000559-001 LABEL CUSTOM CASE BIOS 1
BIMINI
82 420403-001 MOUSE 2 BUTTON CE LOGITECH 1
83 4528-106 CLAMP CABLE CUSH-.31 ID 1
84 2001616-001 HARN PB SWITCH CASE 8000 1

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901005
Parts Lists and Drawings: 901005C Generic Assembly

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The KISS system is not available for sale in the U.S.

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Parts Lists and Drawings: 421302-002C PC Subassembly
421302-002C PC Subassembly

1 6121-922 DISK DRIVE 1.44MB 3.5IN WHITE 1
2 406978-006 BRACKET BASIC BLANK G37 4
3 2003141-001 DISK DRIVE CDROM CDRW 1
4 418277-401 COVER DRIVE BAY CASE 8000 0
5 418764-002 NETWORK CONTROLLER ETHERNET 1
6 419782-001 POWER SUPPLY ATX MED GRADE 1
7 419783-001 CABLE IDE DUAL 533 MM 1
8 419784-001 CABLE PC FLOPPY DISK DRIVE 1
9 419792-001 CD ROM AUDIO CABLE SONY 26INCH 1
10 2000831-001 DISK INTEL BI440ZX V07 BIOS 0
11 420412-002 VIDEO CARD ATI XPERT 128 AGP 16MB 1
SDRAM
12 700708-001 RIBBON CABLE 10P 170MM 1
14 801500-001 CASE 8000 2 CONN PCB 1
15 418836-003 LIC MS WIN NT WS 4.0 DOM/INTL 1
16 421302-102 ASSY CASE 8000 BI440ZX/64MB 1
17 421302-203 CASE 8000 DISK W/NT W/CDRW 1
18 4520-006 WASHER FLAT SS #6, 12
19 4535-002 TIE WRAP 8.00LG X .187W 2
20 45000-604 SCREW SEMS PH 6-32X1/4, 4
22 421051-001 SCREW PAN HD SEMS M4 X .7 X 16 8
23 421200-001 SCREW THREAD FORMING M3 ZINC 8
25 700708-002 RIBBON CABLE ASSY 10P 170MM 1
26 418277-515 STANDOFF M/F CASE 8000 1
27 801284-002 PCB CASE 8000 ACQ INTFC 1

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D4
Parts Lists and Drawings: D421302-002B PC Subassembly

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Parts Lists and Drawings: 421302-203A Hard Disk
421302-203A Hard Disk

1 2000714-004 DISK DRIVE, HARD 1
2 404525-001 LABEL BLANK 2 X 3/4 1
3 2000851-002 CODE REQ CASE 8000 0
GOLD DRIVE P2 W/CDRW
4 2004020-001 DOC DDS CASE 8000 0
SYSTEM W/CDRW

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Parts Lists and Drawings: 419976-001F Parts List
419976-001F Parts List

1 4535-001 TIE WRAP 4.00LG X .125W 3
2 4535-101 CABLE CLAMP 4.37LG X .125W 1
3 419957-001 CONN VERT MINI-DRAWER 14P 1
5 419578-001 COVER WRITER CASE 8000 1
6 419582-001 BUTTON WRITER CASE 8000 1
7 419954-001 BRACKET CASE WRITER 8000 1
8 700714-001 PWR SUPPLY HARNESS CASE 1
WRTR
9 420020-001 PLUG CABLE CASE WRTR 8000 1
10 420021-001 PLUG DRIVE CASE WRITER 8000 1
11 420025-003 POWER SUPPLY SWIT 75W-15V 1
12 420138-001 COVER PWR SUPPLY 1
CASEWRTR 8000
13 420661-001 GASKET WRITER CASE 8000 1
15 4579-251 BUSHING SPLIT HEYCO OCB 562 1
16 801282-001 PCB CASE 8000 WRITER 1
17 421108-003 PRINTER THERMAL MAC SERIES 1
18 700715-001 JUMPER DOOR OPEN CASE8000 1
19 700697-001 CBL MOTOR CASE 100 WRTR 1
20 700698-001 CBL ASSY CASE WRITER 8000 1
21 700687-002 CABLE ASSY PRTHD SNSR W/O FER 1
22 421744-001 STANDOFF MALE-MALE M3 X .05 4
24 411059-001 SCREW SEMS PH M3- .5X8 15
26 418653-033 CABLE USB TYPE A TO TYPE B 3M 1
WHITE
28 421527-001 SPACER POWER SUPPLY CASE 1
8000
29 45000-610 SCREW SEMS PH 6-32X5/8 3
30 4550-026 WASHER LGE OD AL #4 1
32 415313-001 ENCL SPLIT FERRITES, 3

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419976
Parts Lists and Drawings: 419976A Writer Assembly

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A Appendix A:
Abbreviations
Standard Abbreviations ....................................................................... 3
Revision C CASE 8000 exercise testing system A-1

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A-2 CASE 8000 exercise testing system Revision C
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Standard Abbreviations
A aVR augmented right arm lead

AWG American Wire Gage
A ampere
A-ang antianginal B
A-arh antiarrhythmic
A-coa anticoagulants Bd board, baud
A-hyp antihypertensive BDGH binding head
A1 - A4 auxiliary leadwires BetaB beta blockers
AAMI American Association of Medical BKSP backspace
Instrumentation BLK black
ABP ambulatory blood pressure BLU blue
ac, AC alternating current Blvd boulevard
ACLS Advanced Cardiac Life Support BP blood pressure
A/D analog-to-digital BPM beats per minute
Adj adjustable BRIT Britain
AG automotive glass BRN brown
Ah ampere hours BSI British Standards Institute
AHA American Heart Association Btu British thermal unit
Al aluminum
AllRam all RAM C
AllSec all sector CalcBlk calcium blockers
AllTrk all track CAPOC Computer Assisted Practice of Cardiology
ALT alternate CASE Computer Aided System for Exercise
Alt-Off alternate offset Catoprl Catopril
am, AM acquisition module, ante meridiem Cauc Caucasian
AM-1 acquisition module-1 Cer ceramic
AM-1M acquisition module-1 modified CFM cubic feet/minute
AM-2 acquisition module-2 CGR computer graphic record
AM-3 acquisition module-3 Ch, CH channel
AM-4 acquisition module-4 C/L center line
amp ampere CLK clock signal
Ampl amplifier Clonid Clonidine
AMU ambulatory monitoring unit cm centimeter
ANA analog cm2 square centimeters
ANLG analog Cmd command number
AnsrTone answer tone CMMR common mode rejection ratio
A/O Analog Output CMOS complementary metal-oxide semiconductor
ASCII American Standard Code for Information c/o in care of
Interchange COM1 communications port 1
ASSY assembly COM2 communications port 2
Attn attention ComLink communications link
AUG August Comp composition
AUST Australian Confrmd confirmed
AUSTRALN Australian Cont, CONT Continental, continued
Auto automatic Coumadn Coumadin
AutoRhym automatic rhythm CPR cardiopulmonary resuscitation
AUX auxiliary CPU central processing unit
aVF augmented left leg lead CR diode
avg average CRC cyclic redundancy check
aVL augmented left arm lead CRD cord

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crt, CRT cathode ray tube ESD electrostatic discharge
CSA Canadian Standards Association etc, etc. et cetera
CTRL control EURO Europe, European
EXP Expanded
D
F
D/A digital to analog
DA damping relay F fuse, Farad, female
dac, DAC digital-to-analog converter F1-F5 function keys 1 through 5
DAN Danish Fax facsimile
Dat/Tim date/time FCC Federal Communications Commission
dBm decibel (referenced to 1 milliwatt into 600 FE front end
ohms) FILH fillister head
dc, DC direct current FLH flat head
DD double density, day FLRAM flash RAM
DDD Digital Diagnostic Diskette FR French
DEC Digital Equipment Corporation, December FrntEnd front end
Del delete FSK frequency shift keying
DEMO demonstration ft foot, feet
DES designation Furosem Furosemide
DevId device identification
Diag diagnostic G
Digital Digitalis g gram, acceleration due to gravity
Digitox Digitoxin GB Great Britain
Digox digoxin GERM German, Germany
Digoxin Digoxin-Lanoxin GND ground, digital ground (dc common)
DIP dual in-line package GRN green
Dirctry directory GRY gray
Diurt diuretics
DOB date of birth H
DOS disk operating system
DP diametral pitch H high, vector electrode site, vector lead
DPST double-pole, single-throw HDLC high-level data link control
DRAM dynamic RAM Hex, HEX hexagon, hexadecimal
DR/DT digital recording/digital transmission HH hour
DSKTP desktop HiRes high-resolution
Dysopyr Dysopyramide Hr hour
Hydral Hydralazine
E Hz Hertz (cycles per second)
E enable, vector electrode site, vector lead I

ecg, Ecg, ECG electrocardiogram
ECO Engineering Change Order I on, input, vector electrode site
EDIC Electrocardiograph Digital Information I, II, III limb leads
Center IC integrated circuit
EEPROM electrically erasable programmable ROM ID identification
e.g. for example i.e. that is
EGA enhanced graphics adapter IEC International Electrotechnical Commission
EMF electromotive force in inch
EMI electromagnetic interference IN input
ENG English inc, inc., INC incorporated
EOF end of file Info information
EPIC Electronic Patient Information Chart Ins insert
EPLD electrically programmable logic device I/O input/output
EPROM eraseable, programmable, read-only I/P input
memory ISA industry standard architecture

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Isosorb Isosorbide MMM month
IT Italian, Italy mm/mV millimeter per millivolt
mm/s millimeter per second
J MMS Marquette Medical Systems
JAN January Modem modulator/demodulator
JIS Japan Industrial Standards MOS metal oxide semiconductor
MPE metallized polycarbonate expitaxial
K ms milliseconds
MS-DOS Microsoft Disk Operating System
k, K kilo, 1000, 1024 MTBF mean time between failures
Kb, KB kilobyte mtg mounting
kg, Kg kilogram MTR MOTOR
kHz, KHz kilohertz MUSE Marquette Universal System for
kV, KV kilovolt Electrocardiography
Kyb keyboard mux multiplexer
mV millivolt
L
mVR minus (inverted) aVR
L line
L1 level one N
L2 level two N neutral
LA left arm n/a not available
lb pound NA not applicable
LCD liquid crystal display NC no connection
Lcl Line local line Nitrate nitrates
Ld Grps lead groups NLQ near letter quality
LED light-emitting diode NMI non-maskable interrupt
LH left hand NMOS N-channel metal-oxide semiconductor
Lidoca Lidocaine No number
LL left leg NO normally open
Loc location norm normal
LocPc Local MAC PC nS nanoseconds
LogRetry log retry NSR Normal Sinus Rhythm
Ltd limited
O
M
O off, original
m meter OE other errors
M megabyte, metric, vector electrode site, OEM original equipment manufacturer
vector lead, male OH off-hook relay
mA milliamperes OneSec one sector
MAC Microcomputer Augmented Cardiograph ORG orange
mains voltage voltage of a supply mains between 2 line Orig original
conductors of a polyphase system or voltage OUT output
between the line conductor and the neutral oz ounce
of a single-phase system
max maximum P
Measure measurements
Med medications P P wave (section of the ECG waveform)
MEM memory p-p peak-to-peak
MF metal film PA P wave amplitude
MHz megahertz Params parameters
min minutes, minimum Passwds passwords
Misc miscellaneous PatData patient data
mm millimeter PatInfo patient information
MM minute PATN patient

2000656-009
PC printed circuit, personal computer REV revision
PCB printed circuit board RevdBy reviewed by
pF picofarad RevXmit reverse transmission
Pgm program rf radio frequency
PgmId program identification RFI radio frequency interference
Phenoth Phenothiazide RGB red, green, blue
Phenytn Phenytoin RI ring indicate
PID patient identification digit RL right leg
PLCC plastic leadless chip carrier RMR Rhythm and Morphology Report
PM power module ROM read only memory
pm, PM post meridiem, preventive maintenance RPA R wave amplitude
PM-2 Power Module-2 RPD R wave duration
PM-3 Power Module-3 rpt, Rpt report
pn, PN part number RTC real time clock
PNH pan head RTI relative to patient input
PPA P wave amplitude RTN return
PR ECG signal interval RVS reverse
Pro-Off progressive offset R/W read/write
Procain Procainamide
PROM programmable read-only memory S
Propran Propranolol 12SL 12 simultaneous leads
PSK phase shift keying s, S second, select, switch
PSU power supply unit SA s wave amplitude
Psych psychotropic SB slow-blow
PUP pull-up signal SCL safe current limits
PVC polyvinyl chloride SD schematic diagram, S wave duration
PWM pulse-width modulation SE serial input/output errors
PWR power sec second
PWR CRD power cord sec.s seconds
SEER Solid-state Electronic ECG Recorder
Q
SING Singapore
Q transistor SP Spanish
QA quality assurance, Q wave amplitude SPA S wave amplitude
QAD Quality Assurance Deviation SPDT single-pole, double-throw
QAM quadrature amplitude modulation (phase SRAM static RAM
and amplitude modulation) ST-T ST-T wave (section of the ECG waveform)
QC quality control standrd, Standrd standard
QD Q wave duration STD standard
QRS QRS complex (portion of ECG waveform), STE ST segment displacement at the end
interval of ventricular depolarization STJ ST segment displacement at the J point
QT QRS interval STM ST segment displacement at the mid-point
QTC QRS interval between STJ and STE
QTY quantity stmts, Stmts statements
Quinid Quinidine supply mains permanently installed power source
SVT power cord type; 300 V
R sw, SW switch, software
R resistor, red, reset SW Swedish, Sweden
RA right angle, right arm or R wave amplitude
T
RAM random access memory
RC resistor capacitor T Tone touch tone
RD R wave duration TA T wave amplitude
Ref reference, refresh Tant tantalum
REN Ringer Equivalence Number TDML treadmill
Reserp Reserpine TE timeout errors

2000656-009
Tech technical X
Thiazid Thiazide
x by (as in “8-1/2 x 11”)
TM trademark
XCV transceiver
Tot total
X,Y,Z orthogonal leads
TP test point
TPA T’ wave amplitude Y
TRAM Transport Remote Acquisition Monitor
Tricyli Tricylic antidepressant Y year, yellow
TTL transistor-transistor logic, TTL levels yr year
TVS transient voltage suppressor yrs years
YY year
U
Symbols
UE undefined errors
uF microfarad ↑ SHIFTed or alternate function
UL Underwriters’ Laboratory, Inc µ micro
Unconf unconfirmed µF microfarad
UUT unit-under-test µs, µsec microsecond
68K 68000
V & and
# number
v, V volt, volts
°C degrees Celsius
V1-V6 precordial leads
°F degrees Fahrenheit
V123 V1, V2, V3
Ω Ohm, ohm
V3R precordial lead
% percent
V456 V4, V5, V6
 registered
V4R precordial lead
> greater than
V ac volts, alternating current
< less than
V dc voltage, direct current
± plus or minus
VA volt-amperes
* An asterisk after a signal name indicates the
Var variable
signal is active at its relatively lower
VDE Verband Deutscher Elektrotechniker
potential, or “active-low.” Signals without the
(German regulatory agency)
asterisk suffix are active at their relatively
Vent. ventricular
higher potential, or “active-high.”
VF ventricular fibrillation
12SL 12 simultaneous leads
VGA video graphics array
VIA versatile interface adapter
VIO violet
Volt voltage
VRAM video RAM
vs versus
W
w/ with
W watt
Warfar Warfarin
WHT white
WI Wisconsin

2000656-009
2000656-009
B Appendix B:
Technical
Description
Technical Specifications ..................................................................... 3
Revision C CASE 8000 exercise testing system B-1

2000656-009
B-2 CASE 8000 exercise testing system Revision C
2000656-009
Appendix B: Technical Description: Technical Specifications
Technical Specifications
Table B-1. Performance Specifications - Signal Processing

Item Description
Instrument type Unity-enhanced cardiac stress testing system with 14 channel acquisition and
programmable lead configurations. Pentium-based, Web-enables, NT
technology platform and hard drive storage delivers local and MUSE
database access.
ECG analysis frequency 500 Hz
ST measurements ST amplitudes, slope, integral, index, ST/HR slope, ST/HR loops, ST/HR
index up to 15 leads
E, J, and post-J point Manual or computer selected
Signal processing technique Incremental updating to minimize artifact in all leads
Baseline correction Cubic Spline or Finite Residual filter algorithm
QRS detection and analysis Based on automatic or manual lead selection
ECG output Real-time ECG/QRS beep/TTL synchronization output
Heart rate Automatic arrhythmia detection, documentation and annotation
Full disclosure ECG Beat-to-beat ECG record and event review
Reanalysis Post-test medians remeasurement from E, J, post-J point selections
ECG interpretation (optional) 12SL Adult and Pediatric ECG Analysis Program
Additional ECG function Vectorcardiography
Table B-2. Performance Specifications - Data Acquisition

Item Description
Technology Active, “Type BF” floating isolated powered 14 channel acquisition module
with built-in lead-fail detection and lead prep impedance measurement
Sampling rate Over-sampling @ 4000 Hz, 12 leads

Dynamic range 320 mV, ±10 mV signal superimposed on ±150 mV DC offset
Resolution 4.88 µV/LSB @ 500 Hz
Noise < 15 µV peak-to-peak noise over 0.01 to 150 Hz (-3 dB) bandwidth
Frequency response -3dB, display and writer
High pass filter 0.01 Hz (or 0.05 Hz, special use) with DC offset control

2000656-009
Table B-2. Performance Specifications - Data Acquisition (Continued)
Item Description
Low pass filter 20, 40 or 100 Hz (selectable)

Line filter 50.0 or 60.0 Hz notch filter (selectable)
Baseline correction Cubic spline algorithm
Artifact/baseline correction Finite Residual Filter (FRF) algorithm
Common mode rejection > 140 dB (123 dB with AC filter disabled)
Input impedance > 10MΩ @ 10 Hz, defibrillator protected
Patient leakage < 10 µA
Pace detect Orthogonal LA, LL, and V6; 750 µV @ 50 µs

Communication/storage ■ MUSE CV system compatible via diskette, network (optional)
■ Embedded Web technology for retrieval, view, printing of MUSE CV
system data
■ Remote view (optional) of real-time stress test at remote location
■ Local storage: minimum 3.2 GB hard drive storage of complete ECG
record and test results
■ Local network storage (optional)
Table B-3. Display
Item Description
Type High-resolution, color 0.25 mm dot pitch raster-written CRT
Resolution 1024 x 768 x 70 Hz refresh (minimum)
Size 15” (standard) or 17” (optional) diagonal SVGA
Monitored leads 3, 6, or 15
Displayed leads Number on screen 3 or 6
Format 3 rhythm, 3 rhythm + medians, 3 rhythm + trends, 6 rhythm, 4 x 2.5 + 1

rhythm, 2 x 6
Speeds 25, 50 mm/s
Sensitivity/Gain 2.5, 5, 10, 20 mm/mV

Displayed vital signs data Heart rate, target heart rate, blood pressure, exercise clock, stage clock,
(configurable) phase clock, protocol, speed, grade, Watts, METS, RPP, and SpO2
Other displayed data ST scan/median complexes, arrhythmias, ventricular ectopic/min. counter, 3

to 15 waveforms, lead check torso and 12 leads, waterfall displays, trends,
tabular summary, stored ECG strips, interpretation, time-of-day clock, patient
name, warning messages and prompts

2000656-009
Table B-4. Writer

Item Description
Technology “Instant” load thermal dot array
Leads 3, 6, 12, or 15 (standard, NEHB, Cabrera, configurable)

Speeds 5, 12.5, 25, and 50 mm/s (± 2%)
Sensitivity/Gain 2.5, 5, 10, or 20 mm/mV (± 5%)
Resolution Horizontal 1000 lines/s x 200 dpi dedicated local printing, 200 x 200 dpi
generic printing
Paper type Thermal, perforated, fanfold, 300 sheets per pack
Paper size A size 214.63 mm x 280 mm (8.45 in. x 11.7 in.)
Table B-5. Environmental - Power Requirements

Item Description
Power supply AC operation only
Operating voltage range 90-135 VAC, 45-63 Hz, 2.8 A
180-270 VAC, 45-63 Hz, 1.4 A
Power consumption 350 Watts maximum 1200 BTU/Hr
<250 Watts normal 850 BTU/Hr
<30 Watts standby 100 BTU/Hr
Operating conditions
Temperature +10 to + 40° C (+50 to 104° F)
Humidity 20 to 95% RH non-condensing
Pressure 700 to 1060 kPa
Storage/Transport conditions
Temperature -40 to +70° C (-40 to 158° F)*
Humidity 15 to 95% RH non-condensing
Pressure 500 to 1060 kPa
*Paper discoloration may occur at higher temperatures.

2000656-009
Table B-6. Physical

Item Description
Height 160 cm (63 in.) with 43 cm (17 in. ) monitor installed
Width 76 cm (30 in.) with paper tray removed, 104 cm (41 in.) with paper tray
Depth 86.5 cm (34 in.)
Weight 68 kg (150 lbs.) without monitor, 86 kg (190 lbs.) with 17 in. monitor
Interfaces included ■ Acquisition module
■ Keyboard (PS/2) and dedicated stress keypad (USB)
■ Mouse (PS/2)
■ Built-in thermal printer (USB)
■ Parallel printer port (LPT1)
Only printers modified by GE Marquette are allowed to be installed.
■ 10Mbps ethernet (10baseT or BNC), MUSE compatible
■ 6 Serial ports (COM 1-2, COM A-D); treadmill, BP, ergometer, SpO2
■ 4 Analog and 1 TTL (trigger) output; analog ergometer, camera synch., etc.
■ Diskette drive; 3 ½ in., 1.44 MB PC-compatible for data storage
■ CD-ROM drive; readable, for software updates and online computer-based training
Table B-7. Safety

Item Description
Certification ■ UL 2601-1 classified
■ UL classified for CAN/CSA C22.2 No. 601.1
■ CB certified for IEC 601-1CSA certification
■ CE marking for Council Directive 93/42/EEC concerning Medical Devices
■ Meets applicable AAMI EC-11 requirements
Type of protection against Class 1
electrical shock
Degree of protection against Ordinary
ingress of liquids
Handling of disposable supplies ■ Use only parts and accessories manufactured or recommended by GE
and other consumables Marquette.
■ Follow manufacturer’s instructions for use for disposable/consumable
product.
■ Follow local environmental guidelines concerning the disposal of
hazardous materials.
Patient mode of operation Continuous
Patient leakage current <10 µA
Degree of protection against Type BF defibrillation protection for the patient cable (acquisition module)
electrical shock
Maintenance frequency ■ Recommended user daily visual inspection and cleaning.
■ Recommended six-month routine maintenance checks and test
procedures performed by qualified technical personnel.

2000656-009

Case 8000 Exercise Testing System: Field Service Manual

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CASE 8000

exercise testing system

field service manual

 Copyright GE Marquette Medical Systems, Inc. 2000. All rights reserved.

T-2 CASE 8000 exercise testing system Revision C

1 Introduction ...................................................... 1-1

Safety Information ............................................................................. 1-5

Service Information ........................................................................... 1-8

2 Equipment Overview ........................................ 2-1

Preparation for Use ........................................................................... 2-4

Revision C CASE 8000 exercise testing system i

Inspection and Cleaning ................................................................... 3-4

Domestic Electrical Safety Tests ..................................................... 3-5

Preventive Maintenance Form ....................................................... 3-10

4 Troubleshooting ............................................... 4-1

ii CASE 8000 exercise testing system Revision C

Input and Output Connectors .......................................................... 4-6

General Fault Isolation .................................................................... 4-11

Diagnostic Tests .............................................................................. 4-12

5 Parts Lists and Drawings ................................ 5-1

Field Replaceable Units .................................................................... 5-4

Rev D Upper-level Assembly ........................................................... 5-5

901005-001J Parts List...................................................................... 5-7

901005C Generic Assembly .......................................................... 5-10

421302-002C PC Subassembly .................................................... 5-21

D421302-002B PC Subassembly ................................................... 5-22

421302-203A Hard Disk .................................................................. 5-27

419976-001F Parts List.................................................................... 5-28

419976A Writer Assembly ............................................................. 5-29

Revision C CASE 8000 exercise testing system iii

Appendix B: Technical Description ................ B-1

iv CASE 8000 exercise testing system Revision C

Manual Information .............................................................................. 3

Safety Information ................................................................................ 5

Service Information .............................................................................. 8

Revision C CASE 8000 exercise testing system 1-1

The revision history of this document is summarized in the table below.

Table 1-1. Revision History PN 2000656-009

Revision Date Comment

Revision C CASE 8000 exercise testing system 1-3

Table 1-2. Styles

Black text Indicates keys on the keyboard, text to be

Italicized text Indicates software terms that identify menu

Cntrl+Esc Indicates a keyboard operation. A (+) sign

For example, “Press Cntrl+Esc” means to

<Space> Indicates that you must press the spacebar.

Enter Indicates that you must press the “Enter” or

1-4 CASE 8000 exercise testing system Revision C

Message Definitions Indicates an imminently hazardous

WARNING Indicates a potentially hazardous

CAUTION Indicates a potentially hazardous

Revision C CASE 8000 exercise testing system 1-5

This device is not intended to be used as a vital signs physiological monitor.

This device is intended to be used as a computerized analysis program that can be

Contact GE Marquette Medical Systems for information before connecting any

1-6 CASE 8000 exercise testing system Revision C

Equipment Symbols The following symbols appear on the equipment.

Consult accompanying documents

In Europe, this symbol means dangerous or high voltage. In the United

Type BF equipment, external defibrillator protected

Power switch (ON-OFF)

Revision C CASE 8000 exercise testing system 1-7

Service Refer equipment servicing to GE Marquette Medical System’s authorized service